Operating and Assembly Instructions
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and
others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for
future reference.
Airless
Paint Sprayers
For questions, parts and accessories: 1-800-626-4401
Models PS250B and PS250E
Models PS240C and PS240F
Models PS230B, PS231B, PS260E, PS261C,
and PS260F
For parts, product & service information
IN424700AV 6/09
© 2009 Campbell Hausfeld/Scott Fetzer
visit www.chpower.com
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
GENErAl SAFETy
Safety Guidelines
1. SAVE THESE
ImPOrTANT SAFETy INSTrUCTIONS
INSTRUCTIONS - To
reduce the risks of fire
Grounding
Pin
SAvE ThESE INSTrUCTIONS
MANUAL
This manual contains information
that is very important to know
and understand. This information
is provided for SAFETY and to
PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.
or explosion, electrical
shock, and injury to
Figure 1 - Grounding
persons, read and understand
all instructions included in this
manual. Be thoroughly familiar
with the controls and the proper
use of the equipment.
NOTE: Applies to 120V countries
only.
● If the power receptacles available
will not fit this equipment’s power
cord, then have an appropriate
power receptacle installed by a
certified electrician.
Danger indicates
an imminently
hazardous situation which, if not
avoided, will result in death or serious
injury.
2. Always wear a mask
or respirator and
eye protection when
painting. Be certain
mask or respirator
● Only qualified electricians or
service personnel should perform
maintenance on the electrical
components of this equipment.
warning indicates
a potentially
hazardous situation which, if not
avoided, coulD result in death or
serious injury.
will provide necessary protection
against inhalation of harmful
vapors.
● Do not modify any of the
electrical components of
this equipment.
3. Keep visitors away and NEVER
allow children or pets in the work
area.
caution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
● Do not use a power cord
4. Do not smoke or eat when spraying
paint, insecticides, or other
flammable substances.
adapter with this equipment.
Notice indicates
important
information, that if not followed, MAY
cause damage to equipment.
● If using an extension cord, use only
grounded three wire extension
cords that are in good condition.
5. Always work in a clean
environment. To avoid injury and
damage to the workpiece, do not
aim the spray gun at any dust or
debris.
Unpacking
● Check with a qualified electrician
or service person if the grounding
instructions are not completely
understood or you are in doubt
as to whether the equipment is
properly grounded.
After unpacking the unit, inspect
carefully for any damage that may
have occurred during transit. Make
sure to tighten fittings, bolts, etc.,
before putting unit into service.
6. When spraying and cleaning,
always follow the instructions and
safety precautions provided by the
material manufacturer (Refer to
MSDS).
Do not operate
unit if damaged
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
APPrOPrIATE ExTENSION COrD
GAUGE FOr GIvEN lENGThS
length of Cord
25’
Gauge
14
ElECTrICAl ShOCk hAzArD:
● Follow all local electrical and safety
codes, as well as the National
Electrical Code (NEC) and in the
United States, the Occupational
Safety and Health Act (OSHA).
25-50’
12
General Safety Information
50-100’
10
CAlIFOrNIA PrOPOSITION 65
This product or its
power cord may
contain chemicals, including lead,
known to the State of california to
cause cancer and birth defects or other
reproductive harm. wash hands after
handling.
● This product requires a grounded
120V, 15 Amp circuit (See Figure 1).
3
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
removing the nozzle tip, follow
the manufacturer’s instructions for
turning off the unit and relieving
NOTE: If gun sprays while in the locked
position follow instructions in Spray
Gun Maintenance section for trigger
lock.
SkIN INjECTION hAzArD:
the pressure.
● High pressure spray can inject toxins
● Do not leave the unit energized or
into blood stream. If injection
occurs, seek emergency medical
● Verify that all connections are
secure before operating. Do not
use pliers to tighten or loosen high
pressure connections.
under pressure while unattended.
When not in use turn off the
treatment.
unit and relieve the pressure in
accordance with the manufacturer’s
instructions.
● Know how to stop your unit
and bleed pressure quickly. Be
thoroughly familiar with the
controls.
use a face mask/respirator
and protective clothing
when spraying. Always
spray in a well ventilated area to
prevent health and fire hazards. Refer
to Material Safety Data Sheets (MSDS)
of spray material for details.
● High pressure spray is able to inject
toxins into the body and cause
serious bodily injury. In the event
that injection occurs, seek medical
attention immediately.
● Motor is equipped with an
automatic thermal overload. Motor
will restart without warning, after
● Check parts for signs of damage.
cooling.
Replace any damaged parts.
● Never try to stop leaks with any
Never aim or
part of your body.
● This spray gun is rated for 3000 psi
(20 500 kPa). Do not use on systems
designed to produce more than
3000 psi (20 500 kPa).
spray at yourself
or anyone else or serious injury could
occur.
● This system is capable of producing
3000 psi (20 500 kPa). Use only
Campbell Hausfeld replacement
parts rated at 3000 psi (20 500 kPa)
or higher.
● Always engage the trigger lock
when not spraying. Verify the
trigger lock is functioning properly.
• To lock (engage): rotate tabs on
lock to horizontal position.
To reduce the risk of
skin injection:
• To unlock (disengage) to spray:
rotate tabs on lock to vertical
position.
● Do not aim the
gun at, or spray,
any person or
animal.
● Keep hands and other body parts
away from the discharge. For
example, do not try to stop leaks
with any part of the body.
LOCKED
TO UNLOCK
● Do not clean spray tip while it is
attached to the spray gun. Remove
spray tip from gun to clean tip
guard.
● Always use the nozzle tip guard. Do
not spray without nozzle tip guard
in place.
UNLOCKED
TO LOCK
● Do not remove tip while cleaning
the pump.
