Broil King Smoker 911770 4000 SERIES User Manual

OPERATION HANDBOOK  
911770 / 4000 Series  
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ABOUT YOUR BROIL KING® KEG  
MODEL: 911770 / 4000 SERIES  
Top Airflow Damper  
The thermometer, built right  
into the lid, assures you are  
able to maintain the proper  
temperature inside the  
grill for whatever feast  
you are preparing.  
The unique BROIL KING® KEG  
shape is perfectly designed for  
efficient thermal convection-  
style cooking.  
Bottom  
Airflow  
Damper  
Two steel walls and commercial  
grade insulation keeps the heat  
in and maximizes fuel efficiency.  
Bottle Openers  
Removable  
Cooking Grates  
Charcoal Grate  
Fire Bowl  
Multi-Tool  
Tool Hooks  
Removable  
Side Tray  
Removable  
Side Tray  
Tool Hooks  
Wedges  
To assemble your  
BROIL KING® KEG  
see the Assembly  
Instructions  
Wedges  
Ultra-sturdy  
steel frame  
Leveling Feet  
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MODEL: 911770 / 4000 SERIES  
WHAT YOU’LL NEED  
Initial ‘Burn-In’  
Season The Cast Iron Grate  
Before you start to cook anything on your new BROIL KING® KEG,  
you first have to burn off the coating used to protect your BROIL  
KING® KEG during shipment. You will then need to season it, this will  
protect the cast iron parts from rusting during normal use.  
First remove the grill grates and wash thoroughly in warm, soapy  
water. Rinse completely and dry with a soft towel. Don’t allow to air  
dry and don’t ever put in a dishwasher.  
Natural Lump Charcoal  
Your BROIL KING® KEG will run on many types of fuel including  
traditional charcoal briquettes and even wood chunks. The KEG When the cast iron grill grate is completely dry, apply a coating of  
works best with True ‘Cue100% Natural Hardwood Lump Charcoal solid vegetable shortening to both sides of it for protection. Also  
(MODEL# TCF5505). Good natural lump charcoal, like True ‘Cue, apply vegetable shortening to the top damper, inside and out.  
contains no chemicals, additives or fillers. This means your fire burns  
For the final “seasoning” step - fire up your BROIL KING® KEG  
hotter, cleaner and makes less ash than with charcoal briquettes.  
to about 400°F for about an hour. That’ll burn off any of the  
protective coating that might still be in the pores of the metal. It  
may be a good idea to repeat the seasoning process to your grill  
grate every so often.  
Fire Starter Sticks  
The preferred fire starters for your BROIL KING® KEG are True ‘Cue™  
Match tip Firestarters (MODEL# TCF5511). They’ll get the lump charcoal  
going without using lighter fluids. (which we don’t recommend)  
You’ll find lump charcoal and starter sticks at hardware stores,  
general merchandise stores, and outdoor product stores where  
Always use caution when opening the lid. Carefully ease the  
cookout supplies are sold.  
WARNING  
lid open just a crack (about one inch) and count to five (1-2-  
3-4-5) before opening all the way. This allows the heat that  
has built up inside the grill to escape slowly and prevents a  
sudden rush of oxygen from causing a flare-up.  
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MODEL: 911770 / 4000 SERIES  
LIGHTING  
Step 3:  
Lighting  
Now the starter sticks can be lit and poked into the side of the mound.  
Step 4:  
Step 1:  
Allow the charcoal to ignite with lid open until any flames go out  
before closing the lid.  
Set the top and bottom dampers positions to position 5 to let the  
maximum amount of air in to fuel the fire.  
Step 5:  
Put the grill grate back in place and close lid. Stay close by to adjust  
dampers to desired cooking temperature.  
BROIL KING® KEG heats up fast...  
... and can get extremely hot.  
Begin to adjust the dampers down from the “5” position  
once the temperature hits about 100°F below your target  
temperature.  
Step 2:  
Open the lid, remove the two grilling grates and pour roughly 1.5  
pounds of the natural lump charcoal onto the charcoal grate in the  
bottom of your BROIL KING® KEG.  
Multi-Tool makes it  
all even easier  
Careful - not too much charcoal. The charcoal should cover the  
charcoal grate in a slight mound piled not much higher than the fire  
holes. Important: Do not allow lump charcoal to block or cover the air  
holes in the firebowl.  
This gadget is just as cool as the versatile  
BROIL KING® KEG itself.  
Use it to:  
As you become more familiar with your KEG, you will quickly get  
a feel for how much charcoal you need for each type of cooking.  
Because your BROIL KING® KEG is so efficient, it takes less charcoal  
than you’re used to using.  
• Safely adjust the top and bottom dampers,  
(they can get quite hot).  
• Move the cooking grates.  
• Remove ash by raking out and into a metal bucket.  
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MODEL: 911770 / 4000 SERIES  
OPERATION  
Controlling Temperature Cooking The First Time  
The BROIL KING® KEG allows you to control cooking temperature by  
regulating airflow through the top and bottom dampers. The more you  
open the dampers, the more air will flow through and the hotter the  
temperature will get. Small adjustments to the dampers will impact  
the cooking chamber temperature.  
Grate Positions  
The BROIL KING® KEG allows you to adjust the position of the cooking  
grates to suit your needs. The cast iron cooking grate has two  
positions. The lower position enables the grill to accommodate  
larger dishes like whole turkeys or roasts. For smaller items, you  
may want to use the higher position.  
The Multi-Tool can be used to adjust the grate position. Make sure  
the tab on the tool fits the notch on the cast iron grill grate.  
