Chamberlain Garage Door Opener 1140 User Manual

INSTRUCTIONS  
with 433MHz Radio Controls  
QLD Office:  
NSW Office:  
17 Oasis Court  
Clontarf 4019  
(07) 3883-0200  
SA Office:  
WA Office:  
23 Frederick Road  
Royal Park 5014  
(08) 8447 4747  
34-36 Marigold Street  
Revesby 2212  
(02) 9722 5555  
96 Mulgul Road  
Malaga 6090  
(08) 9247 8777  
VIC/TAS Office: 147-153 Canterbury Road  
Kilsyth 3137  
(03) 9237 7766  
B&D Doors  
New Zealand:  
The Controll-A-Door-P has  
been tested and complies  
with the standards:  
70 Allens Road  
EastTamaki  
Auckland, New Zealand  
(09) 273 8600  
AS/NZS 3350.2.95:2000  
(incl. Amdt1) & AS/NZS  
CISPR 14.1:2003  
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Preparing your garage door  
WARNING  
• Disable locks. Insert wood screws or nails to keep  
them unlocked.  
To prevent possible SERIOUS INJURY OR DEATH:  
• Always call for professional B&D garage door service if  
garage door binds, sticks, or is out of balance. An  
unbalanced garage door might not reverse when  
required.  
• NEVER try to loosen, move, or adjust garage door,  
door springs, cables, pulleys, brackets or their  
hardware, all of which are under EXTREME tension.  
• Remove any ropes connected to garage door.  
TESTING YOUR DOOR  
Before you begin, complete the following test to  
make sure your door is balanced and is not sticking  
or binding:  
• Disable ALL locks and remove all ropes connected to  
garage door before installing and operating garage  
door opener to avoid entanglement.  
• This unit should not be installed in a damp or wet space.  
• The door must not extend over public byway during  
operation.  
• This product is provided with a power supply cord of  
special design which, if damaged, must be replaced by  
a power supply cord of the same type; such a power  
supply cord may be obtained from you local B&D  
distributor and must be fitted by a specialist.  
• Lift the door about halfway as shown. Release the  
door. It should stay in place, supported entirely by  
its springs.  
• Raise and lower the door to see if there is any  
binding or sticking.  
If your door binds, sticks, or is out of balance, call for  
professional garage door service.  
• This unit is supplied as a plug-in-device and it is  
strongly advised that this unit remain a plug-in device.  
Any alterations or changes to this will result in the  
opener warranty being void.  
CAUTION  
To avoid damage to the garage door and opener, disable  
locks before installing and operating the opener. Use a  
wood screw or nail to hold locks in the "open"  
(unlocked) position.  
Sectional Door  
Operation at other than 230V/50 Hz will cause opener  
malfunction and damage.  
Tools needed  
During assembly, installation and adjustment of the  
opener, instructions will call for hand tools as  
illustrated.  
One-Piece Door  
Pencil  
Carpenter's  
2
1
Level  
Hack Saw  
Tape Measure  
Wire Cutters  
Claw Hammer  
Drill  
8mm, 5mm, and  
4mm Drill Bits  
Screwdriver  
Pliers  
13mm, 11mm, and 6mm  
Sockets and Wrench  
Stepladder  
Locking pliers  
Adjustable End Wrench  
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• Do you have an access door in addition to the  
garage door? If not, Model T7012 Emergency  
Access Device is required.  
Planning  
Identify the type and height of your garage door.  
Survey your garage area to see if any of the  
conditions below apply to your installation. Additional  
materials may be required. You may find it helpful to  
refer back to this page and the accompanying  
illustrations as you proceed with the installation of  
your opener.  
Depending on your requirements, there are several  
installation steps which may call for materials and/or  
hardware not included in the carton.  
• Installation Step 1 – Look at the wall or ceiling  
above the garage door. The header bracket must  
be securely fastened to structural supports.  
• Installation Step 5 – Do you have a finished ceiling  
in your garage? If so, a support bracket and  
additional fastening hardware may be required.  
SECTIONAL DOOR INSTALLATIONS  
• Do you have a steel, aluminum, fibreglass or glass  
panel door? If so, horizontal and vertical reinforce-  
ment is required (Installation Step 11).  
• The opener is normally installed at the centre of  
the door. If there is a torsion spring or centre  
bearing plate in the way of the header bracket or  
door bracket area, the opener may be installed  
within 300mm to the left or right of the door centre.  
See Installation Steps 1 and 11.  
• Look at the garage door where it meets the floor. It  
must close on the floor all the way across.  
Otherwise, the safety reverse system may not work  
properly. See Adjustment Step 3. Floor or door  
should be repaired.  
B&D recommends the use of safety infrared  
reversing sensors on all installations of  
automatic garage door openers.  
OPENER ARM MOUNTING LOCATION  
Must be mounted on a stile. Add an additional stile if  
required or offset mount the opener (see below and  
page 5). Attach arm 1/3 panel height from top at 10O  
as shown.  
• Installation Step 10:  
– Depending upon garage construction, extension  
brackets or wood blocks may be needed to  
install the infrared safety sensors.  
– Alternate floor mounting of the infrared safety  
sensors will require hardware not provided.  
Sectional Door Installation  
FINISHED CEILING  
Support bracket &  
fastening hardware  
is required.  
Horizontal and vertical reinforcement  
is needed for lightweight garage doors  
(fibreglass, steel, aluminum, door with  
glass panels, etc.).  
See page 17.  
Excess MUST  
be removed  
See page 21 for details.  
Motor Unit  
Header Wall  
10o  
10o  
1/3  
Extension Spring  
OR  
Access  
Door  
Torsion Spring  
Centre Stile  
optimum  
location for  
attachment  
Re-enforcement  
Door  
Centre  
Must be attached below  
Panel Re-enforcement  
if used.  
CLOSED POSITION  
Header Header  
Bracket Sleeve Bracket  
Rail Assembly  
Trolley  
Safety  
Reversing  
Sensor  
Garage  
Door  
Spring  
Emergency  
Release  
Rope & Handle  
Gap between floor and bottom of  
door must not exceed 6mm.  
Straight  
Door  
Arm  
Safety Reversing Sensor  
Curved  
Door  
Arm  
Header  
Wall  
Door  
Bracket  
Garage  
Door  
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OFF CENTRE INSTALLATION OF OPENER  
1
/
4
D
o
o
r
W
i
d
t
h
1
4
D
o
o
r
In situations where obstruction prevent mounting the  
opener centrally, offsetting the opener attachment is  
possible within the following range - 1/4 Door width  
from centre.  
W
i
d
t
h
NOTE: Even though it is acceptable practise to off  
centre mount the opener, the further off centre the  
opener is mounted the more dependent is the door  
operation on a good installation. This relates to  
correct set-up of opener and track, and correct door  
balance.  
The installation of the IR Safety Sensor is  
recommended for an off centre mount application.  
ONE-PIECE DOOR INSTALLATIONS  
• Generally, a one-piece door does not require  
reinforcement. If your door is lightweight, you can  
refer to the information relating to sectional doors  
in Installation Step 11.  
One-Piece Door without Track  
• Depending on your door’s construction, you may  
need additional mounting hardware for the door  
bracket (Step 11).  
• The gap between the bottom of the garage door  
and the floor cannot exceed 6mm. Otherwise, the  
safety reverse system may not work properly. See  
Adjustment Step 3. The floor or the door should be  
repaired.  
FINISHED CEILING  
Support bracket & fastening  
hardware is required. See page 17.  
Header  
Wall  
One-Piece Door with Track  
Access Door  
Access  
Door  
Safety  
Reversing  
Sensor  
Gap between floor and bottom  
of door must not exceed 6mm.  
Safety Reversing Sensor  
CLOSED POSITION  
Safety  
Reversing Sensor  
Header  
Gap between floor  
and bottom of door  
must not exceed 6mm.  
Sleeve Bracket  
Trolley  
Chain  
Safety  
Reversing Sensor  
Header  
Bracket  
CLOSED POSITION  
Trolley  
Rail  
Header Sleeve Bracket  
Emergency  
Release  
Rope &  
Header  
Wall  
Door Bracket  
Handle  
Header  
Bracket  
Curved  
Rail  
Door Arm  
Straight Curved  
Emergency  
Release  
Rope & Handle  
Door  
Arm  
Door  
Arm  
Garage  
Door  
Header  
Wall  
Straight  
Door  
Arm  
Door  
Bracket  
Garage  
Door  
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Carton Inventory  
Your garage door opener is packaged in two cartons  
which contains the motor unit and the parts illustrated  
below. If anything is missing, carefully check the  
packing material. Parts may be stuck in the foam.  
Hardware for assembly and installation is shown on  
the next page. Save the carton and packing material  
until installation and adjustment is complete.  
