OUTDOOR GAS
FIREPLACE
OWNER’S OPERATION AND INSTALLATION MANUAL
AL500HYLA
50,000 BTU/Hr
Manually Controlled
IMPORTANT:
Read
this
WARNING: If the information in this manual is
not followed exactly, a fire or explosion may result
causing property damage, personal injury, or loss
of life.
owner's manual carefully and
completely before trying to
assemble, operate, or service
this heater.
FOR YOUR SAFETY:
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
WARNING:
installation,
alteration,
maintenance can cause injury
or property damage. Read the
Improper
adjustment,
service,
or
WHAT TO DO IF YOU SMELL GAS:
ꢀ Do not try to light any appliance.
ꢀ Do not touch any electrical switches; do not use
any phones in your building.
ꢀ Immediately call your gas supplier from a
neighbor’s phone, follow the gas supplier’s
instructions.
installation,
operating
and
instructions
maintenance
thoroughly before installing or
servicing this equipment
ꢀ If you cannot reach your gas supplier, call the fire
department.
WARNING: FOR Outdoor Use
Only.
Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
Save this manual for future reference.
Installer: Leave this manual with customer.
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PRODUCT FEATURES
Caution: Some of the steel edges may
be sharp. Please use caution when
assembling the unit.
SAFETY PILOT
The heater has a pilot with a safety shutoff system.
The safety pilot is a required feature for outdoor
heaters. It shuts off the heater if flame is extinguished
by rough wind.
INSTALLATION INSTRUCTIONS:
1. Remove grate out of base and set flat on floor.
2. Take log foam package out of base. Please note
each log fits the number marked on foam package.
3. Unscrew the 16 screws that attach the top panel
and the middle base with short columns. Remove
top panel and short columns. Then set flat on the
floor. (See FIG.3)
PIEZO IGNITION SYSTEM
This heater has a piezo igniter. This system requires
no matches, batteries, or other sources to light heater.
INSTALLATION
TOOLS REQUIRED:
●
Philips screwdriver
Wrench
Note: Short Columns and Self-tapping Screws are
used for packing only.
●
Check if you have the items listed below before
installation.
●
●
●
●
●
Logs: 10
M4×10 screw: 32
Column: 4
Fixing hoop: 1
Handle: 1
●
4×14 self-tapping screw: 5
M5×10 screw: 4
Log grate: 1
Hex head screw: 2
Screen: 4
●
●
●
●
Figure 3-Burner fixing plate
4. Place grate on burn plate. Make sure to line up the
red mark and five holes of grate with that of burn
plate. Then secure grate to burn plate with 5 4×
14 Self-tapping Screws. (See FIG.4)
Figure 4-Place grate on burn plate
3
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INSTALLATION INSTRUCTIONS
7. Attach the four columns to the burner plate with
M4×10 screws provided. Do not tighten at this
time. (See FIG.7)
Continued
5. Install logs 1,2,3,4,5 by inserting each log
screw into holes of corresponding grate
branch . Make sure each log is placed in
proper sequence.(See FIG 5.)
Note: If the log is too loose or the screw can’t be
pulled down after inserting the log screw, screw the
nuts to adjust the clearance between nuts and
logs.
Figure 7-Column installation
Figure 5-Installing log 1.2.3.4.5
6. Install logs 6,7,8,9,10 as step 5.(See FIG.6)
Figure 6-Installing log 6.7.8.9.10
4
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8. Set the top panel in place on the columns and
secure with M4×10 screws provided. Do not
tighten at this time. (See FIG.8)
12. From the outer side, use M5×10 screws to
fasten the fixing hoop on the right and left support.
Fasten the other side of the fixing hoop after the
cylinder is in place. (See FIG.11)
Figure 11-The fixing hoop installation
Figure 8-Top panel installation
CONNECTING TO GAS SUPPLY
9. Attach the screens to columns with M4 ×10
screws provided. Do not tighten at this time. (See
FIG.9)
Note: The installer must supply an external regulator
with a hose (with 5/8” nut at one end, and a regulator
at the other end) and a 20# Vertical Acme with OPD
LP cylinder.
1. Turn the door knob clockwise and open heater
door.
2. Remove dustproof wrap from regulator.
3. Set cylinder flat on base compartment (See FIG.12)
4. Connect regulator with cylinder. Tighten with care.
Do not over-pressurize the valve.
5. Before opening gas supply valve, make sure
control knob is in the OFF position. Open gas
supply valve. Apply a mixture of liquid soap and
water to all joints. Do not use an open flame.
Bubbles forming show
a
leak. Check all
connections for leaks immediately.
Figure 9-Screens installation
10. Tighten the screws of step 8,9,10 to finish
installation.
