Bradford White Corp Water Heater D4403SFBN User Manual

Residential Flue Damper  
Gas Water Heaters  
SERVICE  
MANUAL  
Troubleshooting Guide  
and Instructions for Service  
(To be performed ONLY by  
qualified service providers)  
Models Covered  
by This Manual:  
D4403S*F(BN,SX)  
D4504S*F(BN,SX)  
(*) Denotes Warranty Years  
Manual 238-48385-00A  
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WARNING  
If the information in these instructions is not followed exactly, a fire or explosion may re-  
sult causing property damage, personal injury, or death.  
What to do if you smell gas:  
x
x
x
Do not try to light any appliance  
Do not touch any electrical switch; do not use any phone in your building  
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s  
instructions.  
x
If you cannot reach your gas supplier, call the fire department.  
Installation and service must be performed by a qualified installer, service agency, or the  
gas supplier.  
DANGER  
Do not store or use gasoline or other flammable, combustible, or corrosive vapors and liq-  
uids in the vicinity of this or any other appliance.  
CAUTION  
Incorrect operation of this water heater may create a hazard to life and property and will  
nullify the warranty.  
If sweat fittings are to be used, DO NOT apply heat to the nipples on top of the water  
heater. Sweat the tubing to the adapter before fitting the adapter to the water connec-  
tions. It is imperative that heat is not applied to the nipples containing a plastic liner.  
Turn off or disconnect the electrical power supply to the water heater before servicing.  
Label all wires prior to disconnection when servicing controls. Wiring errors can cause im-  
proper and dangerous operation. Verify proper operation after servicing.  
NOTICE  
Before proceeding, please inspect the water heater and its components for possible dam-  
age. DO NOT install any water heater with damaged components. If damage is evident,  
then please contact the supplier where the water heater was purchased or the manufac-  
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WARNING  
Water heaters are heat producing appliances. To avoid damage or injury, do not store  
materials against the water heater or any of its components. Use proper care to avoid un-  
necessary contact, especially by children, with the water heater and its components. Un-  
der no circumstances must flammable materials, such as gasoline or paint thinner be used  
or stored in the vicinity of this water heater or in any location in which the fumes could  
reach the water heater.  
Hydrogen gas can be produced in an operating water heater that has not had water drawn  
from the tank for a long period of time (generally two weeks or more). Hydrogen gas is  
extremely flammable. To prevent the possibility of injury under these conditions, we rec-  
ommend a hot water faucet to be open for several minutes at the kitchen sink before you  
use any electrical appliance which is connected to the hot water system. If hydrogen is  
present, there will be an unusual sound such as air escaping through the pipes as hot wa-  
ter begins to flow. Do not smoke or have open flame near the faucet at the time it is open.  
DO NOT ATTEMPT TO LIGHT ANY GAS APPLIANCE IF YOU ARE NOT CERTAIN OF THE FOL-  
LOWING:  
Liquefied petroleum gases/propane gas and natural gas have an odorant added by the gas  
supplier that aids in the detection of the gas. Most people recognize this odor as a “sulfur”  
or “rotten egg” smell. Other conditions, such as “odorant fade” can cause the odorant to  
diminish in intensity, or ”fade,” and not be as readily detectable. If you have a diminished  
sense of smell, or are in any way unsure of the presence of gas, immediately contact your  
gas supplier from a neighbor's telephone. Gas detectors are available. Contact your gas  
supplier, or plumbing professional for more information.  
FAILURE TO INSTALL AND MAINTAIN A NEW, LISTED 3/4” X 3/4” TEMPERATURE AND  
PRESSURE RELIEF VALVE WILL RELEASE THE MANUFACTURER FROM ANY CLAIM THAT  
MIGHT RESULT FROM EXCESSIVE TEMPERATURE AND PRESSURES.  
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Introduction  
The Bradford White DEFENDER Safety System®  
The Bradford White DEFENDER Safety System was designed to resist the ignition of flamma-  
ble vapors that can occur outside of the water heater. Use and installation are nearly identical to  
previous versions of atmospherically fired and vented water heaters. A number of exclusive de-  
sign features are incorporated in the system that will require additional knowledge on the part of  
the qualified service provider. The following information will instruct service professionals on  
the function, proper diagnosis, and repair of water heaters employing the Bradford White DE-  
FENDER Safety System.  
Introduction  
The new Bradford White Residential Flue Damper water heaters are designed to provide reli-  
able performance with enhanced standard features. New design features include reliable spark-  
to-pilot ignition system, enhanced diagnostics, simplified servicing, significantly quiet opera-  
tion, and the Bradford White Defender Safety System.  
Spark-to-Pilot Ignition System - employing the spark-to-pilot ignition system promotes reli-  
able and consistent pilot and main burner ignitions to provide hot water on demand.  
Integrated Immersion Thermal Well/Gas Control with LED - was developed for ease of  
troubleshooting by providing simple diagnostic codes to pinpoint an installation or component  
performance issue.  
Rugged Wiring Connections - receptacle type connections promote error free wiring.  
The gas control maintains water temperature, ignition sequence, and regulates gas flow. If a  
situation outside of normal operating parameters exists, the gas control diagnostic LED will  
flash a code to positively identify an operational issue.  
This service manual is designed to facilitate problem diagnosis and enhance service efficiency.  
To further promote quicker service times, the gas control can be removed and replaced without  
draining the water heater. A special tool is required and will be provided with each gas control  
kit shipped from your Bradford White wholesale distributor.  
Please read the service manual completely before attempting service on this new series of  
damper models.  
How the Safety System Works  
During normal operation, air for combustion is drawn into the water heater through the open-  
ings in the jacket. This air travels down and around the combustion chamber and enters through  
holes in the very bottom of the corrosion resistant combustion chamber. The air then travels up  
through the flame arrestor louvers, where the velocity of the air is increased and its direction  
altered. The air then mixes in a normal manner with supplied gas and is efficiently combusted,  
producing very low NOx emissions.  
In the unlikely event trace amounts of flammable vapors are present in the air flowing into the  
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How to Use this Manual  
combustion chamber, the vapors are harmlessly ignited by the burner. If flammable vapors are  
in sufficient quantity to prevent normal combustion, the flammable vapor sensor recognizes this  
and shuts down the pilot and main burner. Should the flammable vapors continue to burn, the  
flame arrestor prevents the flames from traveling backwards and igniting vapors outside of the  
combustion chamber. And, the resettable thermal switch will open and shut down the pilot and  
main burner.  
How to Use this Manual  
It is intended for this manual to be used by qualified service personnel for the primary purpose  
of troubleshooting and repair of the Bradford White Residential Flue Damper water heaters.  
