12'-18' Diameter Bins
Cor-Lok and Cut-Lok Flooring
and Grandstand Layout
Installation Manual
PNEG-214
Date: 03-07-08
PNEG-214
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Table of Contents
Contents
Chapter 1 Safety ..................................................................................................................................................5
Safety Guidelines ................................................................................................................................5
Safety Instructions ...............................................................................................................................6
Chapter 2 Recommended Method for Full Floor Installation .........................................................................8
Fan Placement Diagram ......................................................................................................................8
Grain Systems Recommended Method for Full Floor Installation .......................................................9
Chapter 3 Grandstand Identification ...............................................................................................................11
20 Gauge Grandstand Identification ..................................................................................................11
Chapter 4 Flashing Installation ........................................................................................................................12
Grain Systems Formed Flashing Installation .....................................................................................12
Chapter 5 Grandstand Layout at Center Well for Recirculating System .....................................................13
Chapter 6 12' Cut-Lok/Cor-Lok Plank Order and Grandstand Layouts ........................................................14
12' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 3-7 Rings and 4.00" Corrugated Bins 3-5 Rings ...........................................15
Chapter 7 15' Cor-Lok/Cut-Lok Plank Order and Grandstand Layouts ........................................................16
15' Cut-Lok/Cor-Lok Plank Order ......................................................................................................16
15' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 4 and 5 Rings and 4.00" Corrugated Bins 3 Rings .......................................17
15' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 6 Rings and 4.00" Corrugated Bins 4 Rings .................................................18
15' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 7 Rings and 4.00" Corrugated Bins 5 Rings .................................................19
Chapter 8 18' Cor-Lok/Cut-Lok Plank Order ...................................................................................................20
Chapter 9 18' Grandstand Layout for Recirculating System ........................................................................21
18' 20 Gauge Grandstand Layout for Recirculating System
Cut-Lok or 18 Gauge Cor-Lok Floors ................................................................................................21
Chapter 10 18' Cut-Lok/Cor-Lok and Grandstand Layouts ...........................................................................22
18' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 5 and 6 Rings and 4.00" Corrugated Bins 3 and 4 Rings ............................22
18' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 7 and 8 Rings and 4.00" Corrugated Bins 5 and 6 Rings ............................23
18' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 9-11 Rings and 4.00" Corrugated Bins 7 and 8 Rings .................................24
18' Cor-lok/cut-lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 12 Rings ......................................................................................................25
4.00" Corrugated Bins 9 Rings ........................................................................................................26
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Table of Contents
Chapter 11 20 Gauge Floor Support Requirements .......................................................................................27
20 Gauge Grandstand Chart - 2.66" Corrugation ............................................................................27
20 Gauge Grandstand Chart - 4.00" Corrugation ............................................................................28
Chapter 12 Flashing Support Stiffeners ..........................................................................................................29
Stiffener Flashing Support Instructions for Internal
Universal Stiffeners ..........................................................................................................................29
Chapter 13 Air Flow Support Instructions ......................................................................................................30
Installation of Air Flow Supports ......................................................................................................30
Chapter 14 Warranty .........................................................................................................................................37
SUPPORT REQUIREMENTS.
4
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1. Safety
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may
result in property damage.
NOTE indicates information about the equipment that you
should pay special attention.
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1. Safety
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want
to keep you as a customer. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may
be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce
a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
Read and Understand Manual
If you do not understand any part of this manual or need
assistance, contact your dealer.
Rotating Flight
Grain augers can kill or dismember.
Keep clear of all augers and never enter the bin unless all
power is disconnected and locked out. Failure to do so will
result in serious injury or death.
Rotating Flight
6
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1. Safety
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital and fire department near your telephone.
Keep Emergency Equipment
Quickly Accessible
Wear Protective Clothing
Wear close fitting clothing and safety equipment appropriate
to the job.
Eye Protection
Gloves
Remove all jewelry.
Long hair should be tied up and back.
Safety glasses should be worn at all times to protect eyes
from debris.
Steel Toe Boots
Respirator
Wear gloves to protect your hands from sharp edges on
plastic or steel parts.
Wear steel toe boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoe strings.
A respirator may be needed to prevent breathing potentially
toxic fumes and dust.
Hard Hat
Wear hard hat to help protect your head.
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2. Recommended Method for Full Floor Installation
Fan Placement Diagram
For uniform air flow, place the fans in relation to the unloading tube as shown in Figure 2A. Floor planks
should be perpendicular to the unloading tube.
