Carrier Heat Pump 012 User Manual

50LJQ008,012 (50 Hz)  
Single-Package Rooftop Heat Pump Units  
Installation, Start-Up and Service  
Instructions  
CONTENTS  
Step 1 — Provide Unit Support  
Page  
ROOF CURB — Assemble and install accessory roof curb  
in accordance with instructions shipped with curb. See  
Fig. 1. Install insulation, cant strips, roofing and counter flash-  
ing as shown. Ductwork must be attached to curb, not to the  
unit. If electric or control power is to be routed through the  
curb, attach the accessory thru-the-curb service connection  
plates to the roof curb in accordance with the accessory in-  
stallation instructions. Connection plates must be installed  
before unit is set in roof curb.  
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . 1  
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16  
Step 1 — Provide Unit Support . . . . . . . . . . . . . . 1  
• ROOF CURB  
• SLAB MOUNT  
Step 2 — Field Fabricate Ductwork . . . . . . . . . . . 1  
Step 3 — Make Field Connection for  
Condensate Disposal . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Step 4 — Rig and Place Unit . . . . . . . . . . . . . . . . . 3  
Step 5 — Make Electrical Connections . . . . . . . 7  
• FIELD POWER SUPPLY  
• FIELD CONTROL WIRING  
• HEAT ANTICIPATOR SETTINGS  
Step 6 — Adjust Indoor-Fan Speed . . . . . . . . . . . 13  
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-19  
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-21  
IMPORTANT: The gasketing of the unit to the roof  
curb is critical for a watertight seal. Install gasket sup-  
plied with the roof curb as shown in Fig. 1. Improp-  
erly applied gasket also can result in air leaks and poor  
unit performance.  
Curb should be level. Unit leveling tolerances are shown  
in Fig. 2. This is necessary for unit drain to function prop-  
erly. Refer to Accessory Roof Curb Installation Instructions  
for additional information as required.  
SAFETY CONSIDERATIONS  
Installation and servicing of air conditioning equipment  
can be hazardous due to system pressure and electrical com-  
ponents. Only trained and qualified service personnel should  
install, repair or service air conditioning equipment.  
Untrained personnel can perform basic maintenance func-  
tions of cleaning coils and filters and replacing filters. All  
other operations should be performed by trained service per-  
sonnel. When working on air conditioning equipment, ob-  
serve precautions in the literature, tags and labels attached  
to the unit, and other safety precautions that may apply.  
SLAB MOUNT (Horizontal Units Only) — Provide a level  
concrete slab that extends a minimum of 152 mm (6 in.) be-  
yond unit cabinet. The slab should be 203 mm (8 in.) thick  
with 102 mm (4 in.) above grade. Install a gravel apron in  
front of outdoor coil air inlet to prevent grass and foliage  
from obstructing airflow. In areas where high snowfall  
occurs, increase height of slab to ensure that snow does not  
block coil.  
NOTE: Horizontal units may be installed on a roof curb if  
required.  
Follow all safety codes. Wear safety glasses and work gloves.  
Use quenching cloth for unbrazing operations. Have fire ex-  
tinguisher available for all brazing operations.  
Step 2 — Field Fabricate Ductwork — On verti-  
cal discharge units, secure all ducts to roof curb and building  
structure. Do not connect ductwork to unit. For horizontal  
applications, field-supplied flanges should be attached to hori-  
zontal discharge openings and all ductwork attached to the  
flanges. Insulate and weatherproof all external ductwork, joints  
and roof openings with counter flashing and mastic in ac-  
cordance with applicable codes.  
Before performing service or maintenance operations on  
unit, turn off main power switch to unit. Electrical shock  
could cause personal injury.  
INSTALLATION  
Ducts passing through an unconditioned space must be  
insulated and covered with a vapor barrier.  
If a plenum return is used on a vertical unit, the return  
should be ducted through the roof deck to comply with ap-  
plicable fire codes.  
Aminimum clearance to combustibles is not required around  
ductwork on vertical discharge units. On horizontal dis-  
charge units, a minimum clearance of 25 mm (one in.) is  
required for the first 305 mm (12 in.) of ductwork.  
Cabinet return-air static shall not exceed −87 Pa  
(−.35 in. wg) with economizer or −112 Pa (−.45 in. wg) with-  
out economizer.  
Unit is shipped in the vertical configuration. To convert to  
horizontal configuration, remove side duct opening covers.  
Using the same screws, install covers on vertical duct open-  
ings with the insulation-side down. Seals around duct open-  
ings must be tight.  
IMPORTANT: An external filter kit MUST be used,  
or the filters MUST be field-installed outside the unit  
on horizontal applications with accessory economizer  
or two-position damper. Otherwise, the economizer or  
two-position must be partially removed to access the  
filters. The area of the field-installed filters should be  
equal to the area of the factory-installed filters.  
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.  
Catalog No. 015-015  
Printed in U.S.A.  
Form 50LJQ-C1SI  
Pg 1  
1-92  
Replaces: New  
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All panels must be in place when rigging.  
POSITIONING — Maintain clearance around and above unit  
to provide proper air flow and service access. See Fig. 5.  
Position unit on roof curb so that the following clearances  
are maintained; 6 mm (14 in.) clearance between roof curb  
and base rails on each side and front of unit: 29 mm (1532  
in.) clearance between roof curb and rear of unit (see Fig. 1,  
section C-C).  
Do not install unit in an indoor location. Do not locate  
unit air inlet near exhaust vents or other sources of contami-  
nated air.  
MAXIMUM ALLOWABLE DIFFERENCE  
A-B B-C A-C  
mm in. mm mm  
in.  
in.  
13 .5 25 25  
1.0  
1.0  
Although unit is weatherproof, guard against water from  
higher level runoff and overhangs.  
After unit is in position, remove polyethylene shipping wrap-  
per and rigging skid.  
Fig. 2 — Unit Leveling Tolerance  
Step 3 — Make Field Connection for Conden-  
sate Disposal — Units must have an external trap added.  
See Fig. 3. A 34-in. FPT connection is located on the side of  
the unit. Use a trap at least 100 mm (4 in.) deep, and protect  
against freeze-up.  
If drain line is run to a drain, pitch line away from unit at  
25 mm (one in.) per 3 m (10 ft) of run. Do not use a pipe size  
smaller than the unit connection.  
Step 4 — Rig and Place Unit — Inspect unit for trans-  
portation damage. File any claim with transportation agency.  
Keep unit upright and do not drop. Spreader bars are not  
required if top crating is left on unit. Rollers may be used to  
move unit across a roof. Level by using unit frame as a ref-  
erence. See Tables 1A and 1B and Fig. 4 for additional in-  
formation. Operating weight is shown in Tables 1A and 1B  
and Fig. 4.  
NOTE: Trap should be deep enough to offset maximum unit static  
difference. A 100 mm (4 in.) trap is recommended.  
Lifting holes are provided in base rails as shown in  
Fig. 4 and 5. Refer to rigging instructions on unit.  
Fig. 3 — External Trap Condensate Drain  
NOTES:  
1. Dimensions in ( ) is in millimeters.  
2. Hood rigging shackles through holes in base rail, as shown in  
detail ‘‘A’’. Holes in base rails are centered around the unit center  
of gravity. Use wooden top skid when rigging to prevent rigging  
straps from damaging unit.  
3. Weights do not include economizer. See Tables 1Aand 1B for econo-  
mizer weights.  
DIMENSIONS  
‘‘B’’  
MAX  
UNIT  
50LJQ  
WEIGHT  
‘‘A’’  
mm  
‘‘C’’  
in. mm  
lb kg  
in.  
in.  
mm  
008 840 381 87.38 2219 40.25 1022 41.31 1050  
012 940 426 87.38 2219 40.25 1022 48.31 1253  
All panels must be in place when rigging.  
