Roland Universal Remote TU 400 User Guide

Automatic media take-up unit  
TU-400 TU-500  
*
TU-60 TU-70  
*
USER'S MANUAL  
Thank you very much for purchasing the automatic media take-up unit.  
Page 1—18  
To ensure correct and safe usage with a full understanding of this  
product's performance, please be sure to read through this manual  
completely and store it in a safe location.  
Unauthorized copying or transferral, in whole or in part, of this manual  
is prohibited.  
The contents of this operation manual and the specifications of this  
product are subject to change without notice.  
The operation manual and the product have been prepared and tested as  
much as possible. If you find any misprint or error, please inform us.  
This user's manual is a bilingual document for English-  
speaking users and Japanese-speaking users of the TU-400,  
TU-500, TU-60, or TU-70.  
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Table of Contents  
To Ensure Safe Use.................................................................................................................. 2  
About the Labels Affixed to the Unit ............................................................... 4  
1. System Configuration..................................................................................................................... 5  
2. Confirmation of Included Items ................................................................................................... 5  
3. Installation and Assembly ............................................................................................................. 6  
4. Operation Panel ............................................................................................................................... 9  
5. Adjusting the Sensor's Position .................................................................................................. 9  
6. Operating Conditions for the TU ............................................................................................... 10  
7. Loading Material ............................................................................................................................ 11  
8. Starting Operation ......................................................................................................................... 14  
9. Removing Material......................................................................................................................... 15  
10. Maintenance .................................................................................................................................... 15  
11. What to Do If... ................................................................................................................................ 16  
12. Specifications ................................................................................................................................. 17  
Automatic media take-up unit are packed separately in two boxes.  
"TU-**" includes four types: the TU-60, TU-70, TU-400, and TU-500.  
The combinations with the machine model you’re using are as follows.  
TUC-60/70  
(Controller)  
TU-**  
· Automatic media take-up unit for the FJ-50. ................................. The TU-70 and the TUC-60/70 make up a set.  
This manual refers to the TU-70 and the TUC-60/70 collectively as the "TU-70."  
· Automatic media take-up unit for the FJ-40. ................................. The TU-60 and the TUC-60/70 make up a set.  
This manual refers to the TU-60 and the TUC-60/70 collectively as the "TU-60."  
· Automatic media take-up unit for the CJ-500/FJ-50. .................... The TU-500 and the TUC-60/70 make up a set.  
This manual refers to the TU-500 and the TUC-60/70 collectively as the "TU-500."  
· Automatic media take-up unit for the CJ-400/FJ-40. .................... The TU-400 and the TUC-60/70 make up a set.  
This manual refers to the TU-400 and the TUC-60/70 collectively as the "TU-400."  
In this manual, the following conventions are used to refer to different models that have items in common.  
TU-60/70 .............. TU-60 and TU-70  
CJ.................... CJ-500 and CJ-400  
TU-400/500 .......... TU-400 and TU-500  
FJ .................... FJ-50 and FJ-40  
TU ........................ TU-60, TU-70, TU-400 and TU-500  
Stand..................... PNS-50, PNS-40, PNS-501 and PNS-401  
CJ/FJ ............... CJ-500, CJ-400, FJ-50 and FJ-40  
The figures in this manual depict mainly the CJ-500, PNS-501, and TU-500.  
Windows® is a registered trademark or trademark of Microsoft® Corporation in the United States and/or other countries.  
Other company names and product names are trademarks or registered trademarks of their respective holders.  
Copyright © 1997 ROLAND DG CORPORATION  
1
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To Ensure Safe Use  
About  
and  
Notices  
Used for instructions intended to alert the user to the risk of death or severe  
injury should the unit be used improperly.  
Used for instructions intended to alert the user to the risk of injury or material  
damage should the unit be used improperly.  
* Material damage refers to damage or other adverse effects caused with  
respect to the home and all its furnishings, as well to domestic animals or  
pets.  
About the Symbols  
The  
symbol alerts the user to important instructions or warnings. The specific meaning of  
the symbol is determined by the design contained within the triangle. The symbol at left means  
"danger of electrocution."  
