INSTALLATION
& OPERATING
INSTRUCTIONS
GAS & ELECTRIC XPRESS GRILLS
FOR SONIC
MODEL NUMBERS:
XG36S, XG362S-L, XE36S, XE362S-2L
* Energy Star only applies to the gas grill model XG36
PLEASE READ ALL SECTIONS OF THIS MANUAL AND
RETAIN FOR FUTURE REFERENCE.
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL
COOKING EQUIPMENT AND MUST BE INSTALLED BY
PROFESSIONAL PERSONNEL AS SPECIFIED.
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A LICENSED
PLUMBER OR GAS FITTER.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY, OR DEATH.
READ THE INSTALLATION,
For Your Safety:
Post in a prominent location, instructions to be
followed in the event the user smells gas. This
information shall be obtained by consulting your local
gas supplier.
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent
using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been
improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation
instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,
or which has been modiꢀed or repaired using unauthorized parts or by unauthorized service agents.
The information contained herein, (including design and parts speciꢀcations), may be superseded and is subject
to change without notice.
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4
CANADA
Phone: 905-624-0260
Fax: 905-624-5669
Part # 4526884 Rev 4 (10/08/10)
© 2010 The Garland Group
Download from Www.Somanuals.com. All Manuals Search And Download.
PRODUCT INFORMATION
The Garland Xpress Grill provides a method for efficient two-sided cooking, while accommodating a variety of products. The
unit will also serve as a flat grill, and meets all standards for safety, efficiency, and cleanliness.
Standard Features:
•
•
Stainless steel front, top & sides
33,000 BTU/Hr input for each twelve-inch section
of griddle
•
•
Built in pressure regulator, (one per twelve inch
section of griddle), and gas shut-off valve
3/4" thick, Carbon steel griddle plate, machine ground,
highly polished
•
•
Swivel casters complete with front brakes (4)
Die cast aluminum electric top heating elements
rated 208V or 240V
•
•
•
Automatic lifting and lowering top heaters
Towel bar with bun pan lip
Two, 1.5 gal. (5.68 L), stainless steel grease containers
with utensil holders
Model XG362S-L
•
•
Separate programmable controller for each
twelve-inch section
Multi-colored LED indicator lights to identify
operational mode
•
•
Cord and plug power supply
One year limited parts and labor warranty
(USA & Canada)
Part # 4526884 Rev 4 (10/08/10)
Page 3
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TABLE OF CONTENTS
IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PRODUCT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Standard Features: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DIMENSIONS AND SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Shipping Damage Claim Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Rating Plate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
National Codes Requirements: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gas Connections, and Pipe Sizing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Accessory Kit – Main Gas Inlet:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Accessory Kit – Electrical Supply Lines:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical Connection Terminal Block Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Grease Bucket: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Appliances Equipped with Casters: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Ventilation and Clearance:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Changing to a different type of gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
GRILL CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Master Power Switch: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
LED Indicators:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Display: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Product Buttons (0-9): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Power Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Program Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Temperature Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Up/Down Arrow Buttons; 2 Functions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Enter Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cancel/Raise Platen Button, (Green): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Black Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Main Pre-Programed Product Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installing Release Material: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lighting Instructions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Simplified Cook Cycle Instructions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
To Cook in Two-Sided Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
To Cook in Flat Grill Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Enter Standby Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Exit Standby Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
To Display the Current Temperatures: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
To View Settings for a Menu Item:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
To Clean the Grill: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CLEANING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleaning During Operation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Daily Cleaning:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
PLATEN ZEROING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Page 4
Part # 4526884 Rev 4 (10/08/10)
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TABLE OF CONTENTS continued
PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Programming Modes/Menu Sequence: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Menu Items...
To Change the Cook Time of a Product: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
To Turn Platen, (2-Sided), Cooking On/Off: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
To Change Upper Platen Set Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
To Change Grill Set Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
To Change Product Gap Setting:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
To Change Product Button,“Key”Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
To Change a Product Name: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
System Info...
To View Recovery Time - Upper Platen:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
To View Recovery Time - Grill:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
To View the Garland Part Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
To View the Flash Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
To View the Software Number:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
To View the Download Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
System Setup
To Change temperature Units, (°F or °C): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
To Change Gap Setting Display Units:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
To Change the Alarm Volume: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
To Change the Key Chirp:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
To Change Probe Calibration - Upper:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
To Change Probe Calibration - Grill: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
To Change Platen Set: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
To Change Instant-On Time:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
To Change Control Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
To Turn Extended Time On/Off: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
To Change the Grill Function:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
To Change the Start Delay: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
To Change the Alarm Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
To Turn Clean Mode On/Off: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
To Add a Product Name in Library:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
To Modify a Product Name in Library: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Service Mode
To Change SCK Address:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
To Perform Limit Switch Test: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
CALIBRATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Bi-Weekly Calibration: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Probe Locations: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
ERROR MESSAGES:
Probe Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Heating Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Platen Down Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Platen Up Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Gas Ignition Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
COMM Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Motor Overcurrent Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Motor Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Motor Error2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Lower Switch Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Upper Switch Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Part # 4526884 Rev 4 (10/08/10)
Page 5
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DIMENSIONS AND SPECIFICATIONS
11-1/2"
1-3/4"
[292mm]
TOP
[44mm]
TOP VIEW
G*
Clearances (all models)
Installation
FLUE OUTLETS*
HEATER
Entry
Crated
Uncrated
Sides
Rear
47-1/2"
(1207mm)
40-3/4"
(1035mm)
6"
3"
(76mm)
(152mm)
24"
[610mm]
38 1/2"
[978mm]
Gas Pressure (XG models)
Supply (min.) Operating
NAT PRO NAT PRO
7.0" WC 7.0”WC 3.5" WC 3.5”WC
Total Gas Input
(XG models)
BTU/Hr
kW
99,000
29.1
GRILL PLATE 24" X 36"
[610mm X 914mm]
* GAS MODELS ONLY
Garland products are not
approved or authorized
for home or residential
use, but are intended for
commercial applications
only. Garland will not
provide service, warranty,
maintenance or support
of any kind other than in
commercial applications
47"
[1192mm]
FLARED BUCKETS
TOLERANCE
+/- 1/8"
40-3/16"
[1021mm]
STRAIGHT BUCKETS
[3mm]
61-1/4"
[1556mm]
Gas input ratings shown
here are for installations
up to 2,000 Ft. (610m)
above sea level. Specify
altitudes over 2,000 Ft.
26-3/16"
[665mm]
GRILL
33-7/8"
[860mm]
PLATE
RIGHT SIDE VIEW
HEIGHT
FRONT VIEW
3/4"
11-3/16"
[284mm]
GAS INLET*
12-5/8"
[321mm]
GAS INLET*
MIN: 6"
[152mm]
MAX: 9"
[229mm]
GAS INLET*
36-1/8"
[918mm]
35-5/8"
[905mm]
Loading kW/Phase
Nominal Amps Per Line
220V
Total
kW
Load
208V
3-Phase Delta
240V
3-Phase Delta
208/220/240V 3ph
X-Y X-Z Y-Z
Model
1-Ph
1-Ph
3-Phase Delta
1-Ph
TB
L1-L2
X
Y
Z
L1-L2
X
Y
Z
L1-L2
X
Y
Z
1
2
41.63 37.43 33.30 37.43 39.36 35.38 31.49 35.38 36.08 32.43 28.90 32.43
20.82 19.68 18.04
41.63 24.93 22.14 24.93 39.36 23.57 20.94 23.57 36.08 21.61 19.19 21.61
XG36S
12.99 4.00 4.99 4.00
–
–
–
–
–
–
–
–
–
XG362S-L/R
8.66
2.66 3.33 2.66
1
Loading kW Per Phase
208/220/240V 3ph
Nominal Amps Per Line
220V 3-Phase Delta
Total
kW
Load
3-Phase
Models
208V 3-Phase Delta
240V 3-Phase Delta
LINE
X-Y
6.07
3.03
4.73
3.03
X-Z
5.97
2.63
4.45
2.63
Y-Z
5.27
2.63
3.93
2.63
L1 (X) L2 (Y) L3 (Z) L1 (X) L2 (Y) L3 (Z) L1 (X) L2 (Y) L3 (Z)
XE36S
TB1
TB2
TB1
TB2
17.30
8.30
50.10
23.61
38.25
23.61
47.22
23.61
36.13
23.61
46.80
21.93
34.94
21.93
47.36
22.32
36.17
22.32
44.65
22.32
34.16
22.32
44.24
20.73
33.03
20.73
43.42 40.92 40.56
20.46 20.46 19.00
33.15 31.32 30.28
20.46 20.46 19.00
XE362S-L
13.12
8.30
Page 6
Part # 4526884 Rev 4 (10/08/10)
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INTRODUCTION
The Garland Xpress grill, for Sonic provides a method for
efficient two-sided cooking, while accommodating a variety
of products. The unit will also serve as a flat grill, and meets
all of Sonic’s standards for safety, efficiency, and cleanliness.
than overland, and overtime costs of repair. We exclude
broken glass, paint and porcelain finish, surface rust, gasket
material, ceramic material, light bulbs and fuses from normal
coverage. We exclude damage or dysfunction caused by fire,
flood, and like“Acts of God”that are beyond the control of
The Garland Group.
