Global Machinery Company Saw BS230L User Manual

300W 230MM (9”)  
BAND SAW  
WITH  
BS230L  
INSTRUCTION MANUAL  
Code: BS230L IM  
Date: 070509  
Black  
Cyan  
Magenta  
Yellow  
Edition: 05  
Op: DCR  
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Introduction  
Description of symbols  
Your new GMC power tool will more than satisfy  
your expectations. It has been manufactured under  
stringent GMC Quality Standards to meet superior  
performance criteria.  
The rating plate on your tool may show symbols.  
These represent important information about the  
product or instructions on its use.  
Wear hearing protection.  
Wear eye protection.  
Wear breathing protection.  
You will find your new tool easy and safe to operate,  
and, with proper care, it will give you many years  
of dependable service.  
Conforms to relevant standards  
for electromagnetic compatibility.  
CAUTION. Carefully read through this entire Instruction  
Manual before using your new GMC Power Tool. Take  
special care to heed the Cautions and Warnings.  
Specifications  
Your GMC power tool has many features that will make  
your job faster and easier. Safety, performance, and  
dependability have been given top priority in the  
development of this tool, making it easy to maintain  
and operate.  
Voltage:  
230–240V ~ 50Hz  
Input Power:  
300W  
No Load Speed:  
Blade Speed:  
Throat Depth:  
Table Size:  
1400 RPM  
680 metres/min  
230mm  
Environmental protection  
Recycle unwanted materials instead  
of disposing of them as waste. All tools,  
hoses and packaging should be sorted,  
taken to the local recycling centre and  
disposed of in an environmentally safe way.  
305mm x 300mm  
90mm  
Cutting Capacity:  
Blade Length:  
Product Weight:  
Laser Class:  
1511mm  
16.5kg  
Warnings.  
It may be more difficult to see the laser line in  
2
conditions of bright sunshine and on certain surfaces.  
Laser Wavelength:  
Laser Output Power:  
650nm  
≤1Mw  
3
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Safety rules for laser lights  
General safety instructions  
The laser light/laser radiation used in the GMC REDEYE®  
system is Class 2 with maximum 1mW and 650nm  
wavelengths. These lasers do not normally present an  
optical hazard, although staring at the beam may cause  
flash blindness.  
To use this tool properly, you must observe the safety  
regulations, the assembly instructions and the operating  
instructions to be found in this Manual. All persons who use  
and service the machine have to be acquainted with this  
Manual and must be informed about its potential hazards.  
Children and infirm people must not use this tool. Children  
should be supervised at all times if they are in the area in  
which the tool is being used. It is also imperative that you  
observe the accident prevention regulations in force in your  
area. The same applies for general rules of occupational  
health and safety.  
WARNING. Do not stare directly at the laser beam.  
A hazard may exist if you deliberately stare into the beam,  
please observe all safety rules as follows;  
The laser shall be used and maintained in accordance  
with the manufacturer’s instructions.  
Never aim the beam at any person or an object other  
than the work piece.  
WARNING. When using power tools, basic safety  
precautions should always be taken to reduce the risk of fire,  
electric shock and personal injury. Also, please read and heed  
the advice given in the additional important safety instructions.  
1. Keep the work area clean and tidy. Cluttered work  
areas and benches invite accidents and injury.  
LASER LIGHT LASER RADIATION  
Do not stare into beam.  
Class 2 laser product.  
Wave length: 650nm  
Output power: 1mW  
AS/NZS 2211.1:2004  
2. Consider the environment in which you are working.  
Do not use power tools in damp or wet locations. Keep  
the work area well lit. Do not expose power tools to rain.  
Do not use power tools in the presence of flammable  
liquids or gases.  
The laser beam shall not be deliberately aimed at  
personnel and shall be prevented from being directed  
towards the eye of a person for longer than 0.25s.  
3. Keep visitors away from the work area. All visitors and  
onlookers, especially children and infirm persons, should  
be kept well away from where you are working. Do not  
let others in the vicinity make contact with the tool or  
extension cord.  
4. Store tools safely. When not in use, tools should be  
locked up out of reach.  