Figure 2A
8
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2. Recommended Method for Full Floor Installation
Grain Systems Recommended Method for Full Floor Installation
Using the GSI recommended method for full floor installation should save construction time and
eliminate the problem of improper installation which could invalidate your warranty. Note the following
•
•
Dimension “A” is the leg-to-leg spacing along the centerline of a given plank.
Dimension “B” is the amount of stagger between supports under adjacent planks
and is half of Dimension “A”.
•
Dimension “C” is the distance from the center of the unload auger to the nearest rows of
supports and is half of Dimension “B”.
Dimensions “A”, “B” and “C” are shown on the appropriate grandstand layout for wall heights under
32 feet. For taller bins, grandstand quantity as well as dimensions “A” and “B” are given on Page 27 and
Page 28 for 20 gauge.
1. Layout centerlines of tank. Make sure one centerline is in line with the direction of the flooring
2. From the centerline that is perpendicular to the flooring planks, measure the distance of
3. From the line chalked in the previous step, measure over the distance of “B” Dimension and chalk
another line. Repeat this procedure across the bin until reaching the wall in both directions.
When completed, there should be a set of parallel lines (perpendicular to the floor planks) with
Chalked lines referred to Step 2
Figure 2B
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2. Recommended Method for Full Floor Installation
IMPORTANT: First piece of flooring must start at
the proper distance from centerline of bin. Refer to
trimmed for length to fit at the proper location.
Figure 2C
4. Install flooring starting at the bin wall on the opposite side of the unload auger. Floor planks should
be placed perpendicular to the unload auger with the outside edge the correct distance from the
center of the bin. (See Figure 6A on Page 14.) Be sure the flat edge of the floor plank is facing the
bin wall and the open channel edge is facing towards the center of the bin. (See Figure 2C.) Position
the supports for the first/shortest floor plank according to the number of bin rings and corrugation as
5. POSITION THE NEXT ROW OF SUPPORTS ACCORDING TO THE CHALK LINES and support
layout. The straight tab should “snap” under the first (previous) floor piece. After the supports in the
row are correctly positioned, install the next floor piece by hooking the open channel edge under
the outside hooks of the floor supports. Push down sharply on the edge of the floor piece until it
snaps into the previous floor piece. (See Figure 2C.) Continue this process for the rest of the floor
well support locations.
NOTE: Whenever there is more than Dimension B divided by three inches (B/3") of plank unsupported
beside the bin wall, there should be a support on that plank or a support on each of the
planks adjacent to it such that no more than Dimension B divided by three inches (B/3") is
unsupported. For example: 2.66" bin with 8 rings has a “B” dimension of 22". Take 22"/3" = 7.33"
(Round to 7"). Therefore, there should be no more than 7" of unsupported floor plank.
10
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4. Flashing Installation
Figure 4A
Grain Systems Formed Flashing Installation
If a bin sweep auger will be used, overlap flashing so that the sweep with climb up on to the next flashing
section when rotating (usually clockwise). (See Figure 4A.) This will prevent the rotating/slipping outer
wheel of the sweep from catching on the flashing edges. (All GSI power sweeps and carry-in sweeps
manufactured after April 2002 run clockwise.)
After floor is in place, place 1-1/4" bolts through pre-punched holes in sidewall. Bolt heads should be on
outside of bin. See Figure 4B to determine the correct sequence for placing the nuts and washers. Finger
tighten the nuts until all flashing is installed, then go back and fully tighten. While holding the flashing flat
and pushing in towards the bin wall, fasten the flashing to the floor with two sheet metal screws.
Figure 4B
12
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6. 12' Cut-Lok/Cor-Lok Plank Order and Grandstand Layouts
12' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 3-7 Rings and
4.00" Corrugated Bins 3-5 Rings
Figure 6B
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7. 15' Cor-Lok/Cut-Lok Plank Order and Grandstand Layouts
15' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 4 and 5 Rings and
4.00" Corrugated Bins 3 Rings
Figure 7B
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9. 18' Grandstand Layout for Recirculating System
18' 20 Gauge Grandstand Layout for Recirculating System
Cut-Lok or 18 Gauge Cor-Lok Floors
2.66" Corrugated Bins 8 Rings Maximum and
4.00" Corrugated Bins 6 Rings Maximum
Figure 9A
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11. 20 Gauge Floor Support Requirements
20 Gauge Grandstand Chart - 2.66" Corrugation
Narrow/2.66" Corrugation - 20 Gauge Grandstand Floor Support Chart
Full Floor Supports Required for Plank Type Flooring 2.66" Corrugation
(* Based upon 13.5" or taller floor heights)
Dia.
12
15
18
21
24
27
30
33
36
39
42
45
48
54
60
72
75
78
90
105
Rings
57/27
62
All floor styles OK for
bin sizes in upper
shaded area.