11. Attach the handle to the middle base with 2 hex
head screws provided. (See FIG.10)
Figure 12-Cylinder set and pipe
installation
Figure 10-Handle installation
5
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CONNECTING TO GAS SUPPLY
OPERATING HEATER
Continued
Continued
TO TURN OFF HEATER:
FUEL REQUIREMENTS:
1. Turn gas control knob to the “OFF” position.
2. If heater is not to be used, shut off cylinder valve.
3. Do not attempt to relight heater within 5 minutes
after the propane cylinder valve has been closed.
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Connect regulator/hose with standard 20-pound
LP cylinder coupler.
Call the LP gas supplier to inspect the cylinder.
Do not use a damaged LP gas cylinder.
Do not use LP gas without proper
decompression.
Do not connect irregular LP gas supply with
heater.
Use only LP gas on this heater. Do not convert to
other gases.
RESTART HEATER:
1. Turn gas control knob clockwise to “OFF” position.
2. Wait 5 minutes before restarting.
3. Repeat step 5,6,7.
MAINTENANCE AND STORAGE
CAUTION: It is dangerous to use a damaged
or rusted cylinder.
1. The Lp-gas supply cylinder to be used must be
constructed and marked in accordance with the
specifications for LP-gas cylinder of the U.S.
Department of transportation.
2. Storage of an appliance indoors is permissible only
if the cylinder is disconnected and removed from
the appliance. Cylinders must be stored outdoors
in a wellventilated area out of the reach of children.
Disconnected cylinders must have threaded valve
plugs tightly installed and must not be stored in a
building, garage or any other enclosed area.
3. The pressure regulator and hose assembly
supplied with the appliance must be used and a
statement that replacement pressure regulators
and hose assemblies must be those specified by
the appliance manufacturer.
OPERATING HEATER
This heater is designed for use with LP gas. You may
light the heater directly.
LP gas is heavier than air. If it leaks from joint, it may
sink down to the floor and mix with ambient air to form
a detonable mixture. If you have questions, contact
your LP dealer for instructions or service.
Warning: Fire, burn, inhalation and explosion
hazard. Keep solid combustibles, such as
building materials, paper or cardboard, at safe
clearances from the heater. Never use heater in
the vicinity of gasoline, solvent, paint thinner or
other combustibles.
4. If the connection to the LP-gas cylinder is other
than Type I, II or III (as described in the Standard
for
Cylinder
Connection
Devices,
ANSI
Caution: When heater runs in the presence of
other people, the user is responsible to properly
offer those present safety precautions and
hazard information.
Z21.81/CGA 6.25), the cylinder with its mating
fitting shall be provided by the appliance
manufacturer. Supplying the cylinder may be
accomplished by a method controlled by the
manufacturer that will result in both the appliance
and the cylinder being available at the time of
purchase.
LIGHTING INSTRUCTIONS:
Follow adaptable lighting instructions. Apply soap
solution to all joints. Bubbles forming show a leak. Do
not use a match or an open flame to detect leak. Light
heater after ensuring that no gas leak exists.
5. The cylinder supply system must be arranged for
vapor withdrawal.
6. The cylinder used must include a collar to protect
the cylinder valve.
7. Have the heater inspected by qualified service man
before each use or at least annually.
START HEATER:
1. Turn the control valve knob clockwise to the “OFF”
position.
8. Check the POL fitting for any damage before each
use and replace if any damage is found.
9. Turn off cylinder valve when the heater is not to be
used.
2. Turn the door knob clockwise and open the heater
door.
3. Check all connections as described in the
“Connecting to Gas” section of this manual on
page 5.
4. Fully open the valve on the propane cylinder.
5. Push in gas control knob and turn it to IGN/ON
position. Then Push and release the ignition button
repeatedly until there is a flame at the pilot.
6. Keep control knob pressed in for 30 seconds after
ignition, then release.
7. Turn the burner on to maximum rate and then set
to desired setting or remain on HI.
8. Replace heater compartment door.
6
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PILOT AND BURNER:
Clean dust with a vacuum cleaner.
MAINTENANCE AND STORAGE
Continued
11.Spiders and insects can nest and live in outdoor
appliances, especially in the burners and orifices.
This will interrupt the normal flow of LP gas to the
heater and can be a very dangerous situation.
Inspect for insect infiltration of burner/orifice when
one of the following occurs:
A. The smell of gas along with predominating yellow
tipping of the burner flames.
B. Heater can not reach desired temperature.
C. Uneven burner flow.
BURNER AIR INLET HOLE:
We recommend that you clean the unit every three
months or after 2500 hours operation. We also
recommend that you keep the burner tube and pilot
assembly clean and free of dust. To clean these parts,
we suggest using compressed air no greater than 30
PSI. You can also use a vacuum cleaner in the blow
position. If using compressed air in a can, please
follow the directions on the can. Otherwise, you might
damage the pilot assembly.
