OPERATOR’S MANUAL
ROUTER TABLE
A25RT02
Your router table has been engineered and manufactured to our high standard for dependability, ease of operation, and
operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using
this product.
Thank you for your purchase.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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GENERAL SAFETY RULES
ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses, they are NOT safety glasses.
WARNING:
Read and understand all instructions. Failure to follow
all instructions listed below, may result in electric shock,
fire and/or serious personal injury.
SECURE WORK. Use clamps or a vise to hold work
when practical, it is safer than using your hand and frees
both hands to operate the tool.
DO NOT OVERREACH. Keep proper footing and
READ ALL INSTRUCTIONS
balance at all times.
KNOW YOUR POWER TOOL. Carefully read the router
table operator’s manual and the manual for the particular
router you are using. Learn the applications and limita-
tions as well as the specific potential hazards related to
this tool.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow
instructions for lubricating and changing accessories.
DISCONNECTTOOLS.Whennotinuse,beforeservicing,
orwhenchangingattachments, blades, bits, cutters, etc.,
all tools should be disconnected from power source.
GUARDAGAINSTELECTRICALSHOCKBYPREVENT-
ING BODY CONTACT WITH GROUNDED SURFACES.
For example: pipes, radiators, ranges, refrigerator enclo-
sures.
AVOID ACCIDENTAL STARTING. Be sure switch is off
when plugging in any tool.
KEEP GUARDS IN PLACE and in good working order.
USE RECOMMENDED ACCESSORIES. Consult the
operator’s manual for recommended accessories. The
use of improper accessories may result in injury.
REMOVE ADJUSTING KEYS AND WRENCHES. Form
habitofcheckingtoseethatkeysandadjustingwrenches
are removed from tool before turning it on.
NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped.
KEEPWORKAREACLEAN.Clutteredareasandbenches
invite accidents. DO NOT leave tools or pieces of wood
on the tool while it is in operation.
CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefullycheckedtodeterminethatitwilloperateproperly
and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage of
parts, mounting and any other conditions that may affect
its operation. A guard or other part that is damaged must
be properly repaired or replaced by an authorized service
center to avoid risk of personal injury.
DO NOT USE IN DANGEROUS ENVIRONMENTS. Do
not use power tools in damp or wet locations or expose
to rain. Keep the work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All
visitors should wear safety glasses and be kept a safe
distance from work area. Do not let visitors contact
tool or extension cord while operating.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
THE POWER OFF. DO NOT LEAVE TOOL UNTIL IT
COMES TO A COMPLETE STOP.
MAKE WORKSHOP CHILDPROOF with padlocks,
master switches, or by removing starter keys.
DON’T FORCE THE TOOL. It will do the job better and
USE THE RIGHT DIRECTION OF FEED. Feed work into
a blade or cutter against the direction of rotation of blade
or cutter only.
safer at the feed rate for which it was designed.
USE THE RIGHT TOOL. Do not force the tool or attach-
ment to do a job for which it was not designed.
PROTECT YOUR LUNGS. Wear a face or dust mask if
USETHEPROPEREXTENSIONCORD.Makesureyour
extensioncordisingoodcondition.Useonlyacordheavy
enough to carry the current your product will draw. An
undersized cord will cause a drop in line voltage result-
ing in loss of power and overheating. A wire gauge size
(A.W.G.) of at least 14 is recommended for an extension
cord 25 feet or less in length. If in doubt, use the next
heaviergauge.Thesmallerthegaugenumber,theheavier
the cord.
the operation is dusty.
PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
DO NOT ABUSE CORD. Never carry tool by the cord or
yank it to disconnect from receptacle. Keep cord from
heat, oil, and sharp edges.
USE OUTDOOR EXTENSION CORDS. When tool is
used outdoors, use only extension cords marked “W-A”
or “W”. These cords are rated for outdoor use and reduce
the risk of electric shock.
DRESS PROPERLY. Do not wear loose clothing,
neckties, orjewelrythatcangetcaughtanddrawyouinto
moving parts. Rubber gloves and nonskid footwear are
recommended when working outdoors. Also wear pro-
tective hair covering to contain long hair.
NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
3
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GENERAL SAFETY RULES
INSPECT TOOL CORDS PERIODICALLY. If STAY ALERT AND EXERCISE CONTROL. Watch what
damaged,haverepairedbyaqualifiedservicetechnicianat
anauthorizedservicefacility.Theconductorwithinsulation
havinganoutersurfacethatisgreenwithorwithoutyellow
stripes is the equipment-grounding conductor. If repair
or replacement of the electric cord or plug is necessary,
do not connect the equipment-grounding conductor to a
live terminal. Repair or replace a damaged or worn cord
immediately. Stay constantly aware of cord location and
keep it well away from the rotating blade.
