Lincoln Convection Oven 1600 000 A User Manual

SERVICE MANUAL  
(DOMESTIC)  
IMPINGER CONVEYOR OVENS  
MODEL 1600-000-A, 1601-000-A  
WITH PUSH BUTTON CONTROLS  
Lincoln Foodservice Products, LLC  
1111 North Hadley Road  
Fort Wayne, Indiana 46804  
United States of America  
Phone: (800) 374-3004  
U.S. Fax: (888) 790-8193 • Int’l Fax: (260) 436-0735  
Technical Service Hot Line  
(800) 678-9511  
1600AdvDigSvc  
REV: 1/8/07  
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SCHEMATIC DIAGRAM  
1600-000-A, 1601-000-A SERIAL NUMBER L28563 AND ABOVE  
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TROUBLESHOOTING GUIDE  
GAS OVENS  
MODEL 1600-000-A  
MODEL 1601-000-A  
NATURAL GAS  
LP GAS  
120 VAC.  
120 VAC.  
60 HZ.  
60 HZ.  
1 PHASE  
1 PHASE  
NOTE: When checking components on left side of oven, be sure to check for proper connections in power  
connector, (marked P.C. on schematic diagram) located inside motor cover.  
SYMPTOM  
Oven fan will not run  
POSSIBLE CAUSE  
Incoming power  
supply  
EVALUATION  
Check circuit breakers, reset if required. Check power plug to be  
sure it is firmly in receptacle. Measure the incoming voltage. Call  
power co. if needed.  
Power switch  
Check continuity between switch terminals. Replace switch as  
needed.  
Fuse, 10 Amp  
Fuse holder  
Fuse, 3 Amp  
Fuse holder  
Check, replace if necessary.  
Check, replace if necessary.  
Check, replace if necessary.  
Check, replace if necessary.  
Hi-limit thermostat(s), Check for voltage on both sides of the switch. Terminals are  
control box  
normally closed. If open, reset and test oven for proper operation.  
If thermostat will not hold, and control box temperature is not  
exceeding 140°F (60°C), replace thermostat  
Check for 120 VAC to the relay coil. If voltage is not present,  
Trace wiring back to the hi-limit thermostat. If voltage is present,  
check to insure contacts are closing. Check for 120 VAC supplied  
to terminal #2 of the relay. If voltage is not present at terminal #2,  
trace wiring back to the 10 Amp fuse. Replace relay as needed.  
Check for opens, shorts or grounds. WITH POWER OFF: turn  
fan blade to check for locked rotor.  
Relay, oven power  
Motor, main fan  
Capacitor  
Check for shorts or grounds. WARNING: Capacitor has a stored  
charge, discharge before testing.  
No control box cooling  
Incoming power  
Power switch  
Check circuit breakers, reset if required. Check power plug to be  
sure it is firmly in receptacle. Call power co. if needed.  
Check continuity between switch terminals. Replace switch as  
needed.  
Fuse, 3 Amp  
Fuse holder  
Check, replace if necessary.  
Check, replace if necessary.  
Hi-limit thermostat(s), Check for voltage on both sides of the switch. Terminals are  
control box  
normally closed. If open, reset and test oven for proper  
operation. If thermostat will not hold and control box temperature  
is not exceeding 140°F (60°C), replace thermostat.  
120 VAC should now be at the fan motor. If voltage is not  
present, trace wiring back to hi-limit thermostat. Check motor for  
opens, shorts or grounds. WITH POWER OFF: Check for locked  
rotor.  
Cooling fan(s)  
No automatic control box Incoming power  
Check circuit breakers, reset if required. Check power plug to be  
sure it is firmly in receptacle. Call power co. if required.  
Check the cooling fan thermostat. (thermostat closes at 120°F  
and opens at 100°F) With the cooling fan thermostat preheated,  
check for continuity. If switch is open, replace thermostat.  
Check, replace if necessary.  
cooling  
supply  
Cooling fan  
thermostat(s)  
Fuse, 3 Amp  
Fuse holder  
Check, replace if necessary.  
Hi-limit thermostat(s) Check for voltage on both sides of switch. Terminals are  
control box  
normally closed. If open, reset and test oven for proper  
operation. If thermostat will not hold, and control box  
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temperature is not exceeding 140° F (60°C), replace thermostat.  