● Only use a nozzle tip specified by
the manufacturer.
● Use caution when cleaning and
changing nozzle tips. Before
4
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
Before servicing or resting:
Do not spray acids,
corrosive materials,
toxic chemicals, fertilizers or pesticides.
using these materials could result in
death or serious injury.
excess of those specified by the
manufacturer.
1. Turn the Prime/Spray Control to the
PRIME position.
● Do not use the hose as a strength
member to pull or lift the
equipment.
2. Turn the pressure control to LOW
PRESSURE/HYDRAULIC BLEEDING
position.
● Do not use fuels to clean this
● Always wear appropriate gloves, eye
protection, and a respirator or mask
when painting.
equipment.
3. Turn power switch to OFF position.
● Keep spray area well ventilated.
Keep a good supply of fresh air
moving through the spray area.
4. With gun pointed in a safe direction,
pull the gun trigger, with the
trigger lock disengaged.
● Always work in a clean environment.
Do not aim the spray gun at any
dust or debris.
● Remove all ignition sources (i.e.
Static electricity, pilot lights,
5. Engage trigger lock.
● Do not operate or spray near
children. Keep children, pets, and
visitors away from equipment and
work area at all times.
cigarettes and electrical arcing).
● Simply turning off the pump motor
will not relieve pressure from
system. The above procedure MUST
be followed.
● Airless spraying can cause static
electricity. Always ground the pump
and spraying surface. Always use a
3-wire grounded extension cord and
power receptacle.
● Do not over reach or stand on an
unstable support. Keep effective
footing and balance at all times.
● Do not use paints or solvents
containing halogenated
FIrE Or ExPlOSION hAzArD:
● Do not use solvents with flash points
less than 70°F (21°C) to clean this
equipment (examples of acceptable
cleaning solvents are water, mineral
spirits, lacquer thinner, Xylene and
high flash napha. A partial example
list of unacceptable cleaning
● Stay alert and watch what you are
doing.
hydrocarbons such as methyl
bromine, carbon tetrachloride, and
ethyl iodine.
● Do not operate the equipment when
fatigued or under the influence of
drugs or alcohol.
Keep hose away
from sharp objects.
Bursting hoses may cause injury.
Examine hoses regularly and replace if
damaged.
FAIlUrE TO FOllOw
ThESE INSTrUCTIONS
CAN rESUlT IN
SErIOUS INjUry
INClUDING DEATh.
solvents are low flash napha, mek,
acetone, alcohol and toluene).
● Check hoses for weak or worn
condition before each use, making
certain that all connections are
secure.
● Use only conductive or grounded
high-pressure airless paint sprayer
hoses specified by the manufacturer.
● Verify that all containers and
collection systems are grounded to
prevent static discharge.
● Keep area clean and free of paint or
solvent containers, rags, and other
flammable materials.
● Do not spray pump assembly.
● Have fire extinguisher equipment
present and working.
TO rEDUCE ThE rISk OF INjUry:
● Do not spray acids,
corrosive materials, toxic
chemicals, fertilizers, or
pesticides. Using these
Do not spray flammable
materials in vicinity of
open flame or near ignition
materials could result in
death or serious injury.
sources. Motors, electrical equipment
and controls can cause electrical arcs
that will ignite a flammable gas or
vapor. Never store flammable liquids or
gases in the vicinity of the unit.
● Do not kink or over-bend the hose.
● Do not expose the hose to
temperatures or to pressures in
5
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
Assembly Instructions
TOOlS rEqUIrED:
Pump Assembly
Hose
Adapter
Prime/Spray
Valve
u 3/4 in. or Adjustable Wrench
Outlet
Valve
u 5/8 in. or Adjustable Wrench
Housing
ASSEmbly
1. Open packaging and check contents.
Inlet
Valve
2. Remove the equipment and all parts
from the carton.
3. If sprayer is on stand, no further
frame assembly is necessary.
Suction
Assembly
Pressure
Valve
If sprayer is on a cart, install handle
in position shown on cover and
tighten knobs.
Outlet
Prime
Button
4. Attach high pressure hose to pump
and spray gun using a 3/4 inch
Motor
wrench (See Figure Below). Do not
attach suction assembly at this time.
By-pass
Hose
Suction
Bell
Assembly
FIgure - Attach hose
Preparation
Airless painting systems, unlike most
other power tools, require additional
care to ensure proper working order.
Following these instructions will
significantly increase the likelihood
of having a positive paint experience.
It is important that the painting
equipment is flush/tested EACh
time a new job is started. Each
pump is tested at the factory with a
fluid that must be flushed from the
system prior to painting. It is also
required prior to each successive use
to flush the storage lubricant from
the system. Use the solvent which
will be used to clean the equipment.
Refer to the paint manufacturer’s
recommendations for cleaning fluids.
6
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
Preparation (Continued)
Starting Instructions
1
DO NOT ATTACh ThE SUCTION
ASSEmbly UNTIl INSTrUCTED TO DO
SO IN STEP 3.
2
1. Remove inlet valve cap and with
your smallest finger, push on inlet
valve stem to ensure it moves freely.
2. Push outlet prime button three
times to ensure outlet valve is
moving freely.
Push Outlet
Prime Button
Use Finger to
Check Inlet Valve
3. Attach suction assembly and bypass
tube securely and place both suction
and bypass tubes in cleaning solvent.
3
5
4. Turn pressure to HIGH (completely
clockwise).
4
5. Turn prime/spray control to the
PRIME position.
6. Turn power switch to the ON
position. In a few seconds, cleaning
solvent will begin to move up
through the tube. Allow the fluid to
circulate for one minute to ensure
all air has been exhausted from the
pump.