Understanding the sequence of operation section of this manual will contribute greatly to trou-  
bleshooting the water heater.  
The Honeywell WV4460E Electronic Gas Control will display error codes in the event of ab-  
normal operation. Error codes are listed in the troubleshooting chart beginning on page 13 of  
this service manual. The troubleshooting chart will also indicate the probable cause for the error  
code and direct the service professional to a service procedure to properly diagnose the abnor-  
mal operation.  
Contact the Bradford White technical support group immediately if diagnosis cannot be made  
using the methods described in this service manual.  
Tools Required for Service  
Manometer: A liquid “U” tube type or a digital (magna-helic) type can be used. This device is  
used to measure gas and/or air pressure and vacuum.  
Multi-Meter: A digital type is strongly recommended. This device is used to measure electrical  
values. The meter you select must have the capability to measure volts AC, volts DC, amps,  
micro-amps and ohms.  
Electronic Probes: In some cases, standard multi-meter probes will damage or simply not be  
effective to obtain certain voltage and ohm reading. It will be necessary to have special elec-  
tronic “pin” type multi-meter probes. These probes are available at most electronic wholesale  
outlets.  
Thermometer: Used to measure water temperature. An accurate thermometer is recommended.  
Water Pressure Gage: Used to measure water supply pressure. Also used to determine tank  
pressure by adapting to the drain valve of the heater.  
Gas Control Service Tool: BWC part number 239-45991-00. A specialized tool designed to  
remove the gas control from gas control thermal well. Available from your Bradford White  
parts supplier.  
Various Hand Tools: Pipe wrench, channel locks, open end wrenches (3/8", 7/16", 1/2"), 12"  
crescent wrench, Allen wrench set, screw drivers (common & Phillips), 1/4" nut driver, pliers  
(common & needle nose), socket set, side cutters, wire cutters, wire strippers, wire crimpers,  
torpedo level, small shop vac, step ladder, flashlight, and 5 gallon pail.  
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Specifications  
Dedicated 120VAC, 60 Hz, 15A  
Power Supply  
Minimum 1/2” NPT (Schedule 40 black iron pipe  
recommended)  
Gas Supply Pipe  
Natural or Propane; unit must match gas type supplied  
Approved Gas Type  
Gas Pressure  
5” w.c. minimum for Natural Gas; 11” w.c. for Propane;  
14” w.c. maximum for Natural Gas / Propane  
Single or Double Wall Metal Vent Pipe  
Approved Vent Materials  
Minimum Clearance for  
Servicing  
18” from top; 24” from front; 4” from sides and rear  
150 psi maximum allowable working pressure; check local  
codes for supply pressure  
Water Supply Pressure  
188°F (87°C)  
ECO Limit  
60°F (16°C) to 160°F (71°C); approximate temperatures  
Temperature Setpoint Range  
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Specifications  
Control Timings  
Ignition State  
Timing  
Adjust Damper Position and Verify (Open Posi-  
tion)  
15 seconds  
Trial for Ignition  
90 seconds  
3 seconds  
15 seconds  
Flame Stabilization Period  
Re-adjust Damper Position and Verify  
1.5 seconds (2 second maximum; 1 second mini-  
mum)  
Flame Failure Response Time  
Adjust Damper Position and Verify (Closed Po-  
sition)  
15 seconds  
Damper Blade Position Fault (failed open/close)  
Soft Lockout  
Retry after 2 minutes  
Retry after 5 minutes  
ECO Limit Lockout  
Indefinite (See page 11 to reset)  
Retry after 2 minutes (repeats 5 times)  
Indefinite (cycle power to reset)  
Verify Resistive Delay  
Simulated Resistive Load Lockout  
Indefinite (self clears if fault clears for at least 15  
seconds)  
Hardware Error Lockout  
Wiring Diagram  
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Sequence of Operation  
Power Up Sequence  
1. Start-up: Upon power up, the gas control runs a safe start check with a typical de-  
lay of 5 seconds.  
2. Flammable Vapor Verification: The gas control verifies that the Flammable Vapor  
Sensor is in the proper operating range prior to energizing any components. If the  
sensor is within the proper range, the gas control resumes normal operation. If the  
Flammable Vapor Sensor is out of range, the gas control LED immediately flashes  
7 times with a 3 second pause.  
Normal Heating Sequence  
When the phrase “Damper Open” is used, this means that the damper blade is in the  
vertical position (open). Alternatively, “Damper Closed” means that the damper blade  
is in the horizontal position (closed). This must not be confused with the phrase  
“Damper Circuit Open,” as this means that the damper blade is in the horizontal posi-  
tion. “Damper Circuit Closed” means that the damper blade is in the vertical position,  
and the water heater can proceed to an ignition trial.  
1. Thermostat Calls for Heat: Prior to energizing the damper, the gas control verifies  
the damper safety circuit to see if it is in the correct state. If the safety circuit is  
closed, the gas control LED flashes 2 times with a 3 second pause. The gas con-  
trol waits 2 minutes. Then, the damper is powered closed. This cycle repeats until  
the safety circuit opens.  
2. Damper Powered Open  
3. Damper Safety Circuit Check: If the damper safety circuit does not close within 30  
seconds, the gas control LED flashes 3 times with a 3 second pause. The damper  
is powered open for a maximum of 30 seconds every 2 minutes trying to close the  
damper safety circuit. This cycle repeats as long as there is a call for heat.  
4. Damper Hold Period (15 seconds)  
5. Trial for Pilot Ignition (90 seconds): The gas control lights the pilot by activating  
the spark igniter and gas flow to the pilot burner. If flame is not sensed within 90  
seconds, the spark igniter and gas flow are deactivated. The damper will remain  
open, and the gas control LED flashes 6 times with a 3 second pause.  
6. Main Burner Ignition: After pilot flame is sensed, the gas control activates the  
main valve for main burner ignition. The gas control will ignore flame signals for 3  
seconds to allow for the main burner to stabilize.  
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Sequence of Operation  
Normal Heating Sequence (cont’d)  
7. Steady State Operation: During steady state operation, the gas control monitors:  
Thermostat Temperature Sensor: When the setpoint temperature is satisfied, the  
gas control is shutdown, and the damper is powered closed. The gas control LED  
flashes a short flash once every 4 seconds (Idle status code).  
Damper Position: If the damper position is altered during a call for heat, the pilot  
and main valves are shutdown. The damper is powered open attempting to close  
the damper safety circuit. The gas control LED flashes 3 times with a 3 second  
pause.  