120 VAC should be at the motor. If voltage is not present, trace  
wiring back to hi-limit thermostat. Check motor for opens, shorts  
or grounds. WITH POWER OFF: Check for locked rotor.  
Check for adequate gas supply and closed manual gas valves.  
Also check flexible gas line connection for any damage.  
If not operating, refer to “Oven fan will not run”.  
Cooling fan(s)  
Oven will not heat  
Gas supply  
Main fan  
NOTE: These ovens utilize 2 complete burner/temperature control systems. Each system will follow the same  
troubleshooting sequence.  
Oven power relay  
Check for 120 VAC to the relay coil. If voltage is not present,  
trace wiring back to the control box hi-limit. If voltage is present,  
check to insure contacts are closing. Check for 120 VAC  
supplied to terminal #6 of the relay. If voltage is not present at  
terminal #6, trace wiring back to the power source. Replace  
relay as needed.  
Centrifugal switch of Check for 120 VAC supplied to the centrifugal switch. If no  
main fan motor  
voltage is present, trace wiring back to the oven power relay. If  
voltage is supplied to the centrifugal switch, and the motor is  
running, but there is no voltage out of the centrifugal switch,  
replace the main fan motor.  
NOTE: See schematic diagram for proper wire numbers on  
motors.  
Fuse, burner 10Amp Check, replace if necessary.  
Fuse holder Check, replace if necessary.  
Burner blower motor Check for 120 VAC supplied to burner blower motor. If voltage is  
not present, trace wiring back to oven power relay. If voltage is  
present and motor does not run, replace burner blower motor.  
WITH POWER OFF: Check for locked rotor.  
Burner transformer  
Check for 120 VAC to the primary of the 24 VAC burner  
transformer. If voltage is not present, trace wiring back to the  
burner fuse. If voltage is present, check for 24 VAC at the  
transformer secondary. If no secondary voltage is present,  
replace the transformer.  
Centrifugal switch of Check for 24 VAC to the centrifugal switch of burner blower  
burner blower motor motor (see schematic diagram for proper wire numbers). If no  
voltage is present, trace wiring back to the burner transformer. If  
voltage is present, check for 24 VAC at the output of the  
centrifugal switch. If there is no output, and the burner blower  
motor is running, replace the burner blower motor.  
Ignition control  
Check for 24 VAC supply to the ignition control at terminals 24V  
and 24Vgnd. If voltage is not present, trace wiring back to the  
centrifugal switch. Check for 120 VAC supply to the ignition  
control at terminals L1 and L2. If no voltage is present, trace  
wiring back to burner fuse. If the above checks are okay,  
proceed. The ignition control should switch 120 VAC to the hot  
surface igniter, across the two terminals marked HSI. If no  
voltage is present, replace the ignition control.  
Hot surface igniter  
(located inside  
burner assy.  
If 120 VAC is present at HSI terminals, visually check to see that  
the hot surface igniter is heating (igniter may be viewed through  
port in the end of burner tube). The igniter should glow bright  
red. Check all connections to be sure they are tight. If the igniter  
does not heat, replace hot surface igniter.  
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Ignition control  
After 45 seconds of hot surface igniter pre-heat, the ignition  
control will switch 24 VAC to the gas control valves. Check for  
24 VAC output from the ignition control, across terminals  
marked “valve” and “valve gnd”. If no voltage is present, replace  
the ignition control.  
NOTE: The ignition control contains a safety lockout circuit. If a  
flame is not detected within 6 seconds after the gas control  
valve is energized, the ignition control will lockout. To reset, turn  
the power switch “off”, wait 45 seconds and switch the system  
“on” to retry ignition.  
Check for 24 VAC supplied to the gas control valves. If voltage  
is present, the valves should open. Check for gas pressure at  
the pressure tap, located in the gas piping just prior to the  
burner. If there is no gas pressure, and the voltage is supplied to  
the valves, check piping for obstructions. If there are no  
obstructions, replace gas control valves.  
The ignition control will keep the gas control valves energized  
for 6 seconds. At the end of 6 seconds, the hot surface igniter  
must sense a flame, or the ignition control will go into lockout.  
(The ignition control requires a minimum of 0.8 micro-amps DC)  
To check the flame sensing operation, connect a digital  
multimeter (capable of measuring DC micro-amps) between the  
“GND burner” terminal on ignition control and the ground wire.  