3
Floor styles list in order of
increasing strength
20 Gauge COR-LOK
18 Gauge COR-LOK
CUT-LOK
SUPPORT SPACING
SUPPORT QUANTITY
54/27 58/29 54/27
62 80 120
54/27 58/29 54/27 52/26 56/28 54/27 54/27 50/25 50/25 50/25
62 80 120 160 205 249 304 390 470 576
54/27 54/27 54/27 52/26 52/26 48/24 50/25 50/25 48/24 48/24 46/23 46/23 46/23 44/22 44/22
62 88 120 160 215 275 333 390 487 586 695 806 909 1196 1430
54/27 52/26 48/24 50/25 48/24 48/24 48/24 46/23 44/22 46/23 44/22 44/22 44/22 42/21 42/21
62 96 138 168 225 275 347 425 523 606 735 836 933 1236 1477
48/24 48/24 48/24 46/23 46/23 46/23 44/22 44/22 44/22 44/22 42/21 42/21 42/21 40/20 40/20
70 100 144 182 230 300 363 435 523 624 750 866 977 1296 1544
48/24 48/24 42/21 42/21 42/21 44/22 42/21 42/21 40/20 42/21 40/20 40/20 40/20 38/19 36/18
70 100 144 190 243 303 387 465 565 656 790 906 1019 1346 1697
42/21 42/21 42/21 42/21 42/21 42/21 40/20 40/20 38/19 38/19 38/19 36/18 36/18 34/17 34/17
75 110 144 190 250 309 397 479 597 716 820 986 1109 1486 1779
42/21 42/21 42/21 42/21 40/20 40/20 38/19 36/18 36/18 36/18 34/17 34/17 34/17 32/16 32/16
75 110 144 190 265 319 417 525 620 746 900 1036 1163 1566 1883
38/19 40/20 40/20 40/20 38/19 38/19 36/18 34/17 34/17 34/17 32/16 32/16 32/16 30/15 30/15 26/13 26/13 26/13 24/12 22/11
80 115 154 202 280 345 441 550 659 786 950 1096 1230 1660 1993 3300 3580 3870 5520 8110
38/19 38/19 38/19 36/18 36/18 36/18 34/17 32/16 32/16 30/15 30/15 30/15 28/14 1660 26/13 24/12 24/12 24/12 22/11 20/10
80 120 166 220 290 360 470 600 710 880 1010 1160 1390 1760 2300 3540 3840 4150 5960 8820
34/17 34/17 34/17 34/17 34/17 34/17 32/16 30/15 30/15 28/14 28/14 26/13 26/13 26/13 24/12 22/11 22/11 22/11 20/10 18/9
90 130 180 230 300 380 500 630 750 930 1070 1310 1480 1870 2460 3820 4150 4480 6480 9680
32/16 32/16 32/16 32/16 32/16 32/16 30/15 28/14 28/14 26/13 26/13 24/12 24/12 24/12 22/11 22/11 20/10 20/10 18/9 18/9
95 140 190 250 320 400 520 670 790 990 1140 1400 1590 2000 2650 3820 4500 4870 7120 9680
30/15 30/15 30/15 30/15 28/14 28/14 28/14 28/14 26/13 24/12 24/12 24/12 22/11 22/11 20/10 20/10 20/10 18/9 18/9 16/8
100 150 205 260 360 450 550 670 840 1060 1220 1400 1710 2160 2880 4150 4500 5340 7120 10760
28/14 28/14 28/14 26/13 26/13 26/13 26/13 26/13 24/12 24/12 22/11 22/11 20/10 20/10 20/10 18/9 18/9 18/9 16/8 16/8
106 160 215 290 380 480 590 710 900 1060 1320 1510 1860 2350 2880 4550 4950 5340 7910 10760
26/13 26/13 24/12 24/12 24/12 24/12 24/12 24/12 24/12 22/11 22/11 20/10 20/10 18/9 18/9 16/8 16/8 16/8 16/8 14/7
110 170 240 310 400 510 630 760 900 1140 1320 1640 1860 2570 3170 5060 5500 5940 7910 12150
24/12 24/12 22/11 22/11 22/11 22/11 22/11 22/11 22/11 20/10 20/10 18/9 18/9 16/8 16/8 16/8 16/8 14/7 14/7
180 240 340 440 550 680 820 970 1140 1430 1640 2040 2570 3520 5060 5500 5940 8920 12150
