Chicago Electric Indoor Fireplace 91797 User Manual

ELECTRIC FIREPLACE HEATER  
WITH SINGLE GLASS DOOR  
91797  
ASSEMBLY AND OPERATING INSTRUCTIONS  
Diagrams within this manual may not be drawn proportionally.  
Due to continuing improvements, actual product may differ slightly from the product described herein.  
Distributed exclusively by Harbor Freight Tools®.  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Read this material before using this product.  
Failure to do so can result in serious injury.  
SaVe THiS manual.  
Copyright© 2004 by Harbor Freight Tools®. All rights reserved. No portion of this manual  
or any artwork contained herein may be reproduced in any shape or form without the  
express written consent of Harbor Freight Tools.  
For technical questions or replacement parts, please call 1-800-444-3353.  
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Electrical Safety  
3.  
Avoid body contact with grounded surfaces such as pipes, radiators, ranges,  
and refrigerators. There is an increased risk of electric shock if your body is  
grounded.  
4.  
5.  
Do not expose appliances to rain or wet conditions. Water entering a appliance  
will increase the risk of electric shock.  
Grounded products must be plugged into an outlet properly installed and  
grounded in accordance with all codes and ordinances. Never remove the  
grounding prong or modify the plug in any way. Do not use any adapter plugs.  
Check with a qualified electrician if you are in doubt as to whether the outlet  
is properly grounded. If the product should electrically malfunction or break down,  
grounding provides a low resistance path to carry electricity away from the user.  
6.  
7.  
Double insulated appliances are equipped with a polarized plug (one blade is  
wider than the other). This plug will fit in a polarized outlet only one way. If  
the plug does not fit fully in the outlet, reverse the plug. If it still does not fit,  
contact a qualified electrician to install a polarized outlet. Do not change  
the plug in any way. Double insulation  
eliminates the need for the three wire  
grounded power cord and grounded power supply system.  
Do not abuse the Power Cord. Never use the Power Cord to pull the Plug from  
an outlet. Keep the Power Cord away from heat, oil, sharp edges, or moving  
parts. Replace damaged Power Cords immediately. Damaged Power Cords  
increase the risk of electric shock.  
Personal Safety  
8.  
9.  
Stay alert. Watch what you are doing, and use common sense when operating  
this product.  
Avoid accidental starting. Be sure the Fan Switch is off before plugging in.  
Tool Use and Care  
10. Do not use this appliance if any switch or thermostat does not work properly.  
11. Disconnect the Power Cord Plug from the power source before making any  
adjustments to the appliance. Such preventive safety measures reduce the risk of  
starting the appliance accidentally.  
Service  
12. Appliance service must be performed only by qualified repair personnel.  
Service or maintenance performed by unqualified personnel could result in a risk of  
injury.  
SKU 91797  
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13. When servicing an appliance, use only identical replacement parts. Follow  
instructions in the “Inspection, Maintenance, And Cleaning” section of this  
manual. Use of unauthorized parts or failure to follow maintenance instructions may  
create a risk of electric shock or injury.  
SPECIFIC SAFETY RULES FOR ThIS PRODUCT  
1.  
2.  
Maintain labels and nameplates on the Fireplace heater. These carry important  
information. If unreadable or missing, contact Harbor Freight Tools for a replacement.  
Avoid fires and explosions. Never place the Fireplace Heater near room curtains  
or other flammable materials. The floor on which the Fireplace Heater sits must be  
nonflammable and free of debris. Never use near flammable vapors or liquids.  
3.  
Maintain a safe working environment. Keep the work area well lit. Make sure there  
is adequate surrounding space. Always keep the work area free of obstructions,  
grease, oil, trash, and other debris. Do not use this product in areas near flammable  
chemicals, dusts, and vapors. Do not use this product in a damp or wet location.  
4.  
5.  
6.  
7.  
8.  
9.  
Avoid unintentional starting. Make sure you are prepared to begin work before  
turning on the Fireplace Heater.  
Do not force the Fireplace heater. This product will do the work better and safer at  
the capacity for which it was designed.  
Always unplug the Fireplace heater from its electrical outlet before performing  
and inspection, maintenance, or cleaning procedures.  
Never leave the Fireplace heater unattended while running. Turn power off if you  
have to leave the room.  
Use proper extension cord. If an extension cord is used, use the proper type as  
listed in the table on page 7. Keep extension cord off the ground and away from water.  
Connect to a GFCI outlet. Always connect the Line Cord to a Ground Fault Circuit  
Interrupter (GFCI) protected electrical outlet.  
GROUNDING  
Note: This product comes with a two-prong, polarized plug.  
WARNING!  