Fig. 4 — Rigging Details  
3
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Table 1A — Physical Data (SI)  
BASE UNIT 50LJQ  
008  
012  
NOMINAL CAPACITY (kW)  
23.2  
28.8  
OPERATING WEIGHT (kg)  
Unit  
With Economizer  
Roof Curb  
381  
401  
101  
426  
446  
101  
Hermetic  
R-22  
COMPRESSOR  
Quantity  
2
2
Oil (ml) (each compressor)  
1627  
2071  
REFRIGERANT TYPE  
Operating Charge (kg)  
Circuit 1  
3.7  
3.2  
4.0  
3.9  
Circuit 2  
Propeller  
OUTDOOR FAN  
Quantity...Diameter (mm)  
Nominal L/s  
1...660  
2900  
.25...16.0  
1...660  
3260  
.25...16.0  
Motor BkW...r/s  
Enhanced Copper Tubes, Aluminum Fins, Acutrol™ Feed Device  
OUTDOOR COIL  
Rows...Fins/m  
Total Face Area (sq m)  
2...669  
2...669  
2.3  
1.9  
Centrifugal  
INDOOR FAN  
Size (mm)  
381 x 381  
Belt  
381 x 381  
Belt  
Type Drive  
Nominal L/s  
1200  
1600  
Motor BkW per NEC*  
Maximum Continuous BkW  
Motor Frame  
1.12  
1.50  
1.79  
2.16  
56  
56  
Fan r/s Range  
10.30-14.70  
Ball  
11.50-15.00  
Ball  
Motor Bearing Type  
Maximum Fan r/s  
26.7  
26.7  
Motor Pulley Pitch Diameter  
A/B (mm)  
61/86  
86/112  
Fan Pulley Pitch Diameter (mm)  
Belt — Type...Length (mm)  
Pulley Center Line Distance (mm)  
Fan Shaft Diameter at Pulley (mm)  
Speed Change per Full Turn of  
Movable Pulley Flange (r/s)  
Movable Pulley Maximum Full  
Turns from Closed Position  
Factory Setting — Full Turns Open  
Factory Speed Setting (r/s)  
140  
A...1219  
425-489  
25  
178  
A...1295  
464-527  
25  
.88  
.70  
5
5
5
10.3  
5
11.5  
INDOOR COIL  
Enhanced Copper Tubes, Aluminum Double Wavy Fins,  
Acutrol Feed Device  
Rows...Fins/m  
Total Face Area (sq m)  
3...590  
.74  
3...590  
.93  
OUTDOOR-AIR INLET SCREENS  
Quantity...Size (mm)  
Cleanable  
1...508 x 635 x 25  
1...406 x 635 x 25  
RETURN-AIR FILTERS  
Quantity...Size (mm)  
Disposable  
4...406 x 508 x 50  
4...508 x 508 x 50  
LEGEND  
BkW  
NEC  
Brake Kilowatt  
National Electrical Code (U.S.A. Standard)  
*Used to determine wire sizing per NEC.  
4
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Table 1B — Physical Data (English)  
BASE UNIT 50QJ  
008  
012  
NOMINAL CAPACITY (tons)  
6.6  
8.2  
OPERATING WEIGHT (lb)  
Unit  
With Economizer  
Roof Curb  
840  
884  
223  
940  
984  
223  
Hermetic  
COMPRESSOR  
Quantity  
2
55  
2
70  
Oil (fluid oz) (each compressor)  
R-22  
REFRIGERANT TYPE  
Operating Charge (lb-oz)  
Circuit 1  
8-2  
7-0  
8-14  
8-10  
Circuit 2  
Propeller  
OUTDOOR FAN  
Quantity...Diameter (in.)  
Nominal Cfm  
1...26  
6100  
1...26  
6900  
3...960  
1
1
Motor Hp...Rpm  
3...960  
Enhanced Copper Tubes, Aluminum Fins, Acutrol™ Feed Device  
OUTDOOR COIL  
Rows...Fins/in.  
Total Face Area (sq ft)  
2...17  
2...17  
25.0  
20.5  
Centrifugal  
INDOOR FAN  
Size (in.)  
15 x 15  
Belt  
15 x 15  
Belt  
Type Drive  
Nominal Cfm  
2600  
1.5  
3400  
2.0  
Horsepower per NEC*  
Maximum Continuous Bhp  
Motor Frame  
2.4  
56  
2.9  
56  
Fan Rpm Range  
622-882  
Ball  
692-896  
Ball  
Motor Bearing Type  
Maximum Fan Rpm  
1600  
1600  
Motor Pulley Pitch Diameter  
A/B (in.)  
2.4/3.4  
3.4/4.4  
Fan Pulley Pitch Diameter (in.)  
Belt — Type...Length (in.)  
Pulley Center Line Distance (in.)  
Fan Shaft Diameter at Pulley (in.)  
Speed Change per Full Turn of  
Movable Pulley Flange (rpm)  
Movable Pulley Maximum Full  
Turns from Closed Position  
Factory Setting — Full Turns Open  
Factory Speed Setting (Rpm)  
5.5  
A...48  
16.75-19.25  
1
7.0  
A...51  
18.25-20.75  
1
52  
42  
5
5
5
620  
5
690  
INDOOR COIL  
Enhanced Copper Tubes, Aluminum Double Wavy Fins,  
Acutrol Feed Device  
Rows...Fins/in.  
Total Face Area (sq ft)  
3...15  
8.0  
3...15  
10.0  
OUTDOOR-AIR INLET SCREENS  
Quantity...Size (in.)  
Cleanable  
1...20 x 25 x 1  
1...16 x 25 x 1  
Disposable  
RETURN-AIR FILTERS  
Quantity...Size (in.)  
4...16 x 20 x 2  
4...20 x 20 x 2  
LEGEND  
Bhp  
NEC  
Brake Horsepower  
National Electrical Code (U.S.A. Standard)  
*Used to determine wire sizing per NEC.  
5
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STD. UNIT ECONOMIZER  
WEIGHT WEIGHT  
CORNER  
CORNER  
CORNER  
CORNER  
‘‘H’’  
Ft-in. mm Ft-in. mm Ft-in. mm  
123 2-078 632 3-5516 1050 2-91116 856  
137 1-278 378 4-1516 1253 3-038  
924  
‘‘J’’  
‘‘K’’  
UNIT  
WEIGHT ‘‘A’’ WEIGHT ‘‘B’’ WEIGHT ‘‘C’’ WEIGHT ‘‘D’’  
50LJQ  
Lb Kg  
Lb  
Kg  
20  
20  
Lb  
Kg  
83  
93  
Lb  
Kg  
71  
79  
Lb  
Kg  
105  
117  
Lb  
Kg  
008  
012  
840 381  
940 426  
44  
44  
182  
204  
156  
174  
231  
259  
271  
303  
NOTES:  
1. Dimensions in [ ] are in millimeters.  
2.  
Center of gravity.  
m  
,  
-  
n  
4  
d  
d  
o  
Fig. 5 — Base Unit Dimensions  
6
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Step 5 — Make Electrical Connections  
Unit cabinet must have uninterrupted, unbroken elec-  
trical ground to minimize the possibility of personal  
injury if an electrical fault should occur. This ground  
may consist of electrical wire connected to unit ground  
lug in control compartment, or conduit approved for elec-  
trical ground when installed in accordance with U.S.A.  
National Electrical Code (Ref: ANSI/NFPA 70-1987)  
or equivalent local electrical codes. Failure to follow this  
warning could result in the installer being liable for per-  
sonal injury of others.  
FIELD POWER SUPPLY — Pigtails are provided for field  
wire connections. Use factory-supplied splices or copper/  
aluminum connector.  
When installing units, provide a disconnect per local codes.  
All field wiring must comply with local requirements.  
LEGEND  
C
IFC  
TB  
Contactor  
Install conduit through side panel openings. For units with-  
out electric heat, install conduit between disconnect and con-  
trol box. Install power lines to terminal connections as shown  
in Fig. 6. For units with electric resistance heat, refer to Table  
2 to determine appropriate power wiring figure (Fig.7-13)  
and route lines as indicated in appropriate figure.  