22/11 22/11 22/11 22/11 22/11 20/10 20/10 20/10 20/10 20/10 18/9 18/9 16/8 16/8 14/7 14/7 14/7 14/7 12/6
190 260 340 440 550 740 890 1060 1240 1430 1800 2040 2860 3520 5710 6200 6710 8920 13990
20/10 20/10 20/10 20/10 20/10 20/10 20/10 18/9 18/9 16/8 16/8 14/7 14/7 14/7 14/7 12/6 12/6
370 470 600 740 890 1060 1240 1570 1800 2270 2860 3970 5710 6200 6710 10280 13990
18/9 18/9 18/9 18/9 18/9 18/9 18/9 18/9 16/8 16/8 16/8 14/7 12/6 12/6 12/6 12/6
400 520 660 810 970 1160 1360 1570 2000 2270 2860 3970 6580 7140 7730 10280
18/9 18/9 16/8 16/8 16/8 16/8 16/8 16/8 16/8 16/8 14/7 14/7 12/6 12/6 12/6
400 520 730 900 1080 1290 1510 1740 2000 2270 3230 3970 6580 7140 7730
16/8 16/8 16/8 16/8 16/8 16/8 16/8 16/8 16/8 14/7 14/7 12/6 12/6 12/6
450 580 730 900 1080 1290 1510 1740 2000 2560 3230 4570 6580 7140
14/7 14/7 14/7 14/7 14/7 14/7 14/7 14/7 14/7 14/7 14/7 12/6
4
5
6
7
8
9
18 Gauge COR-LOK or CUT-LOK
if Dia. and number of rings are in
middle unshaded area.
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
CUT-LOK only if Dia.
and number of rings
are in bottom
shaded area.
500
650
820 1010 1220 1450 1700 1960 2260 2560 3230 4570
14/7 14/7 14/7 14/7 14/7 14/7 14/7 14/7 12/6 12/6
820 1010 1220 1450 1700 1960 2260 2560 3720 4570
Corrugated floors and monorail
supports are required if Dia. and
number of rings are in bottom
unshaded area.
12/6 12/6 12/6 12/6 12/6 12/6 12/6 12/6 12/6 12/6
950 1160 1410 1670 1960 2260 2600 2950 3720 4570
12/6 12/6 12/6 12/6 12/6 12/6 12/6 12/6 12/6
950 1160 1410 1670 1960 2260 2600 2950 3720
12/6 12/6 12/6 12/6 12/6
950 1160 1410 1670 1960
SUPPORT SPACING
SUPPORT QUANTITY
* For Aeration Systems recessed in the concrete, add one (1) ring for proper spacing.
When using FL-3102-3 or FL-3102-6 (3", 6") Grandstands, increase the listed quantities by 33%
(Standard Quantity x 1.33).
Quantities of Grandstands are minimum required for installation - Due to varying conditions
and construction techniques at floor and wall penetrations, additional supports may need to
be ordered.
How to read the chart: For example, a 12' diameter bin with 7 rings would have spacing of 54/27
(the top numbers). Meaning A=54" and B=27". The number of supports needed would be 62,
(the bottom number).
PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring
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11. 20 Gauge Floor Support Requirements
20 Gauge Grandstand Chart - 4.00" Corrugation
Wide/4.00" Corrugation - 20 Gauge Grandstand Floor Support Chart
Full Floor Supports Required for Plank Type Flooring 4.00" Corrugation
(* Based upon 13.5" or taller floor heights)
Rings 12
15
18
21
24
27
30
33
36
39
42
45
48
54
60
72
75
78
90
105
SUPPORT SPACING
SUPPORT QUANTITY
All floor styles OK for
bin sizes in upper
shaded area.