NOTE: This is a current measurement and the meter must be  
connected in series.  
Gas control valves  
Hot surface igniter  
Flame will not stay lit  
If these readings are not achieved, check bypass orifice for  
obstructions, if bypass orifice is clear, replace the hot surface  
igniter.  
NOTE: The DC micro-amp test must be conducted with the oven  
in low flame (bypass) operation. Set the temperature control to  
its lowest setting.  
If there is sufficient micro-amp current, but the flame will not stay  
lit, check for proper polarity of the 120 VAC power supply.  
If there is sufficient micro-amp current, and the 120 VAC polarity  
is correct, but the flame will not stay lit, replace the ignition  
control.  
Power supply  
Ignition control  
NOTE: check for proper ground connection of the ignition  
control.  
NOTE: Flame should  
be lit at this time  
Low flame is on, but no Control transformer  
main flame  
Check for 120 VAC supply to the primary of the control  
transformer. If no voltage is present, trace wiring back to the  
oven power relay. If voltage is present, check for 24 VAC at the  
transformer secondary. If there is primary voltage but no  
secondary voltage, replace control transformer.  
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Oven control  
Check for 24 VAC supply to control. If no voltage is present,  
trace wiring back to control transformer. If 24 VAC is present,  
check for a read-out on the control display. If there is 24 VAC  
supplied, but there is no read-out on the control display, replace  
the oven control.  
If there is a read-out on the control, set the control to maximum  
temperature (see installation operations manual for temperature  
adjustment). With the control set at maximum temperature,  
check for 120 VAC at temperature regulation valve. If there is  
voltage at the temperature regulation valve, proceed to  
“temperature regulation valve” for next check. If there is no  
voltage at the temperature regulation valve, trace wiring back to  
the oven control. If there is no voltage output at the oven control,  
Check the read-out on the control. If the control reads “LP FAIL”  
or “RP FAIL”, this indicates that the thermocouple has failed or  
has become disconnected from the control. “LP FAIL” indicates  
a problem with the left thermocouple probe, and “RP FAIL”  
indicates a problem with the right thermocouple probe.  
Check to be sure that the thermocouple is securely connected to  
the oven control. If the thermocouple is connected to the oven  
control, and the control indicates “LP FAIL” or “RP FAIL”,  
disconnect the thermocouple from the oven control and measure  
the resistance of the thermocouple. The left thermocouple  
should read approx. 21. The right thermocouple should read  
approx. 11. If these readings are not achieved, replace the  
thermocouple. If these readings are correct, proceed.  
If the thermocouple checks good, but the oven control display  
indicates that there is a thermocouple failure, replace the oven  
control. If the oven control indicates a temperature reading but  
the oven will not heat, proceed.  
Thermocouple  
Oven control  
Thermocouple  
WITH POWER ON AND THERMOCOUPLE ATTACHED TO  
THE OVEN CONTROL: Measure the DC millivolt output of the  
thermocouple. Refer to the thermocouple chart (located in the  
“Removal” section of the manual) for proper millivolt readings. If  
these readings are not achieved, replace thermocouple.  
If the thermocouple checks good, but there is no 120VAC output  
to the temperature regulation valve, replace the oven control. If  
there is 120VAC output to the temperature regulation valve,  
proceed.  
Oven control  
Temperature  
regulation valve.  
Check for 120VAC supplied to temperature regulation valve. If  
voltage is present, listen for valve to open and close. Also check  
for opens or shorts in the operating coil. Replace temperature  
regulation valve as needed.  
Intermittent heating  
Conveyor will not run  
Thermal/overload of The main fan motors and burner blower motors are equipped  
main fan and burner with internal thermal protection and will cease to operate if  
blower motors  
overheating occurs. As the motors overheat and then cool, this  
will cause the heating systems to cycle on and off intermittently.  
Improper ventilation or lack of preventive maintenance may  
cause this problem. Also, most of the problem listed under  
“Oven will not heat” can cause intermittent failure.  
Check for incoming voltage at line 1 to neutral. There should be  
a voltage reading of 120VAC. If not present, check circuit  
breakers.  
Power supply  
Power switch  
Check continuity between switch terminals. Replace switch as  
needed.  
Fuse, 10 Amp  
Fuse holder  
Check, replace if necessary.  
Check, replace if necessary.  