Indoor-Fan Contactor  
Terminal Block  
Field Wiring  
Factory Wiring  
Splice Connection (Factory Supplied)  
Voltage to compressor terminals during operation must be  
within voltage range indicated on unit nameplate (also see  
Table 2). On 3-phase units, voltages between phases must be  
balanced within 2% and the current within 10%. Use the for-  
mula shown in Table 2, Note 3 to determine the % voltage  
imbalance. Operation on improper line voltage or excessive  
phase imbalance constitutes abuse and may cause damage to  
electrical components. Such operation would invalidate any  
applicable Carrier warranty.  
When electric heat is installed, remove knockouts for ap-  
propriate size conduit from unit block-off panel and single  
point box. Install conduit (rigid or electro-metallic tubing)  
through conduit drip boot as shown in Fig. 14. Drip boot  
eliminates the need for water tight conduit fittings at the single  
point box. Refer to Fig. 15 for component locations.  
Fig. 6 — Power Wiring Connections  
LEGEND FOR FIG. 7-13  
EQUIP  
FU  
GND  
HTR  
TB  
Equipment  
Fuse  
Ground  
Heater  
Terminal Block  
Fig. 7 — Electric Heater Power Wiring Connections — 50LJQ, 220-3-50 and 400-3-50;  
Single Point Kit 50DJ902021 and 50DJ902071  
7
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Fig. 8 — Electric Heater Power Wiring Connections — 50LJQ, 400-3-50;  
Single Point Kit 50DJ902041 and 50DJ902101  
Fig. 9 — Electric Heater Power Wiring Connections — 50LJQ, 400-3-50;  
Single Point Kit 50DJ902061 and 50DJ902121  
8
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Fig. 10 — Electric Heater Power Wiring Connections — 50LJQ, 220-3-50;  
Single Point Kit 50DJ902031 and 50DJ902081  
Fig. 11 — Electric Heater Wiring Connections — 50LJQ, 220-3-50;  
Single Point Kit 50DJ902051 and 50DJ902111  
LEGEND FOR FIG. 7-13  
EQUIP  
FU  
GND  
HTR  
TB  
Equipment  
Fuse  
Ground  
Heater  
Terminal Block  
9
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Fig. 12 — Electric Heater Power Wiring Connections — 50LJQ, 220-3-50;  
Single Point Kit 50DJ902091  
Fig. 13 — Electric Heater Power Wiring Connections — 50LJQ, 220-3-50;  
Single Point Kit 50DJ902131  
LEGEND FOR FIG. 7-13  
EQUIP  
FU  
GND  
HTR  
TB  
Equipment  
Fuse  
Ground  
Heater  
Terminal Block  
10  
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Table 2 — Electrical Data  
VOLTAGE  
RANGE  
COMPR  
(each)  
OFM  
IFM  
ELECTRIC HEAT POWER SUPPLY  
ELECTRIC HEAT ELECTRIC HEAT  
UNIT NOMINAL  
50LJQ V-PH-HZ  
POWER WIRING  
FIG. NO.  
PART NO.  
50DJ901—  
Nominal  
kW*  
Min Max RLA LRA FLA Hp FLA  
FLA  
MCA  
MOCP†  
41.7  
70.3  
85.7  
50  
80  
10  
10  
11  
11  
12  
711  
9.5  
24.7  
38.0  
14.6  
22.7  
29.3  
38.8  
90  
601  
220-3-50 198 242 15.3 82.0 1.5 1.5 5.8  
59.0 130.0  
76.2 158.5  
100.9 179.5  
150  
175  
200  
611  
621  
711, 621**  
008  
10.5  
12.5  
21.0  
25.0  
31.5  
15.2  
18.0  
30.3  
36.1  
45.5  
21.4  
44.0  
59.3  
66.5  
78.3  
25  
45  
60  
70  
80  
7
7
8
8
9
681  
631  
400-3-50 360 440  
7.7 41.0 1.5 1.5 2.6  
641  
651  
681, 641**  
53.1  
81.6  
97.1  
60  
90  
100  
150  
200  
10  
10  
11  
13  
711  
9.5  
24.7  
38.0  
220-3-50 198 242 19.6 105.0 1.5 2.0 7.5  
14.6  
29.3  
43.9  
601  
76.2 141.3  
114.1 190.9  
621  
601, 621**  
012  
10.5  
12.5  
21.0  
25.0  
31.5  
37.5  
15.2  
18.0  
30.3  
36.1  
45.5  
54.2  
28.4  
51.0  
66.3  
73.5  
85.2  
96.6  
35  
60  
7
7
8
8
9
9
681  
631  
70  
641  
400-3-50 360 440 10.4 55.0 1.5 2.0 3.5  
80  
651  
681, 641**  
631, 651**  
90  
100  
Example: Supply voltage is 400-3-50.  
LEGEND  
AB = 393 v  
BC = 403 v  
AC = 396 v  
COMPR  
FLA  
Compressor  
Full Load Amps  
HACR  
IFM  
Heating, Air Conditioning and Refrigeration  
Indoor-Fan Motor  
Locked Rotor Amps  
393 + 403 + 396  
Average Voltage =  
=
LRA  
3
MCA  
MOCP  
OFM  
RLA  
Minimum Circuit Amps  
Maximum Overcurrent Protection  
Outdoor-Fan Motor  
1192  
3
= 397  
Rated Load Amps  
Determine maximum deviation from average voltage.  
*Heaters are field-installed only. Heater capacity (kW) is based on  
heater voltage of 230 v or 400 v. If power distribution voltage to unit  
varies from rated heater voltage, heater kW will vary  
accordingly.  
(AB) 397 − 393 = 4 v  
(BC) 403 − 397 = 6 v  
(AC) 397 − 396 = 1 v  
†Fuse or HACR circuit breaker.  
Maximum deviation is 6 v.  
**Requires 2 heater packages.  
Determine % voltage imbalance.  
NOTES:  
6
1. MCA and MOCP values are calculated in accordance with NEC  
(National Electric Code) (U.S.A. Standard), Article 440.  
% Voltage Imbalance = 100 x  
= 1.5%  
397  
2. Motor RLA and FLA values are established in accordance with UL  
(Underwriters’ Laboratories) Standard 465 (U.S.A. Standard).  
This amount of phase imbalance is satisfactory as it is below the  
maximum allowable 2%.  
3. Unbalanced 3-Phase Supply Voltage  
Never operate a motor where a phase imbalance in supply volt-  
age is greater than 2%. Use the following formula to determine  
the % voltage imbalance.  
IMPORTANT: If the supply voltage phase imbalance is  
more than 2%, contact your local electric utility company  
immediately.  
% Voltage Imbalance  
max voltage deviation from average voltage  
= 100 x  
average voltage  
11  
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15 to 23 m (51 to 75 ft), use no. 16 AWG insulated  
wire (35 C minimum). For over 23 m (75 ft), use no. 14  
AWG insulated wire (35 C minimum). See Table 3 for wire  
conversions.  
1. If unit is mounted on roof curb and accessory thru-the-  
curb service plate connection is used, route wire through  
connection plate.  
2. Pass control wires through the hole provided on unit (see  
connection D, Connection Sizes table, Fig. 5).  
3. Feed wire through the raceway built into the corner post  
to the 24-v barrier located on the left side of the control  
box. See Fig. 17. The raceway provides the UL (U.S.A.  
Standard) required clearance between high- and low-  
voltage wiring.  
4. Connect thermostat wires to screw terminals of low-  
voltage connector. The connector plugs into the control  
board and may be removed to make connection. Plug con-  
nector back into the control board after making connec-  
tion or unit will not operate.  