54/27 58/29 54/27 52/26 56/28 54/27 50/25 50/25 50/25 50/25 46/23 52/26 48/24
62 80 120 150 202 249 333 390 470 576 695 735 869
54/27 54/27 54/27 52/26 52/26 48/24 50/25 50/25 50/25 50/25 46/23 48/24 48/24 46/23 44/22
62 88 120 160 214 275 333 390 470 576 695 775 869 1156 1430
54/27 52/26 48/24 50/25 48/24 48/24 48/24 46/23 44/22 46/23 46/23 44/22 44/22 42/21 42/21
62 96 138 168 224 275 347 425 523 606 695 836 933 1236 1477
48/24 48/24 48/24 46/23 46/23 44/22 44/22 44/22 44/22 42/21 42/21 42/21 42/21 40/20 38/19
70 100 138 182 230 303 363 435 523 656 751 866 977 1296 1650
42/21 42/21 42/21 42/21 42/21 42/21 42/21 40/20 40/20 40/20 38/19 38/19 38/19 36/18 34/17
75 110 144 190 249 309 387 480 565 686 821 946 1057 1416 1779
42/21 42/21 42/21 42/21 40/20 40/20 38/19 36/18 36/18 36/18 34/17 34/17 34/17 32/16 32/16
75 110 144 190 265 319 417 525 620 746 900 1036 1163 1566 1883
38/19 40/20 38/19 38/19 38/19 36/18 34/17 34/17 32/16 32/16 32/16 30/15 30/15 30/15 28/14 28/15 24/12 24/12 22/11 20/10
80 115 166 220 277 355 471 555 695 830 951 1156 1303 1660 2160 3550 3850 4160 5970 8820
36/18 34/17 34/17 34/17 34/17 34/17 32/16 32/16 30/15 28/14 30/15 28/14 28/14 26/13 24/12 22/11 22/11 22/11 20/10 18/9
90 130 180 230 300 380 500 600 750 930 1010 1230 1390 1870 2460 3820 4150 4480 6480 9680
32/16 30/15 32/16 32/16 32/16 32/16 30/15 30/15 28/14 26/13 26/13 24/12 24/12 24/12 22/11 20/10 20/10 20/10 18/9 16/8
95 150 190 250 320 400 520 650 790 990 1140 1400 1590 2000 2650 4150 4500 4870 7120 10760
28/14 28/14 28/14 28/14 28/14 28/14 28/14 28/14 26/13 24/12 24/12 22/11 22/11 20/10 20/10 18/9 18/9 18/9 16/8 16/8
100 160 210 280 360 450 550 670 840 1060 1220 1510 1710 2350 2880 4550 4950 5340 7910 10760
26/13 26/13 26/13 26/13 24/12 24/12 24/12 24/12 24/12 22/11 22/11 20/10 20/10 18/9 18/9 16/8 16/8 16/8 16/8 14/7
110 170 220 290 400 510 630 760 900 1140 1320 1640 1860 2570 3170 5060 5500 5940 7910 12150
22/11 22/11 22/11 22/11 22/11 22/11 20/10 20/10 20/10 18/9 18/9 16/8 16/8 16/8 16/8 16/8 14/7 14/7
260 340 440 550 680 820 1060 1240 1430 1800 2040 2860 3520 5060 5500 5940 8920 12150
20/10 20/10 20/10 20/10 20/10 20/10 18/9 18/9 18/9 16/8 16/8 16/8 14/7 14/7 14/7 14/7 12/6
370 480 600 740 890 1060 1360 1570 1800 2270 2860 3520 5710 6200 6710 8920 13990
18/9 18/9 18/9 18/9 18/9 18/9 18/9 18/9 16/8 16/8 16/8 14/7 12/6 12/6 12/6 12/6
400 520 660 810 970 1160 1360 1570 2000 2270 2860 3970 6580 7140 7730 10280
16/8 16/8 16/8 16/8 16/8 16/8 16/8 16/8 16/8 14/7 14/7 12/6 12/6 12/6
580 730 900 1080 1290 1510 1750 2000 2270 3230 3970 6580 7140 7730
16/8 16/8 16/8 16/8 16/8 16/8 16/8 16/8 14/7 14/7 12/6
900 1080 1290 1510 1750 2000 2560 3230 4570
3
4
5
6
18 Gauge COR-LOK
or CUT-LOK
if Dia. and number of
Rings are in middle
unshaded area.
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
CUT-LOK only if Dia.
and number of
Rings are in bottom
shaded area.
580
730
14/7 14/7 14/7 14/7 14/7 14/7 14/7 14/7
12/6 12/6
820 1010 1220 1450 1700 1970 2260 2560 3720 4570
12/6 12/6 12/6 12/6 12/6 12/6 12/6 12/6 12/6
950 1160 1410 1670 1960 2270 2600 2950 3720
12/6 12/6 12/6 12/6 12/6 12/6 12/6 12/6
950 1160 1410 1670 1960 2270 2600 2950
* For Aeration Systems recessed in the concrete, add one (1) ring for proper spacing.
When using FL-3102-3 or FL-3102-6 (3", 6") Grandstands, increase the listed quantities by 33%
(Standard Quantity x 1.33).
Quantities of Grandstands are minimum required for installation - Due to varying conditions
and construction techniques at floor and wall penetrations, additional supports may need to
be ordered.
How to read the chart: For example, a 12' diameter bin with 5 rings would have spacing of 54/27
(the top numbers). Meaning A=54" and B=27". The number of supports needed would be 62,
(the bottom number).
