Multiquip Septic System ST41230 User Manual

OperatiOn and parts Manual  
MOdel st41230/st41460  
MOdel st61230/st61460  
subMersible puMps  
Revision #1 (11/12/13)  
To find the latest revision of this  
publication, visit our website at:  
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.  
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ParTs orDering ProCeDures  
ordering parts has never been easier!  
Choose from three easy options:  
Effective:  
January 1st, 2006  
best Deal!  
order via internet (Dealers only):  
Order parts on-line using Multiquip’s SmartEquip website!  
If you have an MQ Account, to obtain a Username  
and Password, E-mail us at: parts@multiquip.  
com.  
I View Parts Diagrams  
I Order Parts  
I Print Specification Information  
To obtain an MQ Account, contact your  
District Sales Manager for more information.  
Use the internet and qualify for a 5% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
to log in and save!  
Order Parts  
Note: Discounts Are Subject To Change  
Fax your order in and qualify for a 2% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
order via Fax (Dealers only):  
All customers are welcome to order parts via Fax.  
Domestic (us) Customers dial:  
1-800-6-PARTS-7 (800-672-7877)  
Note: Discounts Are Subject To Change  
Domestic (us) Dealers Call:  
1-800-427-1244  
order via phone:  
non-Dealer Customers:  
International Customers should contact  
their local Multiquip Representatives for  
Parts Ordering information.  
Contact your local Multiquip Dealer for  
parts or call 800-427-1244 for help in  
locating a dealer near you.  
when ordering parts, please supply:  
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Dealer account number  
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specify preferred method of shipment:  
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Dealer name and address  
UPS/Fed Ex ꢀ  
Priority One ꢀ  
DHL  
Truck  
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shipping address (if different than billing address)  
return Fax number  
applicable model number  
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Ground  
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Second/Third Day  
Quantity, part number and Description of each part  
NOTICE  
All orders are treated as Standard Orders and will  
ship the same day if received prior to 3PM PST.  
We aCCept all maJor CreDit CarDs!  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 3  
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safeTy informaTion  
Do not operate or service the equipment before reading  
the entire manual. Safety precautions should be followed  
at all times when operating this equipment.  
Failure to read and understand the safety  
messages and operating instructions could  
result in injury to yourself and others.  
Potential hazards associated with the operation of this  
equipment will be referenced with hazard symbols which  
may appear throughout this manual in conjunction with  
safety messages.  
Symbol  
Safety Hazard  
saFetY messages  
Burn hazards  
The four safety messages shown below will inform you  
about potential hazards that could injure you or others.The  
safety messages specifically address the level of exposure  
to the operator and are preceded by one of four words:  
Danger,Warning, Caution or notiCe.  
Electric shock hazards  
Rotating parts hazards  
Pressurized fluid hazards  
saFetY sYmbols  
Danger  
Indicates a hazardous situation which, if not avoided,  
WILL result in DeatH or serious inJurY.  
Warning  
Indicates a hazardous situation which, if not avoided,  
CoulD result in DeatH or serious inJurY.  
Caution  
Indicates a hazardous situation which, if not avoided,  
CoulD result in minor or moDerate inJurY.  
NOTICE  
Addresses practices not related to personal injury.  
page 4 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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safeTy informaTion  
general saFetY  
Caution  
NOTICE  
This equipment should only be operated by trained and  
qualified personnel 18 years of age and older.  
never operate this equipment without proper protective  
clothing, shatterproof glasses, respiratory protection,  
hearing protection, steel-toed boots and other protective  
devices required by the job or city and state regulations.  
Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
Manufacturer does not assume responsibility for any  
accident due to equipment modifications. Unauthorized  
equipment modification will void all warranties.  
never use accessories or attachments that are not  
recommended by Multiquip for this equipment. Damage  
to the equipment and/or injury to user may result.  
Avoid wearing jewelry or loose fitting clothes that may  
snag on the controls or moving parts as this can cause  
serious injury.  
alWaYs know the location of the nearest  
never operate this equipment when not  
feeling well due to fatigue, illness or when  
under medication.  
re extinguisher.  
alWaYs know the location of the nearest  
rst aid kit.  
never operate this equipment under the  
influence of drugs or alcohol.  
alWaYsknow the location of the nearest phone or keep  
a phone on the job site. Also, know the phone numbers  
of the nearest ambulance,doctor and re department.  
This information will be invaluable in the case of an  
emergency.  
alWaYs clear the work area of any debris, tools, etc.  
that would constitute a hazard while the equipment is  
in operation.  
No one other than the operator is to be in the working  
area when the equipment is in operation.  
Do not use the equipment for any purpose other than  
its intended purposes or applications.  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 5  
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safeTy informaTion  
Do not attempt to thaw out a frozen pump by using  
a torch or other source of flame. Application of heat in  
this manner may heat the oil in the seal cavity above the  
critical point, causing pump damage.  
pump saFetY  
Danger  
neveroperate the equipment in an explosive  
atmosphere or near combustible materials.An  
explosion or fire could result causing severe  
bodily harm or even death.  
Do not pump water with a temperature greater than  
140°F (60°C).  
Do not pump liquids containing acid or alkali.  
Warning  
alWaYs check strainer before pumping. Make sure  
strainer is not clogged. Remove any large objects, dirt  
or debris from the strainer to prevent clogging.  
Accidental starting can cause severe injury  
or death. alWaYs place the ON/OFF  
switch in the OFF position.  
alWaYs use a large basket strainer when pumping  
water that contains large debris.  
Do not place hands or fingers inside  
pump when pump is running.  
alWaYs flush pump (clean) after use when pumping  
water concentrated with heavy debris.It is very important  
to always flush the pump before turning it off to prevent  
clogging.  
never disconnect any emergency or  
safetydevices. These devices are intended for operator  
safety.Disconnection of these devices can cause severe  
injury, bodily harm or even death. Disconnection of any  
of these devices will void all warranties.  
Fix damage to machine and replace any broken parts  
immediately.  
Risk of Electric Shock - This pump has not been  
investigated for use in swimming pool or marine areas.  
alWaYs store equipment properly when it is not being  
used.Equipment should be stored in a clean, dry location  
out of the reach of children and unauthorized personnel.  
Caution  
Do not restrict the flow of the discharge hose as it may  
cause the pump to overheat.  
never lubricate components or attempt service on a  
running machine.  
never run pump dry.  
Be careful of discharge hose whipping under pressure.  
alWaYs allow the machine a proper amount of time to  
cool before servicing.  
alWaYs check pump oil level only when pump is cool.  
Expansion due to heat may cause hot oil to spray from  
the oil plug when the oil plug is removed. The possibility  
of severe scalding may exist.  
Keep machine in proper running condition.  
eleCtriCal saFetY  
Danger  
NOTICE  
alWaYs place the pump in an upright position on a  
platform before using.The platform will prevent the pump  
from burrowing itself on soft sand or mud.  
The electrical voltage required to operate  
pump can cause severe injury or even death  
through physical contact with live circuits.  
alWaYs disconnect electrical power from  
pump before performing maintenance on  
pump.  
never operate pump on its side.  
Do not allow the pump to freeze in water.  
never leave an open pump chamber unattended.  
alWaYs keep the machine in proper running condition.  
Warning  
To reduce the risk of electric shock, connect only to a  
circuit protected by a Ground-Fault Circuit-Interrupter  
(GFCI).  
page 6 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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safeTy informaTion  
Control box safety  
NOTICE  
Danger  
alWaYs make certain that the voltage supplied to the  
pump is correct. Always read the pump’s nameplate to  
determine what the power requirements are.  
alWaYs have a qualified electrician perform the control  
box installation.The possibility exists of electrical shock  
or electrocution.  
power Cord/Cable safety  
NOTICE  
Dan  
alWaYs mount control box in a vertical position  
protected from harsh environmental elements.  
neverstand in water while AC power cord is connected  
to a live power source.  
liFting saFetY  
Caution  
never use damaged or worn cables or cords. Inspect  
for cuts in the insulation.  
never grab or touch a live power  
cord or cable with wet hands. The  
possibility exists of electrical shock,  
electrocution or death.  
When raising or lowering of the pump is required, always  
attach an adequate rope or lifting device to the correct  
lifting point (handle) on the pump.  
NOTICE  
Make sure power cables are securely connected to the  
motor's output receptacles. Incorrect connections may  
cause electrical shock and damage to the motor.  