Fig. 14 — Conduit Installation  
DISCONNECT EMT OR RIGID  
BRACKET AND MANUAL RESET  
MOUNTING  
LOCATION  
CONDUIT  
(FIELD-  
CONDUIT DRIP LIMIT SWITCH  
HEATANTICIPATOR SETTINGS — Set first-stage heat an-  
ticipator settings at 1.0. Set second-stage heat anti-  
cipator settings at 0.6. For units with optional electric heat,  
set anticipator for second stage as shown in Table 4.  
BOOT  
LOCATION  
(HIDDEN)  
MAIN  
SUPPLIED)  
CONTROL  
BOX  
CENTER POST  
HEATER  
COVERS  
Table 3 — American/European Wire Conversions  
HEATER  
WIRING  
LABEL  
AMERICAN  
EUROPEAN  
American  
Conversion  
(mm2)  
Industry  
Standard  
Size (mm2)  
HEATER  
MOUNTING  
BRACKET  
Industry  
Standard Size  
18 AWG  
16 AWG  
14 AWG  
12 AWG  
10 AWG  
8 AWG  
0.82  
1.30  
1.0  
1.5  
SINGLE SINGLE POINT  
CONTROL WIRE HEATER  
HEATER  
MODULE  
2.08  
2.5  
POINT  
BOX  
BOX MOUNTING TERMINAL MODULE  
SCREWS  
BLOCK  
(LOCATION 1) (LOCATION 2)  
3.30  
4.0  
6.0  
10.0  
16.0  
25.0  
35.0  
50.0  
70.0  
95.0  
120.0  
5.25  
6.36  
Fig. 15 — Component Location  
6 AWG  
13.29  
21.14  
26.65  
33.61  
42.39  
53.49  
67.42  
85.00  
107.19  
4 AWG  
3 AWG  
2 AWG  
1 AWG  
FIELD CONTROL WIRING — Install a Carrier-approved  
accessory thermostat assembly according to installation in-  
structions included with the accessory. Locate thermostat as-  
sembly on a solid wall in the conditioned space to sense av-  
erage temperature in accordance with thermostat installation  
instructions.  
Route thermostat cable or equivalent single leads of col-  
ored wire from subbase terminals to low-voltage connec-  
tions on unit (shown in Fig. 16) as described in Steps 1-4  
below.  
1/0 AWG  
2/0 AWG  
3/0 AWG  
4/0 AWG  
250 kcmil  
300 kcmil  
350 kcmil  
400 kcmil  
500 kcmil  
600 kcmil  
126.64  
151.97  
177.90  
202.63  
253.29  
303.95  
150.0  
185.0  
240.0  
300.0  
LEGEND  
NOTE: For wire runs up to 15 m (50 ft), use no. 18 AWG  
(American Wire Gage) insulated wire (35 C minimum). For  
AWG  
kcmil  
American Wire Gage  
Thousand Circular Mils  
Table 4 — Unit Voltage  
220  
400  
Heater kW  
9.5  
Anticipator Setting  
Part No. 50DJ901—  
Heater kW  
10.5  
Anticipator Setting  
Part No. 50DJ901—  
0.3  
0.3  
0.6  
0.6  
0.9  
0.9  
711  
601  
0.3  
0.3  
0.3  
0.3  
0.6  
0.6  
681  
631  
14.6  
12.5  
22.7  
611  
21.0  
641  
29.3  
621  
25.0  
651  
38.8  
711, 621*  
711, 621*  
31.5  
681, 641*  
631, 651*  
43.9  
37.5  
*Requires 2 heater packages.  
12  
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LEGEND  
BAT  
Battery  
OFC  
P
Outdoor-Fan Contactor  
Plug  
C
Contactor  
CB  
DAT  
Circuit Breaker  
TB  
Terminal Board  
Transformer  
Discharge-Air Thermistor  
Energy Management Closed  
Energy Management Open  
Equipment  
TRAN  
EMC/EMFC  
EMO/EMFO  
EQUIP  
GND  
Field Wiring  
Factory Wiring  
Ground  
Splice Connection (Factory Supplied)  
HR  
IFC  
Heater Relay  
Indoor-Fan Contactor  
Fig. 16 — Field Wiring Connections  
Tables 5A and 5B show fan rps and rpm at motor pulley  
settings. Refer to Tables 6-13 to determine fan speed  
settings.  
Fan motor pulleys are factory set for speed shown in  
Tables 1A and 1B.  
UNIT  
CONTROL  
BOARD  
To change fan speed:  
a. Shut off unit power supply.  
RACEWAY  
b. Loosen belt by loosening fan motor mounting nuts. See  
Fig. 18.  
c. Loosen movable pulley flange setscrew (see Fig. 19).  
d. Screw movable flange toward fixed flange to increase speed  
and away from fixed flange to decrease speed. Increasing  
fan speed increases load on motor. Do not exceed maxi-  
mum speed specified in Tables 1A and 1B.  
Fig. 17 — Field Control Wiring Raceway  
e. Set movable flange at nearest keyway of pulley hub and  
tighten setscrew (see Tables 1A and 1B for speed change  
for each full turn of pulley flange).  
Step 6 — Adjust Indoor-Fan Speed — Adjust in-  
To align fan and motor pulleys:  
a. Loosen fan pulley setscrews.  
b. Slide fan pulley along fan shaft.  
c. Make angular alignment by loosening motor from mount-  
ing plate.  
door fan speed to meet jobsite conditions.  
For units with electric resistance heating, required mini-  
mum L/s (cfm) is 1062 (2250) for 50LJQ008 and 1416 (3000)  
or 50LJQ012, with the following exceptions.  
REQUIRED  
MINIMUM  
UNIT  
UNIT  
UNIT  
HEATER  
kW  
To adjust belt tension (see Fig. 18):  
a. Loosen fan motor mounting bolts.  
b. Slide motor mounting plate away from fan scroll for proper  
belt tension (13 mm [12-in.] deflection with one finger)  
and tighten mounting bolts.  
CONFIG-  
URATION  
50LJQ  
VOLTAGE  
L/s  
Cfm  
Horizontal  
or Vertical  
220  
400  
50.0  
50.0  
1534  
3250  
012  
Horizontal  
or Vertical  
1605  
3400  
c. Adjust bolt and nut on motor mounting plate to secure  
motor in fixed position.  
