SERVICE MANUAL
JACK IN THE BOX
GAS XPRESS GRILLS,
MODELS XG24-JIB, XG36-JIB
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE
MODEL NUMBERS:
XG24-JIB,XG36-JIB
PLEASE READ ALL SECTIONS OF THIS MANUAL AND
RETAIN FOR FUTURE REFERENCE.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY, OR DEATH.
READ THE INSTALLATION,
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL
COOKING EQUIPMENT AND MUST BE INSTALLED BY
PROFESSIONAL PERSONNEL AS SPECIFIED.
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED
UNDER AN APPROVED HOOD SYSTEM
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A LICENSED
PLUMBER OR GAS FITTER.
NOTE:
THIS MANUAL PERTAINS TO ALL XPRESS GRILL
MODELS LISTED ABOVE. THE READER/OPERATOR
MUST INTERPRET ITS CONTENTS TO APPLICABLE
NEEDS. HOWEVER, IF THERE IS ANY QUESTION OF
INTERPRETATION OF ANY LITERATURE PERTAINING
TO GARLAND GRILLS, PLEASE CONTACT OUR
CUSTOMER SERVICE DEPARTMENT AT ONE OF THE
PHONE NUMBERS LISTED BELOW.
For Your Safety:
Post in a prominent location, instructions to be
followed in the event the user smells gas. This
information shall be obtained by consulting your local
gas supplier.
GARLAND COMMERCIAL INDUSTRIES, LLC
185 East South Street
Freeland, Pennsylvania 18224
Phone: (570) 636-1000
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4
CANADA
Phone: 905-624-0260
Fax: (570) 636-3903
Fax: 905-624-5669
Part #JIBSM08 Rev 7 (08/04/09)
© 2008 Garland Commercial Industries, LLC
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TABLE OF CONTENTS continued
CALIBRATION 33 LINEAR ACTUATOR REPLACEMENT 46
Bi-Weekly Calibration: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Probe Locations: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
PARTS LIST 49
XG24-JIB XPRESS GRILL GAS
XPRESS - GRILL COMPLETE VIEW. . . . . . . . . . . . . . . . . . . . . . .50
TROUBLESHOOTING 35
ERROR MESSAGES:
XPRESS GRILL ACTUATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
XPRESS GRILL PLATEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
XPRESS GRILL BURNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
XPRESS GRILL COMPONENT BRACKET . . . . . . . . . . . . . . . . .58
XPRESS GRILL HEAT SINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
PROBE ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
PLATEN DOWN ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
PLATEN UP ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
HEATING ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
COMM ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
MOTOR OVER CURRENT:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
MOTOR ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
IGNITION ERROR:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
FLASHING LED(S): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
XG36-JIB XPRESS GRILL GAS
GRILL COMPLETE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .64
ACTUATOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
PLATEN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
XPRESS GRILL BURNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
XPRESS GRILL BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
XPRESS GRILL HEAT SINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
WIRING HARNESS AND DESCRIPTION WHERE USED . . . . 78
ACCESSORIES AND TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
GAS TUBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
TECHNICAL TROUBLESHOOTING 36
Master Power (ON / OFF) Switch turned ON -
Power light or indicator is not lit . . . . . . . . . . . . . . . . . . . . . . .36
Low Internal Product Temperatures. . . . . . . . . . . . . . . . . . . .36
Controller Displays“Too Hot” . . . . . . . . . . . . . . . . . . . . . . . . . .37
Controller Displays“FAULTY ELEMENT OR SHORTED
PROBE”-Only 1 or 2 zones LED lights are RED . . . . . . . . . . 38
Controller displays“PROBE ERROR” . . . . . . . . . . . . . . . . . . . .39
Controller Displays“HEATING ERROR or PROBE
ERRORPLATEN and GRILL LED’s are RED (Both Sides). . . . 40
Inconsistent Or Erratic Internal Product Temperature . . . 40
Controller Display is BLANK, Main Power (ON / OFF)
light or indicator is LIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Master Power (ON / OFF) Switch turned ON -
WIRING DIAGRAM 82
CONTROLLER MENU ITEMS 84
TEMPERATURE CONVERSION (F / C) 85
Power Light in On - Grill is not heating . . . . . . . . . . . . . . . . .42
Controller Displays“MOTOR OVER CURRENT”-
Platen does not move at all. . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Controller Displays“MOTOR OVER CURRENT”-
Platen stops and moves to lower limit . . . . . . . . . . . . . . . . .43
Controller Displays“IGNITION FAILURE”-
No flame at all . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Controller Displays“IGNITION FAILURE”-
Flame does not light at all . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Controller Displays“IGNITION FAILURE”-
Module is sparking, flame comes on and goes out . . . . . 45
Part # JIBSM08 Rev.6 (08/04/09)
Page 3
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DIMENSIONS AND SPECIFICATIONS, XG24-JIB MODEL
Loading kW Per Phase
208/240V 3ph
Nominal Amps Per Line
Total
kW
Load
Model
208V 3-Phase Delta 240V 3-Phase Delta
X-Y
X-Z
Y-Z
X
Y
Z
X
Y
Z
XG24-JIB
8.66
2.66
3.33
2.66 24.90 22.14 24.90 21.61 19.19 21.61
6’(1.83m) electric cord and plug included in supplied accessory kit: 240V models are supplied with a #4-10AWG
cord with a NEMA 5-30P plug, kit # 4525509. 208V models are supplied with a #4-6AWG cord with a NEMA 15-50P
plug, kit # 4524785.
Clearances
Gas Pressure
Supply (min.) Operating
NAT PRO NAT PRO
Total Gas Input
Entry
Uncrated
32"
Installation
Crated
Sides
6"
Rear
BTU/Hr
kW
47-1/2"
3"
(76mm)
7.0" WC 11.0" WC 3.5" WC 3.5 " WC 66,000
19.4
(1207mm) (813mm) (152mm)
Shipping: Weight 575Lbs/ 234Kg, 45 Cubic Feet
TOP HEATER
Garland products are not approved or authorized for home or
residential use, but are intended for commercial applications
only. Garland will not provide service, warranty, maintenance
or support of any kind other than in commercial applications
11 1/2"
TOP VIEW
1 3/4"
[44mm]
[292mm]
G
Gas input ratings shown here are for installations up to 2,000
Ft. (610m) above sea level. Specify altitudes over 2,000 Ft.
24"
[610mm]
40"
[1016mm]
GRILL PLATE 24" X 24"
[610mm X 610mm]
35"
[889mm]
61 1/4"
26 3/16"
[1556mm]
[665mm]
GRILL
34"
[864mm]
PLATE
HEIGHT
FRONT
VIEW
RIGHT SIDE VIEW
3/4"
GAS INLET
MIN 6"
[152mm]
MAX 9"
9"
[229mm]
35 5/8"
[905mm]
TOLERANCE
+/- 1/8" [3mm]
[229mm]
Page 4
Part # JIBSM08 Rev 7 (08/04/09)
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DIMENSIONS AND SPECIFICATIONS, XG36-JIB MODEL
Loading kW Per Phase
208/240V 3ph
Nominal Amps Per Line
Total
kW
Load
Model
208V 3-Phase Delta 240V 3-Phase Delta
X-Y
X-Z
Y-Z
X
Y
Z
X
Y
Z
XG36-JIB
12.99 4.00
4.99
4.00 37.43 33.30 37.43 32.43 28.90 32.43
6’(1.83m) electric cord and plug is included in the supplied kit : 208V or 240V models are supplied with a #4-6AWG
cord with a NEMA 15-50P plug, kit #4524785
Clearances
Gas Pressure
Supply (min.) Operating
NAT PRO NAT PRO
Total Gas Input
Entry
Uncrated
40-3/4"
Installation
Crated
Sides
6"
Rear
BTU/Hr
kW
47-1/2"
3"
(76mm)
7.0" WC 11.0" WC 3.5" WC 3.5" WC 99,000
29.1
(1207mm) (1035mm) (152mm)
Shipping: Weight 965Lbs/ 438Kg, 59 Cubic Feet
TOP HEATER
11 1/2"
[292mm]
Garland products are not approved or authorized for
home or residential use, but are intended for commercial
applications only. Garland will not provide service,
warranty, maintenance or support of any kind other than in
commercial applications
1 3/4"
[44mm]
TOP VIEW
G
Gas input ratings shown here are for installations up to 2,000
Ft. (610m) above sea level. Specify altitudes over 2,000 Ft.
24"
[610mm]
40"
[1016mm]
GRILL PLATE 24" X 36"
[610mm X 914mm]
46 15/16"
[1191mm]
61 1/4"
[1556mm]
26 3/16"
[665mm]
GRILL
34"
[864mm]
PLATE
HEIGHT
FRONT VIEW
RIGHT SIDE VIEW
3/4"
GAS INLET
MIN 6"
12 5/8"
[321mm]
35 5/8"
[905mm]
[152mm]
MAX 9"
36 1/8"
[918mm]
[229mm]
TOLERANCE
+/- 1/8" [3mm]
Part # JIBSM08 Rev.6 (08/04/09)
Page 5
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SPECIFICATIONS continued
Plug Configuration
The grill is supplied with an electrical power supply cord and plug to match the specific voltage as it was constructed. The
following table shows the correct plug configuration to match the model and voltage.
Xpress Grill Cord and Plug Configuration
P/N
Cord
Gauge
Maximum Minimum
(includes electrical
and gas inlet
plumbing)
Voltage
(3ph Delta)
Plug Type
NEMA Plug
Model
XG24-JIB
XG36-JIB
Current
(Amps)
Cord
Gauge
Supplied
208
208
240
24.90
37.43
32.43
4-10AWG
4-6AWG
4-8AWG
Y X
GND
4524785
4525509
4-6AWG
15-50P
Y
X
GND
4-10AWG
15-30P
XG24-JIB
240
21.61
4-10AWG
Z
Page 6
Part # JIBSM08 Rev 7 (08/04/09)
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INTRODUCTION
The Garland Xpress grill, for Jack in the Box provides
a method for efficient two-sided cooking, while
accommodating a variety of products. The unit will also serve
as a flat grill, and meets all of Jack in the Box’s standards for
safety, efficiency, and cleanliness.
than overland, and overtime costs of repair. We exclude
broken glass, paint and porcelain finish, surface rust, gasket
material, ceramic material, light bulbs and fuses from normal
coverage. We exclude damage or dysfunction caused by fire,
flood, and like“Acts of God”that are beyond the control of
The Garland Group.
Warranty
The Garland Group’s liability on a claim of warranty shall
not exceed the price of the material and/or service, which
caused the claim. This warranty is limited and is in lieu of all
other warranties, expressed or implied. The Garland Group,
our employees, or our agents shall not be held liable for any
claims of personal injury or consequential damage or loss.
This warranty gives you specific legal rights, and you may
have other rights which vary from state to state.
This warranty covers defects in material and workmanship
under normal use providing that:
a) The equipment has not been accidentally or intentionally
damaged, altered or misused.
b) The equipment is properly installed, adjusted, operated
and maintained in accordance with national and local
codes and in accordance with the installation instructions
provided with this product.
Shipping Damage Claim Procedure
Please note that the Garland equipment was carefully
inspected and packed by skilled personnel before leaving
the factory. The transportation company assumes full
responsibility for safe delivery upon acceptance of the
equipment.
c) The warranty serial number affixed to the appliance by
Garland has not been defaced, obliterated or removed.
d) An acceptable report for any claim under this warranty is
supplied to Garland.
What to do if the equipment arrives damaged:
The equipment warranty coverage remains in force for one
(1) year (parts and labor) from the date the equipment is put
into operation.
1. File a claim immediately regardless of the extent of
damage.
The Garland Group agrees to repair or replace, at it’s
option, any part that proves to be defective in material or
workmanship at no charge for the part or normal labor.
2. Be sure to note, "visible loss or damage," on the freight
bill or express receipt and have the person making the
delivery sign it.
We assume no responsibility for installation, adjustments,
diagnosis, or normal maintenance such as: lubrication of
springs or valves. We exclude failures caused by erratic
voltage or gas supplies. We assume no responsibility for
travel costs beyond 100 miles round trip, travel other
3. Concealed loss or damage: if damage is unnoticed until
the equipment is unpacked, notify the freight company
immediately, (within 15 days), and file a concealed
damage claim.
SAFETY
Always follow these safety precautions when operating the
Xpress Grill.
•
DO NOT operate the Xpress grill unless it has been
properly installed and grounded.
•
•
•
THIS GRILL MUST be operated by persons who have
been given adequate training.
•
DO NOT operate the Xpress grill unless all service and
access panels are in place and fastened properly.
THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN
APPROVED HOOD SYSTEM
The Garland Xpress Grill is a semi-automatic cooking
appliance. The upper platen is lowered automatically,
following the manual, two-handed initiation of the cooking
cycle, and the upper platen is raised automatically upon
completion of the cooking cycle.
DO NOT OPERATE THE GRILL UNLESS IT HAS
BEEN COMMISSIONED (START-UP) BY A FACTORY
AUTHORIZED SERVICE CENTER
•
DO NOT operate the grill without reading the operation
manual.
Part # JIBSM08 Rev.6 (08/04/09)
Page 7
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SAFETY continued
When two sided cooking, the area between the upper platen
and the griddle plate should be regarded as a“danger zone.”
