ProForm Treadmill 590 LS User Manual

Model No. 831.299621  
Serial No.  
USER'S MANUAL  
Write the serial number in the space  
above for future reference.  
Serial  
Number  
Decal  
SEARS, ROEBUCK AND CO.  
HOFFMAN ESTATES, IL 60179  
CAUTION  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manual  
for future reference.  
Visit our website at  
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16. The treadmill is capable of high speeds.  
Adjust the speed in small increments to  
avoid sudden jumps in speed.  
20. When folding or moving the treadmill, make  
sure that the storage latch is fully closed.  
21. Inspect and tighten all parts of the treadmill  
every three months.  
17. The pulse sensor is not a medical device.  
Various factors, including the user's move-  
ment, may affect the accuracy of heart rate  
readings. The pulse sensor is intended only  
as an exercise aid in determining heart rate  
trends in general.  
22. Never drop or insert any object into any  
opening.  
23.  
DANGER:  
Always unplug the power  
cord immediately after use, before cleaning  
the treadmill, and before performing the  
maintenance and adjustment procedures  
described in this manual. Never remove the  
motor hood unless instructed to do so by  
an authorized service representative.  
Servicing other than the procedures in this  
manual should be performed by an autho-  
rized service representative only.  
18. Never leave the treadmill unattended while  
it is running. Always remove the key and un-  
plug the power cord when the treadmill is  
not in use.  
19. Do not attempt to raise, lower, or move the  
treadmill until it is properly assembled. (See  
ASSEMBLY on page 5, and HOW TO FOLD  
AND MOVE THE TREADMILL on page 10.)  
You must be able to safely lift 45 pounds (20  
kg) to raise, lower, or move the treadmill.  
24.This treadmill is intended for in-home use  
only. Do not use this treadmill in any com-  
mercial, rental, or institutional setting.  
WARNING:  
Before beginning this or any exercise program, consult your physician. This  
is especially important for persons over the age of 35 or persons with pre-existing health problems.  
Read all instructions before using. SEARS assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
SAVE THESE INSTRUCTIONS  
The decals shown below have been placed on your treadmill. If a decal is missing, or if it is not legible,  
please call our toll-free HELPLINE to order a free replacement decal (see the front cover of this manual).  
Apply the decal in the location shown.  
Note: This decal is shown at 38% of actual size.  
3
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BEFORE YOU BEGIN  
Congratulations for selecting the new PROFORM®  
CROSSWALK 590 LS treadmill. The CROSSWALK  
590 LS treadmill combines advanced technology with  
innovative design to help you get the most from your  
exercise in the convenience and privacy of your home.  
And when you’re not exercising, the unique 590 LS can  
be folded up, requiring less than half the floor space of  
other treadmills.  
please call our toll-free HELPLINE at 1-800-736-6879,  
Monday through Saturday, 7 a.m. until 7 p.m. Central  
Time (excluding holidays). To help us assist you,  
please note the product model number and serial num-  
ber before calling. The model number of the treadmill  
is 831.299621. The serial number can be found on a  
decal attached to the treadmill (see the front cover of  
this manual for the location).  
For your benefit, read this manual carefully before  
using the treadmill. If you have additional questions,  
Before reading further, please review the drawing below  
and familiarize yourself with the parts that are labeled.  
Book Holder  
Upper Body Arms  
Console  
Water Bottle  
Holder (Bottle  
not included)  
Storage Latch  
Key/Clip  
Handrail  
LEFT SIDE  
RIGHT SIDE  
Walking Belt  
Circuit Breaker  
Power  
Cord  
Foot Rail  
Front Wheel  
Cushioned Walking Platform  
Rear Roller  
Adjustment Bolts  
4
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ASSEMBLY  
Assembly requires two people. Set the treadmill in a cleared area and remove all packing materials. Do not  
dispose of the packing materials until assembly is completed. Refer to the drawings below to identify small parts  
used in assembly. Assembly requires the following tools: The included allen wrench and your own phillips  
screwdriver  
, mallet  
, wire cutters  
, and needle-nose pliers  
.
Note: The underside of the treadmill walking belt is coated with high-performance lubricant. During shipping, a  
small amount of lubricant may be transferred to the top of the walking belt or the shipping carton. This is a normal  
condition and does not affect treadmill performance. If there is lubricant on top of the walking belt, simply wipe off  
the lubricant with a soft cloth and a mild, non-abrasive cleaner.  