13  
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MOTOR MOUNTING  
NUTS AND BOLTS  
Fig. 19 — Indoor-Fan Pulley Adjustment  
Fig. 18 — Belt-Drive Motor Mounting  
Table 5A — Fan R/s at Motor Pulley Settings (SI)  
MOTOR PULLEY TURNS OPEN  
112 212 312  
50LJQ  
1
0
2
1
2
3
4
412  
5
008  
012  
14.70 14.26 13.82 13.38 12.94 12.50 12.06 11.62 11.18 10.74 10.30  
15.00 14.65 14.30 13.95 13.60 13.25 12.90 12.55 12.20 11.85 11.50  
Table 5B — Fan Rpm at Motor Pulley Settings (English)  
MOTOR PULLEY TURNS OPEN  
50LJQ  
1
1
0
2
1
2
2
212  
752  
794  
3
312  
700  
753  
4
412  
648  
712  
5
008  
012  
882  
896  
856  
875  
830  
855  
804  
834  
778  
814  
726  
774  
674  
733  
622  
692  
14  
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Table 6 — Fan Performance (SI), 50LJQ008 (50 Hz) — Horizontal Discharge Units  
EXTERNAL STATIC PRESSURE (Pa)  
AIRFLOW  
(L/s)  
50  
100  
150  
200  
250  
300  
350  
400  
450  
500  
r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW  
1100  
1200  
1300  
1400  
1500  
1600  
1700  
7.9 0.35  
8.3 0.42  
9.4 0.50 10.6 0.68 11.7 0.85 12.7 1.03 13.6 1.25 14.4 1.46 14.9 1.69 15.1 1.92 15.0 2.15  
9.8 0.59 11.0 0.78 12.0 0.95 13.0 1.15 13.9 1.36 14.8 1.58 15.5 1.82 16.0 2.06 16.4 2.31  
8.8 0.51 10.2 0.69 11.3 0.88 12.4 1.08 13.3 1.28 14.2 1.49 15.0 1.72 15.8 1.96 16.5 2.21 17.1 2.47  
9.2 0.60 10.6 0.80 11.7 0.99 12.7 1.22 13.7 1.42 14.5 1.63 15.3 1.87 16.1 2.12 16.9 2.38  
9.7 0.71 11.0 0.91 12.1 1.12 13.0 1.35 14.0 1.59 14.8 1.81 15.6 2.04 16.4 2.30  
10.1 0.82 11.3 1.04 12.5 1.28 13.4 1.49 14.3 1.75 15.2 2.00 15.9 2.24  
10.6 0.93 11.8 1.20 12.9 1.44 13.8 1.67 14.7 1.92 15.5 2.20  
Table 7 — Fan Performance (SI), 50LJQ012 (50 Hz) — Horizontal Discharge Units  
EXTERNAL STATIC PRESSURE (Pa)  
AIRFLOW  
(L/s)  
50  
100  
150  
200  
250  
300  
350  
400  
450  
500  
r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW  
1300  
1400  
1500  
1600  
1700  
1800  
1900  
2000  
2100  
2200  
2300  
7.6 0.30  
8.0 0.40  
8.4 0.48  
8.9 0.41 10.2 0.56 11.1 0.64 12.1 0.77 13.1 0.92 13.9 0.93 14.0 0.52 15.0 1.13 15.6 1.32  
9.3 0.51 10.5 0.64 11.4 0.75 12.4 0.88 13.3 1.01 14.1 1.11 14.6 0.96 15.4 1.32 16.0 1.42  
9.6 0.60 10.7 0.72 11.8 0.86 12.7 0.99 13.5 1.12 14.3 1.26 15.1 1.35 15.7 1.49 16.4 1.54  
8.8 0.58 10.0 0.69 11.1 0.82 12.1 0.96 12.9 1.10 13.8 1.24 14.5 1.38 15.3 1.54 16.0 1.64 16.7 1.72  
9.1 0.69 10.3 0.78 11.3 0.93 12.3 1.07 13.2 1.22 14.0 1.37 14.8 1.52 15.5 1.66 16.3 1.84 17.0 1.95  
9.5 0.81 10.7 0.90 11.7 1.05 12.6 1.20 13.5 1.36 14.3 1.52 15.0 1.67 15.8 1.83 16.4 1.99 17.2 2.17  
9.9 0.95 11.0 1.02 12.0 1.18 12.9 1.34 13.8 1.50 14.6 1.68 15.3 1.83 16.0 2.00 16.7 2.16 17.3 2.33  
10.3 1.11 11.4 1.17 12.3 1.32 13.2 1.48 14.1 1.66 14.9 1.83 15.6 2.01 16.3 2.18 17.0 2.36 17.6 2.53  
10.7 1.29 11.8 1.33 12.7 1.47 13.5 1.65 14.4 1.84 15.1 2.00 15.9 2.20 16.6 2.38  
11.2 1.48 12.1 1.51 13.1 1.64 13.9 1.83 14.6 2.01 15.4 2.20 16.2 2.38  
11.6 1.70 12.5 1.71 13.4 1.83 14.2 2.01 15.0 2.20 15.7 2.41  
Table 8 — Fan Performance (SI), 50LJQ008 (50 Hz) — Vertical Discharge Units  
EXTERNAL STATIC PRESSURE (Pa)  
AIRFLOW  
(L/s)  
50  
100  
150  
200  
250  
300  
350  
400  
450  
500  
r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW  
1100  
1200  
1300  
1400  
1500  
1600  
1700  
8.7 0.42 10.1 0.59 11.1 0.75 12.2 0.93 13.1 1.12 14.0 1.30 14.8 1.51 15.7 1.77 16.4 2.02 17.2 2.35  
9.3 0.52 10.5 0.69 11.6 0.87 12.6 1.05 13.5 1.26 14.3 1.46 15.1 1.66 15.9 1.88 16.7 2.14 17.4 2.44  
9.8 0.64 11.0 0.81 12.1 1.01 13.0 1.20 13.9 1.41 14.7 1.63 15.5 1.84 16.2 1.98 16.9 2.29 17.6 2.56  
10.4 0.77 11.5 0.94 12.6 1.16 13.5 1.37 14.3 1.58 15.1 1.80 15.9 2.04 16.6 2.27 17.3 2.51  
11.0 0.92 12.0 1.10 13.0 1.33 13.9 1.56 14.7 1.78 15.5 2.00 16.3 2.25 17.0 2.50  
11.6 1.08 12.6 1.28 13.5 1.50 14.4 1.76 15.2 2.00 16.0 2.23 16.7 2.47  
12.2 1.26 13.1 1.48 14.0 1.70 14.9 1.97 15.7 2.23 16.4 2.48  
Table 9 — Fan Performance (SI), 50LJQ012 (50 Hz) — Vertical Discharge Units  
EXTERNAL STATIC PRESSURE (Pa)  
AIRFLOW  
(L/s)  
50  
r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW r/s BkW  
8.4 0.37 9.6 0.51 10.8 0.61 11.7 0.69 12.6 0.81 13.3 0.90 14.3 1.05 15.1 1.27 15.9 1.48 16.7 1.67  
100  
150  
200  
250  
300  
350  
400  
450  
500  
1300  
1400  
1500  
1600  
1700  
1800  
1900  
2000  
2100  
2200  
2300  
8.8 0.46 10.0 0.59 11.1 0.71 12.0 0.82 12.9 0.93 13.7 1.04 14.5 1.17 15.4 1.35 16.2 1.56 16.8 1.75  
9.2 0.55 10.4 0.68 11.5 0.81 12.4 0.94 13.2 1.06 14.0 1.19 14.8 1.26 15.6 1.44 16.4 1.62 17.1 1.83  
9.7 0.65 10.8 0.79 11.8 0.93 12.8 1.07 13.6 1.19 14.4 1.33 15.1 1.46 15.8 1.59 16.5 1.72 17.3 1.91  
10.2 0.75 11.2 0.91 12.2 1.06 13.1 1.20 13.9 1.34 14.7 1.48 15.4 1.63 16.1 1.76 16.7 1.89 17.4 2.04  
10.6 0.87 11.7 1.05 12.6 1.20 13.5 1.35 14.3 1.51 15.0 1.65 15.7 1.80 16.4 1.95 17.1 2.10 17.7 2.24  
11.1 1.01 12.1 1.19 13.0 1.35 13.9 1.52 14.7 1.68 15.4 1.84 16.1 1.99 16.8 2.14 17.4 2.31 18.0 2.46  
11.6 1.16 12.5 1.35 13.4 1.52 14.3 1.69 15.0 1.86 15.8 2.04 16.5 2.21 17.1 2.36 17.7 2.53  
12.0 1.32 13.0 1.53 13.8 1.70 14.6 1.88 15.4 2.07 16.1 2.25 16.8 2.43  
12.5 1.50 13.4 1.71 14.3 1.91 15.1 2.09 15.8 2.29 16.5 2.48  
13.0 1.70 13.9 1.91 14.7 2.13 15.5 2.31 16.2 2.52  
LEGEND  
r/s  
Wheel Speed (Revolutions per Second)  
Fan Shaft Power (kW)  
motor and electrical testing on the Weathermaker I units ensures  
that the full power range of the motor can be utilized with confi-  
dence. Using the fan motors up to the power ratings shown will  
not result in nuisance tripping or premature motor failure. Unit war-  
ranty will not be affected.  
Bkw  
NOTES:  
1. Boldface indicates field-supplied drive required.  
2. indicates field-supplied motor and drive required.  
4. Use of field-supplied motor may affect wire sizing. Contact  
Carrier representative to verify.  