Flame Sensor: If flame is lost, the pilot and main valves are shutdown. The damper  
is powered open. The gas control attempts to re-light the pilot 4 times. If unsuc-  
cessful, the damper is closed, and the gas control proceeds to a 5 minute lockout.  
The gas control re-attempts to light the pilot starting at Normal Heating Sequence  
#2.  
8. Thermostat Satisfies: Gas control LED flashes once every 4 seconds.  
9. Burner Off  
10.Damper Powered Closed (15 seconds)  
Abnormal Operation  
1. Flammable Vapor Sensor Fault:  
A) If the resistance is greater than 70,000 ohms: The gas control immediately turns  
off all outputs. The gas control waits and monitors resistance for 30 seconds. If the  
resistance is greater than 65,000 ohms after 30 seconds, the gas control proceeds  
to verify resistive delay for 2 minutes and flashes 7 times then 1 time with a three  
second pause. This process is repeated 5 times until the control either returns to  
normal operation or proceeds to flammable vapor lockout.  
B) If the resistance is below 3000 ohms: The gas control immediately turns off all  
outputs and proceeds to flash 8 times then 1 time with a three second pause. The  
error self clears if the resistance returns to normal range for at least 15 seconds.  
10  
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Sequence of Operation  
Abnormal Operation (cont’d)  
2. Temperature Sensor Fault:  
A) Temperature Sensor Open Circuit: The gas control immediately turns off all out-  
puts and proceeds to flash 8 times then 3 times with a three second pause. The  
error self clears if the fault clears for at least 15 seconds.  
B) Thermal well sensors not reading the same temperature within 5.5°F: The gas  
control immediately turns off all outputs and proceeds to flash 8 times then 3 times  
with three second pause. The error self clears if the fault clears for at least 15 sec-  
onds.  
C) Water Temperature in excess of ECO (Energy Cut Off) Limit: The gas control  
immediately turns off the pilot and main valves. The gas control LED proceeds to  
flash 4 times with a 3 second pause.  
To reset the gas control, rotate the setpoint knob to the minimum setting for at least  
6 seconds before returning to desired temperature setting.  
3. Damper Safety Circuit Fault:  
A) Damper Failed to Open: The gas control proceeds to flash 3 times with a three  
second pause. The gas control waits 5 minutes, and then tries to open the  
damper again.  
B) Damper Failed to Close: The gas control proceeds to flash 2 times with a three  
second pause. The gas control waits 5 minutes, and then tries to open the  
damper again.  
4. Trial for Ignition Fault:  
A) Damper Jostled During Trial: The gas control stops the trial for ignition. The gas  
control proceeds to flash 3 times with a three second pause. The gas control  
waits 5 minutes, and then tries to open the damper again.  
B) Flame Not Sensed: The gas control energizes the spark igniter attempting to  
light the pilot and prove flame. If flame is not sensed within 90 seconds, the  
spark igniter turns off, the pilot valve is closed. The gas control LED flashes 6  
times then 1 time with 3 second pause. The control waits 5 minutes before re-  
peating the ignition sequence.  
11  
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Sequence of Operation  
Abnormal Operation (cont’d)  
5. Flame Sensing Fault:  
A) Flame Lost During Run: The gas control turns off pilot and main valves. The gas  
control increments the recycle count, if the recycle count has not reached its limit  
(4), another trial for ignition begins. If the recycle count has been reached, the gas  
control LED flashes 6 times then 3 times with a 3 second pause. The gas control  
waits 5 minutes before repeating the ignition sequence.  
B) Flame Sensed Out of Sequence: The gas control only looks for pilot flame when  
the damper is in the open position. If flame is present when the pilot valve is not  
open, the gas control proceeds to wait for flame loss and flashes 5 times with 3  
second pause. This continues until flame is lost. Once the flame signal is lost, the  
control flashes 6 times then 4 times with a 3 second pause. The control waits 5  
minutes before repeating the ignition sequence.  
12  
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Troubleshooting  
Observe the green LED on the water heater gas  
control. Error codes are displayed with a 3 second  
pause before repeating. Once the error code is known,  
check and repair the water heater, as recommended in  
the table below.  
Green LED  
LED Status  
None (LED  
not on or  
flashing)  
Control Status  
Probable Cause  
Control power switch in "OFF"  
position.  
Service Procedure  
Electrical power not  
present  
Turn Power On  
Supply voltage interrupted.  
One short  
flash every  
four seconds satisfied (no faults)  
Alternates  
bright and  
dim  
Stand-by mode,  
Thermostat is  
Temperature demand is satisfied  
(no call for heat)  
Normal operation  
Normal operation  
Thermostat calling Tank temperature below  
for heat (no fault) setpoint of thermostat  
(heartbeat)  
1. Unstable pilot  
2. Pilot tube blocked or restricted 1. See Burner Inspection on  
Short flash  
once every  
second  
3. Oxidation build-up on pilot  
electrode  
4. Wire damage to pilot  
assembly or bad connection at  
gas control  
page 15  
Weak pilot signal  
on last call for heat  
2-4. See Pilot Inspection,  
Testing and Replacement on  
page 17  
1. Verify cord sets are fully  
plugged in  
1. Damper not in proper position  
or malfunctioning - stuck in open  
position  
2. Obstructed venting  
3. Faulty damper  
Two flashes,  
three second  
pause  
Damper test circuit  
not working  
2. Verify switch on damper is  
in "Automatic" position  
3. Verify that damper and  
venting is not obstructed  
1. Verify cord sets are fully  
plugged in  
2. Verify switch on damper is  
in "Automatic" position  
3. Verify that damper and  
venting is not obstructed  
1. Test Gas Control & Thermal  
Well  
1. Damper not in proper position  
or malfunctioning - not reaching  
full open position  
2. Obstructed venting  
3. Faulty damper  
Three  
flashes,  
three second  
pause  
Damper test circuit  
not working  
Excessive tank  
temperature,  
system must be  
reset  
Four flashes,  
three second  
pause  
1. Thermal well sensor out of  
calibration  
2. Faulty gas control  
2. Replace gas control if  
necessary  
Five flashes,  
three second  
pause  
False pilot flame  
present  
Pilot valve stuck in open position Replace gas control  
1. Unstable pilot  
Six flashes,  
one flash,  
2. Pilot tube block or restricted  
Failed to light pilot, 3. Oxidation build-up on pilot  