During two sided cooking the operator must not be within
this danger zone. When used as a flat grill, then this area is no
longer a danger zone, the platens do not move.
WARNING: After turning the master power switch to the
START position, the grill will go through initialization. If
the upper platens are in the lowered position they will
return to their raised upper position. This movement takes
approximately 8 seconds.
For whatever reason, be it cleaning, maintenance, or normal
operation, any exposed person must use extreme caution if
within this danger zone.
MAINTENANCE - the platen support arms carriage block
bearing bushings, the platen adjuster nuts, the platen
support (shoulder) bolt and the cam follower should be
checked annually for wear. Should there be any noticeable
play in the bearing bushings and any visible wear on the
platen adjuster nuts, platen support bolts or cam follower,
then they must be replaced.
In two side cooking the upper platen remains in the lowered
position by nature of its own weight. It is not locked down. It
can be raised by lifting up on the handle on the front of the
platen, which pivots the platen about it rear mounting point.
MAINTENANCE - the audible alarm that sounds on
The Xpress Grill may during its operation emit airborne noise
equivalent to a continuous A weighted sound pressure level
of 73dB(A).
platen lowering, platen raising and 5 seconds before the
completion of the cooking cycle is to advise the operator
that the platen is about to move. The function of this device
may be tested by pushing the left hand CANCEL button. If
no sound is heard, ensure that the alarm volume is not set to
low in SYSTEM SETUP. If there is still no sound then a service
engineer should be called out to rectify the fault.
The Xpress grill must only be used for single and two sided
cooking of foodstuffs in a Jack in the Box store and must not
be used for any other purpose.
WARNING: To avoid serious personal injury:
SERVICE AND CLEANING - The grill is secured in the grill bay
by the installer using two anchors that lock onto the front
casters. If the grill is to be moved out of the bay for cleaning
or service, remove the anchor from each caster by turning
the knob counterclockwise to loosen the retainer. When the
retainer is free of the caster, lay the assembly aside on the
floor.
•
•
DO NOT attempt to repair or replace any part of the
Xpress Grill unless all main power supplies to the grill
have been disconnected.
USE EXTREME CAUTION in setting up, operating and
cleaning the Xpress Grill to avoid coming in contact
with hot grill surfaces or hot grease. Suitable protective
clothing should be worn to prevent the risk of burns.
After service or cleaning is complete,
return the grill to its position in the bay
and reattach the anchors by placing
the retainer on the caster post and turning
the knob clockwise to tighten.
•
•
•
DO NOT clean this appliance with a water jet.
DO NOT apply ICE or COLD WATER to a HOT grill surface.
NOTE all warning labels and markings affixed to the grill,
since they call attention to further dangers and necessary
precautions.
NOTE: For safety reasons, the grill must be secured in the grill
bay in this manner before operation can resume.
HAZARD COMMUNICATION STANDARD, (HCS) - The
procedures in this manual include the use of chemical
products. These chemical products will be printed in bold
face, followed by the abbreviation (HCS) in the text portion
of the procedure. See the Hazard Communication Standard,
(HCS) manual for the appropriate Material Safety Data
Sheet(s), (MSDS).
Page 8
Part # JIBSM08 Rev 7 (08/04/09)
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UNIT INSTALLATION
Installation shall be made with the gas connector that has
been specified by The Jack in the Box Corporation and is
supplied loose with the grill. The quick disconnect fitting and
gas shut off valve must be installed in the direction indicated
on their outer body.
Rating Plate Location
IMPORTANT: Rating plates for this appliance are located in
two places: 1) inside back panel on left side, 2) under front
control panel on center
General Information
NOTE: When checking gas pressure, be sure that all other
equipment on the same gas line is on
This equipment must be installed by a competent factory
trained, certified, licensed and / or authorized service or
installation person.
The appliance and its individual shut-off valve must be
disconnected from the gas supply piping system during any
pressure testing of that system pressures in excess of 1/2
PSIG (3.45kPa, 14”WC).
WARNING: This appliance must be properly grounded.
Prior to installation, the four casters, supplied loose with the
grill, must be securely located on the underside of the base.
The casters fitted with a brake must be located at the front of
the grill.
Adequate clearance must be provided for servicing and
proper operation.
National Codes Requirements:
This appliance should be connected to a potential
equalization system. A labeled equipotential bonding point
is fitted to the rear of the grill.
The type of gas for which the grill is equipped is stamped on
the data plate on the inside rear of the unit and on the lower
front panel. Connect a grill stamped for Natural Gas (High (H)
or Low (L) Calorific Value) only to Natural Gas; connect those
stamped for Propane Gas only to Propane gas.
It is recommended that this grill be connected to a residual
current (earth leakage) device with a tripping current not
exceeding 30mA. The leakage current of this grill will not
exceed 5mA.
The installation must conform to the National Fuel Gas Code
ANSI Z223.1-1998 or latest edition, NFPA No. 54 – latest
edition and National Electrical Code ANSI/NFPA 70-1990 or
latest edition and/or local code to assure safe and efficient
operation. In Canada, the installation must comply with CSA
B149.1 and local codes where applicable.
CAUTION: Prior to installation, check the electrical supply
to ensure input voltage and phase match the equipment
voltage rating and phase. See data plate located rear left side
of grill and lower front panel.
In Canada, electrical connection must comply with
applicable sections of the Canadian Electrical Code, C22.1
- 1990, latest edition,“Safety Standard for Installation,
Part 1”and C22.2- No. O-M 1982 latest edition ,“General
Requirements, Part 2”.
Grill is to be located directly under ventilation system.
Once installed in the grill station underneath the ventilation
system, the platens, in their highest position, must not
interfere with the lower lip of the ventilation system hood.
The raised position of each platen is adjusted by raising
or lowering the upper of the two microswitches, (limit
switches), in the rear of the grill. The lower microswitch
position must not be adjusted.
Gas Connections, and Pipe Sizing:
The size of the gas line is very important. If the line is too
small, the gas pressure at the burner manifold will be low.
This will cause slow recovery and delayed ignition. The
incoming gas pressure line should be a minimum of 1-1/2".
All grills require a 3/4" connection.
Grill plate must be level front to back, side to side and
diagonally. This leveling must be done with the unit under
the hood and in it’s normal operational position to prevent
warping of the grill plate.
Before connecting new pipe the pipe must be blown out to
dispose of any foreign particles. These particles will cause
improper operation.
NOTE: Once the platen elevation is adjusted, set the
mechanical over-run bolts in the rear of the unit to prevent
accidental over-run in the event of failure of the upper
microswitch.
When using thread compound, use small amounts on male
threads only. Use a compound that is not affected by the
chemical action of LP gases. Avoid applying compound
to the first two threads to prevent clogging of the burner
orifices and control valve.
NOTE: Fuses are installed to prevent damage in the event of
failure of the upper microswitch.
Have the installer check all gas plumbing with a soap
solution for leaks. DO NOT USE matches, candles or other
ignition sources in checking for leaks.
Part # JIBSM08 Rev.6 (08/04/09)
Page 9
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UNIT INSTALLATION continued
The grill must be disconnected from the gas supply system
when pressure testing of that system at pressures in excess of
1/2 psi (3.45kPa).
Electrical Connections:
All electrically operated appliances must be electrically
grounded in accordance with local codes; or in the absence
of local codes, with the latest edition of National Wiring
Regulations. A wiring diagram is located on the rear panel of
the grill. See rating plate in rear of grill, or lower front panel
for proper voltages.
Check the data plate to determine the proper type of gas
before connecting the quick disconnect or piping from the
building gas supply.
An incoming gas pressure test nipple is provided on the
incoming gas manifold for pressure checks.
Accessory Kit – Main Gas Inlet:
Minimum incoming gas pressure for Natural Gas is 6" W.C.
Maximum incoming gas pressure for Natural Gas is 13" W.C.
(Accessory kit part numbers 4524785 or 4525509 and also
includes electrical supply lines, see next section)
Minimum incoming gas pressure for Propane is 10" W.C.
Maximum incoming gas pressure for Propane is 13" W.C.
Each griddle is supplied with an extended rear gas manifold
kit., with the following parts.
Burner operating gas pressure can be checked at the outlet
side of the gas valve at the pressure test point.
DESCRIPTION
PART DRAWING QTY.
Burner manifold pressure for Natural Gas must be 3.2" W.C.;
Burner pressure for Propane must be 3.5" W.C.
3/4”x 3/4”90 Degree Elbow
1
To adjust the burner pressure, remove the sealing screw
from the pressure test nipple, connect a manometer, remove
the sealing cap on the gas valve regulator, turn on the grill,
adjust the screw in the regulator to give the correct pressure,
turn off the grill, refit the regulator sealing cap, remove the
manometer, replace the seal screw in the test nipple and test
for gas leaks.
Nipple Assembly
1
Manifold Support Bracket
1
4
Gas pressures should be checked by the local Gas Company
or an authorized service agency only.
10-24 x 1/2 Quadrex
Pan HD Type F Screw
Test all piping and connections for gas leaks. A rich soap
solution should be used for this purpose. Never use a flame.
Installation of Kit:
Appliances Equipped with Casters:
A. Install the elbow on the end of manifold (3/4”NPT)
underneath the griddle, tighten and align with the elbow
facing the back of the unit. Refer to Photo A.
1. The installation shall be made with a connector that
complies with the Standard for Connectors for Moveable
Gas Appliances, ANSI Z21.69/CSA 6.16, Addenda Z21.69B-
2006/CSA 6.16B-2006 (or latest edition), and a quick-
disconnect device that complies with the Standard for
Quick Disconnects for Use with Gas Fuel, ANSI Z21.41/
CSA 6.9, Addenda Z21.41A-2005/CSA 6.16A-2005 (or
latest edition).
2. The front casters on the appliance are equipped with
brakes to limit the movement of the appliance without
placing any strain on the connector or quick-disconnect
device or its associated piping.
3. Please be aware; required restraint is attached to a
bracket (which is located on the rear caster closest to the
gas connection), and if disconnection of the restraint
is necessary; be sure to reconnect the device after the
appliance has been returned to its original position.
Photo A
Page 10
Part # JIBSM08 Rev 7 (08/04/09)
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UNIT INSTALLATION continued
B. Install the nipple assembly into the elbow (3/4”NPT)
Refer to Photo A
Installation of Cord And Plug With Strain Relief:
1. Remove the left grease bucket support attached by two
metal screws and the stainless steel left side body panel
attached by five metal screws.
C. Install the manifold support bracket over the nipple
attaching it to the circular bracket on the nipple. Do not
tighten screws. Refer to Photo B
2. Remove the cord & plug and strain relief assembly from
the accessory kit. Refer to photo D.
Photo B
D. Adjust the manifold support bracket flush with the rear
gas support bracket. Refer to Photo B
E. Tighten the loose screws of the manifold support bracket.
Refer to Photo B
Photo D
3. Remove the locknut from at the end of the cord. Refer to
photo E.
F. Lock the two brackets together using two screws. Refer to
Photo C
Photo C
Accessory Kit – Electrical Supply Lines:
The accessory kit also contains electric power cord and
plug and has a stain relief suited for each unit. Refer to Plug
Configuration in SPECIFICATIONS and Photo D
Photo E
Part # JIBSM08 Rev.6 (08/04/09)
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UNIT INSTALLATION continued
4. Insert loose wires and strain relief cord end through
the hole at the bottom of the unit. Refer to photo F and
secure with locknut. Refer to photo E.
Note: see diagram below for connections to terminal block.
Wire leads from
Cord and Plug
Main Terminal
Block of Grill
G
Green-Ground
White - Z
Z
Y
X
Black - Y
Red - X
Grease Bucket:
Photo F
The griddle is supplied with two stainless steel side grease
buckets that must be installed before the unit is used. Each
bucket slides into position along stainless steel supports.
5. Attached wire ends to terminal block as shown in next
section and referenced in wiring diagrams at back of this
manual.
Ventilation and Clearance:
6. Reinstall the side panel and grease bucket support with
metal screws. The external electrical connection should
appear as in photo G.
One of the most important considerations for efficient grill
operation is proper ventilation and air supply. Insure the
grill is installed so the products of combustion are removed
efficiently and the ventilation system does not produce
drafts that interfere with proper burner operation.
Proper operation of exhaust fans (speed, rotation and
adjustment) is essential. In addition to the exhaust system
the make-up air system, (HVAC), for the kitchen is the
air supply for the combustion air for the burners. Proper
incoming air is essential for all gas operated equipment. Poor
incoming make-up will cause inefficient burner operation,
delayed ignition and possible burner failure.
Any ventilation system will break down if improperly
maintained. The duct system, the hood, and the filters must
be cleaned on a regular basis and kept grease free.
The room containing the grill is required to have a
permanent air vent. The minimum effective area of the vent
shall be 0.7 in.2 per kW. Air vents shall be of such a size to
compensate for the effects of any extract fan in the premises.
Photo G
Electrical Connection
Terminal Block Connection
Changing to a different type of gas
All electrically operated appliances must be electrically
grounded in accordance with local codes; or in the absence
of local codes, with the latest edition of National Wiring
Regulations. A wiring diagram is located behind the rear
panel of the grill. See rating plate in rear of grill, or lower front
panel for proper voltages.
