Graco Air Compressor 3A1902C User Manual

Instructions-Parts  
3A1902C  
Air Compressor Kit  
EN  
Air compressor and receiver tank for Reactor® E-30i and E-XP2i integrated plural component  
proportioning systems. For professional outdoor use only. Not for use in explosive atmospheres.  
Important Safety Instructions  
Read all warnings and instructions in this manual. Save these  
instructions.  
24K335  
PROVEN QUALITY. LEADING TECHNOLOGY.  
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Install Air Tank  
Install Air Tank  
Connect Air Lines  
Reference parts illustration, Parts, page 8.  
Reference Fig  
1. Connect nipple (26), water drain valve (16),  
connector (15), and connector (31) to bulkhead  
(30). Apply PTFE sealant on threads.  
1. Cut tube (36) to the following lengths (see next  
page):  
a. Three – 48 in (1219 mm)  
b. 9 in. (228.6 mm)  
2. Install bulk head assembly to bracket wall (6).  
3. Install bushing (47), tee (48), two ball valves (17),  
and two connectors (15) to bulkhead (30). Apply  
PTFE sealant on threads.  
c. 25 in. (635 mm)  
2. Push one end of a 48 in. (1219 mm) section fully  
into compression fitting (37). Tighten 3/4 turn  
past finger tight.  
4. Install connector elbow (41) to bottom of tank (4).  
5. Remove desiccant housing and fill with all  
desiccant pellets provided. See Desiccant Air  
Drying System manual 309921.  
3. Push all tubing sections fully into push-to-connect  
fittings as shown.  
4. Connect air hoses (23) and (24) as shown.  
6. Connect air dryer assembly (33) to bracket (6)  
with screws (39), nuts (40), and clamp (38).  
7. Mount tank (4) on bracket (6) with screws (12)  
and nuts (11). Mount bracket assembly to the  
compressor frame with three screws (9), one  
screw (10), and four nuts (11).  
3A1902C  
3
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Connect Air Lines  
Connect all air hoses as shown.  
36  
25 in. (635 mm)  
24  
36  
48 in.  
(1219 mm)  
36  
9 in. (228.6 mm)  
23  
ti18580a  
36  
48 in.  
(1219 mm)  
Air Hose Connections  
Figure 1  
Tighten compression nut 3/4 turn past finger  
tight.  
1
4
3A1902C  
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Connect Power Cable  
Connect Power Cable  
Note  
7. Tighten the bottom nut on the cord grip (35).  
8. Replace cover. See Fig. 4, page 5.  
Reference wiring diagram. See  
9. Loosen the bolts and remove the back panel of  
the Reactor electrical enclosure.  
1. Turn off the 120/240 VAC alternator circuit  
breaker (CB10).  
10. Use a screw driver to punch out a knockout.  
11. Discard washer from cord grip (35). Install cord  
grip through back panel.  
12. Loosen the nut on the cord grip (35). Insert the  
free end of the power cord (34) through the cord  
grip.  
13. Connect the black and white wire to CB04,  
see Fig. 4, page 5. Connect the green wire to  
the ground bus bar, GB02 inside the Reactor  
electrical enclosure.  
14. Tighten nut on the cord grip (35).  
15. Turn CB04 on. See Fig. 4, page 5.  
Figure 2  
2. Loosen screw, below the air compressor  
electrical enclosure (E), 1/4 turn until the cover is  
loose. Remove cover.  
16. Turn on the 120/240 VAC alternator circuit  
breaker (CB10).  
3. Discard washer on the cord grip (35). Install  
cord grip up through the bottom of the enclosure  
knockout. Tighten cord grip mounting nut inside  
the enclosure.  
4. Loosen the outside nut on the cord grip (35).  
Insert the end of the power cable (34) with shorter  
strip lengths through the cord grip.  
5. Connect the black wire to terminal 1/L1 and the  
white wire to 3/L2.  
6. Loosen ground screw and connect ground wire  
with existing ground wire.  
Figure 3  
3A1902C  
5
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Connect Power Cable  
ELECTRICAL ENCLOSURE BOUNDARY  
CIRCUIT BREAKER  
ASS’Y, 24J728  
AIR COMPRESSOR ELECTRICAL ENCLOSURE  
TB18  
GND { TB17  
TB16  
WHT BLK  
3/L2 5/L3  
BLK  
L2 { TB15  
TB14  
L1 { TB13  
1/L1  
2/T1 4/T2 6/T3  
BLK  
BLK  
BLK  
TO AIR  
COMPRESSOR  
GRN  
GRN  
WHT  
BLK  
POWER CABLE, 16M827  
CORD GRIP,  
CT02  
16M826  
CORD GRIP,  
16M826  
GRN  
GB02  
Ground Bar  
122313  
Air Compressor Wiring Diagram  
Figure 4  
6
3A1902C  
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Parts  
Parts  
24K335, Complete Air Compressor Kit  
37  
7
41  
28  
44  
10  
29  
10  
8
13  
E
3
32  
45  
46  
35  
9
2
ti18539b  
35  
34  
5
2
1
10  
9
9
10  
Apply anaerobic sealant to all non-swivel pipe threads.  