1. See Burner Inspection on  
page 15  
three second system resets after electrode  
2-4. See Pilot Inspection,  
Testing and Replacement on  
page 17  
pause (Soft  
Lockout)  
(5) minutes  
4. Wire damage to pilot  
assembly or bad connection at  
gas valve  
13  
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Troubleshooting  
LED Status  
Control Status  
Probable Cause  
1. Damper not in proper position  
Service Procedure  
Damper test circuit or malfunctioning - damper  
Six flashes,  
two flashes,  
three second  
pause (Soft  
Lockout)  
1. See Burner Inspection  
on page 15  
2-4. See Pilot Inspection,  
Testing and Replacement  
on pate 17  
not working  
properly during  
moved from full open position  
during run cycle  
burner operation, 2. Obstructed venting  
system auto resets 3. Faulty damper  
after (5) minutes 4. Damper jostled during run  
cycle  
1. Unstable pilot  
2. Pilot tube block or restricted  
3. Oxidation build-up on pilot  
electrode  
4. Wire damage to pilot  
assembly or bad connection at  
gas control  
5. Insufficient combustion air  
6. Insufficient gas pressure  
1. See Burner Inspection  
on page 15  
2-4. See Pilot Inspection,  
Testing and Replacement  
on page 17  
Six flashes,  
three  
flashes,  
three second system auto resets  
pause (Soft  
Lockout)  
Pilot flame  
extinguished,  
after (5) minutes  
5. Refer to Installation &  
Operation Manual  
Six flashes,  
four flashes,  
three second  
pause  
Undesired false  
pilot flame sensed, Pilot valve stuck in open position Replace gas control  
system auto resets  
1. Flammable vapor present  
Flammable vapor 2. Flammable vapor sensor  
Seven  
flashes,  
sensor or  
exposed to excessive moisture  
resettable thermal 3. Flammable vapor sensor  
See Flammable Vapor  
three second  
pause  
switch fault  
detected, see  
warning label  
exposed to extreme ambient  
temperature  
4. Resettable thermal switch  
open  
Sensor Testing on page 27  
1. Flammable vapor sensor out  
of specification; verify Flammable  
Vapor Sensor (FVS) resistance is  
not below 25 kŸ.  
2. Possible short in flammable  
vapor sensor or resettable  
thermal switch wiring  
Eight  
flashes, one  
flash, three  
second  
Flammable vapor  
sensor out of  
specification,  
See Flammable Vapor  
Sensor Testing on page 27  
possible short  
pause  
1. Damage to thermal well wires  
2. Thermal well sensor  
Thermal well sensor resistance out of range  
damaged or 3. Replace thermal well  
unplugged or gas 4. Verify control is not wet or  
control electronics physically damaged  
Eight  
flashes,  
three  
See Thermal Well Testing  
on page 21  
flashes,  
three second  
pause  
fault detected  
5. Reset control on/off switch  
6. Replace gas control if 8-3 error  
persists  
Eight  
flashes, four  
flashes,  
three second  
pause  
1. Verify control is not wet or  
physically damaged  
2. Reset control on/off switch  
3. Replace gas control if 8-4 error  
persists  
1. Replace gas control if  
wet or physically damaged  
2. Cycle power  
Gas control fault  
detected  
3. Replace gas control  
14  
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Burner Maintenance  
Burner Inspection  
At periodic intervals (every 6 months), a visual inspection should be made of the pilot  
and main burner for proper operation and to assure no debris is accumulating. The  
pilot flame should be stable. Some causes for an unstable pilot flame are:  
a) Gas pressure is out of specification.  
b) Pilot flame not fully engulfing spark/flame sensor.  
The main burner should light smoothly from the pilot and burn with a blue flame with a  
minimum of yellow tips.  
Steel burner models self adjust air to gas ratio mixture and do not have an adjustable  
air shutter. The main burner must be free from any debris accumulation that may  
effect burner operation (See Burner Cleaning Procedure on page 15).  
Burner Cleaning Procedure  
Step 1.  
Move the gas control power switch to the “OFF”  
position.  
Gas control power  
switch  
Step 2.  
Unplug the water heater from the wall outlet.  
Damper (water  
heater) power cord  
Step 3.  
Step 4.  
Turn off the gas supply to the water heater.  
Remove the outer door.  
Outer door  
15  
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Burner Maintenance  
Burner Cleaning Procedure (cont’d)  
Step 5.  
Remove the (4) 1/4” hex drive screws holding the  
right side inner door in place.  
(4) 1/4” hex drive  
screws  
Right side  
inner door  
Step 6.  
Disconnect the pilot tube  
using a 7/16” wrench and the main burner  
feedline with a 3/4” wrench from the gas  
control.  
Pilot and main  
feedlines  
Step 7.  
Disconnect the spark igniter/flame sensor wire from  
gas control.  
Gas control  
Spark igniter/flame  
sensor wire  
Step 8.  
Remove the burner assembly from the combustion  
chamber.  
Burner assembly  
Burner surface area  
and burner ports  
Step 9.  
Thoroughly inspect the burner surface area and  
burner port area and remove any loose debris.  
Step 10.  
Unscrew the burner from the main burner orifice.  
Main burner  
orifice  
Main feedline  
Step 11.  
Remove the main burner orifice from the main  
feedline using a 1/2” wrench. Inspect the orifice and clean or  
replace, if necessary.  
1/2” wrench  
16  
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Pilot Maintenance  
Burner Cleaning Procedure (cont’d)  
Step 12. Reassemble the burner assembly and reinstall into the water heater.  
Restore gas supply and check for gas leaks.  
Step 13.  
To resume operation, follow the instructions located on the water heater  
lighting instruction label. Or, use the lighting instructions located in the water heater  
installation and operating manual.  
Pilot Inspection, Testing and Replacement  
Step 1.  
position  
Move the gas control power switch to the “OFF”  
Gas control power  
switch  
Step 2.  
Unplug the water heater from the wall outlet.  
Damper (water  
heater) power cord  
Step 3.  
Step 4.  
Turn off the gas supply to the water heater.  
Remove the outer door.  
Outer door  
Step 5.  
Remove the (4) 1/4” hex drive screws holding the  
right side inner door in place.  
(4) 1/4” hex drive  
screws  
Right side  
inner door  
Step 6.  
Disconnect the pilot tube  
using a 7/16” wrench and the main burner  
feedline with a 3/4” wrench from the gas  
control.  
Pilot and main  
feedlines  
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Pilot Maintenance  
Pilot Inspection, Testing and Replacement (cont’d)  
Step 7.  
Disconnect the spark igniter/flame sensor wire from  
gas control.  
Gas control  
Spark igniter/flame  
sensor wire  
Step 8.  
Remove the burner assembly from the combustion  
chamber.  
Burner assembly  
Step 9.  