Improperly connecting the grounding wire can result in the risk of electric  
shock. Check with a qualified electrician if you are in doubt as to whether  
the outlet is properly grounded. Do not modify the power cord plug provided  
with the tool or product. Never remove the grounding prong from the plug.  
Do not use the tool if the power cord or plug is damaged. If damaged, have  
it repaired by a service facility before use. If the plug will not fit the outlet,  
have a proper outlet installed by a qualified electrician.  
SKU 91797  
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Grounded Tools: Appliances with Three Prong Plugs  
1.  
Appliances marked with “Grounding Required” have a three wire cord and three prong  
grounding plug. The plug must be connected to a properly grounded outlet. If the  
appliance should electrically malfunction or break down, grounding provides a low  
resistance path to carry electricity away from the user, reducing the risk of electric  
shock. (See Figure A.)  
2.  
3.  
The grounding prong in the plug is connected through the green wire inside the cord  
to the grounding system in the appliance. The green wire in the cord must be the only  
wire connected to the appliance’s grounding system and must never be attached to an  
electrically “live” terminal. (See Figure A.)  
Your appliance must be plugged into an appropriate outlet, properly installed and  
grounded in accordance with all codes and ordinances. The plug and outlet should  
look like those in the following illustration. (See Figure A.)  
Figure B  
Figure A  
Double Insulated Appliances: Appliances with Two Prong Plugs  
4.  
5.  
Appliances marked “Double Insulated” do not require grounding. They have a special  
double insulation system which satisfies OSHA requirements and complies with  
the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard  
Association, and the National Electrical Code. (See Figure B above.)  
Double insulated appliances may be used in either of the 120 volt outlets shown in the  
following illustration. (See Figure B above.)  
ExTENSION CORDS  
1.  
2.  
Grounded tools require a three wire extension cord. Double Insulated tools can use  
either a two or three wire extension cord.  
As the distance from the supply outlet increases, you must use a heavier gauge  
extension cord. Using extension cords with inadequately sized wire causes a serious  
drop in voltage, resulting in loss of power and possible tool damage. (See Table A.)  
3.  
4.  
The smaller the gauge number of the wire, the greater the capacity of the cord. For  
example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See  
Table A.)  
When using more than one extension cord to make up the total length, make sure  
each cord contains at least the minimum wire size required. (See Table A.)  
SKU 91797  
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5.  
If you are using one extension cord for more than one appliance, add the nameplate  
amperes and use the sum to determine the required minimum cord size. (See Table  
A.)  
6.  
7.  
If you are using an extension cord outdoors, make sure it is marked with the suffix  
“W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.  
Make sure your extension cord is properly wired and in good electrical condition.  
Always replace a damaged extension cord or have it repaired by a qualified electrician  
before using it.  
8.  
Protect your extension cords from sharp objects, excessive heat, and damp or wet  
areas.  
Table A  
RECOMMENDED MINIMUM WIRE GAUGE FOR  
ExTENSION CORDS* (120/240 vOLT)  
ExTENSION CORD LENGTh  
NAMEPLATE  
AMPERES  
(at full load)  
0 – 2.0  
2.1 – 3.4  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
-
-
* Based on limiting the line  
voltage drop to five volts at  
150% of the rated amperes.  
TABLE A  
SYMBOLOGY  
UNPACKING  
Table B  
The Fireplace Heater comes fully assembled  
from the factory, and is ready for operation.  
When unpacking, check to make sure that  
all the parts are included. Refer to the  
Assembly Drawing and Parts List at the end  
of this manual. If any parts are missing or  
broken, please call Harbor Freight Tools at  
the number on the cover of this manual as  
soon as possible.  
SKU 91797  
For technical questions, please call 1-800-444-3353  
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OPERATING INSTRUCTIONS  
1.  
Place the Fireplace Heater in the desired location for operation.  
This place must be away from curtains and any other flammable material. If an  
extension cord is used, it must be of the appropriate size (See page 6.). The electrical  
outlet must be at least a 15 amp circuit.  
2.  
3.  
Press the Fan Switch up to turn it on. (See Figure C below.)  
Press the 750W Switch to enable medium heat. Press the second 750W Switch to  
enable maximum heat.  
4.  
Adjust the Temperature Thermostat Knob to the desired temperature (clockwise is  
maximum).  
When the unit reaches the desired temperature, the unit automatically shuts off.  
When the room temperature cools down, the unit will automatically turn on.  
Note: The Remote Control can be used to turn the unit on and off, and to adjust the  
temperature.  
5.  
6.  
Press the Fire Switch to turn on the fire lights inside the imitation logs.  
Turn the Brightness Knob to the desired light level (clockwise is maximum).  
When finished using the Fireplace Heater, press all switches down to the off position,  
and unplug the line cord from the electrical outlet.  
