Smooth Fitness Treadmill 76HR PRO User Manual

USER’S MANUAL  
7.6HR PRO MOTORIZED TREADMILL  
USER WEIGHT LIMITATION: 350lbs(160kgs).  
SERIAL NUMBER (found on frame):  
ST-MNL-76HR-SMUS-1  
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3
POWER REQUIREMENTS  
Power Requirements:  
IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT IN THE RISK OF AN ELECTRIC  
SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICE MAN IF YOU ARE IN DOUBT AS TO WHETHER THE  
PRODUCT IS PROPERLY GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE PRODUCT, IF IT WILL NOT FIT  
THE OUTLET; HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN.  
This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical power. Voltage spikes, surges and  
noise interference can result from weather conditions or from other appliances being turned on or off. To reduce the possibility of  
treadmill damage, always use a surge protector (not included) with your treadmill.  
Surge protectors can be purchased at most hardware stores. The manufacturer recommends a single outlet surge protector with a  
UL 1449 rating as a Transient Voltage Surge Suppressor (TVSS) with a UL suppressed voltage rating of 400V or less and an  
electrical rating 110VAC, 15 amps.  
This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides a path of least resistance for electric  
current, should the treadmill malfunction. This treadmill is equipped with an electrical cord that has an equipment-grounding  
conductor and a grounding plug. Always plug the power cord into a surge protector, and plug the surge protector into an  
appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.  
This product is for use on a nominal 110-volt circuit, and has a grounding plug that looks like the plug illustrated in the drawing  
below.  
GFCI outlets and GFCI Circuit Breakers are NOT recommended for use on this product. GFCI outlets and GFCI Circuit Breakers  
may cause this equipment to function improperly.  
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4
7.6HR PRO TREADMILL  
BEFORE YOU BEGIN  
Open the boxes:  
Open the boxes of your new equipment. Inventory all parts included in the boxes, and Supplied Hardware lists on  
pages 5 for a full count of the parts included. If you are missing any parts or have any questions contact us directly at  
888-800-1167  
*Assembly instructions are on pages 18-23.  
Gather your tools:  
Before you begin, make sure that you have gathered all the necessary tools you may require to assemble the unit  
properly. Having all of the necessary equipment at hand will save time and make the assembly quick and hassle-free.  
Clear your work area:  
Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is  
free from anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a  
comfortable amount of free area around the unit for unobstructed operation.  
Invite a friend:  
Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another  
person when assembling this product.  
User Weight Limitation:  
Please note that there is a weight limitation for this product. If you weigh more than 350LBS (Approx. 160 Kgs). It is  
not recommended that you use this product. Serious injury may occur if the user’s weight exceeds the limit shown  
here. This product is not intended to support users whose weight exceeds this limit.  
Care and maintenance:  
The safety level can be maintained only if it is examined for damage and wear.  
Replace any defective components immediately and stop all use of the equipment until repaired.  
Always take care when mounting the equipment. Straddle the equipment by placing your feet on the straddle rails.  
Dismount from the equipment only after all parts have stopped.  
Always check the wear and tear components like pulley, belts, etc.…To prevent injury.  
There is an emergency stop, in the form of a SAFETY KEY, to prevent injury; you can stop the treadmill immediately  
by actuating the emergency stop for emergency dismount.  
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5
SUPPLIED HARDWARE  
This list identifies the hardware you will use to assemble the product. To help distinguish between  
the various types of screws and bolts, use the scale below to measure them and compare them to  
the sizes listed.  
No.  
Description  
Qty.  
M8 x 45mm Flat Head Bolt  
802  
6
2
4
2
2
C
A
B
806 M6 x 20mm Screw  
809 M8 x 12mm Allen Head Bolt  
810 Metal Cap  
811 M8 x 80 x 25mm Allen Head Bolt  
4 x 12mm Truss Head Phillips  
812 Screw-Cone Point  
8
1
1
1
A
B
C
5mm Wrench  
Screwdriver  
6mm Allen Wrench  
802  
806  
809  
810  
811  
812  
MILLIMETERS  
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6
7.6HR PRO TREADMILL  
COMPLETE PARTS LIST  
Item No.  
Description  
Qty.  
Part No.  