Do not lift machine to unnecessary heights.  
never lift the equipment while the electric motor is  
running.  
Warning  
transporting saFetY  
never attempt to use the power cord as a lifting or  
lowering device for the pump.  
NOTICE  
NOTICE  
alWaYs shut down pump before transporting.  
alWaYs make certain that proper power or extension  
cord has been selected for the job. See Cable Selection  
Chart in this manual.  
alWaYs tie down equipment during transport by  
securing the equipment with rope.  
environmentalsaFetY/DeCommissioningCE  
grounding safety  
Do not pour waste or oil directly onto  
the ground, down a drain or into any water  
source.  
Danger  
alWaYs make sure pump is grounded.  
never use gas piping as an electrical ground.  
Contact your country's Department of Public  
Works or recycling agency in your area and arrange for  
proper disposal of any electrical components, waste or  
oil associated with this equipment.  
alWaYs make sure that electrical circuits are properly  
grounded to a suitable earth ground (ground rod) per  
the National Electrical Code (NEC) and local codes  
before operating generator. severe injury or death by  
electrocution can result from operating an ungrounded  
motor.  
When the life cycle of this equipment is over it is  
recommended that the pump casing and all other metal  
parts be sent to a recycling center  
Metal recycling involves the collection of metal from  
discarded products and its transformation into raw  
materials to use in manufacturing a new product.  
Recyclers and manufacturers alike promote the process  
of recycling metal. Using a metal recycling center  
promotes energy cost savings.  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 7  
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sPeCifiCaTions  
table 1. specications  
model  
st41230  
st41460  
Centrifugal  
Chrome Steel  
4.00 (101)  
st61230  
st61460  
Centrifugal  
Chrome Steel  
6.00 (152)  
type  
Centrifugal  
Chrome Steel  
4.00 (101)  
Centrifugal  
Chrome Steel  
6.00 (152)  
impeller  
Discharge size in. (mm)  
max solids in. (mm)  
0.60 in (15.2)  
maximum pumping Capacity  
gallons/min (liters/min.)  
423 (1,600)  
423 (1,600)  
674 (2,450)  
674 (2,450)  
max Head ft. (m)  
138 ft. (42.1)  
10 (7.5)  
138 ft. (42.1)  
10 (7.5)  
105 ft. (32.5)  
15 (11)  
105 ft. (32.5)  
15 (11)  
power Hp (kW)  
Frequency Hz.  
60  
voltage (phase)  
230 (3Ø)  
172.2 (230)  
28.6 (230)  
460 (3Ø)  
85.8 (460)  
14.3 (460)  
230 (3Ø)  
258 (230)  
43 (230)  
460 (3Ø)  
129 (460)  
21.5 (460)  
starting amps (volts)  
running amps (volts)  
maximumtemperature °F (°C)  
oil Chamber Capacity oz. (cc)  
lubrication oil  
140°F (60°C)  
40 (1,200)  
47 (1,400)  
ISO VG32 or Equivalent  
mechanical seal  
See Note 2  
See Note 2  
See Note 2  
See Note 2  
motor speed rpm  
enclosure protection  
insulation Class  
3,600  
IP68  
F
power Cable length ft. (m)  
Weight lbs. (kg)  
33 (10)  
205 (93)  
205 (93)  
301 (137)  
301 (137)  
Control box  
See Note 3  
See Note 3  
See Note 3  
See Note 3  
note 1:  
motor rotation – Let pump hang freely from a lifting device. Start and stop pump while observing movement (kick) of  
pump.If connected correctly the impeller will rotate clockwise (CW) as viewed from above.If pump rotates counterclockwise  
interchange any two phases from the power source.  
note 2:  
mechanical seal oil – Use ISO VG32 lubrication oil, Mobile DTE 24 turbine oil 90 or equivalent. Fill oil chamber 75%  
to 85% full (allow air space for expansion).  
note 3:  
Control box - For unattended operation, CB1269, CB1274, CB1456, or CB1463 Control Boxes (Table 4) are required.  
All control boxes provide thermal overload protection.  
page 8 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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Dimensions  
B
G
F
A
C
H
J
E
I
D
Figure 1. Pump Dimensions  
table 2. Dimensions in. (mm)  
reF. Des.  
st41230/st4160  
11 (279)  
reF. Des.  
st61230/st6160  
A
B
C
D
E
F
G
H
I
14 (356)  
14 (356)  
11 (279)  
32.5 (826)  
5.5 (140)  
34.75 (883)  
5.5 (140)  
31.0 (787)  
28.25 (718)  
J
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 9  
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general informaTion  
The Multiquip Model ST41230/ST41460 and ST61230/  
ST61460 submersible pumps are designed to pump  
water.These pumps work best when faced with high head  
applications where you need an appreciable flow.  
The pumping of flammable, toxic, corrosive, abrasive liquids  
is strictly forbidden.These pumps are best suited for clear  
water applications where maximum size of solids (debris)  
does not exceed 0.6-inches (15.2 mm).  
These pumps have a chrome steel body that is very durable  
and able to withstand rough handling. The ST41230/  
ST41460 comes with a 4-inch NPT threads for standard  
hose connections, while the ST61230/ST61460 comes  
with a 6-inch NPT threads for standard hose connections.  
The mechanical seal of these pumps operates within an  
oil-filled chamber that provides positive lubrication. This  
helps prevent damage in the event the pump is run dry for  
short periods of time.  
For unattended pump operation control boxes are available.  
ReferenceTable 4 for the correct control box for your pump.  
Before applying power to the pump always read the  
nameplate on the pump. The nameplate will display the  
voltage and phase required to run the pump. Applying  
the incorrect voltage to the pump can severly damage the  
pump.  
Please make sure that the correct voltage and phase are  
applied to the pump at all times.  
page 10 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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ComPonenTs  
7
6
8
11  
5
7
8
12  
4
4
ST41230  
ST41460  
3
3
ST61230  
ST61460  
2
2
9
9
10  
10  
1
1
Figure 2. Submersible Pump Components  
Figure 2 shows the location of the basic components, for  
the submersible pumps.Listed below is a brief explanation  
of each component.  
7. aC power Cable These pumps are supplied with a  
33 ft. (10 meters) AC power cable. Always check the  
cable for signs of wear. never use a defective power  
cable. Replace the cable immediately if the cable is  
worn or defective.  
1. strainer base This strainer base is made of stainless  
steel which is resistant to hardware corrosion. For  
dewatering purposes, always place the strainer base  
on a platform.  
8. power Cable Clamp Attaches power cable to pump  
to prevent movement.  
2. mechanical seal This oil-filled seal provides  
lubrication when running the pump dry. never run  
the pump dry! Running the pump dry will cause severe  
damage to the pump.  
9. impeller Impellers are constructed of chrome steel  
to minimize wear and prolong service life.  
10. mechanical seal oil plug Remove this plug to  
check and add ISO VG32 lubrication oil, Mobile DTE  
24, turbine oil 90 or equivalent to the oil chamber.This  
oil protects the mechanical seal. Oil chamber should  
be full enough to cover seal spring.  
3. electric motor These pumps use either a 230 VAC  
or 460 VAC, 3Ø, 60 Hz electric motor. Reference  
Table 1. for the electric motor for your model pump.  
Consult with a licensed electrician before connecting  
motor to a power source. Observe all city and local  
safety codes.  
11. Discharge port Connect a 6-inch hose to this port  
(NPT 6" threads).Remember to adequately support the  
discharge hose to avoid stress on the pump.  
4. nameplate Provides vital electrical pump information.  
Always read this tag before applying power to the pump.  
12. eye bolts Attach a suitable lifting device to this  
handle capable of lifting about 300 lbs. (136 kg).  
never lift the pump by its power cord! Lifting the  
pump by the power cord will cause undue stress on  
the cord and ultimately the cord will become dislodged  
from the pump.  
5. Discharge port Connect a 4-inch hose to this port  
(NPT 4" threads). Remember to adequately support  
the discharge hose to avoid stress on the pump.  
6. lifting Handle Attach a suitable lifting device to this  
handle capable of lifting about 200 lbs.(91 kg) never  
lift the pump by its power cord.  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 11  
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floaT swiTChes  
mechanical Float switch  
Design Features  
Mechanically activated float switches offer a reliable low  
current control for dewatering applications.  
Float switch housings are constructed of high-impact,  
corrosion resistant polypropylene with mechanically  
activated, snap action contacts.  
How it Works  
Suitable for most liquid environments.  