Changing from one gas type to another must only be
done by a Qualified Gas Engineer and according to local
regulations.
Page 12
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UNIT INSTALLATION continued
The gas valve, enrichment tube igniter and orifice must be
changed to that supplied by the Authorized Service Agency
for the gas you are changing to. On completion of changing
these three components, you should test all joints for leaks,
verify that the manifold pressure is adjusted to the value
given in the specification pages in this manual, and repeat
the burner air adjustment procedure. This is to be found
on the following page in this manual. When the burner is
correctly adjusted, the alternate rating plate decal must
be placed over the existing rating plates to reflect the new
category for which the grill is set.
1. Loosen the two 5\16”hex head #10 screws just outboard
of the igniter. This allows the igniter and its bracket
vertical movement.
2. With the Microamp meter in the flame sense line, and the
adjustment screws just loose enough to be able to move
the igniter assembly up and down, ignite the burner
and move the igniter up and down until the maximum
Microamp reading is achieved.
3. Tighten up the adjuster screws and the job is complete.
Igniter Inspection
To change from one gas type to another within the same
category (High to Low Calorific Value Natural Gas or vice
versa), change the orifice to that supplied by the Authorized
Service Agency.
The ignitor is next to the flame sensor in the burner
compartment. Normally, it should not require any
adjustment. If, however, the gap between the ignitor tip
and the burner is too great, or the ignitor seems to generate
a weak spark, replace the ignitor, and recheck the new
component for normal operation.
Burner Air Adjustment
1. The Xpress Grill gas model burner is a stainless steel
rectangular assembly that receives forced air from a fan
mounted below the burner. The fan air quality can be
slightly adjusted if the flame quality is poor to the point
that the flame sensor will be unreliable.
2. Loosen the lock nut holding the air adjustment in place.
Slowly turn the air adjustment out (counterclockwise).
The flame should be stable (no lifting) and be 1/8”to 1/4”
predominately blue.
Igniter Adjustment
The Igniter location is factory set and does not normally
require adjustment. Adjustment should only be conducted
if the Micro-Amp (µA) reading taken by placing a Micro-
Amp (µA) meter in line between the ignition module and
the flame sense wire reads below 0.22 Microamps (µA). The
normal reading is around 0.80 (µA) to 1.5 (µA). If the reading
is low, the igniter can be a moved up or down to achieve the
proper signal. The following is a description of the process.
IGNITOR
FLAME SENSOR
Note: the correct air fuel mixture and gas pressures must be
obtained before proceeding with igniter adjustment
Part # JIBSM08 Rev.6 (08/04/09)
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GRILL CONTROLS
WHEN PUSHED SIMULTANEOUSLY:
"START COOK TIME COUNTDOWN" (flat grill cooking)
OR "LOWER PLATEN" (two-sided cooking)
LED
DISPLAY
INDICATORS
CANCEL/
RAISE PLATEN
BUTTON
PRODUCT
BUTTONS
ON
OFF
POWER
BUTTON
ENTER
BUTTON
MASTER
POWER
SWITCH
PROGRAM
BUTTON
DOWN ARROW
BUTTON
TEMPERATURE
BUTTON
UP ARROW
BUTTON
Master Power Switch:
Display:
Controls power to the grill and must be turned“ON”to start
operation. The controller display will be active when the
switch is“ON”.
The controller display will contain information relevant to
each operation in both cook and program modes.
Product Buttons (0-9):
LED Indicators:
Buttons 0-9 can be assigned to product items. Buttons 9 and
0 are used to move the cursor left or right when creating
or modifying product names in“PROD NAME LIB”program
mode.
There are two, (2), indicator lights, indicating the
temperature status of each control’s heat zones; one, (1), on
the upper platen, (top light), and one, (1), on the grill surface.
Each light can display three, (3), different colors, indicating
temperature status for the corresponding zone.
Power Button:
After the main power switch is turned on, this button will put
the control into cook mode. If pressed again, the control will
go back to displaying“OFF.”
Red: The zone is too hot, (more than 79°F/45°C over the set
temperature), or heat zone failure.
Amber: The zone is calling for heat.
Green: The zone is at or above the set temperature.
Page 14
Part # JIBSM08 Rev 7 (08/04/09)
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GRILL CONTROLS continued
Program Button:
Enter Button:
The primary function is to access Programming and
Calibration of the grill. Push and hold for five (5) seconds.
Display will ask for the code. After entering code, five
programming features will be accessible“MENU ITEMS,”
“SYSTEM INFO,”“SYSTEM SETUP,”“SERVICE MODE,”and
“PRODUCT NAME LIB.”
Function is to accept programming steps.
Cancel/Raise Platen Button, (Green):
During the cooking cycle, pressing this button will cancel the
cooking timer and return the grill to the“IDLE”mode. This
button will also bring the grill out of STANDBY.
Temperature Button:
Black Button:
In the Cook mode, each time the button is pressed the
current temperature for one zone is displayed. The grill
temperature is displayed first followed by the platen
temperature. After five (5) seconds, the display will return to
the menu item selected.
When both Black and Green“CANCEL/RAISE”buttons are
pressed simultaneously, the upper platen will lower to the
griddle surface.
Up/Down Arrow Buttons; 2 Functions:
1. In the cook mode, the Up/Down Arrow Buttons will cycle
through the different menu items.
2. In the program mode, the Up/Down Arrow Buttons will
change the value of the current setting.
Main Pre-Programed Product Items
Product
Name
Button
Name
Cook
Time
Gap
Setting
Bottom
Temp
Assign
to #
Menu Name
Top Temp
Fajitas
Sausage
Fajitas
Sausage
Regular
Jumbo
FAJI
SAUS
1:16
2:00
1:15
2:50
1:40
2:00
1:27
3:00
0.300
0.380
0.300
0.470
0.460
0.600
0.430
FLAT
425
425
425
425
425
425
425
425
335
335
335
335
335
335
335
335
1
2
3
4
5
6
7
8
9
Regular
REG
Jumbo
JUMBO
CHIC
Chicken Fillet
Sirloin Patties
Chicken
SIRLOIN
SIRLOIN
CHK STRP
ONIONS
*LTO
Chicken Strip Chicken Strip
Grilled Onions Onions
*LTO = Limited Time Offer = presently left open.
Part # JIBSM08 Rev.6 (08/04/09)
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PLATEN ZEROING
Turn Master power switch“ON”, wait for controllers to display
“OFF”.
10. Move next to the left front adjuster and raise the platen
until the gapping tool fits snugly between the upper
platen and grill surface.
Note: Release sheets should not be installed during this
procedure.
11. Next go to the left rear adjuster and raise the platen until
the gapping tool fits snugly between the upper platen
and grill surface.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
12. Move next to the right front adjustment and raise the
platen until the gapping tool fits snugly between the
upper platen and grill surface.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
13. Repeat steps 9-12 one or more times until gapping tool
fits snugly between the upper platen and grill surface at
all four adjustment points without further adjustment.
(See diagram below.)
“PROGRAMMING MODE MENU ITEMS”is displayed.
4. Press two, (2) times in succession to display
“PROGRAMMING MODE SYSTEM SETUP.”
14. Replace the platen adjuster locking caps“hollow side
down”and tighten snugly. Replace platen adjuster caps.
5. Press six, (6) times.“PLATEN SET +/- XX”is displayed.
(XX=numbers that will vary from grill to grill.)
15. Repeat steps 9-14 for each platen.
6. Allow time for grill to heat and turn ready. Press
both the Cancel (Green) and Standby (Black) buttons
simultaneously to lower the upper platen. Press the
Cancel (Green) button to raise the platen. Now, press
both the Cancel (Green) and (Black) Buttons to re-lower
the platen.
7. Remove platen adjuster caps from all four adjustment
points on each platen. Remove the four locking caps from
the adjustment points.
Insert gap tool directly below platen adjusters.
8. Using the adjusting tool lower platen until adjusting tool
touches the arm assembly.
9. With gapping tool, adjust right rear of platen until the
gapping tool fits snugly between the upper platen and
grill surface.
Page 16
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PLATEN ZEROING continued
Platen Gapping Tool (PN 1838701)
“No-Go”
“Go”
Platen leveling should be done from one corner
to the opposite corner. The adjuster nuts should
be turned opposite of one another.
Platen Adjusting Tool (PN 4523323)
This end to remove Adjuster
Locking Cap
This end to remove Grease Cap
and to make adjustments to the
adjuster nuts
Platen Adjuster Cap (PN 1859102)
Platen Adj Lock Nut (PN 1859103)
Shoulder Bolt (PN 8005401)
Platen Adjuster Nut (PN 1859101)
Part # JIBSM08 Rev.6 (08/04/09)
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OPTIONAL ACCESSORIES
Teflon Sheet - 1799302
Teflon Clip - 1851303
Grill Squeegee - 1868201
Teflon Tool - 4525560
Page 18
Part # JIBSM08 Rev 7 (08/04/09)
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RELEASE MATERIAL INSTALLATION
The following procedures are the procedures for installing
the Teflon sheets on to the upper platen on the Garland
Xpress grill. The components shown below are included with
your grill when purchased.
Holding the bottom of the release material sheet in place,
gently pull the sheet toward the front of the platen.
Thread the front edge of the release material sheet behind
the release material bar on the front of the platen, then
around the top and down over the front of the bar as shown.
Slide release material rod through hemmed end of the
release material sheet.
Place locking clips over release material sheet and press into
place over release material bar.
RELEASE
MATERIAL
BAR
RELEASE
MATERIAL
LOCKING
CLIP (1)
Hook release material rod on brackets located at the rear of
the upper plate
RELEASE
MATERIAL
UPPER PLATEN (side view)
FRONT OF GRILL
Check alignment and tightness of release material against
upper platen.
NOTE: Make sure release material fits smoothly over upper
platen. Installing release material sheets too tight may cause
premature failure of the sheet.
UPPER PLATEN (side view)
RELEASE MATERIAL HOOK
Release sheets are reversible and should be flipped over
and reattached on a daily basis. For instructions on cleaning
release sheets, see Step 17, Under Daily Cleaning in Cleaning
and Maintenance section.
RELEASE
MATERIAL ROD
RELEASE MATERIAL SHEET
REAR OF GRILL
A release material sheet must be replaced when:
•
•
•
•
Product sticks to release material.
Carbon build-up ruins taste or appearance.
Tearing occurs in the sheet’s cooking area.
Release material coating is worn off sheet.
Part # JIBSM08 Rev.6 (08/04/09)
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NORMAL OPERATION
2. The controller regulates the platen and grill temperatures
to the set temperatures of the product selected and
reads“TOO COOL”or“TOO HOT”with“MENU ITEM”, until
the grill attains the set temperature range for the item.
Installing Release Material:
For installation instructions, see section on RELEASE
MATERIAL INSTALLATION.
A release material sheet must be replaced when:
NOTE: If the display reads either“TOO COOL”or“TOO HOT”
the upper platen will not lower and initiate a cooking
sequence.
•
•
•
•
Product sticks to release material.
Carbon build-up ruins taste or appearance.
Tearing occurs in the sheet’s cooking area.
Release material coating is worn off sheet.
3
After loading the product onto the grill, press the green
CANCEL/RAISE PLATEN BUTTON and BLACK button
simultaneously. A cook cycle starts and the upper platen
lowers if the product selected is clamshell recipe.
4
To cancel a cook cycle at anytime press the green
CANCEL/RAISE PLATEN BUTTON and the upper platen
will rise if the product recipe selected is clamshell recipe.
Lighting Instructions:
1. Ensure that the flexible gas hose is connected to the grill
and the power cord is plugged into the receptacles.
5. During a cook cycle, the display shows the product recipe
name in the first line and the remaining cook time count
down in the second line.
2. Turn the main power switch ON and allow the controls
to go through the power-up self-check. Once the control
panel displays the word“OFF”the unit is ready to begin
the heating process.
6
When the cook timer reaches one, (1), second remaining
a pre-time-out alarm sounds alerting the operator.
3. Press
The control will automatically initiate the
.
7
When the cooking time has been completed the platen
raises automatically. On the controller the“PRODUCT
NAME”and the word“REMOVE”will be displayed and an
audible alert will sound.
heating cycle. The burner will ignite and heat until the
temperature specified by the menu item has been
obtained.
If ignition of the burner does not occur on the first trial, the
bottom indicator light will flash amber. If the burner(s) do
not light within four trials for ignition, the control will display
a flashing warning,“IGNITION ERROR.”The flashing amber
light will turn to solid red and an audible alarm will sound. If
this occurs, turn the main power switch off, wait 5 minutes,
and then repeat steps 2 and 3. If after 2nd try and the control
still produces the IGNITION ERROR refer to Ignition failure in
TECHNICAL TROUBLE SHOOTING section.
8. Pressing the green CANCEL/RAISE PLATEN BUTTON stops
the audible alert and the unit will revert back to IDLE
mode.
To Cook in Flat Grill Mode:
1. To start a cook cycle select a product recipe by using the
product keys (1 through 9) or by using the UP/DOWN
keys or to select a product recipe.
Shut Down Instructions
The display alternately blinks the recipe and the word
SELECTED 2 times then the recipe will be displayed
continuously.
1. To shut down the unit at any time, switch the main power
switch to the off (non-lit) position.