Remote Control  
Transmitter Visor Clip  
Remote Control  
Wall Mount Bracket  
1-Function Remote  
Control Transmitter (1)  
3-Function Mini Remote  
Control Transmitter (1)  
Light Lens (1)  
Illuminated  
Push Button  
Chain Spreader with Screws  
and Washers  
Inner Trolley  
Trolley  
Chain  
1-Piece Rail  
Bell Wire  
4-Piece Rail  
Header Sleeve Bracket  
Rail  
Centre  
Section  
Light globe  
Vibration Isolators  
Hanging Brackets  
Door Bracket  
Header Bracket  
Rail Straps  
Safety Labels  
and  
Literature  
Curved Door  
Arm Section  
Straight Door  
Arm Section  
Chain Noise  
Reduction Pads  
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Hardware Inventory  
Separate all hardware and group as shown below for the assembly and installation procedures.  
ASSEMBLY  
Spring/Trolley Nut (1)  
Washered Screw 25mm (4)  
(mounted in opener)  
Screw (2)  
Master  
Link (2)  
Carriage bolt (1)  
INSTALLATION  
Hex Screw  
8mm x 20mm (4)  
Lock Washer  
8mm (7)  
Nut  
8mm (7)  
Insulated  
Staples  
Rail Grease  
Ring Fastener (4)  
Rope  
Lag Screw  
8mm x 40mm (4)  
Anchors  
8mm x 40mm (6)  
Sheet Metal Screw  
8mm x 13mm (2)  
NO  
T
IC  
E
Handle  
Lag Screw  
8mm x 45mm (2)  
Dry Wall Anchors (2)  
Screw  
6AB x 25mm (2)  
Stop Bolt (1)  
Carriage Bolt  
8mm x 65mm (2)  
Clevis Pin  
8mm x 13mm (2)  
Clevis Pin  
8mm x 25mm (2)  
Clevis Pin  
8mm x 32mm (1)  
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HARDWARE SHOWN ACTUAL SIZE  
ASSEMBLY STEP 1  
Assemble the Rail  
NOTE: If your opener came with a one piece rail,  
proceed to Assembly step 2, page 9.  
Grease inside edges of rail brace sections. Place rail  
pieces on flat surface for assembly. All four rail  
sections are interchangeable. Slide rail braces onto  
rail section. Connect rail by sliding rail brace onto  
next rail section. Tap rail assembly on piece of wood  
until rail sections are flush. Repeat with remaining  
rail sections.  
Spring Trolley Nut  
Carriage Bolt  
Install the Chain  
RAIL ASSEMBLY  
Remove chain from carton and lay chain out on floor  
(do not allow chain to twist). Push pins of master link  
bar through chain link and hole in back end of trolley.  
Push cap over pins and onto notches. Slide clip-on  
spring over cap and onto pin notches until both pins  
are securely locked in place.  
Rail Piece  
Insert Chain into Rail & Assemble  
Header Sleeve  
Rail Brace  
Slide pulley bracket and inner trolley into back  
(opener end) of rail assembly, be sure to insert pulley  
bracket as shown with arrow pointing toward front  
(header end) of rail. Push bracket toward front  
(header end) of rail. Insert carriage bolt through  
header sleeve bracket. Loosely thread spring nut  
onto carriage bolt. Insert carriage bolt of header  
sleeve assembly into bold cut out in pulley bracket.  
Slide header sleeve assembly on to front (header  
end) of rail.  
Rail  
Piece  
Grease  
Rail assembly  
INSTALLING THE CHAIN  
Back End of Trolley  
Spring  
Cap  
Chain Link  
Piece of Wood  
Master Link Bar  
Front (Header End)  
of Rail  
Carriage Bolt  
Header Sleeve  
Bracket  
Back  
(Opener End)  
of Rail  
Spring Nut  
Assembly  
Carriage Bolt  
Header Sleeve  
Bracket  
Pulley  
Bracket  
Pulley  
Bracket  
Inner  
Trolley  
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ASSEMBLY STEP 2  
Attach Trolley to Rail  
Slide outer trolley into rail assembly, be sure arrow  
on trolley is heading in direction of door is heading in  
direction of door. Slide outer trolley down rail until it  
engages with inner trolley.  
Arrow  
Rail Assembly  
Outer Trolley  
Arrow  
CAUTION  
To avoid serious damage to opener, ONLY use screws  
mounted in top of motor unit.  
Towards Door  
ASSEMBLY STEP 3  
Attach Chain Spreader  
Phillips Pan Head Screws  
Chain Spreader  
Attach chain spreader to opener with phillips pan  
head screws.  
WARNING  
To avoid possible SERIOUS INJURY to fingers from  
moving garage door opener:  
Opener  
• ALWAYS keep hand clear of sprocket while operating  
opener.  
• Securely attach chain spreader before operating.  
ASSEMBLY STEP 4  
Fasten Rail to Opener & Install Chain  
Remove four washered bolts from top of opener. Place  
rail on opener, flush with stops on top of opener. Wrap  
chain around slot in spreader and over sprocket. Push  
idler pulley bracket assembly toward front of the rail to  
eliminate excess slack in chain. Align bolt holes on  
brackets with bolt holes on opener. Secure brackets to  
opener with previously removed bolts . Tighten bolts  
securely. The opener sprocket teeth must engage  
the chain. Insert bolt into trolley stop bolt hole secure  
with lock washer and nut.  
CAUTION: Use only those bolts mounted in the  
top of opener. Use of any other bolts will cause  
serious damage to opener.  
Set Chain Tension  
Thread spring nut on carriage bolt unit finger tight.  
Insert a screwdriver tip into one of the slots of the nut  
ring and brace it firmly against the header sleeve.  
Place an open end wrench on the square end of the  
spring nut, slightly rotate nut about 1/4 turn clockwise  
until nut ring is released against header sleeve. This  
sets spring to optimum chain tension. chain may slip  
off sprocket if chain is too loose. If chain does slip re-  
tighten spring nut by turing nut clockwise 1/2 turn.  
Do NOT overtighten chain.  
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FASTEN RAIL TO OPENER  
SET CHAIN TENSION  
Spreader  
Stops  
HARDWARE SHOWN  
ACTUAL SIZE  
Spring/Trolley Nut  
Nut Ring  
Screwdriver  
Tip  
Wrench  
Bolt  
Trolley Stop  
Bolt Hole  
Spring Nut  
Header Sleeve  
Lock  
Washer  
Nut  
Lock Washer  
Nut  
Bolt  
Square  
End  
Trolley  
Nut Ring  
Trolley  
Square  
End  
Nut Ring  
AFTER RELEASE  
32mm  
BEFORE  
25mm  
ASSEMBLY STEP 5  
Install Chain Noise Reduction Pads  
(optional)  
114mm  
114mm  
1. Clean and remove grease from  
rail in areas where pads will be  
installed.  
2. With chain tensioned, lift up the  
3. Install with adhesive side down  
chain and place noise reduction  
pads under the chain in orientation  
shown.  
allowing pad to stick to rail.  
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INSTALLATION  
IMPORTANT INSTALLATION INSTRUCTIONS  
WARNING  
To reduce the risk of severe injury or death:  
1. READ AND FOLLOW ALL INSTALLATION  
8. NEVER wear watches, rings or loose clothing  
while installing or servicing opener. They could  
be caught in garage door or opener  
mechanisms.  
9. Install wall-mounted garage door control:  
• within sight of the garage door  
• out of reach of children at minimum height  
of 1.5m  
• away from all moving parts of the door.  
10. Place entrapment warning label on wall next to  
garage door control.  
11. Place manual release/safety reverse test label in  
plain view on inside of garage door.  
WARNINGS AND INSTRUCTIONS.  
2. Install garage door opener only on properly  
balanced and lubricated garage door. An  
improperly balanced door may not reverse when  
required and could result in severe injury or  
death.  
3. All repairs to cables, spring assemblies and other  
hardware MUST be made by a trained door  
systems technician before installing opener.  
4. Disable all locks and remove all ropes connected  
to garage door before installing opener to avoid  
entanglement.  
5. Install garage door opener 2.1m or more above  
floor.  
6. Mount emergency release handle 1.8m feet above  
floor.  
12. Upon completion of installation, test safety  
reversal system. Door MUST reverse on contact  
with a 40mm high object on the floor.  
7. NEVER connect garage door opener to power  
source until instructed to do so.  
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Finished  
Ceiling  
INSTALLATION STEP 1  
Determine the Header Bracket  
Location  
Vertical  
Centreline  
40mm  
Reinforcement  
Board  
Header  
Wall  
Structural  
Supports  
Installation procedures vary according to garage door  
types. Follow the instructions which apply to your  
door.  
WARNING  
To prevent possible SERIOUS INJURY or DEATH:  
Vertical  
Centreline  
• Header bracket MUST be RIGIDLY fastened to  
structural support on header wall or ceiling, otherwise  
garage door might not reverse when required. DO NOT  
install header bracket over drywall.  
• Concrete anchors MUST be used if mounting header  
bracket or 40mm reinforcement board into masonry.  
• NEVER try to loosen, move or adjust garage door,  
springs, cables, pulleys, brackets, or their hardware, all  
of which are under EXTREME tension.  
• ALWAYS call a trained door systems technician if  
garage door binds, sticks, or is out of balance. An  
unbalanced garage door might not reverse when  
required.  
Ceiling  
SECTIONAL DOOR  
Header Wall  
AND ONE-PIECE DOOR WITH TRACK  
Track  
50mm  
1. Close the door and mark the inside vertical  
centreline of the garage door.  
