SSG
OPERATOR’S MANUAL
■ SSG-503027E/G
■ SSG-503537E/G
■ SSG-603537E/G
For technical assistance or the SHARK dealer nearest you
#97-6134
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CONTENTS
Introduction and Important Safety Information
Component Identification
Assembly Instructions
4-5
6
7
Operating Instructions
8-9
10
Detergents and Clean Up Tips
Shut Down and Clean-Up
Storage
11
11
Maintenance
12-14
15-18
19
Troubleshooting
Maintenance and Oil Change Charts
Exploded View, Left Side
Exploded View, Right Side
Exploded View, Parts List
Steam Pump, Exploded View and Parts List
Control Panel, Exploded View
Control Panel, Exploded View Parts List
Float Tank Assembly and Parts List
Hose and Spray Gun Assembly and Parts List
Pump Specifications
20
21
22-24
25
26
26-27
28
29
30-31
32
Burner Specifications
Warranty
Model Number ______________________________
Serial Number _____________________________
Date of Purchase ___________________________
The model and serial numbers will be found on a decal attached to
the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.
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INTRODUCTION AND IMPORTANT SAFETY INFORMATION
WARNING:Risk of asphyxiation.
Use this product outdoors only.
Thank you for purchasing our pressure washer.
WARNING
All information in this manual is based on the latest prod-
uct information available at the time of printing.
5. Avoid installing machines in
small areas or near exhaust
fans. Exhaust contains poi-
sonous carbon monoxide gas;
exposure may cause loss of
consciousness and may lead
to death. It also contains
chemicals known in certain
We reserves the right to make changes at any time
without incurring any obligation.
RISK OF
Owner/User Responsibility:
ASPHYXIATION.
USE THIS PRODUCT
ONLY IN A WELL
VENTILATED AREA.
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this pressure washer.Warning information
should be emphasized and understood. If the operator
is not fluent in English, the manufacturer’s instructions
and warnings shall be read to and discussed with the
operator in the operator’s native language by the pur-
chaser/owner, making sure that the operator compre-
hends its contents.
quantities, to cause cancer, birth defects, or other
reproductive harm.
WARNING: Flammable liquids
can create fumes which can ig-
nite, causing property damage or
severe injury.
WARNING
Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.
CAUTION:Risk of fire.Do not add
fuel when machine is operating.
RISK OF EXPLOSION:
This manual should be considered a permanent
part of the machine and should remain with it if
machine is resold.
DO NOT USE WITH
FLAMMABLE
LIQUIDS.
6. Allow engine to cool for 2 min-
utes before refueling. If any
fuel is spilled, make sure the
area is dry before testing the spark plug or starting
the engine. (Fire and/or explosion may occur if this
is not done.)
When ordering parts, please specify model and
serial number.
Gasoline engines on mobile or portable equipment
shall be refueled:
IMPORTANT SAFETY
INFORMATION
(a) outdoors;
WARNING: When using this product basic precau-
tions should always be followed, including the
following:
(b) with the engine on the equipment stopped;
(c ) with no source of ignition within 10 feet of the
dispensing point; and
CAUTION:To reduce the risk of
injury, read operating instruc-
tions carefully before using.
(d ) with an allowance made for expansion of the
fuel should the equipment be exposed to a
higher ambient temperature.
CAUTION
1. Read the owner’s manual thor-
oughly. Failure to follow in-
structions could cause a mal-
function of the machine and
result in death, serious bodily
injury and/or property damage.
In an overfilling situation, additional precautions are
necessary to ensure that the situation is handled in a
safe manner.
READ OPERATOR’S
MANUAL
THOROUGHLY
PRIORTO USE.
WARNING: Risk of explosion – do not spray flam-
mable liquids.
7. Do not place machine near flammable objects as
the engine is hot.
2. Know how to stop the machine and bleed pressures
quickly. Be thoroughly familiar with the controls.
WARNING:Risk of injection or se-
WARNING
3. Stay alert — watch what you are doing.
vere injury to persons - Keep
4. All installations must comply with local codes. Con-
tact your electrician, plumber, utility company or
the selling distributor for specific details.
clear of nozzle - Do not touch or
direct discharge stream at per-
sons.This machine is to be used
only by trained operators.
HIGH PRESSURE
STREAM CAN
PIERCE SKIN AND
CAUTION: Hot discharge fluid.
Do not touch or direct discharge
TISSUES.
stream at persons.
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IMPORTANT SAFETY INFORMATION
18. Use No. 1 or No. 2 Heating Oil (ASTM D306) only.
8. High pressure developed by these machines will
cause personal injury or equipment damage. Use
caution when operating. Do not direct discharge
stream at people, or severe injury or death will re-
sult.
NEVER use gasoline in your fuel oil tank. Gasoline
is more combustible than fuel oil and could result
in a serious explosion. NEVER use crankcase or
waste oil in your burner. Burner malfunction could
result from contamination.
WARNING:High pressure spray
can cause paint chips or other
WARNING
19. Do not confuse gasoline and fuel oil tanks. Keep
proper fuel in proper tank.
particles to become airborne and
fly at high speeds.
20. Protect machine from freezing.
9. Eye safety devices, safety
clothing; hand and foot pro-
21. Be certain all quick coupler fittings are secured be-
fore using pressure washer. Coupler collar must
be pushed into the locked position.
USE PROTECTIVE
EYE WEAR
AND CLOTHING
WHEN OPERATING
THIS EQUIPMENT.
tection must be worn when
using this equipment.
22. Do not allow acids, caustic, or abrasive fluids to
pass through the pump.
10. Never make adjustments on
machine while it is in opera-
23. To reduce the risk of injury, close supervision is
necessary when a product is used near children.
Do not allow children to operate the pressure
washer. This machine must be attended during
operation.
tion.
WARNING: Spray gun kicks back. Hold with both
hands.
11. Grip cleaning wand securely with both hands be-
fore starting the cleaner. Failure to do this could
result in injury from a whipping wand.
24. Do not operate this product when fatigued or un-
der the influence of alcohol or drugs.Keep operat-
ing area clear of all persons.
12. Machines with spray gun should not be operated
with the spray gun in the off position for extensive
periods of time as this may cause damage to the
pump.
25. Protect discharge hose from vehicle traffic and
sharp objects. Inspect condition of high pressure
hose before using or bodily injury may result.
13. The best insurance against an accident is precau-
tion and knowledge of the machine.
26. Before disconnecting discharge hose from water
outlet, turn burner off and open spray gun to allow
water to cool below 100°F before stopping the ma-
chine. Then open the spray gun to relieve pres-
sure. Failure to properly cool down or maintain the
heating coil may result in a steam explosion.
14. We will not be liable for any changes made to our
standard machines, or any components not pur-
chased from us.
WARNING:Keep wand,hose and
water spray away from electrical
WARNING
27. Do not overreach or stand on unstable support.
Keep good footing and balance at all times.
wiring or fatal electric shock may
result.
28. This machine must be attended during operation.
29. CAUTION: Risk of injury. Disconnect battery
15. Read engine safety instruc-
ground terminal before servicing.
tions provided.
KEEPWATER
SPRAYAWAYFROM
ELECTRICALWIRING.
16. Never run pump dry or leave
spray gun closed longer than
2 minutes.
17. Inlet water must be cold and clean fresh water.
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COMPONENT IDENTIFICATION SMALL
Flue Adapter
Optional 7-10049
Insulation Gasket
Optional 7-01471
Water
Supply Hose
(not included)
Pressure
Nozzles
Quick
Coupler
Detergent
Adjustable
Thermostat
Valve
Burner
Switch
Discharge
Nipple
Hour Meter
Pump
Unloader Valve
Burner Fuel
Tank
Trigger
Spray Gun
Nozzle Quick
Coupler
High
Pressure
Hose
Wand
Starter Grip
Pump — Delivers a specific gpm to the high pressure
High Pressure Hose — Connect one end to water
nozzle which develops pressure.
pump discharge nipple and the other end to spray gun.