Remove the pilot assembly from the main feedline  
using a 1/4" nut driver.  
Pilot assembly  
1/4” nut driver  
Step 10.  
Visually inspect the spark igniter/flame sense wire for damage. Replace  
the pilot assembly, if damage is found.  
Step 11.  
With a multi-meter set to the ohms setting, check  
continuity through the spark igniter/flame sense wire. Replace  
the pilot, if there is no continuity.  
Multi-meter  
Step 12.  
Visually inspect the spark igniter/flame sense electrode for deterioration.  
Replace the pilot assembly, if necessary. The electrode should not be in contact with  
pilot hood. If it is in contact with the pilot hood, carefully adjust electrode to a gap  
distance of 3/32" from the pilot hood.  
Step 13.  
Visually inspect the spark igniter/flame sense electrode for oxidation build  
up. Carefully clean any oxidation using very fine emery cloth.  
18  
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Damper Replacement  
Pilot Inspection, Testing and Replacement (cont’d)  
Step 14. Visually inspect the pilot tubing for kinks or cracks. If damage is found,  
replace the pilot assembly.  
Step 15. Inspect the pilot tubing and pilot orifice for blockages:  
a) Remove ferrule nut from the bottom of the pilot  
assembly using a 7/16" wrench.  
b) Remove the pilot tube and pilot orifice.  
c) Inspect the pilot tubing and pilot orifice for  
blockages. Clean or replace, as necessary.  
Step 16.  
Reassemble the pilot assembly and install it on the main feedline.  
Reinstall the burner assembly into the combustion chamber. Restore the gas supply  
and check for gas leaks.  
Step 17.  
To resume operation, follow the instructions located on the water heater  
lighting instruction label. Or, use the lighting instructions located in the water heater  
installation and operating manual.  
Damper Removal & Installation  
Step 1.  
Move the gas control power switch to the “OFF”  
position.  
Gas control power  
switch  
Step 2.  
Unplug the water heater from the wall outlet.  
Damper (water  
heater) power cord  
19  
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Damper Replacement  
Damper Removal & Installation (cont’d)  
Step 3.  
Disconnect the vent system from the draft hood  
that is mounted on top of the damper.  
Vent system  
Step 4.  
Remove the draft hood from the damper and retain  
it for use on the new damper.  
Draft hood  
Damper  
Step 5.  
Step 6.  
Unplug the cord sets from the damper.  
Cord sets  
Remove the two damper mounting screws using a  
1/4” nut driver and retain for later use.  
1/4” nut driver  
Step 7.  
heater.  
Remove the damper from the top of the water  
Damper  
Top of water  
heater  
Water heater tank flue  
Step 8.  
Step 9.  
Clean any debris from the jacket head of the water heater.  
Set the new damper with in place using the water heater tank flue and  
the screw holes in the jacket head.  
Step 10  
Step 11.  
Step 12.  
Secure the damper in place using the screws from Step 6.  
Re-install the draft hood from Step 4.  
Reconnect the vent system to the draft hood.  
20  
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Thermal Well Testing  
Damper Removal & Installation (cont’d)  
Step 13.  
Step 14.  
Step 15.  
Step 16.  
Reconnect the cord sets from Step 5.  
Plug the water heater into the wall outlet.  
Move the gas control power switch to the “ON” position.  
Verify proper damper operation.  
Thermal Well Testing  
CAUTION  
Do not use standard multi-meter probes for this testing. Doing so will damage the con-  
nector. Use special pin type electronic probes or small diameter wire pins inserted into  
connector.  
Follow the procedure, below, if the water heater gas control has gone into a ECO  
lockout (4 flash, 3 second pause). Reset the gas control by rotating the setpoint knob  
to the minimum setting for at least 6 seconds before returning to the desired water  
temperature setting.  
Step 1.  
control.  
Unplug the thermal well connector from the gas  
Thermal well connector  
Step 2.  
With a multi-meter set to the ohms setting,  
measure the resistance between the middle and right side wires.  
Step 3.  
With a multi-meter set to the ohms setting,  
measure the resistance between the middle and left side wires.  
21  
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Determine Tank Temperature  
Thermal Well Testing (cont’d)  
Determine the correct resistance values using the Determine the Water Temperature  
Inside the Tank procedure on page 23. If the values are correct, replace the gas  
control, otherwise replace the thermal well.  
Determine Water Temperature Inside Tank  
WARNING  
Stored water may be HOT when performing the following steps in this procedure. Take  
necessary precaution to prevent personal injury.  
Note: It is important to understand once the resistance for the thermal well is  
determined using the Thermal Well Testing Procedure on page 21, water flow through  
the water heater should not occur. Prior to performing the steps below, turn off the  
cold water supply to the water heater. This will prevent cold water flow into the tank  
affecting the resistance value of thermal well.  
Step 1.  
Move the gas control power switch to the “OFF”  
position.  
Gas control power  
switch  
Step 2.  
Draw approximately 4 gallons of water from the drain valve into a  
container and discard. Draw an additional gallon and immediately measure the water  
temperature using an accurate thermometer. It may be necessary to open a hot water  
faucet to allow heater to drain.  
Step 3.  
Using the chart on page 23, determine the correct resistance value for  
the water temperature from Step 2.  
Example:  
If temperature of water is 84°F, then the resistance through the sensor  
would be 8449 (see shaded area). NOTE: Sensor resistance increases as the  
temperature falls.  
22  
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Component Disassembly  
Sensor Resistance at Various Temperatures  
In Degrees F  
°F  
40  
50  
60  
70  
80  
90  
100  
110  
120  
130  
140  
150  
160  
170  
180  
190  
200  
0
1
2
3
4
5
6
7
8
9
26109  
19906  
15314  
11884  
9299  
7333  
5827  
4663  
3758  
3048  
2488  
2043  
1688  
1402  
1170  
982  
25400  
19383  
14925  
11592  
9078  
7165  
5697  
4562  
3679  
2986  
2439  
2004  
1656  
1376  
1150  
965  
24712  
18876  
14548  
11308  
8862  
7000  
5570  
4464  
3602  
2925  
2391  
1966  
1625  
1351  
1129  
949  
24045  
18383  
14180  
11032  
8653  
6839  
5446  
4368  
3527  
2866  
2344  
1928  
1595  
1327  
1110  
933  
23399  
17905  
13823  
10763  
8449  
6683  
5326  
4274  
3453  
2808  
2298  
1891  
1566  
1303  
1090  
917  
22771  
17440  
13477  
10502  
8250  
6531  
5208  
4183  
3382  
2752  
2253  
1856  
1537  
1280  
1071  
901  
22163  
16990  
13140  
10248  
8057  
6383  
5094  
4094  
3312  
2697  
2209  
1820  
1509  
1257  
1053  
886  
21573  
16553  
12812  
10000  
7869  
6238  
4982  
4006  
3244  
2643  
2166  
1786  
1481  
1235  
1035  
871  
21000  
16128  
12494  
9760  
7685  
6098  
4873  
3922  
3177  
2590  
2124  
1753  
1454  
1213  
1017  
857  
20445  
15715  
12185  
9526  
7507  
5961  
4767  
3839  
3112  
2538  
2083  
1720  
1427  
1191  
999  
842  
713  
828  
814  
801  
788  
775  
762  
749  
737  
725  
Gas Control & Thermal Well Removal From Water Heater  
Step 1.  