Always ensure the laser beam is aimed at a sturdy  
work piece without reflective surfaces. i.e. wood or  
rough coated surfaces are acceptable. Bright shiny  
reflective sheet steel or the like is not suitable for laser  
use as the reflective surface could direct the beam back  
at the operator.  
Do not change the laser light assembly with a different  
type. Repairs must only be carried out by the laser  
manufacturer or an authorised agent.  
5. Do not force the tool. The tool will do the job better and  
safer working at the rate for which it was designed.  
6. Use the correct tool for the job. Do not force small  
tools or attachments to do the job best handled by a  
heavier duty tool. Never use a tool for a purpose for  
which it was not intended.  
CAUTION. Use of controls or adjustments or performance  
of procedures other than those specified herein may result  
in hazardous radiation exposure.  
Please refer to the relevant Australian standards, AS 2397  
and AS/NZS2211 for more information on Lasers.  
4
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7. Dress correctly. Do not wear loose clothing or jewellery.  
They can be caught in moving parts. Rubber gloves and  
non-slip footwear are recommended when working outdoors.  
If you have long hair, wear a protective hair covering.  
8. Use safety accessories. Safety glasses and earmuffs  
should always be worn. A face or dust mask is also  
required if the sanding operation creates dust.  
9. Do not abuse the power cord. Never pull the cord to  
disconnect the tool from the power point. Keep the cord  
away from heat, oil and sharp edges.  
10. Secure the work piece. Use clamps or a vice to hold  
the work piece. It is safer than using your hand and  
frees both hands to operate the tool.  
18. Check for damaged parts. Before using a tool,  
check that there are no damaged parts. If a part is  
slightly damaged, carefully determine if it will operate  
properly and perform its intended function. Check for  
alignment of moving parts, binding of moving parts,  
breakage of parts, proper mounting and any other  
conditions that may affect the operation of the tool.  
A part that is damaged should be properly repaired  
or replaced by an authorised service facility, unless  
otherwise indicated in this Instruction Manual. Defective  
switches must be replaced by an authorised service  
facility. Do not use a tool if the switch does not turn the  
tool on and off correctly.  
19. Guard against electric shock. Prevent body contact  
with grounded objects such as water pipes, radiators,  
cookers and refrigerator enclosures.  
11. Do not overreach. Keep your footing secure and  
balanced at all times.  
12. Look after your tools. Keep tools sharp and clean for  
better and safer performance. Follow the instructions  
regarding lubrication and accessory changes. Inspect  
tool cords periodically and, if damaged, have them  
repaired by an authorised service facility. Inspect  
extension cords periodically and replace them if  
damaged. Keep tool handles dry, clean and free from  
oil and grease.  
13. Disconnect idle tools. Switch off the power and  
disconnect the plug from the power point before  
servicing, when changing accessories and when the  
tool is not in use.  
20. Use only approved parts. When servicing, use only  
identical replacement parts. Use an authorised service  
facility to fit replacement parts.  
Additional safety rules for band saws  
Ensure that the lighting is adequate.  
Keep the area free of tripping hazards.  
Do not let anyone under 18 years operate this saw.  
Always stand to one side when operating the saw.  
Never use a cracked or distorted saw blade. Only use  
sharp blades.  
14. Remove adjusting keys and wrenches.  
Check to see that keys and adjusting wrenches  
are removed from the tool before switching on.  
15. Avoid unintentional starting. Always check that the  
switch is in the OFF position before plugging in the tool  
to the power supply. Do not carry a plugged in tool with  
your finger on the switch.  
16. Use outdoor rated extension cords. When a tool  
is used outdoors, use only extension cords that are  
intended for outdoor use and are so marked.  
When cutting round wood, use clamps that prevent the  
work piece from turning on the table.  
Never use your hands to remove sawdust, chips or waste  
close by the saw blade.  
Use only blades as recommended.  
Rags, cloths, cord, string and the like should never be left  
around the work area.  
Avoid cutting nails. Inspect the workpiece and remove all  
nails and other foreign objects before beginning sawing.  