Starter Grip— Used for starting the engine manually.
Adjustable Thermostat — Safety control which pre-
vents temperatures from going above adjustable set-
ting.
Spray Gun — Controls the application of water and
detergent onto cleaning surface with trigger device.In-
cludes safety latch.
Note: If trigger on spray gun is released for more than
2 minutes, water will leak from valve. Warm water will
discharge from pump protector onto floor. This sys-
tem prevents internal pump damage.
Unloader Valve— Safety device which allows pres-
sure to be released when spray gun is closed.
Wand — Must be connected to the spray gun.
Note: if flue adapter is installed, the burner assembly
air adjustment must be adjusted.
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ASSEMBLY INSTRUCTIONS
Pressure
Nozzle
Spray
Gun
Pressure
Nozzle
Wand
Coupler
Wand
Coupler
Safety
Latch
High Pressure
Hose
Wand
Collar
STEP 1: Attach the high pressure
hose to the spray gun using teflon
tape on hose threads.
STEP 2: Pull the spring-loaded col-
lar of the wand coupler back to in-
sert your choice of pressure nozzle.
STEP 3: Release the coupler col-
lar and push the nozzle until the
collar clicks. Pull the nozzle to
make sure it is seated properly.
Dipstick
High Pressure
Hose
Cold
Water
Source
Discharge
Fitting
Coupler
Collar
Garden
Hose
STEP 4: Remove shipping cap and STEP 5: Connect the high pressure STEP 6: Connect garden hose to
install oil dipstick. Check pump oil hose to the pump discharge fitting. the cold water source.
level by using dipstick or observe oil Push coupler collar forward until
level in oil window (if equipped). Use secure.
30 wt. non detergent oil.
Water
Inlet
Garden
Hose
STEP 7: Check inlet filters, remove
debris, then connect the garden
hose. CAUTION: Do not run the
pump without water or pump dam-
age will result.
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OPERATING INSTRUCTIONS
Gas
Tank
Oil Dipstick
STEP 1: Check engine oil level. Oil level should be level with the bottom of STEP 2: Fill gas tank with unleaded
the oil filler neck. Be sure the machine is level when checking the oil level. gasoline. Do not use leaded gaso-
(Refer to the engine's operating manual included with machine.)We recom- line.
mend that the oil be changed after the first 5 hours of use, then once every
50 hours. Note: Improper oil levels will cause low oil sensor to shut off
engine. IMPORTANT! Do not run engine with high or low oil levels as
this will cause engine damage.
Cold
Water
Source
Fuel Valve
Lever
Garden
Hose
STEP 3: Connect garden hose to
the cold water source and turn wa-
ter on completely. Never use hot
water.
STEP 4: Trigger the spray gun to STEP 5: Rotate the fuel shut-off
eliminate trapped air then wait for a valve to the "On" position. Slide the
steady flow of water to emerge from fuel valve lever to the "ON" position.
the spray nozzle.
When the engine is not in use, leave
the fuel valve in the "OFF" position.
Choke
Lever
Engine
On-Off
Switch
STEP 6: Pull the choke lever out to the "Choke" posi-
tion (on a warm engine, leave the choke lever in the run
position). Push the choke lever to the "Closed" posi-
tion.To restart a warm engine, leave the choke lever in
the "Open" position.
STEP 7: Turn the engine switch to "Start" position.
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OPERATING INSTRUCTIONS
Burner
Temperature
Control
STEP 8: Pull the starter grip. If the engine fails to start
after 2 pulls, squeeze the trigger gun to release pres-
sure and repeat step. Return starter gently. After the
engine warms up enough to run smoothly, move choke
to run position and throttle to fast position.
STEP 9:Turn the burner “ON”.Turn temperature con-
trol dial to the 210° mark.
CAUTION:Small engines may kick back.Do not hold
pull starter grip tightly in hand.
The four color-coded quick connect
nozzles provide a wide array of spray
NOZZLES
widths from 0° to 45° and are easily
accessible when placed in the con-
venient rubber nozzle holder, which
is provided on the front of the ma-
chine.
NOTE: For a more gentle rinse, se-
lect the white 40° or green 25° nozzle.
To scour the surface, select the yel-
low 15° or red 0° nozzle.To apply de-
tergent select the black nozzle.
Safety
Latch
WARNING! Never replace
nozzles without engaging the
safety latch on the spray gun
trigger.
STEAM COMBINATION
Steam Valve
Burner Switch
Thermostat
Step 3: To stop, reverse steps. Set
all controls to their original settings.
Step 1: For steam, open the steam
valve counterclockwise.
Step 2:Turn the thermostat knob to
the 270° mark, (The thermostat is a
high limit device and does not regu-
late temperature.
Step 4:Turn burner switch off, open
trigger on spray gun and allow water
to cool.
This lowers the pressure and raises
the temperature.
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APPLYING DETERGENT & GENERAL OPERATINGTECHNIQUES
pump protector engages and cools the pump by dis-
charging the warm water onto the ground.This thermal
device prevents internal damage to the pump.
WARNING:Some detergents may
be harmful if inhaled or in-
gested, causing severe nausea,
fainting or poisoning.The harm-
ful elements may cause property
damage or severe injury.
WARNING
CLEANINGTIPS
Pre-rinse cleaning surface with fresh water. Place de-
tergent suction tube directly into cleaning solution and
apply to surface at low pressure (for best results, limit
your work area to sections approximately 6 feet square
and always apply detergent from bottom to top). Allow
detergent to remain on surface 1-3 minutes. Do not al-
low detergent to dry on surface. If surface appears to
be drying, simply wet down surface with fresh water. If
needed, use brush to remove stubborn dirt. Rinse at
high pressure from top to bottom in an even sweeping
motion keeping the spray nozzle approximately 1 foot
from cleaning surface. Use overlapping strokes as you
clean and rinse any surface. For best surface cleaning
action spray at a slight angle.
STEP 1: Use detergent designed
specifically for pressure washers.
Household detergents could damage
the pump. Prepare detergent solu-
tion as required by the manufacturer.
Fill a container with pressure washer
detergent. Place the filter end of de-
tergent suction tube into the deter-
gent container.
STEP 2: Open detergent metering valve. Detergent will
be drawn into the pump and coil and discharged under
pressure. Never use anything that will damage the pump
and coil.
Recommendations:
• Before cleaning any surface, an inconspicuous area
should be cleaned to test spray pattern and dis-
tance for maximum cleaning results.
• If painted surfaces are peeling or chipping, use ex-
treme caution as pressure washer may remove the
loose paint from the surface.
• Keep the spray nozzle a safe distance from the sur-
face you plan to clean. High pressure wash a small
area, then check the surface for damage.If no dam-
age is found, continue to pressure washing.
Detergent
Metering
Valve
CAUTION - Never use:
• Bleach, chlorine products and other corrosive
chemicals
• Liquids containing solvents (i.e., paint thinner, gaso-
line, oils)
• Tri-sodium phosphate products
• Ammonia products
STEP 3:With the engine running, pull
trigger to operate machine. Liquid
detergent is drawn into the machine
and mixed with water.Apply detergent
to work area. Do not allow detergent
to dry on surface.
• Acid-based products
These chemicals will harm the machine and will dam-
age the surface being cleaned.
