Sigma Garage Door Opener ML750 User Manual

TM  
TM  
Illustrated Instruction Manual  
for ML750 Garage Door  
Operator  
Chamberlain Australia Pty Ltd  
PO Box 1446  
Lane Cove NSW 1595  
Chamberlain New Zealand Ltd  
P.O. Box 100-221  
Auckland 1330  
N2966  
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Before You Begin  
1. Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural  
supports.  
2. Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware (not  
supplied) may be required.  
3. Depending on your door's construction, you might need a special door arm. See your dealer.  
4. Do you have an access door in addition to the garage door? If not, Model 1702AML Outside Quick Release  
Accessory is required.  
Door Types  
1
A. One-Piece Door with Horizontal Track Only.  
B. One-Piece Door with Horizontal and Vertical Track – Special door arm and the Protector System™ (30(8))  
required. See your dealer.  
C. Sectional Door with Curved Track – See 20B – connect door arm. The Protector System™ (30(8)) is required for  
doors that are over 2,5m in height  
D. Canopy door – Special door arm and the Protector System™ (30(8)) required. See your dealer.  
2
2
Tools Required  
2
1
10 mm, 8 mm,  
4,5 mm, 4 mm  
11mm, 13mm  
3
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Hardware Provided  
3
(1) Hex Bolt  
(15) Rail Grease  
5 (2x)  
(2x)  
6
15 (1x) (2) Clevis Pin  
(16) Lock Nut  
(4x)  
1
(3) 8mm Carriage Bolt  
(17) Metric Tapping  
4(4x)  
NOTICE  
Screw  
(4) Wood Screws  
(5) Flat head Screws  
(6) Clevis Pin  
(2x)  
2
(18) Hex Screw  
(19) Spring  
(20) Flat Washer  
(21) Stop Bolt  
3(3x)  
(1x)  
8
7(1x)  
(7) Rope  
(8) Handle  
(9) Wall mount bracket  
(10) Anchor  
13(7x)  
(4x)  
(1x)  
16  
14  
(4x)  
11  
(2x)  
19  
10  
17  
(2x)  
9 (1x)  
20  
(11) Concrete Anchor  
(12) Lock Washer  
(13) Hex Nut  
(2x)  
(1x)  
12(7x)  
21(1x)  
(3x)  
18  
(14) Ring Fastener  
4
7
6
2
3
4
5
1
14  
13  
11  
12  
9
15  
10  
8
10  
Completed Installation  
As you proceed with the assembly, installation and adjustment procedures in this manual, you may find it helpful to  
refer back to this illustration of a completed installation.  
(1) Header Sleeve  
(2) Idler Pulley Bracket  
(3) Trolley  
(9) Light Lens  
(10) Manual Release Rope & Handle  
(11) Curved Door Arm  
(12) Straight Door Arm  
(13) Door Bracket & Plate  
(14) Header Bracket  
(4) Rail  
(5) Belt  
(6) Hanging Bracket  
(7) Power Cord  
(8) Opener  
(15) Trolley Release Arm  
4
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ASSEMBLY  
5
4
2
3
2
5
1
Assemble the Rail  
Grease inside edges of rail sections using grease (1). Place rail pieces (2) on flat surface for assembly. All four rail sections are interchangeable.  
Slide rail brace (3) onto rail section. Connect rail by sliding rail brace onto next rail section. Tap rail assembly (4) on piece of wood (5) until rail  
sections are flush. Repeat with remaining rail sections.  
6
6
Install the Belt  
8
Remove belt from carton and lay out on floor (do not allow  
belt to twist). Hook the trolley connector (6) into the slot (7)  
on the trolley (8).  
7
Insert Trolley & Idler Pulley Bracket  
7
into Rail  
Slide idler pulley bracket (1) and inner trolley (2)  
into back (opener) end of rail assembly (3), be  
sure to insert idler pulley bracket as shown. Arrow  
on trolley (7) must face toward front (header) end  
7
of rail (4). Push idler pulley bracket toward front  
(header) end of rail (4). Insert carriage bolt (5) into  
bolt cut out in the idler pulley bracket (6).  
4
6
3
4
1
5
2
5
5
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8
2
1
3
2
1
3
Attach Trolley to Rail  
Slide outer trolley (1) into back (opener) end of the rail assembly  
(2), be sure end with trolley release arm (3) is heading in  
direction of opener. Slide outer trolley down rail until it engages  
with inner trolley.  
9
1
Fasten Rail to Opener and Install Belt  
Remove four washered bolts (1) from top of opener.  
Place rail (2) on opener, flush with stop (3) on top of  
opener. Wrap belt (4) over sprocket (5). Push idler  
pulley bracket assembly toward front of the rail to  
eliminate excess slack in belt. Align bolt holes on  
brackets (6) with bolt holes on opener. Secure  
brackets to opener with previously removed bolts.  
Tighten bolts securely.  
3
5
6
4
2
The opener sprocket teeth must engage the  
belt.  
CAUTION: Use only those bolts  
mounted in the top of opener. Use of  
any other bolts will cause serious  
damage to opener.  