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
DO NOT OPERATE A TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
WHENSERVICINGuseonlyidenticalreplacementparts.
Use of any other parts may create a hazard or cause
product damage.
INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND
GREASE. Always use a clean cloth when cleaning. Never
use brake fluids, gasoline, petroleum-based products, or
any solvents to clean tool.
USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Use of accessories that
are not listed may cause the risk of personal injury.
Instructions for safe use of accessories are included
with the accessory.
SPECIFIC SAFETY RULES
FORYOUROWNSAFETY,readthisroutertableoperator’s
manual and the router manual before operating the router
or using the router table.
ALWAYS FEED WORKPIECE AGAINST ROTATION OF
CUTTER.
INSPECT FOR AND REMOVE ALL NAILS FROM LUM-
BER BEFORE ROUTING. Following this rule will reduce
the risk of serious personal injury.
ALWAYS USE THE ARTICULATING ROUTER CUTTER
BIT GUARD.
KEEP FINGERS AWAY FROM REVOLVING CUTTER,
WHEN USING THE ROUTER ON THE ROUTER TABLE,
the router must be plugged into the router table switch
outlet.
USE FIXTURES WHEN NECESSARY.
ALWAYS SUPPORT WORKPIECE FIRMLY AGAINST
TABLE AND FENCE.
KEEP HANDS AWAY FROM CUTTING AREA. Do not
reachunderneaththetableorinthecuttingpathwithyour
hands or fingers at any time while the tool is connected
to a power source.
IF THE POWER SUPPLY CORD IS DAMAGED, it must
be replaced only by the manufacturer or by an authorized
service center to avoid risk.
DO NOT USE AWKWARD HAND POSITIONS.
SAVE THESE INSTRUCTIONS. Refer to them frequently
and use them to instruct others who may use this tool. If
you loan someone this tool, loan them these instructions
also.
FIRMLY CLAMP OR BOLT THE ROUTER TABLE TO
A WORK SURFACE so that the router table surface is
approximately hip height.
4
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SYMBOLS
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL
NAME
DESIGNATION/EXPLANATION
V
Volts
Voltage
Current
A
Hz
W
Amperes
Hertz
Frequency (cycles per second)
Power
Watt
min
Minutes
Time
Alternating Current
Direct Current
Type of current
Type or a characteristic of current
Rotational speed, at no load
Double-insulated construction
Revolutions, strokes, surface speed, orbits etc., per minute
n
o
No Load Speed
Class II Construction
Per Minute
.../min
Wet Conditions Alert
Do not expose to rain or use in damp locations.
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Read The Operator’s Manual
Always wear safety goggles or safety glasses with side shields and,
as necessary, a full face shield when operating this product.
Eye Protection
Safety Alert
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in serious
personal injury.
No Hands Symbol
Failure to keep your hands away from the blade will result in serious
personal injury.
No Hands Symbol
No Hands Symbol
No Hands Symbol
Failure to keep your hands away from the blade will result in serious
personal injury.
Failure to keep your hands away from the blade will result in serious
personal injury.
To reduce the risk of injury or damage, avoid contact with any hot
surface.
Hot Surface
5
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SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL
SIGNAL
MEANING
Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
DANGER:
Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
WARNING:
CAUTION:
CAUTION:
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in property
damage.
SERVICE
WARNING:
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the product to the nearest
AUTHORIZED SERVICE CENTER for repair. When servic-
ing, use only identical replacement parts.
To avoid serious personal injury, do not attempt to use this
product until you read thoroughly and understand com-
pletely the operator’s manual. If you do not understand
the warnings and instructions in the operator’s manual,
do not use this product. Call Ryobi customer service for
assistance.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye
protection which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
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ELECTRICAL
EXTENSION CORDS
SPEED AND WIRING
Useonly3-wireextensioncordsthathave3-pronggrounding
plugs and 3-pole receptacles that accept the product’s plug.
Whenusingapowerproductataconsiderabledistancefrom
the power source, use an extension cord heavy enough to
carry the current that the product will draw. An undersized
extension cord will cause a drop in line voltage, resulting in
a loss of power and causing the motor to overheat. Use the
chart provided below to determine the minimum wire size
required in an extension cord. Only round jacketed cords
listed by Underwriter’s Laboratories (UL) should be used.
The no-load speed of this product depends on the router
you are using. This speed is not constant and decreases
under a load or with lower voltage. For voltage, the wiring
in a shop is as important as the motor’s horsepower rating.