IMPORTANT:You must flush the detergent from your
machine after each use by placing the suction tube
into a bucket of clean water and then running the
pressure washer for 1-2 minutes.
RINSING
• It will take a few seconds for the detergent to clear.
Apply safety latch to spray gun.Remove black soap
nozzle from the quick coupler. Select and install
the desired high pressure nozzle. NOTE: You can
also stop detergent from flowing by simply remov-
ing detergent siphon tube from bottle.
THERMAL PUMP
PROTECTION
If you run the engine on your pressure washer for 3-5
minutes without pressing the trigger on the spray gun,
circulating water in the pump can reach high tempera-
tures. When the water reaches this temperature, the
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SHUTTING DOWN AND CLEAN-UP
Engine
On-Off
Switch
STEP 1: Remove detergent suction STEP 2: Turn off the engine.
STEP 3: Turn off water
tube from container and insert into
one gallon of fresh water. Open de-
tergent metering valve. Pull trigger
on spray gun and siphon water for
one minute. Close detergent valve.
supply.
Water
Inlet
High
Pressure
Outlet
Safety
Latch
STEP 4: Press trig- STEP 5: Disconnect the garden
STEP 6: Disconnect the high STEP 7: Engage
ger to release water hose from the water inlet on the pressure hose from high pres- the spray gun safety
pressure. machine. sure outlet. lock.
STORAGE
until you feel increased pressure which indicates
the piston is on its compression stroke and leave it
in that position.This closes both the intake and ex-
haust valves to prevent rusting of cylinder.
CAUTION: Always store your pressure washer in a
location where the temperature will not fall below
32°F (0°C).The pump in this machine is susceptible
to permanent damage if frozen. FREEZE DAMAGE
IS NOT COVERED BY WARRANTY.
4. Cover the pressure washer and store in a clean, dry
place that is well ventilated away from open flame or
sparks. NOTE: The use of a fuel additive, such as
STA-BIL®, or an equivalent, will minimize the formu-
lation of fuel deposits during shortage. Such addi-
tives may be added to the gasoline in the fuel tank of
the engine, or to the gasoline in a storage container.
1. Stop the pressure washer, squeeze spray gun trig-
ger to release pressure.
2. Detach water supply hose and high pressure hose.
3. Turn on the machine for a few seconds, until re-
maining water exits.Turn engine off immediately.
4. Drain the gas and oil from the engine.
After Extended Storage
5. Do not allow high pressure hose to become kinked.
CAUTION:Prior to restarting,thaw out any
possible ice from pressure washer hoses,
spray gun or wand.
6. Store the machine and accessories in a room which
does not reach freezing temperatures.
CAUTION:Failure to follow the above directions will
result in damage to your pressure washer.
Engine Maintenance
During the winter months, rare atmospheric conditions
may develop which will cause an icing condition in the
carburetor. If this develops, the engine may run rough,
lose power and may stall. This temporary condition can
be overcome by deflecting some of the hot air from the
engine over the carburetor area. NOTE: Refer to the
engine manufacturer's manual for service and mainte-
nance of the engine.
When the pressure washer is not being operated or is being
stored for more than one month, follow these instructions:
1. Replenish engine oil to upper level.
2. Drain gasoline from fuel tank, fuel line, fuel valve
and carburetor.
3. Pour about one teaspoon of engine oil through the
spark plug hole, pull the starter grip several times
and replace the plug.Then pull the starter grip slowly
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MAINTENANCE
compressed air is available, an air fitting can be
PREVENTATIVE MAINTENANCE
screwed into the float tank by removing the float tank
strainer and fitting. Then inject the compressed air.
Water will be blown out of the machine when the trig-
ger on the spray gun is opened.
1. Check to see that water pump is properly lubricated.
2. Follow winterizing instructions to prevent freeze
damage to pump and coils.
High Limit Hot Water Thermostat:
3. Always neutralize and flush detergent from sys-
tem after use.
For safety, each machine is equipped with a tempera-
ture sensitive high limit control switch.In the event that
the water should exceed its operating temperature,
the high limit control will turn the burner off until the
water cools then it will automatically reset itself. The
thermostat sensor is located on the discharge side of
the heating coil.The thermostat control dial is located
on the control panel.
4. If water is known to have high mineral content, use
a water softener in your water system, or de-scale
as needed.
5. Do not allow acidic, caustic or abrasive fluids to be
pumped through system.
6. Always use high grade quality cleaning products.
7. Never run pump dry for extended periods of time.
Pumps:
8. Use clean fuel: kerosene, No. 1 fuel oil, or diesel.
Clean or replace fuel filter every 100 hours of op-
eration. Avoid water contaminated fuel as it will
damage the fuel pump.
Before running the pump check the pump crankcase
for a proper oil level. A proper oil level is indicated by
the red dot in the sightglass or between the high and
low marks on the dipstick. Use only SAE 30 non-de-
tergent oil. Change the initial oil after the first 50 hours
and then change the oil every 500 hours or every three
months.
9. If machine is operated with smoky or eye burning
exhaust, coils will soot up, not letting water reach
maximum operating temperature.
10. Never allow water to be sprayed on or near engine
or burner assembly or any electrical component.
When draining oil, clean inside of crankcase to remove
all impurities. CAUTION: When operating in damp
places or with high temperature fluctuations oil must
be changed immediately.
11. Periodically delime coils as per instructions.
12. Check to see that engine is properly lubricated.
It is advisable, periodically, to visually inspect the burner.
Check air inlet to make sure it is not clogged or blocked.
Wipe off any oil spills and keep equipment clean and dry.
Cleaning of Coils:
In alkaline water areas, lime deposits can accumulate
rapidly inside the heating coil.This growth is increased
by the extreme heat build up in the coil.The best pre-
ventative for liming conditions is to use high quality
cleaning detergents. In areas where alkaline water is
an extreme problem, periodic use of Coil Conditioner
will remove lime and other deposits before coil be-
comes plugged. (See Deliming instructions for use of
Coil Conditioner.)
The flow of combustion and ventilating air to the burner
must not be blocked or obstructed in any manner.
The area around the pressure washer should be kept
clean and free of combustible materials, gasoline and
other flammable vapors and liquids.
MAINTENANCE AND SERVICE
Deliming Coils:
Periodic flushing of coils or optional float tank is rec-
ommended.
Unloader Valves:
Unloader valves are preset and tested at the factory
before shipping.Occasional adjustment of the unloader
may be necessary to maintain correct pressure.
Step 1 Fill a container with 4 gallons of water, then
add 1 lb. of deliming powder. Mix thoroughly.
Pour mixture into float tank.
Winterizing Procedure:
Damage due to freezing is not covered by warranty.
Adhere to the following cold weather procedures when-
ever the washer must be stored or operated outdoors
under freezing conditions.
Step 2 Remove wand assembly from spray gun and
put spray gun into float tank. Secure the trig-
ger on the spray gun into the open position.
Step 3 Turn engine on, allowing solution to be
pumped through coils back into the float tank.
The solution should be allowed to circulate
2- 4 hours or until the color changes.
During winter months, when temperatures drop below
32°F, protecting your machine against freezing is nec-
essary. Store the machine in a heated room. If this is
not possible then mix a 50/50 solution of anti-freeze
and water in the float tank. Turn the engine on to si-
phon the anti-freeze mixture through the machine. If
Step 4 After circulating solution, flush the entire sys-
tem with fresh water. Clean out float tank and
then reinstall wand assembly to spray gun.
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MAINTENANCE
Removal of Soot from Heating Coil:
Burner Nozzle:
In the heating process, fuel residue in the form of soot
deposits may develop between the heating coil pipe,
and block air flow which will affect burner combustion.