Highest Point  
of Travel  
2. Extend the line onto the header wall above the  
door.  
Sectional door  
with curved  
track  
NOTE: You can fasten the header bracket within  
300mm of the left or right of the door center only if a  
torsion spring or centre bearing plate is in the way; or  
you can attach it to the ceiling (see page 14) when  
clearance is minimal. (It may be mounted on the wall  
upside down if necessary, to gain approximately  
12mm.)  
Door  
If you need to install the header bracket on a 40mm  
reinforcement board (on wall or ceiling), use lag  
screws (not provided) to securely fasten the 40mm  
reinforcement board to structural supports as shown  
here and on page 13. If installing into masonry, use  
concrete anchors.  
Header Wall  
50mm  
3. Open your door to the highest point of travel as  
shown. Draw an intersecting horizontal line on the  
header wall 50mm above the high point. This  
height will provide travel clearance for the top edge  
of the door.  
Track  
Highest Point  
of Travel  
One-piece  
door with  
horizontal  
track  
Door  
Proceed to Step 2, page 14.  
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ONE-PIECE DOOR WITHOUT TRACK  
Unfinished  
Ceiling  
1. Close the door and mark the inside vertical  
centreline of your garage door. Extend the line  
onto the header wall above door, as shown.  
40mm  
Reinforcement  
Board  
Structural  
Supports  
Header  
Wall  
Vertical  
Centreline  
If headroom clearance is minimal, you can install  
the header bracket on the ceiling. See page 14.  
40mm  
Reinforcement  
Board  
If you need to install the header bracket on a  
40mm reinforcement board (on wall or ceiling), use  
lag screws (not provided) to securely fasten the  
40mm reinforcement board to structural supports  
as shown. If installing into masonry, use concrete  
anchors (not provided).  
OPTIONAL  
CEILING MOUNT  
FOR  
HEADER BRACKET  
Vertical  
2. Open your door to the highest point of travel as  
shown. Measure the distance from the top of the  
door to the floor. Subtract the actual height of the  
door. Add 200mm to the remainder.  
Centreline  
of Garage  
Door  
(See Example).  
3. Close the door and draw an intersecting horizontal  
line on the header wall at the determined height.  
If the total number of millimeters exceeds the  
height available in your garage, use the  
maximum height possible, or refer to page 14  
for ceiling installation.  
Header Wall  
Highest Point  
of Travel  
EXAMPLE  
Distance from top of door  
(at highest point of travel) to floor................ 2300mm  
Door  
Actual height of door....................................-2100mm  
Remainder.................................................... 200mm  
Add............................................................... +200mm  
Bracket height on header wall ..................... =400mm  
(Measure UP from top of CLOSED door.)  
Jamb  
Hardware  
Proceed to Step 2, page 14.  
Floor  
One-piece door without track:  
jamb hardware  
Highest Point  
of Travel  
Header Wall  
Door  
Pivot  
Floor  
One-piece door without track:  
pivot hardware  
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INSTALLATION STEP 2  
Install the Header Bracket  
Bracket Holes  
WALL HEADER BRACKET INSTALLATION  
• Centre the bracket on the vertical guideline with the  
bottom edge of the bracket on the horizontal line  
(with the arrow pointing toward the ceiling).  
• Mark all of the bracket holes. Drill 4.5mm (3/16")  
pilot holes and fasten the bracket with wood  
screws. For concrete mount, use concrete anchors  
provided.  
HARDWARE SHOWN ACTUAL SIZE  
Bracket Holes  
Vertical  
Centre Line  
Header  
Wall  
Lag Screw  
8mm x 40mm  
25mm  
Board  
Lag Screws  
8mm x 40mm  
Header  
Bracket  
Anchors  
8mm x 40mm  
50mm  
(2")  
CEILING HEADER BRACKET INSTALLATION  
Highest Point of  
Garage Door Travel  
• Extend vertical guideline onto the ceiling.  
Garage  
Door  
• Centre the bracket on the vertical mark no more  
than 150mm (6") from the wall. Make sure the  
arrow is pointing toward the wall.  
Vertical  
Centre Line  
• Mark all of the bracket holes (5). Drill 4.5mm (3/16")  
pilot holes and fasten the bracket with wood  
screws. For concrete ceiling mount, use concrete  
anchors provided.  
– Finished Ceiling –  
Bracket Holes  
Header Vertical Centreline  
Bracket  
150mm  
(6")  
Door  
Spring  
Lag Screws  
8mm x 40mm  
Bracket Holes  
Header Wall  
114A2845  
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INSTALLATION STEP 3  
Attach the Rail to the Header Bracket  
• Position opener on garage floor below the header bracket. Use packing material to protect the cover. Raise  
rail until holes in the header sleeve and holes in the header bracket align. Join with clevis pins. Insert ring  
fasteners to secure.  
NOTE: To enable the rail to clear sectional door springs, it may be necessary to lift opener onto a temporary  
support. The opener must either be secured to a support or held firmly in place by another person.  
Header Wall  
Header Bracket  
Ring Fastener  
Ring Fastener  
Header  
Sleeve  
Bracket  
Clevis Pin  
Clevis Pin  
8mm x 13mm  
8mm x 13mm  
Clevis PIn  
8mm x 13mm (2)  
Header Sleeve  
Bracket  
Rail  
Garage Door  
Ring fastener (2)  
HARDWARE SHOWN  
ACTUAL SIZE  
Temporary Support  
INSTALLATION STEP 4  
Position the Opener  
Follow instructions which apply to your door type as illustrated.  
SECTIONAL DOOR OR ONE-PIECE DOOR WITH TRACK  
A 25 mm board laid flat is convenient for setting an ideal door-to-rail distance.  
• Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.  
• Open the door all the way and place a 25mm board laid flat on the top section beneath the rail.  
• If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm  
to disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can remain  
disconnected until Installation Step 12 is completed.  
CAUTION  
To prevent damage to garage door, rest garage door  
opener rail on 25mm board or equivalent placed on top  
section of door.  
Trolley  
Release Arm  
ENGAGED  
RELEASED  
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Rail  
25mm  
Board laid flat  
ONE-PIECE DOOR WITHOUT TRACK  
• With the door fully open and parallel to the floor,  
measure the distance from the floor to the top of  
the door.  
• Using a stepladder as a support, raise the top of  
the opener to this height.  
• The top of the door should be level with the top of  
the motor unit. Do not position the opener more  
than 50mm above this point.  
Door  
Header  
Bracket  
Top of Motor Unit  
Top of door  
WARNING  
To avoid possible SERIOUS INJURY from a falling  
garage door opener, fasten it SECURELY to structural  
supports of the garage. Concrete anchors MUST be used  
if installing any brackets into masonry.  
INSTALLATION STEP 5  
Hang the Opener  
The opener must be securely fastened to a  
structural support of the garage.  
Figure 1  
Two representative installations are shown. Yours may  
be different. Hanging brackets should be angled  
(Figure 1) to provide rigid support. On finished ceilings,  
(Figure 2) attach a sturdy metal bracket (not supplied)  
to a structural support before installing the opener.  
Structural  
Supports  
1
Measure  
Lag Screws  
Distance  
1. On each side of opener measure the distance from  
8mm x 45mm  
the opener to the structural support (or ceiling).  
2. Cut both pieces of the hanging bracket to required  
lengths. Flatten one end of each bracket and bend  
or twist to fit the fastening angles. Do not bend at  
the bracket holes. Drill 4.5mm (3/16") pilot holes in  
the structural supports (or ceiling). Attach flattened  
ends of brackets to supports with wood screws.  
Lock Washer 8mm  
Screw 8mm  
Nut 8mm  
3. Lift opener and fasten to hanging brackets with  
screw, lock washer and nut. Check to make sure  
rail is centered over the door.  
Hidden  
Support  
Figure 2  
4. Remove 25mm (1") board. Operate door manually.  
If door hits the rail, raise header bracket.  
FINISHED CEILING  
5. Use rail grease and lubricate inside surface of rail.  
Bracket  
(Not provided)  
HARDWARE SHOWN ACTUAL SIZE  
Lag Screws  
8mm x 45mm  
Lag Screw  
8mm x 45mm  
Lock Washer 8mm  
Screw 8mm  
Nut 8mm  
Hex Screw  
8mm x 20mm  
Lock Washer 8mm  
Nut 8mm  
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Lighted Door  
Control Button  
Terminal Screws  
Bell Wire  
INSTALLATION STEP 6  
Install the door control  
Bell Wire  
WHT  
-2  
Locate the door control within sight of the door at a  
minimum height of 1.5m where small children  
cannot reach, and away from all moving parts of  
the door and door hardware.  
RED  
-1  
Lighted Door  
Control Button  
1. Strip 6mm of insulation from one end of the bell  
wire. Connect it to the two screw terminals on the  
back of the door control by color: white wire to 2  
and white/red wire to 1.  
2. Fasten the Lighted Door Control Button securely  
with 6ABx1-1/2” screws. If installing into drywall,  
drill 4mm holes and use the anchors provided.  
3. Run the bell wire up the wall and across the  
ceiling to the opener. Use insulated staples to  
secure the wire in several places. Do not pierce  
wire with a staple, creating a short or open circuit.  