Turn Pressure
to HIGH
(completely clockwise)
Turn Prime/ Spray
Attach
Suction
Assembly
Control
to PRIME
(knob is horizontal)
7
7. Turn prime/spray control to SPRAY
position. Watch for any fluid leaks
(See Troubleshooting Chart if leaks
occur).
6
NOTE: If unit is building pressure
properly, the pump should produce a
knocking sound, which indicates it has
reached its hydraulic relief pressure.
Turn Prime/ Spray
Control
to SPRAY
(knob is vertical)
8. When flushing the system with
cleansing fluid (either prior to
use with paint or during cleaning
process) the spray tip can remain in
the CLEAN position.
Power Switch
Location
9. Point spray gun into an empty waste
bucket and pull trigger. To reduce
splashing, direct the fluid stream
along the inside of the bucket wall
and well above the fluid level.
8
9
While Pulling Trigger,
Direct Fluid Stream Along
Inside of Bucket
Tip in
CLEANING
Position
7
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
the paint due to air exposure. Follow
paint manufacturers’ recommendations
on thinning paint.
Preparation (Continued)
10. After completing the flush/testing
process, purge the pump of fluid.
12. When pure paint appears from
spray tip rotate tip to the SPRAY
position. The system is now ready
for use.
11. Repeat the preceding steps using
paint instead of cleaning solvent.
NOTE: Strain and thin paint before
using. All paint may have particles that
will clog filter and spray tips. Remove
any skin which may have developed on
Spraying Instructions
Professional looking results can be
obtained by following the spray tips
below.
12”
1
1. Keep the gun perpendicular to the
surface.
Always hold the gun perpendicular
to the surface with the tip
CLEAN Position
approximately 12 inches from the
surface. If held at an angle (up
and down or side to side), paint
will build up unevenly, leave the
work splotchy, and cause excessive
overspray (See Figure to the right).
Holding Spray Gun
Heavy
2
Thin Coat
Thin Coat
Coat
Over-
spray
Over-
spray
2. Move with a smooth arm stroke.
Move the gun at a steady, even
pace while keeping the gun
perpendicular to the surface (See
Figures to the right). Do not fan
the gun. Fanning the gun will cause
excessive overspray and uneven
coverage (See Figure to the right).
SPRAY Position
Result of Flexing Wrist While Spraying
Approx.
10-12”
3. Start moving the gun before
triggering.
To get a smooth overlap and prevent
initial paint buildup, start your
stroke movement before pulling the
trigger. Release the trigger before
stopping at the end of the stroke
(See Figure to the right).
Release
Trigger
Pull
Trigger
Water
Start
Stroke
Proper Way to Trigger Spray Gun
End
Stroke
Prevent clogged tip
NOTE: To assure uniform paint
coverage, overlap each stroke by 20%
- 30% and use two coats with a cross
pattern (one coat horizontal, second
coat vertical).
8
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
hOw TO ChANGE SPrAy TIPS
It may be necessary to change spray tips
during a paint job. Follow these steps
for safe, easy tip changes.
Spraying Instructions
(Continued)
INTErmITTENT USE
If you are spraying and decide to stop
for several minutes, lock the spray
gun trigger and submerge the tip in
a container of water (See Figure on
page 8). This will prevent paint from
hardening in the tiny spray opening
and clogging the tip. Be sure to release
the pressure in the system and turn the
unit off.
1. Depressurize and turn off unit per
manufacturer’s instructions.
2. Engage gun trigger lock.
3. Pull red tip insert
out of spray base
and replace with
different tip, fully
inserting tip into base.
ClEArING ClOGS
hOw TO ATTACh rOllEr ACCESSOry
1. Depressurize and turn off unit per
manufacturer’s instructions.
REVERSIBLE TIP: (IncLudEd)
1. Rotate the tip to the CLEAN position
(See Figure 1 on page 8).
2. Engage gun trigger lock.
2. Point gun in a safe direction and
spray. This should clear tip of any
blockage.
3. Remove spray base, tip, seal and
washer assembly.
4. Attach roller accessory (AL2275
shown) to airless spray gun. If
needed use thread adapter and
washer between roller and spray gun
as shown.
3. Rotate the tip back to the SPRAY
position and continue spraying (See
Figure 2 on page 8).
4. If clogging continues, replace gun
filter and consider straining the
paint prior to use.
Equipment damage
can occur if a needle
or sharp object is used to clean the tip.
Tungsten carbide is brittle and can be
chipped.
Figure - Attach roller accessory to spray gun
9
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
Cleanup
Temporary Cleanup
ClEANUP FOr OvErNIGhT STOrAGE
NOTE: Cleaning and maintenance
of the pump are the most important
steps you can take to ensure proper
operation and a long life for your
airless paint sprayer. Please follow the
cleaning instructions carefully and . . .
1
2
wEAr All NECESSAry
SAFETy GEAr
NECESSAry TOOlS / mATErIAlS:
To Lock
Locked
• One (1) bucket
Engage Trigger Lock
• Water
Turn Prime/Spray
Control to PRIME
Position
• Plastic wrap
when reusing the
sprayer with the
SAME pAiNT the next day at the SAME
joB SiTE, it is not necessary to flush
the paint from the system. However,
iT iS iMpoRTANT To KEEp AiR fRoM
coMiNg iNTo coNTAcT wiTH THE
pAiNT.
4
3
NOTE: Do NOT disconnect any hoses.
1. Turn prime/spray control to PRIME
position.
High pressure
hose may still be
Water
pressurized with prime/spray control
in the pRiME position. with the gun
pointed in a safe direction, pull the
gun trigger to relieve any pressure in
the hose.