2. The controller regulates the grill temperature to the set
temperature of the product selected and reads“TOO
COOL”or“TOO HOT”with“MENU ITEM”, until the grill
attains the set temperature range for the item.
2. For extended shut down periods, switch the main power
switch to the off position, disconnect the unit from the
gas supply line and unplug electrical connections.
To Cook in Two-Sided Mode:
NOTE: If the display reads either“TOO COOL”or“TOO HOT”it
will not initiate a cooking sequence.
1. To start a cook cycle select a product recipe by using the
product keys (1 through 9) or by using the UP/DOWN
keys or to select a product recipe.
3
After loading the product onto the grill, press the green
CANCEL/RAISE PLATEN BUTTON and BLACK button
simultaneously. That will start a cook cycle if the product
selected is clamshell recipe.
The display alternately blinks the recipe and the word
SELECTED 2 times then the recipe displays continuously.
Page 20
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NORMAL OPERATION continued
4
To cancel a cook cycle at anytime the press the green
CANCEL/RAISE PLATEN BUTTON .
To Display the Current Temperatures:
1. Press the button and repeat for each zone to be
displayed...
5. During a cook cycle, the display shows the product recipe
name in the first line and the remaining cook time count
down in the second line.
1st press - LOWER GRILL ZONE
2nd press - UPPER PLATEN
6. The display shows the“SEAR”or“FLIP”alarm message
with flashing in the second line if the current cooking
product is flat recipe and the sear time or flip time is not
zero.
NOTE: The temperatures may be displayed at any time,
including during a cooking cycle.
To View Settings for a Menu Item:
7. A cook alarm sounds with a repeating beep pattern.
Pressing the black RAISE button acknowledges the“SEAR”
or“FLIP”alarm message if the alarm field in system setup
is set to MANUAL.
1. Enter Programming; Menu Items, (see Programming)
2. Press to enter“PROGRAMMING MODE MENU ITEMS”
3. Use and to choose the desired Menu Item.
4. Press to scroll through settings for the chosen item.
To Clean the Grill:
8. The“SEAR”or“FLIP”alarm message stops after 5 seconds
if the alarm field in system setup is set to AUTO.
9. When a cook is complete, the display shows the product
recipe name in the first line and a flashing“REMOVE”
message in the second line. A repeating beeping alarm
also sounds.
1. To start a CLEAN MODE select the clean mode recipe by
pressing product key 10 or by using the UP/DOWN keys
or to select the clean mode recipe.
10. Pressing the black RAISE button cancels the cook done
alarm.
2. The controller regulates the platen and grill temperatures
to the set temperatures of the clean mode recipe. The
display shows the message“CLEAN MODE”in the first line
and the actual grill temperature in the second line.
11. The unit reverts back to IDLE mode.
Enter Standby Mode:
3. Press the ENTER key to initiate the clean mode.
Stand by mode is used during slow periods to conserve
energy with out a complete shut down of the unit. When
cooking temperatures are again required, pre-heat cook
temperature/time is reduced. Stand by mode temperatures
can be adjusted, see the PROGRAMING section.
4. The display SHOWS the message“READY TO CLEAN”with
flashing in the second line when the actual temperature
is reached (or greater than the set temperatures of clean
mode recipe (default 250 F for both the platen and grill)).
A 5 second repeating beep pattern is sounded.
1. Select Standby Mode by pressing or until
“STANDBY”is displayed.
5. Press the ENTER key again, the heater’s control for the
platen and grill are turned off and the display shows the
message“CLEANING”with flashing in the second line.
2. Press the GREEN (‘CANCEL/RAISE’) and the BLACK buttons
at the same time. As soon as the upper platen moves
down, the display will read“STANDBY MODE.”(Note:
The first time Standby Mode is entered, the display will
prompt the operator to press ENTER after pressing the
GREEN and BLACK buttons.)
6. Press the ENTER key again to exit the CLEAN MODE. The
display shows the message“STANDBY”in the first line.
The control transitions to“STANDBY MODE”and preheats
to idle condition.
Exit Standby Mode:
PLATEN SET:
1. Press the GREEN (‘CANCEL/RAISE’) button. The upper
platen will raise and the display will read“CANCEL”with
an audible alarm.
This function allows the platen to be moved up or down
once it is parallel to the grill surface. Values range from –160
to +160.
Part # JIBSM08 Rev.6 (08/04/09)
Page 21
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NORMAL OPERATION continued
EXTENDED TIME:
START DELAY:
This option will add 6, 4 and 2 seconds to the time of the next
three cooks respectively if the grill has had no activity for
5 minutes. Provided the temperature is not 25°F above set
temperature for either the grill or the platen.
This number is how long the operator must hold the GREEN
(‘CANCEL/RAISE’) and BLACK buttons to start a cooking cycle
for 2-sided recipes only. There will be one beep when the
cook is started and another beep when the START DELAY
time is reached. If the GREEN (‘CANCEL/RAISE’) and BLACK
buttons are released before that time the cook will be
canceled. If Yes is toggled press enter to allow the user to
pick from 1 to 5 seconds in 0.5 second increments using
INSTANT ON TIME:
This can be set in the range of 00:00 to 00:40. Instant on will
turn on the heat zone(s) as soon as a cook cycle starts.
and
.
CLEANING AND MAINTENANCE
Tools: JIB Hi-Temp Grill Cleaner (HCS), JIB All Purpose
Super Concentrate (HCS), JIB NO-SCRATCH (Pad and Pad
Holder), a suitable container, High-Temperature Pan Brush
and Grill Cloth, Stainless Steel Pan filled with lukewarm
water, Protective Gloves,, (to protect hands from heat), Grill
Squeegee and Grill Scraper.
Daily Cleaning:
Warning: The upper platen surface and edges are very hot!
To prevent burn injuries, use extreme caution when wiping
down release sheets and platen edges
1. Press the CLEAN button, or or to obtain the menu
item“CLEAN MODE.”
Warning: The upper platen surface and edges are very hot!
To prevent burn injuries, use extreme caution when wiping
down release sheets and platen edges.
2. Press to acknowledge that Clean Mode is desired. This
will cause the appliance (grill and platen, if selected) to
heat to the Clean Temperature.
Important: Frequently throughout the day, (at least 4 times
per hour), thoroughly wipe down the release sheets and
platen edges with a damp grill cloth.
3. “READY TO CLEAN”will be displayed when the grill is at
the proper cleaning temperature and an audible alarm
will sound.
Cleaning During Operation:
4. To exit Clean Mode, press . Display will show“OFF.””
1. After each product load is removed, Use a grill scraper to
scrape grease on lower grill plate from front to back only.
Do not scrape left to right across the lower grill plate with
the grill scraper.
5. Wearing protective gloves, empty and replace the grease
troughs.
6. Wipe down the exposed surface of the release sheet with
a clean, damp cloth.
2. Use a grill squeegee to clean release material sheet on
upper platen in a downward motion. Do not press hard
against the release material sheet to prevent scratching
or tearing.
Note: the edge of the grill above the grease troughs gets a
build up of grease, wipe down every time the grease bucket
is emptied. CAUTION this edge is hot.
3. Push the grease to the rear of the grill, or pull it to the
front trough. Then, squeegee the grease into the buckets
on either side. Do not use the scraper for this step.
7. Remove the release sheet locking clips and bars.
8. Scrape only the lower grill surface with a grill scraper, and
squeegee any residue into the grease troughs with a grill
squeegee.
4. Use a clean, damp cloth to clean back splash and
bullnose areas as needed during operation.
Note: To increase life of release material sheets, wipe them
down with a folded clean, damp cloth at least four times
during each hour of operation
Caution: Do not scrape or otherwise scratch the upper
platens The use of metal scrapers, abrasive pads, or
wire brushes will permanently damage the surface of
the upper platens
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Part # JIBSM08 Rev 7 (08/04/09)
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CLEANING AND MAINTENANCE continued
9. Open one packet of high-temperature grill cleaner,
(several cleaners may be available on the market), and
empty the contents into a suitable container. (One packet
will clean one grill.)
Caution: Ice, cold water, or large quantities of water must
never be applied to the grill plate or upper platen Severe
damage to the grill will occur!
17. Clean the release sheets as follows:
10. Firmly attach a no-scratch pad to a pad holder.
A) Place the sheets on the lower grill. Scrub both sides
of the sheets with the same no-scratch pad used on
the grill.
11. Dip the no-scratch pad into the grill cleaner, and spread
a light coating of grill cleaner over the entire platen
surface, back, front, and side edges of both upper
platens. DO NOT SCRUB. (Note: use very limited cleaning
solution on top of platens)
B) Rinse both sides of the sheets with a clean, wet cloth.
18. Rinse the lower grill by flooding the surface twice with
lukewarm water. Squeegee after each rinse.
12. After applying the grill cleaner, lightly scrub the platen
surface, and all four edges with the no-scratch pad until
all the soil has been liquefied by the grill cleaner. For
stubborn soils, apply additional grill cleaner and lightly
scrub. DO NOT RINSE THE PLATENS AT THIS TIME.
19. Wipe the lower grill surface, backsplash, bullnose, and
hood with a clean, damp cloth.
20. When cleaning is completed, you may turn the“MASTER
POWER”(rocker) switch off.
13. Starting at the back of the lower grill, spread a light
coating of grill cleaner over the surface. DO NOT SCRUB.
AFTER CLEANING, apply a thin coat of fresh shortening
to the lower grill surface only. Wipe down the
surrounding areas. Empty, wash, rinse, and replace the
grease troughs.
14. After applying the grill cleaner, lightly scrub the grill
surface with the No-Scratch Pad until all the soil has been
liquefied.
15. Rinse the upper platens with a dripping wet cloth. Do not
use excessive water on the top of the platens.
16. Carefully pour small quantities of lukewarm water
onto the grill while brushing the surface, backsplash,
and bullnose with a pot brush or equivalent high-
temperature brush. Continue until the water no longer
boils away and the grill remains wet. Squeegee dry.
Part # JIBSM08 Rev.6 (08/04/09)
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PROGRAMMING
Programming Modes/Menu Sequence:
System Information
27
27
27
28
28
28
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26
26
26
26
27
27
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PROGRAMMING continued
System Set-up
31
32
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28
29
29
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29
30
30
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31
Service Mode
32
32
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31
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PROGRAMMING continued
5. Use and to choose the desired Menu Item.
Menu Items...
6
Press three, (3) times to display“(MENU ITEM) UPPER
TEMP XXX”displayed in °F or °C.
To Change the Cook Time of a Product:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
7. Use and to change the set temperature to the
desired value.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
8. Press to save the changes.
9. Press
twice to exit.
3. Press to enter Programming Mode.“PROGRAMMING
MODE MENU ITEMS”is displayed.
To Change Grill Set Temperature:
4. Press
Use and to choose the desired Menu Item.
.“MENU ITEMS STANDBY”is displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
5.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
6. Press to display“(MENU ITEM) COOK TIME XX:XX”
7. Use and to adjust the cook time.
8. Press to save the changes.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
9. Press
twice to exit.
4. Press
Use and to choose the desired Menu Item.
.“MENU ITEMS STANDBY”is displayed.
To Turn Platen, (2-Sided), Cooking On/Off:
5.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
6. Press four, (4) times to display“(MENU ITEM) GRILL
TEMP XXX”displayed in °F or °C.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
7. Use and to change the set temperature to the
desired value.
3. Press to enter the Programming Mode.
8. Press to save the changes.
“PROGRAMMING MODE MENU ITEMS”is displayed.
9. Press
twice to exit.
4. Press
Use and to choose the desired Menu Item.
.“MENU ITEMS STANDBY”is displayed.
To Change Product Gap Setting:
5.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
6. Press twice to display“(MENU ITEM) UPPER PLATEN
YES/NO“.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
7. Use and to turn upper platen on or off.
8. Press to save the changes.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
9. Press
twice to exit.
4. Press
Use and to choose the desired Menu Item.
.“MENU ITEMS STANDBY”is displayed.
To Change Upper Platen Set Temperature:
5.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
6. Press five, (5) times to display“GAP XXX”displayed in
inches or mm.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
7. Use and to change the gap setting to the desired
value.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
8. Press to save the changes.
4. Press
9. Press
twice to exit.
.“MENU ITEMS STANDBY”is displayed.
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PROGRAMMING continued
To Change Product Button,“Key”Assignment
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
4. Press one, (1) time to display“PROGRAMMING MODE
SYSTEM INFO.”
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
5. Press to view the upper recovery time.“RECOVERY
UPPER XXXX”is displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
6. Press to return to“PROGRAMMING MODE SYSTEM
INFO”.
4. Press
Use and to choose the desired Menu Item.
.“MENU ITEMS STANDBY”is displayed.
7. Press to exit.
5.
To View Recovery Time - Grill:
6. Press six, (6) times to display“ASSIGN TO KEY (0-9 or
NONE)”.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
7. Use and to change the key, (Product Button),
assignment, and replace any previous assignments to
that key.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
8. Press to save the changes.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
9. Press
twice to exit.
4. Press one, (1) time to display“PROGRAMMING MODE
SYSTEM INFO.”
To Change a Product Name:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
5. Press two, (2), times to view the grill recovery time.
“RECOVERY GRILL XXXX”is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
6. Press to return to“PROGRAMMING MODE SYSTEM
INFO”.