The  
symbol alerts the user to items that must never be carried out (are forbidden). The  
specific thing that must not be done is indicated by the design contained within the circle. The  
symbol at left means the unit must never be disassembled.  
The  
symbol alerts the user to things that must be carried out. The specific thing that must  
be done is indicated by the design contained within the circle. The symbol at left means the  
power-cord plug must be unplugged from the outlet.  
Do not disassemble, repair, or  
modify.  
Doing so may lead to fire or abnormal  
Do not use with any electrical power  
supply that does not meet the  
ratings displayed on the AC adapter.  
Use with any other power supply may lead  
to fire or electrocution.  
operation resulting in injury.  
Do not use with any power supply  
other than the dedicated AC adapter.  
Use with any other power supply may lead  
to fire or electrocution.  
Do not injure or modify the electrical  
power cord, nor subject it to  
excessive bends, twists, pulls,  
binding, or pinching, nor place any  
object of weight on it.  
Doing so may  
When unplugging the electrical AC  
adapter from a power outlet, grasp  
the plug, not the cord.  
Unplugging by pulling the cord may damage  
it, leading to fire or electrocution.  
damage the  
electrical power  
cord, leading to  
electrocution or  
fire.  
2
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Do not use with a damaged power  
cord or a power outlet that is loose  
when the AC adapter is plugged in.  
Use with any other power supply may lead  
to fire or electrocution.  
When not in use for extended  
periods, unplug the power cord from  
the electrical outlet.  
Failure to do so may  
result in danger of  
shock, electrocution,  
or fire due to  
deterioration of the  
electrical insulation.  
Installation of the control box for the  
TU is a task which must be carried  
out by two or more persons.  
Injury may result if attempted by one person  
without assistance.  
To secure the part in place, use the  
bolt included with the unit.  
A loose bolt or use of other than the  
specified bolt may result in the falling of the  
part, leading to injury.  
Roll material must be placed at a  
predetermined shaft position.  
Failure to do so  
Removal of taken-up roll material  
from the TU is a task which must be  
carried out by two or more persons.  
Injury may result if  
may allow the  
material to fall,  
attempted by one  
leading to injury.  
person without  
assistance.  
* For detailed information on loading material,  
please refer to the CJ/FJ user's manual.  
Do not attempt to change a roll  
material while the power remains  
switched on.  
The take-up motor may be activated  
unexpectedly while changing the roll,  
leading to injury. The power must be  
switched off before attempting to change  
the material.  
Do not allow the hands or hair to  
touch the paper tube, flange, or  
sheet during take-up.  
The hands or hair may become caught.  
3
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About the Labels Affixed to the Unit  
These labels are affixed to the parts shown below.  
The following figure describes the location.  
Do not strike the mirror. Doing so  
may damage the mirror, resulting  
in incorrect operation.  
Rating label  
Use a rated power supply.  
Model name  
Affixed to the 230 V/240 V adapter  
In addition to the  
and  
symbols, the symbols shown below are also used.  
: Indicates information to prevent machine breakdown or malfunction and ensure correct use.  
: Indicates a handy tip or advice regarding use.  
NOTICE  
4
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1. System Configuration  
Use with the configuration shown below.  
CJ/FJ  
+
STAND  
TU-**  
Automatic take-up  
of material feed  
For information about  
combination with the CJ or  
FJ, see page 1.  
2. Confirmation of Included Items  
The items are in the two packing cartons. Open both boxes and make sure all items are present.  
TU-60, TU-70  
TU-400, TU-500  
Rail slider: 1  
Paper tube: 1  
Rail slider: 1  
Gauge: 1  
Paper tube: 1  
Gauge: 1  
Dancer roller: 1  
Arm: 1  
TUC-60/70  
Sensor: 1  
Control box (including the  
Frame: 1  
electrical adapter): 1  
Mirror:
Mirror stopper : 1 set  
Flange: 2  
Cable retainer (large): 1  
Cable retainer (small): 5  
Hex wrench (large) / (small) :  
1 each  
Cap screw (large): 8  
Cap screw (medium): 2  
Cap screw (small): 6  
User's manual : 1  
5
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3. Installation and Assembly  
Installation of the control box is a  
task which must be carried out by  
two or more persons.  