7.6HR PRO-100  
101  
Overlay  
1
7.6HR PRO-101  
7.6HR PRO-102  
7.6HR PRO-103  
7.6HR PRO-104  
7.6HR PRO-105  
7.6HR PRO-106  
7.6HR PRO-107  
7.6HR PRO-108  
7.6HR PRO-109  
7.6HR PRO-110  
7.6HR PRO-111  
7.6HR PRO-112  
102  
Computer Insert  
1
1
1
1
2
1
1
1
2
1
1
103  
Console Housing – Upper  
Console Support Tube  
Safety Key Base  
104  
105  
106  
Safety Key  
107  
Safety Key Micro Switch  
Console Housing – Bottom  
Computer PC Board  
M6 Blind Nut  
108  
109  
110  
111  
Plastic Ring 20x40  
Console Housing – Bottom Stopper  
112  
7.6HR PRO-200  
201  
Front Handlebar  
1
1
1
1
1
1
1
1
1
1
2
1
2
2
2
2
1
1
7.6HR PRO-201  
7.6HR PRO-202  
7.6HR PRO-203  
7.6HR PRO-204  
7.6HR PRO-205  
7.6HR PRO-206  
7.6HR PRO-207  
7.6HR PRO-208  
7.6HR PRO-209  
7.6HR PRO-210  
7.6HR PRO-211  
7.6HR PRO-212  
7.6HR PRO-213  
7.6HR PRO-214  
7.6HR PRO-215  
7.6HR PRO-216  
7.6HR PRO-217  
7.6HR PRO-218  
202  
Upright Cross Brace  
203  
Handlebar- Left  
204  
Handlebar- Right  
205  
Upright-Left  
206  
Upright-Right  
207  
Handlebar Cover-LL  
208  
Handlebar Cover-LR  
209  
Handlebar Cover-RL  
210  
Handlebar Cover-RR  
Front Handlebar Foam Grip 260mm  
Front Handlebar Foam Grip 310mm  
Handlebar Foam Grip 374.5mm  
Handlebar End Cap  
211  
212  
213  
214  
215  
Hand Pulse Sensor  
216  
Hand Pulse Sensor Back Cover  
Power Folding Switch Plate Cover  
Power Folding Switch  
217  
218  
7.6HR PRO-300  
301  
302  
303  
304  
Elevation Support Frame  
Elevation Support Tube  
Stopper  
1
2
2
1
7.6HR PRO-301  
7.6HR PRO-302  
7.6HR PRO-303  
7.6HR PRO-304  
Diving Tube  
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7
COMPLETE PARTS LIST  
Item No.  
Description  
Qty.  
Part No.  
305  
Base Frame  
1
7.6HR PRO-305  
7.6HR PRO-306  
7.6HR PRO-307  
7.6HR PRO-308  
7.6HR PRO-309  
7.6HR PRO-310  
7.6HR PRO-311  
7.6HR PRO-312  
7.6HR PRO-313  
7.6HR PRO-314  
7.6HR PRO-315  
7.6HR PRO-316  
7.6HR PRO-317  
7.6HR PRO-318  
7.6HR PRO-319  
7.6HR PRO-320  
7.6HR PRO-321  
7.6HR PRO-322  
7.6HR PRO-323  
7.6HR PRO-324  
7.6HR PRO-325  
7.6HR PRO-326  
7.6HR PRO-327  
306  
307  
308  
309  
310  
311  
312  
313  
314  
315  
316  
317  
318  
319  
320  
321  
322  
323  
324  
325  
326  
327  
Fold Up Slipping Rod  
Wheel Support  
2
1
1
1
1
4
4
2
4
2
1
2
2
1
1
1
1
1
1
1
3
1
Front Shroud  
Elevation Motor Cover Board  
Motor Bottom Tray  
Base Frame End Cap  
Level Adjuster  
Wheel 8 x 60 x 30  
Wheel 76 x 25  
Fold Up Slipping Rod Sleeve  
Spring Load Knob  
Round Cap  
Bearing 6202  
Fold Up Position Limiting Rod  
Power Switch  
Power Plate  
Power Breaker  
Power Socket  
Position Limiter  
Elevation Motor  
Wire Clip  
1/4” Cable Tie  
7.6HR PRO-400  
401  
Running Belt  
1
1
7.6HR PRO-401  
7.6HR PRO-402  
7.6HR PRO-403  
7.6HR PRO-404  
7.6HR PRO-405  
7.6HR PRO-406  
7.6HR PRO-407  
402  
Side Rail – Left  
403  
Side Rail – Right  
Side Rail End Cap – Left  
Side Rail End Cap – Right  
Running Deck  
1
404  
1
405  
1
406  
1
407  
Cushion Pad  
10  
7.6HR PRO-500  
501  
502  
503  
504  
505  
506  
Motor Hood  
1
1
1
1
1
2
7.6HR PRO-501  
7.6HR PRO-502  
7.6HR PRO-503  
7.6HR PRO-504  
7.6HR PRO-505  
7.6HR PRO-506  
Motor Holder  
Driving Motor  
Driving Belt  
Motor Bottom Cover  
Rubber Cushion  
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8
7.6HR PRO TREADMILL  
COMPLETE PARTS LIST  
Item No.  
Description  
Qty.  
Part No.  