4. Receiver terminals are located on the back panel  
of the opener.  
HARDWARE SHOWN ACTUAL SIZE  
5. Strip 11mm of insulation from the end of the bell  
wire and insert in wire trap: white to 2 and  
white/red to 1.  
Screw 6ABx1-1/2”  
Lighted Door Control Button  
Insulated  
Staples  
Drywall Anchors  
6. Permanently attach the entrapment warning label  
to the wall near the door control, and the manual  
release/safety reverse test in a prominent location  
on the inside of the garage door.  
Remote Control Wall Mount (optional)  
1. Locate wall mount bracket at least 1.5m above the  
floor.  
2. Attach to the wall with 2 x ø 3.5 max flat head  
screws (not provided).  
3. Slide remote control onto wall mount bracket.  
NOTE: Tightening the wall mount screws will reduce  
clearance between bracket and wall.  
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WIRING INSTRUCTIONS FOR  
ACCESSORIES  
WARNING  
To prevent possible SERIOUS INJURY or DEATH from  
electrocution:  
• Be sure power is not connected BEFORE installing door  
• Place entrapment warning label on the inside of  
door as a reminder of safe operating procedures.  
Place the manual release/safety reverse test  
label in plain view on the inside of the garage  
door.  
control.  
To prevent possible SERIOUS INJURY or DEATH from a  
closing garage door:  
• Install door control within sight of garage door, out of  
reach of children at a minimum height of 1.5m, and  
away from all moving parts of door.  
• NEVER permit children to operate or play with door  
control push buttons or remote control transmitters.  
KEY SWITCH MODEL 059009  
To opener terminal: white to 2; white/red to 1.  
• Activate door ONLY when it can be seen clearly, is  
properly adjusted, and there are no obstructions to door  
travel.  
• ALWAYS keep garage door in sight until completely  
closed. NEVER permit anyone to cross path of closing  
garage door.  
SAFETY INFRARED REVERSING SENSOR  
MODEL 062153  
To opener terminal screws: white to 2; Black to 3.  
DOOR CONTROL PANEL 062159  
To opener terminal: white to 2; white/red to 1.  
INSTALLATION STEP 7  
Install the Light  
• Press the release tabs on both sides of lens.  
Gently rotate lens back and downward until the  
lens hinge is in the fully open position. Do not  
remove the lens. Install a 40 watt maximum (socket  
size E27), light globe in the socket as shown.  
40W Max  
Light Globe  
Release tabs  
of lens  
• The light will turn on and remain lit for 2-1/2  
minutes when power is connected. After 2-1/2  
minutes it will turn off.  
Socket  
• Reverse the procedure to close the lens.  
Replace burned out globes with rough service  
light globes.  
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INSTALLATION STEP 8  
Attach the Emergency Release  
Rope and Handle  
WARNING  
• To prevent possible SERIOUS INJURY or DEATH from  
a falling garage door:  
– If possible, use emergency release handle to  
disengage trolley ONLY when garage door is  
CLOSED. Weak or broken springs or unbalanced  
door could result in an open door falling rapidly  
and/or unexpectedly.  
– NEVER use emergency release handle unless garage  
doorway is clear of persons and obstructions.  
• Thread one end of the rope through the hole in the  
top of the red handle so "NOTICE" reads right side  
up as shown. Secure with an overhand knot at  
least 25mm from the end of the rope to prevent  
slipping.  
• Thread the other end of the rope through the hole  
in the release arm of the outer trolley.  
• NEVER use handle to pull door open or closed. If rope  
knot becomes untied, you could fall.  
• Adjust rope length so the handle is 1.8m above  
the floor. Secure with an overhand knot.  
If it is necessary to cut the rope, heat seal the cut  
end with a match or lighter to prevent unraveling.  
Overhand  
Knot  
Trolley  
Trolley Release Arm  
Rope  
NOTICE  
Emergency  
Release Handle  
INSTALLATION STEP 9  
WARNING  
Connect Electric Power  
To prevent possible SERIOUS INJURY or DEATH from  
electrocution or fire:  
To avoid installation difficulties, do not run the opener  
at this time.  
• Be sure power is not connected to the opener, and  
disconnect power to circuit BEFORE removing cover to  
establish permanent wiring connection.  
• Garage door installation and wiring MUST be in  
compliance with all local electrical and building codes.  
• NEVER use an extension cord, 2-wire adapter, or  
change plug in any way to make it fit outlet. Be sure  
the opener is earthed.  
Connect the operator to a mains which is properly  
earthed according to the wiring instruction tag  
attached to the power supply cord (and as specified  
by local code).  
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The units must be installed inside the garage so that  
the sending and receiving eyes face each other  
across the door, between 100-150mm above the  
floor. Either can be installed on the left or right of the  
door as long as the sun never shines directly into the  
receiving eye lens.  
INSTALLATION STEP 10  
Install the Safety Infrared  
Reversing Sensors (Optional)  
It is recommended that safety infrared reversing  
sensors be connected and aligned correctly to  
the garage door opener.  
The brackets must be securely fastened to a solid  
surface such as the wall framing. If installing in  
masonry construction, add a piece of wood at each  
location to avoid drilling extra holes in masonry if  
repositioning is necessary.  
The force, as measured on the closing edge of  
the door, should not exceed 400N (40kg). If the  
closing force is adjusted to more than 400N, this  
safety system must be installed.  
The invisible light beam path must be unobstructed.  
No part of the garage door (or door tracks, springs,  
hinges, rollers or other hardware) may interrupt the  
beam while the door is closing.  
IMPORTANT INFORMATION ABOUT  
THE SAFETY REVERSING SENSORS  
When properly connected and aligned, the safety  
infrared reversing sensors will detect an obstacle in  
the path of its electronic beam. The sending eye  
transmits an invisible light beam to the receiving eye.  
If an obstruction breaks the light beam while the door  
is closing, the door will stop and reverse to full open  
position, and the opener light will flash 10 times.  
Sensor Beam  
100-150mm max.  
above floor  
Sensor Beam  
100-150mm max.  
above floor  
Invisible Light Beam  
Protection Area  
Facing the door from inside the garage  
Note: This operator, when used with safety reversing  
sensor 062153, meets product standard  
requirements for a monitored sensor system.  
If the operator detects that the safety sensors no  
longer function properly, the operator will not close  
until the sensor continuity has been returned.  
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INSTALLATION STEP 11  
CAUTION  
Fasten the Door Bracket  
Fibreglass, aluminum or lightweight steel garage doors  
WILL REQUIRE reinforcement BEFORE installation of  
door bracket. To prevent damage to garage doors  
reinforce inside of door with angle iron both vertically  
and horizontally.  
Follow instructions which apply to your door type as  
illustrated below or on the following page.  
A horizontal reinforcement brace should be long  
enough to be secured to two or three vertical  
supports. A vertical reinforcement brace should  
cover the height of the top panel.  
HARDWARE SHOWN ACTUAL SIZE  
Figure 1 shows one piece of angle iron as the  
horizontal brace. For the vertical brace, two pieces of  
angle iron are used to create a U-shaped support.  
The best solution is to check with your garage door  
manufacturer for an opener installation door  
reinforcement kit.  
Carriage Bolt 8mm x 65mm  
NOTE: Many door reinforcement kits provide for  
direct attachment of the clevis pin and door arm. In  
this case you will not need the door bracket; proceed  
to Step 12.  
Nut 8mm  
Lock Washer 8mm  
SECTIONAL DOORS  
Sheet Metal Screw  
1. Centre the door bracket on the previously marked  
vertical centreline used for the header bracket  
installation. Note correct UP placement, as  
stamped inside the bracket.  
Figure 1  
Vertical  
2. Position the top edge of the bracket 50mm -  
100mm (2"-4") below the top edge of the door, OR  
directly below any structural support across the top  
of the door.  
Reinforcement  
Vertical  
Centreline  
of Garage Door  
Vertical  
Reinforcement  
Vertical  
Centreline  
of Garage Door  
Bolt  
8mm x 65mm  
3. Mark, drill holes and install as follows, depending  
on your door’s construction:  
UP  
Metal or light weight doors using a vertical angle  
iron brace between the door panel support and  
the door bracket:  
Door  
Bracket  
UP  
Lock Washer  
8mm  
Door  
Nut  
8mm  
• Drill 4.5mm (3/16") fastening holes. Secure the  
door bracket using the two 8mm x 13mm (1/4"-  
14x5/8") self-threading screws. (Figure 2A)  
Bracket  
Self-Threading  
Screw  
8mm x 13mm  
Figure 2B  
• Alternately, use two 8mm (5/16") bolts, lock  
washers and nuts. (Figure 2B)  
Figure 2A  
Inside Edge  
Metal, insulated or light weight factory reinforced  
doors:  
of Door or  
Reinforcement Board  
Bolt  
8mm x 65mm  
• Drill 4.5mm (3/16") fastening holes. Secure the  
door bracket using the self-threading screws.  