Suction and Bypass Tubes
Remain in Bucket with Ends
Below Paint Surface
Place Gun in
Water
2. Engage gun trigger lock.
5
3. Place spray gun in bucket of water.
There should be enough water to
COVER spray tip. This will prevent
paint from drying or clogging tip.
4. Leave suction and bypass tubes in
bucket of paint. Make sure ends
of suction and bypass tubes are
BELOW surface of paint in bucket.
or
PAINT
5. Cover bucket and tubes with plastic
wrap or a damp towel to prevent
film forming on paint. Or, if using
latex paint, pour a very thin layer of
water over top of paint. Stir water
into paint the next morning.
Cover Bucket
PAINT
Latex Paint: use Thin Layer of
Water to Cover Paint
10
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
ClEANUP FOr ChANGING PAINTS
Cleaning Pump
Or TEmPOrAry STOrAGE FOr
mOrE ThAN ONE NIGhT
wEAr All NECESSAry
1
SAFETy GEAr
2
NECESSAry TOOlS / mATErIAlS:
• Pliers
• Rag
• Gloves
• Two (2) buckets
• At least one (1) gallon of cleaning
fluid
• cleaning brush
Turn power switch to ON
(shown in the OFF position)
NOTE: Do NOT disconnect any hoses.
Turn Prime/Spray
NOTE: Refer to coating manufacturer
Control to PRIME
for recommended cleaning fluid.
Position
1. Turn prime/spray control to PRIME
position.
2. Turn power switch to ON.
3
4
High pressure
hose may still be
pressurized with prime/spray control
in the pRiME position. with the gun
pointed in a safe direction, pull the
gun trigger to relieve any pressure in
the hose.
3. Turn pressure to HIGH (completely
clockwise).
4. Tilt unit back, lift suction assembly
Turn Pressure to HIGH
(completely clockwise)
Lift Suction Assembly above
Paint Level in Bucket
above fluid level in bucket.
While holding suction assembly
above paint level, allow pump to
run until empty.
5
5. Immediately place both suction
6
assembly and bypass tube in a
bucket containing enough cleaning
fluid to cover suction bell by two
inches. Allow pump to prime and
begin circulating fluid.
6. While fluid is circulating, soak rag
in fluid and wipe exterior of suction
assembly and bypass tube. Remove
suction filter with pliers. Wipe
inside of suction filter housing with
rag removing excess paint buildup.
Clean both sides of suction filter
with rag and reinsert filter into
Bypass Tube in Bucket
suction filter housing.
Suction Assembly and
Wipe Exterior of Suction
Assembly and Bypass Tube
of cleaning fluid
NOTE: Do NOT allow fluid to circulate
for more than 15 minutes.
11
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
ClEANUP FOr ChANGING PAINTS
Or TEmPOrAry STOrAGE FOr
Cleaning hose and Gun
mOrE ThAN ONE NIGhT (Continued)
8
Allow the cleaning fluid to continue
circulating for approximately 10
7
9
minutes.
7. Turn pressure to HIGH (completely
clockwise).
8. Turn prime/spray control to SPRAY/
ROLL position.
Turn Prime/ Spray
Control to SPRAY (knob
is vertical)
9. If reversible tip is used, rotate spray
tip to CLEAN position.
If Reversible Tip is
Used, Rotate Spray Tip
to CLEAN Position.
10. Point spray gun into bucket of
paint and pull trigger.
NOTE: To reduce splashing, direct
fluid stream along inside of bucket
and above the paint level.
Turn Pressure to HIGH
(completely clockwise).
11. As soon as cleaning fluid is flowing
from spray gun, release trigger.
10
NOTE: It should take less than one
minute to clear each 25 feet of high
pressure hose.
12
12. Engage gun trigger lock.
13. Turn prime/spray control to PRIME
position.
14. Turn pressure control to HIGH.
To Lock
Locked
Paint
15. Lift suction assembly above fluid
level in bucket.
Engage Gun Trigger Lock
NOTE: Allow pump to run until
empty.
While Pulling Trigger,
Direct Fluid Stream Along
Inside of Bucket
16. Repeat process (1 - 15) with
fresh cleaning fluid, to remove
contaminated cleaning fluid from
initial cleaning.
13
15
14
PRIME Position
HIGH PRESSURE Position
(completely clockwise)
Lift Suction
Assembly
12
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
ClEANUP FOr ChANGING PAINTS Or
TEmPOrAry STOrAGE FOr mOrE
ThAN ONE NIGhT (Continued)
Finishing Touches/Shutdown
17. Make sure prime/spray control is in
17
SPRAY position to reduce dribbling.
18. Turn pressure to LOW (completely
counterclockwise).
19. Turn power switch to OFF position.
20. With gun pointed in safe direction
pull trigger with lock released to
relieve any pressure in hose.
Prime/Spray is
in SPRAY/ROLL
Position
21. Engage gun trigger lock.
22. Clean buckets and dispose of any
waste paint and cleaning fluid in
an environmentally responsible
manner.
18
23. Clean tip guard with cleaning brush
and cleaning fluid.
NOTE: At this point, pump, hose and
spray gun are clean, but still require
further preparation for storage of more
than one day.
Turn Pressure to LOW
(completely counterclockwise)
20
Pull Gun Trigger with
Trigger Lock Released
21
To Lock
Locked
Engage Gun Trigger Lock
13
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
water based Paint
Storage
ShOrT TErm
(lESS ThAN ONE wEEk)
1
2
wEAr All NECESSAry
SAFETy GEAr
NECESSAry TOOlS / mATErIAlS:
Pump
• Pump Protector Solution
Protector
• Plastic Wrap
wASTE
bUCkET
PUmP
PrOTECTION
SOlUTION
• 3/4 in. or Adjustable Wrench
OIL OR ALKYD BASED PAINT
Place Suction
Assembly in
Solution
If sprayer cleaned with mineral spirits,
simply wrap suction filter housing
in plastic to keep debris out of
suction filter. No other preparation is
necessary.
