OPERATION HANDBOOK
911770 / 4000 Series
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ABOUT YOUR BROIL KING® KEG
MODEL: 911770 / 4000 SERIES
Top Airflow Damper
The thermometer, built right
into the lid, assures you are
able to maintain the proper
temperature inside the
grill for whatever feast
you are preparing.
The unique BROIL KING® KEG
shape is perfectly designed for
efficient thermal convection-
style cooking.
Bottom
Airflow
Damper
Two steel walls and commercial
grade insulation keeps the heat
in and maximizes fuel efficiency.
Bottle Openers
Removable
Cooking Grates
Charcoal Grate
Fire Bowl
Multi-Tool
Tool Hooks
Removable
Side Tray
Removable
Side Tray
Tool Hooks
Wedges
To assemble your
BROIL KING® KEG
see the Assembly
Instructions
Wedges
Ultra-sturdy
steel frame
Leveling Feet
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MODEL: 911770 / 4000 SERIES
WHAT YOU’LL NEED
Initial ‘Burn-In’
Season The Cast Iron Grate
Before you start to cook anything on your new BROIL KING® KEG,
you first have to burn off the coating used to protect your BROIL
KING® KEG during shipment. You will then need to season it, this will
protect the cast iron parts from rusting during normal use.
First remove the grill grates and wash thoroughly in warm, soapy
water. Rinse completely and dry with a soft towel. Don’t allow to air
dry and don’t ever put in a dishwasher.
Natural Lump Charcoal
Your BROIL KING® KEG will run on many types of fuel including
traditional charcoal briquettes and even wood chunks. The KEG When the cast iron grill grate is completely dry, apply a coating of
works best with True ‘Cue™ 100% Natural Hardwood Lump Charcoal solid vegetable shortening to both sides of it for protection. Also
(MODEL# TCF5505). Good natural lump charcoal, like True ‘Cue™, apply vegetable shortening to the top damper, inside and out.
contains no chemicals, additives or fillers. This means your fire burns
For the final “seasoning” step - fire up your BROIL KING® KEG
hotter, cleaner and makes less ash than with charcoal briquettes.
to about 400°F for about an hour. That’ll burn off any of the
protective coating that might still be in the pores of the metal. It
may be a good idea to repeat the seasoning process to your grill
grate every so often.
Fire Starter Sticks
The preferred fire starters for your BROIL KING® KEG are True ‘Cue™
Match tip Firestarters (MODEL# TCF5511). They’ll get the lump charcoal
going without using lighter fluids. (which we don’t recommend)
You’ll find lump charcoal and starter sticks at hardware stores,
general merchandise stores, and outdoor product stores where
Always use caution when opening the lid. Carefully ease the
cookout supplies are sold.
WARNING
lid open just a crack (about one inch) and count to five (1-2-
3-4-5) before opening all the way. This allows the heat that
has built up inside the grill to escape slowly and prevents a
sudden rush of oxygen from causing a flare-up.
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MODEL: 911770 / 4000 SERIES
LIGHTING
Step 3:
Lighting
Now the starter sticks can be lit and poked into the side of the mound.
Step 4:
Step 1:
Allow the charcoal to ignite with lid open until any flames go out
before closing the lid.
Set the top and bottom dampers positions to position 5 to let the
maximum amount of air in to fuel the fire.
Step 5:
Put the grill grate back in place and close lid. Stay close by to adjust
dampers to desired cooking temperature.
BROIL KING® KEG heats up fast...
... and can get extremely hot.
Begin to adjust the dampers down from the “5” position
once the temperature hits about 100°F below your target
temperature.
Step 2:
Open the lid, remove the two grilling grates and pour roughly 1.5
pounds of the natural lump charcoal onto the charcoal grate in the
bottom of your BROIL KING® KEG.
Multi-Tool makes it
all even easier
Careful - not too much charcoal. The charcoal should cover the
charcoal grate in a slight mound piled not much higher than the fire
holes. Important: Do not allow lump charcoal to block or cover the air
holes in the firebowl.
This gadget is just as cool as the versatile
BROIL KING® KEG itself.
Use it to:
As you become more familiar with your KEG, you will quickly get
a feel for how much charcoal you need for each type of cooking.
Because your BROIL KING® KEG is so efficient, it takes less charcoal
than you’re used to using.
• Safely adjust the top and bottom dampers,
(they can get quite hot).
• Move the cooking grates.
• Remove ash by raking out and into a metal bucket.
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MODEL: 911770 / 4000 SERIES
OPERATION
Controlling Temperature Cooking The First Time
The BROIL KING® KEG allows you to control cooking temperature by
regulating airflow through the top and bottom dampers. The more you
open the dampers, the more air will flow through and the hotter the
temperature will get. Small adjustments to the dampers will impact
the cooking chamber temperature.
Grate Positions
The BROIL KING® KEG allows you to adjust the position of the cooking
grates to suit your needs. The cast iron cooking grate has two
positions. The lower position enables the grill to accommodate
larger dishes like whole turkeys or roasts. For smaller items, you
may want to use the higher position.
The Multi-Tool can be used to adjust the grate position. Make sure
the tab on the tool fits the notch on the cast iron grill grate.
Cooking At Low Temperatures
For cooking at low temperatures - below 300°F - manage
the temperature closely so not to exceed desired cooking
temperature when starting the fire. It is important to get the
dampers in the 1 position (or lower) before the fire gets too hot.