Long Screw (79)–4  
Screw (101)–4  
Handrail Bolt (89)–4  
Handrail Washer (92)–4  
1. With the help of a second person, carefully raise the  
Uprights (82) until the treadmill is in the position shown.  
1
Insert one of the Extension Legs (103) into the treadmill  
as shown. Make sure that the Thick Base Pad (97) is on  
the indicated side. Note: It may be helpful to tip the  
Uprights (82) in the direction shown by the arrows as you  
insert the Extension Leg. To fully insert the Extension  
Leg, it may be necessary to tap it with a mallet.  
82  
Insert the other Extension Leg (not shown) in the same  
way.  
82  
2. Refer to drawing 2a. If there are plastic ties in the Cage  
Nuts (36) in the Right Handrail (85), remove the plastic  
ties. Pull about 6” of the Wires (17) out of the Right  
Upright (82). Route the Wires up into the Right Handrail  
and out of the indicated hole; use needle-nose pliers to  
grip the Wires, if necessary. Insert the included plastic tie  
through the indicated holes in the Right Handrail.  
103  
97  
2c  
2a  
23 17  
85  
17  
89  
92  
36  
85  
82  
Refer to drawing 2b. Look into the Right Handrail (85)  
and make sure that the Wires (17) are on the indicated  
side of the plastic tie. Tighten the plastic tie and cut off  
the end.  
89  
Tie  
82  
2b  
85  
Tie  
Refer to drawing 2c. Insert the bracket on the Right  
Handrail (85) into the upper end of the right Upright (82).  
Hand tighten a Handrail Bolt (89) with a Handrail Washer  
(92) into each side of the Upright as shown.  
17  
103  
Attach the Left Handrail (23) as described above. Note:  
There are no wires in the left Upright (82).  
5
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3. With the help of a second person, carefully tip the Uprights  
(82) down as shown. Note: It may be helpful to place a  
foot on one of the Wheels (95) as you tip the treadmill.  
3
97  
82  
Attach each Extension Leg (103) with two Screws (101)  
and a Base Pad (52) as shown. Make sure that the  
Extension Legs are fully inserted into the Uprights (82);  
push down on the Uprights as you tighten the Screws.  
52  
101  
Note: One replacement Base Pad (52) and Spacer (not  
shown) may be included. If a Base Pad becomes worn  
and needs to be replaced, use the replacement Base  
Pad. If a Thick Base Pad (97) needs to be replaced, use  
the replacement Base Pad with the Spacer.  
103  
97  
52  
101  
97  
95  
82  
103  
With the help of a second person, carefully tip the  
Uprights (82) back to the upright position.  
4. Place the Console Base (87) on the Handrails (85, 23).  
Make a loop with the indicated plastic tie and insert the  
two Wires (17) through the loop. Pull out just enough of  
the two Wires to connect them to the connectors in the  
Console Base, and then plug the Wires into the connec-  
tors. Important: Make sure that the Wires are fully in-  
serted. Tighten the loop and cut off the excess plastic tie.  
WARNING: Do not disconnect or connect the Wires  
while the treadmill power cord is plugged in.  
4a  
85  
87  
17  
Tie  
4b  
85  
87  
Refer to drawing 4b. Thread four Long Screws (79) into the  
Handrails (85, 23) and the Console Base (87). After all four  
Long Screws have been started, tighten the Screws  
until they are snug; do not overtighten the Screws.  
23  
Refer to drawing 2c. Tighten the four Handrail Bolts (89).  
79  
79  
5. Remove the Lock Knob (105) from the Lock Pin (11).  
5
Make sure that the Lock Pin Collar (14) and the Spring  
(56) are on the Lock Pin as shown. Insert the Lock Pin  
into the Latch Bracket (77).  
Tighten the Lock Knob (105) onto the Lock Pin (11).  
105  
77  
11  
14  
56  
6. Make sure that all parts are tightened before you use the treadmill. Keep the included allen wrench in a  
secure place. The allen wrench is used to adjust the walking belt (see page 13). To protect the floor, place a  
mat under the treadmill.  
6
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OPERATION AND ADJUSTMENT  
THE PERFORMANT LUBETM WALKING BELT  
an equipment-grounding conductor and a grounding  
plug. Plug the power cord into a surge suppressor,  
and plug the surge suppressor into an appropriate  
outlet that is properly installed and grounded in  
accordance with all local codes and ordinances.  
Important: The treadmill is not compatible with  
GFCI-equipped outlets.  
Your treadmill features a walking belt coated with  
PERFORMANT LUBETM, a high-performance lubricant.  