Warranty
This warranty covers defects in material and workmanship
under normal use providing that:
The Garland Group’s liability on a claim of warranty shall
not exceed the price of the material and/or service, which
caused the claim. This warranty is limited and is in lieu of all
other warranties, expressed or implied. The Garland Group,
our employees, or our agents shall not be held liable for any
claims of personal injury or consequential damage or loss.
This warranty gives you specific legal rights, and you may
have other rights which vary from state to state.
a) The equipment has not been accidentally or intentionally
damaged, altered or misused.
b) The equipment is properly installed, adjusted, operated
and maintained in accordance with national and local
codes and in accordance with the installation instructions
provided with this product.
Shipping Damage Claim Procedure
c) The warranty serial number affixed to the appliance by
Garland has not been defaced, obliterated or removed.
Please note that the Garland equipment was carefully
inspected and packed by skilled personnel before leaving
the factory. The transportation company assumes full
responsibility for safe delivery upon acceptance of the
equipment.
d) An acceptable report for any claim under this warranty is
supplied to Garland.
The equipment warranty coverage remains in force for one
(1) year (parts and labor) from the date the equipment is put
into operation.
What to do if the equipment arrives damaged:
1. File a claim immediately regardless of the extent of
damage.
The Garland Group agrees to repair or replace, at it’s
option, any part that proves to be defective in material or
workmanship at no charge for the part or normal labor.
2. Be sure to note, "visible loss or damage," on the freight
bill or express receipt and have the person making the
delivery sign it.
We assume no responsibility for installation, adjustments,
diagnosis, or normal maintenance such as: lubrication of
springs or valves. We exclude failures caused by erratic
voltage or gas supplies. We assume no responsibility for
travel costs beyond 100 miles round trip, travel other
3. Concealed loss or damage: if damage is unnoticed until
the equipment is unpacked, notify the freight company
immediately, (within 15 days), and file a concealed
damage claim.
Part # 4526884 Rev 4 (10/08/10)
Page 7
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SAFETY PRECAUTIONS
Always follow these safety precautions when operating the
Xpress Grill.
In two side cooking the upper platen remains in the lowered
position by nature of its own weight. It is not locked down. It
can be raised by lifting up on the handle on the front of the
platen.
•
•
•
•
THIS GRILL MUST be operated by persons who have
been given adequate training.
The Xpress Grill may during its operation emit airborne noise
equivalent to a continuous A weighted sound pressure level
of 73dB(A).
THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN
APPROVED HOOD SYSTEM.
DO NOT operate the grill without reading this operation
manual.
WARNING: To avoid serious personal injury:
•
•
DO NOT attempt to repair or replace any part of the
Xpress Grill unless all main power supplies to the grill
have been disconnected.
DO NOT operate the Xpress grill unless all service and
access panels are in place and fastened properly.
The Garland Xpress Grill is a semi-automatic cooking
appliance. The upper platen is lowered automatically,
following the manual, two-handed initiation of the cooking
cycle, and the upper platen is raised automatically upon
completion of the cooking cycle.
USE EXTREME CAUTION in setting up, operating and
cleaning the Xpress Grill to avoid coming in contact
with hot grill surfaces or hot grease. Suitable protective
clothing should be worn to prevent the risk of burns.
•
•
•
DO NOT clean this appliance with a water jet.
When two sided cooking, the area between the upper platen
and the griddle plate should be regarded as a“danger zone.”
During two sided cooking the operator must not be within
this danger zone. When used as a flat grill, then this area is no
longer a danger zone, the platens do not move.
DO NOT apply ICE or COLD WATER to a HOT grill surface.
NOTE all warning labels and markings affixed to the grill.
WARNING: After turning the master power switch to the
START position, the grill will go through initialization. If
the upper platens are in the lowered position they will
return to their raised upper position. This movement takes
approximately 8 seconds.
For whatever reason, be it cleaning, maintenance, or normal
operation, any exposed person must use extreme caution if
within this danger zone.
INSTALLATION
exceeding 30mA. The leakage current of this grill will not
exceed 5mA.
Rating Plate Location
IMPORTANT: Rating plates for this appliance are located in
two places: 1) inside back panel on left side, 2) under front
control panel on center.
CAUTION: Prior to installation, check the electrical supply
to ensure input voltage and phase match the equipment
voltage rating and phase. See data plate located rear left side
of grill and lower front panel.
General Information
This equipment must be installed by a competent factory
trained, certified, licensed and / or authorized service or
installation person.
Grill is to be located directly under ventilation system.
Once installed in the grill station underneath the ventilation
system, the platens, in their highest position, must not
interfere with the lower lip of the ventilation system hood.
The raised position of each platen is adjusted by raising
or lowering the upper of the two microswitches, (limit
switches), in the rear of the grill. The lower microswitch
position must not be adjusted.
WARNING: This appliance must be properly grounded.
Prior to installation, the four casters, supplied loose with the
grill, must be securely located on the underside of the base.
The casters fitted with a brake must be located at the front of
the grill.
Grill plate must be level front to back, side to side and
diagonally. This leveling must be done with the unit under
the hood and in it’s normal operational position to prevent
warping of the grill plate.
This appliance should be connected to a potential
equalization system. A labeled equipotential bonding point
is fitted to the rear of the grill.
It is recommended that this grill be connected to a residual
current,, (earth leakage),, device with a tripping current not
NOTE: Fuses are installed to prevent damage in the event of
Page 8
Part # 4526884 Rev 4 (10/08/10)
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INSTALLATION
when pressure testing of that system at pressures in excess of
1/2 psi (3.45 kPa).
failure of the upper microswitch.
Installation shall be made with the gas connector that has
been supplied loose with the grill. The quick disconnect
fitting and gas shut off valve must be installed in the
direction indicated on their outer body.
Check the data plate to determine the proper type of gas
before connecting the quick disconnect or piping from the
building gas supply.
An incoming gas pressure test nipple is provided on the
incoming gas manifold for pressure checks.
NOTE: When checking gas pressure, be sure that all other
equipment on the same gas line is on.
Minimum incoming gas pressure for Natural Gas is 6" W.C.
Maximum incoming gas pressure for Natural Gas is 13" W.C.
The appliance and its individual shut-off valve must be
disconnected from the gas supply piping system during any
pressure testing of that system pressures in excess of ½ PSIG
(3.45kPa, 14”WC).
Minimum incoming gas pressure for Propane is 10" W.C.
Maximum incoming gas pressure for Propane is 13" W.C.
Burner operating gas pressure can be checked at the outlet
side of the gas valve at the pressure test point.
Adequate clearance must be provided for servicing and
proper operation.
Burner manifold pressure for Natural Gas must be 3.2" W.C.;
Burner pressure for Propane must be 3.5" W.C.
National Codes Requirements:
To adjust the burner pressure, remove the sealing screw
from the pressure test nipple, connect a manometer, remove
the sealing cap on the gas valve regulator, turn on the grill,
adjust the screw in the regulator to give the correct pressure,
turn off the grill, refit the regulator sealing cap, remove the
manometer, replace the seal screw in the test nipple and test
for gas leaks.
The type of gas for which the grill is equipped is stamped on
the data plate on the inside rear of the unit and on the lower
front panel. Connect a grill stamped for Natural Gas only to
Natural Gas.