507  
508  
509  
510  
511  
5/16” Cable Tie  
1
7.6HR PRO-507  
7.6HR PRO-508  
7.6HR PRO-509  
7.6HR PRO-510  
7.6HR PRO-511  
Transformer  
1
1
1
6
Control Board  
Elevation Control Board  
Elevation Control Board Fix Bolt  
7.6HR PRO-600  
601  
Elevation Motor Connect Wire 1350mm  
8Pin Power Wire-Upper 2100mm  
8Pin Power Wire-Lower 1450mm  
Receiver  
1
1
1
1
2
1
1
1
1
1
3
1
1
1
1
2
7.6HR PRO-601  
7.6HR PRO-602  
7.6HR PRO-603  
7.6HR PRO-604  
7.6HR PRO-605  
7.6HR PRO-606  
7.6HR PRO-607  
7.6HR PRO-608  
7.6HR PRO-609  
7.6HR PRO-610  
7.6HR PRO-611  
7.6HR PRO-612  
7.6HR PRO-613  
7.6HR PRO-614  
7.6HR PRO-615  
7.6HR PRO-616  
602  
603  
604  
605  
Hand Pulse Sensor Wire 1300mm  
3C Power Folding Switch-Lower 1300mm  
Safety Key Wire-Upper 2100mm  
Safety Key Wire-Lower 650mm  
1Pin Power Folding Switch Wire 200mm  
6 Pin Control Board Connect Wire 300mm  
Power Connect Wire 100mm  
606  
607  
608  
609  
610  
611  
612  
3C Power Wire 850mm  
613  
Micro Switch Wire 1350mm  
614  
3Pin Power Folding Switch Connect Wire 2100mm  
Power Folding Switch Wire-Upper 1400mm  
3C Power Connect Wire 300mm  
615  
616  
7.6HR PRO-700  
701  
Lock Pin Guider  
Lock Pin Push Rod  
Bearing 6203  
1
1
4
4
1
1
1
1
3
1
5
1
2
8
7.6HR PRO-701  
7.6HR PRO-702  
7.6HR PRO-703  
7.6HR PRO-704  
7.6HR PRO-705  
7.6HR PRO-706  
7.6HR PRO-707  
7.6HR PRO-708  
7.6HR PRO-709  
7.6HR PRO-710  
7.6HR PRO-711  
7.6HR PRO-712  
7.6HR PRO-713  
7.6HR PRO-714  
702  
703  
704  
Bearing Base  
705  
706  
707  
708  
709  
710  
711  
712  
713  
714  
Front Roller Shaft  
Front Roller  
Rear Roller  
Rear Roller Shaft  
Micro Switch  
Micro Switch Base  
1/2” Cable Tie  
Spring  
Motor Hood Fixing Bracket  
Fixed Block  
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9
COMPLETE PARTS LIST  
Item No.  
Description  
Qty.  
Part No.  
715  
716  
717  
718  
719  
720  
Board Clip  
5
7.6HR PRO-715  
7.6HR PRO-716  
7.6HR PRO-717  
7.6HR PRO-718  
7.6HR PRO-719  
7.6HR PRO-720  
Deck Frame  
1
1
1
1
1
Running Deck Belly Pan  
Roller Pulley  
Plastic Cushion  
Running Deck Support Tube  
7.6HR PRO-800  
801  
3 x 10mm Round Head Phillips Screw-Cone Point  
M8 x 45mm Flat Head Bolt  
3 x 12mm Round Head Phillips Screw-Flat Point  
M3 x 20mm Round Head Phillips Screw  
4 x 12mm Truss Head Phillips Screw-Flat Point  
M6 x 20mm Screw  
4
6
7.6HR PRO-801  
7.6HR PRO-802  
7.6HR PRO-803  
7.6HR PRO-804  
7.6HR PRO-805  
7.6HR PRO-806  
7.6HR PRO-807  
7.6HR PRO-808  
7.6HR PRO-809  
7.6HR PRO-810  
7.6HR PRO-811  
7.6HR PRO-812  
7.6HR PRO-813  
7.6HR PRO-814  
7.6HR PRO-815  
7.6HR PRO-816  
7.6HR PRO-817  
7.6HR PRO-818  
7.6HR PRO-819  
7.6HR PRO-820  
7.6HR PRO-821  
7.6HR PRO-822  
7.6HR PRO-823  
7.6HR PRO-824  
7.6HR PRO-825  
7.6HR PRO-826  
7.6HR PRO-827  
7.6HR PRO-828  
7.6HR PRO-829  
7.6HR PRO-830  
802  
803  
2
804  
1
805  
12  
2
806  
807  
2 x 6mm Round Head Phillips Screw-Cone Point  
M5 x 8mm Screw  
8
808  
4
809  
M8 x 15mm Allen Head Bolt  
Metal Cap  
6
810  
2
811  
M8 x 80 x 25mm Allen Head Bolt  
4 x 12mm Truss Head Phillips Screw-Cone Point  
12 x 34mm Axle  
2
812  
8
813  
2
814  
M14 X 62.5mm Axle  
2
815  
M5 x 20mm Allen Head Bolt  
8mm E Clip  
2
816  
2
817  
Bushing 12 x 20 x 9mm  
4
818  
Bushing 15 x 30 x 6mm  
4
819  
M14 x 55 x 30mm Bolt  
2
820  
M8 x 16mm Round Head Phillips Screw  
3 x 12mm Round Head Phillips Screw-Flat Point  
M14 x 90mm Bolt  
2
821  
2
822  
2
823  
8 x 55mm Axle  
2
824  
6mm C Clip  
2
825  
4 x 16mm Drilling Screw  
62  
8
826  
Wheel Bushing  
827  
M10 x 43mm Allen Head Bolt  
M10 x 35mm Allen Head Cap Bolt  
10 x 16 x 2mm Plastic Washer  
6.5 x 13 x 1.5mm Washer  
2
828  
1
829  
1
830  
23  
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10  
7.6HR PRO TREADMILL  
COMPLETE PARTS LIST  
Item No.  