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Hi-limit thermostat(s), Check for voltage on both sides of the switch. Terminals are  
control box  
normally closed. If open, reset and test oven for proper  
operation. If thermostat will not hold, and control box  
temperature is not exceeding 140°F (60°C), replace thermostat  
Check for 120 VAC to the relay coil. If voltage is not present,  
Trace wiring back to the hi-limit thermostat. If voltage is present,  
check to insure contacts are closing. Check for 120 VAC  
supplied to terminal #2 of the relay. If voltage is not present at  
terminal #2, trace wiring back to the 10 Amp fuse. Replace relay  
as needed.  
Relay, oven power  
Control transformer  
Conveyor motor  
Check for 120 VAC supply to the primary of the control  
transformer. If no voltage is present, trace wiring back to the  
oven power relay. If voltage is present, check for 24 VAC at the  
transformer secondary. If there is primary voltage but no  
secondary voltage, replace control transformer.  
Check for 120 VAC supply to the conveyor motor at wire #14 to  
neutral. If no voltage is present, trace wiring back to the primary  
of the control transformer. If voltage is present and the motor will  
not run, check the motor windings for opens or shorts.  
WITH POWER OFF: Check the motor windings as follows:  
Grey to black - 38approx.  
Grey to blue - 38approx.  
Blue to black - 75approx.  
If any of the above fails, replace conveyor motor.  
Capacitor, conveyor Check for shorts or grounds. Replace capacitor as needed.  
motor  
WARNING: Capacitor has a stored charge, discharge before  
testing.  
Switch, conveyor  
reversing  
Oven control  
Check continuity between switch terminals. Replace switch as  
needed.  
If there is 120VAC supplied to the motor, and the motor,  
capacitor, and reversing switch check good, replace the oven  
control.  
Conveyor motor runs,  
but there is no speed  
display  
NOTE: Display will  
indicate “Belt Jam”  
Oven control  
Conveyor motor  
Oven control  
Check for output voltage from oven control to hall effect sensor  
(sensor is located in conveyor motor). Measure voltage at the  
motor connector, red wire and yellow wire. Voltage should be  
approx. 10VDC. If no voltage is present, trace wiring back to  
oven control. If there is no voltage present at the oven control,  
replace the oven control.  
If there is voltage supplied to the hall effect sensor, check for a  
frequency output from the hall effect sensor. Measure frequency  
across the yellow and white wires at the motor connector.  
Frequency reading should be approx. 25 – 100 Hz. If these  
readings are not achieved, replace conveyor motor. If the  
readings are achieved, proceed.  
If the hall effect sensor readings are correct, but there is no  
speed indicated on the display, replace the oven control.  
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REMOVAL, INSTALLATION & ADJUSTMENTS  
MODEL SERIES 1600 ADVANTAGE SERIAL NUMBER L28563 AND ABOVE  
(OVENS WITH PUSH BUTTON CONTROLS)  
CAUTION !  
BEFORE REMOVING OR INSTALLING ANY COMPONENT IN THE IMPINGER  
OVEN BE SURE TO DISCONNECT ELECTRICAL POWER AND GAS SUPPLY  
BURNER BLOWER MOTOR - REPLACEMENT  
A.  
B.  
C.  
D.  
E.  
Remove appropriate control box cover.  
Unplug motor connector.  
Remove three (3) screws from blower tube at burner housing.  
Remove air shutter assy. from old motor for installation on new motor assy.  
Reassemble in reverse order and check system operation.  
NOTE: CHECK AIR SHUTTER ADJUSTMENT- Should be set at 1/2 open.  
HOT SURFACE IGNITER - REPLACEMENT  
A.  
B.  
C.  
D.  
E.  
F.  
Remove appropriate control box cover.  
Disconnect gas line at union.  
Remove four (4) nuts from burner orifice bracket.  
Remove tube for bypass flame.  
Unplug connector at burner housing.  
Remove three (3) screws from burner housing end cap and remove  
hot surface igniter and burner tube assy.  
Replace igniter assembly and reassemble in reverse order. CAUTION:  
USE CARE NOT TO DAMAGE NEW IGNITER.  
NOTE: Check all gas line fittings for leaks. Make sure connector is seated properly.  
G.  
CONVEYOR DRIVE MOTOR - REPLACEMENT  
A.  