The installation must conform to the National Fuel Gas Code
ANSI Z223.1-1998 or latest edition, NFPA No. 54 – latest
edition and National Electrical Code ANSI/NFPA 70-1990 or
latest edition and/or local code to assure safe and efficient
operation. In Canada, the installation must comply with CSA
B149.1 and local codes where applicable
Gas pressures should be checked by the local Gas Company
or an authorized service agency only.
Test all piping and connections for gas leaks. A rich soap
solution should be used for this purpose. Never use a flame.
In Canada, electrical connection must comply with
applicable sections of the Canadian Electrical Code, C22.1
- 1990, latest edition,“Safety Standard for Installation,
Part 1”and C22.2- No. O-M 1982 latest edition ,“General
Requirements, Part 2”.
Accessory Kit – Main Gas Inlet:
(Accessory kit part numbers 4524785 or 4525509 and also
includes electrical supply lines, see next section).
Each griddle is supplied with an extended rear gas manifold
kit., with the following parts.
Gas Connections, and Pipe Sizing:
The size of the gas line is very important. If the line is too
small, the gas pressure at the burner manifold will be low.
This will cause slow recovery and delayed ignition. The
incoming gas pressure line should be a minimum of 1-1/2".
All grills require a 3/4" connection.
DESCRIPTION
PART DRAWING QTY.
3/4”x 3/4”90 Degree Elbow
1
Before connecting new pipe the pipe must be blown out to
dispose of any foreign particles. These particles will cause
improper operation.
When using thread compound, use small amounts on male
threads only. Use a compound that is not affected by the
chemical action of LP gases. Avoid applying compound
to the first two threads to prevent clogging of the burner
orifices and control valve.
Nipple Assembly
1
Manifold Support Bracket
1
4
Have the installer check all gas plumbing with a soap
solution for leaks. DO NOT USE matches, candles or other
ignition sources in checking for leaks.
8-32x0.375”PH PAN HD T/C
(self-tapping screws)
The grill must be disconnected from the gas supply system
Part # 4526884 Rev 4 (10/08/10)
Page 9
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INSTALLATION continued
Installation of Kit:
1. Remove the left grease bucket support attached by two
metal screws and the stainless steel left side body panel
attached by five metal screws.
1. Install the nipple assembly in the reduction elbow
(3/4”NPT) connected to the manifold. (Figure A)
2. Remove the cord & plug and strain relief assembly from
the accessory kit. Refer to photo D.
Figure A
2. Install the manifold support bracket over the nipple and
leave the two screws loose. (Figure B)
Photo D
3. Remove the locknut from at the end of the cord. Refer to
photo E.
Figure B
3. Adjust the manifold support bracket flush with the rear
gas support bracket. (Figure C)
Figure C
4. Tighten the two loose screws of the manifold support
bracket onto the frame U-channel.
Photo E
5. Lock the two brackets together using two screws.
(Figure C)
4. Insert loose wires and strain relief cord end through the
hole at the bottom of the unit Refer to photo F and secure
with locknut. Refer to photo E.
6. ¾”90 degree elbow is supplied, to be installed if required.
Accessory Kit – Electrical Supply Lines:
The accessory kit also contains electric power cord and
plug and has a stain relief suited for each unit. See Plug
Configuration in SPECIFICATIONS and Photo D
Installation of Cord And Plug With Strain Relief:
Page 10
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INSTALLATION continued
Note: see diagram below for connections to terminal block.
Wire leads from
Cord and Plug
Main Terminal
Block of Grill
3-PHASE
G
Green-Ground
White - Z
Z
Y
X
Black - Y
Red - X
Photo F
5. Attached wire ends to terminal block as shown in next
section and referenced in wiring diagrams at back of this
manual.
SINGLE PHASE
G
Green-Ground
6. Reinstall the side panel and grease bucket support with
metal screws. The external electrical connection should
appear as in photo G.
Black - Z
L1
N
White - Y
Red - X
L2
Grease Bucket:
The griddle is supplied with two stainless steel side grease
buckets that must be installed before the unit is used. Each
bucket slides into position along stainless steel supports.
Appliances Equipped with Casters:
1. The installation shall be made with a connector that
complies with the Standard for Connectors for Moveable
Gas Appliances, ANSI Z21.69 or latest edition, addenda
Z21.69a-1989, and a quick-disconnect device that
complies with the Standard for Quick Disconnects for Use
with Gas Fuel. ANSI Z21.41 or latest edition.
Photo G
Electrical Connection
Terminal Block Connection
2. The front casters on the appliance are equipped with
brakes to limit the movement of the appliance without
placing any strain on the connector or quick-disconnect
device or its associated piping.
All electrically operated appliances must be electrically
grounded in accordance with local codes; or in the absence
of local codes, with the latest edition of National Wiring
Regulations. A wiring diagram is located behind the rear
panel of the grill. For proper voltages, see rating plate in the
circuit breaker box, or on the right-rear frame upright.
3. Please be aware; required restraint is attached to a
bracket (which is located on the rear caster closest to the
gas connection), and if disconnection of the restraint
is necessary; be sure to reconnect the device after the
appliance has been returned to its original position
Part # 4526884 Rev 4 (10/08/10)
Page 11
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INSTALLATION continued
NOTE: CASTERS MUST BE THREADED INTO GRILL BASE
LEAVING APPROXIMATELY ONE INCH OF EXPOSED
THREAD. THIS IS THE STARTING POINT FOR LEVELLING THE
GRILL AFTER IT IS IN POSITION.
Appliances Equipped with Casters:
1. The installation shall be made with a connector that
complies with the Standard for Connectors for Moveable
Gas Appliances, ANSI Z21.69 or latest edition, addenda
Z21.69a-1989, and a quick-disconnect device that
complies with the Standard for Quick Disconnects for Use
with Gas Fuel. ANSI Z21.41 or latest edition.
Ventilation and Clearance:
One of the most important considerations for efficient grill
operation is proper ventilation and air supply. Insure the
grill is installed so the products of combustion are removed
efficiently and the ventilation system does not produce
drafts that interfere with proper burner operation.
2. The front casters on the appliance are equipped with
brakes to limit the movement of the appliance without
placing any strain on the connector or quick-disconnect
device or its associated piping.
Proper operation of exhaust fans (speed, rotation and
adjustment) is essential. In addition to the exhaust system
the make-up air system, (HVAC), for the kitchen is the
air supply for the combustion air for the burners. Proper
incoming air is essential for all gas operated equipment. Poor
incoming make-up will cause inefficient burner operation,
delayed ignition and possible burner failure.
3. Please be aware; required restraint is attached to a
bracket (which is located on the rear caster closest to the
gas connection), and if disconnection of the restraint
is necessary; be sure to reconnect the device after the
appliance has been returned to its original position.
Swivel Caster Installation
Any ventilation system will break down if improperly
maintained. The duct system, the hood, and the filters must
be cleaned on a regular basis and kept grease free.
Prior to installation, the four casters, supplied loose with the
grill, must be securely located on the underside of the base.
The casters fitted with a brake must be located at the front of
the grill.
The room containing the grill is required to have a
permanent air vent. The minimum effective area of the vent
shall be 0.7 in.² per kW. Air vents shall be of such a size to
compensate for the effects of any extract fan in the premises.
1. Carefully remove the top and side packaging leaving the
grill on shipping pallet.
DO NOT REMOVE THE TIES SECURING THE PLATEN ARMS
TO THE GRILL TOWEL BAR.
Changing to a different type of gas
Changing from one gas type to another must only be
done by a Qualified Gas Engineer and according to local
regulations.
2. Raise the grill vertically off the pallet to a comfortable
working height and install the casters. DO NOT TIP THE
GRILL ON ITS BACK OR SIDE. If a truck lift is used, be
careful when inserting the lifting arms under the grill as
the gas inlet elbow is protruding in the center of the base.
WARNING - GRILL WEIGHT IS APPROXIMATELY 800 LBS –
USE CAUTION
3. Install the casters as shown below. The two casters with
brakes go on the front, and the two without on the rear.