Prepare Pump
Protector Solution
WATER-BASED PAINT
4
1. Prepare Pump Protector solution in
bucket as directed on container.
3
2. Place suction assembly into
solution.
3. Place end of bypass tube into waste
bucket.
wASTE
bUCkET
4. With prime/spray control in PRIME
position, turn pressure to HIGH
(completely clockwise).
wASTE
bUCkET
PUmP
PrOTECTION
SOlUTION
PUmP
PrOTECTION
SOlUTION
With Prime/Spray
Control in PRIME
Position, Turn
5. Turn power switch ON. Circulate
Pump Protector through bypass
tube until bucket of solution is
EMPTY.
Place End of Bypass Tube
into Waste Bucket
Pressure to HIGH
(completely clockwise)
6. Turn pressure to LOW (completely
counterclockwise).
7. Wrap suction filter housing in
plastic to keep debris out of suction
filter.
7
6
P
L
A
S
T
I
C
lONG TErm
(mOrE ThAN ONE wEEk)
W
R
A
P
8. Remove high pressure hose and
drain. Reassemble high pressure
hose to pump.
Wrap Suction Filter
Housing in Plastic
9. With spray tip attached to spray
gun, wrap tip with plastic to
protect tip.
Turn Pressure to LOW
(completely counterclockwise)
14
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
TIP SEAl AND wAShEr
Spray Gun maintenance
pump damage may
Occasionally, you will need to replace
the silver seal and clear washer located
inside the tip base.
occur if these
instructions are not followed.
Before performing
any maintenance,
make sure to relieve pressure from
system and disconnect power from
sprayer.
1. To replace seal and washer, first
loosen tip base with adjustable
wrench, and then remove by hand.
2. Remove spray tip.
•
do not use oil based solvents to
clean equipment after using latex
based coatings. Use only warm soapy
water.
3. With Phillips screwdriver, push seal
and washer out from front of tip
base.
4. With flat side of seal facing up, place
seal in base. Make sure it lines up
properly with base.
•
•
•
Always replace clogged gun filters,
do not attempt to clean them.
carefully follow cleaning and
storage instructions for your sprayer.
5. Place washer in base. Make sure it
lines up properly with base.
do not use metal or other hard
objects to pick dried paint material
from Spray Tip Orifice.
6. Put spray tip back in tip base.
7. Reattach tip base to gun valve.
TrIGGEr lOCk
Make sure spray
tip and tip base fit
pulling the trigger
must not open the
gun valve when
snugly in place. A
loose fit can lead to misdirected spray
discharge and a skin injection hazard.
trigger lock is activated.
You should be able to get the actuator
(#12, page 19) to wiggle slightly with
your finger while holding the trigger
against the trigger lock when it is in the
locked position. If you cannot, adjust
the trigger position by following these
instructions:
1. Place trigger in locked orientation
(tabs horizontal).
2. With one hand holding trigger
lightly against lock, use a 1/4 inch
nut driver to turn nut (#13, page 19)
in until trigger starts to come off the
lock.
3. Reverse the nut (counterclockwise)
1/2 turn.
15
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
maintenance Chart
maintenance
Item
User
Check
replace
Serviceable? Detail Notes
Before each use
Yes
Yes
Yes
As required
See parts listing for location of product safety
labels and related part numbers.
Product safety
labels
Before each use
Before each use
See trigger lock warning under Spray Gun
Maintenance.
Trigger adjustment
Read information on the hang tag attached to the
high pressure hose for instructions on maintenance.
Airless hose
Before each use
Before each use
Before each use
Yes
Yes
Yes
Yes
Make sure they are clean.
Check for nicks and cuts.
Check for nicks and cuts.
Sealing surfaces
Suction tube
Bypass tube
As required
As required
Before each use
and every 5 gal.
Suction filter
Every 25 gal. or
more often if
required
Before each use
Before each use
Before each use
Before each use
Before each use
Yes
Yes
Yes
Yes
Yes
Every 25 gal.
As required
Do not attempt to clean gun filter, only replace.
Gun filter
Roller nap
Every 1000 gal.
Every 1000 gal.
3/4” Wrench, torque to 80 in/lbs.
Prime/spray valve
Push button
Block bolts
7/8” Socket or wrench, torque to 200 in/lbs.
Do not require
replacement
with normal use
Block bolts are to be torqued to 275 in/lbs. in an
“X” pattern. These bolts should be checked peri-
odically for correct torque. 1/4” Hex.
*SCR
Pressure valve
Does not require
replacement
5/8” Wrench, torque to 75 in/lbs.
with normal use
Yes
Every 250 gal.
Every 250 gal.
Every 20-75 gal.
Every 1000 gal.
1-1/16” Wrench, torque to 150 in/lbs.
3/4” Wrench torque to 150 in./lbs.
1” Wrench torque to 135 in/lbs.
Inlet valve
Outlet valve
Spray tip
Yes
Before each use
Yes
*SCR
This part is only worn out if broken or torn.
Diaphragm
assembly
Yes
Yes
Every 2000 gal.
H-32 Hydraulic oil CH #AL170200AV.
5/8” - Torque to 350 in/lbs.