10  
3
Attach Sprocket Cover  
Place sprocket cover (1) on top of the opener (2), secure  
with screws (3). Insert bolt (4) into trolley stop hole (5),  
secure with washer (6) and nut (7).  
1
4
2
5
6
7
7
6
4
3
6
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11  
6
1
3
3
5
4
2
6
2
8
Install Header Sleeve and Tighten Belt  
Slide header sleeve (1) onto rail (5). Slide flat washer (3), spring (2) and washer (3) onto carriage bolt (4). Thread nut (6)  
onto carriage bolt until finger tight. Use an open end wrench (7) to tighten nut until the belt is approximately 2mm above  
the base of the rail at its midpoint. DO NOT OVER TIGHTEN THE BELT. See image (8).  
INSTALLATION SECTION  
Wear protective goggles when working overhead to protect your eyes from injury.  
Disengage all existing garage door locks to avoid damage to the garage door.  
To avoid serious personal injury from entanglement, remove all ropes connected to the garage door before  
installing the opener.  
Note: It is recommended that the opener be installed no less than 2.1m above the floor where space permits.  
12 Header Bracket Positioning  
1
The header bracket must be rigidly fastened to a  
structural support of the garage. Reinforce the  
wall or ceiling with a 40 mm (1-1/2") board if  
necessary. Failure to comply may result in  
improper operation of safety reverse system.  
4
You can attach the header bracket either to the  
header wall (1) or to the ceiling (3). Follow the  
instructions which will work best for your particular  
requirements.  
2
With the door closed, mark the vertical centerline (2)  
of the garage door. Extend line onto header wall  
above the door.  
3
Open door to highest point of travel. Draw an  
intersecting horizontal line (4) on header wall 5 cm  
(2") above high point to provide travel clearance for  
top edge of door.  
7
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2
13  
5
5
3
1
4
5
5
50mm  
(2")  
A
1
2
5
150mm  
(6")  
5
3
3
6
B
Install the Header Bracket  
NOTE: Refer to vertical center and horizontal lines created in step 12 for proper placement of header bracket.  
A. Wall Mount: Center the header bracket (1) on the vertical center line (2) with the bottom edge of the header bracket  
on the horizontal line (4) (with the arrow pointing toward the ceiling). Mark all of the header bracket holes (5). Drill  
4.5 mm (3/16") pilot holes and fasten the header bracket with wood screws (3).  
B. Ceiling Mount: Extend vertical center line (2) onto the ceiling. Center the header bracket (1) on the vertical mark no  
more than 150 mm (6") from the wall. Make sure the arrow is pointing toward the opener. Mark all of the header  
bracket holes (5). Drill 4.5 mm (3/16") pilot holes and fasten the header bracket with wood screws (3). For concrete  
ceiling mount, use concrete anchors (6) provided  
14  
Attach Rail to Header Bracket  
Position opener on garage floor below the header bracket.  
Use packing material to protect the cover. Raise rail until  
holes in the header sleeve and holes in the header bracket  
align. Join with clevis pin (1). Insert ring fastener (2) to  
secure.  
NOTE: To enable the rail to clear sectional door springs, it  
may be necessary to lift opener onto a temporary support.  
The opener must either be secured to a support or held  
1
firmly in place by another person.  
2
8
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15  
Position the Opener  
NOTE: A 25mm (1") board (1) is  
convenient for setting an ideal door-to-rail  
distance (unless headroom is not  
sufficient).  
1
Raise the opener onto a stepladder. Open  
garage door. Place a 25mm (1") board (1)  
laid flat on the top section of door near the  
centerline as shown. Rest the rail on the  
board.  
If the raised door hits the trolley, pull down  
on the trolley release arm to disconnect the  
inner and outer trolley sections. The trolley  
can remain disconnected until connecting  
door arm to trolley is completed.  
Hang the Opener  
16  
A
The opener must be securely fastened to a  
structural support of the garage.  
Three representative installations are shown. Yours  
may be different. Hanging brackets (1) should be  
angled (Figure A) to provide rigid support. On finished  
ceilings, (Figure B) attach a sturdy metal bracket (not  
supplied) (4) to a structural support before installing  
the opener. For concrete ceiling mount, (Figure C), use  
concrete anchors (5) provided.  
B
2
2
4
1
3
1
3
2
1
3
6
On each side of opener measure the distance from the  
opener to the structural support (or ceiling).  
6
Cut both pieces of the hanging bracket to required  
lengths. Flatten one end of each bracket and bend or  
twist to fit the fastening angles. Do not bend at the  
bracket holes. Drill 4.5mm (3/16") pilot holes in the  
structural supports (or ceiling). Attach brackets to  
supports with wood screws (2).  
2
C
5
Lift opener and fasten to hanging brackets with screw,  
lock washer and nut (3). Check to make sure rail is  
centered over the door. REMOVE 25mm (1") board.  
Operate door manually. If door hits the rail, raise  
header bracket. Use rail grease and lubricate bottom  
surface of rail (6).  
1
2
2
3
5
3
6
9
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Attach Emergency Release Rope & Handle  
17  
Thread one end of rope (1) through hole in top of red handle  
so "NOTICE" reads right side up as shown (3). Secure with  
an overhand knot (2). Knot should be at least 25mm (1")  
from end of the rope to prevent slipping.  