WITH
BRAKE
WITHOUT
BRAKE
Page 12
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GRILL CONTROLS
WHEN PUSHED SIMULTANEOUSLY:
"START COOK TIME COUNTDOWN" (flat grill cooking)
OR "LOWER PLATEN" (two-sided cooking)
LED
INDICATORS
16-CHARACTER
2-LINE DISPLAY
CANCEL/
RAISE PLATEN
BUTTON
BIG PAT
PRODUCT
BUTTONS
MASTER
POWER
SWITCH
POWER
BUTTON
ENTER
BUTTON
PROGRAM
BUTTON
DOWN ARROW
BUTTON
TEMPERATURE
BUTTON
UP ARROW
BUTTON
Product Buttons (0-9):
Master Power Switch:
Buttons 0-9 can be assigned to product items. Buttons 9 and
0 are used to move the cursor left or right when creating
or modifying product names in“PROD NAME LIB”program
mode.
Controls power to the grill and must be turned“ON”to start
operation. The controller display will be active when the
switch is“ON”.
LED Indicators:
Power Button:
There are two, (2), indicator lights, indicating the
After the main power switch is turned on, this button will put
the control into cook mode. If pressed again, the control will
go back to displaying“OFF.”
temperature status of each control’s heat zones; one, (1), on
the upper platen, (top light), and one, (1), on the grill surface.
Each light can display three, (3), different colors, indicating
temperature status for the corresponding zone.
Program Button:
Red: The zone is too hot, (more than 79°F/45°C over the set
temperature), or heat zone failure.
The primary function is to access Programming and
Calibration of the grill. Push and hold for five (5) seconds.
Display will ask for the code. After entering code, five
programming features will be accessible“MENU ITEMS,”
“SYSTEM INFO,”“SYSTEM SETUP,”“SERVICE MODE,”and
“PRODUCT NAME LIB.”
Amber: The zone is calling for heat.
Green: The zone is at or above the set temperature.
Display:
The controller display will contain information relevant to
each operation in both cook and program modes.
Part # 4526884 Rev 4 (10/08/10)
Page 13
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GRILL CONTROLS continued
Temperature Button:
Enter Button:
In the Cook mode, each time the button is pressed the
current temperature for one zone is displayed. The grill
temperature is displayed first followed by the platen
temperature. After five (5) seconds, the display will return to
the menu item selected.
Function is to accept programming steps.
Cancel/Raise Platen Button, (Green):
During the cooking cycle, pressing this button will cancel the
cooking timer and return the grill to the“IDLE”mode. This
button will also bring the grill out of STANDBY.
Up/Down Arrow Buttons; 2 Functions:
Black Button:
1. In the cook mode, the Up/Down Arrow Buttons will cycle
through the different menu items.
When both Black and Green“CANCEL/RAISE”buttons are
pressed simultaneously, the upper platen will lower to the
griddle surface.
2. In the program mode, the Up/Down Arrow Buttons will
change the value of the current setting.
Main Pre-Programed Product Items
Key
Assingment
Abbrev
Cook Time
Upper Platen
Upper Temp
Grill Temp
Gap
BIG PAT
JR Pat
Gr. Chk.
Sausg
Egg
2:00
1:10
1:45
1:30
:50
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
425°F
425°F
425°F
425°F
425°F
425°F
425°F
425°F
425°F
220°F
350°F
350°F
350°F
350°F
350°F
350°F
350°F
350°F
350°F
220°F
0.420
0.300
0.460
0.320
0.310
0.100
0.320
0.320
0.400
0.250
1
2
3
4
5
Bcn
1:15
1:20
1:20
N/A
N/A
6
LTO
7
LTO
8
STDBY
CLEAN
9
10
Page 14
Part # 4526884 Rev 4 (10/08/10)
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OPERATION
RELEASE
MATERIAL
BAR
Installing Release Material:
A release material sheet must be replaced when:
RELEASE
MATERIAL
LOCKING
CLIP (1)
•
•
•
•
Product sticks to release material.
Carbon build-up ruins taste or appearance.
Tearing occurs in the sheet’s cooking area.
Release material coating is worn off sheet.
Slide release material rod through hemmed end of the
release material sheet.
Hook release material rod on brackets located at the rear of
the upper plate
RELEASE
MATERIAL
UPPER PLATEN (side view)
FRONT OF GRILL
NOTE: Make sure release material fits smoothly over upper
platen. Installing release material sheets too tight may cause
premature failure of the sheet.
Release sheets are reversible and should be flipped over
and reattached on a daily basis. For instructions on cleaning
release sheets, see Step 17., under Daily Cleaning in Cleaning
and Maintenance section
Holding the bottom of the release material sheet in place,
gently pull the sheet toward the front of the platen.
Lighting Instructions:
1. Ensure that the flexible gas hose is connected to the grill
and the power cord is plugged into the receptacles.
2. Turn the main power switch ON and allow the controls
to go through the power-up self-check. Once the control
panel displays the word“OFF”the unit is ready to begin
the heating process.
3. Press
The control will automatically initiate the
.
heating cycle. The burner will ignite and heat until the
temperature specified by the menu item has been
obtained.
UPPER PLATEN (side view)
RELEASE MATERIAL HOOK
If ignition of the burner does not occur on the first trial, the
bottom indicator light will flash amber. If the burner(s) do
not light within four trials for ignition, the control will display
a flashing warning,“IGNITION ERROR.”The flashing amber
light will turn to solid red and an audible alarm will sound. If
this occurs, turn the main power switch off, wait 5 minutes,
and then repeat steps 2 and 3.
RELEASE
MATERIAL ROD
RELEASE MATERIAL SHEET
REAR OF GRILL
Thread the front edge of the release material sheet behind
the release material bar on the front of the platen, then
around the top and down over the front of the bar as shown.
Place locking clips over release material sheet and press into
place over release material bar.
Check alignment and tightness of release material against
upper platen.
Part # 4526884 Rev 4 (10/08/10)
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OPERATION continued
5. Press green button to cancel any time during cook cycle.
Simplified Cook Cycle Instructions:
1. Press button to turn on mainpower to grill.
- - - - - - -
****
- - - - - - -
****
CY
START
P
MERGENCY
STOP
To Cook in Two-Sided Mode:
1. To start a cook cycle select a product recipe by using the
product keys (1 through 9) or by using the UP/DOWN
keys or to select a product recipe.
2. Press to turn zone power on.
- - - - - - -
****
The display alternately blinks the recipe and the word
SELECTED 2 times then the recipe displays continuously.
START
2. The controller regulates the platen and grill temperatures
to the set temperatures of the product selected and
reads“TOO COOL”or“TOO HOT”with“MENU ITEM”, until
the grill attains the set temperature range for the item.
EMERGENCY
STOP
NOTE: If the display reads either“TOO COOL”or“TOO HOT”
the upper platen will not lower and initiate a cooking
sequence.
3. Load product on grill surface and select the
corresponding product key.
3
After loading the product onto the grill, press the green
CANCEL/RAISE PLATEN BUTTON and BLACK button
simultaneously. A cook cycle starts and the upper platen
lowers if the product selected is clamshell recipe.
3.6 PATTY
****
4
To cancel a cook cycle at anytime press the green
CANCEL/RAISE PLATEN BUTTON and the upper platen
will rise if the product recipe selected is clamshell recipe.
START
5. During a cook cycle, the display shows the product recipe
name in the first line and the remaining cook time count
down in the second line.
6
When the cook timer reaches one, (1), second remaining
a pre-time-out alarm sounds alerting the operator.
4. Press both green and black buttons to lower clam and
begin cooking product.
7
When the cooking time has been completed the platen
raises automatically. On the controller the“PRODUCT
NAME”and the word“REMOVE”will be displayed and an
audible alert will sound.
3.6 PATTY
****
8. Pressing the green CANCEL/RAISE PLATEN BUTTON stops
the audible alert and the unit will revert back to IDLE
mode.
Y
P
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OPERATION continued
To Cook in Flat Grill Mode:
Enter Standby Mode:
1. To start a cook cycle select a product recipe by using the
product keys (1 through 9) or by using the UP/DOWN
keys or to select a product recipe.
Stand by mode is used during slow periods to conserve
energy with out a complete shut down of the unit. When
cooking temperatures are again required, pre-heat cook
temperature/time is reduced. Stand by mode temperatures
can be adjusted, see the PROGRAMING section.
The display alternately blinks the recipe and the word
SELECTED 2 times then the recipe will be displayed
continuously.
1. Select Standby Mode by pressing or until
“STANDBY”is displayed.
2. The controller regulates the grill temperature to the set
temperature of the product selected and reads“TOO
COOL”or“TOO HOT”with“MENU ITEM”, until the grill
attains the set temperature range for the item.