Oil
Block
Does not require
replacement
with normal use
Before each use
Yes
When stripped
or leaking under
pressure
Hose connector
* Service Center Recommended
16
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
Specifications
Operating Pressure
model A - D Power
ratings
model E & F Power
ratings
Safety Features
0-3000 psi
115 Volts AC
60 Hz
220 - 240 Volts AC
50 Hz
Spray gun trigger lock
Spray gun trigger guard
Spray gun pressure diffuser
8.5 Amps
4.6 Amps
Prime/Spray valve over
pressure relief
Capacity (GPm)
weight
(lbs.)
maximum
hose length Tip Size
maximum
model
@ 0 psi
.42
@ 2000 psi
PS2###B/E
PS2###C/F
PS2###D
49 *
55 *
55 *
.26
.31
.43
100 ft.
150 ft.
200 ft.
.015 in.
.017 in.
.019 in.
.50
.60
* Weight does not include mounting
Diaphragm
Eccentric /
Pressure
model
PS###B
PS###C
PS###D
PS###E
PS###F
motor kit
housing kit kit
bearing
valve kit
MC014500SV AL133509SV
MC014502SV AL133509SV
MC014503SV AL173304SV
MC014520SV AL133509SV
MC014521SV AL133509SV
AL125905SV
AL125906SV
AL173700SV
AL125905SV
AL125906SV
AL116200SV
AL116201SV
AL116204SV
AL116200SV
AL116201SV
AL131401SV
AL131401SV
AL131403SV
AL131401SV
AL131401SV
NOTE: All check valve components come with the diaphragm kits.
17
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Operating Instructions and Assembly Instructions
for Replacement parts and Accessories,
contact Your local Service center or call 1-800-626-4401
Please provide following information:
- Model number
- Serial number (if any)
Address parts correspondence to:
Campbell Hausfeld
Attn: customer Service
100 Production Drive
- Part descriptions and number as shown in parts list
Harrison, OH 45030 U.S.A.
4
6
2
1
3
5
17
7
8
13
12
14
9
16
15
10
11
replacement Parts list
ref.
No.
Part
No.
ref.
No.
Part
No.
Description
qty.
Description
qty.
11
Check valve kit
Prime/Spray valve assembly
AL163200SV
AL132100SV
AL042413SV
AL159500SV
AL162000AV
AL165400SV
ST070819AV
AL045503AV
See chart
1
1
1
1
1
1
4
1
1
2
3
Outlet valve assembly
Hose adapter (Includes washer) AL104700SV
Diaphragm kit (Check valve
kit included)
Piston kit
Eccentric and
bearing kit
Faceplate screws
AL129600SV
1
1
12
13
14
15
16
17
*
Pump block (Incl. all washers)
Outlet prime button kit
Prime button seal
Inlet valve assembly
Block bolts
See chart
on page 17
AL131502SV
See chart
on page 17
HP007118AV 10
1
1
4
5
1
Shaft seal (motor)
Motor
6
*
on page 17
AL170200AV
1
1
7
8
9
10
Cast faceplate
AL045102AV
AL013702AV
AL131413SV
See chart
1
1
1
*
Oil, Hydraulic, 16 oz bottle
Faceplate gasket
Pressure valve assembly
Housing kit
* Not shown
(Includes 4, 8, & 11)
on page 17
1
18
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Operating Instructions and Assembly Instructions
for Replacement parts and Accessories,
contact Your local Service center or call 1-800-626-4401
Please provide following information:
- Model number
- Serial number (if any)
Address parts correspondence to:
Campbell Hausfeld
Attn: customer Service
100 Production Drive
- Part descriptions and number as shown in parts list
Harrison, OH 45030 U.S.A.
1 or 2
12
13
14 (2x)
11 (2x)
3
20
9
8
21 (4x)
7
6
5
4
22 or 23
16
15
19
17
Al2150 - black (Std)
Al1860 - metal (Pro)
14
18
replacement Parts list
ref.
No.
Part
No.
ref.
No.
Part
No.
Description
qty.
Description
qty.
16
17
18
Washer, Long Filter
MJ105402AV
AL072301AV
1
1
1
Kit, Black Gun Left Grip, Lock
and Guard
Kit, Pro Gun Left Grip, Lock
and Guard
Insert, Gun
Kit, Pro Stem and Diffuser
(includes #7)
Spring, Gun
Retainer, Gun Spring
Seal, Gun
Washer, Seal
Washer, Gun Seat Retainer
Kit, Gun Seal (Includes #7, #8, #9)AL183600SV
Pin, Gun Actuator
Actuator, Gun
Nut, #5-40 Hex Lock
Kit, Gun Trigger (Trigger, Screws) AL183100SV
Gun Filters,
Adapter, Long Filter
Assembly, Pro Gun Swivel
(optional)
Guard, Pro Gun Trigger
O-Ring
Screw, #5-40 x 5/16” SHC
Grip, Right, Pro Gun
Grip, Right, Black Gun
AL184401SV
1
2
AL183500AJ
AL184600AV
MJ106511AV
MJ103804AV
AL184302AV
AL184301AV
1
1
1
4
1
1
AL184400SV
AL179803AG
1
1
19
20
21
22
23
3
4
AL183400SV
AL048600AV
AL020201AV
AL020300AV
AL153801AV
AL005404AV
1
1
1
1
1
1
1
2
1
1
1
5
6
7
8
ADDITIONAl ITEmS AvAIlAblE:
Kit, Pro Gun Valve –
Includes #4 - #9, #13
Kit, Gun Actuator –
Includes #11, #12, #13
Kit, Pro Gun Insert –
Includes #3 - #9, #16
AL183200SV
AL183700SV
AL184100SV
AL184500SV
9
10
11
12
13
14
15
AL024102AV
AL182700AV
ST073804AV
Kit, Pro Gun Full Grip –
Includes #2, #19 - #22
100 Mesh (yellow)
50 Mesh (white)
AL086101AJ 2 pk
AL086100AJ 2 pk
19
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Operating Instructions and Assembly Instructions
for Replacement parts and Accessories,
contact Your local Service center or call 1-800-626-4401
Please provide following information:
- Model number
- Serial number (if any)
Address parts correspondence to:
Campbell Hausfeld
Attn: customer Service
100 Production Drive
- Part descriptions and number as shown in parts list
Harrison, OH 45030 U.S.A.