2
Thread other end of rope through hole in release arm of the  
outer trolley (4). Adjust rope length so that handle is 1.8m  
(6 feet) above the floor. Secure with an overhand knot.  
4
1
2
NO  
TI  
CE  
NOTE: If it is necessary to cut rope, heat seal cut end with  
3
a match or lighter to prevent fraying.  
Connect Electric Power  
TO AVOID INSTALLATION DIFFICULTIES, DO NOT RUN THE GARAGE DOOR OPENER UNTIL  
INSTRUCTED TO DO SO.  
Ensure door opener is installed to a power outlet with trip switch or fuse.  
1
Install Light  
24V/21WMax  
18  
Gently pull lens (2) downward until the lens hinge is in the fully  
open position. Do not remove the lens. Install a 24V/21W  
2
maximum light bulb (1) in the socket as shown. The light will  
turn on and remain lit for 2-1/2 minutes when power is  
connected. After 2-1/2 minutes it will turn off. To close, gently  
push diffuser up until engaged.  
Replace burnt out bulbs with heavy duty light bulbs.  
19  
3
4
1
A. 0-100mm  
B. 150-250mm  
2
3
A
B
C
4
1
1
1
2
2
3
4
Fasten Door Bracket  
If you have a canopy garage door, a door arm conversion kit is required. Follow the installation instructions included with the  
replacement door arm. Exercise care in removing and assembling arm conversion kit. Keep fingers away from the sliding  
parts.  
NOTE: Horizontal and vertical reinforcement is needed for lightweight garage doors.  
Sectional and One-Piece Door Installation Procedure:  
Door bracket (1) has left and right side fastening holes. If your installation requires top and bottom fastening holes use  
both the door bracket and door bracket plate (2) as shown.  
1. Center door bracket (with or without door bracket plate, as required) at the top inside face of door as shown. Mark  
holes.  
A.Standard Sectional or One-piece doors: locate bracket at inside face of the door.  
B. Sectional doors with two horizontal roller channels: 150 - 250mm below the top of the door.  
2. A. Wooden doors  
Drill 8mm holes (5/16") and fasten the door bracket with nut, lock washer, and carriage bolt (3).  
B. Sheet metal doors  
Fasten with wood screws (4).  
C. One-piece door optional  
Fasten with wood screws (4).  
3
2
6
4
10  
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20  
A
7
B
4
5
1
6
7
3
2
6
4
5
1
8
3
2
6
9
7
6
3
5
4
Assemble Door Arm  
A. ONE-PIECE DOOR INSTALLATION:  
Fasten the straight (1) and curved (2) door arm sections together to the longest possible length (with a 2 or 3 hole  
overlap) using hardware (3,4 and 5). With the door closed connect the straight door arm section (1) to the door bracket  
with clevis pin (6). Secure with ring fastener (7). Disconnect the inner and outer trolley. Slide the outer trolley back toward  
the opener and join the curved arm (2) to the connector hole in the trolley (8) with clevis pin (6). It may be necessary to  
lift the door slightly to make the connection. Secure with ring fastener (7).  
NOTE: When setting the up limit, the door should not have a “backward” slant when fully open. A slight backward slant  
(9) will cause unnecessary bucking and/or jerking operation as the door is being opened or closed from the fully open  
position.  
B. SECTIONAL DOOR INSTALLATION:  
Connect according to Figure B, then proceed to Step 21.  
11  
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3
21  
2
2
6mm  
3
LOCK  
LIGHT  
2
1
1
2
WHT  
-2  
1
4
D
-1  
E
R
WHT  
RED  
3
6
4
5
3
4
Install Door Control (optional)  
Locate door control where the garage door is visible, away from door and door hardware and out of the reach of  
children. Mount at least 1.5 m (5 feet) above the floor  
Serious personal injury from a moving garage door may result from misuse of opener. Do not allow children to  
operate the door control or remote control transmitter.  
Permanently fasten the caution label permanently to the wall near the door control as a reminder of safe  
operating procedures.  
There are 2 terminals (1) on the back of the door control (2). Strip about 6mm (1/4") of insulation from bell wire (4).  
Separate wires enough to connect the white/red wire to RED terminal screw 1 and the white wire to WHT terminal screw  
2.  
Fasten the door control to an inside garage wall with sheet metal screws (3) provided. Drill 4mm (5/32") holes and use  
anchors (6) if installing into plasterboard wall. A convenient place is beside the service door and out of reach of children.  
Run the bell wire up the wall and across the ceiling to the garage door opener. Use insulated staples (5) to secure wire.  
The receiver quick connect terminals are located behind the light lens of the opener. Connect the bell wire to the terminals  
as follows: white/red to red (1) and white to white (2).  
Operation of the Door Control  
Press to open or close the door. Press again to stop the door while moving.  
Multi-function Door Control: Press the white square to open or close the door. Press again to stop the door while it is  
moving.  