B.  
C.  
D.  
E.  
F.  
G.  
I.  
Shut off power at main breaker.  
Remove conveyor.  
Remove control panel top and front cover.  
Disconnect wiring from motor and mark for reassembly.  
Remove sprocket from motor drive shaft.  
Remove 4 screws and remove conveyor motor and mounting bracket.  
Remove mounting bracket from conveyor motor assembly.  
Reassemble in reverse order.  
CAPACITOR, CONVEYOR MOTOR – REPLACEMENT  
A. Shut off power at main breaker.  
B. Remove control box cover and front panel.  
C. Discharge capacitor before removing wires. Mark wires for reassembly.  
D. Remove mounting screw and remove capacitor.  
E. Reassemble in reverse order and check system operation.  
REVERSING SWITCH – REPLACEMENT  
A. Shut off power at main breaker.  
B. Remove control box cover.  
C. Disconnect wiring from reversing switch and mark for reassembly.  
D. Remove mounting nut and remove reversing switch.  
E. Reassemble in reverse order and check system operation.  
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REVERSING CONVEYOR DIRECTION.  
A.  
B.  
C.  
Shut off power at oven switch.  
Set conveyor reversing switch in the other position.  
Turn oven “on” and check for proper operation.  
FUSEHOLDER - REPLACEMENT  
A.  
B.  
C.  
D.  
Remove appropriate control box cover.  
Remove two (2) wires, note wire number and location.  
Remove lock nut on back side of fuse holder and push out.  
Reinstall in reverse order and check system operation.  
GAS VALVE, DUAL SAFETY - REPLACEMENT  
A.  
B.  
C.  
D.  
E.  
F.  
G.  
Remove appropriate control box cover.  
Remove incoming gas line.  
Remove screws from incoming nipple mounting bracket.  
Remove incoming nipple.  
Remove bypass tube assy.  
Disconnect pipe union.  
Disconnect wiring from control valve (four [4] push on connectors), make  
note of wire numbers and location for reinstallation.  
Remove gas piping from old valve and install on new one.  
Reassemble in reverse order and check system operation. Set manifold pressure on gas valve.  
Pressure should be 3.5 in W.C. Nat., 10 in W.C. L.P.  
NOTE: Check all gas line fittings for leaks, check and adjust manifold pressure.  
H.  
I.  
TEMPERATURE REGULATING VALVE - REPLACEMENT  
A.  
B.  
C.  
D.  
E.  
F.  
G.  
Remove appropriate control box cover  
Remove bypass tube assy.  
Remove four (4) nuts from burner orifice bracket.  
Disconnect pipe union.  
Disconnect two (2) wires from valve and remove assembly.  
Remove gas piping from old valve and install on new one.  
Reassemble in reverse order and check system operation. NOTE: Check  
all gas line fittings for leaks and insure valve gas flow is in proper direction .  
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MAIN ORIFICE - REPLACEMENT  
A.  
B.  
C.  
D.  
E.  
F.  
Remove appropriate control box cover.  
Remove bypass tube assembly.  
Remove four (4) nuts from burner orifice bracket.  
Disconnect pipe union.  
Remove assembly and replace main orifice.  
Reassemble in reverse order and check system operation.  
NOTE: Check all gas line fittings for leaks.  
BYPASS ORIFICE – REPLACEMENT  
A. Shut off power at main breaker.  
B. Remove appropriate control box cover.  
C. Remove pilot tube from bypass orifice and remove orifice.  
D. Reassemble in reverse order and check system operation. Check all gas connections for leaks.  
ON-OFF SWITCH (POWER) - REPLACEMENT  
A.  
B.  
C.  
D.  
Remove control box cover.  
Depress spring clips on side of switch and push out.  
Remove wires from back of switch, note wire number and location.  
Reassemble in reverse order and check system operation.  
NOTE: Make sure switch housing is fully seated in control box housing.  
BURNER CONTROL TRANSFORMER, - REPLACEMENT  
A.  
B.  
C.  
D.  
D.  
Remove appropriate control box cover.  
Remove two (2) wires on primary side, note color and location.  
Remove two (2) wires on secondary side, note color and location.  
Remove two (2) screws from transformer base and replace assembly.  
Reinstall in reverse order and check system operation.  
CONTROL TRANSFORMER – REPLACEMENT  
See “BURNER CONTROL TRANSFORMER” above.  