28
PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring
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12. Flashing Support Stiffeners
Stiffener Flashing Support Instructions for Internal
Universal Stiffeners
1. Install the floor and support system, cutting the floor to go around the internal stiffeners as required.
2. Break the stiffener flashing support (SS-6984) into its three (3) components.
3. Lay the flashing supports on top of the flooring and weld the flashing supports to the stiffener as
close as possible. Fasten the flashing to the wall, flashing support, and floor. Seal all spaces by
welding or caulking.
4. Paint all welds with good quality zinc rich paint.
5. Stiffener flashing supports (SS-6984) must be ordered separately from the standard floor and flashing.
Figure 12A
PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring
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13. Air Flow Support Instructions
Installation of Air Flow Supports
Make sure that the correct supports have been ordered for use with the proper depth of plank
(either 1-1/8" or 1-3/8" deep).
2. Mark center of bin.
3. Install discharge auger.
4. Mark spacing lines parallel to discharge auger.
5. Start on the side of the bin opposite from the discharge auger and place the first two rows of
supports on the spacing lines. Note that air flow supports are installed at an angle in an overlapping
6. Install the channel lock flooring on the first two rows of supports and secure in place with bin
wall flashing.
7. Finish placing supports on the spacing lines and installing floor planks.
a. Single supports are used next to the bin wall and at the ends of split floor planks in order to
maintain the floor manufacturer’s recommended minimum distance from the end of a plank to
a support.
b. Double supports are used at the sump and along the sides of the discharge auger for spacing
of 16" or less and for recirculating bin equipment.
c. Full supports may have to be overlapped or angled to provide support at walls and to maintain
spacing and flashing requirements.
30
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13. Air Flow Support Instructions
* Installation, Spacing and Quantities of Air Flow Supports Under Channel Lock Floors
Bin Diameter - Number of Supports
Grain
Depth at
Bin Wall
(ft.)
18 Ft. Dia.
21 Ft. Dia.
24 Ft. Dia.
27 Ft. Dia.
30 Ft. Dia.
Spacing
(in.)
Full Double Single Full Double Single Full Double Single Full Double Single Full Double
Single
18'
24'
27'
32'
40'
48'
53'
68'
16'
30"
26"
24"
20"
16"
13"
12"
10"
34
36
44
54
58
72
76
86
2
2
8
8
48
56
2
2
10
10
10
12
16
20
22
26
10
60
74
2
2
12
12
12
14
18
22
24
28
12
84
92
2
2
14
14
14
16
20
24
28
32
14
88
2
2
14
14
14
18
22
28
30
36
14
104
112
130
160
190
210
250
140
2
8
62
2
76
2
92
2
2
2
10
14
16
18
22
8
64
2
84
2
106
128
158
172
212
120
2
2
10
10
10
10
10
80
12
12
12
12
12
104
126
140
156
104
14
14
14
14
14
16
16
16
16
16
18
18
18
18
18
98
106
116
82
24" and 12" 68
(for Grain Flow)
Bin Diameter - Number of Supports
36 Ft. Dia. 42 Ft. Dia.
Grain
33 Ft. Dia.
48 Ft. Dia.
60 Ft. Dia.
Depth at
Bin Wall
(ft.)
Spacing
(in.)
Full Double Single Full Double Single Full Double Single Full Double Single Full Double
Single
18'
24'
27'
32'
40'
48'
53'
68'
16'
30"
26"
24"
20"
16"
13"
12"
10"
116
124
136
150
192
238
262
296
2
2
16
16
16
20
24
30
34
40
16
136
144
154
184
234
278
306
356
188
2
2
18
18
18
22
28
34
36
44
18
172
200
212
242
314
368
416
478
264
2
2
20
20
20
26
32
38
42
50
20
Use 24" Spacing
Use 24" Spacing
Use 24" Spacing
Use 24" Spacing
2
2
2
274
2
22
422
498
620
762
838
1024
N/A
2
2
30
2
2
2
326
410
488
534
652
350
2
28
36
44
48
58
20
36
46
20
20
20
20
20
22
22
22
22
20
24
24
24
24
24
28
28
28
28
28
34
34
34
34
N/A
56
60
72
24" and 12" 168
N/A
(for Grain Flow)
Notes:
1. Use a maximum spacing of 16" for perforated corrugated flooring.
2. The number of supports listed is based on the maximum peaked capacity of each bin.
3. Use extra single supports for split floors.
4. Extra supports are required for grain recirculating equipment. Use the manufacturer’s
recommendation for the number and spacing of extra supports. NOTE: For grain flows, air flow
supports are doubled in a 14' diameter in the center of the floor.
5. Contact a representative for air flow supports required for larger bins and deeper grain depths.
6. * Increase the number of supports by 5% when used with 6-3/4" wide mfs floor planks.