3. Press to enter the Programming Mode.
7. Press to exit.
“PROGRAMMING MODE MENU ITEMS”is displayed.
To View the Garland Part Number:
4. Press
Use and to choose the desired Menu Item.
.“MENU ITEMS STANDBY”is displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
5.
6. Press seven, (7) times to display“PRODUCT NAME
(CHOSEN ITEM)”
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
7. Use and to cycle through the available product
names until the desired name is achieved.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
8. Press
to save the changes. You will automatically
4. Press one, (1) time to display“PROGRAMMING MODE
SYSTEM INFO.”
return to“PROGRAMMING MODE MENU ITEMS”.
9. Press to exit.
5. Press three, (3), times to view the Garland Part Number
for the grill.“GARLAND PART # X…X”is displayed.
(number varies by grill).
System Info...
To View Recovery Time - Upper Platen:
6. Press to return to“PROGRAMMING MODE SYSTEM
INFO”.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
7. Press to exit.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
Part # JIBSM08 Rev.6 (08/04/09)
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PROGRAMMING continued
To View the Flash Number:
5. Press six, (6), times to view the Download Number.
“DOWNLOAD NUMBER X…X”is displayed. (Download
number varies by grill).
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
6. Press to return to“PROGRAMMING MODE SYSTEM
INFO”.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
7. Press to exit.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
System Setup
4. Press one, (1) time to display“PROGRAMMING MODE
SYSTEM INFO.”
To Change temperature Units, (°F or °C):
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
5. Press four, (4), times to view the Flash Number.“FLASH
NUMBER X…X”is displayed. (Flash number varies by grill).
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
6. Press to return to“PROGRAMMING MODE SYSTEM
INFO”.
3. Press to enter the Programming Mode.
7. Press to exit.
“PROGRAMMING MODE MENU ITEMS”is displayed.
To View the Software Number:
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
Press to enter system setup.“TEMP DISPLAY
FAHRENHEIT (or CELSIUS)”is displayed.
5.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
6. Press to change the temperature units to either
Fahrenheit or Celsius.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
7. Press to save the changes.
4. Press one, (1) time to display“PROGRAMMING MODE
SYSTEM INFO.”
8. Press to return to“PROGRAMMING MODE SYSTEM
SETUP”
5. Press five, (5), times to view the Software Number.
“SOFTWARE NUMBER X…X”is displayed. (number varies
by grill).
9. Press again to exit.
To Change Gap Setting Display Units:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
6. Press to return to“PROGRAMMING MODE SYSTEM
INFO”.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
7. Press to exit.
To View the Download Number:
3. Press to enter the Programming Mode.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
“PROGRAMMING MODE MENU ITEMS”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
Press two, (2), times.“GAP SETTING DISPLAY INCHES
(or MILLIMETERS)”is displayed.
5.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
6. Press to change the Gap Setting Display units to either
Inches or Millimeters.
4. Press one, (1) time to display“PROGRAMMING MODE
SYSTEM INFO.”
7. Press to save the changes.
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Part # JIBSM08 Rev 7 (08/04/09)
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PROGRAMMING continued
To Change Probe Calibration - Upper:
8. Press to return to“PROGRAMMING MODE SYSTEM
SETUP”
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
9. Press again to exit.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
To Change the Alarm Volume:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
3. Press to enter the Programming Mode.
Press five, (5), times. “PROBE CAL – UPPER XXXF”is
5.
“PROGRAMMING MODE MENU ITEMS”is displayed.
displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
6. Use or to change the Probe Calibration to the
correct temperature measured with a pyrometer.* SEE
CALIBRATION REQUIREMENTS and CALIBRATION section.
Press three, (3), times.“ALARM VOLUME LOW (or
5.
HIGH)”is displayed.
7. Press to save the changes.
6. Use or to change the Alarm Volume to either Low
or High.
8. Press to return to“PROGRAMMING MODE SYSTEM
SETUP”
7. Press to save the changes.
9. Press again to exit.
8. Press to return to“PROGRAMMING MODE SYSTEM
SETUP”
To Change Probe Calibration - Grill:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
9. Press again to exit.
To Change the Key Chirp:
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
To turn key chirp on or off in programing mode only.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
3. Press to enter the Programming Mode.
5. Press six, (6), times.“PROBE CAL – GRILL XXXF”is
displayed.
“PROGRAMMING MODE MENU ITEMS”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
6. Use or to change the Probe Calibration to the
correct temperature measured with a pyrometer.* SEE
CALIBRATION REQUIREMENTS and CALIBRATION Section.
Press four, (4), times.“KEY CHIRP ON (or OFF”is
displayed.
5.
7. Press to save the changes.
6. Use or to change the key chirp to either ON or OFF.
7. Press to save the changes.
8. Press to return to“PROGRAMMING MODE SYSTEM
SETUP”
9. Press again to exit.
8. Press to return to“PROGRAMMING MODE SYSTEM
SETUP”
*CALIBRATION REQUIREMENTS
The control software will beep to the user when it is
appropriate to calibrate The control will allow calibration
provided the following conditions are met:
9. Press again to exit.
Part # JIBSM08 Rev.6 (08/04/09)
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PROGRAMMING continued
•
•
Temperature is currently falling from a detected peak
of 360°F or higher
Temperature is falling and has fallen 2°F from a
detected peak that is within the 350-360°F range (i e
calibration would be allowed at 355°F if the achieved
peak temperature was 357°F)
9. Press again to exit.
To Change Control Type:
Note: this must be verified if the control is changed, match
the new control to the grill.
•
Temperature is rising through the 350-360°F range as a
result of a heat on pulse of less than 30 seconds
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
To Change Platen Set:
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
5. Press nine, (9) times.“CONTROL TYPE ELECTRIC (or
GAS)”is displayed. (type varies by grill).
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
6. Use and to change Control Type to match the
design of the grill.
5. Press seven, (7) times.“PLATEN SET +/- XX”is displayed.
(numbers will vary by grill)
7. Press to save the changes.
6. Use and to change the Platen Set to the correct
value.
8. Press to return to“PROGRAMMING MODE MENU
ITEMS”
7. Press to save the changes.
9. Press again to exit.
8. Press to return to“PROGRAMMING MODE MENU
ITEMS”
To Turn Extended Time On/Off:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
9. Press again to exit.
To Change Instant-On Time:
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
5. Press ten, (10) times.“EXTENDED TIME NO (or YES)”is
displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
6. Use and to turn Extended Time on or off.
7. Press to save the changes.
5. Press eight, (8) times.“INSTANT ON TIME XX:XX”is
displayed. (numbers will vary by grill).
8. Press to return to“PROGRAMMING MODE MENU
ITEMS”
6. Use and to change the Instant on Time to the
desired value.
9. Press again to exit.
7. Press to save the changes.
8. Press to return to“PROGRAMMING MODE MENU
ITEMS”
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Part # JIBSM08 Rev 7 (08/04/09)
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PROGRAMMING continued
To Change the Grill Function:
To Change the Alarm Mode:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
“PROGRAMMING MODE MENU ITEMS”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
5. Press eleven, (11) times.“FUNCTION CLAMSHELL (or
FLAT)”is displayed.
5. Press thirteen, (13) times.“ALARM MODE AUTO (or
MANUAL)”is displayed.
6. Use and to toggle between Flat mode and
Clamshell mode.
6. Use and to change the Alarm Mode to either Auto
or Manual.
7. Press to save the changes.
7. Press to save the changes.
8. Press to return to“PROGRAMMING MODE MENU
ITEMS”
8. Press to return to“PROGRAMMING MODE MENU
ITEMS”
9. Press again to exit.
9. Press again to exit.
To Change the Start Delay:
To Turn Clean Mode On/Off:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
“PROGRAMMING MODE MENU ITEMS”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
5. Press twelve, (12) times.“START DELAY YES (or NO)”is
displayed.
5. Press fourteen, (14) times.“CLEAN MODE YES (or NO)”
is displayed.
6. Use and to turn Start Delay on or off.
6. Use and to turn Clean Mode On or Off.
7. Press to save the changes.
7. If Start Delay is On (YES), press to display“DELAY TIME
XX:XX”.
8. Press to return to“PROGRAMMING MODE MENU
ITEMS”
8. Use and to set the Delay Time to the desired value.
9. Press to save the changes.
9. Press again to exit.
10. Press to return to“PROGRAMMING MODE MENU
ITEMS”
To Add a Product Name in Library:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
11. Press again to exit.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
Part # JIBSM08 Rev.6 (08/04/09)
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PROGRAMMING continued
3. Press to enter the Programming Mode.
Service Mode
“PROGRAMMING MODE MENU ITEMS”is displayed.
To Change SCK Address:
4. Press three, (3) times.“PROGRAMMING MODE PROD
NAME LIB”is displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
5. Press .“PROD NAME LIB”is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
6. Press
.“PROD NAME LIB”will be displayed on the top
line, with a flashing cursor on the bottom line.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
7. Use and to change the character, (A-Z, 1-9,
4. Press three, (3) times.“PROGRAMMING MODE SERVICE
MODE”is displayed.
<space>, and hyphen are available). Use
move the cursor position.
and
to
Press one, (1), time.“Address XX”is displayed.
5.
8. Press to save the new product name.“SAVE LIBRARY
ADD”is displayed.
6. Use and to change to the desired SCK Address.
7. Press to save the changes.
9. Press to save.“PROGRAMMING MODE PROD NAME
LIB”is displayed.
8. Press to return to“PROGRAMMING MODE SERVICE
MODE”
10. Press
to exit.
9. Press again to exit.
To Modify a Product Name in Library:
To Perform Limit Switch Test:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
4. Press three, (3) times.“PROGRAMMING MODE PROD
NAME LIB”is displayed.
4. Press three, (3) times.“PROGRAMMING MODE SERVICE
MODE”is displayed.
5. Press .“PROD NAME LIB”is displayed.
Press two, (2), times.“PLATEN”(along with the position
of each switch), is displayed.
5.
6. Use and to select Product Name to be modified.
7. Press
. The first character in the Product Name will
6. Use and to move the platen up and down. Check
for correct switch operation:
start flashing.
8. Use and to change the character, (A-Z, 1-9,
Correct Switch Operation:
<space>, and hyphen are available). Use
move the cursor position.
and
to
Platen Up - U (Closed) L (Open)
Platen Down - U (Open) L (Closed)
9. Press
10. Press
“SAVE LIBRARY ADD”is displayed.
.
.
“SAVE LIBRARY MODIFY”is displayed.
7. Press to return to“PROGRAMMING MODE SERVICE
MODE”.
11. Press to save.“PROGRAMMING MODE PROD NAME
LIB”is displayed.
8. Press again to exit.
12. Press
to exit.
Page 32
Part # JIBSM08 Rev 7 (08/04/09)
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CALIBRATION
Bi-Weekly Calibration:
3. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
Tools: Digital Pyrometer with Surface Probe
4. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
Warning: PERSONAL INJURY FROM BURNS MAY RESULT
WHEN COMING IN CONTACT WITH HOT COOKING
SURFACES
5. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
NOTE: Calibration of grills is done with release material
sheets installed
6. Press three, (3) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
NOTE: CALIBRATION REQUIREMENTS
The control software will beep to the user when it is
appropriate to calibrate The control will allow calibration
provided the following conditions are met:
7. Press five, (5) times.“PROBE CAL – UPPER XXXF”is
displayed.
•
Temperature is currently falling from a detected peak
of 360°F or higher
Temperature is falling and has fallen 2°F from a
detected peak that is within the 350-360°F range (i e
calibration would be allowed at 355°F if the achieved
peak temperature was 357°F)
8. Place the surface probe of the digital pyrometer directly
on the probe location, (see diagram on following page).
•
9. Allow at least 5 seconds for the pyrometer to respond
and stabilize. Note the temperature on the pyrometer.
10. If the temperature on the grill control display does not
match the temperature on the pyrometer, adjust the
temperature on the grill control accordingly using the
•
Temperature is rising through the 350-360°F range as a
result of a heat on pulse of less than 30 seconds
To Calibrate:
and
buttons.
1. The upper platens and lower grill plate should be at
operating temperatures to perform this calibration
procedure.
Press
“PROBE CAL – GRILL XXXF”is displayed.
11.
.
12. Repeat steps 8 - 10.
13. Press to save the changes.
Turn on the Master Switch and press to enter cooking
mode.
14. Press to return to“PROGRAMMING MODE SYSTEM
SETUP”
2. Press or to select a“CLAM”operation and allow
the grill to reach the set temperature and stabilize,
(approximately 30 minutes).
15. Press again to exit.
16. Repeat steps 1 - 15 at each control.
Part # JIBSM08 Rev.6 (08/04/09)
Page 33
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CALIBRATION continued
Probe Locations:
The grill’s thermocouple probes are located on each section of the lower grill plate in the center of the cooking zone as shown
in the diagram below. Each upper platen has one thermocouple probe in the center.