Hermetically sealed.  
The mechanical float switch control will turn on (close)  
when the float tips 45° above -horizontal, indicating a high  
level, and turns oFF (opens) when the float switch drops  
45° below horizontal. Reference Figure 4 and Figure 5.  
Maximum pumping range is 120 degrees. See Figure 3  
below.  
Thick-walled non-corrosive PVC plastic enclosure.  
Pressure tested to 30 ft. (9 meters).  
Standard SJO, 16-gauge, 2 conductor cord (20 ft./6.09 m).  
CONTACTS  
CLOSED  
PUMP  
ON  
60  
120  
ON/OFF  
RAMP  
STEEL  
BALL  
PUMP  
60  
OFF  
Figure 4. Float Switch (Closed)  
CONTACTS  
OPEN  
Figure 3. Pumping Range (Float Switch)  
pumping range  
The pumping range of the pump is determined by the float  
switch tether cord. Use Table 3 as guide line to determine  
your required pumping range. Pumping ranges are based  
on non-turbulent conditions. Range may vary due to water  
temperature and cord shape. Please note as the tether  
length increases, so does the variance of the pumping  
range.  
STEEL  
BALL  
ON/OFF  
RAMP  
Figure 5. Float Switch (Open)  
table 3. pumping range  
6 in. 8 in. 10 in.  
5.08 cm. 10.16 cm. 15.24 cm. 20.32 cm. 25.4 cm. 30.48 cm. 35.56 cm. 40.46 cm.  
6 in. 10 in. 14 in. 18 in. 22 in. 27 in. 31 in. 35 in.  
15.24 cm. 25.4 cm. 35.56 cm. 45.72 cm. 55.88 cm. 68.58 cm. 78.74 cm. 88.9 cm.  
2 in.  
4 in.  
12 in.  
14 in.  
16 in.  
tether length  
pumping range  
page 12 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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floaT swiTChes  
Float switches  
mountingthe Float switches  
1. Determine the required cord tether length as shown  
in Figure 3 and Table 3.  
For unattended operation of the submersible pump two  
single float switches (Model SW-1WOPA) will be required.  
These float switches can be connected directly to a control  
box (bare wires) and will allow the pump to turn on and off  
depending on the length of the tether.  
2. Place the cord into the clamp as shown in Figure 6.  
3. Secure the clamp to the discharge hose as shown in  
Figure 6. Do not install cord under hose clamp.  
4. Using a screwdriver, tighten the hose clamp. Do not  
over-tighten. Make sure the float cord is not allowed to  
touch the excess hose clamp band during operation.  
CAUTION!  
HIGH  
VOLTAGE!  
CB1269  
CB1274  
CONTROL  
BOX  
CB1456  
CB1463  
RESET  
EXTERNAL 3-PHASE  
(230 OR 460 VOLT)  
POWER SOURCE  
INPUT POWER  
TO CONTROL BOX  
CIRCUIT  
BREAKER  
L1  
RED  
WHITE  
BLACK  
PUMP POWER  
CABLE  
L2  
L3  
GND.  
FLOAT SWITCH  
CABLES (2)  
DISCHARGE  
HOSE  
PUMP  
ON  
MODEL SW-1WO PA  
FLOA T S WITCH (2)  
PUMPING  
RANGE  
3.5 in. (9 cm.)  
MINIMUM  
TETHER  
LENGTH  
PUMP  
OFF  
Figure 6. Float Switch Application  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 13  
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floaT swiTChes  
Control boxes  
For remote pumping applications, all four model submersible  
pumps will require a control box (Figure 7).  
CAUTION!  
HIGH  
VOLTAGE!  
For each model submersible pump there is an associated  
control box. Reference Table 4 for the desired control box  
and applicable heater. The heater size is determined by  
the the full load amps the pump will draw.  
OFF  
MAN  
AUTO  
RESET  
These water-resistant control boxes provide electronic  
overload protection a watertight enclosure and glands to  
prevent water from leaking into the box, and a float switch  
interface.  
Each control box will require the use of two SW-1WOPA  
float switches, no plug, bare wires for direct connection to  
the control box. Reference Figure 20 and Figure 21 for a  
schematic reprensentation of each control box.  
Figure 7. Electrical Control Box  
(Typical)  
NOTICE  
Contact Multiquip sales department to order control  
boxes as listed in Table 4.  
table 4. Control box specications  
thermal  
overload  
protection Capability  
Float  
switch  
Control box  
model no.  
usedWith  
pump model  
voltage, Heater  
Heater  
amps  
running UL/CSA  
3Ø  
size  
amps  
listed  
CB1269  
CB1274  
CB1456  
CB1463  
ST41230  
ST61230  
ST41460  
ST61460  
230  
230  
460  
460  
K69  
K74  
K56  
K63  
27.7~30.1  
40.2~45.5  
13.6~14.5  
20.6~22.5  
28.6  
43.0  
14.3  
21.5  
YES  
YES  
YES  
YES  
YES  
YES  
YES  
YES  
YES  
YES  
YES  
YES  
page 14 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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ConTrol box insTallaTion  
Control box installation  
Control boX mounting  
The following procedure outlines the steps for connecting  
the pump to a control box.  
Mount the control box in an upright vertical position. Make  
sure the control box is securely fastened to a flat surface,  
that is free of dust, dirt, moisture or any elements that  
may contaminate or erode the electronic components of  
the control box.  
Danger  
Each submersible pump is designed to  
work with a control box.This control box  
contains the necessary electronics (float  
3-phase power installation (input)  
switch connections) to operate the pump.  
Remember this control box contains  
hazardous voltages. Disconnect all sources of power  
before installing or servicing.There exists the possibility  
of electrocution, electric shock or burn, which can cause  
severe bodily harm or even death!  
Each pump is either configured for 230 or 460VAC voltage  
input. Reference Table 1 for the correct input voltage for  
your pump.  
If you cannot determine what your pump's power  
requirements are, look at the vendor supplied identification  
name tag attached to the pump or please contact Multiquip's  
Service/Technical Assistance department.  
Danger  
Caution  
When installing the control box, the  
possibility exists of electrical shock,  
electrocution and possibly death! never  
have untrained personnel perform the  
installation. alWaYs have qualified  
service personnel (licensed electrician) perform the  
installation.  
Applying incorrect power (voltage phasing) to the  
submersible pump can cause severe damage to the  
pump. Please make sure that the correct voltage and  
phase are applied to the pump at all times.  
power Cord requirements  
When routing the 230/460 VAC, 60 Hz., 3-phase power  
via a power cord to the control box, alWaYs use the  
correct wire size. Please refer to Table 5 to determine the  
correct wire size. Incorrect wire size can adversely affect  
the performance of the pump and may ultimately burn out  
the pump motor.  
Warning  
Explosion or Fire Hazard exists if this pump  
is used with flammable liquids.Donot use  
this pump with flammable liquids. Donot  
install this pump in hazardous locations as  
defined by the National Electrical Code,  
ANSI/NFPA 70.  
table 5. power Cord length  
andWire size  
10 Ft.  
(3.0 m)  
20 Ft.  
(6.0 m)  
30 Ft.  
(9.1 m)  
50 Ft.  
(15.2 m)  
AMPS  
15  
20  
25  
30  
40  
12 AWG  
10 AWG  
10 AWG  
10 AWG  
8 AWG  
10 AWG  
8 AWG  
6 AWG  
6 AWG  
6 AWG  
8 AWG  
6 AWG  
6 AWG  
4 AWG  
4 AWG  
6 AWG  
4 AWG  
4 AWG  
2 AWG  
2 AWG  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 15  
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ConTrol box insTallaTion  
Connecting sW-1Wopa Float switches to Control  
box  
1. Remove the float switch input connector housing, then  
route the float switch wires through the cable gland on  
the control box. Attach the wires of the float switch to  
the terminal block as indicated by Table 6 and Figure 8.  
table 6. Dual Float switch Connections  
Float  
terminal  
Wire  
switch  
block no.  
Color  
TB1-A1  
TB1-A2  
Black  
White  
Start  
Stop  
TB1-A3  
TB1-A4  
Black  
White  
2. Tighten the connector housing to ensure a tight fit  
between the cord and the connector body. This will  
prevent the cable from pulling out of the terminal block  
and also prevent moisture from entering the control box.  
3. Determine the tether length of the float switch wires  
then secure float switch wires to pump discharge hose.  