D. Burner makes popping noises during normal use or
shutdown.
1. Shut off the unit, including the pilot. Allow the unit to
cool for at least thirty minutes.
12. When heater to be stored outdoors, detach
connection between LP cylinder and heater.
Remove cylinder from heater and store in
accordance with chapter 5 of the standard for
Storage and Handling of liquified gas.
2. Inspect burner, pilot, and primary air inlet holes on
injector holder for dust and dirt. (See FIG.13)
3. Blow air through the ports/slots and holes in the
burner.
4. Check the injector holder again, remove any large
particles of dust and dirt with a soft cloth or vacuum
cleaner nozzle.
13. Adopt rainproof cover (provided with the heater) to
avoid rust of heater when not in use.
5. Blow air into the primary air holes on the injector
holder.
6. In case large clumps of dust have been pushed into
the burner, repeat steps 3 and 4.
Clean the pilot assembly also. A yellow tip on the pilot
indicates dust and dirt in the pilot assembly.
WARNING: Local codes for installation of propane
systems may vary considerably. Therefore, ask your
local propane supplier for advice on propane system
installation. In the absence of local codes, install in
accordance with Standard for the Storage and
Handling of Liquified Petroleum Gases ANSI/NFPA
58-1995 and National Fuel Gas Code ANSI
Z223.1-1996. Your supplier, fire marshal or library
should have a copy. The propane used must be
arranged for vapor withdrawal. Propane cylinders
must be secured in the upright position to keep them
from falling or being knocked over.
GENERAL INFORMATION
During use, liquid propane in a cylinder vaporizes. As
it vaporizes, the propane cools itself. If this cooling
process lasts too long and proceeds too fast, the
propane temperature and pressure will fall so low that
the heater operation may be improper or even halt.
Often frost forming on the outside of the propane
container warns excessive refrigeration.
Recommendations on how to reduce refrigeration:
A. Provide considerably more propane than you plan
to consume, it’s better to provide twice as much.
B. Fill containers frequently, especially in cold
weather. Never allow propane to fall below
one-third of container capacity.
Figure 13-Injector Holder
On Outlet Burner Tube
EXTERIOR:
Use a soft cloth dampened with a mild soap and water
mixture. Wipe the cabinet to remove dust.
LOGS:
If you remove logs for cleaning, refer to installing logs,
Pages 3 and 4 to properly replace logs. Replace logs
if broken or chipped.
MAIN BURNER:
CLEANING AND MAINTENANCE
Periodically check all burner flame holes with the
heater running. All slotted burner flame holes should
be open with a yellow flame present. Some burner
flame holes may become blocked by debris or rust,
with no flame present. If so, turn off heater and let
cool. Either remove blockage or replace burner.
Blocked burner flame holes will create soot.
CAUTION: You must keep control areas and
top panel of heater clean. Inspect these areas of
heater before each use. Have heater inspected
yearly by a qualified service person.
WARNING: Shut off heater and let cool before
servicing.
7
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PARTS NOT UNDER WARRANTY:
SERVICE INDICATIONS:
A hazardous condition may result if a heater has
been modified or is not functioning properly. When
the heater is working properly:
Contact authorized dealers of this product or Parts Central if
they can't supply original replacement part(s) Call PRO-COM's
Parts Department at 1-877-886-5989 for referral information.
1. The flame is contained within the heater.
2. The flame is essentially yellow.
3. There is no strong disagreeable odor, eye
burning or other physical discomfort.
4. No smoke or soot exists internal or external to
the heater.
When calling PRO-COM, have ready
ꢀ
ꢀ
Model number of your heater
The replacement part number
ACCESSORIES
Purchase these heater accessories from your local
dealer or Parts Central. If they cannot supply these
accessories call PRO-COM’s Sales Department at
1-877-886-5989 for referral information. You can also
write to the address listed on the back page of this
manual.
5. No unplanned or unexplained shut down of the
heater occur.
REPLACEMENT
REPLACEMENT PARTS:
Note: Use only original replacement parts. This will
protect your warranty coverage for parts replaced
under warranty.
SPECIFICATIONS
Btu
50000
PARTS UNDER WARRANTY:
Gas Type
Ignition
LP Gas Only
Piezo
Contact authorized dealers of this product. If they
can't supply original replacement part(s) call
Inlet Gas Pressure* (In. of water)
PRO-COM's Technical Service
Department at
Maximum
Minimum
13”
11”
1-877-886-5989 for referral information.