11.5"
5.75"
11.5"
5.75"
11.5"
5.75"
11.5"
5.75"
11.5"
5.75"
22.5"
22.5"
TOP
TOP
11.25"
11.25"
PLATEN
PLATEN
(2 PLACES)
(3 PLACES)
GRILL PLATE
GRILL PLATE
24"
24"
12"
12"
6.09" 6.09"
24"
6.09"
18"
6.09"
36"
MODEL XG36-JIB
MODEL XG24-JIB
Page 34
Part # JIBSM08 Rev 7 (08/04/09)
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TROUBLESHOOTING
COMM ERROR:
ERROR MESSAGES:
NOTE: WE STRONGLY SUGGEST THAT ANY INSTALLATION,
MAINTENANCE AND REPAIRS SHOULD BE PERFORMED BY
YOUR LOCAL GARLAND AUTHORIZED SERVICE AGENCY
...occurs when there is no communication between the
control board and the motor board.
Press to reset the message and silence the beep.
MOTOR OVER CURRENT:
PROBE ERROR:
...displayed when the platen has been mechanically resisted.
The platen will stop and move to the lower limit. Press the
GREEN/CANCEL button to eliminate this display.
...occurs when the probe is open or not connected. The
control will turn the heat off. If the fault is in the platen
the grill can still be used with recipes that do not call for
the platen. If the grill probe circuit is open, the grill will
not operate. The corresponding tri-color LED will turn red
indicating which element is in error. Programming is allowed
during this time.
MOTOR ERROR:
...occurs when the platen is going up or down and does not
get 5 encoder counts in 1 second when the platen is below
the lower limit moving down or above the lower limit going
up. At this message the display will flash and there will be an
audio alarm. To cancel the message the power switch must
be recycled.
PLATEN DOWN ERROR:
...occurs if the platen does not reach the proper position in 40
seconds or fails to move during this time. There is an audio
alarm with this message.
IGNITION ERROR:
...occurs if the ignition feedback signal does not give the
proper signal after four tries.
To cancel the message, press
.
PLATEN UP ERROR:
FLASHING LED(S):
...occurs if the platen is below the lower limit and does not
move for 40 seconds.
...occurs after a failure for the ignition module to ignite
the gas. The grill LED will flash while the control tries
again. If successful the LED will continue to flash until set
temperature is reached and then turn to a solid green.
To cancel the audio alarm press
.
HEATING ERROR:
...occurs when the controller does not detect a proper
temperature response over a six minute period. The
corresponding tri-color LED will turn red indicates which
element is in error.
Part # JIBSM08 Rev.6 (08/04/09)
Page 35
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TECHNICAL TROUBLESHOOTING
Master Power (ON / OFF) Switch turned ON - Power light or indicator is not lit
Reconnect power supply,
Check Ansul reset
Control power cord(s) unplugged
YES
NO
Circuit breaker at
service panel is
“OFF”or tripped
Reset circuit breaker
Line voltage not present
YES
NO
Check for Line
voltage at terminal
block terminals
(#1 & #6) and
Replace power switch
YES
(#2 & #6)
NO
Remove platen cover
and check high
limit...Check cause!
High
Limit Tripped
YES
Low Internal Product Temperatures
Scrape grill surface
and / or squeegee
upper platen
Carbon Build up
on Platen or Grill
surface
YES
NO
Use product that
meets quality
standards
Low product quality
(before cooking)
YES
YES
YES
YES
NO
Recalibrate grill
controller per
instructions
Grill is out of
calibration
NO
Properly recalibrate
system gap
System gap out of
calibration
NO
Cook time too short
Increase cook time
Page 36
Part # JIBSM08 Rev 7 (08/04/09)
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TECHNICAL TROUBLESHOOTING continued
Controller Displays“Too Hot”
Current product selected requires
a lower operating temperature
that the previous one selected.
Allow grill to cool down
to current set temperature
of selected product
YES
YES
NO
Zone is continuously heating,
and temperature is rising.
Replace Solid State Relay
NO
Allow grill to cool down below
the TOO HOT temperature
(79 degrees above set point)
Part # JIBSM08 Rev.6 (08/04/09)
Page 37
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TECHNICAL TROUBLESHOOTING continued
Controller Displays“FAULTY ELEMENT OR SHORTED PROBE” -
Only 1 or 2 zones LED lights are RED
Replace Bad Contactor
NO
YE S
Check for 3-phase
voltage at primary
side of main contactors
Check for 3-phase
voltage at secondary
side contactor
YES
Check for disconnected or
damaged molex plugs
going to heating elements
NO
Check to ensure that 3-phase
power cords are securely
fastened and plugged
NO
Ensure that main 3-phase circuite
breakers are not tripped
or turned oꢀ
YE S
into their receptacles
Check for full line voltage
Replace heating element
YE S
at eꢀected heating element
NO
NO
Fasten & plug in 3 phase
power cords
Check for a full amperage
draw on eꢀected element
NO
Check for Soild State Relay
Closure by measuring
approx 0 VAC on output
Check for approx. 8.9 VDC
at input side of eꢀected
heat zone’s Solid State Relay
YE S
NO
NO
Check for loose pins or damaged
wires from Controller routed
to eꢀected zone’s
Replace eꢀected
Solid State Relay
Solid State Relay
NO
Replace Main Controller
Page 38
Part # JIBSM08 Rev 7 (08/04/09)
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TECHNICAL TROUBLESHOOTING continued
Controller displays“PROBE ERROR”
Disconnect suspected
thermocouple and check
continuity.
Controller displays“Probe
ERROR” when grill is turned
on.
Replace damaged thermocouple
YES
YES
NO
NO
NO
Check all connections on
thermoscouple interface
board.
Has suspected
zone overheated?
Controller displays“Probe
ERROR” during normal operation.
Re-establish
positive connection
YES
YES
NO
YES
See Technical
Troubleshooting -
“HEATING ERROR”
Compare Millivolt reading of
suspect thermocouple
will Millivolt chart.
NO
Replace eꢀected
zone thermocouple.
Part # JIBSM08 Rev.6 (08/04/09)
Page 39
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TECHNICAL TROUBLESHOOTING continued
Controller Displays“HEATING ERROR or PROBE ERROR
PLATEN and GRILL LED’s are RED (Both Sides)
See Technical Troubleshooting
“Controller display is BLANK,
Main Power (ON/OFF) Light IS LIT”
NO
Check for 3-phase voltage
at secondary side of contactor
Check for 3-phase voltage at
primary side of main contactors
YES
YES
Check for disconnected
molex plugs going to heating elements
YES
NO
Check to ensure that 3-phase
power cords are securely fastened
and plugged into their receptacles
Ensure that main 3-phase
circuit breakers are
not tripped or turned oꢀ
NO
Fasten & plug in
3-phase power cords
Inconsistent Or Erratic Internal Product Temperature
Re-calibrate grill temperature
probes per calibration procedure
See CALIBRATION Section
Grill temperature probes
are out of calibration
YES
NO
Clean grill surface and / or
clean upper platen of
carbon build up
Carbon build up on grill surface
or behind Teꢁon release sheets
on upper platen
YE S
YES
NO
Zero Platen on eꢀected zone
see PLATEN ZEROING Section
Upper platen is not zeroed properly
Page 40
Part # JIBSM08 Rev 7 (08/04/09)
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TECHNICAL TROUBLESHOOTING continued
Controller Display is BLANK, Main Power (ON / OFF) light or indicator is LIT
Check for loose or
disconnected black wires on
coil of contactor and black
wires going to 24VAC
transformers.
Check for 120 VAC at terminal
marked “LIM”& “N”
YES
NO
Trace circuit for terminal
marked “LIM”brown wire to
back of unit and into molex
plug. Check for open
circuit.
Repair Open or damaged
wire
YES
NO
Check for continuity in rear
of unit at molex plugs at
brown wires marked“50”
and “51”
YES
Check opposite side
Part # JIBSM08 Rev.6 (08/04/09)
Page 41
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TECHNICAL TROUBLESHOOTING continued
Master Power (ON / OFF) Switch turned ON - Power Light in On - Grill is not heating
Controller display
reads“OFF”
Press the MENU SELECT
button.
YES
NO
High voltage power
cord(s) unplugged
Reconnect power supply
YES
NO
High voltage circuit breaker at
service panel is OFF or tripped
Reset circuit breaker
YES
YES
NO
Check for 120 VAC at terminal
block between LIM & NEUT
Disconnect power supply
and perform continuity test
on terminals of high limit
in upper platen
YES
Test continuity on contactor
coil between LIM & NEUT
NO
NO
Replace defective high limit
Replace defective contactor
Page 42
Part # JIBSM08 Rev 7 (08/04/09)
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TECHNICAL TROUBLESHOOTING continued
Controller Displays“MOTOR OVER CURRENT” - Platen does not move at all
Check voltage of limit
Replace defective Limit
Switch
switches. 5.6 VDC when
switch is Open, 0 VDC when
switches are closed.
YES
NO
Check for 120 - 140 VDC on
pins 1 & 2 or Motor Speed
Controller.
Replace defective Motor
Speed Controller.
Check for 120 volts at the
motor speed controller. Pins
3 & 4.
YES
NO
NO
YES
Possible broken connection
between the motor speed
controller and the terminal
block, terminal marked “SW”.
Check for positive
connection at input leads
of Linear Actuator.
YES
From behind the unit
manually raise and lower the
platen by lifting up on the
platen arms.
Check for binded actuator by
disconnecting the upper
mounting pin, and manually
spinning actuator shaft.
NO
YES
YES
Replace worn or damaged
components.
Replace defective linear
actuator.
Controller Displays“MOTOR OVER CURRENT” - Platen stops and moves to lower limit
Check voltage of upper limit
switches while platen is in the
upward movement.
Does Upper Limit
Switch change states of 5.6
VDC to 0 VDC?
Replace defective Motor
Speed Controller.
YES
YES
NO
Replace faulty Upper Limit
Switch.
Part # JIBSM08 Rev.6 (08/04/09)
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TECHNICAL TROUBLESHOOTING continued
Controller Displays“IGNITION FAILURE” - No flame at all
Check for proper gas
pressure - Incoming &
manifold pressure
Do the burners light at all?
Does the ꢁame go out?
YES
YES
NO
NO
Reconnect quick disconnect
on gas supply hose
Check quick disconnect
for improper connection
YES
Adjust incoming & burner
pressure for gas type
YES
NO
Check for proper
microamp reading
Check for incoming gas pressure
at the main incoming gas manifold
YES
YES
Turn gas valve ON
NO
Check air output from
blower. Blower output
should be 1”W.C.
NO
YES
Check main gas manifold
shut-oꢀ valve, and turn on
Locate gas shut oꢀ
valve and turn to ON
NO
NO
Check all ꢁame sensor
connections for security.
YES
Replace blower
See Technical Troubleshooting
“Controller displays Ignition Failure -
Flame does not light at all”.
NO
Adjust microamps
at plenum box.
Replace ignitor assy.
Controller Displays“IGNITION FAILURE” - Flame does not light at all
Replace Blower Motor
Is the blower running?
Check of 120 VAC at blower.
YES
NO
YES
Check for input voltage from
main controller. ~8.9 VDC at
pin 6 & 7 output on J1.
NO
Check for air pressure
switch closure
YES
Check
Solid State Relay Output
YES
NO
NO
YES
YES
Replace failed component.
Ignition Relay Board
-OR-
Replace Air
Pressure Switch
Replace Controller
Check .8”- 1.2”W.C.
Air output on plenum
from blower.
Solid State Relay
Replace Ignition
Module
YES
NO
Check for 120 VAC at
Ignition Module, terminals
VALVE & VALVE
Check for any obstructions
in air ꢀow, if none found
replace blower
Is Ignition Module
NO
Sparking?
YES
NO
Proceed to Technical Troubleshooting
“Controller Displays IGNITION
FAILURE”- Ignition Module
Is Sparking
Check wiring between
air pressure switch
and Ignition Module.
Page 44
Part # JIBSM08 Rev 7 (08/04/09)
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TECHNICAL TROUBLESHOOTING continued
Controller Displays“IGNITION FAILURE” - Module is sparking, flame comes on and goes out
Check wiring connections
between Ignition Module,
and Gas Valve.
Dig Gas Valve Open?
Check for 120 VAC across gas
Valve, terminal 3&4
Check for 120VAC output from
ignition module, terminal
VALVE & VALVE.
YES
NO
YES
YES
NO
Check for 3.5”W.C. (NAT
GAS), 10”W.C. (LP)
burner pressure.
Replace gas
valve
Adjust gas
pressure
Replace Ignition
Module
NO
YES
Check micrpamp reading between
Ignition Module and Ignitor. UA
Reading should be between .8 and 1.6
Ideal microamps is between 1.0 and 1.2
Check gas view port
to ensure ꢀame is lighting.
Is Burner lighting at all?
YES
YES
NO
Adjust UA reading until
recommended UA are
obtained.
NO
Replace Ignitor
Check for any obstructions
in gas piping and repair
as needed
Part # JIBSM08 Rev.6 (08/04/09)
Page 45
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LINEAR ACTUATOR REPLACEMENT
1. Disconnect the cable
from the Motor Speed
Control.
6. Push the pin through
the actuator base
toward the inside of
the grill. Reach around
to the inside and
remove.
2. Disconnect the motor
leads from the wire
harness.
7. Remove the Linear
Actuator from the grill,
carefully pulling it out
the rear.
3. With the platen in the
UP position, support it
with a pry bar, 2x4, etc.,
from behind the platen
arm assembly. Pull the
platen arm toward
the rear of the grill to
insert.