2. Press the GREEN (‘CANCEL/RAISE’) and the BLACK buttons
at the same time. As soon as the upper platen moves
down, the display will read“STANDBY MODE.”(Note: The
first time Standby Mode is entered, the display prompts
the operator to press ENTER after pressing the GREEN
and BLACK buttons.)
NOTE: If the display reads either“TOO COOL”or“TOO HOT”it
will not initiate a cooking sequence.
3
After loading the product onto the grill, press the green
CANCEL/RAISE PLATEN BUTTON and BLACK button
simultaneously. That will start a cook cycle if the product
selected is clamshell recipe.
Exit Standby Mode:
1. Press the GREEN (‘CANCEL/RAISE’) button. The upper
platen will raise and the display will read“CANCEL”with
an audible alarm.
4
To cancel a cook cycle at anytime the press the green
CANCEL/RAISE PLATEN BUTTON .
To Display the Current Temperatures:
5. During a cook cycle, the display shows the product recipe
name in the first line and the remaining cook time count
down in the second line.
1. Press the button and repeat for each zone to be
displayed...
1st press - LOWER GRILL ZONE
2nd press - UPPER PLATEN
6. The display shows the“SEAR”or“FLIP”alarm message
with flashing in the second line if the current cooking
product is flat recipe and the sear time or flip time is not
zero.
NOTE: The temperatures may be displayed at any time,
including during a cooking cycle.
To View Settings for a Menu Item:
7. A cook alarm sounds with a repeating beep pattern.
Pressing the black RAISE button acknowledges the“SEAR”
or“FLIP”alarm message if the alarm field in system setup
is set to MANUAL.
1. Enter Programming; Menu Items, (see Programming)
2. Press to enter“PROGRAMMING MODE MENU ITEMS”
3. Use and to choose the desired Menu Item.
4. Press to scroll through settings for the chosen item.
To Clean the Grill:
8. The“SEAR”or“FLIP”alarm message stops after 5 seconds
if the alarm field in system setup is set to AUTO.
9. When a cook is complete, the display shows the product
recipe name in the first line and a flashing“REMOVE”
message in the second line. A repeating beeping alarm
also sounds.
1. To start a CLEAN MODE select the clean mode recipe by
pressing product key 10 or by using the UP/DOWN keys
or to select the clean mode recipe.
10. Pressing the black RAISE button cancels the cook done
alarm.
2. The controller regulates the platen and grill temperatures
to the set temperatures of the clean mode recipe. The
display shows the message“CLEAN MODE”in the first line
and the actual grill temperature in the second line.
11. The unit revertes back to IDLE mode.
Part # 4526884 Rev 4 (10/08/10)
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OPERATION continued
EXTENDED TIME:
3. Press the ENTER key to initiate the clean mode.
This option will add 6, 4 and 2 seconds to the time of the next
three cooks respectively if the grill has had no activity for
5 minutes. Provided the temperature is not 25°F above set
temperature for either the grill or the platen.
4. The display SHOWS the message“READY TO CLEAN”with
flashing in the second line when the actual temperature
is reached (or greater than the set temperatures of clean
mode recipe (default 250 F for both the platen and grill)).
A 5 second repeating beep pattern is sounded.
INSTANT ON TIME:
This can be set in the range of 00:00 to 00:40. Instant on will
turn on the heat zone(s) as soon as a cook cycle starts.
5. Press the ENTER key again, the heater’s control for the
platen and grill are turned off and the display shows the
message“CLEANING”with flashing in the second line.
START DELAY:
6. Press the ENTER key again to exit the CLEAN MODE. The
display shows the message“STANDBY”in the first line.
The control transitions to“STANDBY MODE”and preheats
to idle condition.
This number is how long the operator must hold the GREEN
(‘CANCEL/RAISE’) and BLACK buttons to start a cooking cycle
for 2-sided recipes only. There will be one beep when the
cook is started and another beep when the START DELAY
time is reached. If the GREEN (‘CANCEL/RAISE’) and BLACK
buttons are released before that time the cook will be
canceled. If Yes is toggled press enter to allow the user to
pick from 1 to 5 seconds in 0.5 second increments using
PLATEN SET:
This function allows the platen to be moved up or down
once it is parallel to the grill surface. Values range from –160
to +160.
and
.
CLEANING AND MAINTENANCE
front trough. Then, squeegee the grease into the buckets
on either side. Do not use the scraper for this step.
Cleaning During Operation:
1. After each product load is removed, Use a grill scraper to
scrape grease on lower grill plate from front to back only.
Do not scrape left to right across the lower grill plate with
the grill scraper.
4. Use a clean, damp cloth to clean back splash and
bullnose areas as needed during operation.
Note: To increase life of release material sheets, wipe them
down with a folded clean, damp cloth at least four times
during each hour of operation.
2. Use a grill squeegee to clean release material sheet on
upper platen in a downward motion. Do not press hard
against the release material sheet to prevent scratching
or tearing.
3. Push the grease to the rear of the grill, or pull it to the
Daily Cleaning:
Warning: The upper platen surface and edges are very hot! To prevent burn injuries, use extreme caution when wiping
down release sheets and platen edges.
Page 18
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CLEANING AND MAINTENANCE continued
• Select Clean Mode.
• Wipe the Release Material
sheets with a clean,
sanitizer-soaked grill cloth.
• Remove the locking clips,
bars, and release sheets.
Wash, rinse, and set aside
to dry.
• Scrape the lower grill
surface with the scraper.
When Clean Mode has
been reached, the LED
indicators will turn GREEN
• Use the grill squeegee to
push residual grease into
trough.
• Set release sheets aside on
a flat surface.
• Wash and rinse the
squeegee and scraper
• Remove the grease trough
from each side. Empty and
replace.
• Apply the grill cleaner
to front side of platens
starting from right platen
to left platen.
• Apply the grill cleaner to
platen surfaces starting
from right platen to left
platen.
• Apply the grill cleaner to
back side of platens from
right platen to left platen.
• DO NOT SCRUB
• DO NOT SCRUB
• DO NOT SCRUB
• Apply the grill cleaner to
outer edges of right and
left platens.
• Apply grill cleaner to inner
edges of the right and left
platens, and the edges of
the center platen.
• Apply grill cleaner to
bottom grill surface.
• Rinse platen surfaces with
a clean, sanitizer-soaked
grill cloth, starting from
right to left platens.
• Spread the cleaner over
the entire lower grill
• DO NOT SCRUB
• DO NOT SCRUB
surface from front to back
using even strokes.
• Press green & black
buttons to lower the
center platen.
• Press green & black
buttons to lower the
center platen.
• Press green button to raise
center platen.
• DO NOT SCRUB
Part # 4526884 Rev 4 (10/08/10)
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CLEANING AND MAINTENANCE continued
• Pour a small amount of
lukewarm water on a
clean, sanitizer-soaked
grill cloth over the bottom
grill surface and wipe off
residue.
• Place upper platen release
material sheets flat on the
lower grill surface.
• Rinse both sides of the
release material sheets
with a clean, sanitizer-
soaked grill cloth.
• Rinse the edges of all
three platens.
• Press green button to raise
center platen.
• Gently clean both sides of
the release material sheets
with the grill cleaning pad.
• Reinstall the release
material sheets. Secure in
place with bars and clips.
• Wipe lower grill with a
clean,sanitizer-soaked
grill cloth. Repeat until no
visible soil remains.
• Empty, wash, rinse,
and replace the grease
troughs.
• Wipe remaining grill
surfaces with a clean,
sanitizer-soaked grill cloth.
• Apply a thin coat of fresh
shortening to the lower
grill surface only.
PLATEN ZEROING
Turn Master power switch“ON”, wait for controllers to display
“OFF”.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
Note: Release sheets should not be installed during this
procedure.
4. Press two, (2) times in succession to display
“PROGRAMMING MODE SYSTEM SETUP.”
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
5. Press six, (6) times.“PLATEN SET +/- XX”is displayed.
(XX=numbers that will vary from grill to grill.)
2. Using the Product buttons, 0-9 enter the code, (1251).
6. Allow time for grill to heat and turn ready. Press
both the Cancel (Green) and Standby (Black) buttons
simultaneously to lower the upper platen. Press the
“ENTER CODE **** ”is displayed.