A line intended only for lights cannot properly carry a power
product motor. Wire that is heavy enough for a short dis-
tance will be too light for a greater distance. A line that can
support one power product may not be able to support two
or three products.
GROUNDING INSTRUCTIONS
**Ampere rating (on product data plate)
In the event of a malfunction or breakdown, grounding pro-
vides a path of least resistance for electric current to reduce
the risk of electric shock. This product is equipped with an
electriccordhavinganequipment-groundingconductorand
a grounding plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in accordance
with all local codes and ordinances.
0-2.0
2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length
Wire Size (A.W.G.)
25'
50'
16
16
16
16
16
16
16
16
14
16
14
12
14
14
10
14
12
—
100'
Do not modify the plug provided. If it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conduc-
tor can result in a risk of electric shock. The conductor with
insulationhavinganoutersurfacethatisgreenwithorwithout
yellowstripesistheequipment-groundingconductor.Ifrepair
or replacement of the electric cord or plug is necessary, do
not connect the equipment-grounding conductor to a live
terminal.
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
When working with the product outdoors, use an extension
cord that is designed for outside use. This is indicated by the
letters “WA” on the cord’s jacket.
Before using an extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
WARNING:
Check with a qualified electrician or service personnel if the
grounding instructions are not completely understood, or if
in doubt as to whether the product is properly grounded.
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on lumber,
products or other obstructions while you are working with
a power product. Failure to do so can result in serious
personal injury.
Repair or replace a damaged or worn cord immediately.
This product is intended for use on a circuit that has an outlet
like the one shown in figure 1. It also has a grounding pin
like the one shown.
WARNING:
Check extension cords before each use. If damaged
replace immediately. Never use product with a damaged
cord since touching the damaged area could cause elec-
trical shock resulting in serious injury.
ELECTRICAL CONNECTION
This product should be connected to a power supply that is
120 volts, 60 Hz, AC only (normal household current). Do
not operate this product on direct current (DC). A substantial
voltage drop will cause a loss of power and the motor will
overheat. If the router table does not operate when plugged
into an outlet, double check the power supply.
GROUNDING
PIN
120 V GROUNDED OUTLET
Fig. 1
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FEATURES
PRODUCT SPECIFICATIONS
Table Dimensions ................................16 in. x 32 in. x 1 in.
Maximum Cutter Diameter.................................1-15/16 in.
Fence Length ............................................................. 28 in.
Miter Slot........................................ 1/4 in. x 3/4 in. x 32 in.
Rating .............................. 120 V, 60 Hz, AC only, 15 Amps
Net Weight.................................................................28 lbs.
VACUUM
PORT
ARTICULATING ROUTER
FENCE
ASSEMBLY
CUTTER / BIT GUARD
FEATHER
STARTING
BOARD
PIN
INSERT
PLATE
D I T I O
F D
T
E
S
R
THROAT PLATES
MITER
GAUGE
SWITCH
ASSEMBLY
RESET
BUTTON
Fig. 2
KNOW YOUR ROUTER TABLE
FENCE ASSEMBLY
The sacrifical MDF fence assembly provides an adjustable
surfacetosupportandguidethework.Moldedintothefence
assembly is the vacuum port.
See Figure 2.
The safe use of this product requires an understanding of
the information on the product and in this operator’s manual
as well as a knowledge of the project you are attempting.
Before use of this product, familiarize yourself with all
operating features and safety rules.
INSERT PLATE
The insert plate can be used in combination with a variety
of routers. It also has pre-drilled countersunk holes that can
be used with a variety of routers.
ARTICULATING ROUTER CUTTER / BIT
GUARD
The articulating router cutter bit guard on the fence assem-
bly provides a barrier to protect the operator from contact
with the cutter and is designed to stay in contact with the
workpiece.
MITER GAUGE
A miter gauge is used for mitered routing and to help support
wider pieces.
FEATHERBOARD
Thefeatherboardallowsforsafemovementoftheworkpiece
through the cutter area and is height adjustable.
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FEATURES
RESET BUTTON
See Figure 2.
WARNING:
Always remove the switch key when the tool is not in
use and keep it in a safe place. In the event of a power
failure, turn the switch OFF (O) and remove the key.
This action will prevent the tool from accidentally starting
when power returns.
The router table switch is equipped with a reset button that
protectstheelectroniccomponentsoftheroutertableswitch
box from overload.
STARTING PIN
When you are unable to use the fence for a guide because
the workpiece is odd-shaped or too small, use the starting
pin for a guide and/or pivot point. Only use piloted cutters
when using the starting pin.
WARNING:
ALWAYS make sure your workpiece is not in contact with
the cutter before operating the switch to start the tool.