Injury may result if attempted by one person  
without assistance.  
To secure the part in place, use the  
bolt included with the unit.  
A loose bolt or use of other than the  
specified bolt may result in the falling of the  
part, leading to injury.  
Never install this unit in any of the following situations, as it could result in damage:  
• Do not install the unit on an unstable surface.  
NOTICE  
• Places with excessive electrical noise.  
• Places with excessive humidity or dust.  
• The unit and AC adapter become hot during use. Avoid installation in an are a with poor heat-radiating  
characteristics (poor ventilation).  
• Avoid subjecting the unit to severe vibration or shocks.  
• Places exposed to strong illumination or direct sunlight.  
Do not strike the mirror. Doing so may damage the mirror, resulting in incorrect operation.  
Be sure to connect the sensor cable securely so that it does not come loose or cause a poor connection during  
use. Failure to connect securely may cause faulty operation or breakdown.  
Be sure to switch off the power to the TU before connecting the sensor cable.  
Before affixing the cable retainer, make sure the surface where the retainer is to be attached is clean and free of  
dust or grime.  
Required tool  
Frame and Control Box Installation  
Large  
Front  
* Move the media flange that is  
at the rear side of the FJ to  
the position where it doesn't  
avoid frame and controller box  
to be fixed.  
Frame  
When installing on the CJ,  
carry out the installation with  
the arm on the back of the  
machine detached.  
Cap screw (large)  
Control box  
6
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Required tool  
Rail Slider Installation  
Small  
Front  
Follow steps (1) and (2) in  
sequence to install the rail  
slider.  
Frame  
(2)  
Cap screw (small)  
Control box  
(1)  
Cap screw (small)  
Rail slider  
If the screw holes for the small cap screws do  
not line up, loosen all screws at the locations  
shown in the figure.  
While loosened, line up the screw holes and  
secure in place with the small cap screws, then  
tighten the loosened screws.  
Top View  
Loosen  
(Screws lined up in  
the vertical direction)  
Stand leg  
Frame  
Rail slider  
Cap screw (small)  
Required tool  
Installing the Sensor and the Small  
Retainer  
Small  
Cable retainer (small)  
Affix to the rear surface of the stand  
and secure the sensor cable in place.  
Orientation of the  
retainer (small)  
Stay  
680 mm ±20 mm  
(26-3/4 in. ±3/4 in.  
)
Align by placing the  
gauge packed with the  
TU against this.  
Cap screw (medium)  
Sensor cable  
Open the sensor to the front and back  
as shown, and fit it onto the stay.  
7
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Required tool  
Installing the Mirror  
Small  
(3)  
Secure in place with  
the bolt.  
Align with the tip of  
the stand's metal  
portion.  
(1)  
(2)  
Mirror  
Stopper  
Power Cord Connection and Large Retainer Installation  
Attach the retainer (large) to the back of the stand, and arrange the cord  
connected to the main unit so that it is secured in place as shown in the figure.  
Front  
Rear  
Stay  
Arrange the cord so that the end  
that plugs into the main unit is  
The configuration of the AC adapter varies  
according to regional differences in  
extended to the front from under  
the stay on the stand.  
voltage. Please note that the descriptions in  
this manual are for the 117 V adapter.  
Arm Installation  
Loosen the mounting screws.  
Rail slider  
Arm  
8
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4. Operation Panel  
AUTO  
MANUAL  
The material is taken up manually.  
Material is taken up automatically  
when material has been fed into the  
sensor's detection area.  
BACKWARD  
Material take-up is in  
the direction shown at  
right.  
Power switch  
FORWARD  
Material take-up is in  
the direction shown at  
right.  
OFF  
No material take-up occurs, even when  
material has been fed into the sensor's  
detection area.  