8. Support the weight
of the platen while
removing the pry bar.
Then, carefully lower
platen to the down
position, resting it on
the grill plate.
9. Screw NEW linear
actuator shaft down
approximately 2 turns
from bottoming out.
DO NOT completely
bottom out shaft as
it may not be long
enough to reconnect
the upper clevis clip.
4. With the weight of the
platen supported by
the object inserted
in step 3, use pliers
to work the clevis pin
retaining clip outward,
making sure to grip it
as close to the pin as
possible to prevent
deforming it.
10. Re-install linear
actuator into rack
assembly. If motor
does not clear the
cross member, use pry
bar to gently lift and
fit as previously done
in step 3. Reinstall
actuator base pin from
inside and remount its
spring clip.
5. Use the pliers to
remove the spring
clip from the pin at
the base of the Linear
Actuator.
Page 46
Part # JIBSM08 Rev 7 (08/04/09)
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LINEAR ACTUATOR REPLACEMENT continued
11. Gently fit clevis
clip through top of
actuator shaft and
cross member bar. Use
pry bar to align holes.
12. Reconnect wires as
shown in the photos to
the right.
Part # JIBSM08 Rev.6 (08/04/09)
Page 47
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Page 48
Part # JIBSM08 Rev 7 (08/04/09)
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PARTS LIST
PARTS LIST
MASTER SERIES
XG24-JIB XPRESS GRILL GAS
Contents
XPRESS - GRILL COMPLETE VIEW 50
XPRESS GRILL ACTUATOR 52
XPRESS GRILL PLATEN 54
XPRESS GRILL BURNER 56
XPRESS GRILL COMPONENT BRACKET 58
XPRESS GRILL HEAT SINK 60
REVISION HISTORY 62
Part # JIBSM08 Rev.6 (08/04/09)
Page 49
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XPRESS - GRILL COMPLETE VIEW
MODEL XG24-JIB
XG24-JIB#1
Page 50
Part # JIBSM08 Rev 7 (08/04/09)
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GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Complete Exploded View - Model: XG24-JIB
ITEM
PART #
DESCRIPTION
QUANTITY
1
2
3
4
5
6
7
8a
8b
9
4516708
4516718
Page 52
Page 54
Page 56
Page 58
Page 60
4516978
4517563
4516689
4516980
4517425
4516687
4516688
4516685
4516686
4516684
4516983
1859601
1859603
1872400
4517132
1868901
4516982
4516981
4516105
4516106
4517393
1856801
1854901
4516098
4517006
1874201
4517013
4517014
4516976
4516308
4516977
4517025
4517394
4517388
4517389
4517390
4517391
Page 54
1869301
4516114
4520578
Body Base Wa
Plate Wa
Actuator Assembly
Platen Assembly
Burner Assembly
Component Bracket Assembly
Heat Sink Assembly
Caster, Nonlocking
Caster, Locking
Circuit Support
Circuit Brkr, 1 Pole
Circuit Brkr, 3 Pole
Circuit Box
Circuit Cover
Front Panel Lower
Circuit Door
Front Panel Upper
Control
Push Button
1
1
2
2
2
1
2
2
2
1
1
2
1
1
1
1
1
2
4
4
1
1
1
1
1
1
1
1
4
4
4
4
4
2
2
2
2
2
1
1
1
1
1
1
10a
10b
11
12
13
14
15
16
17a
17b
18
19
20
21
22
23
24
25
26a
26b
27
28
29
30a
30b*
31
32
33
34
35
36
37
38
39
40
41
42
43
Contact Block
Power Switch
Transformer
Power Cord Plate
Terminal Block, 10Mm
Terminal Block, 120V
Body Side, Right
Body Side, Left
Back
Arm Pivot Block
Cam Follower
Seal Cap
Wiper Seal
O-Ring
Seal Cap Bracket Lt
Seal Cap Bracket Rt
Grease Bucket Support
Grease Bucket Wa
Actuator Base Brace
Terminal Bracket
Gas Inlet
Front Heat Shield, Outer
Front Heat Shield, Inner
Burner Heat Shield, Lower
Burner Heat Shield, Upper
Flue Assembly
Transformer Bracket
Circuit Brace
Grill Thermocouple
1
1
1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09)
Page 51
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XPRESS GRILL ACTUATOR
ASSEMBLY VIEW MODEL XG24-JIB
XG24-JIB#2
Page 52
Part # JIBSM08 Rev 7 (08/04/09)
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GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Actuator Assembly View - Model: XG24-JIB
ITEM
PART #
DESCRIPTION
QUANTITY
1
2
3
4
5
6
7
4516080
4516096
1812401
1857601
1855601
1858001
4516097
Actuator Frame Wa
Pillow Block
Actuator
Switch Bracket
Upper/Lower Platen Limit Switch
Actuator Mount Block
Actuator Base Bracket
1
4
1
2
2
1
1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09)
Page 53
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XPRESS GRILL PLATEN
ASSEMBLY VIEW MODEL XG24-JIB
Available Separately
if needed
Available as a complete
assembly only
Available Separately
if needed
XG24-JIB#3
Page 54
Part # JIBSM08 Rev 7 (08/04/09)
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GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Platen Assembly View - Model: XG24-JIB
ITEM
PART #
DESCRIPTION
QUANTITY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
4516085
4516087
4516088
1858501
1858502
4516092
4517021
4517022
4517020
4517008
4516094
4516091
1859102
1859103
8005401
1859101
4516093
1851301
1859501
1781301
4519752
4519753
4519755
1859401
4516089
4516084
4516090
1799303
1859402
Platen Arm
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
4
1
1
1
1
1
1
1
1
1
2
2
1
1
Carriage Block, Rt
Carriage Block, Lt
Pivot Stop Knob
Pivot Stop Pin
Platen Lid
3/8 Connector, 45 Deg
Platen Conduit
3/8 Connector, 90 Deg
Teflon Bar, Rear
Teflon Holder, Rear (Not Available Separately)
Platen Cowl (Not Available Separately)
Platen Adjuster Cap
Platen Lock Nut
Shoulder Bolt
Platen Adjuster Nut
Teflon Holder, Front (Not Available Separately)
Teflon Clip
Upper Platen Handle (Not Available Separately)
Hi Limit - Auto Reset
Platen Assembly Complete 208V
Platen Assembly Complete 220V
Platen Assembly Complete 240V
Platen Thermocouple
21
22
23
24
25
26
27
Cross Member
Actuator Shaft
Cross Member Bracket
Teflon Sheet
Grill Plate/Platen Bayonet Adapter
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09)
Page 55
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XPRESS GRILL BURNER
ASSEMBLY VIEW MODEL XG24-JIB
XG24-JIB#4
Page 56
Part # JIBSM08 Rev 7 (08/04/09)
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GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Burner Assembly View - Model: XG24-JIB
ITEM
PART #
DESCRIPTION
QUANTITY
4517403
4517462
4517396
4517397
4517398
4517399
4517401
4517400
4524066
4517967
1864701
Burner Assembly, Lp
1
1
1
1
1
1
1
1
1
1
1
1
Burner Assembly, Nat
Flue Box, Inner
Flue Box, Outer
Flue Bottom
2
3
4
5
6
7
8
9
10
Flue Top
Flue Riser, Inner
Flue Riser, Outer
Igniter
Ignition Cable
Gas Valve - Nat
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09)
Page 57
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XPRESS GRILL COMPONENT BRACKET
ASSEMBLY VIEW MODEL XG24-JIB
XG24-JIB#5
Page 58
Part # JIBSM08 Rev 7 (08/04/09)
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GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Component Bracket Assembly View - Model: XG24-JIB
ITEM
PART #
DESCRIPTION
QUANTITY
1
2
3
4
5
6
4516682
4516989
4516079
1269800
1637001
1864901
Component Bracket
1
2
2
2
2
2
Motor Speed Control
Contactor Bracket
24 Volt Transformer
Contactor
Ignition Module
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09)
Page 59
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XPRESS GRILL HEAT SINK
ASSEMBLY VIEW MODEL XG24-JIB
XG24-JIB#6
Page 60
Part # JIBSM08 Rev 7 (08/04/09)
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GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Heat Sink Assembly View - Model: XG24-JIB
ITEM
PART #
DESCRIPTION
QUANTITY
1
2
3
4516116
4516988
4517392
Heat Sink
Relay
Pressure Switch
1
4
1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09)
Page 61
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REVISION HISTORY
GARLAND PARTS IDENTIFICATION
Revision History
REV. #
PAGE #
ITEM #
NOTE
DATE
Part List Book Released
Jul 16/08
Page 62
Part # JIBSM08 Rev 7 (08/04/09)
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PARTS LIST continued
PARTS LIST
MASTER SERIES
XG36-JIB XPRESS GRILL GAS
Contents
GRILL COMPLETE ASSEMBLY 64
ACTUATOR ASSEMBLY 68
PLATEN ASSEMBLY 70
XPRESS GRILL BURNER 72
XPRESS GRILL BRACKET 74
XPRESS GRILL HEAT SINK 76
WIRING HARNESS AND DESCRIPTION WHERE USED 78
ACCESSORIES AND TOOLS 79
GAS TUBING, 80
REVISION HISTORY 81
CENTER ZONE
RIGHT ZONE
LEFT ZONE
Part # JIBSM08 Rev.6 (08/04/09)
Page 63
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GRILL COMPLETE ASSEMBLY
ASSEMBLY VIEW MODEL XG36-JIB
XG36 - JIB#1
Page 64
Part # JIBSM08 Rev 7 (08/04/09)
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GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Complete Exploded View - Model: XG36-JIB
ITEM
1
2
3
4
5
6
7
8A
8B
8C
9
10
11
12
13
14
15A
PART #
DESCRIPTION
Body Base Weld Assembly
Plate Weld Assembly
Actuator Assembly
Platen Assembly
QUANTITY
CRITICAL
4516058
4517657
Page 68
Page 70
Page 72
Page 74
Page 76
4516978
4517563
4520678
4516113
4517814
4516111
4516112
4516109
4516110
4516108
8003219
8001203
8000202
4524590
1859604
1859605
1859606
1872404
1864001
1868904
4525397
4516981
4516105
4516106
4517658
4520463
1856802
1854902
1854903
4516098
4524292
4525256
4520408
4520407
4516976
8000213
8000338
8003143
4524822
5424823
4516977
4517394
4517593
4517594
4517654
4517655
1
1
2
2
Burner Assembly
1 per zone
1 per zone
1 per zone
Component Bracket Assembly
Heat Sink Assembly
Caster, Nonlocking
Caster, Locking
Caster Kit - Locking & Nonlocking
Circuit Support
Circuit Brkr, 3 Pole
Circuit Box
Circuit Cover
Front Panel Lower
Access Door
Front Panel Upper
MSCR-PH-PHIL 8-32 X ½ STL ZP
Nut - Hex - STL 8-32
LKWSH R - SPL-STL 8X1 9/64X3/64
Control
2
2
1
1
1
1
1
1
1
1
4
4
C
C
15B
4
16
17A
17B
17C
18
19
20
21
22
23
24
1 per zone
1 per zone
1 per zone
2 per zone
Push Button (Black)
Push Button (Green)
Contact Block
C
C
C
Power Switch
1
1
1
1
1
1
1
1
Main Transformer
Power Cord Plate (JIB)
Terminal Block, 10Mm
Terminal Block, 120V
Body Side, Right
C
C
Body Side, Left
Back
Arm Pivot Block Assembly
Arm Pivot Block
Cam Follower
Jam Nut
Seal Cap
Wiper Seal
O-Ring
Seal Cap Bracket Lt
Seal Cap Bracket Rt
Grease Bucket Support
Lock Washer - SPL #10X0.334X.047 SS
Washer-FLT, 7/32 X 1/2, SS
MSCR-TH-PHIL 10-24 X 1-1/4 18-8
Grease Bucket BA Rt
Grease Bucket BA Lt
Actuator Base Brace
Gas Inlet
Front Heat Shield, Outer
Front Heat Shield, Inner
Burner Heat Shield, Lower
Burner Heat Shield, Upper
25
26A
26B
26C
26D
27
28
29
30A
30B
31A
2 per zone
2 per zone
2 per zone
2 per zone
2 per zone
2 per zone
2 per zone
1 per zone
1 per zone
2
4
4
4
1
1
31B
32A
32B
33
34
35
36
37
38
1 per zone
1
1
1
1
1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09)
Page 65
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GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Complete Exploded View - Model: XG36-JIB
ITEM
PART #
DESCRIPTION
QUANTITY
CRITICAL
39
40
41
42
43
44
Page 72
1869301
4516114
4520578
1866103
1866101
Flue Assembly
Transformer Bracket
Circuit Brace
Grill Plate Thermocouple
Strain Relief Wire 12.5”
Ground Wire 24”
1 per zone
1
1
1 per zone
C
2
1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Page 66
Part # JIBSM08 Rev 7 (08/04/09)
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Part # JIBSM08 Rev.6 (08/04/09)
Page 67
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ACTUATOR ASSEMBLY
ASSEMBLY VIEW MODEL XG36-JIB
XG36-JIB#2
Page 68
Part # JIBSM08 Rev 7 (08/04/09)
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GARLAND PARTS IDENTIFICATION
GAS - XPRESS GRILL ACTUATOR ASSEMBLY VIEW - MODEL: XG36-JIB
ITEM
PART #
DESCRIPTION
QUANTITY
CRITICAL
1
2
3
4
5
6
7
8
9
4516080
4518156
4525541
1857601
1855601
4518787
4516097
8003424
8000306
Actuator Frame Wa
1
4
1
2
2
1
1
8
8
Pillow Block Assembly
Linear Actuator
Switch Bracket
Upper/Lower Platen Limit Switch
Actuator Mount Block (Painted)
Actuator Base Bracket
1/4”– 20 X 2.250”Shoulder Bolts
1/4”Lock Washer
C
C
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09)
Page 69
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PLATEN ASSEMBLY
ASSEMBLY VIEW MODEL XG36-JIB
Available Separately
if needed
Available Separately
if needed
Available as a complete
assembly only
Available Separately
if needed
Available Separately
if needed
Available Separately
if needed
XG36 - JIB#3
Page 70
Part # JIBSM08 Rev 7 (08/04/09)
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GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Platen Assembly View - Model: XG36-JIB
ITEM
1
2
3
5
6
7
8
9
PART #
4516085
4520422
4520423
4522581
4516092
4517021
4517022
4517020
4517008
DESCRIPTION
QUANTITY
CRITICAL
Platen Arm
1
Carriage Block, Assembly, Rt
Carriage Block, Assembly, Lt
1/16 TH Silicone Gasket
Platen Lid
3/8 Connector, 45 Deg
Platen Conduit
3/8 Connector, 90 Deg
Teflon Bar, Rear
1
1
3.5 Ft
1
1
1
1
1
10
Teflon Holder, Rear (Not Available Separately)
Note: Not Field Replaceable
Platen Cowl (Not Available Separately)
Platen Adjuster Cap
11
4516094
1
12
13
14
15
16
4516091
1859102
1859103
8005401
1859101
1
4
4
4
4
Platen Lock Nut
Shoulder Bolt
Platen Adjuster Nut
Teflon Holder, Front (Not Available Separately)
Note: Not Field Replaceable
Teflon Clip
Upper Platen Handle (Not Available Separately)
Hi Limit - Auto Reset
Platen Assembly Complete 208V
Platen Assembly Complete 240V
Platen Thermocouple
Cross Member
Actuator Shaft
Cross Member Bracket
Teflon Sheet
Grill Plate/Platen Bayonet Adapter
Teflon Washer Small
Goretex GSKT Tape .75W .065T
Mscr-HH-Grd5 1/4-20x1-1/4Stl 2 (to attach #23 & #25)
Lkwshr - SPL 1/4 x 1/2 x 1/16 Stl 2P (to attach #23 & #25)