Light Feature: Press the Light button to turn the opener light on or off. If you turn it on and then activate the opener, the  
light will remain on for 2-1/2 minutes. Press again to turn it off sooner. The Light button will not control the opener lights  
when the door is in motion.  
Lock Feature: Prevents operation of the door from portable remote controls. However, the door will open and close from  
the Door Control push button, the Outside Keylock and the Keyless Entry Accessories.  
To Activate: Press and hold the Lock button for 2 seconds. The push button light will flash as long as the Lock feature  
is on.  
To turn off: Press and hold the Lock button again for 2 seconds. The push button light will stop flashing. The Lock feature  
will also turn off whenever the “LEARN” button on the control panel is activated.  
Remote Control Wall Mount Bracket  
1. Attach bracket to wall using the two flat head screws provided  
2. Slide the remote control onto bracket.  
Note. Do not over tighten screws, allow enough clearance to slide remote down onto the bracket.  
12  
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22  
1
2
3
4
5
6
7
LOCK  
LIG
LOCK  
LIGH
Program your Opener & Remote  
Activate the opener only when door is in full view, free of obstruction and properly adjusted. No one should enter  
or leave garage while door is in motion. Do not allow children to operate push button(s) or remote(s). Do not  
allow children to play near the door.  
Your garage door opener receiver and remote control transmitter are set to a matching code. If you purchase additional  
remote controls, the garage door opener must be programmed to accept the new remote code.  
Program the Receiver to Match Additional Remote Control Codes:  
Using the orange “LEARN” Button  
1. Press and release the orange “learn” button on the opener. The learn indicator light will glow steadily for 30 seconds  
(1).  
2. Within 30 seconds, press and hold the button on the hand-held remote that you wish to operate your garage door (2).  
3. Release the button when the opener light blinks. It has learned the code. If the light bulb is not installed, two clicks will  
be heard (3).  
Using the Multi-Function Door Control:  
4. Press and hold the button on the hand-held remote that you wish to operate your garage door (4).  
5. While holding the remote button, press and hold the LIGHT button on the Multi-Function Door Control (5).  
6. Continue holding both buttons while you press the push bar on the Multi-Function Door Control (all three buttons are  
held) (6).  
7. Release buttons when the opener light blinks. It has learned the code. If the light bulb is not installed, two clicks will be  
heard (7).  
Now the opener will operate when the remote control push button is pressed. If you release the remote control push  
button before the opener light flashes, the opener has not learned the code.  
To Erase all Remote Control Codes  
To deactivate any unwanted remote, first erase all codes: Press and hold the orange “learn” button on opener until the  
learn indicator light goes out (approximately 6 seconds). All previous codes are now erased. Reprogram each remote or  
keyless entry you wish to use.  
3-Channel Remote:  
If provided with your garage door opener, the large button is factory programmed to operate it. Additional buttons on any  
rolling code 3-channel remote or mini-remote can be programmed to operate this or other rolling code garage door  
openers.  
13  
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Program your Keyless Entry  
(optional)  
23  
1
2
3
Activate the opener only when door is in  
full view, free of obstruction and properly  
adjusted. No one should enter or leave  
garage while door is in motion. Do not  
allow children to operate push button(s)  
or remote(s). Do not allow children to play  
near the door.  
NOTE: Your new Keyless Entry must be  
programmed to operate your garage door  
opener.  
Program the Receiver to Match Additional  
Remote Control Code  
Using the orange “LEARN” Button:  
1. Press and release the orange “learn”  
button (1) on opener. The learn indicator  
light will glow steadily for 30 seconds.  
2. Within 30 seconds, enter a four digit  
personal identification number (PIN) of  
your choice on the keypad (2), then press  
and hold the ENTER button.  
3. Release the button when the opener light  
blinks (3). It has learned the code. If the  
light bulb is not installed, two clicks will be  
heard.  
NOTE: This method requires two people if  
the Keyless Entry is already mounted outside  
the garage.  
4
5
Using the Multi-Function Door Control:  
LOCK  
LIGHT  
4. Enter a four digit personal identification  
number (PIN) of your choice on the  
keypad, then press and hold ENTER.  
6
5. While holding the ENTER button, press  
and hold the LIGHT button on the  
Multi-Function Door Control.  
6. Continue holding the ENTER and LIGHT  
buttons while you press the push bar on  
the Multi-Function Door Control (all three  
buttons are held).  
LOCK  
LIGH
LOCK  
LIGHT  
7
7. Release buttons when the opener light  
blinks. It has learned the code. If the light  
bulb is not installed, two clicks will be  
heard.  
Using the Wall-Mounted Door Control  
(optional)  
24  
THE MULTI-FUNCTION DOOR CONTROL  
Press the push bar (1) to open or close the door. Press again  
to stop the door.  
Light feature  
Press the Light button (2) to turn the opener light on or off. It  
will not control the opener light when the door is in motion. If  
you turn it on and then activate the opener, the light will  
remain on for 2-1/2 minutes. Press again to turn it off sooner.  
1
2
Lock feature  
LOCK  
3
LIGH  
T
Designed to prevent operation of the door from hand-held  
remote controls. However, the door will open and close from  
the Door Control, the Outside Keylock and the Keyless Entry  
Accessories.  