When soot has been detected on visual observation,
the soot on the coil must be washed off after following
the coil removal steps (See Coil Removal section).
Keep the tip free of surface deposits by wiping it with a
clean, solvent saturated cloth, being careful not to plug
or enlarge the nozzle.For maximum efficiency, replace
the nozzle each season.
Electrode Setting: Beckett
Electrodes
Rupture Disk:
Gap
1/8"
If pressure from pump or thermal expansion should
exceed safe limits, the rupture disk will burst allowing
high pressure to be discharged through hose to ground.
When disk ruptures it will need to be replaced.
1/8"
3/8"
1/2"
2-7/8"
3/16"
Nozzle
Adapter
Fuel:
Use clean fuel oil that is not contaminated with water
and debris. Replace fuel filter and drain tank every 100
hours of operation.
Top View
Side View
Periodically Check Wiring Connections. If Necessary
To Adjust Electrodes, Use Diagram.
Use No.1 or No 2 Heating Oil (ASTM D306) only.
NEVER use gasoline in your burner fuel tank. Gaso-
line is more combustible than fuel oil and could result
in a serious explosion.NEVER use crankcase or waste
oil in your burner. Fuel unit malfunction could result
from contamination.
Electrode Setting:Wayne
5/32" Gap
Electrode
Fuel Control System:
This machine utilizes a fuel solenoid valve located on
the fuel pump to control the flow of fuel to the combus-
tion chamber. The solenoid, which is normally closed,
is activated by a flow switch when water flows through
it.When the operator releases the trigger on the spray
gun, the flow of water through the flow switch stops,
turning off the electrical current to the fuel solenoid.
5/16"
Nozzle
1/16"
The solenoid then closes, shutting off the supply of fuel
to the combustion chamber. Controlling the flow of fuel
in this way gives an instantaneous burn-or-no-burn situ-
ation, thereby eliminating high and low water tempera-
tures and the combustion smoke normally associated
with machines incorporating a spray gun. Periodic in-
spection, to insure that the fuel solenoid valve func-
tions properly, is recommended. This can be done by
operating the machine and checking to see that the
burner is not firing when the spray gun is in the OFF
position.
Top View
Side View
Air Adjustment:
Machines are preset and performance tested at the fac-
tory - elevation 100'.A one-time initial correction for your
location will pay off in economy, performance, and ex-
tended service life. If a smoky or eye-burning exhaust is
being emitted from the stack, two things should be
checked. First, check the fuel to be certain that kero-
sene or No. 1 home heating fuel is being used. Next,
check the air adjustment on the burner.
To adjust, start machine and turn burner ON. Loosen
two locking screws found in the air shutter openings (re-
fer to illustration) and close air shutter until black smoke
appears from burner exhaust vent. Note air band posi-
tion. Next, slowly open the air shutter until white smoke
just starts to appear.Turn air shutter halfway back to the
black smoke position previously noted. Tighten locking
screws.
Fuel Pressure Adjustment:
To control water temperature, adjust fuel pressure by
turning the regulating pressure adjusting screw clock-
wise to increase, counterclockwise to decrease.Do not
exceed 200 psi. NOTE: When changing fuel pump, a
bypass plug must be installed in return port or fuel pump
will not prime.
If the desired position cannot be obtained using only the
air shutter, lock the air shutter in as close a position as
can be obtained, then repeat the above procedure on
the air band setting.
13
SHARK SSG • 97-6134 • REV. 7/05a
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MAINTENANCE
Coil Removal:
Removal of coil because of freeze breakage, or to clean
soot from it can be done quickly and easily.
1. Disconnect hose from pump to inlet side of the coil.
2. Carefully disconnect the thermostat sensor mak-
ing sure you do not crimp the capillary tube.
3. Remove burner assembly from combustion cham-
ber.
4. Remove the 3-3/8" bolts from each side of coil and
tank assembly (these bolts are used to fasten tank
to chassis).
5. Remove fittings connected to the 1/2" pipe nipples
from inlet and discharge sides of coil.
6. Remove top tank wrap, bend back insulation tabs
and fold back blanket.
7. Remove bolts that hold down coil to bottom wrap.
8. Remove coil.
9. Replace or repair any insulation found to be torn or
broken.
10. Remove insulation retainer plates.
Coil Reinstallation:
Reinstall new or cleaned coil by reversing Steps 9
through 1.
14
SHARK SSG • 97-6134 • REV. 7/05a
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TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
LOW OPERATING
PRESSURE
Faulty pressure gauge
Insufficient water supply
Install new gauge.
Use larger supply hose; clean filter at water
inlet.
Old, worn or incorrect spray nozzle
Match nozzle number to machine and/or
replace with new nozzle.
Belt slippage
Tighten or replace; use correct belt.
Plumbing or hose leak
Check plumbing system for leaks. Retape
leaks with teflon tape.
Faulty or misadjusted unloader valve
Worn packing in pump
Adjust unloader for proper pressure. Install
repair kit when needed.
Install new packing kit.
Fouled or dirty inlet or discharge
valves in pump
Clean inlet and discharge valves.
Worn inlet or discharge valves
Obstruction in spray nozzle
Leaking pressure control valve
Slow engine RPM
Replace with valve kit.
Remove obstruction.
Rebuild or replace as needed.
Set engine speed at proper specifications.
Pump sucking air
Check water supply and possibility of air
seepage.
Valves sticking
Check and clean or replace if necessary.
Check and replace if necessary.
Fill tank with fuel.
Unloader valve seat faulty
Little or no fuel
BURNER WILL NOT
LIGHT
Improper fuel or water in fuel
Clogged fuel line
Drain fuel tank and fill with proper fuel.
Clean or replace.
Plugged fuel filter
Replace as needed.
Misadjusted burner air bands
Readjust air bands for clean burn.
Little or no fuel pressure from fuel
pump
Increase fuel pressure to specification and/or
replace fuel pump. Test with pressure gauge.
Faulty burner transformer
Test transformer for proper arc between
contacts. Replace as needed.
Disconnected or short in electrical
wiring
All wire contacts should be clean and tight.
No breaks in wire.
(continued on next
page)
15
SHARK SSG • 97-6134 • REV. 7/05a
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TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
Flex coupling slipping on fuel pump
shaft or burner motor shaft
Replace if needed.
BURNER WILL NOT
LIGHT
(continued from
previous page)
On-Off switch defective
Check for electrical current reaching burner
assembly with burner switch on.
Heavy sooting on coil and burner can Clean as required.
cause interruption of air flow and
shorting of electrodes
Improper electrode setting
Check and reset according to diagram in
Operator's Manual.
Fuel not reaching combustion
chamber
Check fuel pump for proper flow. Check
solenoid flow switch on machines with spray
gun control, for proper on-off fuel flow
control.
Clogged burner nozzle
Clean as required.
Thermostat faulty or slow engine
speed
Increase engine RPM to increase voltage.
Flow switch malfunction
Remove, test for continuity and replace as
needed.
Flow solenoid malfunction
Valves worn
Replace if needed.
Check and replace if necessary.
Check and replace if necessary.
FLUCTUATING
PRESSURE
Blockage in valve
Pump sucking air
Check water supply and air seepage at
joints in suction line.
Worn piston packing
Check and replace if necessary.
Drain tank and replace contaminated fuel.
Readjust air bands on burner assembly.
Adjust fuel pump pressure to specifications.
Replace nozzle.
Improper fuel or water in fuel
Improper air adjustment
Low fuel pressure
MACHINE SMOKES
Plugged or dirty burner nozzle
Faulty burner nozzle spray pattern
Replace nozzle.