Failure to heed this warning may cause the workpiece to
be kicked back toward the operator and result in serious
personal injury.
THROAT PLATES
Five throat plates are included with the router table. The
throat plate provides a stable surface around the cutter and
prevents objects from falling through the throat and damag-
ing the spindle.
VACUUM PORT
WARNING:
The vacuum ports molded into the fence will accept either
a 1-1/4 in. or 2-1/2 in. vacuum attachment.
To reduce the risk of accidental starting, ALWAYS make
sure the switch is in the OFF (O) position before plugging
tool into the power source.
SWITCH ASSEMBLY
See Figure 3.
This product is equipped with a switch assembly that has a
built-in locking feature. This feature is intended to prevent
unauthorized and possible hazardous use by children and
others.
SWITCH
ON
SWITCH
OFF
TO TURN YOUR ROUTER TABLE ON:
Plug the router into either switch box outlet on the router
table and plug the router table into a 120 volt grounded
outlet.
With the switch key inserted into the switch, lift the switch
to turn ON ( l ).
NOTE: The router table is equipped with a reset button ( See
Figure 2 ). If, for any reason, the router table will not turn on,
press the reset button and then restart.
TO TURN YOUR ROUTER TABLE OFF:
Press the switch down to turn OFF ( O ).
SWITCH KEY
TO LOCK YOUR ROUTER TABLE:
Press the switch down.
Remove the switch key from the switch and store in a
safe, secure location.
SWITCH IN LOCKED POSITION
Fig. 3
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ASSEMBLY
UNPACKING
This product requires assembly.
WARNING:
Do not attempt to modify this product or create acces-
sories not recommended for use with this product. Any
such alteration or modification is misuse and could result
in a hazardous condition leading to possible serious
personal injury.
Carefully remove the product and any accessories from
the box. Make sure that all items listed in the packing list
are included.
Inspect the product carefully to make sure no breakage
or damage occurred during shipping.
Do not discard the packing material until you have care-
fully inspected and satisfactorily operated the product.
WARNING:
If any parts are damaged or missing, please call
Do not connect to power supply until assembly is
complete. Failure to comply could result in accidental
starting and possible serious personal injury.
1-800-525-2579 for assistance.
WARNING:
If any parts are damaged or missing do not operate
this product until the parts are replaced. Failure to heed
this warning could result in serious personal injury.
WARNING:
The undertable guards must be securely in place before
using the router table. Failure to do so could result in
serious personal injury.
17
18
23
1
2
19
22
21
16
3
4
15
20
14
13
5
6
8
7
9
12
11
10
Fig. 4
12. Throat Plates (5)
PACKING LIST
1. Table Leg (4)
13. Router Insert Plate Screws (5/16-18 x 3/4 in.) (3)
14. Router Insert Plate Screws (10-24 x 5/8 in.) (3)
15. Router Insert Plate Screws (10-32 x 5/8 in.) (3)
16. Under Table Guard Screw (6)
17. Miter Gauge
2. Starting Pin
3. Table Leg Phillips Head Screw (16)
4. Table Top
5. Switch Box Nut (3)
6. Switch Box Screw (3)
7. Switch Box
18. Fence Assembly
19. Fence Lock Knobs (2)
20. Featherboard
8. Carriage Bolt Washer (2)
9. Carriage Bolt (2)
10. Hex Key (1)
21. Featherboard Bolts (2)
22. Fence Lock Knob Washer (2)
23. Featherboard Lock Knobs (2)
24. Operator’s Manual (not shown)
11. Under Table Guard (2)
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ASSEMBLY
ASSEMBLING THE ROUTER TABLE
Assemblingtheroutertableinvolvesattachingtheswitchbox,
the under table guards, the legs, the router/insert plate as-
sembly,thefenceassembly,featherboard,throatplate,starting
pin, and installing the miter gauge to the router table.
SWITCH KEY
SWITCH BOX
SWITCH
BOX NUT
ATTACHING THE SWITCH BOX
See Figure 5.
Theswitchboxwillcomeinabagwiththeswitchboxscrews
and nuts. Use these screws and nuts in the bag to attach
the switch box.
Place the router table upside down on a flat surface.
Hold the switch box so that the words ON and OFF on
the toggle switch are upside down.
Line up the three holes in the switch box with the three
holes on the outside of the front rail, this is the rail that
is already installed on the front underside of the router
table.
SWITCH BOX
SCREW
FRONT RAIL
Fig. 5
UNDER
TABLE GUARDS
UNDER TABLE
GUARD SCREW
Insert the switch box screws through the holes in the
switch box and through the holes in the front rail.
Install the nuts on the back of the switch box screws.