See Figure 3 and Table 3 to determine the pumping  
range.  
page 16 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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ConTrol box Power ConneCTions  
3-phase power installation (input to Control box)  
3-phase power installation (outputto pump)  
1. The 3-phase input power cord should have four wires.  
Each wire is color coded.The colors are reD, WHite,  
BLACK and green.  
1. The 3-phase output power cord should have four wires.  
Each wire is color coded.The colors are reD, WHite,  
BLACK and green.  
2. Remove the 3-phase AC input connector housing from  
the control box, then route the three phase input power  
cable through the cable gland on the control box.Attach  
the wires to the AC terminal block inside the control  
box as indicated by Table 7 and Figure 8.  
2. Remove the 3-phase AC output power connector  
housing on the control box, then route the output power  
cable through the cable gland on the control box.  
Attach the wires to the AC terminals on the overload  
relay module (heaters load side) as indicated by  
Table 8 and Figure 8.  
table 7. 3Ø-230/460vaC  
input power Connections  
table 8. 3Ø-230/460vaC  
output power Connections  
input power  
terminal block  
Wire Color  
output power  
overload relay  
Wire Color  
RED  
L1  
L2  
RED  
T1  
T2  
WHITE  
BLACK  
GREEN  
WHITE  
BLACK  
GREEN  
L3  
T3  
GROUND  
GROUND  
3. Tighten the connector housing to ensure a tight fit  
between the power cord and the connector body.This  
will prevent the cable from pulling out of the terminal  
block and also prevent moisture from entering the  
control box.  
4. Connect the other end of the 3-phase input power cord  
to the voltage source. Remember to provide a means  
of disconnecting the power from the control box (circuit  
breaker or quick disconnect switch). Also make sure  
to provide a good earth ground to the control box.  
NOTICE  
It is recommended that the power being supplied to the  
control box alWaYs be connected to a circuit breaker  
or a quick disconnect switch.This safety feature allows  
for quick removal of power from the control box in the  
event of an emergency.  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 17  
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ConTrol box wiring layouT  
MOUNT CONTROL  
BOX IN AN UP-LEFT  
VERTICAL POSITION  
AS SHOWN.  
1L1  
5L3  
3
L2  
1-  
2-  
3-  
4-  
CONTROLLER  
F
N
M
-3  
1 0  
8 /  
-
TRANSFORMER  
F U S E  
D U E L - E L E  
F
T E S U  
-4  
AC POWER  
TERMINAL BLOCK  
1-  
2-  
3-  
4-  
OFF/ON  
LAMP  
2T1  
4T2  
6T3  
AEG  
1
3
0
1
3
MANUAL/AUTO  
SWITCH  
/0  
L
LL  
22  
LL  
33  
2
1
5
0
-
0
FLOAT SWITCH  
TERMINAL BLOCK  
2
R
E
S
E
T
M
A
I
OVERLOAD  
RELAY  
N
T
R
I
P
EXTERNAL 3-PHASE  
(230 OR 460 VOLT)  
POWER SOURCE  
4
3
2
1
T
1
T
T
L1 L2  
L3  
2
3
RED  
WHT  
BLACK  
HEATER  
SEE TABLE 4  
BLK  
CIRCUIT  
RED  
WHT  
BLK  
BREAKER  
L1  
RED  
WHITE  
GRN  
GRN  
BLACK  
L2  
L3  
GROUND  
3 PHASE  
AC OUTPUT  
POWER CABLE  
FLOAT  
SWITCH  
INPUTS  
3 PHASE  
AC INPUT  
POWER CABLE  
1.SECURE FLOAT SWITCH  
WIRES TO PUMP  
DISCHARGE HOSE  
2. START FLOAT  
SWITCH. CONNECT  
TO TERMINALS 1 AND 2  
3. STOP FLOAT  
SWITCH. CONNECT  
TO TERMINALS 3 AND 4  
WARNING  
PUMPING  
RANGE  
CONTROL BOX INSTALLATION IS TO BE  
PERFORMED BYA LICENSED ELECTRICIAN  
OR QUALIFIED PERSONNEL.  
THE POSSIBILITY OF ELECTRICAL SHOCK  
OR ELECTROCUTION EXISTS, WHICH COULD  
CAUSE SEVERE BODILY HARM EVEN DEATH!  
Figure 8. Three Phase  
Control Box/Pump System Diagram  
page 18 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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oPeraTion  
2. Make sure the pump is always placed in an upright  
position, not tilted (Figure 10).Never position the pump  
directly on a soft, loose bottom. To attain maximum  
pumping capacity and prevent excessive wear, position  
the pump so it will not burrow itself into sand or clay.  
pump placement  
1. Attach a suitable lifting chain to the eye bolts or lift handle  
(Figure 9) on the pump. Use a crane, or similar lifting  
device and lower the pump into place.For applications  
where there is an excessive amount of mud, grit or silt,  
the use of a support platform is desirable.  
LIFTING  
CONNECT  
CHAIN  
TO CONTROL  
BOX  
POWER  
CORD  
4 or 6-INCH  
DISCHARGE  
HOSE  
SUPPORT  
PLATFORM  
Figure 10. Tilted Position (Incorrect)  
Figure 9. Placing the Submersible Pump  
(Correct Upright Position)  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 19  
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oPeraTion  
Control box operation (manual mode)  
reset button  
1. From the voltage source, set the circuit breaker or quick  
disconnect switch to the on position.  
1. When the electronic overload module detects an  
overload condition, the pump will shut down.Check the  
pump and correct the cause of ther overload.  
2. For manual operation of the pump, place the 3-position  
operation switch (Figure 11) on the control box in the  
manual position.  
2. Let the pump cool down, then press the RESET button  
(see Figure 14) on the front of the control box to restore  
power.  
Figure 11. Manual-Off-Auto SW.  
(Manual Position)  
Figure 14. RESET Button  
3. Verify that the on indicator (Figure 12) on the control  
box is LIT.This means that power is being supplied to  
the control box.  
shut-Down  
1. Place the 3-position operation switch on the control  
box to the oFF position (Figure 15).  
Figure 12. Control Box Power ON Indicator  
4. In the manual mode the pump will run continuously.Pay  
close attention when running the pump in this mode.  
Damage to the pump may occur if pump is not fully  
immersed in water.  
Figure 15. Manual-Off-Auto SW.  
(OFF Position)  
2. Verify that the control box power on light is oFF.  
Control box operation (auto mode)  
3. Turn the circuit breaker or quick disconnect switch to  
the oFF position.  
1. To operate the pump automatically (float switches),  
place the 3-position operation switch in the auto  
position (Figure 13).  
4. Using a suitable lifting device, lift the pump up from  
its current position and place on a secure flat surface.  
5. Remove the discharge hose from the discharge port  
on the pump.  
6. Remove all power cables and float switches from  
the control box. Place cables and float switches in a  
suitable container where they will not get damaged.  
Figure 13. Manual-Off-Auto SW.  
(Auto Position)  
7. If the pump was used to pump mud, grit or silt, flush  
vigorously with clean water.  
2. In the auto mode the pump will run as long as there  
is a sufficient amount of water. This amount of water  
is determined by the setting of the float switches. The  
stop float switch contacts will open when the water  
level is low and power will be removed from the pump's  
electric motor.  
8. Wipe off any mud or debris that might have attached  
itself to the pump.  
9. Store pump in a clean dry place away from dirt and  
debris.  
Once the water level has risen back to the appropriate  
level the start float switch contacts will close and power  
will be restored to the pump's motor.  
page 20 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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mainTenanCe  
Inspecting Lubrication Oil (Mechanical Seal)  
lubrication  
1. Block the oil fill opening with a finger and roll pump to  
one side to drain (Figure 17) oil into a small transparent  
container.  
To check the lubrication oil level of the mechanical seal  
perform the following:  
Checking Lubrication Oil Level  
2. If oil is cloudy (milky) or has water in it, indicates  
that mechanical seal is defective or worn. Replace  
mechanical seal.  
1. Lay the pump (Figure 16) on its side with the oil plug  
facing upwards.  
2. Remove oil fill plug.  
3. Visually inspect oil plug hole to verify that oil chamber  
is full enough to cover seal spring.  
4. When reinstalling oil fill plug, apply teflon tape to  
prevent leaking.  
LAY PUMP FLAT  
ON ITS SIDE  
OIL FILL  
OPENING  
Warning  
When removing oil fill plug, please note  
that pressure may have built up in the oil  
chamber. Do not fully remove plug until  
pressure has been relieved.Turn oil fill plug  
slowly to relieve pressure.  