CAPACITOR, MAIN FAN MOTOR (7.5 MFD/370V) - REPLACEMENT  
A.  
B.  
Remove appropriate control box cover.  
Remove two (2) wires from capacitor, note wire number and location.  
WARNING: Capacitor has a stored charge, discharge before handling or testing.  
Cut two (2) tyraps securing capacitor to base and replace.  
Reinstall in reverse order and check system operation.  
C.  
D.  
RELAY - REPLACEMENT  
A.  
B.  
C.  
D.  
E.  
Remove control box cover.  
Remove wires from relay, note wire numbers and location for reinstallation.  
Remove two (2) screws from relay base and replace relay.  
Reassemble in reverse order making sure wire connectors are properly seated.  
Check system operation.  
THERMOSTAT, COOLING FAN - REPLACEMENT  
A.  
B.  
C.  
D.  
Remove appropriate control box cover.  
Remove two (2) wires from thermostat, note wire number and location.  
Remove two (2) mounting screws and replace thermostat.  
Reassemble in reverse order and check system operation.  
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HIGH LIMIT THERMOSTAT - REPLACEMENT  
A
Remove appropriate control box cover.  
B.  
C.  
D.  
Remove two (2) wires from thermostat, note wire numbers and location for reinstallation.  
Remove screws from bracket and remove thermostat.  
Reassemble in reverse order and check system operation.  
NOTE: Depress reset button to insure thermostat is set for operation.  
COOLING FAN MOTOR(S) - REPLACEMENT  
A.  
B.  
C.  
E.  
Remove appropriate control box cover.  
Remove four (4) mounting screws.  
Unplug electrical connector and remove fan motor assembly.  
Reassemble in reverse order and check system operation.  
MAIN FAN MOTOR - REPLACEMENT  
A.  
B.  
Shut off gas supply and remove gas line and manifold lines from back of oven.  
Remove screws from motor cover housing and lift off.  
NOTE: When ovens are stacked, all motor cover housings are fastened together.  
Unplug power connector .  
C.  
D.  
E.  
F.  
G.  
Unplug thermocouple.  
Unplug two (2) motor connectors.  
Remove eight (8) bolts from oven back (4 left, 4 right) and lift out.  
Remove one (1) screw from fan hub and slide fan blade off of motor shaft.  
(Note location of fan blade for reinstallation).  
H.  
I.  
Loosen lock nuts on cone. Remove two mounting bolts and remove motor from back assy.  
Remove four (4) hex head screws from motor mount bracket.  
Remove motor mount from motor and reinstall on new motor.  
Reassemble in reverse order.  
J.  
NOTE:  
1.  
2.  
3.  
4.  
Make sure motor is centered in back housing.  
Verify correct location of fan blade and that it is not hitting fan shroud.  
Make sure all connectors are properly seated and making good contact.  
When reinstalling gas manifold across back of oven, check all fittings for leaks.  
K.  
Check system operation (allow 30 minute preheat for all checks).  
NOTE: Position of the fan on the motor shaft will be 1.875" from the top of the oven  
back cone to the blade spider assembly on the fan hub. (See drawing below.)  
1.875 INCH  
FROM CONE TO  
FAN SPIDER  
THERMOCOUPLE (TYPE”K”) - REPLACEMENT  
A.  
Remove control box covers. Remove motor cover and remove oven back to access  
thermocouple.  
NOTE: Removal of oven back assy. is required to replace thermocouples.  
B.  
Remove thermocouple from wire form in oven chamber and remove from chamber.  
NOTE: R. H. Thermocouple (viewed from front) is connected directly to the  
Oven control, unplug thermocouple from oven control and remove thermocouple.  
When changing L.H. Thermocouple (viewed from front), the back motor cover  
must also be removed to gain access to the thermocouple connector plug.  
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C.  
D.  
Reassemble in reverse order making sure bulb is placed securely in the wire  
form in the oven chamber.  
Check system operation, recalibrate as needed. NOTE: The R.H. and L.H.  
Thermocouples are different (R.H. one piece, L.H. two piece) and must be ordered  
accordingly.  
THERMOCOUPLE MEASURMENT  
TEMPERATURE  
200°  
D.C. MILLVOLTS (APPROX.)  