1
2
3
17
1
4
2
5
3
13
5
4
16
6
14
15
6
12
11
9
8
7
10
18
replacement Parts list
ref.
No.
Part
No.
ref.
No.
Part
No.
Description
qty.
Description
qty.
1
2
3
4
5
6
7
8
Handle (with hose rack)
Carriage Bolt
Knob
Washer
Spacer
Palnut
Wheel
Cart
AL167960JJ
MJ103305AV
PM080900AV 2
ST090200AV
AL007001AV
AL066300AV
1
2
11a
11b
12
13
14
15
16
17
18
Suction Tube Assembly
Option, Solvent Resistant
By-Pass Tube Clip
Bucket Support (with screws)
Pneumatic Wheel (optional)
Rubber Cap (optional)
Cart with Bucket Support
Stand Handle
AL138400SV
AL138404SV
AL167701AV
AL168080SV
1
1
1
1
2
2
2
WA005620AV 2
MJ110300AV
AL167992JJ
AL168021JJ
AL168011SJ
2
1
1
2
WA120100AV 2
AL167991JJ
AL174300SV
AL174302SV
AL111000AJ
1
1
1
1
9a
9b
10
By-pass Tube & Clamp
Option, Solvent Resistant
Suction Bell (with filter)
Leg with End Cap
ADDITIONAl ITEmS AvAIlAblE
Complete Stand [includes #17 (qty. 1),
#18 (qty. 2), and all fasteners]
AL168101SJ
1
20
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Operating Instructions and Assembly Instructions
Troubleshooting Chart
Symptom
Possible Cause(s)
Corrective Action
Motor hums and does not run
1. Unit under pressure
1. Turn Prime/Spray Control to prime position
2. Equipment has been dropped
which caused motor to become
misaligned
2. Take to authorized service center to have motor assembly
realigned. Or, call technical support
3. Supply voltage too low
3. Do not use an extension cord, it is better to add hose length.
Use portable generator with a 2400 VA minimum rating
Motor does not run or hum
4. Power Switch is in OFF position
5. Bad power connection
4. Flip Power Switch to ON position
5. Check power connections at power receptacle, along extension
cord and at equipment for looseness or damage
6. Circuit breaker or fuse is tripped 6. correct cause of circuit overload. (Possible causes: Supply
voltage too low, extension cord too long for available supply
voltage, equipment was under pressure while trying to start
motor or motor has been damaged.)
7. Thermal overload protection
activated
7. Allow motor to cool for approximately 30 minutes, determine
cause and restart motor. (Possible causes: Supply voltage too
low, extension cord too long for available supply voltage,
equipment was under pressure while trying to start motor or
motor has been damaged.)
Motor runs, but pump does
not prime after being cleaned
after last use. (This problem
can usually be prevented by
following the recommended
cleaning and storage
8. Check valves stuck
8. “Pop” Inlet Valve and Outlet Valves. See Preparation
Instructions
9. Suction Assembly loose and/or
sealing surfaces are dirty at Inlet
Valve
9. Remove Suction Assembly, clean sealing surfaces and
reassemble
procedure)
10.Suction Head not immersed in
paint
10.Add more paint to bucket and/or adjust position of Suction
Assembly
11.Prime/Spray Control is in the
spray position and/or the
Pressure Control is in the Low
Pressure/Hydraulic Bleeding
position
11.Turn the Prime/Spray Control to the Prime position and Pressure
Control fully clockwise
12.Hydraulic system contains air
12.Turn Pressure Control to Low Pressure/Hydraulic Bleeding
position for 1 minute while motor is running
13.Hydraulic oil level low
13.Add oil so level is within 1/4” of housing edge. (See notes in
Maintenance Section on oil leaks.) Turn Pressure Control to Low
Pressure/Hydraulic Bleeding position for 1 minute
Motor runs, but pump does
not prime even though it was
working just fine a little while
ago. (Usually occurs after
moving or adding more paint
to the paint bucket.)
14 See Possible Causes 9,10,11,13
15.Clogged suction filter
14.See Corrective Actions 9,10,11,13
15.Remove suction filter and clean. Also, refer to Maintenance
section
16.Trash caught in valves
16.See “Force Feeding” figure on page 23
17.Strain and mix paint thoroughly
17.Paint sediments settled to
bottom of bucket
Pump primes, but does not
build pressure
18.Prime/Spray Control not in Spray 18.Turn Prime/Spray Control to Spray position
position
19.Pressure Control not set to high
enough pressure
19.Turn Pressure Control clockwise to desired pressure. Fully
clockwise is maximum pressure
20.Even though Prime/Spray
Control is in Spray position, fluid
still flows from By-Pass Tube.
Prime/Spray Control is worn or
damaged
20.Replace with service kit (See replacement parts list) or take
equipment to authorized service center
Continued on next page
21
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Operating Instructions and Assembly Instructions
Troubleshooting Chart (Continued)
Symptom
Possible Cause(s)
Corrective Action
Pump primes and builds
pressure, however, the
21.Clogged gun filter
21.Replace with new filter. Do not attempt to clean gun filters.