DISCOLORATION OF OIL (MILKY)  
INDICATES A WORN OR DEFECTIVE  
MECHANICAL SEAL. REPLACE  
MECHANICAL SEAL.  
Changing Lubrication Oil  
Figure 17. Lubrication Oil Inspection  
1. If lubrication oil level is low, block the oil fill opening  
with a finger and roll pump to one side to drain oil into  
a small container.  
NOTICE  
When replacing the oil in the oil chamber, shaft seal  
MUST be changed at the same time.  
Use a funnel (Figure 16) and fill oil chamber with ISO  
VG32 lubrication oil or equivalent. Oil chamber  
capacity is 40 oz.(1,200 cc) for ST41230/ST41460 and  
47 oz (1,400 cc) ST61230/ST61460. Fill to 75-80%  
capacity to allow for expansion. Replace lubrication oil  
once a year or 3,000 hours.  
REMOVE FILL PLUG, AND  
VISUALLY INSPECT THAT  
OIL CHAMBER IS FULL ENOUGH  
TO COVER SEAL SPRING.  
FILL TO 75-80% CAPACITY  
FILL WITH ISO VG32 LUBRICATION  
OIL OR EQUIVALENT.  
LAY PUMP FLAT  
ON ITS SIDE  
CHECK HYDRAULIC OIL ONCE  
A YEAR OR EVERY 3000 HOURS.  
Figure 16. Adding Lubrication Oil  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 21  
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mainTenanCe  
impeller removal  
ST61230/ST6146  
Refer to the the following procedure and Figure 18 for the  
removal of the impeller.  
ST41230/ST41460  
1. Remove oil screw and gasket from the oil fill chamber  
port. Drain oil from oil chamber as referenced  
in Figure 18.  
2. Remove the four hex nuts and lock washers that secure  
the base plate to the inlet plate.  
3. Remove base plate, inlet plate, o-ring and strainer.  
4. Next, remove the four bolts and lock washers that  
secure pump casing to the seal bracket.  
5. Remove pump casing and seal bracket.  
6. Remove impeller cap nut and washer from motor shaft.  
7. Using a rubber mallot, tap impeller off motor shaft  
remove impeller and associated hardware from motor  
shaft. If necessary use a puller to remove impeller.  
MOTOR  
SHAFT  
8. Reassemble in reverse order.  
KEY  
GASKET  
mechanival seal replacement  
OIL DRAIN  
SCREW  
SEAL  
BRACKET  
1. Clean entire area surrounding mechanical seal.  
2. Lubricate mechanical seal with 30 wt. motor oil before  
installing back on motor shaft.This lubrication will help  
ease the seal back onto the motor shaft.  
IMPELLER  
CAP NUT  
3. In addition replace o-rings, gaskets and any associated  
rubber components that show signs of wear.  
4. Inspect and replace if necessary the pump casing  
(volute) and seal bracket.  
PUMP  
CASING  
LOCK  
WASHER (4)  
NOTICE  
SCREW (4)  
Clearance between impeller and wear plate (pump  
casing) should be between .011~.019 in.(0.3~0.5 mm).If  
impeller is defective or badly worn, replace immediately.  
INLET PLATE  
LOCK  
WASHER (4)  
STANDOFF  
SCREW  
STRAINER  
LOCK WASHER (4)  
HEX NUT (4)  
Figure 18. Impeller Removal  
page 22 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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mainTenanCe  
Watertank storage  
NOTICE  
If an installed pump (immersed in water) has not been in  
operation for a long period of time, check the insulation resistance  
and run the pump for 30 minutes every month.  
Insulation resistance is moisture and temperature  
sensitive. When temperature increases, insulation  
resistance decreases, and vice versa.  
If the pump cannot be run due to lack of water in the tank inspect  
the pump and turn the impeller by hand each month and prior  
to putting the pump back into service. If insulation drops below  
10 megohms, contact an authorized Multiquip service center.  
When performing this test measurement, perform the  
test using the same test parameters as used in the  
initial testing. Contact an authorized Multiquip service  
center if the measured cable insulation is 10 megohms  
or less.  
electrical insulationtesting  
Why perform electrical insulation testing?  
Electrical insulation starts to age as soon as it is made. Harsh  
environments, especially those with extreme temperature  
changes and/or chemical contamination, cause further  
deterioration of the insulation (power cord).  
20M  
POWER CABLE  
INSULATION  
M
V
OFF  
As a result, personnel safety (electrocution/shock) and power  
reliability can suffer resulting in higher operating cost and  
maintenance.  
K
SET  
UP  
GROUND WIRE  
(GREEN)  
MEGGER™  
500 VDC INSULATION  
TEST METER  
What is Insulation ResistanceTesting  
Insulation resistance testing applies a regulated stabilized  
high voltage (Figure 19), typically 500 VDC or greater across  
a dielectric (power cord). Measuring the amount of leakage  
current flowing through the dielectric will yield a resistive  
measurement in megohms.  
Figure 19. Insulation Tester Application  
Danger  
Read and follow the manufacturer's user's  
manual prior to operating insulation tester  
(megaohm meter). This meter generates  
a test voltage of 500 volts or greater. Only  
qualified and trained personnel should  
use this equipment. The possibility exists of severe  
electrical shock, electrocution even death, when  
using insulation tester.  
Insulating MaterialTesting  
To verify the integrity of the pump's insulating material (power  
cable) it will be necessary to perform an electrical insulation test.  
Any electrical insulation must have the opposite characteristic  
as the conductor: it should resist the flow of current, keeping it  
within the conductor.  
To measure the IR (current x resistance), the use of an IR tester  
must be employed. This IR tester is a portable device that is a  
resistance meter (ohmmeter) with a built in DC generator that  
develops a high DC voltage.  
longterm storage  
1. Area must be free from excessive humidity, corrosive gases,  
vapors or vibrations which might damage the pump.  
2. Store pump in a vertical position on a pallet or stand.  
The high DC voltage from the IR tester is usually 500 VDC or  
more.This voltage, when applied causes a small current to flow  
through and over the insulation's surfaces. The tester provides  
a direct reading of IR in megohms.  
3. Coil up the cable, and seal the open end (control box  
wires) with waterproof tape or a cable cap.This will prevent  
moisture from penetrating into the motor which could cause  
severe damage to the windings.  
4. Give all unpainted surfaces a light coat of oil or grease to  
prevent corrosion.  
A high resistance reading would indicate a "good" insulation,  
meaning very little current is escaping through the insulation.  
While a relatively low resistance reading would indicate a  
poor insulation, meaning a significant amount of current  
may be leaking through and along the insulation.  
5. If new pumps are stored for more than two months, turn  
the impeller by hand every two months to prevent the  
mechanical seal faces from seizing up. Failure to do this  
may result in seal damage when the pump is started.  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 23  
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noTes  
page 24 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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TroubleshooTing  
table 9. pumptroubleshooting  
sYmptom  
possible problem  
solution  
Check that the proper voltage, 230 or 460 VAC, 60  
Hz, 3-phase is being supplied to the pump. Also  
check that there is an adequate amount of current  
(amps) to run the pump. Check power source circuit  
breaker.  
Incorrect voltage/amps?  
Check electrical connec-  
tions?  
If using float switches check wiring, inspect power  
cord.  
Blown power fuse or tripped Replace fuse check circuit breaker, check cause of  
circuit breaker?  
blown fuse or tripped breaker.  
Pump Fails To Start  
Disconnect power cord and check for clogging. Un-  
clog pump. Check overload protection device.  
Impeller locked?  
Use multimeter to check motor insulation. Insulation  
resistance must be approximately 15 megaohms. If  
resistance is low, disassemble pump motor and bake  
windings to dry them.  
Wet motor windings?  
Defective motor and pump  
bearings?  
Check for excessive bearing wear, if worn replace  
bearings. Replace motor if defective.  
Twisted or restricted dis-  
charge hose?  
Lay hose flat un-kinked. Remove clog from hose line.  
Clean strainer.  
Clogged pump strainer?  
Use a voltmeter to check voltage while pump is  
energized. Voltage must be within 10%. Check  
power source (no load and load). If an extension cord  
is used, make sure it has adequate current-carrying  
capacity for the required length.See Table 5.  
Pump Fails to Deliver Full  
Output  
Low voltage?  