Figure C Control Panel  
Brightness Knob  
Temperature Thermostat Knob  
Fan  
750W  
Fire Lights  
750W  
INSPECTION, MAINTENANCE, AND CLEANING  
WARNING! Make sure that all Switches of the Fireplace heater are in the “OFF”  
position and that the unit is unplugged from its electrical outlet before performing any  
inspection, maintenance, or cleaning procedures.  
1.  
Before each use, inspect the general condition of the Fireplace Heater. Check for  
SKU 91797  
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loose screws, misalignment or binding of moving parts, cracked or broken parts,  
damaged electrical wiring, and any other condition that may affect its safe operation.  
Do not use damaged equipment.  
2.  
3.  
4.  
Periodically recheck all nuts, bolts, and screws for tightness.  
Store in a clean and dry location.  
Open the Fireplace Heater door and clean the rear mirror when it becomes dirty. Wipe  
the unit with a clean cloth when it becomes dusty.  
5.  
To replace one or both of the fire light bulbs:  
Remove two screws in front of the (plastic) logs, then remove the metal grate.  
• Squeeze the log base with your hand to remove the back tabs from the base, then lift the  
logs enough to get your hand in. Unscrew the old bulb and replace with a new candelabra  
40W bulb.  
Replace the logs to their original position, replace the metal grate and secure with the two  
screws.  
Figure D Fire Light Bulb Replacement  
Logs  
Grate  
Light Bulbs  
Screws  
SKU 91797  
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PARTS LIST  
Part  
1
Description  
Qty.  
2
Part  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
Description  
Qty.  
3
Pin  
Clip  
2
Ring  
Hinge  
2
Screw for Glass  
Door Glass  
Door Frame  
Log  
3
3
2
1
4
MDF Housing  
Window for receiver  
Switch Box  
1
1
5
1
2
6
1
Log Bed  
1
7
Thermostat  
1
Door Handle  
Grenade of the Handle  
Motor  
1
8
Front Board  
1
1
9
Press Board for glass  
Diffuser  
1
2
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
1
Bulb Holder  
Handrail  
2
Right Angle Holder  
Flame Board  
Pot Hook for Ribbon  
Ribbon  
2
1
1
Magnet  
2
14  
7
Bottom Board for Flame  
Knob  
1
1
Reflecting paper  
Rubber Stripe  
Glass Stand  
Rivet  
1
Screw Cap  
Bulb Holder  
Bulb  
2
2
2
2
2
14  
1
Side-sheet  
Heating Element  
Switch for fire adjust  
Gasket  
2
Back Piece for Flame  
Blower Housing  
Side Sheet for Blower  
Warder  
1
2
1
1
1
1
Bolt  
-
Board  
1
Clip  
6
Blower Housing  
Foot  
1
Press Clip  
Glass-stripe  
Cover  
4
4
1
Top Cover  
1
20  
20  
1
Terminal Fuse  
Remote Control  
Switch  
1
Connector  
Connection Pole  
Components for Fire Adjustment  
Rubber Ring  
Internal Wires  
Metal Holder  
Screw  
1
2
1
Plastic Tie  
-
2
Boat Switch  
Screw  
4
-
4
1
Receiver  
1
12  
2
Back Board  
1
Blower  
Light Strainer  
Quakeproof Ring  
Holder for Front Board  
1
Wire Clip  
1
4
Wire  
1
1
SKU 91797  
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ASSEMBLY DRAWING  
NOTE: Some parts are listed and shown for illustration purposes only and are not available  
individually as replacement parts.  
SKU 91797  
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WIRING DIAGRAM  
PLEASE READ ThE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDEDTHE PARTS DIAGRAM INTHIS  
MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBU-  
TOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT  
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE  
IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER  
AND/OR DISTRIBUTOR EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS  
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE  
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER  
REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING  
OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
SKU 91797  
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LIMITED 90 DAY WARRANTY  
Harbor FreightTools Co.makes every effort to assure that its products meet high quality  
and durability standards, and warrants to the original purchaser that this product is free from  
defects in materials and workmanship for the period of 90 days from the date of purchase.This  
warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or  
accidents, repairs or alterations outside our facilities, criminal activity, improper installation,  
normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, in-  
juries to persons or property, or for incidental, contingent, special or consequential damages  
arising from the use of our product. Some states do not allow the exclusion or limitation of  
incidental or consequential damages, so the above limitation of exclusion may not apply to  
you.THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS  
OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the complaint  
must accompany the merchandise. If our inspection verifies the defect, we will either repair or  
replace the product at our election or we may elect to refund the purchase price if we cannot  
readily and quickly provide you with a replacement. We will return repaired products at our  
expense, but if we determine there is no defect, or that the defect resulted from causes not  
within the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which  
vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
REV 07j  
SKU 91797  
For technical questions, please call 1-800-444-3353  
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