Description  
Qty.  
Part No.  
831  
832  
833  
834  
835  
836  
837  
838  
839  
840  
841  
842  
843  
844  
845  
846  
847  
848  
849  
850  
851  
852  
853  
854  
855  
856  
857  
858  
859  
860  
861  
862  
863  
4 x 19mm Truss Head Phillips screw-Flat Point  
M8 x 20mm Flat Head Phillips Screw  
8 x 14 x 2mm Plastic Washer  
M8 Nut  
4
7.6HR PRO-831  
7.6HR PRO-832  
7.6HR PRO-833  
7.6HR PRO-834  
7.6HR PRO-835  
7.6HR PRO-836  
7.6HR PRO-837  
7.6HR PRO-838  
7.6HR PRO-839  
7.6HR PRO-840  
7.6HR PRO-841  
7.6HR PRO-842  
7.6HR PRO-843  
7.6HR PRO-844  
7.6HR PRO-845  
7.6HR PRO-846  
7.6HR PRO-847  
7.6HR PRO-848  
7.6HR PRO-849  
7.6HR PRO-850  
7.6HR PRO-851  
7.6HR PRO-852  
7.6HR PRO-853  
7.6HR PRO-854  
7.6HR PRO-855  
7.6HR PRO-856  
7.6HR PRO-857  
7.6HR PRO-858  
7.6HR PRO-859  
7.6HR PRO-860  
7.6HR PRO-861  
7.6HR PRO-862  
7.6HR PRO-863  
10  
10  
10  
2
2
1
1
1
1
2
2
4
1
3
2
6
4
4
5
2
8
2
2
2
4
3
5
6
6
2
1
1
M10 Nylon Nut  
10 x 23 x 2mm Washer  
Compression Spring  
M10 x 100 x 35mm Bolt  
M10 x 118 x 30mm Bolt  
M5 x 12mm Drilling Screw  
8mm Spring Washer  
8 x 16 x 3mm Washer  
3 x 12mm Round Head Phillips Screw-Cone Point  
4mm Tooth Lock Washer  
M8 x 70mm Allen Head Cap Bolt  
M3 x 20mm Round Head Phillips Screw  
3.5 x 7.8 x 2mm Plastic Washer  
3.5mm Tooth Lock Washer  
M3 Nut  
M5 Nut  
M5 x 12mm Round Head Phillips Screw  
M10 x 15mm Allen Head Cap Bolt  
M10 42mm Bolt  
M8 Nylon Nut  
M3 x 30mm Round Head Phillips Screw  
4 x 25mm Drilling Screw  
Round Head Phillips Screw  
4 x 20mm Self Tapping Screw  
35 x 12 x 1.5mm Washer  
Plastic Fixing Insert  
M6 x 18mm Screw  
5.5 x 12 x 1.5 mm Washer  
M5 x 12mm Allen Head Bolt  
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11  
PARTS DIAGRAM  
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED  
801  
102  
103  
109  
807  
101  
801  
825  
110  
807  
802  
111  
104  
802  
805  
105  
106  
803  
805  
107  
804  
108  
805  
112  
805  
805  
806  
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12  
7.6HR PRO TREADMILL  
PARTS DIAGRAM  
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.  
207  
208  
211  
802  
203  
812  
860  
212  
811  
810  
215  
209  
211  
812  
857  
217  
808  
808  
218  
812  
216  
860  
843  
201  
802  
857  
216  
213  
843  
214  
810  
811  
205  
210  
202  
812  
204  
214  
809  
206  
809  
213  
809  
809  
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13  
PARTS DIAGRAM  
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.  