2.8  
4.0  
5.1  
6.0  
7.1  
8.2  
9.3  
10.4  
11.5  
250°  
300°  
350°  
400°  
450°  
500°  
550°  
600°  
BEARING, CONVEYOR - REPLACEMENT  
A.  
B.  
Remove conveyor from oven and place on a flat work surface.  
Remove connecting links from conveyor belting. See Installation and Operating  
Instructions Manual.  
C.  
D.  
Remove conveyor belting from conveyor. Remove drive sprocket from drive shaft  
Move drive shaft or idle shaft toward end of conveyor, and shaft with bearing will  
now slip out of holding bracket.  
F.  
Replace bearing and reassemble.  
OVEN CONTROL – REPLACEMENT  
A.  
B.  
C.  
D.  
E.  
Shut off power at main breaker.  
Remove control box cover and front panel.  
Remove all wiring connections and mark for reassembly.  
Remove oven control by pulling control from the mounting pins. Remove control from oven.  
Before installing new oven control, set voltage jumper (located at the bottom center of the  
oven control) to the proper voltage (120V/240V) position. Install the four pushbutton extensions  
(included with the oven control) by pushing the extensions onto the four set buttons on control.  
Reassemble in reverse order and check system operation.  
F.  
G.  
Set the oven control for the proper operating mode. The 1600 series ovens have dual burner systems.  
The oven control must be set to the “Dual oven mode”. Set the control as follows: With the  
oven power switch “off”, depress the “temp” and “down” buttons and turn the oven “on”.  
Control will indicate “Low Pro”. Release the buttons, The control will indicate “Temp to store”.  
Press the “temp” button. The control is now set for dual burner operation.  
Low Profile – 1600 Series Advantage Digital Service Manual – Domestic  
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GENERAL  
1600 ADVANTAGE SERIES  
LETTER  
PART #  
DESCRIPTION  
A
B
C
D
E
F
G
H
I
369110  
369929  
369926  
369925  
369927  
369930  
369211  
369058  
370253  
1609  
370252  
369745  
369723  
369783  
369717  
369057  
369501  
369238  
369030  
369390  
370167  
370663**  
370166  
370662**  
370168  
370665***  
370169  
370664***  
Access Window Assy  
Window Retainer  
Window Frame, Bottom  
Glass, Access Window  
Window Frame, Top  
Screw, 10-32x1/4  
Thumb Screw  
Baffle  
Drive Cover L.H.  
J
Oven Top  
K
L
Drive Cover L.H.  
Hinge Assy., Right  
M
N
O
P
Q
R
S
Door Assy., Small  
Latch, Spring  
Finger Retaining Bracket  
Screw, Finger Retaining Bracket  
Latch  
Leg  
Caster, High Stand  
Caster, Low Stand  
T
U
V
Baffle, Air Return U.L. L.R. (S/N 35950 & below)  
Baffle, Air Return U.L. (S/N 35951 & above)  
Baffle, Air Return U.R. L.L. (S/N 35950 & below)  
Baffle, Air Return U.R. (S/N 35951 & above)  
Finger Housing T-1, T-3, B-2, B-4 (S/N 35950 & below)  
Finger Housing T-1, T-3, B-2, B-4 (S/N 35951 & above)  
Finger Housing T-2, T-4, B-1, B-3 (S/N 35950 & below)  
Finger Housing T-2, T-4, B-1, B-3 (S/N 35951 & above)  
Columnating Plates--See Installation Operations Manual  
Finger Cover  
W
X
Y
Z
AA  
BB  
369707  
369740  
369718  
369931  
369746  
Handle Assy.  
Door Assy., Large  
Screw, 8-32x3/8  
Hinge Assy. Left  
** Units from S/N 35951 and above DO NOT contain lower Air Return Baffles. These units only  
contain a total of two (2) Air Return Baffles which are placed above the top finger assemblies.  
*** These parts have minor design changes not shown in the exploded view drawing on page 15.  
14  
Low Profile – 1600 Series Advantage Digital Service Manual – Domestic  
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Low Profile – 1600 Series Advantage Digital Service Manual – Domestic  
15  
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CONTROL BOX, RIGHT  
1600-000-A, 1601-000-A  
S/N L28563 AND ABOVE  
LETTER  
PART NUMBER  
DESCRIPTION  
A
B
C
369161  
370357  
369757  
370279  
369398  
369552  
369755  
369642  
369401  
369366  
369263  
369556  
370276  
370251  
353082  
369537  
369124  
369531  
370359  
369192  
369012  
369013  
369014  
369507  
369431  
370352  
370353  
369532  
370354  
370355  
370256  
369805  
369523  
370495  
Sprocket, Drive  
Thermocouple, Type K  
Main Orifice, Nat.  