Impeller worn?  
Replace impeller.  
Defective mechanical seal?  
Loose Oil Fill Plug?  
Replace mechanical seal.  
Tighten securely. Apply teflon tape.  
Water in Mechanical  
Seal Oil  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 25  
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ConTrol box wiring Diagram (Cb1269/Cb1274)  
230 VAC  
CB1269  
THREE PHASE WIRING  
EXTERNAL 3-PHASE  
(230 VAC)  
POWER SOURCE  
CB1274  
POWER  
INPUT  
CONNECTIONS  
M
O/L  
CIRCUIT  
BREAKER  
RED AWG 8  
RED  
WHT  
L1 L1  
T1  
L1  
RED  
WHITE  
BLACK  
PUMP GRN  
MOTOR  
RED AWG 8  
RED AWG 8  
T2  
T3  
L2 L2  
L3 L3  
L2  
L3  
BLK  
H1  
H2  
H3  
H4  
SEE TABLE 4  
FOR CORRECT  
HEATER SELECTION  
CONTROL  
TRANSFORMER  
50VA CPT  
GROUND  
F1  
WHT  
X2  
XF  
X1  
FUSE  
1/2 AMP  
GRN  
OVERLOAD  
RELAY  
MAN  
OFF  
AUTO  
2
4
1
BLK  
O/L  
X2  
NC  
ON  
INDICATOR  
LAMP  
L1  
L2  
230VAC  
INPUT  
WHT  
AWG 10  
RED  
AWG 10  
G
CONTACTOR  
5 HP  
NO  
RED  
AWG 10  
4
F U S E  
WHT AWG 10  
3
M
A1  
A2  
X 1  
X F  
X 2  
RED  
AWG 10  
1 2 0  
1 1  
1 1  
5
X 1  
TERMINAL  
BLOCK  
0
T R A N S F O R M E R  
230 VAC  
H4  
H2  
H3  
H1  
1
4
3
2
JUMPER  
TABS  
230VAC  
STOP  
FLOAT  
SWITCH  
START  
FLOAT  
SWITCH  
Figure 20. CB1269/CB1274 Control Box Wiring Diagram  
page 26 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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ConTrol box wiring Diagram (Cb1456/Cb1463)  
460 VAC  
THREE PHASE WIRING  
CONNECTIONS  
CB1456  
CB1463  
POWER  
INPUT  
EXTERNAL 3-PHASE  
(460 VAC)  
POWER SOURCE  
M
O/L  
CIRCUIT  
BREAKER  
RED AWG 8  
RED  
WHT  
L1 L1  
T1  
L1  
RED  
WHITE  
BLACK  
PUMP GRN  
MOTOR  
RED AWG 8  
RED AWG 8  
T2  
T3  
L2 L2  
L3 L3  
L2  
L3  
BLK  
H1  
H3  
H2  
H4  
SEE TABLE 4  
FOR CORRECT  
HEATER SELECTION  
CONTROL  
TRANSFORMER  
50VA CPT  
GROUND  
F1  
WHT  
X2  
XF  
X1  
FUSE  
1/2 AMP  
GRN  
OVERLOAD  
RELAY  
MAN  
2
4
1
BLK  
OFF  
O/L  
AUTO  
X2  
NC  
ON  
INDICATOR  
LAMP  
L1  
L2  
460VAC  
INPUT  
WHT  
AWG 10  
RED  
AWG 10  
G
CONTACTOR  
5 HP  
NO  
RED  
AWG 10  
4
F U S E  
WHT AWG 10  
3
M
A1  
A2  
X 1  
X F  
X 2  
RED  
AWG 10  
1 2 0  
1 1  
1 1  
5
X 1  
TERMINAL  
BLOCK  
0
T R A N S F O R M E R  
460 VAC  
H4  
H2  
H3  
H1  
1
4
3
2
JUMPER  
TAB  
460VAC  
STOP  
FLOAT  
SWITCH  
START  
FLOAT  
SWITCH  
Figure 21. CB1456/CB1463 Control Box Wiring Diagram  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 27  
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exPlanaTion of CoDes in remarKs Column  
The following section explains the different symbols and  
QtY. Column  
remarks used in the Parts section of this manual. Use the  
help numbers found on the back page of the manual if there  
are any questions.  
numbers used — Item quantity can be indicated by a  
number, a blank entry, or A/R.  
A/R (As Required) is generally used for hoses or other  
parts that are sold in bulk and cut to length.  
NOTICE  
The contents and part numbers listed in the parts  
section are subject to change without notice.Multiquip  
does not guarantee the availability of the parts listed.  
A blank entry generally indicates that the item is not sold  
separately.Other entries will be clarified in the “Remarks”  
Column.  
SAMPLE PARTS LIST  
REMARKS Column  
no. part no. part name  
QtY. REMARKS  
Some of the most common notes found in the “Remarks”  
Column are listed below. Other additional notes needed  
to describe the item can also be shown.  
1
2%  
12345  
BOLT .....................1 .....INCLUDES ITEMS W/%  
WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY  
WASHER, 3/8 IN. ..1 .....MQ-45T ONLY  
2% 12347  
3
4
12348  
12349  
HOSE ..................A/R ...MAKE LOCALLY  
BEARING ..............1 .....S/N 2345B AND ABOVE  
assembly/Kit — All items on the parts list with the  
same unique symbol will be included when this item is  
purchased.  
no. Column  
Indicated by:  
unique symbols — All items with same unique symbol  
(@, #, +, %, or >) in the number column belong to the  
same assembly or kit, which is indicated by a note in the  
“Remarks” column.  
“INCLUDES ITEMS W/(unique symbol)”  
serial number break — Used to list an effective serial  
number range where a particular part is used.  
Duplicate item numbers — Duplicate numbers indicate  
multiple part numbers, which are in effect for the same  
general item, such as different size saw blade guards in  
use or a part that has been updated on newer versions  
of the same machine.  
Indicated by:  
“S/N XXXXX AND BELOW”  
“S/N XXXX AND ABOVE”  
“S/N XXXX TO S/N XXX”  
specic model number use — Indicates that the part  
is used only with the specific model number or model  
number variant listed. It can also be used to show a  
part is NOT used on a specific model or model number  
variant.  
NOTICE  
When ordering a part that has more than one item  
number listed, check the remarks column for help in  
determining the proper part to order.  
Indicated by:  
part no. Column  
“XXXXX ONLY”  
“NOT USED ON XXXX”  
numbers used — Part numbers can be indicated by a  
number, a blank entry, or TBD.  
“make/obtain locally— Indicates that the part can  
be purchased at any hardware shop or made out of  
available items.Examples include battery cables, shims,  
and certain washers and nuts.  
TBD (To Be Determined) is generally used to show a  
part that has not been assigned a formal part number  
at the time of publication.  
A blank entry generally indicates that the item is not sold  
separately or is not sold by Multiquip. Other entries will  
be clarified in the “Remarks” Column.  
“not sold separately— Indicates that an item cannot  
be purchased as a separate item and is either part of an  
assembly/kit that can be purchased, or is not available  
for sale through Multiquip.  
page 28 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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suggesTeD sPare ParTs  
st41230/st41460 anD st61230/st61460 submersible pumps  
1 to 3 units  
Qty.  
1............432230-01 ............MECHANICAL SEAL  
p/n  
Description  
1............4214335-01 ..........OIL SEAL  
1............86414475N...........O-RING GASKET SET (ST41230/ST41460)  
1............86414110..............O-RING GASKET SET (ST61230/ST61460)  
NOTICE  
Part numbers on this Suggested Spare Parts list may  
supersede/replace the part numbers shown in the  
following parts lists.  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 29  
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sT41230/sT41460 assy.  
73G  
73  
75  
73A  
75A  
75C  
2
19  
73  
1
41D  
81  
68  
45  
73B  
66  
73F  
75E  
75B  
65A  
18  
43  
4A  
73C  
41D  
41A  
73D  
73D  
45B  
75C  
11  
45B  
45A  
4
42  
67  
15  
75H  
73J  
75I  
75F  
41  
81A  
73E  
71  
75G  
74  
3
75D  
41C  
79  
10  
32  
82  
75  
76  
31  
O-RING  
AND  
GASKETS  
SET  
73H  
12  
77  
41B  
75  
17  
73L  
13  
75  
65  
9
41  
76A  
79A  
74A  
page 30 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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sT41230/sT41460 assy.  
no.  
1
2
part no.  