303  
825  
813  
316  
862  
863  
308  
825  
301  
825  
815  
317  
814  
817  
303  
813  
816  
817  
325  
814  
302  
829  
828  
817  
309  
825  
818  
817  
318  
818  
819  
820  
317  
815  
302  
820  
819  
818  
311  
318  
808  
320  
304  
321  
322  
822  
823  
818  
824  
313  
821  
825  
323  
312  
326  
327  
824  
840  
850  
315  
825  
825  
311  
711  
327  
855  
851  
823  
313  
822  
311  
315  
847  
844  
319  
312  
312  
826  
324  
305  
709  
849  
847  
312  
825  
306  
709  
830  
328  
848  
826  
827  
314  
820  
825  
307  
820  
310  
314  
311  
827  
825  
830  
830  
825  
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14  
7.6HR PRO TREADMILL  
PARTS DIAGRAM  
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.  
825  
856  
830  
501  
856  
825  
830  
825  
510  
856  
508  
835  
836  
837  
838  
502  
809  
839  
857  
511  
841  
505  
509  
503  
507  
842  
835  
836  
830  
504  
858  
506  
830  
506  
830  
858  
858  
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15  
PARTS DIAGRAM  
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.  
401  
402  
403  
404  
832  
831  
405  
832  
406  
407  
833  
834  
833  
833  
834  
833  
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16  
7.6HR PRO TREADMILL  
PARTS DIAGRAM  
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.  
825  
701  
702  
703  
704  
845  
846 709  
705  
713  
825 847  
710  
825  
713  
703  
825  
712  
714  
852  
850  
848  
825  
706  
327  
718  
849  
704  
859  
711  
714  
851  
720  
852  
708  
719  
703  
704  
714  
852  
861  
715  
707  
704  
859  
845  
859  
703  
716  
825  
825  
714  
852  
314  
853  
853  
826  
314  
826  
854  
845  
830  
854  
826  
825  
717  
715  
830  
830  
825  
825  
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17  
PARTS DIAGRAM  
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.  
605  
104  
109  
605  
615 218  
602  
604  
215  
215  
216  
215  
605 605 107 607  
612 603 510 610  
508  
509  
507  
607  
615 611 602 612 608 603 606  
609  
709  
R
B
B
W
R
W
R
R
B
W
B
B
B
W
608  
W
W
G
R
603  
R
B
606  
612  
W
616 709  
709  
B
1
325  
B2  
606  
614  
R
1
R
2
W
613 601 325  
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18  
7.6HR PRO TREADMILL  
ASSEMBLY  
STEP 1: Assemble the Console Support Tube  
(A) Remove your treadmill from the carton and place it on the floor in an open  
area as shown in FIG 1.  
(B) Then remove the Handlebar Assembly and place them out of the way for  
now, as shown in FIG2.  
802 X2  
(C) Attach the Console Support Tube (104) to Upright – Left (205) and  
Upright – Right (206), and secure with two M8 x 45mm Flat Head Bolts  
(802).  
FIG.1  
FIG.2  
802  
206  
802  
104  
205  
103  
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19  
ASSEMBLY  
STEP 2: Assemble the Upright  
NOTE: YOU WILL NEED THE HELP OF ANOTHER PERSON IN ORDER  
TO COMPLETE STEP 2 OF THE ASSEMBLY PROCEDURE.  
(A) Connect the Power Folding Switch Wire (606 and 615), Safety Key Wire  
(607 and 608) and 8Pin Power Wire (602 and 603) as shown.  
809  
X4  
(B) Simply have one person hold the Uprights (205 and 206) in place on the  
Base Frame (305) while the other secures it with four M8 x 15mm Allen  
Head Screw (809).  
809  
205  
206  
809  
809  
602  
305  
607  
615  
606  
305  
205  
603  
608  
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20  
7.6HR PRO TREADMILL  
ASSEMBLY  
STEP 3: Assemble the Console  
(A) Rotate the Console Housing (105) to position as shown and secure with  
two M6 x 20mm Screws (806).  
806  
X2  
105  
806  
104  
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21  
ASSEMBLY  
STEP 4: Assemble the Upright Cross Brace  
NOTE: DO NOT FULLY TIGHTEN M8 x 50 x 25mm ALLEN HEAD BOLT  
(811) WHEN YOU ASSEMBLE THE UPRIGHT CROSS BRACE TO  
THE UPRIGHTS.  
810  
811  
X2  
X2  
(A) Attach the Upright Cross Brace (202) to the Left and Right Uprights  
(205 and 206) and secure with Metal Caps (810) and M8 x 80 x 25mm  
Allen Head Bolt (811).  
811  
810  
810  
811  
206  
202  
205  
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22  
7.6HR PRO TREADMILL  
ASSEMBLY  
STEP 5: Assemble the Front Handlebar  
NOTE: PLEASE MAKE SURE NOT TO PINCH THE HAND PULSE SENSOR  
WIRE WHEN ATTACHING THE HANDLEBAR ASSEMBLY.  
