OWNER’S MANUAL
Outdoor LP Gas Barbecue Grill
Model No. HBT722W
WARNING
Table of Contents
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cooking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Turning Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
First Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Using Charcoal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
WARNING
FOR YOUR SAFETY:
1. Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage.
2. Read the installation, operation, and
maintenance instructions thoroughly before
installing or servicing this equipment.
3. Failure to follow these instructions could
result in fire or explosion, which could cause
property damage, personal injury, or death.
Save these instructions for future reference.
If you are assembling this unit for someone else,
give this manual to him or her to read and save
for future reference.
The use and installation of this product must conform to local codes. In absence of
local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, CAN/CGA-B149.1,
Natural Gas and Propane Installation Code.
California Proposition 65: Chemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm are created by the combustion of propane.
Manufactured in China for:
Blue Rhino Global Sourcing, LLC
Winston-Salem, NC USA
Made from 70% Bagasse
© 2007 Blue Rhino Global Sourcing, LLC. All Rights Reserved
(Environmentally Friendly Sugar
Cane Pulp By-product)
UniFlame® is a Registered Trademark of Blue Rhino Global Sourcing, LLC.. All Rights Reserved.
HBT722W-OM-107 ES
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Parts List
Exploded View
55-07-235
55-07-215
1
2
3
4
5
6
7
8
9
Warming Rack
Cooking Grid
Lid Handle Assebly
Hybrid Heat Plate
Temperature Gauge
Lid
1
55-07-224
55-07-220
55-07-233
55-07-234
2
55-15-060
Igniter Wire
Burner
55-07-214
3
55-15-295
Electrode
55-15-330
10 Top Hinge (2)
11 Side Handle (2)
12 Bottom Hinge (2)
55-07-232
4
5
55-15-329
55-14-989
Hybrid Heat Plate
13
Support (2)
7
55-07-213
14 Bottom Bowl
15 Lock (2)
6
8
55-07-225
55-07-731
55-07-223
55-07-230
55-07-238
55-14-986
16 Igniter Assembly
17 Left Leg
11
9
18 Right Leg
10
19 Wind Guard
20 Regulator/Control Valve
12
13
14
15
17
16
11
18
20
19
Hardware
Tools Required for Assembly (Not Included)
#2 Phillips Head Screwdriver
M5x15 Nickel Plated Phillips Truss Head
M6x12 Nickel Plated Phillips Truss Head
M5 Nickel Plated
Screw
4 pcs
A
B
C
D
E
F
G
H
I
J
K
L
Screw
4 pcs
6 pcs
4 pcs
2 pcs
6 pcs
5 pcs
6 pcs
1 pcs
6 pcs
5 pcs
2 pcs
2 pcs
Wing Nut
M6 Nickel Plated
Wing Nut
M6x8 Nickel Plated
Wing Bolt
ø5.3 Nickel Plated
Washer
ø6.4 Nickel Plated
Washer
ø6xø18 Heat Resistant
ø6xø22 Heat Resistant
ø5.3 Nickel Plated
Washer
Washer
Lock Washer
ø6.4 Nickel Plated
Lock Washer
ø5 x 32 Zinc Plated
Pin
ø1.4 x 30 Steel
Cotter Pin
M
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Outdoor LP Gas Barbecue Grill Model No. HBT722W
Assembly Instructions
Attach Left and Right Legs
DO NOT RETURN PRODUCT TO STORE.
For assistance call 1.800.762.1142 toll free. Please have
your owner’s manual and serial number available for
reference.
1
2
For Easiest Assembly:
• To avoid losing any small components or hardware, assemble
your product on a hard level surface that does not have cracks
or openings.
• Clear an area large enough to layout all components and
hardware.
• When applicable, tighten all hardware connections by hand
first. Once the step is completed go back and fully tighten all
hardware.
• Follow all steps in order to properly assemble your product.
To complete assembly you will need:
• (1) Leak Detection Solution (Instructions on how to make
solution are included in “Operating Instructions” section)
• (1) 14.1 oz or (1) 16.4 oz LP gas tank.
Note: You must follow all steps to properly assemble grill.