To activate, press and hold the Lock button (3) for 2 seconds.  
The push bar light will flash as long as the Lock feature is on.  
To turn off, press and hold the Lock button again for  
2 seconds.The push bar light will stop flashing. The Lock  
feature will also turn off whenever the “LEARN” button on the  
opener panel is activated.  
14  
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Setting the Limits  
25  
Travel limits regulate the points at which the door will stop  
when moving up or down. Follow the steps below to set the  
limits.  
To program the travel limits:  
Note: Please ensure door is in open position.  
1
2
1. Open the light lens. Press and hold the black button (1) until  
the yellow indicator light (3) starts flashing slowly and then  
release.  
2. Push and hold the black button (1) until the door reaches the  
desired open position. Adjust the position of the door by using  
the black (1) and orange (2) buttons. Black moves the door  
UP, orange moves the door DOWN.  
3
3. Push the programmed remote control (4) or push bar on the  
door control that was shipped with your opener. This sets the  
full UP (open) position. The door will travel to the floor and  
reverse back to the UP (open) position. The opener has  
learned its travel limits.  
4
1
Check to be sure the door is high enough for your vehicle.  
Adjust if necessary.  
4. The indicator light (3) will stop flashing when the limits have  
been learned.  
If the door stops or reverses before it reaches the floor  
repeat steps 1-3 immediately. If this does not set the limits,  
proceed to #15 of the TROUBLESHOOTING GUIDE and  
follow the instructions for setting the limits manually.  
NOTE: The worklight blinks 11 times whenever the Limits  
Setting routine fails. If you get this error, proceed to #15 of the  
TROUBLESHOOTING GUIDE section and follow the  
instructions for setting the limits manually.  
2
3
Setting the Force  
26  
The force setting button is located behind the light lens of  
the opener. The force setting regulates the amount of power  
required to open and close the door.  
1. Open the light lens. Locate the orange button (2).  
2. Push the orange button (2) twice to enter unit into Force  
Adjustment Mode. The LED (3) (indicator light) will flash  
quickly.  
3. Push the programmed remote control (4) or push bar on the  
door control that was shipped with your opener. The door will  
travel to the DOWN (close) position. Push the remote control  
(4) again, the door will travel to the UP (open) position.  
2
4
The LED (3) (indicator light) will stop flashing when the force has  
been learned.  
2
(2x)  
The door must travel through a complete cycle, UP and DOWN,  
in order for the force to be set properly. If the unit cannot open  
and close your door fully, inspect your door to insure that it is  
balanced properly and is not sticking or binding.  
The force MUST be learned in order to properly complete the  
3
setting of the limits.  
Test the Safety Reverse System  
27  
The safety reverse system test is important. Garage door must reverse on  
contact with a 40mm obstacle laid flat on the floor. Failure to properly adjust  
opener may result in serious personal injury from a closing garage door.  
Repeat test once a month and adjust as needed.  
Procedure: Place a 40mm obstacle (1) laid flat on the floor under the garage door.  
Operate the door in the down direction. The door must reverse on the obstruction.  
If the door stops on the obstruction, remove obstruction and repeat Setting the  
Limits step 25. Repeat test.  
When the door reverses on the 40mm obstacle, remove the obstruction and run  
the opener through a complete travel cycle. Door must not reverse in closed  
position. If it does, repeat Setting the Limits and Force steps 25 and 26 and repeat  
safety reverse test.  
Force limit test (lifting):  
In addition to the Safety Reverse test it is recommended that you check your doors  
lifting strength. To perform this test, place 20kg at the center of the door and ensure  
that the door will not move up more than 500mm.  
1
15  
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Install the Protector System™  
28  
(See accessories)  
The force, as measured on the closing edge of the door, should  
not exceed 400 N (40kg). If the closing force is more than 400  
N, the Protector System must be installed.  
After opener has been installed and adjusted, The Protector  
System™ accessory can be installed. Instructions are included with  
this accessory.  
The Protector System™ provides an additional measure of  
4
safety against a small child being caught under a garage door.  
It uses an invisible beam which, when broken by an obstruction,  
causes a closing door to open and prevents an open door from  
closing, it is strongly recommended for homeowners with young  
children.  
3
B
29  
A
6
5
8
7
Special Features  
A. Door within a door connection  
Open light lens. Locate auxiliary quick connect  
terminals. Insert bell wire into quick connect  
terminals 8 and 7.  
B. Flashing light connection  
The flashing light can be installed anywhere.  
Connect light leads to quick connect terminals  
6 and 5. Terminal 5 is ground.  