IMPORTANT: Never apply silicone spray or other  
substances to the walking belt or the walking plat-  
form. Such substances will deteriorate the walking  
belt and cause excessive wear.  
This product is for use on a nominal 120-volt circuit,  
and has a grounding plug that looks like the plug illus-  
trated in drawing 1 below. A temporary adapter that  
looks like the adapter illustrated in drawing 2 may be  
used to connect the surge suppressor to a 2-pole  
receptacle as shown in drawing 2 if a properly  
grounded outlet is not available.  
HOW TO PLUG IN THE POWER CORD  
DANGER:  
Improper connection  
of the equipment-grounding conductor can  
result in an increased risk of electric shock.  
Check with a qualified electrician or service-  
man if you are in doubt as to whether the  
product is properly grounded. Do not modify  
the plug provided with the product—if it will  
not fit the outlet, have a proper outlet  
1
Grounded Outlet Box  
Surge Suppressor  
Grounding Pin  
installed by a qualified electrician.  
Your treadmill, like any other type of sophisticated  
electronic equipment, can be seriously damaged by  
sudden voltage changes in your home’s power.  
Voltage surges, spikes, and noise interference can  
result from weather conditions or from other appliances  
being turned on or off. To decrease the possibility of  
your treadmill being damaged, always use a surge  
suppressor with your treadmill (see drawing 1 at  
the right). To purchase a surge suppressor, see  
your local SEARS or call 1-800-366-7278 and order  
part number 146148.  
Grounding Pin  
Grounded Outlet  
Grounding Plug  
2
Grounded Outlet Box  
Adapter  
Surge Suppressor  
Use only a single-outlet surge suppressor that is  
UL 1449 listed as a transient voltage surge sup-  
pressor (TVSS). The surge suppressor must have a  
UL suppressed voltage rating of 400 volts or less  
and a minimum surge dissipation of 450 joules.  
The surge suppressor must be electrically rated  
for 120 volts AC and 15 amps. There must be a  
monitoring light on the surge suppressor to indi-  
cate whether it is functioning properly. Failure to  
use a properly functioning surge suppressor could  
result in damage to the control system of the  
treadmill. If the control system is damaged, the  
walking belt may change speed or stop unexpect-  
edly, which may result in a fall and serious injury.  
Lug  
Metal Screw  
The temporary adapter should be used only until a  
properly grounded outlet (drawing 1) can be installed  
by a qualified electrician.  
The green-colored rigid ear, lug, or the like extending  
from the adapter must be connected to a permanent  
ground such as a properly grounded outlet box cover.  
Whenever the adapter is used it must be held in place  
by a metal screw. Some 2-pole receptacle outlet box  
covers are not grounded. Contact a qualified elec-  
trician to determine if the outlet box cover is  
grounded before using an adapter.  
This product must be grounded. If it should malfunc-  
tion or break down, grounding provides a path of least  
resistance for electric current to reduce the risk of elec-  
tric shock. This product is equipped with a cord having  
7
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CONSOLE DIAGRAM  
Displays  
Speed Control  
LED Track  
Incline  
Control  
Note: If there is a thin sheet of clear plastic  
on the face of the console, remove it.  
Clip  
Key  
negative (–) ends of the batteries are touching the  
springs in the battery compartment. Close the battery  
cover, push up on the battery cover tab, and then push  
the tab forward as shown in the inset drawing. Be sure  
that the tab locks into place.  
CAUTION:  
Before operating the  
console, read the following precautions.  
• Do not stand on the walking belt when turn-  
ing on the power.  
STEP-BY-STEP CONSOLE OPERATION  
• Always wear the clip (see the drawing  
above) while using the treadmill. When the  
key is removed from the console, the walk-  
ing belt will stop.  
Before operating the console, make sure that the  
power cord is properly plugged in. (See HOW TO  
PLUG IN THE POWER CORD on page 7.)  
• Adjust the speed in small increments.  
Stand on the foot rails of the  
Clip  
treadmill. Find the clip at-  
tached to the key and slide  
the clip onto the waistband  
of your clothes. Next, insert  
the key into the console.  
• The training zones marked above the speed  
control are general guidelines only. See  
page 14 for more information.  
• To reduce the possibility of electric shock,  
keep the console dry. Avoid spilling liquids  
on the console and use only a sealable  
water bottle.  
Test the clip by carefully taking a few steps back-  
ward until the key is pulled from the console. If the  
key is not pulled from the console, adjust the posi-  
tion of the clip as needed.  