Heavy accumulation of soot on coils
and burner assembly
Remove coils and burner assembly, clean
thoroughly.
Misaligned electrode setting
Obstruction in smoke stack
Realign electrodes to specifications.
Check for insulation blockage or other
foreign objects.
Low engine RPM
Increase RPM.
16
SHARK SSG • 97-6134 • REV. 7/05a
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TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
Improper fuel or water in fuel
Low fuel pressure
Replace with clean and proper fuel.
Increase fuel pressure.
LOW WATER
TEMPERATURE
Weak fuel pump
Check fuel pump pressure. Replace pump if
needed.
Fuel filter partially clogged
Replace as needed.
Clean coils.
Soot build-up on coils not allowing
heat transfer
Improper burner nozzle
See burner specifications.
Incoming water to machine warm or
hot
Lower incoming water temperature.
WATER
TEMPERATURE
TOO HOT
Fuel pump pressure too high
Fuel pump defective
See specifications for proper fuel pressure.
Replace fuel pump.
Detergent line sucking air
Tighten all clamps. Check detergent lines for
holes.
Defective temperature switch
Incorrect fuel nozzle size
Replace.
See burner specifications for proper fuel
pressure.
Insufficient water supplied
Restricted water flow
Air in suction line
Check water G.P.M. to machine.
Check nozzle for obstruction, proper size.
Check water supply and connections on
suction line.
PUMP NOISY
Broken or weak inlet or discharge
valve springs
Check and replace if necessary.
Excessive matter in valves
Worn bearings
Check and clean if necessary.
Check and replace if necessary.
Check and replace if necessary.
Check and change oil twice as often.
Check and replace if necessary.
Check and replace if necessary.
Check and replace if necessary.
Oil seal worn
PRESENCE OF
WATER IN OIL
High humidity in air
Piston packing worn
O-Ring plunger retainer worn
Cracked piston
WATER DRIPPING
FROM UNDER
PUMP
Pump protector
Lower water supply pressure. Do not run with
spray gun closed longer than 2 minutes.
17
SHARK SSG • 97-6134 • REV. 7/05a
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TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
OIL DRIPPING
Oil seal worn
Check and replace if necessary.
Check and replace if necessary.
Irregular functioning of the valves
EXCESSIVE
VIBRATION IN
DELIVERY LINE
Air leak
Tighten all clamps. Check detergent lines for
holes.
DETERGENT NOT
DRAWING
Restrictor in float tank is missing
Replace restrictor. Check for proper orifice in
restrictor.
Filter screen on detergent suction
hose plugged
Clean or replace.
Dried up detergent plugging metering
valve
Disassemble and clean thoroughly.
High viscosity of detergent
Hole in detergent line(s)
Dilute detergent to specifications.
Repair hole.
Low detergent level
Pump sucking air
Add detergent, if needed.
Check water supply and possibility of air
seepage.
PUMP RUNNING
NORMALLY BUT
PRESSURE LOW ON
INSTALLATION
Valves sticking
Check and clean or replace if necessary.
Check and replace if necessary (See serial
plate for proper size).
Nozzle incorrectly sized
Unloader valve seat faulty
Worn piston packing
Fuel pump seized
Check and replace if necessary.
Check and replace if necessary.
Replace fuel pump.
BURNER MOTOR
WILL NOT RUN
Burner fan loose or misaligned
Defective control switch
Loose wire
Position correctly, tighten set screw.
Replace switch.
Check and replace or tighten wiring.
Defective burner motor
Relief valve defective
Replace motor.
Replace or repair.
RELIEF VALVE
LEAKS WATER
18
SHARK SSG • 97-6134 • REV. 7/05a
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PREVENTATIVE MAINTENANCE
This pressure washer was produced with the best available materials and quality craftsmanship. However, you as
the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative
maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for
maintenance.Regular preventative maintenance will add many hours to the life of your pressure washer.Perform
maintenance more often under severe conditions.
Check pump oil level before first use of your new pressure washer. Change pump oil after first 50 hours and
every 3 months or 500 hours thereafter. Use SAE 30 weight oil, non-detergent.
Date Oil Changed
Month/Day/Year
No. of Operating Hours
Since Last Oil Change
Brand Name and
Type of Oil (see above)
MAINTENANCE
Every 8 Hrs
or Daily
25 Hrs or
Weekly
50 Hrs or
Monthly
100 Hrs or
Yearly
Maintenance Operation
Yearly
Pump
Check Oil
X
Engine
X
Pump
Change Oil
X
Engine
X
Air Cleaner
Check
Clean
Spark Plug
X
X
Check Valve Clearance
Fuel Tank Filter
Water Filter/Clean
X
X
Check
SHARK SSG • 97-6134 • REV. 7/05a
19
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EXPLODED VIEW
25
50
25
112
82
66
104
82
50
114
11
14
73
75
72
64
67
71
63
62
63
65
22
25
74
77
114
14
76
78
56
113
70
61
105
27
See
Control
68, 69
106
Panel Illus.
For Detail
For
Detail See
FloatTank
60
104
Illus
.
Line To
Pump
117
99
96
53
70
20
SHARK SSG • 97-6134 • REV. 7/05a
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EXPLODED VIEW
102
111
2
110
95
79
108
8
Oil Cooler Assy.
24HP Honda
23
107
101
25
3
4
1
95
88
26
98
25
88
7
5
48
47
6
97
Steam
Option
9
87
94
18
93
84
48
10
24
32
43
12
92
49
91
19
33
118
16
119
13
91
35
31
17
15
115
55
89
86
81
52
46
54
20
29
41
83
58
36
44
21
34
30
56
55
45
96
42
35
99
39
55
116
100
37
51
85
To Float
Tank
103
52
38
28
54
57
114
90
59
To Detergent
Valve
40
For Detail See
Steam Option
25
80
21
SHARK SSG • 97-6134 • REV. 7/05a
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EXPLODED VIEW PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
2
95-07200055 Coil, Rodless
1
31
32
33
34
35
36
2-300816
Pump Protector, 3/8" FNPT 1
95-07200010 Top Wrap, SS
1
6 ft.
4-02047716
4-02110000
4-02110000
2-1105
Pressure Hose 3/8" x 16"
Hose 1/2" Push On
Hose, 1/2" Push On
Push On JIC, 1/2"
1
17 in
2 ft.
4
2-01104
7-01484
■ Trim
3
4
5
6
7
8
Insulation/Blanket,
Die Cut 28" x 24"
1
1
1
7-01430
7-0140
Insulation/Blanket,
No Foil, 24" x 57"
95-071012150/B Block, Unloader, 1/2" x 1/2",
Brass
1
Insulation, Burner Head
No Hole
37
95-07200054 Rail, Pump
1
3
3
2-011981
90-1016
90-4009
■ Washer, Snubbing
■ Bolt, 3/8 x 1" NC HH
■ Washer, 3/8" Lock Split
Ring
95-07200012 Weldment, Bottom Wrap, SS1
90-1019
■ Bolt, 3/8" - 16 x 1-3/4"
2
7-0141
Insulation, Burner Head,
w/Hole
3
1
1
38
39
2-10421
2-10422
Tee, 1/2", w/1/8" Hole, Street
90-19959
7-0144
Screw, 3/8" x 1" HX Wash Head,
Sheet Metal
Tee, 1/2", w/1/8" Hole, Street
8
(Steam Option)
1
9
Gasket, Burner Plate
2
1-190029
Cap, Valve, General Pump, 1
W/ Steam Option
15-070042532 Cap, Valve, Legacy Pump, 1
2
10
95-07121113 Insulation Retainer Plate
2
8
90-2990
2-010066
2-00101
■ Screw, SS #10, HH Tek
W/ Steam Option
2
1
1
11
12
Elbow, Zinc
1
40
41
42
2-1062
2-1060
2-0053
Elbow, 1/2" JIC x 1/2", 90°
Elbow, 1/2" x 3/8, 90°
Nipple, 1/2" x 4" Galv.