17. Stay alert. Watch what you are doing. Use common  
Support the work properly.  
sense. Do not operate a power tool when you are tired.  
Never reach over the blade to remove waste or off cuts.  
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Do not attempt to free a jammed blade before first  
switching off the machine.  
Know your product  
1. Switch cover / emergency stop  
2. On/off switch  
3. Laser light on/off switch  
4. LED light on/off switch  
5. Laser adjustment knob  
6. Laser aperture  
Do not slow or stop a blade with a piece of wood. Let the  
blade come to rest naturally.  
If you are interrupted when operating the saw, complete  
the process and switch off before looking up.  
Periodically check that all nuts, bolts and other fixings are  
properly tightened.  
7. LED lights  
8. Base  
Do not store materials or equipment above a machine in  
such a way that they could fall into it.  
9. Lower housing door  
10. Upper housing door  
11. Lower housing lock  
12. Upper housing lock  
13. Work table  
Ensure that your work is always on the table. Never  
make a cut with the work off the table.  
Wear goggles  
14. Work table trunnion  
15. Table insert  
Wear hearing protection  
Wear a breathing mask  
16. Table angle locking knob  
17. Table angle adjustment knob  
18. Table angle adjustable screw stop  
19. Bevel scale  
20. Upper blade guide  
21. Blade guide knob  
22. Blade tracking adjustment knob  
23. Blade tracking locking nut  
24. Blade tension knob  
25. Saw blade  
Unpacking  
Due to modern mass production techniques, it is unlikely  
that your GMC Power Tool is faulty or that a part is missing.  
If you find anything wrong, do not operate the tool until the  
parts have been replaced or the fault has been rectified.  
Failure to do so could result in serious personal injury.  
Required tools  
The following tools are required to assemble the band saw:  
3mm & 5mm Hex Keys (Supplied)  
10mm Wrench (Supplied)  
26. Upper blade wheel  
27. Lower blade wheel  
28. Rip fence  
Assembly time  
29. Rip fence locking handle  
30. Mitre gauge  
31. Mitre gauge locking knob  
32. Mitre gauge storage  
33. Push stick  
The BS230L band saw will take approximately 10 minutes  
to assemble.  
34. Push stick storage  
35. Dust extraction port  
36. 3mm Hex key  
37. 5mm Hex key  
38. 10mm Wrench  
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24  
32  
26  
27  
12  
10  
7
5
21  
6
20  
28  
1
25  
30  
3
4
31  
29  
18  
34  
36  
37  
13  
15  
11  
9
38  
8
33  
2
14  
23 22  
35  
19 17 16  
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Components  
Assembly  
The BS230L band saw is supplie
with the following components:  
The band saw is shipped partly disassembled and the work  
table and rip fence need to be installed prior to use.  
a
b
a. Band saw  
1. Place the work table on the table trunnion (14) by  
threading the saw blade through the slot in the table.  
b. Band saw blade (fitted)  
c. Work table  
d. Table insert (fitted)  
e. Rip fence  
f. Mitre gauge  
g. Push stick  
h. Table bracket, washer and bolt  
i. Bolts & star washers for attaching table (x4)  
j. Screw & nut for hanging push stick  
k. 3mm hex key  
c
2. Secure the work table to the table trunnion using the four  
hex bolts and star washers (i).  
CAUTION: Make sure the screws are tightened securely to  
ensure they do not loosen in use.  
3. Place the table bracket (h) onto the front of the work  
table. Place the washer over the hex screw and feed the  
screw through the bottom of the table and into the table  
bracket. Tighten the hex screw using the 10mm wrench.  
e
d
f
i
h
g
4. Attach the rip fence to the table and secure it by pushing  
down the rip fence locking handle (29).  
j
m
k
l
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2. In order for the upper blade guide to provide adequate  
protection against contact with the band saw blade (25),  
it must always be set as close as possible against the  
workpiece (maximum distance 3mm).  
Note. It may be necessary to rotate the handle  
anticlockwise to be able to slide the rip fence over the table  
and then clockwise before locking the handle in position.  
5. Attach the mitre gauge (30) onto the table by sliding it into  
the mitre gauge slot.  