3. Maximum usable output power (BkW) on the 50LJQ008 unit is 1.79  
(2.40 Bhp) with standard 1.12 BkW (1.5 hp) motor. The maximum  
usable output power (BkW) increases to 2.16 (2.90 Bhp) on the  
50LJQ012 unit with standard 1.5 BkW (2 hp) motor. Extensive  
5. Values include losses for filters, unit casings and wet coils.  
6. Motor drive range is 10.30 to 14.70 r/s (622 to 882 rpm) on the  
50LJQ008 and 11.50 to 15.00 r/s (692 to 896 rpm) on the 50LJQ012.  
All other r/s (rpms) will require a field-supplied drive.  
15  
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Table 10 — Fan Performance (English), 50LJQ008 (50 Hz) — Horizontal Discharge Units  
EXTERNAL STATIC PRESSURE (in. wg)  
AIRFLOW  
(Cfm)  
0.2  
0.4  
0.6  
0.8  
1.0  
1.2  
1.4  
1.6  
1.8  
2.0  
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp  
2200  
2400  
2600  
2800  
3000  
3200  
3400  
3600  
3800  
459 0.42 549 0.62 625 0.83 691 1.06 753 1.31 805 1.58 842 1.87 857 2.16 851 2.45 823 2.70  
482 0.50 569 0.71 645 0.95 708 1.18 768 1.40 824 1.72 872 2.01 909 2.32 931 2.64 935 2.96  
507 0.59 592 0.82 663 1.08 727 1.32 784 1.58 839 1.87 891 2.17 936 2.49 973 2.82 999 3.16  
533 0.71 615 0.95 683 1.20 747 1.49 802 1.75 855 2.04 906 2.35 954 2.67 997 3.01 1034 3.36  
559 0.83 637 1.09 704 1.35 765 1.66 823 1.94 872 2.22 921 2.54 969 2.88 1014 3.22  
585 0.96 660 1.24 727 1.52 785 1.83 841 2.15 892 2.45 939 2.76 984 3.10  
610 1.10 682 1.41 750 1.72 806 2.01 860 2.36 912 2.69 958 3.01 1002 3.34  
636 1.25 707 1.60 772 1.93 828 2.23 880 2.57 930 2.95 978 3.29  
661 1.41 733 1.82 795 2.15 852 2.48 901 2.80 949 3.20  
Table 11 — Fan Performance (English), 50LJQ012 (50 Hz) — Horizontal Discharge Units  
EXTERNAL STATIC PRESSURE (in. wg)  
AIRFLOW  
(Cfm)  
0.2  
0.4  
0.6  
0.8  
1.0  
1.2  
1.4  
1.6  
1.8  
2.0  
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp  
3000  
3200  
3400  
3600  
3800  
4000  
4200  
4400  
4600  
4800  
5000  
484 0.55 560 0.70 631 0.87 690 1.03 747 1.20 800 1.38 850 1.52 879 1.38 925 1.81 964 1.92  
505 0.66 579 0.81 646 0.98 708 1.16 761 1.34 812 1.51 862 1.71 908 1.85 944 2.01 984 2.09  
527 0.78 599 0.93 664 1.11 724 1.30 775 1.48 827 1.67 873 1.85 920 2.07 963 2.21 1001 2.31  
548 0.92 619 1.05 680 1.24 738 1.43 794 1.64 840 1.83 888 2.04 931 2.23 976 2.47 1017 2.62  
571 1.08 639 1.19 698 1.39 756 1.60 810 1.81 856 2.02 901 2.23 945 2.44 986 2.65 1029 2.89  
593 1.25 659 1.35 717 1.56 773 1.78 823 1.98 875 2.22 915 2.42 960 2.65 1000 2.87 1039 3.10  
616 1.45 680 1.53 737 1.74 789 1.95 841 2.18 889 2.41 934 2.65 972 2.87 1015 3.12 1053 3.34  
639 1.67 701 1.73 757 1.92 807 2.16 858 2.41 903 2.62 951 2.89 990 3.12 1028 3.36  
662 1.91 722 1.95 777 2.13 827 2.38 874 2.62 921 2.87 965 3.11 1008 3.39  
686 2.17 744 2.20 797 2.36 846 2.62 891 2.85 938 3.14 980 3.37  
710 2.45 766 2.47 816 2.61 866 2.86 910 3.12 934 3.39  
Table 12 — Fan Performance (English), 50LJQ008 (50 Hz) — Vertical Discharge Units  
EXTERNAL STATIC PRESSURE (in. wg)  
AIRFLOW  
(Cfm)  
0.2  
0.4  
0.6  
0.8  
1.0  
1.2  
1.4  
1.6  
1.8  
2.0  
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp  
2200  
2400  
2600  
2800  
3000  
3200  
3400  
3600  
3800  
503 0.50 585 0.71 653 0.92 716 1.15 772 1.38 824 1.63 884 1.95 934 2.30 916 2.64 1019 3.09  
534 0.61 613 0.84 677 1.06 738 1.30 794 1.55 844 1.81 892 2.08 944 2.40 987 2.76 1039 3.20  
565 0.74 639 0.97 703 1.20 761 1.46 816 1.74 866 2.01 913 2.29 957 2.58 1004 2.91 1050 3.31  
597 0.89 665 1.12 731 1.40 786 1.66 839 1.93 889 2.23 935 2.52 978 2.62 1019 3.13 1061 3.47  
629 1.06 694 1.29 759 1.59 812 1.88 862 2.15 911 2.46 957 2.78 1000 3.09 1040 3.41  
662 1.25 724 1.50 785 1.80 840 2.11 887 2.41 934 2.71 980 3.04 1022 3.38  
696 1.46 756 1.73 811 2.02 868 2.37 914 2.69 959 3.00 1003 3.32  
729 1.69 787 1.98 839 2.27 894 2.64 942 2.99 984 3.32  
763 1.95 819 2.27 869 2.56 920 2.92 970 3.31  
Table 13 — Fan Performance (English), 50LJQ012 (50 Hz) — Vertical Discharge Units  
EXTERNAL STATIC PRESSURE (in. wg)  
AIRFLOW  
(Cfm)  
0.2  
0.4  
0.6  
0.8  
1.0  
1.2  
1.4  
1.6  
1.8  
2.0  
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp  
3000  
3200  
3400  
3600  
3800  
4000  
4200  
4400  
4600  
4800  
5000  
532 0.64 605 0.81 670 0.97 725 1.12 778 1.28 825 1.43 874 1.60 926 1.82 974 2.11 1012 2.36  
557 0.75 628 0.93 690 1.10 746 1.28 796 1.44 844 1.61 888 1.70 934 1.94 988 2.18 1025 2.47  
583 0.88 651 1.06 711 1.25 767 1.44 815 1.61 863 1.79 907 1.97 947 2.14 991 2.32 1038 2.57  
609 1.01 674 1.22 732 1.42 787 1.61 836 1.80 880 1.98 926 2.18 966 2.36 1004 2.54 1045 2.74  
535 1.16 698 1.39 755 1.59 808 1.80 857 2.01 901 2.20 943 2.39 985 2.60 1023 2.79 1059 2.98  
662 1.33 722 1.57 778 1.78 829 2.01 878 2.22 922 2.44 962 2.63 1003 2.84 1042 3.06 1078 3.26  
689 1.52 746 1.77 801 1.99 851 2.23 898 2.45 943 2.69 983 2.91 1021 3.11 1060 3.34  
715 1.72 772 1.99 825 2.22 873 2.46 919 2.71 963 2.94 1004 3.19 1042 3.41  
742 1.94 797 2.22 848 2.48 896 2.72 940 2.98 984 3.22 1025 3.48  
770 2.18 823 2.46 872 2.75 919 3.00 963 3.27  
797 2.44 849 2.73 897 3.04 943 3.30  
LEGEND  
Extensive motor and electrical testing on the Weathermaker I units  
ensures that the full power range of the motor can be utilized with  
confidence. Using the fan motors up to the power ratings shown  
will not result in nuisance tripping or premature motor failure. Unit  
warranty will not be affected.  