Cooking At Low Temperatures  
For cooking at low temperatures - below 300°F - manage  
the temperature closely so not to exceed desired cooking  
temperature when starting the fire. It is important to get the  
dampers in the 1 position (or lower) before the fire gets too hot.  
The chrome plated grill grate provides an additional cooking surface.  
When using the chrome grate, the cast iron grate must be in the  
lower locked position. The chrome plated cooking grate can swing  
out of the way to access the lower cooking grate during cooking.  
SHUTTING DOWN  
When you’re ready to shut down the BROIL KING® KEG, close both  
dampers to put fire out completely.  
You may still have unused charcoal left, leave it there, it is still good  
to use the next time you fire up your BROIL KING® KEG. As for the  
grease left on the grill - cook it off at the beginning of the next use  
as it will continue to season the grill grate.  
Adjust the dampers  
using the Multi-Tool.  
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MODEL: 911770 / 4000 SERIES  
CARE AND MAINTENANCE  
The BROIL KING® KEG will give you many years of great service with  
minimal care. The seasoning process will help preserve the cast  
iron parts. If at any point you see rust forming, use a steel wire  
brush to clean the grate and then season it again as described  
earlier.  
YES!  
Sponge and  
mild detergent  
Dishwasher  
Remember: Never put any part of your BROIL KING® KEG in the  
dishwasher for cleaning.  
For surface clean-ups, water, mild detergent and a sponge will do  
just fine.  
When the charcoal ashes do pile up, remove them into a metal  
bucket with the Multi-Tool - only perform this when the grill is cool  
and charcoal has been extinguished.  
*
Always keep your BROIL KING® KEG covered with a  
grill cover. (KA5535)  
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T i m e  
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MODEL: 911770 / 4000 SERIES  
RECIPES  
Ultimate Beer Can Chicken  
The BROIL KING® KEG is perfectly  
suited for roasting.  
Winning Recipes  
Low N’ Slow Ribs  
Unlike  
a
regular grill, the  
Your BROIL KING® KEG excels at  
insulated BROIL KING® KEG  
cooks evenly and maintains  
making tender, fall-off-the-  
bone ribs with a minimum of  
temperature flawlessly. Just  
get your fire going and adjust  
fuss. Load the grill with coals  
and light a fire starter on top  
the dampers down when you reach 350°F. Take a half-full can of your  
favorite beer and add a few cloves of garlic and your favorite barbecue  
rub. Rub down your bird, being sure to get plenty inside of the cavity.  
Stand the chicken up on the can by placing the open end into the cavity.  
Place the chicken standing up on the grill and roast until the internal  
temperature reaches 165°F. For extra flavor, add a handful of soaked  
pecan chips to your fire before starting the cook.  
of the mound. When the fire  
starter is out and the topmost  
coals are lit, close the lid. Adjust the dampers to the #1 position when  
the temperature reads 250°F. Cook the ribs for four hours. Remove  
the ribs, baste with your favorite sauce and cook for another hour at  
250°F. For extra flavor, add a handful of soaked hickory chips to your  
fire before starting the cook.  
Perfect Pizzas  
Sumptuous Stuffed Peppers  
Baking on the BROIL KING® KEG will  
take your cooking to a whole new  
level - making you the envy of the  
neighborhood. The upper grate gives you  
a little more distance from the fire and is  
perfect for baking. When making pizza,  
we like to use our BROIL KING® KEG 12”  
Cooking veggies is fast and easy on  
your BROIL KING® KEG. The convection  
currents and double-wall insulation help  
to maintain a consistent temperature  
throughout the grill. For this reason,  
cooking times on both the upper and  
lower grates will be about the same. It will  
also be much faster than a traditional grill  
- so keep an eye on it. Stuff bell peppers  
with your favorite fixins - we like Italian  
sausage, rice and cheese. Place them  
directly on the grate and bake on 350°F for 20 to 30 minutes.  
diameter pizza stone (MODEL# BSA5541).  
Place the stone on the upper grate of your  
BROIL KING® KEG and pre-heat to 400°F.  
Use fresh dough and load it up with your favorite toppings. Place your  
pizza on a sheet of baker’s parchment paper - this will ensure results.  
Bake on top of the pizza stone for 10 to 15 minutes.  
Meat Thickness  
Heat Setting  
Time Per Side  
Total Time  
1½"  
1"  
A
B
C
D
Rare  
Medium/Rare  
Medium  
Well  
Med/High  
Med/High  
Med/High  
Med/High  
Med/High  
1¾  
2
1¾  
2
1¾  
2
1¾  
2
7 minutes  
8 minutes  
9 minutes  
10 minutes  
12 minutes  
Rare  
2¼  
2½  
3
2¼  
2½  
3
2¼  
2½  
3
2¼  
2½  
3
Medium/Rare  
Medium  
The Perfect Steak Grilling Guide  
For the perfect medium rare 1" thick New York Strip,  
follow these simple instructions.  
Place steak on angle  
on hot grids.  
Flip the steak as  
shown below.  
Turn and flip the  
steak again.  
Finally, flip the steak  
again.  
Marinate steak for 1 hour at room temperature or up to  
24 hours in the refrigerator. If refrigerating, bring steak  
close to room temperature a half hour before grilling  
for more even cooking. Preheat grill on MEDIUM/HIGH.  
Brush grids with olive oil and proceed as directed.  
NOTE: Bone in cuts take slightly longer. Times may  
be affected by wind, outdoor temperature, and  
thickness or temperature of meat prior to cooking.  
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ONWARD MANUFACTURING COMPANY LTD.  
585 Kumpf Drive • Waterloo, Ontario, Canada • N2V 1K3  
info@omcbbq.com • Phone: 519.885.4540 • Fax: 519.885.1390  
North America Customer Service: 1.800.265.2150  
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