Move the gas control power switch to the “OFF”  
position.  
Gas control power  
switch  
Step 2.  
Unplug the water heater from the wall outlet.  
Damper (water  
heater) power cord  
Step 3.  
Step 4.  
Drain the water heater to a point below the gas control level.  
Turn off the gas supply to the water heater and disconnect the gas piping  
from the gas control.  
23  
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Gas Control Removal  
Gas Control & Thermal Well Removal From Water Heater (cont’d)  
Step 4.  
Disconnect the pilot tube  
using a 7/16” wrench and the main burner  
feedline with a 3/4” wrench from the gas  
control.  
Pilot and main  
feedlines  
Step 5.  
Disconnect the wire harnesses and spark igniter/  
flame sense wire from the gas control.  
Gas control  
Spark igniter/flame  
sensor wire  
Step 6.  
Remove the gas control &  
thermal well by rotating the flats of the Thermal Well counter  
clockwise using a 1-5/16” wrench.  
Flats of thermal  
well  
Gas Control Removal From Thermal Well  
Following the steps below allows for the removal of the gas control from the thermal  
well without removing the thermal well from the tank.  
Step 1.  
Move the gas control power switch to the “OFF”  
position.  
Gas control power  
switch  
Step 2.  
Unplug the water heater from the wall outlet.  
Damper (water  
heater) power cord  
24  
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Gas Control Assembly  
Gas Control Removal From Thermal Well (cont’d)  
Step 3. Turn off the gas supply to the water heater and disconnect the gas piping  
from the gas control.  
Step 4.  
Disconnect the pilot tube  
using a 7/16” wrench and the main burner  
feedline with a 3/4” wrench from the gas  
control.  
Pilot and main  
feedlines  
Step 5.  
Disconnect the wire harnesses and spark igniter/  
flame sense wire from the gas control.  
Gas control  
Spark igniter/flame  
sensor wire  
Step 6.  
Using the gas control service tool, p/n 239-45991-  
00, available from your BWC parts supplier, insert the tool into  
the back of the gas control.  
Gas control service  
tool  
Step 7.  
Pivot the tool towards the water heater, as far as possible. Lift straight up  
on the gas control. The gas control should move about 1/8". Hold the gas control in  
position and remove the tool. Lift straight up on the gas control to remove it completely  
from the thermal well.  
Gas Control Assembly to the Thermal Well  
Step 1.  
Install the threaded end of the thermal well into the tank. Be sure the  
thermal well flange is positioned properly to allow for proper gas control installation.  
Tighten the thermal well using a 1-5/16” wrench.  
25  
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Gas Control Assembly  
Gas Control Assembly to the Thermal Well (cont’d)  
Step 2.  
Route the wire leads back into relief opening.  
Wire leads on  
thermal well  
Slots in thermal well  
Relief opening  
Step 3.  
Align the slots located on the thermal well flange  
with the tabs located on the back of the gas control.  
Tabs on back of gas  
control  
Step 4.  
Carefully push the gas control back onto the thermal well flange as far as  
possible towards the water heater. Then, slide the gas control down to lock into  
position.  
Step 5.  
Install the burner assembly  
and connect the pilot and main feedlines  
to the gas control using a 7/16” and 3/4”  
wrench, respectively.  
Pilot and main  
feedlines  
Step 6.  
Step 7.  
Reconnect the wire harnesses to the gas control.  
Wire harnesses  
Reconnect the gas piping to the gas control. Restore the gas supply and  
check for gas leaks.  
26  
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Flammable Vapor Sensor Testing  
Gas Control Assembly to the Thermal Well (cont’d)  
Step 8. To resume operation, follow the instructions located on the water heater  
lighting instruction label. Or, use the lighting instructions located in the water heater  
installation and operating manual.  
Flammable Vapor Sensor Testing  
CAUTION  
Do not use standard multi-meter probes for this testing. Doing so will damage the con-  
nector. Use special pin type electronic probes or small diameter wire pins inserted into  
connector.  
Step 1.  
Move the gas control power switch to the “OFF”  
position.  
Gas control power  
switch  
Step 2.  
Disconnect the flammable vapor sensor harness from  
the gas control.  
Step 3.  
Using a multi-meter set to the ohms setting, measure  
the resistance of the flammable vapor sensor and resettable  
thermal switch. The resistance must be between 3,000 and 48,000  
ohms. If the resistance is out of this range, verify that the  
resettable thermal switch has not been tripped. If it hasn’t, replace  
the thermal switch.  
Flammable vapor  
sensor harness  
120 VAC Circuit Trace  
Step 1.  
Verify 120VAC and proper polarity are at the wall outlet.  
Step 2.  
With the water heater plugged in and the gas control power switch in the  
“ON” position verify LED status.  
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Dip Tube Inspection  
Dip Tube Inspection and Replacement  
WARNING  
Water heater components and stored water may be HOT when performing the following  
steps in this procedure. Take necessary precaution to prevent personal injury.  
Step 1.  
Step 2.  
Step 3.  
Move the gas control power switch to the “OFF” position  
Unplug the water heater from the wall outlet.  
Turn off the cold water supply to the water heater. Connect a hose to the  
drain valve of the water heater and route to an open drain. Open a nearby hot water  
faucet to vent the water heater for draining. Open the drain valve of water heater and  
allow the water heater to drain to a point below the inlet connection nipple.  
Step 4.  
Disconnect the inlet nipple from the plumbing system.  
Step 5.  
With an appropriate tool, such as a pipe wrench, remove the inlet nipple/  
diptube from the water heater. Use caution not to damage pipe threads.  
Step 6. Visually inspect the inlet nipple/diptube. The inlet nipple/diptube should  
be free of cracks and any blockage. Hydro-jet slots should be open and free of any  
blockage. Any damage, such as cracks, restriction due to deformation, or  
unintentional holes are not field repairable and the inlet nipple/diptube must be  
replaced.  