Sch 80
1
Elbow, 1/2" MJIC x 3/8"
MNPT
13
4-02047748
Hose 3/8" x 48", 2 Wire
Pressure
1
1
1
3
1
1
43
44
2-0051
2-0079
Nipple, 1/2" MJIC x 3/8"
MNPT
14
15
16
17
2-010061
2-1019
Bushing, Rubber
Elbow 3/8" Female
Disk Rupture Assy, 7000 PSI
Swivel, 1/2" JIC Fem, 3/8"
Male
2-3409
1
1
95-07101226 Block, Discharge, Brass,
1/2" x 1/2"
45
46
2-0052
2-1050
Nipple, 1/2" JIC, 1/2" Pipe
1
2
Plug, 1/2" Flare
(5030, 5035, 6035)
18
19
2-00681
2-2007
Bushing, 1/2" x 3/8"
1
1
Nipple, 3/8" x 3/8" NPT ST
Male
47
95-07200015 Heat Shield (Honda)
(5035, 6035)
1
95-07200048 ■ Heat Shield (Vanguard) 1
20
2-1108
Hose Barb, 1/2" Barb x 3/8"
MPT, Push-On
90-19925
■ Screw, M6 x 20mm, BH
1
(Honda) (5035, 6035)
4
1
21
22
4-02110000
2-010067
Hose, 1/2" Push-On
2 ft.
48
77-VHRM4
Muffler (Honda) (5035, 6035)
79-11465813800 Exhaust Deflector (Honda)
(5035, 6035)
Diptube, Plastic, 9.125" Long
(5030, 5035, 6035)
1
1
1
23
24
2-99050
2-0054
Filter, Fuel Oil/H2O Separator
1
76-807965
90-805849
■ Muffler (Vanguard)
■ Screw, HH, 1/4" - 20 x 1/2"
(Vanguard)
Elbow, 1/2" MNPT x 1/2" MJIC,
Steel
4
1
48
90-19711
■ Screw, HH, WL, 1/4" -
20 x 1/2" (Vanguard)
25
26
2-9040
2-1085
Clamp, Hose, UNI .46 - .54 6
Hose Barb, 1/4" Barb x
5
95 -07101149 ■ Muffler Guard (Vanguard)1
95-071011491 ■ Brace (Vanguard)
95-07200048 ■ Shield, Heat (Vanguard) 1
1/4" Pipe
1
2
27
28
29
30
90-300210
Screw, #14 Tek, Black, Zinc 11
90-200012
■ Nut, 1/4 Flange, Zinc
(Vanguard)
■ Nut, Cage, 1/4 x 12 Ga.
(Vanguard)
Pump, See Specifications Pages 30-31
3
2
5-3208
Unloader AL607
Pressure Switch
1
1
90-20231
6-021720
22
SHARK SSG • 97-6134 • REV. 7/05a
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EXPLODED VIEW PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
49
50
51
Engine, See Specifications Pages 30-31
62
63
64
65
66
2-01150800
2-01167
Fuel Tank, 9 Ga. (Burner)
Cap, Fuel, Plastic
1
2
1
1
76-91540
■ Key, Shaft
1
10-02028
Label, Belt Guard (Long)
(Short)
2
1
10-020110
10-02011
Label, Caution, Diesel
Label, Caution, Unleaded
95-07200009 Pump/Rail Generator
1
7
3
3
95-07200004 Weldment, Belt Guard, Long
90-1016
2-011981
90-4009
■ Bolt, 3/8" x 1", NC HH
(w/Generator)
■ Washer, Snubbing
(w/Generator)
■ Washer, 3/8", Lock
(w/Generator)
(w/Generator)
1
95-07200006 ■ Weldment, Belt Guard, Short
(5030, 5035, 6035)
1
67
95-07200005 Weldment, Face Plate, Long
Red (w/Generator)
1
95-072000052 Weldment, Face Plate w/Blk,
52
95-07200016 Bracket, Belt Tension
(w/Generator)
1
2
2
4
2
4
2
4
Long
95-07200007 ■ Weldment, Face Plate,
Short
1
90-2001
90-1007
90-4001
■ Nut, 5/16", ESNA, NC
(w/Generator)
■ Bolt, 5/16", NC
(w/Generator)
Washer, 5/16", Flat
(w/Generator)
1
1
1
68
69
70
2-0115001
2-011500
90-1996
Battery Box, Large
Plate, Battery Box, Large
Screw, 3/8" x 3/4" HH NC
Whiz Loc
4
4
53
54
2-01016
Mount, Rubber
6
90-20040
5-511063
■ Nut, 3/8", Flange Whiz
Loc
90-10220
Bolt, 3/8" x 3-1/2" SAE
(w/Generator)
1
2
2
4
2
4
71
Bushing, H x 5/8"
(Generator)
90-2007
90-4002
■ Nut, 3/8" Hex, NC
(w/Generator)
■ Washer, 3/8", SAE, Flat
(w/Generator)
1
72
73
74
75
76
77
78
79
Bushing, Engine, See Specifications Page 30
5-512024 Bushing, Pump, H x 24 mm 1
55
95-07102101 Tab, Belt Guard
(w/Generator)
3
4
Belt, See Specifications Pages 30-31
Pulley, See Specifications Pages 30-31
Pulley, See Specifications Pages 30-31
Belt, See Specifications Pages 30-31
Pulley, See Specifications Pages 30-31
Burner Assembly, See Burner Spec's Page 32
90-19710
■ Screw, HH, NC, 1/4" x 3/4" 6
(w/Generator)
7
56
57
90-20231
Cage, Nut, 1/4" x 12 GA
(w/Generator)
10
11
90-1020
90-1011
Bolt, 3/8" x 2" NC HH
(Honda)
Bolt, 5/16" x 2" NC, HH
(Vanguard)
4
4
6-01011
■ Cord, SEO, 16/4
(w/Gen)
3.66 ft.
1
6-0516
2-1088
■ Strain Relief, 1/2"
57
90-4002
90-2002
90-2001
90-4001
■ Washer, 3/8" SAE, Flat
(Honda)
■ Nut, 3/8" ESNA, NC
(Honda)
■ Nut, 5/16", ESNA, NC
(Vanguard)
■ Washer, 5/16" Flat, SAE
(Vanguard)
80
81
Hose Barb, 1/4" x 1/8"
MNPT, 90°
9
4
4
9
1
2-1061
2-0053
Elbow, 1/2" MJIC x 1/4" MNPT
(Honda) (5035, 6035)
Elbow, 1/2" MJIC x 3/8" MNPT
1
(Vanguard) (5030)
1
82
10-02025A
Label, HOT, Long Belt
Guard
2
1
58
6-0601
6-0107
Winco Generator
(E/G models)
■ Cord, Molded
(w/Generator)
Short Belt Guard
1
83
84
2-00602
2-0036
Elbow, 1/2" FNPT x 1/2"
MJIC, 90°
1
1
1
1
59
60
95-07200003 Weldment, Sub-Frame
Tee, 1/2" FNPT, Steel
95-07200002 Weldment, Frame, Red
95-072000022 Weldment, Frame, w/Blk
1
1
61
2-0115090
Fuel Tank, 6 Ga. (Engine)
1
23
SHARK SSG • 97-6134 • REV. 7/05a
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EXPLODED VIEW PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
1
ITEM PART NO.