(Figure 3)  
UP  
Wood Doors:  
Vertical  
Centreline  
• Use top and bottom or side to side door bracket  
holes. Drill 8mm (5/16") holes through the door  
and secure bracket with 8mm x 65mm (5/16"x2")  
of Garage Door  
Vertical  
Centreline  
of Garage  
Door  
UP  
carriage bolts, lock  
washers and nuts (not  
provided). (Figure 4)  
HARDWARE  
SHOWN  
ACTUAL SIZE  
Self-Threading  
Screw  
8mm x 13mm  
Figure 4  
NOTE: The 8mm x 13mm  
(1/4"-14x5/8") self-threading  
screws are not intended for  
use on wood doors.  
Self-Threading  
Figure 3  
Screw  
8mm x 13mm  
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ONE-PIECE DOORS  
HARDWARE SHOWN ACTUAL SIZE  
Please read and comply with the warnings and  
reinforcement instructions on the previous page.  
They apply to one-piece doors also.  
Carriage Bolt 8mm x 65mm  
• Centre the door bracket on the top of the door, in  
line with the header bracket as shown. Mark either  
the left and right, or the top and bottom holes.  
Metal Doors: Drill 4.5mm (3/16") pilot holes and  
fasten the bracket with the 8 x 13mm (1/4"-  
14x5/8") self-threading screws provided.  
Nut 8mm  
Lock Washer 8mm  
Wood Doors: Drill 8mm (5/16") holes and use  
8mm x 2" (5/16"x2") carriage bolts, lock washers  
and nuts or 8 x 40mm (5/16"x1-1/2") lag screws  
depending on your installation needs.  
Sheet Metal Screw  
NOTE: The door bracket may be installed on the top  
edge of the door if required for your installation.  
(Refer to the dotted line optional placement drawing.)  
Self-Threading  
Screw  
1/4"-14x5/8"  
Door  
Bracket  
Top of Door  
(Inside  
Garage)  
Header Wall  
Finished Ceiling  
2x4 Support  
Top Edge  
of Door  
Header  
Bracket  
Optional  
Placement  
Door  
Bracket  
METAL DOOR  
Optional  
HORIZONTAL AND VERTICAL  
REINFORCEMENT IS NEEDED  
FOR LIGHTWEIGHT GARAGE  
DOORS (FIBREGLASS,  
Placement  
of Door  
Nut  
5/16"-18  
Lock  
Washer  
5/16"  
Bracket  
ALUMINUM, STEEL, DOORS  
WITH GLASS PANEL, ETC.).  
(NOT PROVIDED)  
Top of Door  
(Inside  
Garage)  
Door  
Bracket  
Vertical  
Centreline of  
Garage Door  
Top Edge  
of Door  
Optional  
Placement  
Carriage Bolt  
5/16"x2"  
(Not Provided)  
WOOD DOOR  
For a door with no exposed framing,  
or for the optional installation, use  
lag screws 5/16"x1-1/2" (Not Provided)  
to fasten door bracket.  
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Inner Trolley  
INSTALLATION STEP 12  
Connect Door Arm to Trolley  
Outer Trolley  
Ring  
Follow instructions which apply to your door type as  
illustrated below and on the following page.  
SECTIONAL DOORS ONLY  
Clevis Pin  
Fastener  
8mm x 25mm  
• Make sure garage door is fully closed. Pull the  
emergency release handle to disconnect the outer  
trolley from the inner trolley. Slide the outer trolley  
back (away from the door) about 200mm as shown  
in Figures 1, 2 and 3.  
Straight  
Door Arm  
Door  
Bracket  
Figure 1:  
• Fasten straight door arm section to outer trolley  
with the 8mm x 25mm clevis pin. Secure the  
connection with a ring fastener.  
Curved  
Door Arm  
Clevis Pin  
8mm x 32mm  
• Fasten curved section to the door bracket in the  
same way, using the 8mmx 32mm clevis pin.  
Figure 1  
Figure 2:  
• Bring arm sections together. Find two pairs of  
holes that line up and join sections. If possible, use  
the top and bottom holes on the curved door arm,  
as shown.  
Figure 3, Hole Alignment Alternative:  
• If holes in curved arm are above holes in straight  
arm, disconnect straight arm. Cut about 150mm  
from the solid end. Reconnect to trolley with cut  
end down as shown.  
Lock  
Washers  
8mm  
Nuts  
8mm  
• Bring arm sections together.  
Emergency  
Release  
Handle  
• Find two pairs of holes that line up and join with  
screws, lock washers and nuts.  
Hex Screws  
8mm x 20mm  
• Pull the emergency release handle toward the  
opener at a 45° angle so that the trolley release  
arm is horizontal. Proceed to Adjustment Step 1,  
page 25. Trolley will re-engage automatically when  
opener is operated.  
Door Bracket  
Figure 2  
HARDWARE SHOWN ACTUAL SIZE  
Lock  
Washers  
8mm  
Nuts  
8mm  
Nut 8mm  
Clevis Pin  
Lock Washer 8mm Ring Fastener  
Hex Screws  
8mm x 20mm  
Hex Screw  
8mm x 20mm  
8mm x 25mm (Trolley)  
Cut This End  
Figure 3  
Clevis Pin  
8mm x 32mm (Door Bracket)  
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ALL ONE-PIECE DOORS  
Door  
Bracket  
Assemble the Door Arm:  
Ring  
Fastener  
• Fasten the straight and curved door arm sections  
together to the longest possible length (with a 2 or  
3 hole overlap).  
Nuts  
8mm  
Lock  
Washers  
8mm  
Straight  
Arm  
Clevis Pin  
8mm x 32mm  
• With the door closed, connect the straight door  
arm section to the door bracket with the  
8mm x 32mm clevis pin.  
Screws  
8mm x 20mm  
Curved  
Door Arm  
• Secure with a ring fastener.  
• Press the Remote Control transmitter button. The  
trolley will travel to the fully closed position.  
Adjustment Procedures for One-Piece Doors  
On one-piece doors, before connecting the door arm  
to the trolley, the travel limits must be adjusted. Limit  
adjustment screws are located on the left side panel  
as shown on page 25. Follow adjustment procedures  
below.  
• Manually close the door and lift the door arm to the  
trolley. The arm should touch the trolley just ahead  
of the door arm connector hole. Refer to the fully  
closed trolley/door arm positions in the illustration.  
If the arm is behind the connector hole, adjust the  
limit further. One full turn equals 50mm of trolley  
travel.  
A. Open Door Adjustment: Decrease UP  
Travel Limit  
• Turn the UP limit adjustment screw counter-  
clockwise 4 1/2 turns.  
Connect the door arm to the trolley.  
• Close the door and join the curved arm to the  
connector hole in the trolley with the remaining  
clevis pin. It may be necessary to lift the door  
slightly to make the connection.  
• Press the Remote Control transmitter button. The  
trolley will travel to the fully open position.  
• Manually raise the door to the open position  
(parallel to the floor), and lift the door arm to the  
trolley. The arm should touch the trolley just in  
back of the door arm connector hole. Refer to the  
fully open trolley/door arm positions in the  
illustration. If the arm does not extend far enough,  
adjust the limit further. One full turn equals 50mm  
of trolley travel.  
• Secure with a ring fastener.  
• Run the opener through a complete travel cycle. If  
the door has a slight "backward" slant in full open  
position as shown in the illustration, decrease the  
UP limit until the door is parallel to the floor.  
NOTE: When setting the up limit on the following  
page, the door should not have a "backward" slant  
when fully open as illustrated below. A slight  
backward slant will cause unnecessary bucking  
and/or jerking operation as the door is being opened  
or closed from the fully open position.  
B. Closed Door Adjustment: Decrease DOWN  
Travel Limit  
• Turn the DOWN limit adjustment screw clockwise  
4 complete turns.  
Fully Closed  
Trolley  
Door Arm  
Connector Hole  
Door Arm  
Emergency Release Handle  
Closed  
Door  
Fully Open  
Trolley  
Door Arm  
Connector Hole  
Correct Angle  
Door Arm  
Door with  
Backward Slant  
(Undesirable)  
Open Door  
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ADJUSTMENT STEP 1  
WARNING  
Without a properly installed safety reversal system,  
persons (particularly small children) could be  
SERIOUSLY INJURED or KILLED by a closing garage  
door.  
• Incorrect adjustment of garage door travel limits will  
interfere with proper operation of safety reversal  
system.  
Limit Adjustment  
Run the opener through a complete travel cycle.  
Force adjustments are not necessary when the door  
opens and closes completely and doesn't reverse  
unintentionally in the fully closed position.  
Locate the button on the back panel of motor unit.  
NOTE: if the operator stops or reverses and will not  
allow the run through of a complete travel cycle, it  
may be necessary for the operator to adjust the force  
profile.  
• If one control (force or travel limits) is adjusted, the  
other control may also need adjustment.  
• After ANY adjustments are made, the safety reversal  
system MUST be tested. Door MUST reverse on  
contact with 40mm high object on floor.  
Push the button twice to enter into Force Setting  
Mode. Proceed with limit setting.  
NOTE: Repeated operation of the opener during  
adjustment procedures may cause motor to overheat  
and shut off. Allow a 15 minute cooling period after 5  
continuous operations of the opener.  