Rpm  
Bhp  
Wheel Speed (Revolutions per Minute)  
Fan Shaft Power (Brake Horsepower)  
NOTES:  
1. Boldface indicates field-supplied drive required.  
4. Use of field-supplied motor may affect wire sizing. Contact  
Carrier representative to verify.  
2. indicates field-supplied motor and drive required.  
5. Values include losses for filters, unit casings, and wet coils.  
6. Motor drive range is 622 to 882 rpm (10.30 to 14.70 r/s) on the  
50LJQ008 and 692 to 896 rpm (11.50 to 15.00 r/s) on the 50LJQ012.  
All other rpms (r/s) will require a field-supplied drive.  
3. Maximum usable output power (Bhp) on the 50LJQ008 unit is 2.40  
(1.79 BkW) with standard 1.5 hp (1.12 BkW) motor. The maximum  
usable output power (Bhp) increases to 2.90 Bhp (2.16  
BkW) on the 50LJQ012 unit with standard 2 hp (1.5 BkW) motor.  
16  
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START-UP  
economizer damper blade will open to minimum position.  
IMPORTANT: Energize crankcase heaters 24 hours prior  
to base unit start-up to remove entrapped refrigerant  
from the oil. Heaters are energized as long as there is  
power to the unit.  
Note that if the indoor fan is on when the space thermostat  
calls for cooling, terminal G is already energized and the  
economizer damper blade is at minimum position.  
If the outdoor-air temperature is below the outdoor-air ther-  
mostat (OAT) setting, then the position of the damper blade  
will be determined by the temperature of the discharge air as  
sensed by the discharge-air thermistor (DAT). The damper  
blade will slide open for 5 seconds, and rest for 30 seconds  
until the proper discharge-air temperature is obtained. The  
damper blade will modulate to different positions to main-  
tain this discharge-air temperature.  
If the thermostat calls for a second stage of cooling  
by supplying 24 v to Y2, the outdoor-fan contactor (OFC)  
and Compressor contactor no. 1 (C1) will be energized,  
which will bring on the outdoor fan and Compressor no. 1,  
respectively.  
Unit Preparation — Make sure that unit has been in-  
stalled in accordance with these installation instructions and  
applicable codes.  
Return-Air Filters — Make sure correct filters are in-  
stalled in unit (see Tables 1A and 1B). Do not operate unit  
without return-air filters.  
Compressor Mounting — Compressors are inter-  
nally spring mounted. Do not loosen or remove compressor  
holddown bolts.  
When the thermostat is satisfied, Y2 will be deenergized  
first, which will deenergize the outdoor fan and Compressor  
no. 1. When the indoor fan is deenergized, the economizer  
will return to a fully closed position.  
If the outdoor-air temperature is above the OAT setting,  
the economizer will move to the minimum position and the  
unit will operate as described in Cooling, Units Without  
Accessory Economizer section below.  
Without accessory economizer — Upon a request for cool-  
ing from the space thermostat, terminals Y1 and G will be  
energized with 24 v. As a result, the indoor-fan contactor  
(IFC), outdoor-fan contactor (OFC) and Compressor con-  
tactor no. 1 (C1) will be energized, which in turn will en-  
ergize the indoor fan, outdoor fan and Compressor no. 1,  
respectively.  
If the space thermostat calls for a second stage of cooling  
by supplying 24 v to Y2, Compressor contactor no. 2 (C2)  
will be energized, thus energizing Compressor no. 2.  
Internal Wiring — Check all electrical connections in  
unit control boxes; tighten as required.  
Refrigerant Service Ports — Each refrigerant sys-  
tem has 3 Schrader-type service gage ports: one on the suc-  
tion line, one on the liquid line and one on the compressor  
discharge line. Be sure that caps on the ports are tight.  
Cooling — To start unit, turn on main power supply. Set  
system selector switch at COOL position and fan switch at  
AUTO. position. Adjust thermostat to a setting below room  
temperature. Compressor starts on closure of contactor.  
Check unit charge. Refer to Refrigerant Charge section on  
page 20.  
Reset thermostat at a position above room temperature.  
Compressor will shut off.  
TO SHUT OFF UNIT — Set system selector switch at OFF  
position. Resetting thermostat at a position above room tem-  
perature shuts unit off temporarily until space temperature  
exceeds thermostat setting.  
When the space thermostat is satisfied, Y2 will be de-  
energized first, which will deenergize Compressor no. 2.  
Heating — To start unit, turn on main power supply.  
Set thermostat at HEAT position and a setting above room  
temperature, fan at AUTO. position.  
Upon a further drop in space temperature, Y1 will be de-  
energized which will deenergize Compressor no. 1, and the  
outdoor and indoor fans.  
HEATING — Upon a request for heating from the space ther-  
mostat, terminal W1 will be energized with 24 v. On units  
with economizer, the economizer damper blade will move to  
minimum position regardless of the outdoor-air tempera-  
ture, and the unit will operate as described in Cooling, With-  
out Accessory Economizer section above. The IFC, OFC,  
C1 and C2 will be energized. The reversing valves switch  
position and the indoor fan, outdoor fan, Compressor no. 1,  
and Compressor no. 2 are energized.  
If the space temperature continues to fall while W1 is en-  
ergized, W2 will be energized with 24 v, and the heater con-  
tactor(s) (HC) will be energized, which will energize the electric  
heater(s).  
When the space thermostat is satisfied, W2 will be de-  
energized first, and the electric heater(s) will be  
deenergized.  
Upon a further rise in space temperature, W1 will be de-  
energized, and the reversing valve solenoids (RVS1 and RVS2)  
will be energized. On units with economizer, the econo-  
mizer damper blade will move to the fully closed position.  
First stage of thermostat energizes Compressor no. 1 and  
Compressor no. 2; second stage energizes the electric heat  
(where applicable). Check heating effects at air supply grille(s).  
If unit does not energize, reset limit switch (located on  
indoor-fan scroll) by depressing button located between ter-  
minals on the switch.  
TO SHUT OFF UNIT — Set system selector switch at OFF  
position. Resetting heating selector lever below room tem-  
perature will shut unit off temporarily until the space tem-  
perature falls below thermostat setting.  
Safety Relief — A soft-solder joint at the suction line  
fitting provides pressure relief under abnormal temperature  
and pressure conditions.  
Ventilation (Continuous Fan) — Set fan and sys-  
tem selector switches at ON and OFF positions, respec-  
tively. Indoor fan operates continuously to provide constant  
air circulation.  
Operating Sequence (See Fig. 20)  
DEFROST — When the temperature of the outdoor coil drops  
below 28 F as sensed by the defrost thermostat (DFT2) and  
the defrost timer is at the end of a timed period  
(adjustable at 30, 50 or 90 minutes). RVS1 and RVS2 are  
energized and the OFC is deenergized. This switches the  
COOLING — With accessory economizer — Upon a re-  
quest for cooling from the space thermostat, terminals Y1  
and G will be energized with 24 v. As a result, the indoor-fan  
contactor (IFC), indoor-fan motor (IFM), and reversing valve  
solenoids (RVS1 and RVS2) will be energized and the  
17  
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NOTES:  
1. In heating mode, economizer damper blade will move to the mini-  
mum position, and unit will operate as described for units without  
economizer, regardless of outdoor air temperature.  
2. The temperatures given in the graph are for demonstration pur-  
poses only and may vary depending on which thermostat is used.  