5. Adjusting the Sensor's Position  
Turn on the power. Two LEDs  
(green and red) light up.  
Loosen the screw as shown in the  
figure, and adjust the angle of the  
sensor so that it is aligned with  
the mirror.  
Tighten the adjustment screw  
securely at the angle where the  
red LED has gone dark.  
1
2
3
Screw  
Green LED  
Red LED  
LED goes dark  
Sensor detection area  
The TU performs material take-up when  
material is fed into this area.  
Sensor  
Rear  
Front  
CJ/FJ  
Mirror  
Stand  
9
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6. Operating Conditions for the TU  
The TU takes up material fed from the CJ/FJ. Performing an operation to pull out material from the CJ/FJ generates corresponding force,  
and so the CJ/FJ displays the error message, and operation stops. When performing printing in particular, such a stop in operation may  
affect the printing extremely, such as misalignment of the printing location.  
*Material can not be taken up with TU when CJ performs cutting. TU can be used only when printing.  
OK  
NO GOOD  
CJ/FJ  
CJ/FJ  
Material feed  
Return of  
pulled-out material  
Take-up of  
fed material  
Take-up of fed material  
TU  
TU  
MOTOR ERROR  
TURN OFF POWER  
The CJ/FJ stops  
operation  
When using the TU, make the settings for the following conditions.  
For Both the CJ and the FJ  
• At the display menu, set [AUTO SHEET CUT] to [DISABLE].  
• Do not use the [SHEET CUT] key to separate the material.  
• Do not use the  
or  
keys to return the material.  
For the CJ Only  
• Turn off the cutting function on the program you're using.  
• From the display menu, set [PREFEED] to [DISABLE].  
• From the display menu, select something other than [ROLL] for the material.  
• Do not perform automatic detection of the base point or align point when loading  
material.  
• When loading material, use the right-hand grit roller (to ensure that the material overhangs the TU sensor area).  
For the FJ Only  
• Load the material so that it is close to the right-hand side (to ensure that the material overhangs the TU sensor area).  
10  
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7. Loading Material  
Do not attempt to change a roll  
material while the power remains  
switched on.  
The take-up motor may be activated  
unexpectedly while changing the roll,  
leading to injury. The power must be  
switched off before attempting to change  
the material.  
Roll material must be placed at a  
predetermined shaft position.  
Failure to do so may allow the material to  
fall, leading to injury.  
* For detailed informa-  
tion on loading  
material, please refer to  
the CJ/FJ user's  
manual.  
When in the manual mode, make sure there is some slack in the material before attempting to perform take-up.  
NOTICE  
Mounting the Flange and Paper Tube  
Pull out the stopper.  
Insert the stopper.  
1
2
3
Align the flange with the  
groove on the shaft, and press  
in all the way.  
Follow steps 1 to 3 to mount the  
flange for the frame as well.  
Mount the paper tube.  
5
4
6
Tighten the mounting screws securely.  
When using the core from used-up rolled material as the paper tube  
When mounting the paper tube on the flanges, make sure that  
the paper tube fits snugly. Attempting to take up material when  
the paper tube is not stable may cause problems such as the pa-  
per tube coming loose. The outer diameter of the flange portion  
where the paper tube is fitted is shown below.  
Make sure the margin described below is present between  
each flange and the edge of the material. Attempting to take up  
material when no margin is present may cause the material to  
touch the flange and result in faulty take-up.  
Paper tube  
Sheet  
Side view of flange  
Flange  
Flange  
76.2 mm  
(3 in.)  
50.8 mm  
(2 in.)  
20 mm (13/16 in.) or more  
11  
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Loading Rolled Material  
* For more information, see the user's manual for the CJ/FJ main unit.  
CJ  
Make the material  
perpendicular to  
the CJ  
Top view of the CJ  
[Correct]  
Make sure the loaded material is straight and  
without slack so that it will not come loose from  
the pinch rollers during printing.  