Follow the steps below to operate the console.  
BATTERY INSTALLATION  
Insert the key fully into the power switch.  
The console requires three "AA" batteries (not in-  
cluded). Alkaline batteries are recommended. Open  
the battery cover as shown below. Insert three batter-  
1
Inserting the key will  
not turn on the dis-  
plays. The displays will  
turn on when the  
ies into the battery compartment, making sure that the  
ON/RESET button is  
pressed or when the  
walking belt is started.  
Note: If you just  
Battery  
Cover  
installed batteries, the displays will already be on.  
Tab  
Batteries  
8
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SPEED display—This  
display shows the speed  
of the walking belt, in  
miles per hour.  
Reset the speed control and start the walking  
belt.  
2
Slide the speed control to the RESET position.  
(Note: Each time the walking belt is stopped,  
the speed control must be moved to the  
To reset the displays at any time, press the  
ON/RESET button.  
RESET position before the walking belt can be  
restarted.) Next, slowly slide the speed control to  
the right until the walking belt begins to move at  
slow speed. Step onto the walking belt and begin  
walking. As you exercise, change the speed of the  
walking belt as desired with the speed control.  
Measure your heart rate, if desired.  
5
To measure your heart  
rate, stand on the foot  
rails and place your  
thumb on the pulse  
sensor as shown. The  
pulse sensor is pres-  
sure activated—fully  
press it down. Do not  
press too hard, or the  
circulation in your  
thumb will be re-  
Pulse Sensor  
To stop the walking belt, step onto the foot rails  
and slide the speed control to the RESET position.  
Note: During the first few minutes that you use the  
treadmill, inspect the alignment of the walking  
belt, and align it if necessary (see page 13).  
Adjust the incline of the treadmill as desired.  
3
4
stricted, and your  
pulse will not be de-  
To change the incline of the treadmill, press the  
top or bottom of the incline control until the de-  
sired incline level is reached.  
tected. Next, raise your thumb slightly until the  
heart-shaped indicator in the CALS/FAT CALS/  
PULSE display flashes steadily. Hold your thumb  
at this level. After a few seconds, three dashes will  
appear in the display and then your heart rate will  
be shown. Hold your thumb on the pulse sensor for  
another 15 seconds for the most accurate reading.  
Follow your progress with the LED track and  
the three displays.  
The LED Track—The  
LED track represents a  
distance of 1/4 mile. As  
you exercise, the indi-  
cators around the track  
will light in sequence  
If the displayed heart rate appears to be too high  
or too low, or if your heart rate is not displayed, lift  
your thumb off the pulse sensor and allow the dis-  
play to reset. Then, press down on the pulse sen-  
sor as described above. Make sure that your thumb  
is positioned as shown, and that you are applying  
the proper amount of pressure. Remember to stand  
still while measuring your heart rate.  
until you have com-  
pleted 1/4 mile. A new lap will then begin.  
TIME/DISTANCE dis-  
play—This display  
Arrow  
shows the elapsed time  
and the distance that  
you have walked or run,  
in miles. Every few sec-  
When you are finished exercising, stop the  
walking belt and remove the key.  
6
Step onto the foot rails, slide the speed control to  
the RESET position, and adjust the incline of the  
treadmill to the lowest level. The incline must be  
at the lowest level when the treadmill is raised  
to the storage position. Remove the key from  
the console. The displays will turn off a few min-  
utes after the key is removed. Note: To conserve  
the batteries, the displays will automatically  
turn off any time that the walking belt is  
stopped and the ON/RESET button is not  
pressed for a few minutes.  
onds, the display will  
change from one number to the other, as shown  
by the arrows in the display.  
CALS/FAT CALS/  
PULSE display—This  
display shows the ap-  
proximate numbers of  
calories and fat calories  
you have burned. (See  
FAT BURNING on page  
14.) Every few seconds, the display will change  
from one number to the other.  
9
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HOW TO USE THE UPPER BODY ARMS  
Upper Body  
Arms  
As you exercise on the treadmill, you can hold either the  
handrails or the upper body arms. The upper body arms are  
designed to exercise your arms, shoulders, and back for a  
total body workout. Hold one upper body arm with each  
hand, and move them forward and back as you walk on the  
treadmill.  
To vary the intensity of your upper body exercise, the resis-  
tance of the upper body arms can be adjusted. To increase  
the resistance, turn the resistance knobs clockwise; to de-  
crease the resistance, turn the knobs counterclockwise.  