3. To adjust the height of the  
upper blade guide rotate the  
blade guide knob (21). Rotate  
in a clockwise direction to  
move the blade guide up,  
rotate in an anti-clockwise  
direction to move the blade  
guide down.  
4. The upper blade guide  
consists of a thrust bearing  
that supports the band saw  
blade from the rear and two  
guide pins that provide  
lateral support, these need  
to be readjusted after every  
band saw blade change or  
tracking adjustment.  
6. Screw the push stick screw and nut into the hole at the  
rear of the saw (next to the push stick storage area).  
Mounting to a  
workbench  
1. The band saw features four  
holes in the base for mounting  
to a workbench.  
Thrust bearing adjustment  
1. To adjust the thrust bearing loosen the thrust bearing  
locking screw using the 3mm hex key (36) supplied.  
2. It is best to attach the band  
saw to a firm, stable surface  
at a convenient working  
height. A workbench is ideal.  
3. Drill four holes in the workbench to match the four holes  
in the base of the saw.  
4. Attach the band saw to the work bench using bolts  
(inserted from the top), lock washers and nuts  
(not supplied).  
Upper blade guide adjustment  
2. Adjust the thrust bearing position until it is 0.5mm  
away from the band saw blade. When the band saw  
blade is turned by hand it should not make contact with  
the thrust bearing.  
WARNING. Always ensure that the saw is switched  
off and unplugged from the power supply before making  
any adjustments.  
1. The upper blade guide (20) protects against unintentional  
contact with the saw blade.  
3. Tighten the thrust bearing locking screw.  
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Upper guide pin adjustment  
Thrust bearing adjustment  
1. To adjust the guide pins loosen the 2 screws that hold the  
guide pins in place using the 3mm hex key supplied.  
1. To adjust the thrust bearing  
loosen the thrust bearing  
locking screw using the 3mm  
hex key supplied. It is easier  
to access the thrust bearing  
screw if the work table is  
placed on a 45° angle.  
2. Adjust the thrust bearing  
position until it is 0.5mm away  
from the band saw blade.  
When the band saw blade  
is turned by hand it should  
not make contact with the  
thrust bearing.  
2. Press the guide pins together against the band saw blade.  
3. Turn the band saw wheel by hand in a clockwise  
direction several times to bring the guide pins into the  
correct position. Both guide pins should just touch the  
saw blade.  
3. Tighten the thrust bearing  
locking screw.  
4. Tighten the guide pin  
locking screws.  
Lower guide pin adjustment  
1. With the table set to 90° adjust the guide pins by  
loosening the 2 screws that hold the guide pins in place  
using the 3mm hex key supplied. The lower housing door  
needs to be opened to access the screws.  
CAUTION: Ensure the blade is  
not pinched by rotating the  
band saw wheel one or two  
times by hand.  
Lower blade guide adjustment  
WARNING. Always ensure that the saw is switched  
off and unplugged from the power supply before making  
any adjustments.  
1. The lower blade guide adjustments consist of a thrust  
bearing that supports the band saw blade from the rear  
and two guide pins that provide lateral support, these  
need to be readjusted after every band saw blade  
change or tracking adjustment.  
2. Press the guide pins together against the band saw blade.  
3. Turn the band saw wheel by hand in a clockwise  
direction several times to bring the guide pins into the  
correct position. Both guide pins should just touch the  
saw blade.  
2. The work table needs to be tilted 45° and the door needs  
to be open before the thrust bearing locking screw and  
guide pins can be adjusted. This helps give better access  
to the adjustment screws.  
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4. Tighten the guide pin locking screws.  
3. Ensure that the fence rests against the wood along its  
entire length to give a consistent parallel cut.  
CAUTION: Ensure the blade is not pinched by rotating the  
band saw wheel one or two times by hand.  
Adjusting the mitre gauge  
Housing doors  
WARNING. Always ensure that the saw is switched off  
and unplugged from the power supply before making any  
adjustments.  
1. The mitre gauge is used to help support the workpiece  
and can be adjusted when cutting an angle.  