LEGEND  
C
Contactor  
HC  
IFC  
OAT  
OFC  
RVS  
W
Heater Contactor  
Indoor-Fan Contactor  
Outdoor-Air Thermostat  
Outdoor-Fan Contactor  
Reversing Valve Solenoid  
Heating Stage  
X
Y
Contact Energized  
Cooling Stage  
UNITS WITH ECONOMIZER  
AVERAGE OUTDOOR-AIR TEMPERATURE GREATER THAN OAT SETTING  
Thermostat Demand  
G
Y1  
Y2  
W1  
W2  
C1  
C2  
IFC  
OFC  
RVS1  
RVS2  
HC  
Second Stage Cooling  
First Stage Cooling  
Deadband (Offset)  
First Stage Heating  
Second Stage Heating  
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
AVERAGE OUTDOOR-AIR TEMPERATURE LESS THAN OAT SETTING, BUT GREATER THAN −2 C (28 F)  
Thermostat Demand  
G
Y1  
Y2  
W1  
W2  
C1  
C2  
IFC  
OFC  
RVSI  
RVS2  
HC  
Second Stage Cooling  
First Stage Cooling  
Deadband(Offset)  
First Stage Heating  
Second Stage Heating  
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
UNITS WITHOUT ECONOMIZER  
AVERAGE OUTDOOR-COIL TEMPERATURE LESS THAN −2C (28 F)  
Thermostat Demand  
G
Y1  
Y2  
W1  
W2  
C1  
C2  
IFC  
OFC  
RVSI  
RVS2  
HC  
HC  
Second Stage Cooling  
First Stage Cooling  
Deadband (Offset)  
First Stage Heating  
Second Stage Heating  
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
AVERAGE OUTDOOR-COIL TEMPERATURE GREATER THAN −2 C (28 F)  
Thermostat Demand  
G
Y1  
Y2  
W1  
W2  
C1  
C2  
IFC  
OFC  
RVSI  
RVS2  
Second Stage Cooling  
First Stage Cooling  
Deadband (Offset)  
First Stage Heating  
Second Stage Heating  
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Fig. 20 — Typical Operating Sequence  
18  
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position of the reversing valves and shuts off the outdoor  
fan. The electric heaters (if installed) will be energized. On  
units with economizer, the economizer damper blade will move  
to the fully closed position.  
The unit continues to defrost until the coil temperature as  
measured by DFT2 reaches 65 F or the duration of defrost  
cycle completes a 10-minute period.  
During the defrost mode, if circuit 1 defrosts first, RVS1  
will oscillate between heating and cooling modes until the  
defrost mode is complete.  
At the end of the defrost cycle, the electric heaters (if in-  
stalled) will be deenergized; the reversing valves switch and  
the outdoor-fan motor will be energized. On units with econo-  
mizer, the economizer damper blade will move to the mini-  
mum position. The unit will now operate in the heating mode.  
If the space thermostat is satisfied during a defrost cycle,  
the unit will continue in the defrost mode until the time or  
temperature constraints are satisfied.  
Fig. 21 — Cleaning Outdoor Coil  
SERVICE  
When servicing unit, shut off all electrical power to unit  
to avoid shock hazard or injury from rotating parts.  
Cleaning — Inspect unit interior at the beginning of each  
heating and cooling season and as operating conditions  
require.  
INDOOR COIL  
1. Turn unit power off. Remove indoor coil access panel.  
2. If accessory economizer is installed, remove economizer  
by disconnecting Molex plug and removing economizer  
mounting screws. Refer to Accessory Economizer Instal-  
lation Instructions for more details.  
Fig. 22 — Propping Up Top Panel  
3. Slide filters out of unit.  
4. Clean coil using a commercial coil cleaner or dishwasher  
detergent in a pressurized spray canister. Wash both sides  
of coil and flush with clean water. For best results, back-  
flush toward return-air section to remove foreign  
material.  
5. Flush condensate pan after completion.  
6. Reinstall economizer and filters.  
7. Reconnect wiring.  
8. Replace access panels.  
OUTDOOR COIL — Inspect coil monthly. Clean outdoor  
coil annually, and as required by location and outdoor air  
conditions.  
2-Row Coils— Clean coil as follows:  
1. Turn off unit power.  
2. Remove top panel screws on outdoor-coil end of unit.  
3. Remove outdoor-coil corner post. See Fig. 21. To hold  
top panel open, place coil corner post between top panel  
and center post. See Fig. 22.  
4. Remove device holding coil sections together at return  
end of outdoor coil. Carefully separate the outer coil sec-  
tion 75 to 100 mm (3 to 4 in.) from the inner section. See  
Fig. 23.  
5. Use a water hose or other suitable equipment to flush down  
between the 2 coil sections to remove dirt and debris. Clean  
the outer surfaces with a stiff brush in the normal manner.  
Fig. 23 — Separating Coil Sections  
6. Reposition the outer coil panel section and remove the  
coil corner post from between the top panel and center  
post. Secure the sections together.  
7. Install the coil corner post, coil center post and replace  
all screws.  
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CONDENSATE DRAIN — Check and clean each year at  
start of cooling season. In winter, keep drain dry or protect  
against freeze-up.  
Refrigerant Charge — Amount of refrigerant charge  
is listed on the unit nameplate (also refer to Tables 1A and  
1B). Refer to Carrier Standard Service Techniques Manual,  
Chapter 1, Refrigerants section.  
FILTERS — Clean or replace at start of each heating and  
cooling season, or more often if operating conditions require  
it. Replacement filters must be same dimensions as original  
filters.  
Unit panels must be in place when unit is operating dur-  
ing charging procedure.  
OUTDOOR-AIR INLET SCREENS — Clean screens with  
steam or hot water and a mild detergent. Do not use dis-  
posable filters in place of screens.  
LOW CHARGE HEATING OR NO CHARGE — Use stand-  
ard evacuating techniques. After evacuating system, weigh  
in the specified amount of refrigerant (refer to Tables 1A and  
1B).  
Lubrication  
COMPRESSORS — Each compressor is charged with cor-  
rect amount of oil at the factory.  
LOW CHARGE COOLING — Use Cooling Charging Chart,  
Fig. 25 and 26. Vary refrigerant until the conditions of the  
chart are met. Note the charging chart is different from type  
normally used. Chart is based on charging the units to the  
correct superheat for the various operating conditions. Ac-  
curate pressure gage and temperature sensing device are re-  
quired. Connect the pressure gage to the service port on the  
suction line. Mount the temperature sensing device on the  
suction line and insulate is so that outdoor ambient tempera-  
ture does not affect the reading. Indoor-air L/s (cfm) must be  
within the normal operating range of the unit.  
FAN-MOTOR BEARINGS — Fan motor bearings are of  
the permanently-lubricated type. No further lubrication is  
required. No lubrication of outdoor- or indoor-fan motors is  
required.  
Outdoor-Fan Adjustment (Fig. 24)  
TO USE COOLING CHARGING CHART — Take the out-  
door ambient temperature and read the suction pressure gage.  
Refer to chart to determine what suction temperature should  
be. If suction temperature is high, add refrigerant. If suction  
temperature is low, carefully blow some of the charge. Re-  
check the suction pressure as charge is adjusted.  
Example: (Fig. 26) (Circuit 1)  
Outdoor Temperature . . . . . . . . . . . . . . . . . . . . 29 C (85 F)  
Suction Pressure . . . . . . . . . . . . . . . . . . . 483 kPa (70 psig)  
Suction Temperature should be . . . . . . . . . . . . . 7 C (46 F)  
(Suction Temperature may vary ± 3° C (5° F)  
If Chargemastercharging device is used, temperature and  
pressure readings must be accomplished using the charging  
chart.  
Fig.24 — Outdoor-Fan Adjustment  
1. Shut off unit power supply.  
2. Remove outdoor-fan assembly (grille, motor, motor cover  
and fan) and loosen fan hub setscrews.  
3. Adjust fan height as shown in Fig. 24.  
4. Tighten setscrews and replace outdoor-fan assembly.  
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Fig. 25 — Cooling Charging Charts, 50LJQ008  
Fig. 26 — Cooling Charging Charts, 50LJQ012  
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Copyright 1992 Carrier Corporation  
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.  
Catalog No. 015-015  
Printed in U.S.A.  
Form 50LJQ-C1SI  
Pg 24  
1-92  
Replaces: New  
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