Page 20
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PLATEN ZEROING
Cancel (Green) button to raise the platen. Now, press
both the Cancel (Green) and (Black) Buttons to re-lower
the platen.
11. Next go to the left rear adjuster and raise the platen until
the gapping tool fits snugly between the upper platen
and grill surface.
7. Remove platen adjuster caps from all four adjustment
points on each platen. Remove the four locking caps from
the adjustment points.
12. Move next to the right front adjustment and raise the
platen until the gapping tool fits snugly between the
upper platen and grill surface.
8. Using the adjusting tool lower platen until adjusting tool
touches the arm assembly.
13. Repeat steps 9-12 one or more times until gapping tool
fits snugly between the upper platen and grill surface at
all four adjustment points without further adjustment.
(See diagram below.)
9. With gapping tool, adjust right rear of platen until the
gapping tool fits snugly between the upper platen and
grill surface.
14. Replace the platen adjuster locking caps“hollow side
down”and tighten snugly. Replace platen adjuster caps.
10. Move next to the left front adjuster and raise the platen
until the gapping tool fits snugly between the upper
platen and grill surface.
15. Repeat steps 9-14 for each platen.
ACCESSORIES
Teflon Release Material Rod - 4517008
(one per platen; 3 shown)
Teflon Release Material Sheet - 1799303
(one per platen)
Teflon Release Material Clip - 1851301
(one per platen; 3 shown)
Part # 4526884 Rev 4 (10/08/10)
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ACCESSORIES
Grill Squeegee - 1868201
Platen Gapping Tool -1838701
“No-Go”
“Go”
Insert gap tool directly below platen adjusters.
Page 22
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PLATEN ZEROING continued
Platen leveling should be done from one corner
to the opposite corner. The adjuster nuts should
be turned opposite of one another.
Platen Adjusting Tool - 4523323
Use this end to turn all slotted
adjuster caps and nuts
Platen Adjuster Cap - 1859102
Platen Adj Lock Nut - 1859103
Shoulder Bolt - 8005401
Platen Adjuster Nut - 1859101
Part # 4526884 Rev 4 (10/08/10)
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PROGRAMMING
Programming Modes/Menu Sequence:
System Information
27
27
27
28
28
28
26
26
26
26
26
27
27
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PROGRAMMING continued
System Set-up
31
32
28
28
29
29
32
29
29
30
30
30
30
31
Service Mode
30
30
31
31
31
Part # 4526884 Rev 4 (10/08/10)
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PROGRAMMING continued
5. Use and to choose the desired Menu Item.
Menu Items...
6
Press three, (3) times to display“(MENU ITEM) UPPER
TEMP XXX”displayed in °F or °C.
To Change the Cook Time of a Product:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
7. Use and to change the set temperature to the
desired value.
2. Using the Product buttons, 0-9 enter the code, (1251).
8. Press to save the changes.
“ENTER CODE **** ”is displayed.
9. Press
twice to exit.
3. Press to enter Programming Mode.“PROGRAMMING
MODE MENU ITEMS”is displayed.
To Change Grill Set Temperature:
4. Press
Use and to choose the desired Menu Item.
.“MENU ITEMS STANDBY”is displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
5.
2. Using the Product buttons, 0-9 enter the code, (1251).
6. Press to display“(MENU ITEM) COOK TIME XX:XX”
7. Use and to adjust the cook time.
8. Press to save the changes.
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
9. Press
twice to exit.
4. Press
Use and to choose the desired Menu Item.
.“MENU ITEMS STANDBY”is displayed.
To Turn Platen, (2-Sided), Cooking On/Off:
5.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
6. Press four, (4) times to display“(MENU ITEM) GRILL
TEMP XXX”displayed in °F or °C.
2. Using the Product buttons, 0-9 enter the code, (1251).
7. Use and to change the set temperature to the
desired value.
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
8. Press to save the changes.
“PROGRAMMING MODE MENU ITEMS”is displayed.
9. Press
twice to exit.
4. Press
Use and to choose the desired Menu Item.
.“MENU ITEMS STANDBY”is displayed.
To Change Product Gap Setting:
5.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
6. Press twice to display“(MENU ITEM) UPPER PLATEN
YES/NO“.
2. Using the Product buttons, 0-9 enter the code, (1251).
7. Use and to turn upper platen on or off.
8. Press to save the changes.
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
9. Press
twice to exit.
4. Press
Use and to choose the desired Menu Item.
.“MENU ITEMS STANDBY”is displayed.
To Change Upper Platen Set Temperature:
5.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
6. Press five, (5) times to display“GAP XXX”displayed in
inches or mm.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
7. Use and to change the gap setting to the desired
value.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
8. Press to save the changes.
4. Press
9. Press
twice to exit.
.“MENU ITEMS STANDBY”is displayed.
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PROGRAMMING continued
To Change Product Button,“Key”Assignment
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
4. Press one, (1) time to display“PROGRAMMING MODE
SYSTEM INFO.”
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
5. Press to view the upper recovery time.“RECOVERY
UPPER XXXX” is displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
6. Press to return to“PROGRAMMING MODE SYSTEM
INFO”.
4. Press
Use and to choose the desired Menu Item.
.“MENU ITEMS STANDBY”is displayed.
7. Press to exit.
5.
To View Recovery Time - Grill:
6. Press six, (6) times to display“ASSIGN TO KEY (0-9 or
NONE)”.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
7. Use and to change the key, (Product Button),
assignment, and replace any previous assignments to
that key.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
8. Press to save the changes.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
9. Press
twice to exit.
4. Press one, (1) time to display“PROGRAMMING MODE
SYSTEM INFO.”
To Change a Product Name:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
5. Press two, (2), times to view the grill recovery time.
“RECOVERY GRILL XXXX” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
6. Press to return to“PROGRAMMING MODE SYSTEM
INFO”.
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
7. Press to exit.
“PROGRAMMING MODE MENU ITEMS”is displayed.
To View the Garland Part Number:
4. Press
Use and to choose the desired Menu Item.
.“MENU ITEMS STANDBY”is displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
5.
6. Press seven, (7) times to display“PRODUCT NAME
(CHOSEN ITEM)”
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
7. Use and to cycle through the available product
names until the desired name is achieved.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
8. Press
to save the changes. You will automatically
4. Press one, (1) time to display“PROGRAMMING MODE
SYSTEM INFO.”
return to“PROGRAMMING MODE MENU ITEMS”.
9. Press to exit.
5. Press three, (3), times to view the Garland Part Number
for the grill.“GARLAND PART # X…X”is displayed.
(number varies by grill).
System Info...
To View Recovery Time - Upper Platen:
6. Press to return to“PROGRAMMING MODE SYSTEM
INFO”.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
7. Press to exit.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
Part # 4526884 Rev 4 (10/08/10)
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PROGRAMMING continued
To View the Flash Number:
5. Press six, (6), times to view the Download Number.
“DOWNLOAD NUMBER X…X”is displayed. (Download
number varies by grill).
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
6. Press to return to“PROGRAMMING MODE SYSTEM
INFO”.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
7. Press to exit.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
System Setup
4. Press one, (1) time to display“PROGRAMMING MODE
SYSTEM INFO.”
To Change temperature Units, (°F or °C):
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
5. Press four, (4), times to view the Flash Number.“FLASH
NUMBER X…X”is displayed. (Flash number varies by grill).
2. Using the Product buttons, 0-9 enter the code, (1251).
6. Press to return to“PROGRAMMING MODE SYSTEM
INFO”.
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
7. Press to exit.
“PROGRAMMING MODE MENU ITEMS”is displayed.
To View the Software Number:
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
Press to enter system setup.“TEMP DISPLAY
FAHRENHEIT (or CELSIUS)”is displayed.
5.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
6. Press to change the temperature units to either
Fahrenheit or Celsius.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
7. Press to save the changes.
4. Press one, (1) time to display“PROGRAMMING MODE
SYSTEM INFO.”
8. Press to return to“PROGRAMMING MODE SYSTEM
SETUP”
5. Press five, (5), times to view the Software Number.
“SOFTWARE NUMBER X…X”is displayed. (number varies
by grill).
9. Press again to exit.
To Change Gap Setting Display Units:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
6. Press to return to“PROGRAMMING MODE SYSTEM
INFO”.
2. Using the Product buttons, 0-9 enter the code, (1251).
7. Press to exit.
“ENTER CODE **** ”is displayed.