Resistance  
Knobs  
HOW TO FOLD AND MOVE THE TREADMILL  
HOW TO FOLD THE TREADMILL FOR STORAGE  
1
Before folding the treadmill, adjust the incline to the  
lowest position. If this is not done, the treadmill may be  
damaged. Next, unplug the power cord. CAUTION: You  
must be able to safely lift 45 pounds (20 kg) in order to  
raise, lower, or move the treadmill.  
1. Hold the treadmill with your hands in the locations shown  
at the right. (CAUTION: To decrease the possibility of  
injury, bend your legs and keep your back straight. As  
you raise the treadmill, make sure to lift with your legs  
rather than your back.) Raise the treadmill about halfway  
to the vertical position.  
2. Move your right hand to the position shown and hold the  
2
treadmill firmly. Hold the lock knob with your left hand and  
pull it to the left. Raise the treadmill until the lock knob is  
aligned with the slot in the catch. (Note: You may need to  
push the handrail to the left slightly). Slowly release the  
knob; make sure that the pin on the lock knob is in-  
serted into the slot in the catch.  
Slot  
Knob  
To protect the floor or carpet from damage, place a  
mat under the treadmill. Keep the treadmill out of  
direct sunlight. Do not leave the treadmill in the stor-  
age position in temperatures above 85° Fahrenheit.  
10  
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HOW TO MOVE THE TREADMILL  
Before moving the treadmill, convert the treadmill to the stor-  
age position as described above. Make sure that the pin  
on the lock knob is inserted into the slot in the catch.  
1. Hold the handrails as shown and place one foot against a  
wheel.  
2. Tilt the treadmill back until it rolls freely on the front wheels.  
Carefully move the treadmill to the desired location. Never  
move the treadmill without tipping it back. To reduce  
the risk of injury, use extreme caution while moving  
the treadmill. Do not attempt to move the treadmill  
over an uneven surface.  
Base  
3. Place one foot on the wheel, and carefully lower the  
treadmill until it is resting in the storage position.  
Front Wheels  
HOW TO LOWER THE TREADMILL FOR USE  
1
1. Hold the upper end of the treadmill with your right hand as  
shown. Using your left hand, pull the lock knob to the left  
and hold it. Pivot the treadmill until the frame and foot rail  
are past the pin on the lock knob. If necessary, push the  
handrail to the left slightly.  
Slot  
Knob  
2. Hold the treadmill firmly with both hands, and lower the  
treadmill to the floor. Do not drop the treadmill frame to  
the floor. To decrease the possibility of injury, bend  
your legs and keep your back straight.  
2
11  
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TROUBLE-SHOOTING  
Most treadmill problems can be solved by following the simple steps below. Find the symptom that  
applies, and follow the steps listed. If further assistance is needed, call our toll-free HELPLINE at  
1-800-736-6879, Monday through Saturday, 7 a.m. until 7 p.m. Central Time (excluding holidays).  
PROBLEM: The power does not turn on  
SOLUTION: a. Make sure that the power cord is plugged into a surge suppressor, and that the surge suppressor  
is plugged into a properly grounded outlet (see page 7). Use only a single-outlet surge suppressor  
that meets all of the specifications described on page 7. Important: The treadmill is not compatible  
with GFCI-equipped outlets.  
b. After the power cord has been plugged in, make sure that the key is fully inserted into the console.  
c. Check the circuit breaker located on the treadmill  
c
near the power cord. If the switch protrudes as  
shown, the circuit breaker has tripped. To reset the  
circuit breaker, wait for five minutes and then press  
the switch back in.  
Tripped  
Reset  
PROBLEM: The power turns off during use  
SOLUTION: a. Check the circuit breaker located on the treadmill frame near the power cord (see c. above). If the  
circuit breaker has tripped, wait for five minutes and then press the switch back in.  
b. Make sure that the power cord is plugged in.  
c. Make sure that the two wires under the console are fully plugged in (refer to assembly step 4 on  
page 6). WARNING: Do not disconnect or connect the wires while the power cord is  
plugged in.  
d. Unplug the power cord, wait for five minutes, and then plug the power cord back in.  
e. Remove the key from the console. Reinsert the key fully into the console.  
f. If the treadmill still will not run, please call our toll-free HELPLINE.  