Main Orifice, L.P.  
Solenoid Valve  
D
E
F
Hot Surface Igniter  
Venturi, Nat.  
Venturi, L.P.  
Air Shutter Assy.  
Burner Blower Motor  
Gas Valve  
By-Pass Orifice, Nat.  
By-Pass Orifice, L.P.  
Control Box Top R.H.  
Ground Lug  
Power Cord  
Cooling Fan  
G
H
I
J
K
L
M
N
O
P
Q
R
S
Transformer, 24 VAC Secondary  
Reversing Switch  
Capacitor  
Fuse Holder  
Fuse, 3 A  
Fuse, 10 A  
T
Thermostat, Cooling Fan  
Thermostat, Control Box Hi-Limit  
Capacitor, Conveyor Motor  
Conveyor Motor  
Ignition Control  
U
V
W
X
Y
Facia, Label  
Control, Oven  
Side Panel R.H.  
Switch, Power  
Relay  
Z
AA  
BB  
CC  
Not shown  
Bracket, cooling fan, RH S/N L32631 and above  
16  
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CONTROL BOX, LEFT  
1600-000-A, 1600-000-A  
S/N L28563 AND ABOVE  
LETTER  
A
PART #  
DESCRIPTION  
370358  
Thermocouple with Extension, Type K  
for S/N L28563 and Above  
Thermostat, Cooling Fan  
Thermostat, Control Box Hi-Limit  
Ignition Control  
B
C
D
E
F
G
H
I
369507  
369431  
369532  
369531  
369012  
369014  
369192  
369124  
369556  
370276  
369263  
369366  
369401  
369552  
369755  
369642  
369398  
369757  
370279  
370272  
370250  
370496  
Transformer, 24 VAC  
Fuse Holder  
Fuse, 10 A  
Capacitor  
Cooling Fan  
J
By-Pass Orifice, Nat.  
By-Pass Orifice, L.P.  
Gas Valve  
K
L
M
N
O
Burner Blower Motor  
Air Shutter Assy.  
Hot Surface Igniter  
Venturi, Nat.  
Venturi, L.P.  
Solenoid Valve Nat/LP  
Main Orifice, Nat.  
Main Orifice, L.P.  
Side Panel L.H.  
P
Q
R
S
Control Box Top, L.H.  
Bracket, cooling fan, LH S/N L32631 and above  
Not shown  
18  
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Low Profile – 1600 Series Advantage Digital Service Manual – Domestic  
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OVEN BACK  
1600 ADVANTAGE SERIES  
LETTER  
PART #  
DESCRIPTION  
A
B
C
D
E
F
G
H
I
369547  
369725  
369776  
369777  
369778  
369761  
369726  
1627  
369033  
370245  
370246  
369724  
Wire Form Thermostat Bulb  
Fan, Clockwise Rotation  
Fan Shroud  
Stand-Off  
Rear Wall Assy.  
Motor Mount  
Motor, Main Fan 120V 60 Hz  
Duct Cap  
Motor Clamp  
J
Rear Duct  
K
L
Manifold Assy.  
Fan, Counter-Clockwise Rotation  
20  
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CONVEYOR  
1600 ADVANTAGE SERIES  
LETTER  
A
PART #  
DESCRIPTION  
369830  
369816  
370092  
369825  
369813  
369314  
369812  
369160  
369814  
369811  
369161  
369806  
370050  
370247  
Complete Conveyor  
Conveyor Belting  
Belt, 1 Foot Section  
Retaining Ring  
Conveyor Bearing Block  
Roll, Conveyor, Notched  
Conveyor Idler Shaft  
Conveyor Pan Stop  
Connecting Link  
Conveyor Drive Shaft  
Roller Chain Sprocket  
Crumb Pan  
Conveyor Frame  
Drive Chain  
B
C
D
E
F
G
H
J
K
L
M
22  
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24  
Low Profile – 1600 Series Advantage Digital Service Manual – Domestic  
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