(A) Connect the Hand Pulse Sensor Wires (215 and 605), as shown in FIG3.  
(B) Attach the Handlebar Assembly to the Right and Left Uprights  
(205 and 206) and secure with four M8 x 45mm Flat Head Bolts (802).  
802 X4  
(C) Fully tighten the M8 x 80 x 25mm Allen Head Bolt (811).  
FIG3  
802  
215  
605  
802  
215  
215  
203  
605  
104  
605  
206  
811  
205  
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23  
ASSEMBLY  
STEP 6: Assemble the Handlebar Cover  
(A) Attach the Handlebar Cover-RL (209) and Handlebar Cover-RR (210) to the  
Upright-Right (206) and secure with 4 x 12mm Truss Head Phillips Screw-  
Cone Point (812) and Plastic Fixing Inserts (860).  
812 X8  
(B) Repeat the procedure on the Upright-Left (205) with Handlebar Cover-LL  
(207), Handlebar Cover-LR (208) and 4 x 12mm Truss Head Phillips Screw-  
Cone Point (812) and Plastic Fixing Inserts (860).  
Your treadmill is now fully assembled.  
860  
860  
812  
812  
812  
207  
860  
208  
209  
860  
210  
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24  
7.6HR PRO TREADMILL  
LEVEL ADJUSTMENT  
How to level the treadmill:  
Uneven flooring could cause the Spring loaded Knob not to engage and thus prevent the treadmill from  
folding or being able to incline.  
To adjust the level you will need the help of another person, as you will need to tip the treadmill on its side.  
Tip the treadmill to the left/right. You will see the stabilizers. These will need to be screwed either in or out to level  
the treadmill. Repeat for the other side. It may help to use a spirit level when adjusting the level on your treadmill.  
STABILIZERS  
Floor  
STABILIZERS  
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25  
FOLDING INSTRUCTIONS  
How to fold up the treadmill:  
In order for the power fold system to work you need to plug your 7.6HR PRO in and insert the safety key.  
The 7.6HR PRO treadmill has a unique Easy-Up power fold system. Before folding the 7.6HR PRO press the “reset”  
button on the console. This will ensure that the 7.6HR PRO is in its lowest position and the 7.6HR PRO will fold. The  
7.6HR PRO won’t fold unless it’s in this position.  
Follow these instructions to power fold your 7.6HR PRO:  
1. Press STOP button twice to reset the console and wait until the belt has fully stopped. The deck will return to  
Level 1 and the console will reset.  
2. Turn the Spring Loaded Knob clockwise until it’s fully engaged. You should hear a ‘click’ to indicate the  
mechanism is engaged.  
3. Push the Power Fold Switch located on the front of the Left Upright and the deck will now start to fold. Keep  
holding this switch until the deck has fully folded.  
4. Turn off the power and unplug the treadmill before you leave it. Do not leave the treadmill unattended and  
plugged in at any time.  
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26  
7.6HR PRO TREADMILL  
UNFOLDING INSTRUCTIONS  
IMPORTANT  
Before unfolding the 7.6HR PRO plug the treadmill in and insert the safety key.  
Follow these instructions to un-fold your 7.6HR PRO.  
1. Push the Power Fold Switch “down”. The 7.6HR PRO will now start to descend. Keep holding the switch until the deck has  
fully descended.  
2. Turn the Spring Loaded Knob counter clockwise until it disengages. If you do not do this the 7.6HR PRO will not  
elevate/incline while being used.  
IMPORTANT: Never tilt your treadmill using the incline wheels when repositioning or moving your treadmill. Only  
roll/push the treadmill on the floor wheels.  
Incline  
Wheels  
Floor  
Wheels  
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27  
TRANSPORT INSTRUCTIONS  
MOVING YOUR TREADMILL:  
There are TRANSPORT WHEELS located under the front of the base frame of your Smooth 7.6HR PRO treadmill. The easiest  
way to move the treadmill is to lift the deck up from the rear until the TRANSPORT WHEELS touch the floor. Then simply wheel  
the treadmill to a desired location and set the deck back on the floor.  
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28  
7.6HR PRO TREADMILL  
MAINTENANCE  
HOW TO MAINTAIN YOUR TREADMILL:  
Proper maintenance is very important to ensure your treadmill is always in top working condition. Improper maintenance could  
cause damage or shorten the life of your treadmill.  
Important: Never use abrasives or solvents to clean the treadmill. To prevent damage to the computer, keep liquids away  
and keep it out of direct sunlight.  
Inspect and tighten all parts of the treadmill regularly. Replace any worn parts immediately.  