Side view of the CJ  
No slack  
Rolled Material  
Pinch roller  
Pinch roller  
25 mm  
(1 in.) or  
more  
25 mm  
(1 in.) or  
more  
Rolled Material  
[Incorrect]  
If the loaded material is crooked or slack in places, it may come loose from the pinch rollers during printing.  
Side view of the CJ  
Top view of the CJ  
Loaded sheet  
is crooked  
Material is slack  
Rolled Material  
Pinch roller  
Rolled Material  
FJ  
To ensure correct feed, make sure the material pulled out from the roll is free of slack.  
[Correct]  
[Incorrect]  
Entire material  
stretched taut  
FJ rear  
FJ rear  
Material is slack  
12  
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Securing the Material in Place  
Forward Take-up (FORWARD)  
The printed surface is moved to the outer side and taken up  
Pull out material so that it is perpendicular to the paper  
tube.  
To prevent the pulled-out material from becoming  
crooked, secure with tape at the two edges and center, as  
shown in the figure.  
1
2
Pull out the material and ensure a certain amount of slack,  
as shown in the figure. Move the sheet loading lever to  
secure the material in place.  
Move the [MANUAL] switch to the [FORWARD]  
setting and take up one turn's worth of material.  
After take-up, maintain slack as shown in the figure to keep  
the material from being drawn taut by take-up.  
3
4
Front <---  
Backward Take-up (BACKWARD)  
The printed surface is moved to the inner side and taken up  
Pull out material so that it is perpendicular to the paper  
tube.  
To prevent the pulled-out material from becoming  
crooked, secure with tape at the two edges and center, as  
shown in the figure.  
1
2
13  
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Pull out the material and ensure a certain amount of slack,  
as shown in the figure. Move the sheet loading lever to  
secure the material in place.  
Move the [MANUAL] switch to the [BACKWARD]  
setting and take up one turn's worth of material.  
After take-up, maintain slack as shown in the figure to  
keep the material from being drawn taut by take-up.  
3
4
Front <---  
8. Starting Operation  
Do not allow the hands or hair to  
touch the paper tube, flange, or  
sheet during take-up.  
The hands or hair may become caught.  
During operation, do not enter the sensor's detection area. Doing so will result in excessive take-up and cause  
printing to be interrupted.  
NOTICE  
When in the manual mode, make sure there is some slack in the material before attempting to perform take-up.  
Turn on the power.  
Set the desired direction of take-up.  
1
3
2
Forward  
Take-up  
Backward  
Take-up  
Data is sent from the computer and  
printing on the CJ/FJ starts.  
14  
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9. Removing Material  
Removal of taken-up roll material  
from the TU is a task which must be  
carried out by two or more persons.  
Injury may result if  
attempted by one  
person without  
assistance.  
Turn off the power.  
Cut off the piece of material from the roll.  
1
2
Support the paper tube and material from  
underneath to prevent from falling.  
3
The second person loosens  
the retaining screws and  
moves the arm.  
4
Detach the paper tube and material from the flanges.  
5
10.Maintenance  
Be sure to turn off the power to the TU before cleaning.  
NOTICE  
Never attempt to oil or lubricate the mechanism.  
Cleaning the Mirror and Sensor  
Wipe clean with a dry cloth.  
Grime on the mirror or sensor may cause material in the sensor's detection area not to be sensed correctly.  
15  
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11. What to Do If...  
The CJ doesn't run  
* If a message like the one shown at right appears on the CJ  
MOTOR ERROR  
TURN OFF POWER  
Is the cutting function of the application software you're using not enabled?  
Do not use in such modes.  
Has the prefeed function on the CJ been set to [ENABLE]?  
Change the setting to [DISABLE].  
Have the control keys on the CJ been used to perform material return?  
Do not use the CJ's keys to perform feed or return of the material.  
Is the material selection on the CJ set to [EDGE] or [PIECE]?  
Change the setting to [ROLL].  
When loading the material, was automatic detection of the base point or align point performed?  
Do not use the function for automatic detection of the base point or align point.  
The FJ doesn't run  
* If a message like the one shown at right appears on the FJ  
MOTOR ERROR  
TURN OFF POWER  
Have the control keys on the FJ been used to perform material return?  