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30  
1
3
2
4
LOCK  
LIG  
HT  
7
9
5
6
8
Accessories  
(1)  
(2)  
(3)  
(4)  
(5)  
(6)  
(7)  
(8)  
(9)  
Model 84330AML Single-Function Remote Control  
Model 84335AML 3-Function Mini Remote Control  
Model 84333AML 3-Function Remote control  
Model 8747AML  
Model 770AML  
Model 8454AML  
Model 75AML  
Wireless Keypad  
The Protector System™  
Multi-function Door Control Panel  
Illuminated button  
Model 760AML  
Model 1702AML  
Outside keyswitch  
Outside Quick Release  
WIRING INSTRUCTIONS FOR ACCESSORIES  
Outside Keylock – To opener terminals: Red-1 and White-2  
Protector System™ – To opener terminals: White-3 and Grey-4  
Door Control Panel – To opener terminals: Red-1 and White-2  
17  
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Replacement Parts  
31  
C
D
V
12  
Pb  
Cd  
Hg  
31D533  
41B4616  
10A20  
0-
001A5060-15  
41A5843  
41A5799  
41A2828  
41A5887  
NOTI  
12C810  
C
E
83A11  
31D536  
12C777  
178B34  
183D177  
12C778  
183D178  
210C42  
12C855  
41A5643-3  
178B35  
12B374  
146A112  
12B380  
144C77  
4A1008 1/2”  
109A46 1”  
216A206  
41A5800  
178B69  
18  
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32  
158A49  
41A589-1  
41A5908  
41A5735C  
111A79  
41D577  
204C0161-2  
41D538  
108C82  
19  
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TROUBLE SHOOTING  
1. Opener doesn't operate from either door control or remote:  
12. Opener strains:  
• Does the opener have electric power? Plug lamp into outlet. If it  
doesn't light, check the fuse box or the circuit breaker. (Some outlets  
are controlled by a wall switch.)  
• Have you disengaged all door locks? Review installation instruction  
warnings on page 1.  
Door may be unbalanced or springs are broken. Close door and use  
manual release rope and handle to disconnect trolley. Open and close  
door manually. A properly balanced door will stay in any point of travel  
while being supported entirely by its springs. If it does not, call for  
professional garage door service to correct the problem.  
13. Opener motor hums briefly, then won't work:  
• Garage door springs are broken. SEE ABOVE.  
• If problem occurs on first operation of opener, door is locked. Disable  
door lock.  
• Is there a build-up of ice or snow under door? The door may be frozen  
to ground. Remove any obstruction.  
• The garage door spring may be broken. Have it replaced.  
2. Opener operates from remote but not from door control:  
Repeat safety reverse test after adjustment is complete.  
14. Opener won't activate due to power failure:  
• Is door control button lit? If not, remove the bell wire from the opener  
terminals. Short the red and white terminals by touching both terminals  
at the same time with a piece of wire. If the opener runs, check for a  
faulty wire connection at the door control, a short under the staples, or  
a broken wire.  
• Are wiring connections correct? Review page 4.  
3. Door operates from door control but not from remote:  
• Replace battery if necessary.  
• Pull manual release rope and handle down and back to disconnect  
trolley. Door can be opened and closed manually. When the power is  
restored, pull the manual release handle straight down. The next time  
the opener is activated, the trolley will reconnect.  
• The Outside Quick Release accessory (if fitted) disconnects the trolley  
from outside the garage in case of power failure.  
15. Setting the limits manually:  
1. Press and hold the black button until the yellow indicator light starts  
flashing slowly then release.  
2. Push and hold the black button until the door reaches the desired UP  
(open) position. Adjust the position of the door by using the black and  
orange buttons. Black moves the door UP (open) and orange moves  
the door DOWN (close).  
• If you have two or more remotes and only one operates, review  
Program Your Opener, Remote and Keyless Entry steps 22 and 23.  
• Is the door control button flashing? The opener is in lock mode. If you  
have a Multi-Function Door Control, push and hold the Lock button for  
2 seconds. The door control button will stop flashing.  
4. Remote has short range:  
• Is battery installed?  
• Change the location of the remote control on the car.  
• A metal garage door, foil-backed insulation or metal siding will reduce  
the transmission range.  
5. Door reverses for no apparent reason and opener light doesn't  
blink:  
• Is something obstructing the door? Pull manual release handle.  
Operate door manually. If it is unbalanced or binding, call for  
professional garage door service.  
Check to be sure the door opens high enough for your vehicle.  
3. Push the remote control or door control. This sets the UP (open) limit  
and begins closing the door. Immediately press either the orange  
or the black button. The door will stop.  
Adjust the desired DOWN (closed) limit by using the orange (DOWN)  
and black (UP) buttons. Check to be sure the door is fully closed  
without applying excessive pressure on the rail (rail should not bow  
upwards and the belt should not sag or droop below the rail). Push  
the remote control or door control. This sets the DOWN (close) limit  
and begins opening the door.  
• Clear any ice or snow from garage floor area where garage  
door closes.  
• Repeat Setting Limits and Force, see adjustment steps 25 and 26.  
Repeat safety reverse test after adjustment is complete.  
6. Door reverses for no apparent reason and opener light blinks for  
5 seconds after reversing:  
Check The Protector System™ (if you have installed this accessory).  
If the light is blinking, correct alignment.  
7. Optional vibration isolator:  
If operational noise is a problem because of proximity of the opener to  
the living quarters, Vibration Isolator Kit 41A3263 can be installed. This  
kit was designed to reduce the "sounding board effect" and is easy to  
install.  
8. The garage door opens and closes by itself:  
Make sure remote push button is not stuck "on".  