01360844  
02303-1  
part name  
DISCHARGE HEAD, NPT 4"  
HANDLE  
QtY.  
1
1
REMARKS  
3
4
4A  
9
0336FS-0550  
0436FS0750N  
0436FS0750NF UPPER COVER  
SWITCH PLATE  
MOTOR COVER  
1
1
1
1
1
1
1
1
1
1
1
1
0935FS0750N  
1036FS0750N  
1136FS0750N  
1236FS0750N  
13431512012  
BASE PLATE  
10  
11  
12  
13  
15  
17  
18  
19  
31  
31  
32  
41$  
PUMP CASING  
SEAL BRACKET  
INLET PLATE, 4"  
STRAINER, 15MM  
1541FS4750174 IMPELLER  
1743160320  
1843FS0750N  
1936FS0750N  
313220518F6  
313440518F6  
323FS0750N  
411026-10  
MOTOR FRAME  
OUTER CASE  
BEARING BRACKET  
STATOR ............................................................1................ST41230  
STATOR .............................................................1................ST41460  
SHAFT/ROTOR W/O BEARING  
O-RING  
O-RING  
1
2
1
1
1
2
1
1
1
1
2
1
1
1
1
1
41A$ 411031-08  
41B$ 411031-02  
41C$ 411031-00  
41D$ 411040-01  
42  
43  
O-RING  
O-RING  
O-RING  
OIL SEAL  
MECHANICAL SEAL  
GASKET  
4214335-01  
432230-01  
455FS-055010  
45$  
45A$ 451FS0750N10 GASKET  
GASKET  
45B$ 459010  
65  
6531150  
65433  
SHIM, 50MM  
SHIM  
65A  
66  
67  
68  
66715145  
674335-01  
684321  
CABLE GLAND  
SHAFT SLEEVE  
GLAND HOLDER  
71  
71  
7128-06  
7128-07  
THERMAL PROTECTOR...................................1................ST41230  
THERMAL PROTECTOR...................................1................ST41460  
73  
73A  
73B  
73431100301  
73432060161  
73431120401  
SCREW, HEX. M10  
6
4
3
4
2
2
3
4
4
4
1
1
4
SCREW, SOCKET HEX. M6  
SCREW, HEX. M12  
SCREW, HEX. M8  
73C 73436084001  
73D 73432100161  
73E  
73F  
73G 73431080301  
73H 73431100351  
73L  
73J  
74  
SCREW, SOCKET HEX. M10  
SCREW, ROUND CROSS M4  
SCREW, FLAT HEX. M5  
SCREW, FLAT HEX. M8  
SCREW, FLAT HEX. M10  
SCREW, STAND-OFF M10  
SCREW, ROUND CROSS M4  
NUT, M16  
73433040121  
73431050121  
73437101022  
73303040081  
7434316  
74A  
7414310  
NUT, M10  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 31  
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sT41230/sT41460 assy.  
73G  
73  
75  
73A  
75A  
75C  
2
19  
73  
1
41D  
81  
68  
45  
73B  
66  
73F  
75E  
75B  
65A  
18  
43  
4A  
73C  
41D  
41A  
73D  
73D  
45B  
75C  
11  
45B  
45A  
4
42  
67  
15  
75H  
73J  
75I  
75F  
41  
81A  
73E  
71  
75G  
74  
3
75D  
41C  
79  
10  
32  
82  
75  
76  
31  
O-RING  
AND  
GASKETS  
SET  
73H  
12  
77  
41B  
75  
17  
73L  
13  
75  
65  
9
41  
76A  
79A  
74A  
page 32 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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sT41230/sT41460 assy.  
no.  
75  
75A  
75B  
part no.  
part name  
QtY.  
REMARKS  
753430010-01  
753430006-01  
753430012-01  
WASHER, LOCK M10  
WASHER, LOCK, M6  
WASHER, LOCK, M12  
WASHER, LOCK, M8  
WAVE WASHER, 6304  
WASHER, LOCK, M5  
WASHER, M25  
14  
4
2
8
1
3
1
1
1
1
75C 753430008-01  
75D 751306304  
75E  
75F  
75G 752430016-03  
75H 753430016-01  
75I  
76  
76A  
76A  
77  
79  
79A  
81  
753430005-01  
752430025-01  
WASHER, M16  
WASHER, LOCK, M16  
WASHER, LOCK, M4  
SNAP RING .......................................................1................ST41230  
SNAP RING .......................................................1................ST41460  
757300004  
7630STW40  
7630RTW90  
7630RTW40  
771433-01  
79363041  
SNAP RING  
1
1
1
2
1
KEY, 7X7X18  
BEARING, 6304  
BEARING, 6308  
79363081  
8102554150131 CABLE, 50 FT.  
81A  
81A  
82  
81G1001  
811202  
86414475N  
EARTH LEAD ....................................................1................ST41230  
EARTH LEAD ....................................................1................ST41460  
O-RING AND GASKET SET..............................1................INCLUDES ITEMS W/$  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 33  
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sT61230/sT61460 assy.  
41B  
45  
73A  
75  
81  
68A  
75A 73B  
73  
1
68  
18  
73F  
73D  
75B  
73C  
75B  
66  
45  
75E  
41  
76B  
43  
4A  
73G  
11  
45C  
45C  
42  
73D  
45A  
45B  
73G  
67  
75B  
75I  
77  
4
15  
73E  
71  
75F  
73J  
75G  
74  
75C  
3
41D  
81A  
10  
41F  
79  
75B  
75D  
32  
73H  
41B  
12  
76  
82  
74A  
O-RING  
AND  
GASKETS  
SET  
75B  
31  
17  
73I  
73D  
75B  
74A  
76A  
79A  
13  
9
73D  
75B  
41A  
75H  
75B  
74A  
19  
page 34 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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sT61230/sT61460 assy.  
no.  
1
3
4
4A  
9
10  
11  
12  
13  
15  
17  
18  
19  
31  
31  
32  
41$  
part no.  
01360954  
part name  
QtY.  
REMARKS  
DISCHARGE HEAD, NPT 6"  
SWITCH PLATE  
MOTOR COVER  
UPPER COVER  
BASE PLATE  
1
1
1
1
1
1
1
1
1
1
1
1
1
0336FS-1125  
0436FS-1125  
0436FS-1125F  
0935FS-1125  
1036FS-1125  
1136FS-1125  
1236FS-1125B  
13431512511  
PUMP CASING  
SEAL BRACKET  
INLET PLATE, 6"  
STRAINER, 15MM  
1541FS6110158 IMPELLER  
1736190320  
1843FS-1125  
1936FS1125  
313220616F6  
313440616F6  
323FS-1125  
411057-01  
MOTOR FRAME  
OUTER CASE  
BEARING BRACKET  
STATOR .............................................................1................ST61230  
STATOR .............................................................1................ST61460  
SHAFT/ROTOR W/O BEARING  
O-RING  
O-RING  
O-RING  
O-RING  
1
1
1
2
1
1
1
1
2
3
1
3
1
1
1
1
41A$ 411031-02  
41B$ 411031-14  
41D$ 411031-00  
41F$ 411035-03  
42  
43  
O-RING  
OIL SEAL  
MECHANICAL SEAL  
GASKET  
4214335-01  
432230-01  
456FS-112510  
45$  
45A$ 451FS-112510-2 GASKET  
45B$ 451FS-112510-1 GASKET  
45C$ 459010  
66  
67  
68  
68A  
71  
71  
73  
73A  
73A  
73B  
GASKET  
66715145-1  
CABLE GLAND  
SHAFT SLEEVE  
GLAND HOLDER  
GLAND HOLDER  
THERMAL PROTECTOR...................................1................ST61230  
THERMAL PROTECTOR...................................1................ST61460  
SCREW, HEX. M12  
SCREW, HEX. M8  
SCREW, HEX. M8  
674335-01  
68363  
68363A  
7128-08  
BYH-15-DR  
73431120351  
73431080601  
73431080551  
73431060201  
6
4
4
SCREW, HEX. M6  
2
73C 73431100401  
73D 73431100351  
SCREW, HEX. M10  
SCREW, HEX. M10  
SCREW, ROUND CROSS M4  
SCREW, HEX. M5  
2
13  
2
73E  
73F  
73433040121  
73431050121  
3
73G 73432100161  
73H 73431100401  
SCREW, SOCKET HEX.M10  
SCREW, FLAT HEX.M10  
SCREW, STAND-OFF M10  
SCREW, ROUND CROSS M4  
NUT, M16  
3
4
4
1
1
12  
73I  
73J  
74  
73437101021  
73303040081  
7434316  
74A  
7414310  
NUT, M10  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 35  
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sT61230/sT61460 assy.  