PROBLEM: The displays on the console do not function properly  
SOLUTION: a. Remove the key from the console and unplug the  
a
power cord. Remove the screws from the hood and  
1/8”  
76  
carefully remove the hood. Locate the Reed Switch  
(21) and the Magnet (43) on the left side of the Pulley  
(42). Turn the Pulley until the Magnet is aligned with  
the Reed Switch. Make sure that the gap between  
the Magnet and the Reed Switch is about 1/8”. If  
necessary, loosen the Reed Switch Screw (76) and  
move the Reed Switch slightly. Retighten the Screw.  
Re-attach the hood, and run the treadmill for a few  
minutes to check for a correct speed reading.  
42  
43  
21  
Top  
View  
PROBLEM: The pulse display on the console does not function properly  
SOLUTION: a. Wash your hands before using the pulse sensor. Clean the pulse sensor with a damp cloth and  
mild detergent.  
12  
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PROBLEM: The incline system does not function properly  
SOLUTION: a. Make sure that the two wires under the console are fully plugged in (refer to assembly step 4 on  
page 6). WARNING: Do not disconnect or connect the wires while the treadmill power cord is  
plugged in.  
PROBLEM: The walking belt slows when walked on  
SOLUTION: a. Use only a single-outlet surge suppressor that meets all of the specifications described on page 7.  
b. If the walking belt is overtightened, treadmill perfor-  
b
mance may decrease and the walking belt may be-  
come damaged. Remove the key and UNPLUG THE  
POWER CORD. Using the allen wrench, turn both rear  
roller adjustment bolts counterclockwise, 1/4 of a turn.  
When the walking belt is properly tightened, you  
should be able to lift each side of the walking belt 3 to  
4 inches off the walking platform. Be careful to keep  
the walking belt centered. Plug in the power cord, in-  
sert the key and run the treadmill for a few minutes.  
Repeat until the walking belt is properly tightened.  
3”–4”  
Rear Roller Adjustment Bolts  
c. If the walking belt still slows when walked on, please call our toll-free HELPLINE.  
PROBLEM: The walking belt is off-center or slips when walked on  
SOLUTION: a. If the walking belt is off-center, remove the key and  
a
UNPLUG THE POWER CORD. If the walking belt  
has shifted to the left, use the allen wrench to turn  
the left rear roller bolt clockwise 1/2 of a turn; if the  
walking belt has shifted to the right, turn the left  
rear roller bolt counterclockwise 1/2 of a turn. Be care-  
ful not to overtighten the walking belt. Plug in the  
power cord, insert the key and run the treadmill for a  
few minutes. Repeat until the walking belt is centered.  
b. If the walking belt slips when walked on, first remove  
b
the key and UNPLUG THE POWER CORD. Using  
the allen wrench, turn both rear roller bolts clockwise,  
1/4 of a turn. When the walking belt is correctly tight-  
ened, you should be able to lift each side of the walk-  
ing belt 3 to 4 inches off the walking platform. Be  
careful to keep the walking belt centered. Plug in the  
power cord, insert the key and carefully walk on the  
treadmill for a few minutes. Repeat until the walking  
belt is properly tightened.  
PROBLEM: ONE OF THE UPPER BODY ARMS SQUEAKS DURING USE  
SOLUTION: a. A small amount of white marine grease, available at  
a
112  
113  
114  
most hardware stores, is needed. Turn the Resistance  
Knob (119) counterclockwise until it can be removed.  
Remove the Resistance Cone (114) and the Upper  
Body Arm (110, 115), along with the 3/8” Washers  
(108), Spring Washer (116), Thrust Washers (117), and  
Thrust Bearing (118). (Note: If the Resistance Sleeve  
[113] comes out of the Resistance Bracket [112], press  
it back in.) Apply a thin layer of white marine grease to  
the outer surface of the Resistance Cone (114).  
Reattach all parts in the order shown at the right.  
110, 115  
117  
108  
116  
119  
108  
118  
13  
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CONDITIONING GUIDELINES  
is to burn fat, adjust the speed and incline of the tread-  
mill until your heart rate is near the lowest number in  
your training zone.  
WARNING:  
Before beginning this  
or any exercise program, consult your physi-  
cian. This is especially important for individu-  
als over the age of 35 or individuals with pre-  
existing health problems.  
For maximum fat burning, adjust the speed and incline  
of the treadmill until your heart rate is near the middle  
number in your training zone.  
The pulse sensor is not a medical device.  
Various factors, including your movement,  
may affect the accuracy of heart rate readings.  
The sensor is intended only as an exercise aid  
in determining heart rate trends in general.  