When calling PRO-COM or your dealer, have
ready
Dimensions, Inches (HxWxD)
Stove
42 9/16”x26”x26”
Carton
Weight, Lbs
Stove
Shipping Weight
* For purpose of shipment adjustment.
30 5/16”x27 3/4”x27 3/4”
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Your name
Your address
141
163
Model and serial numbers of your heater
How heater was malfunctioning
Type of gas used (propane/LP or natural gas)
Usually, we will ask you to return the defective
part to the factory.
TROUBLESHOOTING
POSSIBLE CAUSE
REMEDY
OBSERVED PROBLEM
Burner does not light.
1.
Air in gas lines.
1.
Continue holding down control knob.
Repeat igniting operation until air is
removed.
2.
3.
4.
5.
6.
7.
Check gas pressure.
Fully open gas supply.
Check air passageway.
Clean burner.
2.
3.
4.
5.
6.
7.
Inlet gas pressure is too low.
Gas supply turned off.
Air passageway on heater blocked.
Burner orifice clogged.
Turn control knob to ING/ON position.
Press down control knob.
Control knob not in ING/ON position.
Control knob not fully pressed in while
in ING/ON position.
1.
Ignitor electrode positioned wrong.
1.
2.
3.
4.
Reposition ignitor.
Replace ignitor.
Replace ignitor cable.
Connect electrode to ignitor cable.
When ignitor buttons pressed in, there
is no spark at safety Pilot.
2.
3.
4.
Ignitor electrode broken.
Broken ignitor cable.
Ignitor electrode not connected to
ignitor cable.
1.
2.
Replace thermocouple.
Clean thermocouple electrode.
Burner fire does not last.
1.
2.
Damaged thermocouple.
Thermocouple
corrosion.
electrode
3.
4.
Damaged control valve.
Control knob not pressed long
enough.
3.
4.
Replace control valve.
After ODS/pilot lights, keep control
knob pressed in for 30 seconds.
Hand tighten connection or replace
thermocouple.
5.
6.
Thermocouple
connection
5.
6.
loose at control valve.
Pilot flame not touching
thermocouple.
Contact qualified service man.
8
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PARTS LIST
This list contains replaceable parts used in your heater. When ordering parts, follow the
instructions listed under Replacement Parts on page 7 of this manual.
HP500MA
KEY
NO.
PART
DESCRIPTION
QTY.
1
NUMBER
AB01001
Top Panel
1
Mesh Screen
Mesh Screen
Column
2
2
6
6
6
1
1
2
1
1
4
2
AB29001
AB29002
AL002-01
AL009-01
AL01002
AL033-01
AL013-01
AL011-01
AB01004
AB01005
AL071-01
3
4
Burner Fixing Plate
MID Base
5
6
7
Support Part
Support
8
Door
9
Base
10
11
12
Universal Wheel Fixing Plate
Universal Wheel
9
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ILLUSTRATED
PARTS BREAKDOWN
AL500HYLA
10
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PARTS LIST
This list contains replaceable parts used in your heater. When ordering parts, follow the
instructions listed under Replacement Parts on page 7 of this manual.
HP500MA
KEY
NO.
PART
DESCRIPTION
QTY.
NUMBER
1
1
1
1
1
1
1
1
1
1
1
1
Burner
NBY50-200A1
NDW-L600×4
AB31002
1
Safety Pilot
2
Safety Pilot Inlet Tube ASM
Control Valve
3
NV2020-1217
AL031-01
4
Washer
5
Gas Outlet Tube ASM
Control Valve Main Inlet Nut
Control Cabinet
Control Knob
AB31001
6
7
AL030-01
8
AL016-01
9
ML031-03
ML083-03
ML029-01
AL037-01
Ignitor
10
11
12
Control Valve Fixing Nut
Injector
11
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ILLUSTRATED
PARTS BREAKDOWN
AL500HYLA
12
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This list contains replaceable parts used in your heater. When ordering parts, follow the
instructions listed under Replacement Parts on page 7 of this manual.
LOGS LIST
AL500HYLA
KEY
NO.
PART
DESCRIPTION
QTY.
NUMBER
AL057-01
AL057-02
AL057-03
AL057-04
AL057-05
AL057-06
AL057-07
AL057-08
AL057-09
AL057-10
1
1
1
1
1
1
1
1
1
1
Log 1
Log 2
Log 3
Log 4
Log 5
Log 6
Log 7
Log 8
Log 9
Log 10
1
2
3
4
5
6
7
8
9
10
13
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LOGS LIST
AL500HYLA
NANJING PRO-COM ELECTRIC APPLIANCE CO.,LTD.
#6 CHUANGYE ROAD, HIGH NEW TECH. ZONE,
NANJING, 210061, CHINA
PRO-COM Toll-Free number: 1-877-886-5989
14
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