Read the following carefully before proceeding to  
Force Adjustment. Use a screwdriver to make limit  
adjustments.  
CAUTION  
To prevent damage to vehicles, be sure fully open door  
provides adequate clearance.  
If Door Doesn't Open Completely but Opens at  
Least 1.5m (5 feet): Increase up travel. Turn the up  
limit adjustment screw clockwise. One turn equals  
5cm (2") of travel.  
Limit Adjustment  
Screws  
If door does not open at least 1.5m (5 feet).  
Adjust force, see Force Adjustment: Place the  
opener into the Force Adjustment Mode, see Force  
Adjustment.  
If Door Doesn't Close Completely: If door arm is at  
maximum length, increase down travel. Turn down  
limit adjustment screw counterclockwise. One turn  
equals 5cm (2") of travel. If the door still will not  
close completely, the header bracket is positioned  
too high.  
If Opener Reverses in Fully Closed Position:  
Decrease down travel. Turn down limit adjustment  
screw clockwise. One turn equals 5cm (2") of travel.  
If Door Reverses when Closing and there is no  
Interference to Travel Cycle: Test door for  
binding. Pull manual release handle. Manually open  
and close door. If door is binding, call a door  
serviceman. If door is not binding or unbalanced,  
place the opener into the Force Setting Mode, see  
Force Settings.  
PROCEED TO “FORCE SETTINGS” TO  
COMPLETE STEP “LIMIT ADJUSTMENT”. Forces  
must be learned in order for limit adjustments to  
operate properly.  
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ADJUSTMENT STEP 2  
WARNING  
Adjust the Force  
Without a properly installed safety reversal system,  
persons (particularly small children) could be  
SERIOUSLY INJURED or KILLED by a closing garage  
door.  
The force, as measured on the closing edge of  
the door, should not exceed 400N (40kg). If the  
closing force is measured to more than 400N, a  
Safety Infrared Reversing Sensor must be  
installed See step 3 on page 27.  
• Too much force on garage door will interfere with  
proper operation of safety reversal system.  
• NEVER increase force beyond minimum amount  
required to close garage door.  
• NEVER use force adjustments to compensate for a  
binding or sticking garage door.  
• If one control (force or travel limits) is adjusted, the  
other control may also need adjustment.  
The force setting button is located on the back panel  
of the motor unit. The force setting regulates the  
amount of power required to open and close the  
door. If the forces are too light, door travel may be  
interrupted by nuisance reversals.  
Locate the button on the back panel of motor unit.  
Push the button twice to enter into Force Setting  
Mode. The LED (Indicator Light) will flash. Push the  
wall control or the programmed remote control that  
was shipped with your opener. The door will travel to  
either the OPEN or CLOSE position. Push the button  
again, the door will travel to the opposite position.  
Push the button again if the LED is stilling blinking.  
• After ANY adjustments are made, the safety reversal  
system MUST be tested. Door MUST reverse on  
contact with 40mm high object on floor.  
• The force, as measured on the closing edge ot the  
door, should not exceed 400N (40kg). If the closing  
force is more than 400N, a Safety Infrared Reversing  
Sensor must be installed. Do not use the force setting  
procedure to compensate for a binding or sticking  
garage door. Excessive force will interfere with the  
proper operation of the Safety Reverse System or  
damage the garage door.  
The door must travel through a complete cycle UP  
and DOWN in order for the force to be set properly. If  
the unit reverses before it reaches the Open or Close  
Limit repeat the process. The LED (indicator light) will  
stop flashing when the force has been learned.  
Note: If unable to set limits return to page 25.  
Button  
Button  
Press 2 times  
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ADJUSTMENT STEP 3  
WARNING  
Test the Safety Reverse System  
Without a properly installed safety reversal system,  
persons (particularly small children) could be  
SERIOUSLY INJURED or KILLED by a closing garage  
door.  
TEST  
• With the door fully open, place a 40mm board on  
the floor, centered under the garage door.  
• Safety reversal system MUST be tested every month.  
• Operate the door in the down direction. The door  
must reverse on striking the obstruction.  
• If one control (force or travel limits) is adjusted, the  
other control may also need adjustment.  
• After ANY adjustments are made, the safety reversal  
system MUST be tested. Door MUST reverse on  
contact with 40mm high object on the floor.  
ADJUST  
• If the door stops on the obstruction, it is not  
traveling far enough in the down direction.  
Increase the DOWN limit by turning the DOWN  
limit adjustment screw counterclockwise 1/4 turn.  
NOTE: On a sectional door, make sure limit  
adjustments do not force the door arm beyond a  
straight up and down position. See the illustration  
on page 23.  
• Repeat the test.  
• When the door reverses on the 40mm board,  
remove the obstruction and run the opener through  
3 or 4 complete travel cycles to test adjustment.  
If the door will not reverse on the board after  
repeated adjustment attempts, call for professional  
B&D garage door service.  
IMPORTANT SAFETY CHECK:  
Repeat Adjustment Steps 1, 2 and 4 after:  
• Each adjustment of door arm length, limits, or  
force controls.  
40mm board laid flat  
• Any repair to or adjustment of the garage door  
(including springs and hardware).  
• Any repair to or buckling of the garage floor.  
• Any repair to or adjustment of the opener.  
WARNING  
ADJUSTMENT STEP 4  
Without a properly installed safety reversing sensor,  
persons (particularly small children) could be SERIOUSLY  
INJURED or KILLED by a closing garage door.  
Test the Safety Infrared Reversing  
Sensors (if installed)  
• Press the remote control push button to open the  
door.  
The force, as measured on the closing edge ot the door,  
should not exceed 400N (40kg). If the closing force is  
more than 400N, the Safety Infrared Reversing Sensor  
must be installed. Do not use the force setting procedure  
to compensate for a binding or sticking garage door.  
Excessive force will interfere with the proper operation of  
the Safety Reverse System or damage the garage door.  
• Place the opener carton in the path of the door.  
• Press the remote control push button to close the  
door. The door will not move more than 25mm,  
and the door control will blink 10 times.  
The garage door opener will not close from a remote  
if the indicator light in either sensor is off (alerting  
you to the fact that the sensor is misaligned or  
obstructed).  
If the opener closes the door when the safety  
reversing sensor is obstructed (and the sensors  
are no more than 150mm above the floor), call for  
professional B&D garage door service.  
Safety Reversing Sensor  
Safety Reversing Sensor  
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OPERATION  
IMPORTANT SAFETY INSTRUCTIONS  
WARNING  
To reduce the risk of severe injury or death:  
1. READ AND FOLLOW ALL WARNINGS AND  
INSTRUCTIONS.  
2. ALWAYS keep remote controls out of reach of children.  
NEVER permit children to operate or play with garage  
door control push buttons or remote controls.  
3. ONLY activate garage door when it can be seen clearly, it  
is properly adjusted, and there are no obstructions to  
door travel.  
4. ALWAYS keep garage door in sight until completely  
closed. NO ONE SHOULD CROSS THE PATH OF THE  
MOVING DOOR.  
10. Safety reversal system MUST be tested every month.  
Garage door MUST reverse on contact with 40mm high  
object on the floor.  
11. ALWAYS KEEP GARAGE DOOR PROPERLY BALANCED  
(see page 3). An improperly balanced door may not  
reverse when required and could result in severe injury  
or death.  
12. All repairs to cables, spring assemblies and other  
hardware, all of which are under EXTREME tension,  
MUST be made by a trained door systems technician.  
13. ALWAYS disconnect electric power to garage door  
opener before making any repairs or removing covers.  
5. If possible, use emergency release handle to disengage  
trolley ONLY when garage door is CLOSED. Weak or  
broken springs or unbalanced door could result in an  
open door falling rapidly and/or unexpectedly.  
14. The force, as measured on the closing edge ot the door,  
should not exceed 400N (40kg). If the closing force is  
more than 400N, a Safety Infrared Reversing Sensor  
must be installed. Do not use the force setting  
procedure to compensate for a binding or sticking  
garage door. Excessive force will interfere with the  
proper operation of the Safety Reverse System or  
damage the garage door.  
6. NEVER use emergency release handle unless garage  
doorway is clear of persons and obstructions.  
7. NEVER use handle to pull garage door open or closed. If  
rope knot becomes untied, you could fall.  
8. If one control (force or travel limits) is adjusted, the  
other control may also need adjustment.  
15.  
SAVE THESE INSTRUCTIONS.  
9. After ANY adjustments are made, the safety reversal  
system MUST be tested.  
When the opener is activated:  
Using Your Garage Door Opener  
1. If open, the door will close. If closed, it will open.  
2. If closing, the door will stop and reverse.  
3. If opening, the door will stop.  
Your opener will operate with up to twelve remote  
control transmitters, one entry keypad, and one dip-  
switch code transmitter. If you purchase a new  
remote, or if you wish to deactivate any remote,  
follow the instructions in the Programming section.  
4. If the door has been stopped in a partially open  
position, it will close.  
5. If obstructed while closing, the door will reverse. If  
the obstruction interrupts the sensor beam, the  
opener lights will blink for five seconds.  
Activate your opener with any of the following:  
The hand-held Remote Control: Hold the large  
push button down until the door starts to move.  