Aerobic Exercise  
If your goal is to strengthen your cardiovascular sys-  
tem, your exercise must be “aerobic.” Aerobic exercise  
is activity that requires large amounts of oxygen for  
prolonged periods of time. This increases the demand  
on the heart to pump blood to the muscles, and on the  
lungs to oxygenate the blood. For aerobic exercise,  
adjust the speed and incline of the treadmill until your  
heart rate is near the highest number in your training  
zone.  
The following guidelines will help you to plan your ex-  
ercise program. For more detailed exercise informa-  
tion, obtain a reputable book or consult your physician.  
EXERCISE INTENSITY  
WORKOUT GUIDELINES  
Whether your goal is to burn fat or to strengthen your  
cardiovascular system, the key to achieving the  
desired results is to exercise with the proper intensity.  
The proper intensity level can be found by using your  
heart rate as a guide. The chart below shows recom-  
mended heart rates for fat burning and aerobic exercise.  
Each workout should include the following three parts:  
A Warm-up—Start each workout with 5 to 10 minutes  
of stretching and light exercise. A proper warm-up in-  
creases your body temperature, heart rate and circula-  
tion in preparation for exercise.  
Training Zone Exercise—After warming up, increase  
the intensity of your exercise until your pulse is in your  
training zone for 20 to 60 minutes. (During the first few  
weeks of your exercise program, do not keep your  
pulse in your training zone for longer than 20 minutes.)  
Breathe regularly and deeply as you exercise—never  
hold your breath.  
To find the proper heart rate for you, first find your age  
near the bottom of the chart (ages are rounded off to  
the nearest ten years). Next, find the three numbers  
above your age. The three numbers define your “train-  
ing zone.” The lower two numbers are recommended  
heart rates for fat burning; the higher number is the  
recommended heart rate for aerobic exercise.  
A Cool-down—Finish each workout with 5 to 10 min-  
utes of stretching to cool down. This will increase the  
flexibility of your muscles and will help prevent post-ex-  
ercise problems.  
EXERCISE FREQUENCY  
Fat Burning  
To maintain or improve your condition, complete three  
workouts each week, with at least one day of rest be-  
tween workouts. After a few months, you may com-  
plete up to five workouts each week if desired.  
To burn fat effectively, you must exercise at a relatively  
low intensity level for a sustained period of time.  
During the first few minutes of exercise, your body  
uses easily accessible carbohydrate calories for en-  
ergy. Only after the first few minutes does your body  
begin to use stored fat calories for energy. If your goal  
The key to success is to make exercise a regular and  
enjoyable part of your everyday life.  
14  
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PART LIST—Model No. 831.299621  
R0202A  
To locate the parts listed below, refer to the EXPLODED DRAWING attached in the center of this manual.  
Key  
Key  
Key  
No. Qty. Description  
No. Qty. Description  
No. Qty. Description  
1
2
3
1
1
4
1
Motor Belt  
Pulley/Flywheel/Fan  
Motor Nut  
Motor/Pulley/  
Flywheel/ Fan  
Incline Motor Bolt  
Incline Motor Spacer  
Incline Motor  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
13  
1
2
1
1
2
3
4
1
1
1
2
2
4
1
1
1
1
2
1
1
4
2
1
1
5
2
1
2
6
Belly Pan Fastener  
Shield  
Belt Guide  
Battery Cover  
Front Belly Pan  
Base Pad  
Cable Tie Clamp  
Cable Tie  
Walking Belt  
Spring  
Rear Roller  
Rear Isolator  
Rear Foot  
Rear Foot Screw  
Ground Wire  
Hood Bracket Plate  
Belly Pan  
Rear Endcap  
Rear Roller Adj. Bolt  
Motor  
92  
10  
Roller Adj. Washer/  
Handrail Washer  
Book Holder  
Motor Hood  
Front Wheel  
Incline Motor Shield  
Thick Base Pad  
Trim Guard  
Upright Grommet  
Allen Wrench  
93  
94  
95  
96  
97  
98  
99  
100  
1
1
2
1
4
1
1
1
4*  
5
6
7
8
2
2
1
1
1
1
1
1
1
1
8
4
1
2
1
2
1
1
1
1
1
1
1
1
20  
1
1
2
2
1
1
4
1
4
2
1
2
1
1
4
4
4
Stop Bracket  
9
Speed Control  
Incline Control  