DESCRIPTION
QTY
85
86
87
2-9013
Clamp, 1/2" Ro-Clip
Hose, 1/2" Push-on
102
90-1034
Bolt, M6 x 1.0 12 x Metric 8.8
SOC, (6035E/G)
2
4-02110000
2-3245
1 ft.
103
104
105
2-1081
6-05134
7-0139
Bushing, 3/4" x 1/2" NPT
Cable, TY, 48"
1
2
Valve, Safety Relief,
4500 PSI
1
2
2
88
89
4-02100000
2-1105
Hose, 1/4" Push-On
Fuel Line (60")
Insulation, 1/2" Fiber
Sleeving
30"
Swivel, 1/2 JIC Fem
(5030, 5035, 6035)
106
4-02100000
Fuel Line, 1/4" x60" (All Models
Except 11 & 13 HP Hondas)1
90
91
2-10630
Elbow, 3/4" JIC x 1/2" Male 1
Nipple, 1/2" x 2-1/2", Galv.
107
108
2-1003
Nipple, 1/4" Hex
1
2-000891
95-07200053 Bracket, Oil Cooler, 24 HP,
Honda, (6035E/G)
SCH 80 Pipe
2
2
1
92
93
2-00681
2-0053
Bushing, 1/2" MNPT x 3/8"
FNPT Steel
109
110
97-6134
90-1002
■ Manual
1
Bolt, 1/4" x 1" Hex Head
(6035E/G)
Elbow, 1/2 JIC x 3/8 Male Pipe
(Steam Option)
2
1
111
112
113
114
90-200012
2-010069
10-02029
90-1043
Nut, 1/4" Flange (6035E/G) 2
Dip Tube, 10.75"
94
95
96
97
6-021730
90-20040
90-2001
2-00270
Switch MV60(Steam Option)1
1
Nut, Flange, Whiz Loc
Nut, 5/16", ESNA, NC
3
Label, Danger, Cool Engine1
Thumb Screw, 1/4" x 20 x
1/2"
12
Elbow, 3/8 Male Pipe
(Steam Option)
4
2
2
1
115
116
117
90-1021
90-4002
90-19711
Bolt, 3/8" x 2-1/2" Zinc
Washer, 3/8", SAE, Flat
98
2-00681
Bushing, 1/2" x 3/8", Steel
(Steam Option)
1
12
2
Screw, 1/4"-20 x 1/2" HH,
WL
99
90-4001
90-2002
2-1089
Washer, 5/16", Flat, SAE
Nut, 3/8" ESNA, NC
4
100
101
118
119
2-00742
10-0624
Adapter, 1/2” x 1/2” Pipe,
STL
Hose Barb, 1/4" x 1/4" Pipe,
90°
1
1
1
Label, RPM Factory Set
■ Not Shown
24
SHARK SSG • 97-6134 • REV. 7/05a
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STEAM PUMP EXPLODED VIEW
2
1
3
4
9
11
5
6
12
11
7
8
To
9
Detergent
Valve
10
STEAM PUMP PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
2-1081
Bushing, 3/4" x 1/2"
(Legacy Only)
7
8
2-1062
Elbow, 1/2 JIC x 1/2" MPT
1
1
2-10422
Tee, 1/2 Street w/Two 1/8" MPT
2
2-0051
Nipple, 1/2 JIC x 3/8 MPT
Steel
Holes
1
1
1
9
2-1088
Hose Barb, 90°,
1/4 x 1/8 NPT
3
4
5
2-0045
2-0018
2-30151
Tee, 3/8 Street, Steel
2
8 "
3
Nipple, 3/8 x 1/4, Hex, Steel 1
Valve, Flow Control
w/Metering
10
11
12
4-02100000
2-9040
Hose, 1/4 Push-on
Hose Clamp
1
2-10630
Elbow, 3/4" JIC x 1/2" Male 1
6
2-1089
Hose Barb, 90°,
1/4" Barb x 1/4" Pipe,
1
25
SHARK SSG • 97-6134 • REV. 7/05a
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CONTROL PANEL EXPLODED VIEW
(Reversed View of
Label)
18
19
27
10
21
4
1
Detergent
Valve
4
4
11
24
23
3
2
9
14
To
Pump
5
15
16
6
22
13
20
8
7
17
29
12
25
To Detergent
Valve
26
CONTROL PANEL PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
2
6-039144
Box, Plastic, Back
1
6
6-020590
6-020530
12V Indicator Light, Green 1
120V, Indicator Light, Green
(503027E/G, 503537E/G,
6-0391601
Box, Plastic, Front,
Fabricated
1
1
603537E/G)
1
3
4-05088
6-01270
Thermostat, 302°F
■ Conduit, Corrugated,
1/4"
7
4-050823
4-050822
Hour Meter, 12V, DC
1
Hour Meter, 120V (503537E/G,
3.3 ft
503027E/G, 603537E/G)
Switch, Curvette
Nut
1
1
4
4
5
90-1001
90-200012
Bolt, 1/4" x 3/4" HH NC
Nut, 1/4" Flange Zn
4
4
8
9
6-020251
70-030207
11-1047
11-1045
Decal, 12V Electrical Box
Decal, 120V Electrical Box
(503027E/G, 503537E/G,
603537E/G)
1
1
26
SHARK SSG • 97-6134 • REV. 7/05a
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CONTROL PANEL PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
10
6-036711
2-90220
90-017
Relay, 24VDC, 40 Amp
(503027E)
■ Mounting Tape, Square
Backed
15
4-12806000
4-12806015
4-12806025
4-12806040
Nozzle, Red, 0°
(603537E/G)
Nozzle, Yellow, 15°
(603537E/G)
Nozzle, Green, 25°
(603537E/G)
Nozzle, White, 40°
(603537E/G)
1
1
1
1
1
1
■ Nut 10/32 Keps
11
12
6-0611
90-1991
Rectifier, Bridge (503027E) 1
Screw, 10/32" x 1/2" BH SOC
Black
1
1
1
4"
6-021595
Din Rail (12 VDC)
16
17
18
19
20
21
22
23
24
25
26
27
28
29
11-0602
11-1043
10-9999
10-08017
70-180503
2-30152
11-0711
4-02090000
2-9040
Decal, Stripe
95-07200008 Weldment, Control Panel,
Label, Warning
Lexan, Cover, Outdoor
Label, Outdoor
1
Red
1
1
1
95-072000082 Weldment Control Panel,
Black
90-1994
1
■ Screw, Ground Post
10/32" x 1-1/4"
■ Bushing, 1" Snap
Screw, M4 x 10
Valve, Metering
Label, Metering Valve
Hose, Braided
4
1
1
1
2-01411
11-1044
2-0103
1
13
14
Decal, Operating Instructions
1
2 ft.
Grommet, Rubber, Nozzle
Holder
Clamp, Hose, UNI .46 - .54 3
4
4-02080000
2-1905
Hose, Clear Vinyl
Strainer, 1/4" Brass
■ Nut 10/32"
6 ft.