The wall-mounted Door Control: Hold the push  
6. If obstructed while opening, the door will stop.  
7. If fully open and the Infrared Safety Reversing  
Sensor is installed, the door will not close when  
the beam is broken. The sensor has no effect in  
the opening cycle.  
button down until the door starts to move.  
The Keyless Entry (Optional): Must be  
programmed before use.  
The opener light will turn on under the following  
conditions: when the opener is initially plugged in;  
when power is restored after interruption; when the  
opener is activated.  
It will turn off automatically after 2-1/2 minutes. Globe  
power is 40 watts maximum.  
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To Open the Door Manually  
Care of Your Opener  
LIMIT AND FORCE ADJUSTMENTS:  
WARNING  
Weather conditions may  
Limit Controls  
cause some minor changes in  
door operation requiring some  
re-adjustments, particularly  
during the first year of  
operation.  
• To prevent possible SERIOUS INJURY or DEATH from  
a falling garage door:  
– If possible, use emergency release handle to  
disengage trolley ONLY when garage door is  
CLOSED. Weak or broken springs or unbalanced  
door could result in an open door falling rapidly  
and/or unexpectedly.  
– NEVER use emergency release handle unless garage  
doorway is clear of persons and obstructions.  
Adjustment Label  
(Located on the left side panel)  
Pages 25 and 26 refer to the  
limit and force adjustments.  
Repeat the safety reverse test (Adjustment  
Step 3, page 27) after any adjustment of limits or  
force.  
• NEVER use handle to pull door open or closed. If rope  
knot becomes untied, you could fall.  
MAINTENANCE SCHEDULE  
Once a Month  
DISCONNECT THE TROLLEY:  
• Manually operate door. If it is unbalanced or  
binding, call for professional garage door service.  
The door should be fully  
closed if possible. Pull down  
on the emergency release  
handle (so that the trolley  
release arm snaps into a  
Arm  
vertical position) and lift the  
Emergency  
door manually. The lockout  
feature prevents the trolley  
from reconnecting  
• Check to be sure door opens & closes fully. Adjust  
limits and/or force if necessary. (See pages 25  
and 26.)  
Trolley  
Release  
• Repeat the safety reverse test. Make any  
necessary adjustments. (See Adjustment Step 3.)  
Release  
Handle  
(Pull Down)  
N
O
T
I
C
E
Twice a Year  
• Check chain tension. Disconnect trolley first. Adjust  
if necessary (see page 11).  
automatically, and the door  
can be raised and lowered  
manually as often as  
necessary.  
Lockout position  
(Manual disconnect)  
Once a Year  
• Oil door rollers, bearings and hinges. The opener  
does not require additional lubrication. Do not  
grease the door tracks.  
• Lubricate the chain.  
TO RE-CONNECT THE TROLLEY:  
Pull the emergency release  
handle toward the opener at  
a 45° degree angle so that  
the trolley release arm is  
horizontal. The trolley will  
reconnect on the next UP or  
DOWN operation, either  
manually or by using the  
door control or remote.  
THE REMOTE CONTROL BATTERY  
The lithium battery should produce power for up to  
5 years. To replace battery, use the visor clip or  
screwdriver blade to pry open the case. Insert battery  
positive side up.  
Trolley  
Release  
Arm  
Emergency  
Release Handle  
(Pull Down & Back  
Towards Opener)  
Dispose of old battery properly.  
E
IC  
T
O
N
WARNING  
To prevent possible SERIOUS INJURY or DEATH:  
• NEVER allow small children near batteries.  
• If battery is swallowed, immediately notify doctor.  
To reconnect  
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Troubleshooting  
7. Opener noise is disturbing in living quarters of home:  
1. Opener doesn't operate from either door control or  
remote:  
• Does the opener have electric power? Plug lamp into outlet.  
If it doesn't light, check the fuse box or the circuit breaker.  
(Some outlets are controlled by a wall switch.)  
• Have you disengaged all door locks? Review installation  
instruction warnings on page 1.  
• Is there a build-up of ice or snow under door? The door may  
be frozen to ground. Remove any obstruction.  
• The garage door spring may be broken. Have it replaced.  
• Repeated operation may have tripped the overload protector  
in the motor. Wait 15 minutes. Try again.  
2. Opener operates from remote but not from door  
control:  
If operational noise is a problem because of proximity of the  
opener to the living quarters, Vibration Isolator Kit 062155  
(included with the operator) can be installed. This kit was  
designed to reduce the "sounding board effect" and is easy to  
install.  
8. The garage door opens and closes by itself:  
• Delete all remote controls and reprogram.  
• Make sure remote push button is not stuck "on".  
• Disconnect all push buttons or key switches attached and  
wait one day.  
9. Door stops but doesn't close completely:  
Review Limit Adjustment section.  
Repeat safety reverse test after any adjustment of door arm  
length, close force or down limit.  
• Is door control button lit? If not, remove the bell wire from  
the opener terminals. Short the red and white terminals by  
touching both terminals at the same time with a piece of  
wire. If the opener runs, check for a faulty wire connection at  
the door control, a short under the staples, or a broken wire.  
• Are wiring connections correct? Review page 3.  
3. Door operates from door control but not from remote:  
• Check battery. Replace battery if necessary.  
• Is the light at the wall control flashing? Press button with  
key-symbol to unlock the opener against remote controls.  
• Is the receiver LED flashing at the back-side of the opener  
when the transmitter is pressed? The opener receiver must  
re-learn the remote control code. Follow the instructions on  
page 4.  
10. Door opens but won't close:  
• Check The Safety Infrared Reversing Sensor (if you have  
installed this accessory). If the light is blinking, correct  
alignment.  
• If opener light does not blink and it is a new installation,  
check the down force.  
Repeat the safety reverse test after the adjustment is  
complete.  
11. Opener light does not turn on:  
Replace light bulb (40 Watts maximum). Replace burned out  
bulbs with rough service light bulbs.  
12. Opener light does not turn off:  
There may be a defective earth at the ceiling or wall  
receptacle. The unit must be earthed.  
• If you purchased a new remote control then check at carton  
of remote control for compatibility or call the Service Hotline.  
13. Opener strains or reversed during opening:  
4. Remote has short range:  
Door may be unbalanced or springs are broken. Close door  
and use manual release rope and handle to disconnect trolley.  
Open and close door manually. A properly balanced door will  
stay in any point of travel while being supported entirely by its  
springs. If it does not, call for professional garage door service  
to correct the problem. Do not change force settings.  
• Is battery installed? If needed, change the battery.  
• Change the location of the remote control on the car.  
• A metal garage door, foil-backed insulation or metal siding  
will reduce the transmission range.  
• Use outside coaxial antenna adapter to move antenna.  
5. Door reverses for no apparent reason and opener light  
doesn't blink:  
14. Opener motor hums briefly, then won't work:  
• Garage door springs are broken. SEE ABOVE.  
• Is something obstructing the door? Pull manual release  
handle. Operate door manually. If it is unbalanced or  
binding, call for professional garage door service.  
• Clear any ice or snow from garage floor area where garage  
door closes.  
• Review Force Settings. Open and close the door in learn  
mode for several (3-5) consecutive cycles to allow the  
operator to adjust to inconsistent doors.  
• If door reverses in FULLY CLOSED position, re-learn travel  
limits.  
• If problem occurs on first operation of opener, door is locked.  
Disable door lock. If chain was removed and reinstalled, the  
motor may be out of phase. Remove chain; cycle motor to  
down position. Observe drive sprocket. When it turns in  
clockwise direction and stops in down position, re-install  
chain.  
Repeat safety reverse test after adjustment is complete.  
15. Opener won't activate due to power failure:  
• Pull manual release rope and handle down and back to  
disconnect trolley. Door can be opened and closed manually.  
When the power is restored, pull the manual release handle  
straight down. The next time the opener is activated, the  
trolley will reconnect.  
• The Outside Quick Release accessory (if fitted) disconnects  
the trolley from outside the garage in case of power failure.  
Repeat safety reverse test after adjustment is complete.  
The need for occasional adjustment of the force and limit  
settings is normal. Weather conditions in particular can affect  
door travel.  
6. Door reverses for no apparent reason and opener light  
blinks for 5 seconds after reversing:  
Check The Safety Infrared Reversing Sensor (if you have  
installed this accessory). If the light is blinking, correct  
alignment.  
Note: Continuously holding down the door control button will  
allow the door to close if the protector system is not properly  
aligned. The transmitter will not close the door. The opener  
lights will blink.  
114A2845  
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SPECIFICATIONS  
PROGRAMMING  
Horsepower ....................1/2  
Rated Pull Force.............800N  
Below are instructions for programming your opener  
to operate with remote control transmitters.  
Stand-by power rating  
@ 230V...........................5.5W  
Motor  
To Code a Hand-held Remote  
Control Transmitter  
Type................................Permanent split capacitor  
Speed .............................1500 rpm  
Volts................................230-240 Volts AC-50Hz Only  
Current............................2.0 amperes  
USING THE “SMART” BUTTON  
Drive Mechanism  
Gears..............................16:1 worm gear reduction  
Drive ...............................Chain with one-piece trolley on  
steel C-rail.  