9. Door stops but doesn't close completely:  
Repeat Setting the Limits, see adjustment step 25.  
NOTE: If neither the black or the orange button is pressed before the  
door reaches the floor, the operator will attempt an Automated Limit  
Setting, reversing the door off the floor and stopping at the set Up limit.  
If the yellow indicator light does not blink 10 times, limits setting has  
been successful and doesn't need to be manually done; the DOWN limit  
will be set to the floor. Regardless of setting the limits automatically  
or manually, the force MUST be learned in order to properly  
complete the setting of limits. Refer to section 26, Setting the  
Force.  
4. Open and close the door with the remote control or door control 2 or  
3 times.  
• If the door does not stop in the desired UP (open) position or  
reverses before the door stops at the DOWN (close) position,  
repeat Setting the limits manually one more time.  
• If the door stops in both the desired UP (open) and DOWN (close)  
positions, proceed to Test the Safety Reversal System.  
Repeat safety reverse test after any adjustment of door arm length,  
close force or down limit.  
10. Door opens but won't close:  
• Check The Protector System™ (if you have installed this accessory).  
If the light is blinking, correct alignment.  
• If opener light does not blink and it is a new installation, repeat Setting  
the Limit and Force steps 25 and 26.  
Repeat the safety reverse test after the adjustment is complete.  
11. Opener light does not turn on:  
Replace light bulb (24V/21W maximum). Replace burned out bulbs with  
rough service light bulbs.  
20  
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CARE OF YOUR OPENER  
SPECIFICATIONS  
When properly installed, opener will provide high performance with  
a minimum of maintenance. The opener does not require additional  
lubrication.  
Input Voltage...................230-240 VAC, 50Hz  
Max. Pull Force ..............700N  
Power .............................115W  
Standby Power ...............5.5W  
Normal Torque ................7Nm  
Limit and Force Settings: These settings must be checked and  
properly set when opener is installed. Weather conditions may cause  
some minor changes in the door operation, requiring some  
re-adjustments, particularly during the first year of operation.  
Refer to Setting the Limits and Force on page 5. Follow the instructions  
carefully and repeat the safety reverse test after any adjustment.  
Remote Control: The remote control may be secured to a car sun visor  
with the clip provided. Additional remotes can be purchased at any time  
for use in all vehicles using garage. Refer to Accessories. Any new  
remotes must be programmed into the opener.  
Remote Control Battery: The lithium batteries should produce power  
for up to 5 years. If transmission range decreases, replace battery.  
Motor  
Type................................DC gearmotor permanent lubrication  
Drive Mechanism  
Drive ...............................Belt with two-piece trolley on  
steel rail.  
Length of Travel..............Adjustable to 2.3m  
Travel Rate .....................127-178mm per second  
Lamp...............................On when door starts, off 2-1/2 minutes  
after stop.  
To Change Battery: To replace batteries, use the visor clip or  
screwdriver blade to pry open the case. Insert batteries positive side up.  
To replace cover, snap shut along both sides. Do not dispose of the old  
battery with household waste. Take batteries to a proper disposal center.  
Door Linkage ..................Adjustable door arm. Pull cord trolley release.  
Safety  
Personal .........................Push button and automatic stop in down  
direction. Push button and automatic stop in  
up direction.  
Electronic........................Automatic force adjustment  
Electrical .........................Transformer overload protector and low  
voltage push button wiring.  
MAINTENANCE OF YOUR OPENER  
Once a Year:  
Limit Device....................Optical RPM/Passpoint detector.  
Limit Adjustment .............Electronic, Semi and Fully Automatic.  
Start Circuit.....................Low voltage push button circuit.  
Dimensions  
Length (Overall)..............3.2m  
Headroom Required .......30mm  
Hanging Weight ..............16kg  
Receiver  
Memory Registers ..........12  
Operating Frequency......433.92MHz  
• Apply grease to rail and trolley  
• Oil door rollers, bearings and hinges  
• DO NOT lubricate the opener itself  
• DO NOT APPLY grease to the door tracks  
OPERATION OF YOUR OPENER  
Your opener can be activated by any of the following devices:  
The Backlit Door Control Button. Hold the button down until door  
starts to move.  
The Outside Keylock or Keyless Entry System (if you have installed  
either of these accessories).  
The Remote Control Transmitter. Hold the push button down until  
the door starts to move.  
SPECIAL NOTE: Chamberlain strongly recommends that the protector  
system be installed on all garage door openers.  
Opening the Door Manually:  
Door should be fully closed if possible. Weak or broken springs  
could allow an open door to fall rapidly. Property damage or  
serious personal injury could result.  
The door can be opened manually by pulling the release handle down  
and back (toward the opener). To reconnect the door, pull the release  
handle straight down.  
Do not use the manual release handle to pull the door opener  
or closed.  
When the Opener is Activated by Remote Control or Backlit Door  
Control Button:  
1. If open, the door will close. If closed, the door will open.  
2. If closing, the door will stop.  
3. If opening, the door will stop (allowing space for entry and exit of pets  
and for fresh air).  
4. If the door has been stopped in a partially open or closed position, it  
will reverse direction.  