To View the Download Number:
3. Press to enter the Programming Mode.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
“PROGRAMMING MODE MENU ITEMS”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
Press two, (2), times.“GAP SETTING DISPLAY INCHES
(or MILLIMETERS)”is displayed.
5.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
6. Press to change the Gap Setting Display units to either
Inches or Millimeters.
4. Press one, (1) time to display“PROGRAMMING MODE
SYSTEM INFO.”
7. Press to save the changes.
Page 28
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PROGRAMMING continued
To Change Probe Calibration - Upper:
8. Press to return to“PROGRAMMING MODE SYSTEM
SETUP”
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
9. Press again to exit.
2. Using the Product buttons, 0-9 enter the code, (1251).
To Change the Alarm Volume:
“ENTER CODE **** ”is displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
Press five, (5), times. “PROBE CAL – UPPER XXXF”is
5.
“PROGRAMMING MODE MENU ITEMS”is displayed.
displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
6. Use or to change the Probe Calibration to the
correct temperature measured with a pyrometer.* SEE
CALIBRATION REQUIREMENTS and CALIBRATION section.
Press three, (3), times.“ALARM VOLUME LOW (or
5.
HIGH)”is displayed.
7. Press to save the changes.
6. Use or to change the Alarm Volume to either Low
or High.
8. Press to return to“PROGRAMMING MODE SYSTEM
SETUP”
7. Press to save the changes.
9. Press again to exit.
8. Press to return to“PROGRAMMING MODE SYSTEM
SETUP”
To Change Probe Calibration - Grill:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
9. Press again to exit.
To Change the Key Chirp:
2. Using the Product buttons, 0-9 enter the code, (1251).
To turn key chirp on or off in programing mode only.
“ENTER CODE **** ”is displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
5. Press six, (6), times.“PROBE CAL – GRILL XXXF”is
displayed.
“PROGRAMMING MODE MENU ITEMS”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
6. Use or to change the Probe Calibration to the
correct temperature measured with a pyrometer.* SEE
CALIBRATION REQUIREMENTS and CALIBRATION Section.
Press four, (4), times.“KEY CHIRP ON (or OFF”is
displayed.
5.
7. Press to save the changes.
6. Use or to change the key chirp to either ON or OFF.
7. Press to save the changes.
8. Press to return to“PROGRAMMING MODE SYSTEM
SETUP”
9. Press again to exit.
8. Press to return to“PROGRAMMING MODE SYSTEM
SETUP”
*CALIBRATION REQUIREMENTS
The control software will beep to the user when it is
appropriate to calibrate. The control will allow calibration
provided the following conditions are met:
9. Press again to exit.
Part # 4526884 Rev 4 (10/08/10)
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PROGRAMMING continued
•
•
Temperature is currently falling from a detected peak
of 360°F or higher.
Temperature is falling and has fallen 2°F from a
detected peak that is within the 350-360°F range. (i.e.
calibration would be allowed at 355°F if the achieved
peak temperature was 357°F)
8. Press to return to“PROGRAMMING MODE MENU
ITEMS”
9. Press again to exit.
To Change Control Type:
•
Temperature is rising through the 350-360°F range as a
result of a heat on pulse of less than 30 seconds.
Note: this must be verified if the control is changed, match
the new control to the grill.
To Change Platen Set:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
5. Press nine, (9) times.“CONTROL TYPE ELECTRIC (or
GAS)”is displayed. (type varies by grill).
5. Press seven, (7) times.“PLATEN SET +/- XX”is displayed.
(numbers will vary by grill)
6. Use and to change Control Type to match the
design of the grill.
6. Use and to change the Platen Set to the correct
value.
7. Press to save the changes.
7. Press to save the changes.
8. Press to return to“PROGRAMMING MODE MENU
ITEMS”
8. Press to return to“PROGRAMMING MODE MENU
ITEMS”
9. Press again to exit.
9. Press again to exit.
To Turn Extended Time On/Off:
To Change Instant-On Time:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
5. Press ten, (10) times.“EXTENDED TIME NO (or YES)”is
displayed.
5. Press eight, (8) times.“INSTANT ON TIME XX:XX”is
displayed. (numbers will vary by grill).
6. Use and to turn Extended Time on or off.
7. Press to save the changes.
6. Use and to change the Instant on Time to the
desired value.
8. Press to return to“PROGRAMMING MODE MENU
ITEMS”
7. Press to save the changes.
Page 30
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PROGRAMMING continued
9. Press again to exit.
11. Press again to exit.
To Change the Grill Function:
To Change the Alarm Mode:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
“PROGRAMMING MODE MENU ITEMS”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
5. Press eleven, (11) times.“FUNCTION CLAMSHELL (or
FLAT)”is displayed.
5. Press thirteen, (13) times.“ALARM MODE AUTO (or
MANUAL)”is displayed.
6. Use and to toggle between Flat mode and
Clamshell mode.
6. Use and to change the Alarm Mode to either Auto
or Manual.
7. Press to save the changes.
7. Press to save the changes.
8. Press to return to“PROGRAMMING MODE MENU
ITEMS”
8. Press to return to“PROGRAMMING MODE MENU
ITEMS”
9. Press again to exit.
9. Press again to exit.
To Change the Start Delay:
To Turn Clean Mode On/Off:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
“PROGRAMMING MODE MENU ITEMS”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
4. Press two, (2) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
5. Press twelve, (12) times.“START DELAY YES (or NO)”is
displayed.
5. Press fourteen, (14) times.“CLEAN MODE YES (or NO)”
is displayed.
6. Use and to turn Start Delay on or off.
6. Use and to turn Clean Mode On or Off.
7. Press to save the changes.
7. If Start Delay is On (YES), press to display“DELAY TIME
XX:XX”.
8. Press to return to“PROGRAMMING MODE MENU
ITEMS”
8. Use and to set the Delay Time to the desired value.
9. Press to save the changes.
9. Press again to exit.
10. Press to return to“PROGRAMMING MODE MENU
ITEMS”
To Add a Product Name in Library:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
Part # 4526884 Rev 4 (10/08/10)
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PROGRAMMING continued
2. Using the Product buttons, 0-9 enter the code, (1251).
12. Press
to exit.
“ENTER CODE **** ”is displayed.
Service Mode
To Change SCK Address:
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
4. Press three, (3) times.“PROGRAMMING MODE PROD
NAME LIB”is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
5. Press .“PROD NAME LIB”is displayed.
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
6. Press
.“PROD NAME LIB”will be displayed on the top
“PROGRAMMING MODE MENU ITEMS”is displayed.
line, with a flashing cursor on the bottom line.
4. Press three, (3) times.“PROGRAMMING MODE SERVICE
MODE”is displayed.
7. Use and to change the character, (A-Z, 1-9,
<space>, and hyphen are available). Use
move the cursor position.
and
to
Press one, (1), time.“Address XX”is displayed.
5.
6. Use and to change to the desired SCK Address.
7. Press to save the changes.
8. Press to save the new product name.“SAVE LIBRARY
ADD”is displayed.
9. Press to save.“PROGRAMMING MODE PROD NAME
LIB”is displayed.
8. Press to return to“PROGRAMMING MODE SERVICE
MODE”
10. Press
to exit.
9. Press again to exit.
To Modify a Product Name in Library:
To Perform Limit Switch Test:
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
1. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
2. Using the Product buttons, 0-9 enter the code, (1251).
2. Using the Product buttons, 0-9 enter the code, (1251).
“ENTER CODE **** ”is displayed.
“ENTER CODE **** ”is displayed.
3. Press to enter the Programming Mode.
3. Press to enter the Programming Mode.
“PROGRAMMING MODE MENU ITEMS”is displayed.
“PROGRAMMING MODE MENU ITEMS”is displayed.
4. Press three, (3) times.“PROGRAMMING MODE PROD
NAME LIB”is displayed.
4. Press three, (3) times.“PROGRAMMING MODE SERVICE
MODE”is displayed.
5. Press .“PROD NAME LIB”is displayed.
Press two, (2), times.“PLATEN”(along with the position
of each switch), is displayed.
5.
6. Use and to select Product Name to be modified.
6. Use and to move the platen up and down. Check
for correct switch operation:
7. Press
. The first character in the Product Name will
start flashing.