2. To adjust the mitre gauge loosen the knob (31) at the top  
of the mitre gauge.  
1. The upper housing door (10) and lower housing  
door (9) protect against contact with the rotating parts  
inside the machine.  
2. Both housing doors must be closed and locked while  
the machine is in use.  
3. To open the housing doors  
rotate the upper housing  
lock (12) and lower housing  
lock (11) in an anti-clockwise  
direction using the 5mm hex  
key supplied.  
3. Rotate the mitre gauge until the desired angle is reached.  
4. Tighten the mitre gauge knob to secure the angle.  
Note. When the mitre gauge is not in use it can be stored  
on the back of the band saw for greater convenience. Slide  
the mitre gauge into the mitre gauge storage slot (32) on the  
back of the band saw.  
4. To close the housing doors  
rotate the upper housing lock  
(12) and lower housing lock  
(11) in a clockwise direction using the 5mm  
hex key supplied.  
Adjusting the bevel angle  
WARNING. Always ensure that the saw is switched off  
and unplugged from the power supply before making any  
adjustments.  
Adjusting the rip fence  
WARNING. Always ensure that the saw is switched  
off and unplugged from the power supply before making  
any adjustments.  
The bevel adjustment allows material to be cut at an angle  
from 0° to 45°.  
The rip fence allows you to make parallel cuts in a piece of  
wood, all at the same width.  
1. Loosen the table angle locking  
knob (16).  
1. Adjust the rip fence to the  
required width and secure it  
in position using the rip fence  
locking handle (29).  
2. A bevel adjustment scale (19)  
is located under the table to  
assist in setting the table to  
the desired angle between 0°  
and 45°.  
2. The rip fence can be  
positioned on both sides  
of the blade.  
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3. Adjust the table angle by  
rotating the table angle  
Adjusting the blade tracking  
WARNING. Always ensure that the saw is switched off and  
unplugged from the power supply before making  
any adjustments.  
adjustment knob (17). Rotate  
the knob in an anti-clockwise  
direction to increase the bevel  
angle, rotate the knob in a  
clockwise direction to set the  
angle back to 90°.  
The blade tracking adjustment knob is used to adjust the  
upper band saw wheel to have the blade run centrally on  
the rubber tyres of the band saw wheels.  
1. Loosen the blade tracking locking nut (23).  
4. Tighten the table angle locking  
knob (16) to secure the table in position.  
Note. When greater precision is required, make a practice  
cut first on a scrap piece of similar wood and then adjust the  
table as necessary for your requirements.  
Adjusting the saw blade tension  
WARNING. Always ensure that  
the saw is switched off and  
unplugged from the power supply  
before making any adjustments.  
2. While rotating the bandsaw wheel by hand, turn the blade  
tracking adjustment knob (22) in a clockwise direction if  
the band saw blade runs towards the front of the saw.  
The saw blade tension can  
be adjusted using the blade  
tension knob.  
3. Turn the blade tracking adjustment knob in an anti-  
clockwise direction if the band saw blade runs towards  
the rear of the saw.  
1. To increase the blade tension  
turn the blade tension knob  
(24) in a clockwise direction.  
4. Tighten the blade tracking locking nut.  
Note: Rotate the bandsaw wheel by hand to check the  
blade is correctly aligned before closing and locking the  
housing doors and running the band saw.  
2. To reduce the blade tension  
turn the blade tension knob in  
an anti-clockwise direction.  
3. Fully raise the upper blade  
guide.  
Dust collector connection  
1. Connect dust extraction equipment  
to the dust extraction port on  
the back of the band saw.  
4. Check the tension by pushing  
the side of the blade with your  
finger halfway between the  
table and upper blade guide.  
The blade should flex no more  
than 2mm to 3mm.  
CAUTION. Wood dust and chips  
in a confined area can give rise  
to fire or an explosion. Guard  
against possible ignition sources.  
Keep the saw dust to a minimum  
by cleaning up after every use.  
5. Correct the tension if  
necessary.  
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Turning on and off  
Turning the LED lights on and off  
The safety switch employs a red hinged cover that clips  
over the ON/OFF switches.  