Do not use the FJ's keys to perform feed or return of the material.  
The TU doesn't take up material  
Is the AUTO switch set to [OFF]?  
Set the AUTO switch to match the direction of take-up.  
Is the material loaded correctly on the paper tube?  
Make sure the direction of material take-up matches the AUTO switch setting.  
Is there some obstruction between the mirror and sensor?  
If no corrective action is taken when the sensor has detected an obstruction, take-up is automatically switched off. Once this has  
happens, no take-up is performed even if the obstruction is removed after feeding out the sheet from the sensor's detection area.  
To restore the previous state, switch off the power to the TU, remove the obstruction, then switch the power back on.  
Is material cutting being performed automatically?  
At the display menu, set [AUTO SHEET CUT] to [DISABLE].  
16  
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Take-up of non-stiff material (such as synthetic paper, matte) is not straight  
The problem is caused by wrinkling and slack in the material due to static  
electricity.  
If you're using the TU-400/500, insert the included dancer roller at the  
area shown in the figure to maintain tension in the material.  
If you're using the TU-60/70, insert the leftover core from used-up roll  
material or one of the shafts included with the stand for the FJ (the PNS-  
50/40).  
Dancer roller (if using the TU-400/500)  
or roll-material core or shaft (if using the  
TU-60/70)  
12. Specifications  
TU-60  
TU-70  
TU-400  
TU-500  
Acceptable media widths  
210—1050 mm  
210—1300 mm  
(8-1/4—51-1/8 in.)  
20 kg (44 lb.) or less  
210—1125 mm  
210—1371 mm  
(8-1/4—41-5/16 in.)  
17 kg (37.4 lb.) or less  
(8-1/4—44-1/4 in.)  
17 kg (37.4 lb.) or less  
(8-1/4—53-15/16 in.)  
20 kg (44 lb.) or less  
Material weight for which take-up is possible  
Maximum material diameter after take-up  
Speed during material take-up  
Control switches  
180 mm (7-1/16 in.)  
AUTO: 39 rpm MANUAL: 39 rpm  
POWER, AUTO, MANUAL  
Power consumption  
Exclusive AC adapter DC+9.7 V 0.7 A +31 V 0.7 A  
Acoustic noise level  
Take-up mode: 70 dB (A) or less  
6.5 kg (14.3 lb.)  
2.5 kg (5.5 lb.)  
5—40°C (41—104°F)  
20—80% (non-condensing)  
(According to ISO7779)  
Total weight of contents  
TUC-60/70  
TU-**  
2 kg (4.4 lb.)  
2.5 kg (5.5 lb.)  
3.0 kg (6.6 lb.)  
Operating temperature  
Operating humidity  
Included items  
Frame x 1, Control box (including the electrical adapter) x 1, Flange x 2, Sensor x 1, Arm x 1,  
Mirror x 1, Mirror stopper x 1 set, Hex wrench (large) / (Small) 1 each,  
TUC-60/70  
Cap screw (large) x 8, Cap screw (middle) x 2, Cap screw (middle) x 2, Cap screw (small) x 6,  
Cable retainer (large) x 1, Cable retainer (small) x 5, User’s Manual x 1  
Rail slider x 1, Paper tube x 1, Gauge x 1  
Rail slider x 1, Paper tube x 1, Gauge x 1, Dancer Roller x 1  
TU-**  
Remarks  
The automatic take-up function on the TU cannot be used when performing any of the following operations on  
the CJ/FJ.  
• Automatic separation of the material, and separation of the material by pressing the [SHEET CUT] key.  
• Return of the material using the  
or  
key.  
• There is no material at the TU's sensor detection area.  
[For the CJ only]  
• Setting the prefeed function to [ENABLE].  
• Enable the cutting function for the application software you’re using.  
• From the display menu, select something other than [ROLL] for the material  
• When loading material, automatic detection of the base point or align point was performed.  
17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MEMO  
18  
Download from Www.Somanuals.com. All Manuals Search And Download.  
R8-990901  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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