Step 7.  
the inlet nipple/diptube into the water  
system, resume water supply to the water heater, and refill the water heater.  
Upon completion of the inspection or subsequent replacement, reinstall  
heater. Connect the nipple to the plumbing  
Step 8. To resume operation, follow the instructions located on the water heater  
lighting instruction label. Or, use the lighting instructions located in the water heater  
installation and operating manual.  
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Anode Inspection  
Anode Inspection and Replacement  
WARNING  
Water heater components and stored water may be HOT when performing the following  
steps in this procedure. Take necessary precaution to prevent personal injury.  
Step 1.  
Step 2.  
Step 3.  
Move the gas control power switch to the “OFF” position  
Unplug the water heater from the wall outlet.  
Turn off the cold water supply to the water heater. Connect a hose to the  
drain valve of the water heater and route to an open drain. Open a nearby hot water  
faucet to vent the water heater for draining. Open the drain valve of water heater and  
allow the water heater to drain to a point below the outlet connection nipple.  
Step 4.  
Disconnect the outlet nipple from the plumbing system.  
Step 5.  
With an appropriate tool, such as a pipe wrench, remove the outlet  
nipple/anode from the water heater. Use caution not to damage the pipe threads.  
Step 6. Visually inspect the outlet nipple/anode. The outlet nipple/anode should  
show signs of depletion, which is normal. If depletion is one-half the original anode  
diameter (approximately 3/4” diameter), replacement is recommended. If any of the  
steel core of the anode is exposed, replacement is recommended.  
Step 7.  
the outlet nipple/anode into the water  
system, resume water supply to the water heater, and refill the water heater.  
Upon completion of the inspection or subsequent replacement, reinstall  
heater. Connect the nipple to the plumbing  
Step 8. To resume operation, follow the instructions located on the water heater  
lighting instruction label. Or, use the lighting instructions located in the water heater  
installation and operating manual.  
29  
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Damper Removal  
Remove the Damper to Gain Access to the Flue Baffle  
Step 1.  
Move the gas control power switch to the “OFF”  
position.  
Gas control power  
switch  
Step 2.  
Unplug the water heater from the wall outlet.  
Damper (water  
heater) power cord  
Step 3.  
Disconnect the vent system from the draft hood that is mounted on top of  
the damper.  
Vent system  
Draft hood  
Damper  
Step 4.  
Step 5.  
Unplug the cord sets from the damper.  
Cord sets  
Remove the two damper mounting screws using a  
1/4” nut driver and retain for later use.  
1/4” nut driver  
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Damper Removal  
Remove the Damper to Gain Access to the Flue Baffle (cont’d)  
Step 6.  
heater.  
Remove the damper from the top of the water  
Damper  
Top of water  
heater  
Water heater tank flue  
Step 7.  
Step 8.  
Remove the flue baffle from the water heater.  
Inspect the baffle for deterioration and missing  
restrictors. Clean any scale or debris build-up. Replace with a  
new baffle, as necessary.  
Step 9.  
Reinstall the baffle into the flue. Be sure the baffle  
hanger tab is inserted into the notch locations at the top of the  
flue.  
Flue baffle  
Step 10.  
Check the burner to ensure no scale has accumulated during operation.  
See the Burner Cleaning Procedure on page 15, if accumulation has occurred.  
Step 11.  
Step 12.  
Step 13.  
Step 14.  
Step 15.  
Secure the damper in place using the screws from Step 5.  
Reconnect the vent system to the draft hood.  
Reconnect the cord sets from Step 4.  
Plug the water heater into the wall outlet.  
To resume operation, follow the instructions located on the water heater  
lighting instruction label. Or, use the lighting instructions located in the water heater  
installation and operating manual.  
31  
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Inner Door Removal  
Inner Door Removal Procedure  
Step 1.  
Move the gas control power switch to the “OFF”  
position.  
Gas control power  
switch  
Step 2.  
Unplug the water heater from the wall outlet.  
Damper (water  
heater) power cord  
Step 3.  
Step 4.  
Remove the outer door.  
Outer door  
Remove (4) 1/4” hex drive screws from the right  
side inner door.  
(4) 1/4” hex drive  
screws  
Right side  
inner door  
Step 5.  
Step 6.  
Remove (2) 1/4” drive screws from the left side inner door.  
Remove the connectors attached to the resettable  
thermal switch on the right side inner door.  
Connectors attached to re-  
settable thermal switch  
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Inner Door Gasket Replacement  
Inner Door Removal Procedure (cont’d)  
Step 7. Inspect both inner doors for any of the following imperfections: tears,  
missing material, cracks, dirt or debris, lack of adhesion to the inner door, material left  
on combustion chamber, or any other imperfections that will inhibit a proper seal.  
If any of the imperfections above are present, replace the inner door gasket following  
the Inner Door Gasket Replacement Procedure. If not, replacement of the inner door  
gaskets is not necessary.  
Inner Door Gasket Replacement Procedure  
WARNING  
If the information in these instructions is not followed exactly, a fire or explosion may re-  
sult causing property damage, personal injury, or death.  
Step 1.  
Completely remove all gasket and adhesive residue from the right and  
left side inner doors, as needed.  
Gasket Overlap must be as  
shown + 1/32  
Enlarged  
view of  
flange area  
Step 2.  
the inner door gasket to the inner door sections. Refer to the  
illustration for proper application. Note the overlap  
Using RTV sealant, apply a 1/8” bead to secure  
configuration in the flange area of the inner door. Set the  
flange section first, and this will help to achieve the proper  
overlap position.  
Recommended pattern for RTV sealant  
Gasket Overlap must be as  
shown + 1/32  
Expanded view  
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Inner Door Installation  
Inner Door Installation with Gasket  
WARNING  
Stripped fastener connections may allow for an inner door seal breach. A seal breach may  
result in a fire or explosion, causing property damage, personal injury, or death. Do not  
over tighten screws. If a fastener connection is stripped, contact the manufacturer listed  
Step 1.  
Clean any residual gasket residue or other debris from the combustion  
chamber surface before installing the inner door/gasket assembly.  
Step 2. Place the left side inner door into position first, being sure to firmly  
position the concave channel of the inner door around the feedline.  
Step 3. Using the 1/4” hex drive screws removed in Step 5 of the Inner Door  
Removal Procedure on page 32, secure the left side inner door in place. Do not over-  
tighten the screws.  
Step 3.  
Position the pilot tube and spark igniter wire against the left side inner  
door flange gasket. Do not route these through the concave channel with the feedline.  