32
PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring
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13. Air Flow Support Instructions
Installation, Spacing and Quantities of Air Flow Supports Under Channel
Lock Floors York and Chief Bins
Bin Diameter - Number of Supports
Grain
Depth at
Bin Wall
(ft.)
15' 6"
18' 7"
21' 8"
24' 9"
27' 10"
Spacing
(in.)
Full Double Single
Full
Double
Single
Full Double Single Full Double Single Full Double Single
18'
24'
27'
32'
40'
48'
53'
68'
16'
30"
26"
24"
20"
16"
13"
12"
10"
26
30
32
38
46
54
58
70
2
2
8
8
36
42
44
52
64
78
84
98
72
2
2
8
8
50
56
2
2
10
10
10
12
16
20
22
26
10
64
74
2
2
12
12
12
14
18
22
24
28
12
80
92
2
2
14
14
14
16
20
24
28
32
14
2
8
2
8
60
2
78
2
98
2
2
10
14
16
18
22
8
2
10
14
16
18
22
8
72
2
92
2
116
142
172
184
220
126
2
10
10
10
10
10
12
12
12
12
12
86
14
14
14
14
14
114
136
148
174
106
14
14
14
14
14
16
16
16
16
16
106
114
134
88
24" and 12" 60
(for Grain Flow)
Bin Diameter - Number of Supports
34' 37' 1"
Grain
31'
40' 3"
43' 4"
Depth at
Bin Wall
(ft.)
Spacing
(in.)
Full Double Single Full Double Single Full Double Single Full Double Single
Full Double Single
18'
24'
27'
32'
40'
48'
53'
68'
16'
30"
26"
24"
20"
16"
13"
12"
10"
98
2
2
14
14
14
18
22
28
30
36
14
116
132
142
168
208
252
272
324
170
2
2
16
16
16
20
24
30
34
40
16
136
154
166
198
244
298
316
384
194
2
2
18
18
18
22
28
34
36
44
18
160
182
196
232
286
350
378
450
224
2
2
20
20
20
26
32
38
42
50
20
182
208
224
260
330
402
434
520
252
2
2
22
22
22
26
32
38
42
50
22
112
120
140
174
210
228
270
2
2
2
2
2
2
2
2
2
2
18
18
18
18
18
20
20
20
20
20
22
22
22
22
22
24
24
24
24
24
26
26
26
26
26
24" and 12" 148
(for Grain Flow)
Bin Diameter - Number of Supports
Grain
Depth at
Bin Wall
(ft.)
49' 6"
55' 8"
61' 10"
Double
Spacing
(in.)
Full
Double
Single
Full
Double
Single
Full
Single
18'
24'
27'
32'
40'
48'
53'
68'
24"
20"
20"
20"
16"
13"
12"
10"
288
346
346
346
428
524
566
676
2
2
28
28
28
28
36
44
48
58
362
436
436
436
540
660
714
852
2
2
32
32
32
32
42
52
54
68
444
536
536
536
664
812
878
2
2
36
36
36
36
46
56
60
72
2
2
2
2
2
2
28
28
28
28
32
32
32
32
36
36
36
36
1050
34
PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring
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13. Air Flow Support Instructions
Installation, Spacing and Quantities of Air Flow Supports
Under Channel Lock Floors Behlen Bins
Bin Diameter - Number of Supports
16' 5"
19' 8"
22' 11"
26' 3"
Grain Depth at
Bin Wall (ft.)
Spacing
(in.)
Full Double Single Full Double Single Full Double Single Full Double Single
18'
30"
26"
30
32
36
42
50
60
66
78
64
2
2
8
8
42
46
50
60
72
88
94
110
78
2
2
10
10
10
12
16
20
22
26
10
56
64
2
2
12
12
12
14
18
22
24
28
12
70
80
2
2
14
14
14
16
20
24
28
32
14
24'
27'
24"
2
8
2
68
2
86
2
32'
20"
2
10
14
16
18
22
8
2
80
2
102
124
152
164
194
114
2
40'
16"
10
10
10
10
10
12
12
12
12
12
98
14
14
14
14
14
16
16
16
16
16
48'
13"
118
126
150
96
53'
12"
68'
16'
10"
24" and 12"
(for Grain Flow)
Bin Diameter - Number of Supports
36' 1"
29' 6"
42' 8"
49' 3"
Grain Depth at
Bin Wall (ft.)
Spacing
(in.)