3A1902C  
7
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Parts  
4a  
4b  
4
41  
12  
24  
39  
33  
36  
6
38  
11  
38 40  
15  
17  
31  
16  
48  
17  
26  
30  
36  
15  
47  
ti18540b  
15  
Apply anaerobic sealant to all non-swivel pipe threads.  
8
3A1902C  
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Parts  
Ref Part  
Description  
Qty  
1
1
1
1
Ref Part  
28  
Description  
105324 SCREW, cap, hex hd; 1.18  
in. (30 mm), M12 x 1.75  
109570 WASHER, plain  
16N177 BULKHEAD, brass, 3/8  
Qty  
4
1*  
2*  
3*  
4
24M147 RACK, compressor, rear  
24M146 RACK, compressor, front  
24M145 RACK, compressor, top  
24M125 TANK, ASM, 12 gal, air  
receiver (includes 4a and  
4b)  
29  
30  
31  
4
1
1
115671 CONNECTOR, male; 1/4  
OD x 1/8 NPT (f)  
32* 111218 CAP, tube, square  
4
1
4a  
125967 VALVE, safety relief, 200  
1
psi (1.4 MPa, 14 bar)  
33  
24M636 SYSTEM, desiccant air  
dryer; see manual 309921  
16M827 HARNESS, wire, 3 pole, 8/3  
16M826 CORD, grip, 3/4 in.  
24M675 KIT, tube, nylon, rd; 1/4 in.  
OD, 16 ft (4.8 m)  
4b  
5*  
16N185 VALVE, check, 1/2 m x f  
16K133 GUSSET, compressor,  
support, side  
1
1
34  
35  
36  
1
2
1
6*  
7
24M150 BRACKET, air tank/dryer  
1
1
125970  
COMPRESSOR, air, 5 HP  
37  
16M960 NUT, compression, with  
1
8
9*  
125165 KIT, isolator (4 pack)  
121488 SCREW, hex hd, flanged;  
2.75 in. (70 mm), 3/8–16  
4
28  
sleeve; 1/4 OD  
38  
39  
126017 BOLT, U, 1/2-13, 4 OD pipe  
1
2
113796 SCREW, flanged, hex hd;  
0.75 in. (19 mm), 1/4–20  
115942 NUT, hex, flange head;  
1/4–20  
10* 111192 SCREW, cap flange hd;  
15  
.875 in. (22 mm), 3/8–16  
40  
41  
2
2
4
2
2
1
11* 112958 NUT, hex, flanged; 3/8–16  
4
4
12  
13  
15  
112785 SCREW, hex hd, flanged;  
1.5 in. (38 mm), 3/8–16  
114109 ELBOW, male, swivel; 1/4  
OD, 1/4 NPT (f)  
120375 ADAPTER, elbow, 3/4–14  
1
3
44* 111195 SCREW, cap, flange hd;  
1.25 in. (31.75 mm), 1/2–13  
NPT (f)X 1/2–14 NPS (m)  
125428 CONNECTOR, male, 1/4  
NPT (f)  
125991 VALVE, drain, automatic  
45* 112731 NUT, hex, flanged; 1/2–13  
16  
17  
23  
1
2
1
46* 16N165 PLATE, compressor,  
15B565 VALVE, ball  
adapter  
214656 HOSE, coupled, 61209,10  
47  
126109 FITTING, bushing adapter,  
3/8–18 NPT (m) x 1/4–18  
NPT (f)  
ft (3 m)  
24  
26  
218093 HOSE, coupled; 1/2–14  
2
1
NPT  
48  
126110 FITTING, tee, male branch,  
1
297436 STRAIGHT, nipple, hex.  
1/4–18 NPT  
3/8  
*
Included in Compressor Frame Kit 24M258.  
Parts for adapting to the mounting feet of the  
optional Quincy PTL5–5B air compressor.  
See Fig. 1, page 3 for Air Hose Connections.  
3A1902C  
9
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Graco Standard Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its  
name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.  
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of  
twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be  
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance  
with Graco’s written recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction,  
damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper  
maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco  
be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures,  
accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation,  
operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized  
Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace  
free of charge any defective parts. The equipment will be returned to the original purchaser transportation  
prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be  
made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED,  
INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS  
FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The  
buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost  
profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available.  
Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY  
AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT,  
MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not  
manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of  
their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of  
these warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco  
supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold  
hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices  
and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be  
drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en  
Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou  
en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
To place an order, contact your Graco Distributor or call to identify the nearest distributor.  
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original Instructions. This manual contains English. MM 3A1902  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 2012, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revised 28 June 2012  
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