The chrome plated grill grate provides an additional cooking surface.
When using the chrome grate, the cast iron grate must be in the
lower locked position. The chrome plated cooking grate can swing
out of the way to access the lower cooking grate during cooking.
SHUTTING DOWN
When you’re ready to shut down the BROIL KING® KEG, close both
dampers to put fire out completely.
You may still have unused charcoal left, leave it there, it is still good
to use the next time you fire up your BROIL KING® KEG. As for the
grease left on the grill - cook it off at the beginning of the next use
as it will continue to season the grill grate.
Adjust the dampers
using the Multi-Tool.
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MODEL: 911770 / 4000 SERIES
CARE AND MAINTENANCE
The BROIL KING® KEG will give you many years of great service with
minimal care. The seasoning process will help preserve the cast
iron parts. If at any point you see rust forming, use a steel wire
brush to clean the grate and then season it again as described
earlier.
YES!
Sponge and
mild detergent
Dishwasher
Remember: Never put any part of your BROIL KING® KEG in the
dishwasher for cleaning.
For surface clean-ups, water, mild detergent and a sponge will do
just fine.
When the charcoal ashes do pile up, remove them into a metal
bucket with the Multi-Tool - only perform this when the grill is cool
and charcoal has been extinguished.
*
Always keep your BROIL KING® KEG covered with a
grill cover. (KA5535)
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T i m e
8
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MODEL: 911770 / 4000 SERIES
RECIPES
Ultimate Beer Can Chicken
The BROIL KING® KEG is perfectly
suited for roasting.
Winning Recipes
Low N’ Slow Ribs
Unlike
a
regular grill, the
Your BROIL KING® KEG excels at
insulated BROIL KING® KEG
cooks evenly and maintains
making tender, fall-off-the-
bone ribs with a minimum of
temperature flawlessly. Just
get your fire going and adjust
fuss. Load the grill with coals
and light a fire starter on top
the dampers down when you reach 350°F. Take a half-full can of your
favorite beer and add a few cloves of garlic and your favorite barbecue
rub. Rub down your bird, being sure to get plenty inside of the cavity.
Stand the chicken up on the can by placing the open end into the cavity.
Place the chicken standing up on the grill and roast until the internal
temperature reaches 165°F. For extra flavor, add a handful of soaked
pecan chips to your fire before starting the cook.
of the mound. When the fire
starter is out and the topmost
coals are lit, close the lid. Adjust the dampers to the #1 position when
the temperature reads 250°F. Cook the ribs for four hours. Remove
the ribs, baste with your favorite sauce and cook for another hour at
250°F. For extra flavor, add a handful of soaked hickory chips to your
fire before starting the cook.
Perfect Pizzas
Sumptuous Stuffed Peppers
Baking on the BROIL KING® KEG will
take your cooking to a whole new
level - making you the envy of the
neighborhood. The upper grate gives you
a little more distance from the fire and is
perfect for baking. When making pizza,
we like to use our BROIL KING® KEG 12”
Cooking veggies is fast and easy on
your BROIL KING® KEG. The convection
currents and double-wall insulation help
to maintain a consistent temperature
throughout the grill. For this reason,
cooking times on both the upper and
lower grates will be about the same. It will
also be much faster than a traditional grill
- so keep an eye on it. Stuff bell peppers
with your favorite fixins - we like Italian
sausage, rice and cheese. Place them
directly on the grate and bake on 350°F for 20 to 30 minutes.
diameter pizza stone (MODEL# BSA5541).
Place the stone on the upper grate of your
BROIL KING® KEG and pre-heat to 400°F.
Use fresh dough and load it up with your favorite toppings. Place your
pizza on a sheet of baker’s parchment paper - this will ensure results.
Bake on top of the pizza stone for 10 to 15 minutes.
Meat Thickness
Heat Setting
Time Per Side
Total Time
1½"
1"
A
B
C
D
Rare
Medium/Rare
Medium
Well
Med/High
Med/High
Med/High
Med/High
Med/High
1¾
2
1¾
2
1¾
2
1¾
2
7 minutes
8 minutes
9 minutes
10 minutes
12 minutes
Rare
2¼
2½
3
2¼
2½
3
2¼
2½
3
2¼
2½
3
Medium/Rare
Medium
The Perfect Steak Grilling Guide
For the perfect medium rare 1" thick New York Strip,
follow these simple instructions.
Place steak on angle
on hot grids.
Flip the steak as
shown below.
Turn and flip the
steak again.
Finally, flip the steak
again.
Marinate steak for 1 hour at room temperature or up to
24 hours in the refrigerator. If refrigerating, bring steak
close to room temperature a half hour before grilling
for more even cooking. Preheat grill on MEDIUM/HIGH.
Brush grids with olive oil and proceed as directed.
NOTE: Bone in cuts take slightly longer. Times may
be affected by wind, outdoor temperature, and
thickness or temperature of meat prior to cooking.
9
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ONWARD MANUFACTURING COMPANY LTD.
585 Kumpf Drive • Waterloo, Ontario, Canada • N2V 1K3
info@omcbbq.com • Phone: 519.885.4540 • Fax: 519.885.1390
North America Customer Service: 1.800.265.2150
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