Typical assembly: approximately 30 minutes.
x 4
x 4
G
K
B
D
x 4
x 4
Attach Side Handles, Heat Plate Support
Attach Igniter Button Assembly
3
4
x 4
A
x 4
H
x 1
x 4
I
C
x 1
E
x 4
J
x 4
F
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Attach Burner and Igniter Wire
Attach Wind Guard
5
7
6
8
Attach Regulator/Control Valve
Note: Once attached, the regulator/control valve will freely rotate to accomodate for
the LP gas tank.
x 1
G
K
x 1
E
x 1
Attach Lid Handle Assembly
Attach Lid
x 2
C
x 2
H
J
x 2
F
x 2
x 2
M
L
x 2
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Outdoor LP Gas Barbecue Grill Model No. HBT722W
Assembly Instructions (continued)
Insert Warming Rack
Insert Hybrid Heat Plate
9
10
Insert Cooking Grid
Lock Lid
Fold Up Legs
Note: Always lock lid before folding legs.
12
11
Unlock Lid
Unfold Legs
Note: Always open legs completely and are secured in place before lighting.
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Operating Instructions
This grill is designed to operate with a one pound 7-3/8” high disposable / 16.4 oz. or 14.1 oz.
propane gas tank (DOT 39 Cylinder).
Caution: If burner flame goes out during operation, immediately turn
the gas “OFF” and open lid to let the gas clear for about 5 minutes
before re-lighting.
DO NOT ATTEMPT TO REFILL ANY ONE POUND (16.4 oz. or 14.1 oz.) PROPANE GAS TANKS!
Figure 1a
Figure 1b
Turning Off
1. Turn control knob to the “LOCK OFF” position.
Connecting Gas Tank
1. Make sure the regulator/control valve is in the “LOCK
OFF” position. (Figure 1a)
2. Remove LP gas tank and properly store tank.
LOCK
OFF
2. Lubricate the threads of the regulator valve with
petroleum jelly, insert the gas tank into the regulator
valve and hand-tighten firmly. (Figure 1b)
PUSH
TO
TURN ON
Cooking
M E D
1. Open lid and ignite burner per lighting instructions.
3. Test for leaks
2. Close lid and preheat grill on “HIGH”.
3. Wear protective gloves and use long handle tongs to place food onto cooking grids above the
lit burners.
Checking for Leaks
Burner Connection
4. Adjust controls to desired temperature.
Figure 2
5. With lid open or closed, cook until desired internal food temperatures are achieved.
1. Make sure the control valve is securely fastened to
the burner. (Figure 2)
6. Turn grill “OFF” by turning control knob to the “LOCK OFF” position. Remove LP gas tank and
properly store tank.
If your unit was assembled for you, visually check the
connection between the burner and control valve.
Tips for Better Cookouts and Longer Grill Life
WARNING: Failure to inspect this
connection or follow these instructions
could cause a fire or an explosion which
can cause death, serious bodily injury,
or damage to property.
2. Use the upper cooking grid (warming rack) for keeping cooked food warm, toasting breads or
cooking delicate foods in aluminum foil pouches.
Figure 3
3. To keep food from sticking to the grids, spray or coat with cooking oil before lighting.
2. If the burner pipe does not rest flush to the control
valve, please contact 1.800.762.1142 for assistance.
4. To reduce flare-up keep grill clean, use lean cuts of meat (or trim fat) and avoid cooking on
very high temperatures.
LOCK
OFF
5. Place delicate foods like fish and vegetables in aluminum foil pouches and place on upper
cooking levels (warming rack).
PUSH
TO
Regulator / 1# LP Gas Tank Connection
TURN ON
6. To avoid losing natural juices, use long handled tongs or spatulas instead of forks and turn
foods over just once during cooking.
1. Make 2-3 oz. of leak solution by mixing one part
liquid dishwashing soap with three parts water.
M E D
7. Enhance food flavors by using wood chips in smoker boxes or aluminum foil pouches. Follow
the wood manufacturer’s instructions.
2. Make sure control knob is “OFF”. (Figure 3)
3. Spoon several drops of solution, or use squirt bottle,
at the LP gas tank to regulator connection. (Figure 4)
8. Clean cooking grids and racks after every use with a quality grill bush designed for your grid
material. Wear protective gloves and gently remove the build-up while grids are hot.
Figure 4
4. Inspect the solution at the connection, looking for
bubbles.
9. After every use, allow grill to cool. Then protect clean cooking grids with a light coat of
cooking oil, empty grease pan (if included), wipe outside surfaces with a suitable kitchen
cleaner and store in a cool dry place.
If NO bubbles appear, the connections are
secure.