The LED light will illuminate the  
work area for greater visibility of  
the cutting line.  
1. To switch on, unclip the cover fastener, raise and hold  
the cover (1) then press the ON switch (2). Now let the  
cover fall so that it rests against the switches. Do not  
close the cover.  
1. To turn the worklight on press  
the light on/off switch (4).  
2. To turn the worklight off press  
the light on/off switch one  
more time.  
Removing and installing band saw blades  
WARNING. Always ensure that the saw is switched off  
and unplugged from the power supply before making any  
adjustments.  
This bandsaw is supplied with a general purpose  
woodcutting blade.  
2. To switch off, simply push on  
the red cover (1) to snap it  
shut. This pushes the OFF  
button underneath the cover  
and cuts off the power. To  
switch on again it is necessary  
to unclip the cover and raise it.  
1. Remove the rip fence from the table.  
2. Remove the hex screw, washer and bracket from the  
front of the work table by loosening the hex screw using  
the 10mm wrench.  
Note. The saw is automatically  
turned off in the event of a power  
failure. You will need to press the ON button again to restart  
the saw.  
Turning the laser on and off  
1. To turn the laser on press the  
laser light on/off switch (3).  
3. Open the blade housing doors.  
2. To turn the laser off press the  
laser light on/off switch one  
more time.  
4. Remove the table insert (15)  
so you can get better access  
to the blade guard. Loosen  
and remove the hex screw  
that secures the blade guard  
in position using the 3mm hex  
key supplied. The blade guard  
can now be pushed to the side  
of the blade.  
3. To adjust the laser line turn  
the laser adjustment knob in  
an anti-clockwise direction to  
loosen it and then move it to the left or right until the laser  
line is in line with the blade. Turn the laser adjustment  
knob in a clockwise direction to tighten it.  
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5. Loosen the blade tension knob to slacken the blade.  
Operation  
1. Adjust the bevel angle, rip fence, mitre gauge and upper  
blade guide as required.  
2. Ensure that the table insert is in place and flush  
with the table.  
3. To start the saw push the on/off switch to the  
‘ON’ position.  
4. To begin the cut guide the wood into the moving  
saw blade.  
6. Remove the blade by guiding it through the slot in the  
work table and the upper and lower blade guides.  
5. Use only enough pressure to keep the saw cutting. Do  
not force the cutting, allow the blade and the saw to do  
the work.  
6. When cutting on a bevel angle ensure that the rip fence  
is located on the right hand side of the blade.  
7. When cutting rod, use a jig or fixture to prevent the  
workpiece from turning.  
8. When cutting boards vertically, use a suitable push block  
to feed the workpiece into the saw.  
7. Fit the new saw blade ensuring that the teeth are pointing  
towards the front of the saw where the doors are.  
8. Lightly tension the new blade by rotating the blade  
tension knob.  
9. Centre the band saw blade on the rubber tyres of the  
band saw wheels.  
10. Turn the upper wheel by hand to ensure the blade is  
running in the centre of the rubber-lined wheels.  
9. Once finished turn off the tool by pushing the red button  
on the switch cover and unplug the tool from the power  
point to prevent unauthorised use.  
Using the REDEYE® laser line generator  
WARNING. Do not stare directly at the laser beam.  
Never aim the beam at any person or an object other than  
the workpiece.  
Do not deliberately aim the beam at personnel and ensure  
that it is not directed towards the eye of a person.  
Always ensure the laser beam is aimed at a sturdy  
workpiece without reflective surfaces. i.e. wood or rough  
coated surfaces are acceptable. Bright shiny reflective sheet  
steel or the like is not suitable for laser use as the reflective  
surface could direct the beam back at the operator.  
Only turn the laser beam on when the workpiece is on  
the tool.  
1. Mark the line of cut on the workpiece.  
2. Adjust the bevel angle, rip fence, mitre gauge and upper  
blade guide as required.  
11. If required, adjust the saw blade tracking.  
12. Once the tracking is correct, tighten the blade tension  
knob. Adjust the thrust bearings and guide pins as  
described earlier.  