BELT ADJUSTMENT:  
The running belt has been properly adjusted at the factory. However transportation, uneven flooring or other unpredicted reasons  
could cause the belt to shift off center resulting in the belt rubbing with the plastic side rail or end caps and possibly causing  
damage. To adjust the belt back to it’s proper position please follow the directions below:  
1. If your belt tends to walk to the right, rotate the right tension bolt clockwise. We recommend adjustments of 1/4 turn at a  
time, and follow with a test. If your belt continues to walk to the right, simply adjust the left belt tension bolt by turning it 1/4  
turn counterclockwise, and follow with a test.  
2. If your belt tends to walk to the left, rotate the left tension bolt clockwise 1/4 turn at a time, and follow with a test. If the belt  
continues to walk to the left, simply adjust the right tension bolt counterclockwise.  
3. If your belt appears to be loose, simply tighten both bolts evenly 1/4 turn. If it appears tight, simply loosen both bolts  
evenly 1/4 turn.  
Right and left tension bolts are located at the rear of the treadmill.  
DECK LUBRICATION:  
The walking belt has been pre-lubricated at the factory. However, it is recommended that the walking board be checked  
periodically for lubrication to ensure optimal treadmill performance. Your treadmill should not have to be lubricated usually within  
the first year or 500 hours of use.  
Every 3 month of operation lift the sides of the walking belt and feel the top surface of the walking board as far as you can reach. If  
you feel signs of silicone, no further lubrication is required. If it feels dry to the touch, follow the instructions below.  
Please use a non-petroleum based silicone.  
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29  
MAINTENANCE  
To apply lubricant to the walking belt:  
1. Position the walking belt so that the seam is located on top and in center of the walking board.  
2. Insert the spray nozzle into the spray head of the lubricant can.  
3. While lifting the side of the walking belt, position the spray nozzle between the walking belt and the board approximately  
15 cm (6 inches) from the front of the treadmill. Apply the silicone spray to the walking board, moving from the front of the  
treadmill to the rear. Repeat this on the other side of the belt. Spray approximately 4 seconds on each side.  
4. Allow the silicone to "set" for 1 minute before using the treadmill.  
Spray lubricant from front to back.  
CLEANING:  
Routine cleaning of your treadmill will extend the product's life.  
Warning: To prevent electrical shock, be sure the power to the treadmill is OFF and the power cord is unplugged from the  
wall electrical outlet before attempting any cleaning or maintenance.  
Important: Never use abrasives or solvents to clean the treadmill. To prevent damage to the computer, keep liquids away  
and keep it out of direct sunlight.  
After each workout: Wipe off the console and other treadmill surfaces with a clean, water dampened soft cloth to  
remove excess perspiration.  
Weekly: Use of a treadmill mat is recommended for ease of cleaning. Dirt from your shoes contacts the belt and eventually makes  
it to underneath the treadmill. Vacuum underneath treadmill once a week.  
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30  
7.6HR PRO TREADMILL  
TARGET HEART RATE  
Finding your pulse:  
To make sure your heart is beating in its target zone, you’ll need to know how to monitor your heart rate. The easiest way is to feel  
the pulse in the carotid artery on either side of your neck, between the windpipe and the large neck muscles. Count the number of  
beats in ten seconds, and then multiply that number by six. This gives you the number of beats per minute.  
How fast should your heart beat during aerobic exercise? Fast enough to reach and stay in its “target zone,” a range of beats per  
minute that is largely determined by your age and physical condition. To determine your target zone, consult the chart we have  
provided.  
FIND YOUR TARGET HEART RATE  
200  
180  
160  
140  
120  
100  
80  
20  
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
YOUR AGE in years  
ADVANCED: Sports, athletic conditioning or interval training  
FITNESS: Optimal training, aerobic or cardiovascular  
HEALTH: Beginner, low intensity with long duration produces fat burning  
Aerobic exercise:  
Is any sustained activity that sends oxygen to your muscles via your heart and lungs. It will improve the fitness of your lungs and  
heart: your body’s most important muscle. Aerobic fitness is promoted by any activity that uses your large muscle groups - arms,  
legs or buttocks, for example. Your heart beats quickly and you breathe deeply. An aerobic exercise should be part of your entire  
exercise routine.  
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31  
MUSCLE CHART  
Targeted muscle groups:  
The exercise routine that is performed on this product will develop primarily lower body muscle groups. These muscle groups are  
shown in gray color on the chart below.  
MUSCLE GROUPS  
A
B
C
D
E
F
Shoulder muscles  
Pectoral muscles  
Bicep muscle  
Calf muscles  
Trapezius muscles  
Tricep muscles  
G
H
I
Abdominal muscles  
Forearm muscles  
Quadricep muscles  
Back muscles  
J
K
L
Gluteal muscles  
Hamstring muscles  
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32  
7.6HR PRO TREADMILL  
STRETCHING ROUTINE  
Warm up and cool down:  
A successful exercise program consists of a warm-up, aerobic exercise, and a cool-down. Do the entire program at least two and  
preferably three times a week, resting for a day between workouts. After several months, you can increase your workouts to four or  
five times per week.  