Holding the screws in place with a screwdriver, tighten
the nuts onto the screws with a wrench or socket.
ATTACHING THE UNDER TABLE GUARDS
See Figure 6.
The under table guards will come in a bag with the under
table guard screws. Use these screws in the bag to attach
the under table guards.
Place the router table upside down on a flat surface.
Position the under table guards in front of and behind the
insert plate. The front under table guard should have the
open ended side facing the back of the router table.
Align the three holes of the under table guards with the
holes in the table. The front under table guard will be
bolted onto the front rail.
Fig. 6
TABLE LEG SCREW
Insert the under table guard screws through the holes
and into the table.
TABLE LEG
Tighten screws with a screwdriver.
ATTACHING THE TABLE LEGS
See Figure 7.
FRONT SIDE
Thetablelegswillcomeinabagwiththetablelegscrews.Use
the table leg screws in the bag to attach the table legs.
Place router table upside down on a flat, level surface
with the front edge closest to you.
Place each leg in a corner of the table. The legs with the
warning labels should go in the front, and the legs without
the warning labels should go in the back.
NOTE: The table leg with the English language warning
should go next to the switch box.
Align the four holes in the legs with the four corresponding
threaded holes in the table.
Insert the table leg screws through the holes and into the
table.
RIGHT LEG-
FRENCH / SPANISH
LABEL
LEFT LEG-
ENGLISH LABEL
Fig. 7
Tighten screws with a screwdriver.
11
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ASSEMBLY
PRE-DRILLING HOLES FOR THROUGH
TABLE DEPTH ADJUSTMENT
See Figure 8.
INSERT PLATE
REAR SIDE
PRE-DRILLED
PILOT HOLES
Since each router will have different placements for through
table depth adjustments, pilot holes have been pre-drilled in
the throat plate to assist in through table adjustments. Only
the models listed below in the key are available for use with
the through table depth adjustment feature.
RD
PC2
RY
ML
Remove the throat plate.
PC1
Determine which router you have and find the pre-drilled
pilot hole that matches your router. (Refer to the key be-
low.)
PC1
Fig. 8
INSERT PLATE
Using a drill and drill bit, drill a hole through the pilot hole
large enough for the depth adjustment tool (not included
with router table, but may be included with your router)
to pass though so through table depth adjustments can
be made.
FRONT SIDE
A1
NOTCH
B4
A2
B1
B2
A6
A5
Figure 8 Key:
RD: RIDGID R2930
RY: Ryobi R163K
ML: Milwaukee 5615-20, 5616-20
PC1: Porter-Cable 890 Series
PC2: Porter-Cable 8529
A3
B3
A4
Fig. 9
ATTACHING THE ROUTER TO THE TABLE
For ease of use, assemble the router to the insert plate with
the insert plate removed first, then install the insert plate/
router assembly into the router table.
ROUTER INSERT
PLATE SCREWS
ATTACHING THE ROUTER TO THE INSERT
PLATE
See Figures 9 - 10.
Remove the insert plate.
Remove the subbase plate from the router.
INSERT PLATE
Using the following chart for reference, and using one of
the three included sets of three router insert plate screws,
attach the router to the insert plate with the pilot holes
facing the router and the notch in the insert plate facing
the back of the router table.
Fig. 10
INSERT PLATE
SCREWS
NOTE: When attaching insert plate to the router, make
NOTCH
sure the holes in the router base match up with the insert
plate accurately and are not off-center.
INSTALLING THE ROUTER/INSERT PLATE
ASSEMBLY
See Figure 11.
With the insert plate installed on the router, insert router
and insert plate assembly into the router table with the
notch in the insert plate facing the back of the router table
toward the fence assembly.
Install the insert plate screws and leave loose until all
adjustments have been made.
Fig. 11
12
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ASSEMBLY
BRAND
Bosch
MODEL
1617
BASE TYPE FASTENER SIZE INSERT PLATE HOLES USED NUMBER OF HOLES
Fixed
Fixed
10-24 x 5/8 in.
10-24 x 5/8 in.
10-24 x 5/8 in.
10-32 x 5/8 in.
10-32 x 5/8 in.
10-32 x 5/8 in.
10-32 x 5/8 in.
10-32 x 5/8 in.
10-32 x 5/8 in.
5/16-18 x 3/4 in.
10-32 x 5/8 in.
10-32 x 5/8 in.
5/16-18 x 3/4 in.
10-32 x 5/8 in.
5/16-18 x 3/4 in.
5/16-18 x 3/4 in.
10-32 x 5/8 in.
10-32 x 5/8 in.
10-32 x 5/8 in.
10-24 x 5/8 in.
10-24 x 5/8 in.