Correct Switch Operation:
8. Use and to change the character, (A-Z, 1-9,
<space>, and hyphen are available). Use
move the cursor position.
and
to
Platen Up - U (Closed) L (Open)
Platen Down - U (Open) L (Closed)
9. Press
10. Press
“SAVE LIBRARY ADD”is displayed.
.
.
7. Press to return to“PROGRAMMING MODE SERVICE
MODE”.
“SAVE LIBRARY MODIFY”is displayed.
11. Press to save.“PROGRAMMING MODE PROD NAME
LIB”is displayed.
8. Press again to exit.
Page 32
Part # 4526884 Rev 4 (10/08/10)
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CALIBRATION
4. Using the Product buttons, 0-9 enter the code, (1251).
Bi-Weekly Calibration:
“ENTER CODE **** ”is displayed.
Tools: Digital Pyrometer with Surface Probe
5. Press to enter the Programming Mode.
Warning: PERSONAL INJURY FROM BURNS MAY RESULT
WHEN COMING IN CONTACT WITH HOT COOKING
SURFACES.
“PROGRAMMING MODE MENU ITEMS”is displayed.
6. Press three, (3) times.“PROGRAMMING MODE SYSTEM
SETUP”is displayed.
NOTE: Calibration of grills is done with release material
sheets installed.
7. Press four, (4) times.“PROBE CAL – UPPER XXXF”is
displayed.
NOTE: CALIBRATION REQUIREMENTS
The control software will beep to the user when it is
appropriate to calibrate. The control will allow calibration
provided the following conditions are met:
8. Place the surface probe of the digital pyrometer directly
on the probe location, (see diagram on following page).
•
Temperature is currently falling from a detected peak
of 360°F or higher.
9. Allow at least 5 seconds for the pyrometer to respond
and stabilize. Note the temperature on the pyrometer.
•
Temperature is falling and has fallen 2°F from a
detected peak that is within the 350-360°F range. (i.e.
calibration would be allowed at 355°F if the achieved
peak temperature was 357°F)
Temperature is rising through the 350-360°F range as a
result of a heat on pulse of less than 30 seconds.
10. If the temperature on the grill control display does not
match the temperature on the pyrometer, adjust the
temperature on the grill control accordingly using the
and
•
buttons.
Press
“PROBE CAL – GRILL XXXF”is displayed.
11.
.
To Calibrate:
12. Repeat steps 8 - 10.
1. The upper platens and lower grill plate should be at
operating temperatures to perform this calibration
procedure.
13. Press to save the changes.
14. Press to return to“PROGRAMMING MODE SYSTEM
SETUP”
Turn on the Master Switch and press to enter cooking
mode.
15. Press again to exit.
2. Press or to select a“CLAM”operation and allow
the grill to reach the set temperature and stabilize,
(approximately 30 minutes).
16. Repeat steps 1 - 15 at each control.
3. Press and hold for three, (3) seconds.“ENTER CODE”is
displayed.
Part # 4526884 Rev 4 (10/08/10)
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CALIBRATION continued
Probe Locations:
The grill’s thermocouple probes are located on each section of the lower grill plate in the center of the cooking zone as shown
in the diagram below. Each upper platen has one thermocouple probe in the center.
11.5"
5.75"
11.5"
5.75"
11.5"
5.75"
11.5"
5.75"
11.5"
5.75"
22.5"
22.5"
TOP
PLATEN
TOP
PLATEN
11.25"
11.25"
(2 PLACES)
(3 PLACES)
GRILL PLATE
GRILL PLATE
24"
24"
12"
12"
6.09" 6.09"
24"
6.09"
18"
6.09"
36"
MODEL XG24
MODEL XG36
Page 34
Part # 4526884 Rev 4 (10/08/10)
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ERROR LOGIC & TROUBLESHOOTING
Probe Error
Heating Error
Occurs when the probe
is open or not connected.
The controller will turn
the heat off.
Occurs the controller
will fails to detect a
temperature response
over a 6-minute period.
Grill &
Platen
Probe
Errors
Grill &
Platen
Heating
Errors
Grill
Heating
Error
Platen
Heating
Error
Grill
Probe Error
Platen
Probe Error
Grill is
operable
only for flat
recipes.
Grill is
operable
only for flat
recipes.
Grill
is not
operable.
Grill
is not
operable.
Grill
is not
operable.
Grill
is not
operable.
L1: PROBE ERROR
L2:
L1:
L1: PROBE ERROR
L2:
L1: HEATING ERROR
L2:
L1:
L1: HEATING ERROR
L2:
L2: PROBE ERROR
L2: HEATING ERROR
Grill LED
(bottom)
shows RED
& flashes
Platen LED
(top) shows
RED &
Grill &
Platen LED’s
show RED &
flash
Grill LED
(bottom)
shows RED
& flashes
Platen LED
(top) shows
RED &
Grill &
Platen LED’s
show RED &
flash
flashes
flashes
Audio
Alarm
No Audio
Alarm
Audio
Alarm
Audio
Alarm
No Audio
Alarm
Audio
Alarm
Error
not self-
correcting
Error
not self-
correcting
Press On/
Off key to
cancel.
Press On/
Off key to
cancel.
Part # 4526884 Rev 4 (10/08/10)
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ERROR LOGIC & TROUBLESHOOTING continued
Platen Down Error
Gas Ignition Error
Motor Overcurrent Error
Occurs when current to the motor
exceeds 4.8 amps, typically because
platen movement has encountered
mechanical resistance
Occurs at cycle-start when the
platen fails to reach lower limit
position within 40 sec.
Occurs when the ignition
feedback signal does not
respond after 4 tries.
L1: PLATEN DOWN
L2:
L1: IGNITION ERROR
L2:
L1: MOTOR
L2: OVERCURRENT
Audio Alarm
Audio Alarm
Audio Alarm
Error
not self-
correcting
Error
not self-
correcting
Error
not self-
correcting
Press On/
Off key to
cancel.
Press On/
Off key to
cancel.
Press Raise
Button to
cancel.
Platen Up Error
COMM Error
Motor Error
Occurs when
Occurs when the platen is in normal
up or down motion between limits,
but fails to generate 5 encoder
counts in any 1-second interval.
Occurs at cycle-end when the
platen fails to reach upper limit
position within 40 sec.
communication fails between
the main control and the motor
speed controller.
L1: PLATEN UP
L2:
L1: COMM ERROR
L2:
L1: MOTOR
L2: ERROR
Audio Alarm
Audio Alarm
Audio Alarm
Error
not self-
correcting
Error
not self-
correcting
Recycle Main
Power Switch
Press On/
Off key to
cancel.
Press On/
Off key to
cancel.
Page 36
Part # 4526884 Rev 4 (10/08/10)
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ERROR LOGIC & TROUBLESHOOTING continued
Motor Error2
Lower Switch Error
Upper Switch Error
Occurs when the platen is in motion
and fails to reach the upper or lower
limit position within 30 seconds,
(150 encoder counts)
Occurs at cycle start when the
lower limit switch fails to signal the
platen’s arrival at the lower limit
position within 200 seconds.
Appears in code,
but is never set.
L1: MOTOR
L2: ERROR2
L1: LOWER SWITCH
L2: FAIL
L1: UPPER SWITCH
L2: FAIL
Audio Alarm
Audio Alarm
Audio Alarm
Recycle Main
Power Switch
Recycle Main
Power Switch
Recycle Main
Power Switch
Part # 4526884 Rev 4 (10/08/10)
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WIRING DIAGRAM
O T R U T A A C
1333W
O T R M O
-
+
-
+
O W E L Y L
R E D
G R I D D L E
G R I D D L E
E L Y L E N T P L A
R E D E N T P L A
2 1 0 V
2 4 0 V
C T H S W I A I M N
Page 38
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WIRING DIAGRAM
M S Y
R E
V
Part # 4526884 Rev 4 (10/08/10)
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WIRING DIAGRAM
Page 40
Part # 4526884 Rev 4 (10/08/10)
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WIRING DIAGRAM
O T R A T U C A
1333W
O T R M O
M S Y
V
R E
-
+
-
+
O W E L L
G R I D D L E Y
G R I D D L E R E D
E L L T E N P L A
T E N P R L E A
Y
D
1 2 0 V
2 4 0 V
C H
A I M N S W I T
Part # 4526884 Rev 4 (10/08/10)
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