If bubbles appear, you have a leak.
X
related barbecue cookbooks to learn more interesting tips.
X
a. Loosen and retighten this connection,
making sure the connection is secure.
b. Retest with solution.
Using Charcoal
If you continue to see bubbles after several attempts, disconnect propane source
and contact 1.800.762.1142 for assistance.
WARNING: This is not a charcoal grill. It is a LP gas grill designed to
add the flavor of charcoal or wood.
Figure 5
WARNING: Do NOT use instant light charcoal.
WARNING: Position the grill so wind cannot carry ashes to combustible
surfaces.
WARNING: Always wear protective gloves when adding charcoal or
wood.
WARNING: Allow coals/embers to extinguish and cool before
transporting, storing, or moving the grill. Do not cover the grill until
contents of the charcoal areas are completely and fully extinguished
and empty.
First Use
1. Make sure all labels, packaging and protective films
have been removed from the grill.
2. Remove manufacturing oils before cooking on this
grill for the first time, by operating the grill for at least
15 minutes on “HIGH” with the lid closed. This will
“heat clean” the internal parts and dissipate odors.
Lighting
WARNING: Do not use burning charcoal to relight gas burners. Always
light the burners using the built in ignition or a match.
Match
1. Make sure all labels, packaging and protective films
have been removed from the grill.
• Use charcoal or wood chips if desired. The grill will
operate like a normal LP gas grill if the charcoal
areas are empty.
2. Open lid. Attempting to light the burner with the
lid closed may cause an explosion!
Figure 6
3. Make sure there are no obstructions of airflow to the
gas unit. Spiders and insects can nest within and clog
the burner / venturi tube at the orifice.
A clogged burner tube can lead to a fire
beneath the appliance.
• If using wood chips, either dry or soaked chips are
good.
1/2"
Flame
12.7 mm
• Use natural, standard, or lump charcoal if desired.
• Add charcoal or wood chips to the charcoal areas
prior to the grill preheat. The LP gas burner will
ignite the charcoal. This guarantees full flavor once
cooking begins. Do not place charcoal anywhere
other than the dedicated charcoal areas. Do not
overfill the charcoal area. Make sure the cooking
grid can fit properly against the bottom bowl.
1/4"
6.4mm
4. Control knob must be in the “LOCK OFF” position.
(Figure 4)
0"
0mm
5. Turn the control knob to “HIGH”
6. Press the Igniter button repeatedly to light burner.
7. If ignition does not occur in 5 seconds, turn burner control knob OFF, wait 5 minutes and
repeat lighting procedure.
• Do not operate the grill without the hybrid heat plate in place.
• After every use, empty ashes once completely cool and fully extinguised.
8. If igniter does not light burner, use a lit match secured with the lighting rod provided to light
burners manually. Access the burner through the hole in bottom bowl as indicated. (Figure 5
and 6)
9. Turn the grill to “LOW”, and position the lit match near side of the burner.
Important: Always use the lighting rod provided when lighting burners with a match.
10. After lighting, observe the burner flame. Make sure all burner ports are lit and flame height
matches illustration. (Figure 7)
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Outdoor LP Gas Barbecue Grill Model No. HBT722W
Limited Warranty
Cleaning and Care
Blue Rhino Global Sourcing, LLC (“Vendor”) warrants to the original retail purchaser of this
product, and to no other person, that if this product is assembled and operated in accordance
with the printed instructions accompanying it, then for a period of one (1) year from the date
of purchase, all parts in such product shall be free from defects in material and workmanship.
Vendor may require reasonable proof of your date of purchase. Therefore, you should retain
your sales slip or invoice. This Limited Warranty shall be limited to the repair or replacement of
parts, which prove defective under normal use and service and which Vendor shall determine
in its reasonable discretion upon examination to be defective. Before returning any parts, you
should contact Vendor’s Customer Service Department using the contact information listed
below. If Vendor confirms, after examination, a defect covered by this Limited Warranty in any
returned part, and if Vendor approves the claim, Vendor will replace such defective part without
charge. If you return defective parts, transportation charges must be prepaid by you. Vendor will
return replacement parts to the original retail purchaser, freight or postage prepaid.
Caution:
1. All cleaning and maintenance should be done when grill is cool
and with the fuel supply disconnected.
2. DO NOT clean any grill part in a self cleaning oven. The extreme heat
will damage the finish.