17
4516093
1
18
19
20
1851301
1859501
1781301
4519752
4519755
1859401
4516089
4516084
4516090
1799303
1859402
1855903
1937701
8003423
8000203
1
1
1
1
1
1
1
2
2
2
1
2
C
C
C
C
C
21
22
23
24
25
26
27
28
30
31
32
C
5.5 Ft.
4
4
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09)
Page 71
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XPRESS GRILL BURNER
ASSEMBLY VIEW MODEL XG35-JIB
XG36-JIB#4
Page 72
Part # JIBSM08 Rev 7 (08/04/09)
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GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Burner Assembly View - Model: XG36-JIB
ITEM
PART #
4517403
4517462
4517396
4517397
4517398
4517399
4517401
4517400
DESCRIPTION
Burner Assembly, Lp
QUANTITY
UP TO
FROM
CRITICAL
1
C
1
Burner Assembly, Nat
Flue Box, Inner
Flue Box, Outer
Flue Bottom
1
1
1
1
2
3
4
5
6
7
Flue Top
1
Flue Riser, Inner
Flue Riser, Outer
1
1
2
(See Note)
1
1-Nov-08
1-Nov-08
C
Igniter
8
4524066
2-Nov-08
Note: If left igniter needs replacement -
order kit item# 10
9A
9B
4525537 Electrode Igniter - Rajah
1864803 Ignition Cable
1
1
2-Nov-08
2-Nov-08
C
C
Service Kit Igniter & Igniter Cable - Spark Plug Type
Included item # 9A & 9B
Units Manufactured Up To Nov 1/08
will required Kit
10
4525538
1
11
12
14
1864701 Gas Valve - Nat
4525845 Blower / Motor 120V
WFT125750 1/8 x 3/4 Woven FG Tape W/PSA
1
1
C
5.5 Ft
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09)
Page 73
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XPRESS GRILL BRACKET
ASSEMBLY VIEW MODEL XG36JIB
XG36 - JIB#5
Page 74
Part # JIBSM08 Rev 7 (08/04/09)
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GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Component Bracket Assembly View - Model: XG36-JIB
ITEM
PART #
DESCRIPTION
Component Mounting Bracket
Motor Speed Control
Contactor Bracket
24 Volt Transformer
Contactor
QUANTITY
CRITICAL
1
2
3
4
5
6
7
4516078
4516989
4516079
1269800
1637001
1864901
1865901
1
3
3
3
3
3
3
C
C
C
Ignition Module
Ignition Module Bracket
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09)
Page 75
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XPRESS GRILL HEAT SINK
ASSEMBLY VIEW MODEL XG36-JIB
XG36-JIB#6
Page 76
Part # JIBSM08 Rev 7 (08/04/09)
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GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Heat Sink Assembly View - Model: XG36-JIB
ITEM
PART #
DESCRIPTION
QUANTITY
CRITICAL
1
2
3
4
4516116
4516988
4517392
1811903
Heat Sink
Relay
1 Per Zone
3
1
3
C
Pressure Switch
Thermal Interface MAT
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09)
Page 77
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WIRING HARNESS AND DESCRIPTION WHERE USED
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Wire Harness And Description Where Used - Model: XG36-JIB
ITEM
PART #
DESCRIPTION & LOCATION
Description: 120V Harness
QUANTITY CRITICAL
1*
1859850 Location: Motor Speed Control, 120 volt side of 120/24 volts transformer,
Power to Actuator, 120 volts terminal block.
Description: CB Contactor Harness
1859851 Location: Circuit Breakers, Contactors, high Voltage side of SSR’s for
Platens, 120 volt terminal block.
1
1
1
C
C
C
2*
3*
Description: XMFR Harness
1859852 Location: Main Power Circuit Breaker, Main Power Switch, 240/1 20 volt
Transformer, 120 volt Terminal Block, Main Terminal block
Description: Control Harness
Location: Low Voltage side of SSR’s, 24 volt out put on 120/24 volt
transformer, encoder, upper/lower Limit Switches, Main Control, Motor Speed
Control, Green and Black push Buttons
Description: Ignition Harness
4*
1859853
3
1
C
C
5*
1859854 Location: Pressure Switch, Ignition Module, Gas Valve, Main Control, Blower
Motor, 120 volt Terminal Block.
Description: Platen Harness
P1 Connector to the Platen Elements.
Fibreglass Sleeving
Must replace with item 6A
6A*
1859855
3
3
3
1
C
C
C
C
C
6B* 0007500FS
Description: Switch Harness
7*
8*
1859860
1859829
1859810
Green and Black button Harness one per zone.
Description: Contactor Jumper Harness
Straight leads from terminal Block to Circuit Breakers
Description: Power Switch Harness
9*
1
1
Location: Main Power Switch to Connector S3.
10*
4525505 Cord and Plug Assy, NEMA 15-50
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Page 78
Part # JIBSM08 Rev 7 (08/04/09)
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ACCESSORIES AND TOOLS
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Accessories And Tools - Model: XG36-JIB
ITEM
PART #
DESCRIPTION
Platen Adjuster Tool
Teflon Tool
Platen Leveling Tool CK
Grill Wiper
Tool Holder for Scraper
Tool Holder for Wiper
Tool Holder for Spatula
QUANTITY
CRITICAL
1
2
3
4
5
6
7
4523323
4525560
1838701
1868201
4526114
4526115
4526113
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Platen Adjuster Tool
Part # JIBSM08 Rev.6 (08/04/09)
Page 79
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GAS TUBING,
Gas - Xpress Grill Gas Tubing - Model: XG36-JIB
ITEM
PART #
DESCRIPTION
QUANTITY
CRITICAL
A
B
C
4517378
4517377
4517376
Tubing, Left - (Location, left zone)
Tubing, Center - (Location, center zone)
Tubing, Right - (Location, right zone)
1
1
1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
CENTER ZONE
RIGHT ZONE
LEFT ZONE
Page 80
Part # JIBSM08 Rev 7 (08/04/09)
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REVISION HISTORY
GARLAND PARTS IDENTIFICATION
Revision History
NOTE
REV. #
PAGE #
ITEM #
DATE
Parts List Book Released
New Drawing
Oct 27/08
64
3,4,5
26A
Quantity Changed – Was 2 All Three
Quantity Changed – Was 1 Per Zone
Part # Changed 26B Was 1856801, 26C Was 1354902,
Quantity Changed - Was 6
26B, 26C
26D
65
Quantity Changed - Was 2
Description Changed - Was Ground Wire 12-1/2”
(Strain Relief) - Quantity Changed, Was 1
New Part Number Added
Quantity Changed - Was 4 Per Zone
Part Number Changed - Was 1812401, Description Changed -
Was Actuator
43
44
2
69
70
3
New Drawing
Description Changed - Was Silicone Gasket
Quantity Changed - Was 1
1
Nov 24/08
5
21
26
30
Part # Deleted - Was 4519753 Platen Assembly Complete 220V
Quantity Changed - Was 1
New Part Number
71
Item 33 Moved to Page 18
28
31,32
Quantity Changed Was 2 Per Zone
Quantity Changed Was 4 Per Zone
New Drawing
72
73
10
14
Part Number Changed - Was 4517967
New Part Number Added
78
79
65
72
New Page With Wiring Harness
New Page – Accessories And Tubing Transferred To This Page
Part number changed - was 4517006
New Drawing
Up To & From Columns Added
Note Added Under Description And Dates
Item Number Changed - Was 9
Item Number Changed - Was 10
New Part Number Added
28
8
9A
9B
10
73
2
3
Dec 11/08
Feb 06/09
Item # Removed - Was 13511 (Screw, Hxsltcsr 8-32 X .312) Qty:
4
New Drawing
New Part Number Added
Part Number Changed - Was 4525561
New Drawing
13
74
75
79
70
71
79
80
63
7
2
11,17
Note Added
4 ,5, 6, 7 Part Number Added
New Page Added – Content was on Page 79
Index Updated, Gas Tubing, Page 80 Added
Part # JIBSM08 Rev.6 (08/04/09)
Page 81
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WIRING DIAGRAM
O T R A T U C A
1333W
O T R M O
-
+
-
+
O W E L Y L
G R I D D L E
G R I D D L E R E D
E L Y L T E N P L A
T E N P R L E A D
1 2 0 V
2 4 0 V
C H
A I M N S W I T
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WIRING DIAGRAM
O T R A T U C A
1333W
O T R M O
-
+
-
+
O W E L Y L
G R I D D L E
G R I D D L E R E D
E L Y L T E N P L A
T E N P R L E A D
1 2 0 V
2 4 0 V
C H
A I M N S W I T
Page 83
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CONTROLLER MENU ITEMS
The following table list menu items defaulted in the main
controller. To reprogram any function or feature below, see
programming section.
Jack in the Box Menu Items
1
2
3
4
5
6
7
8
Step Process
Menu Items
Platen
Screen Display
Menu
Name
Cook
Time
Yes/
No
Top
Temp
Bottom
Temp Setting
Gap
Assign
to #
Button
Insignia
Fajitas
Fajitas
Sausage
Regular
Jumbo
Chicken
Sirloin
1:16
2:00
1:15
2:50
1:40
2:00
1:27
3:00
yes
yes
yes
yes
yes
yes
yes
no
425F
425F
425F
425F
425F
425F
425F
425F
335F
335F
335F
335F
335F
335F
335F
335F
0.300
0.380
0.300
0.470
0.460
0.600
0.430
FLAT
1
2
3
4
5
6
7
8
9
FAJI
SAUS
Sausage
Regular
REG
Jumbo
JMBO
Chicken Filet
Sirloin Patties
Chicken Tenderloins
Grilled Onions
CHIK
SIRLOIN
CHK STRP
ONIONS
*LTO
Chicken
tendeln
Onions
*LTO = Limited Time Offer = presently left open
Page 84
Part # JIBSM08 Rev 7 (08/04/09)
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TEMPERATURE CONVERSION (F / C)
C
F
C
F
C
80
80
81
81
82
83
83
84
84
85
85
86
86
87
88
88
89
89
90
90
91
91
92
93
94
94
94
95
95
96
97
97
F
C
F
C
F
27
27
28
28
29
30
30
31
31
32
32
33
33
34
34
35
36
36
37
37
38
38
39
40
40
41
41
42
42
43
43
44
44
45
45
46
46
47
48
48
49
49
50
50
51
52
52
53
80
54
54
55
55
56
56
57
57
58
59
59
60
60
61
61
62
62
63
63
64
64
65
65
66
66
67
68
68
69
70
70
71
71
72
72
73
74
74
75
75
76
76
77
77
78
78
79
79
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
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Part # JIBSM08 Rev.6 (08/04/09)
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