Lock Pin  
Frame  
Pin Clip  
Lock Pin Collar  
Incline Motor Nut  
Belt Guide Screw  
Wire Harness  
Rubber Hood Bracket  
Front Hood Bracket  
Warning Decal  
Reed Switch  
Reed Switch Clip  
Left Handrail  
Controller  
Electronics Bracket  
Circuit Breaker  
Power Cord  
Power Cord Grommet  
Hood Screw  
Latch Assembly  
Incline Frame  
Frame Pivot Bolt  
Frame Pivot Spacer  
Tension Bushing  
Front Roller Adj. Bolt  
Cage Nut  
Motor Tension Nut  
Motor Bolt  
Cap Screw  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30*  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
101 18  
Screw  
102  
103  
104  
105  
106  
107  
2
2
2
1
1
4
Handrail Endcap  
Extension Leg  
Extension Leg Cap  
Lock Knob  
Choke  
Resistance Bracket  
Bolt  
3/8” Washer  
Foam Grip  
Left Upper Body Arm  
w/Foam Grip  
Resistance Bolt  
Resistance Bracket  
Resistance Sleeve  
Resistance Cone  
Right Upper Body Arm  
w/Foam Grip  
Spring Washer  
Thrust Washer  
Thrust Bearing  
Resistance Knob  
Console Base Screw  
Foot Rail Cap (Right)  
8” White Wire, Pigtail  
8” Green Wire, 2 Ring  
User's Manual  
108  
109  
110  
4
2
1
Latch Decal  
Rear Platform Screw  
Latch Catch Screw  
Latch Catch  
Walking Platform  
8” Cable Tie  
Interface Bracket  
Motor Tension Bolt  
Foot Rail Insert  
Reed Switch Screw/  
Belly Pan Screw  
Storage Latch Bracket 119  
Extension Leg  
Assembly  
Long Screw  
Wire Cover  
Motor Star Washer  
Upright  
Incline Leg Pivot Bolt  
Motor Tension Washer * Includes all parts shown in the  
Right Handrail  
Wheel Bolt  
Console Base  
Console Assembly  
Handrail Bolt  
Key/Clip  
Incline Motor Belly Pan  
111  
112  
113  
114  
115  
2
2
2
2
1
116  
117  
118  
2
4
2
2
7
1
1
1
1
77  
78*  
1
2
120  
121  
#
#
#
79  
80  
81  
82  
83  
84  
85  
86  
87  
88*  
89  
90  
91  
4
1
8
1
2
1
1
2
1
1
4
1
1
Foot Rail Cap (Left)  
Foot Rail  
Front Roller/Pulley  
Magnet  
Platform Screw  
Isolator  
Isolator Screw  
box  
# These parts are not illustrated  
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EXPLODED DRAWING—Model No. 831.299621  
R0202A  
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EXPLODED DRAWING—Model No. 831.299621  
R0202A  
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The model number and serial number of your PROFORM CROSS-  
WALK® 590 LS treadmill are listed on a decal attached to the frame.  
See the front cover of this manual to find the location of the decal.  
Model No. 831.299621  
All replacement parts are available for immediate purchase or  
special order when you visit your nearest SEARS Service Center.  
To request service or to order parts by telephone, call the toll-free  
numbers listed at the left.  
QUESTIONS?  
If you find that:  
• you need help assembling or  
operating the PROFORM®  
When requesting help or service, or ordering parts, please be  
prepared to provide the following information:  
CROSSWALK 590 LS treadmill  
• a part is missing  
• The NAME OF THE PRODUCT (PROFORM® CROSSWALK 590  
LS treadmill)  
• or you need to schedule repair  
service  
• The MODEL NUMBER OF THE PRODUCT (831.299621)  
call our toll-free HELPLINE  
• The KEY NUMBER AND DESCRIPTION OF THE PART (see the  
EXPLODED DRAWING and PART LIST in the center of this  
manual).  
1-800-736-6879  
Monday–Saturday, 7 am–7 pm  
Central Time (excluding holidays)  
REPLACEMENT  
PARTS  
If parts become worn and need  
to be replaced, call the following  
toll-free number  
1-800-FON-PART  
(1-800-366-7278)  
FULL 90 DAY WARRANTY  
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this  
SEARS TREADMILL EXERCISER, contact the nearest SEARS Service Center throughout the United  
States and SEARS will repair or replace the TREADMILL EXERCISER, free of charge.  
This warranty does not apply when the TREADMILL EXERCISER is used commercially or for rental pur-  
poses.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state  
to state.  
SEARS, ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179  
Part No. 181429 R0202A  
Printed in USA © 2002 Sears, Roebuck and Co.  
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