Step 4.  
Firmly place the right side inner door flange against the left side inner  
door flange.  
Step 5.  
Using the 1/4” hex drive screws removed in Step 4 of the Inner Door  
Removal Procedure on page 32, secure the two flanges together. Do not over-tighten  
the screws.  
Step 6.  
Align the right side inner door to the combustion chamber and verify the  
fastener holes of the combustion chamber are aligned with the right side inner door  
slotted openings. Verify seal integrity around the combustion chamber opening.  
Step 7.  
Using the 1/4” hex drive screws removed in Step 3 of the Inner Door  
Removal Procedure on page 32, secure the right side inner door. Do not over-tighten  
the screws. Verify that both the left and right side inner doors are properly positioned  
and sealed against the combustion chamber.  
Step 8.  
Re-install the outer door.  
Step 9.  
To resume operation, follow the instructions located on the water heater  
lighting instruction label. Or, use the lighting instructions located in the water heater  
installation and operating manual.  
34  
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Arrestor Cleaning  
ScreenLok® Flame Arrestor Cleaning Procedure  
Step 1. Move the gas control power switch to the “OFF” position and unplug the  
water heater from the wall outlet.  
Step 2.  
Remove the outer door.  
Step 3.  
Remove the right side inner door per the Inner Door Removal Procedure  
on page 32.  
Step 4.  
Disconnect the pilot tube using a 7/16” wrench and the main burner  
feedline with a 3/4” wrench from the gas control.  
Step 5.  
Step 6.  
Step 7.  
Disconnect the spark igniter/flame sensor wire from gas control.  
Remove the burner assembly from the combustion chamber.  
Clean the ScreenLok® flame arrestor using a stiff brush, compressed air,  
and/or a shop vacuum to remove any scale or other debris accumulation. Using a soft  
brush, clear jacket openings from any dirt, dust, restrictions, or other obstructions.  
Step 8.  
Remove any debris from the burner assembly following the Burner  
Cleaning Procedure on page 15.  
Step 9.  
Re-install the burner assembly.  
Step 10.  
control.  
Reconnect the main and pilot tubing and spark igniter wire to the gas  
Step 11.  
Re-install the inner door per the Inner Door Installation with Gasket  
Procedure on page 34.  
Step 12.  
To resume operation, follow the instructions located on the water heater  
lighting instruction label. Or, use the lighting instructions located in the water heater  
installation and operating manual.  
Damper Relay Installation  
If the damper fails and water heater operation is necessary temporarily, a relay, p/n  
233-47642-00, and harness, p/n 239-48471-00, can be ordered from the Bradford  
White Service Parts Department.  
Step 1.  
Move the gas control power switch to the “OFF”  
position.  
Gas control power  
switch  
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Damper Relay Installation  
Damper Relay Installation (cont’d)  
Step 2.  
Unplug the water heater from the wall outlet.  
Damper (water  
heater) power cord  
Step 3.  
Disconnect the vent system from the draft hood  
that is mounted on top of the damper.  
Vent system  
Draft hood  
Damper  
Step 4.  
Remove the draft hood from the damper and retain it for use on the new  
damper.  
Step 5.  
Unplug the cord sets from the damper.  
Cord sets  
Step 6.  
Remove the two damper mounting screws using a  
1/4” nut driver and retain for later use.  
1/4” nut driver  
Step 7.  
Move the damper blade to the vertical position.  
Damper Blade  
Step 8.  
Move the switch on the back to the damper to the  
“Service” position (towards the front of the water heater).  
Service Switch  
36  
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Damper Relay Installation  
Damper Relay Installation (cont’d)  
Step 9.  
Turn the damper on its side and lay it on top of the water heater.  
Step 10.  
Remove the Red wire in the damper housing  
from its location. Connect the 1/4” Red female connector on  
the relay harness in its place.  
Step 11.  
Remove the Yellow wire in the damper housing  
from its location. Connect the 1/4” Yellow female connector on  
the relay harness in its place.  
White Wire  
Blue Wire  
Yellow Wire  
Red Wire  
Step 12.  
Remove the Blue wire in the damper housing from its location. Connect  
the 1/4” Blue female connector on the relay harness in its place.  
Step 13. Remove the White wire in the damper housing from its location. Connect  
the 1/4” White female connector on the relay harness in its place.  
Step 14. Using the White wire that was removed in Step  
13, connect it to the piggyback spade connector that was  
installed in Step 13.  
Blue Wire  
White Wire  
Step 15.  
shown.  
Connect the other ends of the relay harness, as  
Yellow Wire  
Leave this Terminal  
Open  
Red Wire  
Relay  
Step 16.  
Place the relay and its harness fully inside  
the damper housing.  
Relay and  
harness  
Damper Housing  
37  
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Common Terms  
Common Terms  
BTU  
ECO  
GPM  
Hz  
KWh  
LED  
NPT  
Ohms  
PSI  
RPM  
VAC  
W.C.  
°C  
British Thermal Units  
Energy Cut Off  
Gallons per Minute  
Hertz  
Kilowatts per hour  
Light Emitting Diode  
National Pipe Thread  
Ohms of resistance  
Pounds per Square Inch  
Revolutions per Minute  
Volts Alternating Current  
Inches of Water Column  
Degrees Centigrade  
Degrees Fahrenheit  
°F  
NOTES  
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38  
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Parts List  
1
2
5
6
3
7
8
9
4
10  
11  
17  
18  
19  
14  
15  
12  
13  
20  
16  
21  
22  
26  
24  
23  
27  
25  
15A  
PART NAME AND DESCRIPTION  
1. Draft Hood  
15. Inner Door (Right)  
15A. Resettable Thermal Switch  
2. Damper  
3. Jacket Head Pan  
16. Inner Door (Left)  
17. Damper Wire Harness  
18. Thermal Well  
4. Jacket  
5. Heat Trap—Cold Water Inlet  
6. Magnesium Anode–Hot Water Outlet  
7. Heat Trap—Cold Water  
8. Flue Baffle Assembly  
9. Dip Tube–Cold Water Inlet  
10. Temperature and Pressure Relief Valve  
11. Glass Lined Tank  
19. Gas Control Valve  
20. Wire Harness (FVS / RTS)  
21. FVS Sensor Clip  
22. Flammable Vapor Sensor (FVS)  
23. Outer Door  
24. Steel Burner  
12. Combustion Chamber Assembly  
13. Jacket Base Pan  
14. Drain Valve  
25. Orifice  
26. Pilot Assembly  
27. Feedline  
39  
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Email  
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