13. Close the housing doors.  
14. Place the lower blade guard back into position and fit  
the hex screw to secure the guard in position.  
15. Replace the table insert.  
16. Attach the bracket to the front of the work table by  
tightening the hex head screw using the 10mm wrench.  
3. Switch on the laser beam using the laser light  
on/off switch.  
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4. Align the laser beam with the line on the workpiece.  
Power cord maintenance  
If the supply cord needs replacing, the task must be carried  
out by the manufacturer, the manufacturer’s agent, or an  
authorised service centre in order to avoid a safety hazard.  
5. The laser beam can be aligned to be parallel with the  
blade by adjusting the laser line. Loosen the laser  
adjustment knob and move the laser beam until it is in  
line with the blade. Tighten the laser adjustment knob.  
Cleaning  
6. To start the saw push the on/off switch to the ‘ON’  
position.  
1. Keep the tool’s air vents unclogged and clean at all times.  
7. To begin the cut guide the wood into the moving  
saw blade.  
2. Remove dust and dirt regularly. Cleaning is best done  
with a soft brush or a rag.  
8. Use only enough pressure to keep the saw cutting. Do  
not force the cutting, allow the blade and the saw to do  
the work.  
9. When cutting on a bevel angle ensure that the rip fence  
is located on the right hand side of the blade.  
3. Re-lubricate all moving parts at regular intervals.  
4. Never use caustic agents to clean plastic parts.  
CAUTION. Do not use cleaning agents to clean the  
plastic parts of the tool. A mild detergent on a damp  
cloth is recommended.  
10. When cutting rod, use a jig or fixture to prevent the  
workpiece from turning.  
General inspection  
11. When cutting boards vertically, use a suitable push block  
to feed the workpiece into the saw.  
Regularly check that all the fixing screws are tight. They  
may vibrate loose over time.  
12. Once finished turn off the tool by pushing the red button  
on the switch cover and unplug the tool from the power  
point to prevent unauthorised use.  
15  
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Troubleshooting  
WARNING! Turn the on/off switch to the off position and unplug the tool from the power supply before performing trouble  
shooting procedures.  
Trouble  
Problem  
Suggested remedy  
Band saw will not  
start  
Power cord not plugged in  
Ensure that the cord is connected to the power supply  
Check the power supply  
Power fault, fuse or circuit breaker  
tripped  
Cord damaged  
Burned out switch  
Faulty motor  
Use authorised service centre to repair or replace  
Use authorised service centre to repair or replace  
Use authorised service centre to repair or replace the  
motor  
Blade does not  
reach full speed  
Extension cord too long or undersized Use extension cord heavy enough to carry the current  
Tool is overheating  
Turn off the tool and let it cool down to room  
temperature. Inspect and clean the ventilation slots  
Blade not running  
straight  
Loose blade  
Check to see that the blade is tightened on the wheels,  
adjust the blade tension if necessary  
Blade tracking not adjusted  
Ensure that the blade is centred on the wheels by  
adjusting the blade tracking  
Thrust bearings and guide pins not  
adjusted  
Adjust all thrust bearings and guide pins as  
recommended  
Vibration or  
abnormal noise  
Loose parts  
Check to see that all screws are securely tightened  
Use authorised service centre to repair or replace  
Moving parts excessively worn  
16  
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17  
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18  
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19  
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GMC customer assist  
If your product needs repairing, replacing,  
technical service or you simply need help or advice,  
please contact us on our Customer Assist Line  
1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
For prompt service we suggest you log your service request  
online at www.gmcservice.com.au. Should you not have  
access to the Internet, please contact our service department  
on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
7am 7pm, 7days a week (AEST).  
Please note that if repair or replacement is required,  
you must provide a valid original purchase receipt.  
You will need the following details at hand to log your service request;  
Personal details: First & Last name, address, pick up address,  
contact phone numbers, email address  
Product details: Product number, date of purchase, retailer bought from,  
State & postcode, receipt number, reason for the request,  
copy of official purchase receipt  
Attach your purchase receipt and save with this Manual for future reference.  
Please refer to our website www.gmcompany.com for full GMC warranty Terms and Conditions.  
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