Warming up is an important part of your workout, and should begin every session. It prepares your body for more strenuous  
exercise by heating up and stretching out your muscles, increasing your circulation and pulse rate, and delivering more oxygen to  
your muscles. At the end of your workout, repeat these exercises to reduce sore muscle problems. We suggest the warm-up and  
cool-down exercises on the following pages:  
Toe Touch:  
Shoulder Lift:  
Slowly bend forward from  
your waist, letting your back  
and shoulders relax as you  
stretch toward your toes.  
Reach down as far as you  
can and hold for 15 counts.  
Lift your right shoulder up  
toward your ear for one  
count. Then lift your left  
shoulder up for one count as  
you lower your right  
shoulder.  
Inner Thigh Stretch:  
Hamstring Stretch:  
Sit with the soles of your feet  
together with your knees  
pointing outward. Pull your  
feet as close into your groin  
as possible. Gently push  
your knees towards the floor.  
Hold for 15 counts.  
Sit with your right leg  
extended. Rest the sole of  
your left foot against your  
right inner thigh. Stretch  
toward your toe as far as  
possible. Hold for 15 counts.  
Relax and then repeat with  
left leg extended.  
Side Stretch:  
Calf-Achilles Stretch:  
Open your arms to the side  
and continue lifting them until  
they are over your head.  
Reach your right arm as far  
upward toward the ceiling as  
you can for one count. Feel  
the stretch up your right side.  
Repeat this action with your  
left arm.  
Lean against a wall with your  
left leg in front of the right  
and your arms forward. Keep  
your right leg straight and the  
left foot on the floor; then  
bend the left leg and lean  
forward by moving your hips  
toward the wall. Hold, and  
then repeat on the other side  
for 15 counts.  
Head Roll:  
Rotate your head to the right  
for one count, feeling the  
stretch up the left side of your  
neck. Next, rotate your head  
back for one count, stretching  
your chin to the ceiling and  
letting your mouth open.  
Rotate your head to the left  
for one count, and finally,  
drop your head to your chest  
for one count.  
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33  
Resolution  
TROUBLESHOOTING  
NOTE: Do not touch any internal electric wires without consulting the manufacturer.  
Symptom  
Check the following:  
ƒ
Make sure the power cord is plugged into a  
surge protector, the surge protector is  
plugged into a properly grounded outlet and  
the surge protector is turned on (refer to the  
Power Requirements section in this manual).  
Equipment circuit breaker is in the reset  
position  
ƒ
Treadmill will not power up  
ƒ
ƒ
Equipment power switch is in the on position  
Safety key is properly inserted into the  
computer console  
ƒ
Wall outlet is properly functioning with correct  
voltage (Have an electrician check for  
inadequate voltage at the outlet refer to the  
Power Requirements section in this manual)  
House circuit breaker is reset and is the  
proper size. (refer to the Power  
ƒ
Requirements section in this manual)  
ƒ
ƒ
ƒ
Safety key is properly inserted into the  
computer console  
Equipment circuit breaker is in the reset  
position  
House circuit breaker is reset, meets proper  
requirements and if worn replaced by an  
electrician. (refer to the Power Requirements  
section in this manual)  
Treadmill stops operation during use  
ƒ
Program time has expired  
Treadmill will not incline(Power fold models only)  
ƒ
Check for proper positioning of spring knob for  
folding(See procedure in owners manual)  
Power Fold only  
Check for proper positioning of spring knob  
for folding(See procedure in owners manual)  
Manual Fold only  
ƒ
Treadmill will not unfold  
ƒ
Folding locking lever is depressed  
Treadmill running belt moves slower than speed  
displayed on computer  
Treadmill running belt moves slower than speed  
displayed on computer  
ƒ
ƒ
Metric/English conversion (See owners manual  
for Metric/English conversion process)  
Metric/English conversion (See owners manual  
for Metric/English conversion process)  
ƒ
ƒ
Treadmill is properly leveled(See procedure  
in owners manual)  
Center running belt (See Centering  
procedure in owners manual)  
Running belt is not centered  
Running belt is slipping or hesitating while in use  
ƒ
ƒ
Tension running belt (See process in owners  
manual)  
Metric/English conversion (See owners manual  
for Metric/English conversion process)  
Treadmill running belt moves slower than speed  
displayed on computer  
ƒ
ƒ
Treadmill is properly leveled(See procedure  
in owners manual)  
Center running belt (See Centering  
procedure in owners manual)  
Running belt is not centered  
Running belt is slipping or hesitating while in use  
ƒ
Tension running belt (See process in owners  
manual)  
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Smooth Fitness  
780 Fifth Ave Suite 200  
King of Prussia, PA 19406  
Toll Free Customer Service:  
1.888.800.1167  
Website:  
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