5. If an obstruction is encountered while closing, the door will reverse.  
6. If an obstruction is encountered while opening, the door will reverse,  
then stop.  
7. The optional Protector System™ uses an invisible beam which, when  
broken by an obstruction, causes a closing door to open and prevents  
an open door from closing. It is STRONGLY RECOMMENDED for  
homeowners with young children.  
Allow a 15 minute cooling period after 5 continuous operations  
of the opener.  
The opener light will turn on: 1. when opener is initially plugged in;  
2. when the power is briefly interrupted; 3. when the opener is activated.  
The light turns off automatically after 2-1/2 minutes. Bulb size is  
24V/21W maximum.  
21  
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Liability – Australia only  
CHAMBERLAIN 2 YEAR LIMITED WARRANTY  
Motorlift ML750  
Under no circumstances shall the Seller be liable for consequential,  
incidental or special damages arising in connection with the use, or  
inability to use, the Unit. In no event shall the Seller's liability for  
damages or injury arising from breach of law or contract or for  
negligence, exceed the cost of repairing or replacing the Unit or  
refunding the purchase price of the Unit.  
Sectional Door Operator  
Chamberlain Australia Pty Limited / Chamberlain New Zealand  
Limited (Seller) warrants to the original purchaser of the Merlin  
ML750 Sectional Door Operator (Unit) that it is free from defects  
in material and/or workmanship for a period of 2 YEARS from  
the date of first purchase from the Seller.  
Please retain your proof-of-purchase in the unlikely event you  
require warranty service.  
If, during the limited warranty period, the Unit fails due to defects in  
materials or workmanship Chamberlain will, provided the defective  
part or Unit is returned freight and insurance prepaid and well  
packaged to the nearest Chamberlain office or authorised installer,  
undertake to repair or, at its option, replace any defective part or  
Unit and return it to the Buyer at no cost. Repairs and replacement  
parts are warranted for the remaining portion of the original warranty  
period.  
Under Division 2 Part V of the Trade Practices Act, 1974, certain  
warranties and conditions (Implied Terms) are implied into contracts  
for the supply of goods or services if the goods or services are of a  
kind ordinarily acquired for personal, domestic or household use or  
consumption. Liability for breach of those Implied Terms cannot be  
excluded or limited and the limitations and exclusions above do not  
apply to the Implied Terms.  
Except for the Implied Terms and the warranties set out above, the  
Seller excludes all warranties and conditions implied by statute, at  
law, in fact or otherwise.  
Liability – New Zealand only  
Except as set out in the Fair Trading Act 1986 and the Consumer  
Guarantees Act 1993:  
Limited warranty on motor  
Chamberlain will furnish a replacement motor free of charge, if it is  
found to be defective. Labour costs may apply.  
Where the Unit has been installed by an authorised installer,  
Chamberlain will furnish replacement parts free of charge through  
the authorised installer. A service fee for on-site service may apply.  
In-warranty service  
During the warranty period, if the product appears as though it may  
be defective, call our toll free service before removal of the unit. A  
Chamberlain technician will diagnose the problem and promptly  
supply you with the parts for “do-it-yourself” repairs, or provide you  
with shipping instructions for a factory repair or replacement. If an  
authorised installer installed your unit you must call them for prompt  
on-site service.  
(a)  
all other guarantees, warranties and representations in  
relation to the Unit or its supply are excluded to the extent  
that the Seller can lawfully exclude them; and  
under no circumstances shall the Seller be liable for  
consequential, incidental or special damages arising in  
connection with the use, or inability to use, the Unit, other  
than those which were reasonably foreseeable as liable  
to result from the failure.  
(b)  
NOTE: We request that you attach your sales docket or invoice to  
this manual to enable you to establish the date of purchase in the  
unlikely event of a service call being made.  
Chamberlain reserves the right to change the design and  
specification without prior notification. Some features or accessories  
may not be available in certain markets or areas. Please check with  
your distributor.  
If our service centre determines that a warranty claim has been  
made in respect of a failure or defect arising under out of any  
exclusion set out below, we may charge you a fee to repair and/or  
return the Unit to you.  
Exclusions  
This warranty does not cover any failure of the Unit due to:  
1. non-compliance with the instructions regarding installation,  
operation, maintenance and testing of the Unit or of any product  
with which the Unit is used.  
2. any attempt to repair, dismantle, reinstall or move the Product to  
another location once the Product is installed by any person other  
than an authorised installer.  
3. tampering, neglect, abuse, wear and tear, accident, electrical  
storm, excessive use or conditions other than normal domestic use.  
This warranty does not cover any problems with, or relating to, the  
garage door or garage door hardware, including but not limited to  
the door springs, door rollers, door alignment or hinges, any  
problems caused by electrical faults, replacement of batteries or  
light bulbs or labour charges for reinstalling a repaired or replaced  
Units.  
Chamberlain Australia Pty Ltd  
Phone toll free 1800 638 234  
Fax toll free 1800 888 121  
Chamberlain New Zealand Ltd  
Auckland phone 09 415 4393  
Phone toll free 0800 MERLIN  
Fax toll free 0800 653 663  
114A3458-ANZ  
22  
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