15
4-12805000
4-12805015
4-12805025
4-12805040
Nozzle, Red, 0°
(503537E/G)
Nozzle, Yellow, 15°
(503537E/G)
Nozzle, Green, 25°
(503537E/G)
Nozzle, White, 40°
(503537E/G)
1
1
1
1
1
6
1
90-017
11-1042
9.800-049.0
■ Label, Ground
Label, Manufacturer's
Cleaning Solution
1
■ Not Shown
4-12805500
4-12805515
4-12805525
4-12805540
Nozzle, Red, 0° (503027E,
503027E/G )
1
Nozzle, Yellow, 15° (503027E,
503027E/G)
Nozzle, Green, 25° (503027E,
503027E/G)
Nozzle, White, 40° (503027E,
503027E/G)
1
1
1
27
SHARK SSG • 97-6134 • REV. 7/05a
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FLOAT TANK EXPLODED VIEW
2
8
1
10
13
11
4
9
3
12
7
5
6
To
Pump
FLOATTANK PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
8
90-300210
Screw, #14 x 1", TEK, Blk,
Zinc
1
2
3
4
5
6
7
2-01164100
2-3011
Tank, Float, 2-1/2 Gal., Blank1
2
Valve, Float Brass,
Strainer, 1/2" Basket
1
9
2-10942
Swivel, 1/2" MP x 3/4"
GHF w/Strainer
2-1906
1
1
1
1
1
1
2-1053
Nipple, 1/2" JIC x 1/2" MPT 1
10
11
12
13
2-11141
6-05134
2-11041
2-0102
Stem, 5" Float
2-010049
2-10630
Bulkhead, 1/2" PVC
1
1
1
Cable, TY, 48"
Elbow, 3/4" JIC x 1/2", 90°
Anchor, Connector, 1/2"
Ball, Float, Black Plastic
95-07200014 Support Plate, Float Tank
28
SHARK SSG • 97-6134 • REV. 7/05a
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HOSE & SPRAY GUN EXPLODED VIEW
4
2
1
3
HOSE & SPRAY GUN PARTS LIST
ITEM PART NO.
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
1
4-020750C
Hose 3/8" x 50', Black
2 Wire W/Coupler
3
4-0111021
Lance, Spray, Insulated,
35.5" SS
1
1
1
4-02073450RC Hose, 3/8" x 50', Blue
2 Wire w/Coupler
4
2-2000
2-0132
Coupler, 1/4" Female, Brass1
■ Seal, 1/4" Replacement
2
4-01246
Spray Gun, Shut Off,
10 GPM @ 4000 PSI
Only
1
1
2-0119
■ O-Ring Replacement Only
■ Not Shown
29
SHARK SSG • 97-6134 • REV. 7/05a
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SPECIFICATIONS
PARTS SPECIFICATIONS: LEGACY PUMP
PUMP
ENGINE
Machine
Model
Pump
Model
Part
Pulley
Part #
Bushing
Part #
Engine
Size
Engine
Part #
Engine
Pulley
Number Unloader
Pulley
Bushing
25MM
25MM
25MM
25MM
503027E GT6035 5-1932 5-3208
2BK90H 5-4050900
2BK90H 5-4050900
5-512025
5-512025
5-512025
5-512025
16 HP
16 HP
20 HP
24 HP
5-0309
5-0309
5-01093
5-01094
2BK34H
3TB34
3TB34
3TB36
503027E/G GT6035 5-1932 5-3208
503537E/G GT6035 5-1932 5-3208 2BK100H 5-40510001
603537E/G GT6035 5-1932 5-3208 2BK90H 5-4050900
30
SHARK SSG • 97-6134 • REV. 7/05a
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SPECIFICATIONS
CONTROLS
ENGINE
Bushing
Pulley
Part
503027E 5-40503401 H x 1
Belt
Belt
Pulley
Part #
NA
Belt
Model
#
Bushing
Part #
Size
Part #
Pulley
NA
Belts
Part #
NA
Bushing
NA
5-511100
BX 43
BX 43
BX 44
BX 44
5-604043
NA
503027E/G 5-407034 P2 X 1 5-531112
503537E/G 5-407034 P2 X 1 5-531112
603537E/G 5-407036 P2 X 1-1/8 5-531113
5-604043 BK34H 5-4050340
5-604044 BK34H 5-4050340
5-604044 BK36H 5-4040360
BX32
BX34
BX34
5-604032 5-511063
5-604034 5-511063
5-604034 5-511063
31
SHARK SSG • 97-6134 • REV. 7/05a
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SPECIFICATIONS
BECKETT BURNER SPECIFICATIONS
Burner
Assy No.
Burner
Motor
Fuel/Pump
Solenoid/Cord
Fuel
Solenoid Coil
Model No.
Fuel Nozzle
Transformer
Electrode
503027E
7-00030
7-00011
7-00011
7-00011
7-0103
7-515242
7-21699
7-00098
7-21854U
7-21755U
7-21755U
7-21755U
7-5780
503027E/G
503537E/G
603537E/G
7-01284
7-01284
7-01284
7-51824
7-51824
7-51824
7-21344U
7-21344U
7-21344U
7-21844U
7-21844U
7-21844U
7-578703
7-578703
7-578703
WAYNE BURNER SPECIFICATIONS
Burner
Assy No.
Burner
Motor
Fuel/Pump
Solenoid/Cord
Fuel
Solenoid Coil
Model No.
Fuel Nozzle
Transformer
Electrode
503027E/G
7-00034
7-0127
7-20358
7-0005
7-0005
7-0005
7-0009
7-0009
7-0009
7-0009611
7-0009611
7-0009611
7-13286
503537E/G
03537E/G
7-00034
7-00034
7-0127
7-0127
7-20358
7-20358
7-13286
7-13286
32
SHARK SSG • 97-6134 • REV. 7/05a
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SHARK LIMITED NEW PRODUCT WARRANTY
PRESSURE WASHERS
WHAT THIS WARRANTY COVERS
All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials
and workmanship under normal use, for the periods specified below.This Limited Warranty is subject to the exclusions shown
below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced
under this warranty will assume the remainder of the part’s warranty period. This warranty applies to the original purchaser
and is not transferable.
LIMITED LIFETIME PARTS WARRANTY:
Components manufactured by SHARK, such as frames, handles, and belt guards. Forged brass pump manifold. All heating
coils will have a three year warranty. Internal components (excluding oil seals) on the oil-end of all pressure washer pumps will
have a seven year warranty.
ONE YEAR PARTS WARRANTY:
All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on
these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.
WARRANTY PROVIDED BY OTHER MANUFACTURERS:
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manu-
facturers’ local authorized service centers. SHARK cannot provide warranty on these items.
WHAT THIS WARRANTY DOES NOT COVER
This warranty does not cover the following items:
1. Normal wear items, such as nozzles, guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings,
packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.
2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper
servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage
specifications as contained in the operator’s manual.
3. Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion.
4. Damage to components from fluctuations in electrical or water supply.
5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.
6. Transportation to service center, shop labor charges, field labor charges, or freight damage.
WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE
While not required for warranty service, we request that you register your SHARK pressure washer by returning the com-
pleted registration card. In order to obtain warranty service on items, you must return the product to an Authorized SHARK
Dealer, freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed,
you must notify your Authorized SHARK Dealer of the defect.The Authorized Dealer will file a claim, which must subsequently
verify the defect. In most cases, the part must be returned to SHARK freight prepaid with the claim. For warranty service on
components warranted by other manufacturers, the Authorized Dealer can help you obtain warranty service through these
manufacturers’ local authorized service centers.
LIMITATION OF LIABILITY
SHARK’S liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARK’S
liability exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and
specifications are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular
purpose, or that the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED
HEREIN IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIEDWARRANTY OF
FITNESS FOR A PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to
make any representation or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the
buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes. While SHARK
attempts to assure that its products meet national codes, it cannot be responsible for how the customer chooses to use or
install the product.
SHARK PRESSURE WASHERS
33
SHARK SSG • 97-6134 • REV. 7/05a
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Form #97-6134 • Revised 7/05a • Printed in U.S.A.
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