Also, refer to Maintenance section
equipment does not spray or
produce a quality spray pattern
22 Clogged Spray Tip
22.See Clearing Clogs section
23 A. Tip is damaged or worn
B. Paint requires thinning
23.A. Replace tip. Also, refer to Maintenance section
B. Follow paint manufacturers thinning recommendations.
Paint should not typically need to be thinned more than 8
oz. of solvent per gallon
C. Reversible Spray Tip in
cleaning position
C. Turn Spray Tip to Spray position. See Cleaning section for
details
Pump primes and builds
pressure, but does not maintain
pressure once trigger is pulled
24.Clogged Suction Filter
24.Remove Suction Filter and clean. Also, refer to Maintenance
section
25.Suction Assembly loose and/or
sealing surfaces are dirty at Inlet
Valve
25.Remove Suction Assembly, clean sealing surfaces and
reassemble hand tight
26.Paint thick due to cold weather.
This problem usually occurs with
Latex based coatings
26.Do not paint Latex coatings in temperatures less than 50°F
(10°C). Refer to paint manufactures minimum painting
temperature recommendations
27.Inlet Valve and/or Outlet Valve
are worn
27.Replace valves. Also, refer to Maintenance section
Gun will not shut-off
28.Trash caught in Gun Valve
28.Clean or replace Gun valve. Also, refer to Gun Maintenance
section. This is a very rare occurrence, and will not occur if filters
are properly maintained
29.Worn Gun Valve
29.Replace Gun valve. Also, refer to Gun Maintenance section
30.Dried paint under gun actuator
30.Remove 1/4” nut and gun actuator at rear of gun. Remove
dried paint from around needle and back of actuator. Replace
actuator and 1/4” nut. Set gun trigger position with trigger
lock in locked orientation (tabs horizontal) by the following
instructions: With one hand holding trigger softly against
lock, use a 1/4” nut driver to turn nut in until trigger starts to
come off the lock, then back off the nut (counterclockwise) 1/2
turn. Pulling the trigger must not open the gun valve when
trigger lock is activated. You should be able to get the actuator
to wiggle slightly with your finger while holding the trigger
against the locked trigger lock.
After moving equipment or
adding paint to bucket, unit
will not prime or spray
31.Suction assembly loose or
damaged
31.Tighten suction assembly onto inlet valve. Re-prime sprayer. If
problem is not remedied, consult Technical Support
Oil in Paint
32.Oil is leaking from between
Block and Hydraulic Housing
32.Check hydraulic oil level. Add hydraulic oil if necessary (it is
recommended that this be done by a qualified technician).
Check block bolt torque
33.Diaphragm is damaged
33.New diaphragm assembly is needed. (It is recommended that
this be done by a qualified technician.) Refer to Maintenance
Chart concerning torque settings and type of tools required
to reassemble block onto housing. Refill piston with hydraulic
oil. Correct assembly of internal check valve under diaphragm
assembly is critical to proper operation of the pump – refer to
Parts List or contact technical Support
Fluid leaks other than oil
Symptoms not listed
34.Loose connection
34.Clean sealing surface and reassemble per assembly instructions
35.Consult technical support
35.Contaminated sealing surface
36.Damaged component
36.Consult technical support
37.Possible product quality issue.
(We would greatly appreciate
your assistance in continuous
product quality improvement)
37.Call technical support at 1-800-626-4401
22
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
“Force Feeding” Pump
To remove trash that has been caught
in the valves, the unit can be force fed.
With pump on and prime/spray knob
turned to “prime” position, pour the
appropriate solvent into the suction
tube and then fold hose as shown
opposite. While firmly squeezing the
suction tube, slide hand down toward
the pump and repeat until pump
primes.
Notes:
• Weather conditions can cause unsatisfactory results when spraying some coatings.
• High humidity prolongs set, and cure times.
• High temperatures decrease set, and cure times.
• cold temperatures extend set, and cure times.
• Variations in temperature, and humidity can cause variations in finish quality.
• coating manufacturers can recommend additives to resolve some of these problems, and should be contacted for assistance
with particular problem resolutions.
23
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Operating Instructions and Assembly Instructions
Airless Paint Sprayers
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: Paint Application Systems - 3 years. All Paint Spray Guns and
Paint Application Accessories - 1 year.
2. WHO GIVES THIS WARRANTY (WARRANTOR): campbell Hausfeld/A Scott Fetzer company, 100 Production drive, Harrison, Ohio, 45030,
Telephone: 1-800-626-4401.
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale or rental) of the campbell
Hausfeld Product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: All non-compressor driven paint application systems, HVLP spraying systems, and
paint application accessories supplied or manufactured by the Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: defects in material and workmanship which occur within the duration of the warranty
period. Warrantor will also cover normal wear items for a period of thirty days from the date of original purchase against defects in
material and workmanship. These wear items are: HVLP-filters, motor brushes, gun packing, gun canister seal, gun check valve and gun air
flow ring; Airless-inlet valve, outlet valve, gun valve, filters, tips, all seals and o-rings.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE
OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If standard duty product is used for commercial or industrial purposes, the
warranty will apply for ninety (90) days from the date of original purchase. If product is used for rental purposes, the warranty will
apply for ninety (90) days from the date of original purchase. Some states do not allow limitation on how long an implied warranty
lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE , OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE,
OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions
provided in the owner’s manual(s) supplied with product. Accident, purchaser’s abuse, neglect or failure to operate products in
accordance with instructions shall also include the removal or alteration of any safety devices. If such safety devices are removed or
altered, this warranty is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E. Items or services that are normally required to maintain the product: HVLP-filters, motor brushes, gun packing, gun canister seal, gun
check valve and gun air flow ring; Airless-inlet valve, outlet valve, gun valve, filters, tips, all seals and o-rings., or any other expendable
part not specifically listed, will only be covered for thirty days from date of original purchase.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which are
defective, have malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service Center. Freight
costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and
serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.
This Limited Warranty applies in the U.S. and Canada only and gives you specific legal rights. You may also have other rights which vary from
state to state, or country to country.
24
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