9
1
9
1
7
3
7
3
5
5
KG  
KG  
Length of Travel..............Adjustable to 2.29m (7-1/2 feet)  
Travel Rate .....................127mm (5") per second  
Lamp...............................On when door starts, off 2-1/2  
minutes after stop.  
Door Linkage ..................Adjustable door arm. Pull cord  
trolley release.  
Safety  
Personal..........................Push button and stop. Push button  
and automatic reversal in down  
direction. Push button and automatic  
stop in up direction.  
Electronic........................Independent up and down force  
adjustment screws.  
Electrical .........................Motor overload protector and low  
voltage push button wiring.  
1. Press and hold the button on the  
hand-held remote* that you wish  
to operate your garage door.  
Limit Device....................Circuit actuated by limit nut.  
Limit Adjustment .............Screwdriver adjustment on side panel.  
Start Circuit.....................Low voltage push button circuit.  
2. Press and release the “Learn”  
button on the back panel of the  
opener.  
Dimensions  
Length (Overall)..............3.1m (122-1/2")  
Headroom Required .......5cm (2")  
Hanging Weight..............14.5 kg (32 lb)  
3. The light bulb will blink when the  
code has been accepted. If light  
bulb is not installed, two clicks  
will be heard.  
Receiver  
Operating Frequency......433.92MHz  
Computer Codes ............8  
Code Switch Code..........1  
Keypad Code..................1  
To Erase All Codes From Opener  
Receiver Memory  
To deactivate any unwanted remote,  
first erase all codes:  
Press and hold the “Learn” button on  
opener until the smart indicator light  
goes out (approximately 6 seconds).  
All previous codes are now erased.  
Reprogram each remote or keyless  
entry you wish to use.  
*Multi-Function Remotes  
If provided with your  
garage door opener,  
the large button is  
factory programmed to  
operate it. Additional  
buttons on any multi-  
function remote or  
mini-remote can be programmed to operate other  
garage door openers.  
114A2845  
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10.Subject to Clause 12 hereof, this warranty does not extend to and B&D  
will be relieved of all obligations, responsibilities and liabilities (direct or  
consequential) in the event that defects in manufacture of the Opener  
are directly or indirectly in the opinion of B&D due to or result from:  
(i) being fitted to any door or other closing device which is not of the  
type or condition defined in the Manufacturers Written Instruction  
Manual as suitable for installation of the Opener.  
WARRANTY  
Controll-A-Door® Automatic Garage Door Opener  
1. Definitions  
‘B&D’ means  
(a) in Australia - B&D Doors of 17 Oasis Court Clontarf, Queensland  
4019  
(b) in New Zealand - B&D Doors (NZ) Ltd of 70 Allens Road East  
Tamaki Auckland, which is a subsidiary of Alesco NZ Ltd.  
‘Purchaser’ means the purchaser of the Opener.  
(ii) Lack of proper maintenance or care of the Door and Opener. Door  
must be serviced in accordance to the door’s care and  
maintenance instructions. Failure to maintain the door may result  
in the opener warranty being voided.  
‘Opener’ means the ‘Controll-A-Door Automatic Garage Door Opener’  
‘Approved Distributor’ means an approved B&D distributor of the Opener.  
‘Major Components’ means all components of the Opener that make up  
the power head (including any track assembly, if any), that is attached to  
a garage door.  
‘Ancillary Components’ means all components of the Opener which are  
not Major Components.  
(iii) Incorrect and unreasonable use.  
(iv) Faulty installation or adjustment of the Opener or door to which  
the Opener is connected where such installation or adjustment is  
not carried out by B&D or one of its Authorised B&D Distributors.  
(v) Failure to observe any instructions or directions provided with the  
Opener or given to the Purchaser by B&D or an Approved  
Distributor.  
‘Manufacturer’s Written Instruction Manual’ means the instruction  
manual provided with the Opener.  
(vi) Modifications or repairs made or attempted to be made by any  
unauthorised person.  
2. This warranty applies to every sale of an Opener to a Purchaser by B&D  
or its Approved Distributor, and is the only warranty given on behalf  
of B&D.  
(vii) Faulty electrical wiring of structures to which the Opener is affixed.  
(viii) Radio (including citizen brand transmissions) or other electronic  
interference.  
3. B&D warrants that it will, at its option, either repair or replace any  
defects:  
(ix) Water damage, including effects from rust and corrosion.  
(x) Use with doors locked.  
(i) in materials or workmanship in the Opener, subject to the following:  
(a) for Major Components of the Opener that are installed by B&D or  
an Approved Distributor the warranty shall be valid for a period of  
sixty (60) months;  
(xi) Operation of the opener with excessively high opening or closing  
force settings.  
11. The warranty contained in Clause 3 does not cover batteries or globes  
and B&D shall not be liable for any defect, malfunction or failure of  
such items.  
(b) for Major Components of the Opener that are not installed by  
B&D or an Approved Distributor the warranty shall be valid for a  
period of twelve (12) months, provided that all costs of  
disconnection, reinstallation and freight shall be borne by the  
Purchaser.  
(c) for Ancillary Components of the Opener the warranty shall be  
valid for a period of twelve (12) months. Globes and batteries  
excluded.  
12. It is expressly provided that the warranties or any terms and conditions  
of them or other statement contained in this document or other  
literature given to the Purchaser shall not be read or applied so as to  
purport to exclude, restrict or modify or have the effect of excluding,  
restricting or modifying the application in relation to the supply of the  
Opener of all or any of the provisions of Divisions 2 and 2A of Part V of  
the Trade Practices Act, 1974, or the Consumer Guarantees Act 1993 if  
the purchase is a ‘consumer’ and purchased the opener in New  
Zealand, (“The Act”) as amended or the exercise of a right conferred by  
such a provision or any other condition or warranty implied by any  
relevant State Act or Territorial Ordinance or by the general law and  
which by law cannot be excluded, restricted or modified provided that  
to the extent that the Act permits B&D to limit its liability for a breach of  
condition or warranty implied by the Act, B&D’s liability for such breach  
shall be limited to the payment of the cost of replacing the Opener or  
acquiring an equivalent Opener or repairing the Opener.  
13. This warranty shall be governed by and construed in accordance with  
Australian law if the opener was purchased in Australia, or New  
Zealand law if the opener was purchased in New Zealand.  
14. Upon making a claim under this warranty the purchaser must produce  
proof of the date of purchase, together with the warranty certificate set  
out below:  
(ii) in installation for a period of twelve (12) months from the date of  
installation where the Opener has been installed by B&D or its  
Approved Distributor.  
4. The warranties provided in clause 3(i) shall only apply to an Opener  
which is being used under normal use and service in accordance with  
the Manufacturer’s Written Instruction Manual and are limited to the  
repair or replacement, at B&D’s option, of any defective Opener or parts  
thereof.  
5. The warranty provided in clause 3(i) shall apply from:  
(i) the date of delivery of the Opener by B&D; or  
(ii) the date of installation of the Opener by B&D or one of its Approved  
Installers; or  
(iii) the date of purchase of the Opener by the Purchaser; whichever is  
the later.  
6. (i) Where the Opener has been sold to the Purchaser by B&D, the  
Purchaser shall make all warranty claims hereunder directly with B&D;  
(ii) Where the Opener has been sold to the Purchaser by an Approved  
Distributor, the Purchaser shall make all warranty claims hereunder  
directly with the Approved Distributor.  
Purchased from:  
Installed by:  
7. The Purchaser will pay for any service call made by B&D or an  
Approved Distributor where such a call is made for the purpose of  
adjustment (as described in the Manufacturers Written Instruction  
Manual) and not for rectification of a defect pursuant to the warranty  
hereunder.  
Installed on (date):  
8. (i) The Purchaser shall be responsible for any expense incurred by  
B&D or an Approved Distributor in ensuring that the Opener is  
readily accessible for any repair work carried out under this warranty.  
(ii) Where an Opener is installed outside a capital city metropolitan area  
and a warranty claim is made pursuant to this warranty, any  
travelling expenses and costs of transporting the Opener, incurred by  
B&D or its Approved Distributor, shall be borne by the Purchaser.  
9. Subject to paragraph 12 hereof;  
The Purchaser shall complete this certificate and keep it together with  
a copy of the receipt of purchase in a safe place – production of such  
information will assist the handling of a claim made under this warranty.  
The B&D Diamond and Controll-A-Door are registered Trademarks of  
B&D Australia Pty Ltd., an Alesco company. ABN 25010473971.  
(i) the obligations of B&D under this warranty are limited to those  
contained herein and such warranties are expressly in lieu of all  
other warranties, express or implied, including any implied warranty  
of merchantability or fitness for a particular purpose and  
notwithstanding any course of dealing between the parties or custom  
and usage in the trade to the contrary.  
(ii) B&D shall not be subject to nor incur and the Purchaser releases B&D  
from any claim or liability (including consequential loss or damage and  
loss or use or profit) by reason of delay, defective or faulty materials or  
workmanship, negligence or any act, matter or thing done, admitted or  
omitted by B&D.  
114A2845  
©2005, All Rights Reserved  
Printed in Mexico  
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