Full Double Single Full Double Single Full Double Single Full
Double Single
18'
30"
26"
24"
20"
16"
13"
12"
10"
90
2
2
14
14
14
18
22
28
30
36
14
130
148
160
188
232
282
306
364
188
2
2
18
18
18
22
28
34
36
44
18
178
202
218
260
320
390
422
504
246
2
2
20
20
20
26
32
38
42
50
20
* 286
* 286
**344
344
2
2
28
28
28
28
36
44
48
58
N/A
24'
102
108
128
158
192
206
246
27'
2
2
2
2
32'
2
2
2
2
40'
18
18
18
18
18
22
22
22
22
22
24
24
24
24
24
426
28
28
28
28
N/A
48'
520
53'
562
68'
16'
670
24" and 12" 136
N/A
(for Grain Flow)
* Use 24" Spacing
** Use 20" Spacing
PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring
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NOTES
36
PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring
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14. Warranty
The GSI Group Warranty
THE GSI GROUP (GSI) WARRANTS ALL PRODUCTS WHICH IT MANUFACTURES TO BE FREE OF
DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR
A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER. THE
PURCHASER’S SOLE REMEDY AND GSI’S ONLY OBLIGATION SHALL BE TO REPAIR OR
REPLACE, AT GSI’S OPTION AND EXPENSE, PRODUCTS THAT, IN GSI’S SOLE JUDGMENT,
CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP. ALL DELIVERY AND
SHIPMENT CHARGES TO AND FROM GSI’S FACTORY WILL BE PURCHASER’S RESPONSIBILITY.
EXPENSES INCURRED BY OR ON BEHALF OF THE PURCHASER WITHOUT PRIOR WRITTEN
AUTHORIZATION FROM AN AUTHORIZED EMPLOYEE OF GSI SHALL BE THE SOLE
RESPONSIBILITY OF THE PURCHASER.
EXCEPT FOR THE LIMITED WARRANTY EXPRESSED ABOVE, GSI MAKES NO FURTHER
WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION,
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR
USE IN CONNECTION WITH (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY
ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT,
REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION,
INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF
SUCH PRODUCTS.
GSI SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES, INCLUDING, WITHOUT LIMITATION, LOSS OF ANTICIPATED PROFITS OR BENEFITS.
PURCHASER’S SOLE AND EXCLUSIVE REMEDY IS AS SET FORTH IN THE LIMITED WARRANTY
EXPRESSED ABOVE, WHICH SHALL NOT EXCEED THE AMOUNT PAID FOR THE PRODUCT
PURCHASED. THIS WARRANTY IS NOT TRANSFERABLE AND APPLIES ONLY TO THE ORIGINAL
PURCHASER. GSI SHALL HAVE NO OBLIGATION OR RESPONSIBILITY FOR ANY
REPRESENTATIONS OR WARRANTIES MADE BY OR ON BEHALF OF ANY DEALER, AGENT OR
DISTRIBUTOR OF GSI.
GSI ASSUMES NO RESPONSIBILITY FOR CLAIMS RESULTING FROM ERECTION DEFECTS OR
UNAUTHORIZED MODIFICATIONS TO PRODUCTS WHICH IT MANUFACTURED. MODIFICATIONS
TO PRODUCTS NOT SPECIFICALLY DELINEATED IN THE MANUAL ACCOMPANYING THE
EQUIPMENT AT INITIAL SALE WILL NULLIFY THE PRODUCT WARRANTY THAT MIGHT HAVE
BEEN OTHERWISE AVAILABLE.
THE FOREGOING WARRANTY SHALL NOT EXTEND TO PRODUCTS OR PARTS WHICH HAVE
BEEN DAMAGED BY NEGLIGENT USE, MISUSE, ALTERATION OR ACCIDENT. THIS WARRANTY
EXTENDS SOLELY TO ONLY PRODUCTS MANUFACTURED BY GSI. THIS WARRANTY IS
EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED. GSI RESERVES
THE RIGHT TO MAKE DESIGN OR SPECIFICATION CHANGES AT ANY TIME.
PRIOR TO INSTALLATION, PURCHASER HAS THE RESPONSIBILITY TO COMPLY WITH ALL
FEDERAL, STATE AND LOCAL CODES WHICH MAY APPLY TO THE LOCATION AND
INSTALLATION OF PRODUCTS MANUFACTURED OR SOLD BY GSI.
PHLEGAL: #1832020 v1 (139LG01!.DOC)
(revised December 2005)
PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring
37
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This equipment shall be installed in accordance with
the current installation codes and applicable
regulations which should be carefully followed in all
cases. Authorities having jurisdiction should be
consulted before installations are made.
GSI Group
1004 E. Illinois St.
Assumption, IL 62510-0020
Phone: 1-217-226-4421
Fax: 1-217-226-4420
Copyright © 2008 by GSI Group
Printed in the USA
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