10-24 x 5/8 in.
10-24 x 5/8 in.
10-24 x 5/8 in.
10-24 x 5/8 in.
10-24 x 5/8 in.
10-24 x 5/8 in.
10-24 x 5/8 in.
10-24 x 5/8 in.
10-24 x 5/8 in.
10-24 x 5/8 in.
10-32 x 5/8 in.
5/16-18 x 3/4 in.
5/16-18 x 3/4 in.
5/16-18 x 3/4 in.
5/16-18 x 3/4 in.
5/16-18 x 3/4 in.
5/16-18 x 3/4 in.
5/16-18 x 3/4 in.
5/16-18 x 3/4 in.
10-32 x 5/8 in.
10-32 x 5/8 in.
A1, A3, A5
A1, A3, A5
A1, A3, A5
A2, A4, A6
A2, A4, A6
A2, A4, A6
A2, A4, A6
A2, A4, A6
A2, A4, A6
B1, B2, B4
A2, A4, A6
A2, A4, A6
B1, B2, B4
A2, A4, A6
B1, B2, B4
B1, B2, B4
A2, A4, A6
A1, A3, A5
A1, A3, A5
A1, A3, A5
A1, A3, A5
A1, A3, A5
A1, A3, A5
A1, A3, A5
A1, A3, A5
A1, A3, A5
A1, A3, A5
A1, A3, A5
A1, A3, A5
A1, A3, A5
A1, A3, A5
A1, A3, A5
B1, B2, B4
B1, B2, B4
B1, B2, B4
B1, B2, B4
B1, B2, B4
B1, B3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
2
2
2
3
3
Bosch
1617 EVS
1617 EVSPK
17504
Bosch
Fixed
Craftsman
Craftsman
Craftsman
Craftsman
Craftsman
Craftsman
Craftsman
Craftsman
Craftsman
Craftsman
Craftsman
Craftsman
Craftsman
Craftsman
Hitachi
Fixed
17505
Fixed
17506
Fixed
17508
Fixed
17510
Fixed
17511
Fixed
17515
Plunge
Plunge
Fixed
17517
17533
17533
Plunge
Fixed
24833
24833
Plunge
Fixed
27500
26921
Fixed
M12V
Plunge
Fixed
Hitachi
KM12VC
RF1101
RP1101
RF1101K
5615-20
5616-20
693LRPK
694PK
694VK
892
Makita
Fixed
Makita
Plunge
Fixed/Plunge
Fixed
Makita
Milwaukee
Milwaukee
Porter Cable
Porter Cable
Porter Cable
Porter Cable
Porter Cable
Porter Cable
Porter Cable
RIDGID
Fixed
Plunge only
Plunge only
Plunge only
Fixed
893PK
7529
Fixed
Plunge
Plunge
Fixed/Plunge
Fixed
8529
R2930
R160
Ryobi
Ryobi
R161K
R162K
R163K
R165U
R175
Fixed
Ryobi
Fixed
Ryobi
Fixed
Ryobi
Fixed
Ryobi
Plunge
Plunge
Plunge
Fixed
Ryobi
RE175
RE180PL/PL1
1810
B1, B3
Ryobi
B1, B3
Skil
A2, A4, A6
A2, A4, A6
Skil
1825
Fixed/Plunge
All identified trademarks and trade names are the property of their respective owners.
13
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ASSEMBLY
MAKING INSERT PLATE LEVEL
HEX KEY
See Figure 12.
INSERT
PLATE
Unplug the router table and/or the router.
ADJUSTING
SCREWS
STRAIGHT
EDGE
Check to see if the insert plate mounted assembly is level
with a straight edge or level.
Loosen insert plate screws.
Using the supplied hex key, tighten or loosen the adjust-
ing screws depending on how the insert plate needs to be
adjusted in order to make the insert plate level.
Tighten insert plate screws with a screwdriver.
ATTACHING THE FENCE ASSEMBLY
See Figure 13.
Unplug the router table and/or the router.
Place the router table right side up with the back edge
closest to you.
Slide the carriage bolt washers onto the carriage bolts.
Fig. 12
Slide carriage bolts through the slot in the router table
FENCE LOCK
KNOB WASHER
FENCE
LOCK KNOBS
and through the slots in the fence assembly.
FENCE
ASSEMBLY
Slide the fence lock knob washer over the carriage
bolts.
Install the fence lock knobs over the carriage bolts.
Tighten the fence lock knobs.
2
3
0
WARNING:
Make sure throat plates snap securely into place. Do
not use if snaps are damaged or throat plates do not
snap in securely. Failure to do so could result in serious
personal injury.