41B  
45  
73A  
75  
81  
68A  
75A 73B  
73  
1
68  
18  
73F  
73D  
75B  
73C  
75B  
66  
45  
75E  
41  
76B  
43  
4A  
73G  
11  
45C  
45C  
42  
73D  
45A  
45B  
73G  
67  
75B  
75I  
77  
4
15  
73E  
71  
75F  
73J  
75G  
74  
75C  
3
41D  
81A  
10  
41F  
79  
75B  
75D  
32  
73H  
41B  
12  
76  
82  
74A  
O-RING  
AND  
GASKETS  
SET  
75B  
31  
17  
73I  
73D  
75B  
74A  
76A  
79A  
13  
9
73D  
75B  
41A  
75H  
75B  
74A  
19  
page 36 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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sT61230/sT61460 assy.  
no.  
75  
75A  
75B  
part no.  
part name  
QtY.  
REMARKS  
753430008-01  
753430006-01  
753430010-01  
WASHER, LOCK M8  
WASHER, LOCK, M6  
WASHER, LOCK, M10  
WASHER, LOCK, M4  
WAVE WASHER  
WASHER, LOCK M5  
WASHER  
4
2
27  
1
1
3
75C 757300004  
75D 751306306  
75E  
75F  
753430005-01  
752430016-03  
1
75G 753430016-01  
75H 752430010-01  
WASHER, LOCK, M16  
WASHER  
WASHER  
SNAP RING .......................................................1................ST61230  
SNAP RING .......................................................1................ST61460  
RING FASTENER, M12  
KEY, 7X7X18  
BEARING, 6306  
BEARING, 6308  
1
4
3
75I  
76  
76A  
76B  
77  
79  
79A  
81  
752430025-01  
7630STW40  
7630RTW90  
7607-01  
771433-01  
79363061  
79363081  
2
1
1
2
8102804150171 CABLE, 50 FT. ...................................................1................ST61230  
8102554150171 CABLE, 50 FT. ...................................................1................ST61460  
81  
81A  
81A  
82  
81G0801  
811202  
86414110  
EARTH LEAD  
EARTH LEAD  
1
1
O-RING AND GASKET SET..............................1................INCLUDES ITEMS W/$  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 37  
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Terms anD ConDiTions of sale — ParTs  
5. Parts must be in new and resalable  
condition, in the original Multiquip  
package (if any), and with Multiquip part  
numbers clearly marked.  
Multiquip reserves the right to quote and  
sell direct to Government agencies, and to  
Original Equipment Manufacturer accounts  
who use our products as integral parts of their  
own products.  
paYment terms  
Terms of payment for parts are net 30 days.  
FreigHt poliCY  
6. The following items are not returnable:  
All parts orders will be shipped collect or  
prepaid with the charges added to the invoice.  
All shipments are F.O.B. point of origin.  
Multiquip’s responsibility ceases when a  
signed manifest has been obtained from the  
carrier, and any claim for shortage or damage  
must be settled between the consignee and  
the carrier.  
a. Obsolete parts. (If an item is in the  
price book and shows as being  
replaced by another item, it is  
obsolete.)  
speCial eXpeDiting serviCe  
A $35.00 surcharge will be added to the  
invoice for special handling including bus  
shipments, insured parcel post or in cases  
where Multiquip must personally deliver the  
parts to the carrier.  
b. Any parts with a limited shelf life  
(such as gaskets, seals, “O” rings,  
and other rubber parts) that were  
purchased more than six months  
prior to the return date.  
limitations oF seller’s liabilitY  
minimum orDer  
Multiquip shall not be liable hereunder for  
damages in excess of the purchase price of  
the item with respect to which damages are  
claimed, and in no event shall Multiquip be  
liable for loss of profit or good will or for any  
other special, consequential or incidental  
damages.  
The minimum charge for orders from Multiquip  
is $15.00 net. Customers will be asked for  
instructions regarding handling of orders not  
meeting this requirement.  
c. Any line item with an extended  
dealer net price of less than  
$5.00.  
d. Special order items.  
returneD gooDs poliCY  
Return shipments will be accepted and  
credit will be allowed, subject to the following  
provisions:  
e. Electrical components.  
f. Paint, chemicals, and lubricants.  
g. Decals and paper products.  
h. Items purchased in kits.  
limitation oF Warranties  
No warranties, express or implied, are  
made in connection with the sale of parts or  
trade accessories nor as to any engine not  
manufactured by Multiquip. Such warranties  
made in connection with the sale of new,  
complete units are made exclusively by a  
statement of warranty packaged with such  
units, and Multiquip neither assumes nor  
authorizes any person to assume for it  
any other obligation or liability whatever in  
connection with the sale of its products. Apart  
from such written statement of warranty,  
there are no warranties, express, implied or  
statutory, which extend beyond the description  
of the products on the face hereof.  
1. A Returned Material Authorization  
must be approved by Multiquip prior to  
shipment.  
7. The sender will be notified of any material  
received that is not acceptable.  
8. Such material will be held for five  
working days from notification, pending  
instructions. If a reply is not received  
within five days, the material will be  
returned to the sender at his expense.  
2. To obtain a Return Material Authorization,  
a list must be provided to Multiquip  
Parts Sales that defines item numbers,  
quantities, and descriptions of the items  
to be returned.  
9. Credit on returned parts will be issued  
at dealer net price at time of the original  
purchase, less a 15% restocking  
charge.  
a. The parts numbers and descriptions  
must match the current parts price  
list.  
b. The list must be typed or computer  
generated.  
10. In cases where an item is accepted, for  
which the original purchase document  
can not be determined, the price will be  
based on the list price that was effective  
twelve months prior to the RMA date.  
c. The list must state the reason(s)  
for the return.  
Effective: February 22, 2006  
d. The list must reference the sales  
order(s) or invoice(s) under  
which the items were originally  
purchased.  
11. Credit issued will be applied to future  
purchases only.  
priCing anD rebates  
e. The list must include the name  
and phone number of the person  
requesting the RMA.  
Prices are subject to change without prior  
notice. Price changes are effective on a  
specific date and all orders received on or  
after that date will be billed at the revised price.  
Rebates for price declines and added charges  
for price increases will not be made for stock  
on hand at the time of any price change.  
3. AcopyoftheReturnMaterialAuthorization  
must accompany the return shipment.  
4. Freight is at the sender’s expense. All  
parts must be returned freight prepaid to  
Multiquip’s designated receiving point.  
page 38 — st4/st6 series submersible pumps • operation anD parts manual — rev. #1 (11/12/13)  
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noTes  
st4/st6 series submersible pumps• operation anD parts manual — rev. #1 (11/12/13) — page 39  
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OperatiOn and parts Manual  
HERE’S HOW TO GET HELP  
PLEASE HAVE THE MODEL AND SERIAL  
NUMBER ON-HAND WHEN CALLING  
UNITED STATES  
Multiquip Corporate Office  
MQ Parts Department  
18910 Wilmington Ave.  
Carson, CA 90746  
Contact: [email protected]  
Tel. (800) 421-1244  
Fax (310) 537-3927  
800-427-1244  
310-537-3700  
Fax: 800-672-7877  
Fax: 310-637-3284  
Service Department  
Warranty Department  
800-421-1244  
310-537-3700  
Fax: 310-537-4259  
Fax: 310-943-2238  
800-421-1244  
310-537-3700  
Fax: 310-943-2249  
Technical Assistance  
800-478-1244  
UNITED KINGDOM  
CANADA  
Multiquip  
Multiquip (UK) Limited Head Office  
4110 Industriel Boul.  
Laval, Quebec, Canada H7L 6V3  
Contact: [email protected]  
Tel: (450) 625-2244  
Tel: (877) 963-4411  
Fax: (450) 625-8664  
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223  
Fax: 0161 339 3226  
Globe Lane,  
Dukinfield, Cheshire SK16 4UJ  
Contact: [email protected]  
© COPYRIGHT 2013, MULTIQUIP INC.  
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property  
of their respective owners and used with permission.  
This manual MUsT accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.  
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in  
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published  
in this publication at any time without notice and without incurring any obligations.  
Your Local Dealer is:  
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