SLOT
INSERTING AND REMOVING THROAT
PLATES
See Figure 14.
CARRIAGE BOLT
WASHER
The throat plate provides a stable surface around the cutter
and prevents objects from falling through the throat plate
and damaging the spindle.
Fig. 13
CARRIAGE BOLTS
THROAT PLATE
The proper size throat plate depends on the size and shape
of the cutter. When inserted, the throat plate opening should
be within approximately 1/4 in. of the outermost edge of
the cutter.
TAB
NOTCH
Fig. 14
14
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ASSEMBLY
Unplug the router table and/or the router.
SLOT
Select the throat plate you wish to use.
FEATHERBOARD
Press throat plate into insert plate slot until it snaps into
BOLT
place.
To remove, push throat plate out from the bottom of the
insert plate.
ATTACHING THE FEATHERBOARD
See Figure 15.
Unplug the router table and/or the router.
Insert the featherboard bolts through the slots in the fence
assembly.
Slide the featherboard over the featherboard bolts.
FEATHERBOARD
Install the fence lock knobs and carriage bolt washers
over the carriage bolts.
CARRIAGE
BOLT
WASHER
Tighten the fence lock knobs.
FENCE LOCK KNOB
Fig. 15
INSERTING THE STARTING PIN
See Figure 16.
Place the starting pin on the router table and use it as a pivot
point when cutting small, odd-shaped pieces.
STARTING PIN
NOTE: It is not necessary to use the fence when you are
using the starting pin, but the bit guard should be used to
cover the cutter. Additionally, only use piloted cutters when
using the starting pin.
Unplug the router table and/or the router.
INSTALL
REMOVE
Place the starting pin into the hole to the right of the router
table throat opening.
Push the pin in to secure.
INSTALLING THE MITER GAUGE
See Figure 17.
STARTING
PIN HOLES
Unplug the router table and/or the router.
With the router table right side up, and the front edge
closest to you, place the miter gauge bar in the slot near
the front of the table with the pointer on the right.
Fig. 16
MITER
GAUGE BAR
MITER GAUGE
POINTER
SLOT
Fig. 17
15
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ASSEMBLY
ATTACHING THE VACUUM HOSE
See Figure 18.
VACUUM PORT
The vacuum port molded into the fence will accept either a
1-1/4 in. or 2-1/2 in. vacuum attachment.
CLAMPING THE ROUTER TABLE TO A WORK
BENCH
See Figures 19.
D I T I O
F D
Unplug the router table and/or the router.
Place the router table right side up on a sturdy work
surface; e.g., leg stand, workbench, counter top.
I n c h
1
Using a clamp, insert the top front of clamp through the
opening in the router table leg.
Tighten clamp securely.
MOUNTING THE ROUTER TABLE TO A
WORK BENCH
See Figure 20.
VACUUM HOSE
Fig. 18
Unplug the router table and/or the router.
Place the router table right side up on a sturdy work
surface; e.g., leg stand, workbench, counter top.
Mark the holes with a pencil.
Remove the router table.
Drill four holes through the work surface.
Place the router table back on the work surface, align-
ing the holes in the table legs with the holes in the work
surface.
NOTE: Position the router table surface at approximately
hip height.
Insert four bolts (not included, 1/4-20 recommended) and
tighten securely with flat washers, lock washers, and hex
nuts (not included).
WORK TABLE
CLAMP
Fig. 19
BOLTS
FLAT
WASHER
LOCK
WASHER
WORK TABLE
HEX NUT
Fig. 20
16
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OPERATION
WARNING:
WARNING:
Do not allow familiarity with products to make you care-
less. Remember that a careless fraction of a second is
sufficient to inflict serious injury.
The router or router table should never be connected to
a power supply when you are assembling parts, making
adjustments, installing or removing cutters, cleaning, or
when not in use. Disconnecting the router and router table
will prevent accidental starting that could cause serious
personal injury.
WARNING:
Always wear safety goggles or safety glasses with side
shields when operating power tools. Failure to do so
could result in objects being thrown into your eyes
resulting in possible serious injury.
PERFORMING A ROUTING OPERATION
Observe the following rules when using the router.
Read the entire operator’s manual for the router and
router table.
WARNING:
Plug the router table power cord into a power source.
Always control the power to the router with the router
table switch whenever the router is mounted on the
table.
Do not use any attachments or accessories not
recommended by the manufacturer of this product. The
use of attachments or accessories not recommended
can result in serious personal injury.
Always plug the router into either of the router table
switched outlets. Never plug a router table mounted
router into another power source.
APPLICATIONS
Position the infeed and outfeed fence so they are close
to the maximum diameter of the cutter, but not touching
the cutter.
You may use this product for the purposes listed below:
Table mounted dado and mortise operations in wood and
wood composition materials
NOTE: The workpiece must always be tight against
the fence, unless you are using a ball-bearing piloted
cutter.
Fence guided edging operations for cabinetry and
picture framing on wood and wood composition
materials
Adjust the infeed fence to support the uncut workpiece
and adjust the outfeed fence to support the workpiece
after the cut. The “0” location on the fence scale denotes
the center of the throat opening of the table.
Piloted cutter operations using the starting pin for
edging patterned surfaces on wood and wood
composition materials
Reconfirm that all router adjustments are securely locked
WARNING:
before connecting the router table to a power source.
The direction of feed for the workpiece is always against
the sharp edges of the cutter and therefore into the rota-
tion of the cutter. Failure to heed this warning can result
in serious personal injury.
Feed the workpiece from right to left with the cutter in
line with the fence opening.
Make sure the router table switch is off when not in use.
Remove the switch key to ensure the router table is off.
WARNING:
When operating the router with the router table, the
router must only be plugged into and controlled by the
router table switched outlet. To reduce the risk of serious
personal injury, never connect the table mounted router
into another power source.
17
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OPERATION
INSERTING/REMOVING CUTTERS
Unplug the router table and/or the router.
MITER
GAUGE KNOB
Remove the router/insert plate assembly. (See Installing
Router/Insert Plate Assembly in the Assembly section.)
WARNING:
If you are changing a cutter immediately after use, be
careful not to touch the cutter or collet with your hands or
fingers. They will get burned because of the heat buildup
from cutting. Always use a wrench.
Consult the router operator’s manual for proper cutter
removal/installation procedure and replace cutter.
ADJUSTING DEPTH OF CUT
We recommend that cuts be made at a depth not exceeding
1/8 in. and that several passes be made to reach depths of
cut greater than 1/8 in.
Fig. 21
MITER GAUGE
OUTFEED FENCE
ADJUSTING THE MITER GAUGE
See Figure 21.
Unplug the router table and/or the router.
Loosen the miter gauge knob.
Rotate the miter gauge to the desired angle.
Tighten the miter gauge knob.
D I T I O
F
LOOSEN
POSITIONING THE FENCE
See Figure 22.
The fence enables you to support and guide the work-
piece.
I n c h
1
Unplug the router table and/or the router.
Loosen the fence lock knobs.
1 / 4
0
Position the fence to the desired location.
Tighten the fence lock knobs.
TIGHTEN
SCALE
FENCE LOCK KNOBS
CUTTER
NOTE: The outfeed fence has joining capabilities and can
be adjusted out in increments up to 1/4 in. and enable
you to support the workpiece as it exits the cutter.
PROPER
DISTANCE
WARNING:
When making a side or edge cut, never position the fence
such that the workpiece is located between the cutter
and the fence. Failure to heed this warning can result in
serious personal injury.
SCALE
Fig. 22
18
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MAINTENANCE
WARNING:
WARNING:
When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken or
destroy plastic which may result in serious personal
injury.
WARNING:
Electric tools used on fiberglass material, wallboard, spack-
ling compounds, or plaster are subject to accelerated wear
and possible premature failure because the fiberglass chips
and grindings are highly abrasive to bearings, brushes,
commutators, etc. Consequently, we do not recommend
using this product for extended work on these types
of materials. However, if you do work with any of these
materials, it is extremely important to clean the product
using compressed air.
Always wear safety goggles or safety glasses with side
shields during power tool operation or when blowing
dust. If operation is dusty, also wear a dust mask.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.
19
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OPERATOR’S MANUAL
ROUTER TABLE
A25RT02
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
•lead from lead-based paints,
•crystalline silica from bricks and cement and other masonry products, and
•arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.
• PARTS AND SERVICE
Prior to requesting service or purchasing replacement parts, please obtain your model
and serial number from the product data plate.
A25RT02
• MODEL NUMBER
• SERIAL NUMBER
• HOW TO OBTAIN REPLACEMENT PARTS:
1-800-525-2579. Replacement parts can also be obtained at one of our Authorized
Service Centers.
• HOW TO LOCATE AN AUTHORIZED SERVICE CENTER:
1-800-525-2579.
• HOW TO OBTAIN CUSTOMER OR TECHNICAL SUPPORT:
To obtain Customer or Technical Support please contact us at 1-800-525-2579.
Ryobi® is a registered trademark of Ryobi Limited used under license.
ONE WORLD TECHNOLOGIES, INC.
1428 Pearman Dairy Road, Anderson, SC 29625
Phone 1-800-525-2579
987000-115
03-20-07 (REV:01)
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