Notices
1. Abrasive cleaners will damage this product.
2. Never use oven cleaner to clean any part of grill.
3. Do not clean any grill part in a self cleaning oven. The extreme heat will damage the
finish.
This Limited Warranty does not cover any failures or operating difficulties due to accident,
abuse, misuse, alteration, misapplication, improper installation or improper maintenance or
service by you or any third party, or failure to perform normal and routine maintenance on
the product as set out in this owner’s manual. In addition, the Limited Warranty does not cover
damage to the finish, such as scratches, dents, discoloration, rust or other weather damage,
after purchase.
Cleaning Surfaces
1. Wipe surfaces clean with mild dishwashing detergent or baking soda.
2. For stubborn surfaces use a citrus based degreaser and a nylon scrubbing brush.
3. Rinse clean with water.
This Limited Warranty is in lieu of all other express warranties. Vendor disclaims all warranties
for products that are purchased from sellers other than authorized retailers or distributors,
including the warranty of merchantability or the warranty of fitness for a particular purpose.
VENDOR ALSO DISCLAIMS AND ANY ALL IMPLIED WARRANTIES, INCLUDING WITHOUT
LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. VENDOR SHALL NO LIABILITY TO PURCHASER OR ANY THIRD PARTY FOR ANY
SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. Vendor further
disclaims any implied or express warranty of, and assumes no responsibility for, defects in
workmanship caused by third parties.
Cleaning Burner
1. Turn gas off at the control knob and remove LP gas tank.
2. Remove regulator and wind guard.
3. Remove cooking grids and heat plate.
4. Disconnect wire from igniter.
5. Remove burner.
6. Clean inlet of burner with small bottle brush or compressed air.
7. Remove all food residue and dirt on burner surface.
8. Clean any clogged ports with a stiff wire (such as an opened paper clip)
This Limited Warranty gives the purchaser specific legal rights; a purchaser may have other
rights depending upon where he or she lives. Some jurisdictions do not allow the exclusion or
limitation of special, incidental or consequential damages, or limitations on how long a warranty
lasts, so the above exclusion and limitations may not apply to everyone.
9. Inspect burner for any damage (cracks or holes). If damage is found, replace with new
burner.
Vendor does not authorize any person or company to assume for it any other obligation or
liability in connection with the sale, installation, use, removal, return, or replacement of its
equipment, and no such representations are binding on Vendor.
10. Reinstall burner. Reconnect igniter, wind guard, and regulator.
11. Replace heat plate and cooking grid
12. Preform leak test.
Blue Rhino Global Sourcing, LLC
Winston-Salem, North Carolina USA
(800) 762-1142
Product Registration
call 1.800.762.1142.
Troubleshooting
Problem
Burner will not light with match
Possible Cause
No gas flow.
Prevention/Cure
Check if LP gas tank is empty.
Clear burner.
Obstruction of gas flow.
Spider webs or insect nest in burner tube.
Burner ports clogged or blocked.
Clean burner tube.
Clean burner ports.
Clean burner ports.
Irregular flame pattern, flame does not run the full length Burner ports are clogged or blocked.
of burner.
Flame is yellow or orange
New burner may have residual manufacturing oils.
Burn grill for 15 minutes with the lid closed.
Clean burner tube.
Spider webs or insect nest in burner tube.
Food residue, grease or seasoning salt on burner.
High or gusting winds.
Clean burner.
Flame blow out
Flare-up
Turn front of grill to face wind or increase flame height.
Replace LP gas tank.
Low on LP Gas.
Grease buildup.
Clean grill.
Excess fat in meat.
Trim fat from meat before grilling.
Adjust (lower) temperature accordingly.
Excessive cooking temperature.
Grease trapped by food buildup around burner system.
Persistent grease fire.
Turn knobs to “LOCK OFF POSITION.” Let fire burn out. Leave lid
in closed position and let fire burn out. After grill cools, remove
and clean all parts.
Flashback (fire in burner tube(s))
Burner and/or burner tube is blocked.
Clean burner and/or burner tube.
Inside of lid or cooking grid is peeling
Baked on grease buildup has turned to carbon and is flaking off. Clean thoroughly.
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Outdoor LP Gas Barbecue Grill Model No. HBT722W
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H B T n 7 o 2 . 2 W m o d e l o x e t e r i o r p e a s r , a
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7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 . . . . . . . . . . . . . . . . . . . . . . . . . .
c o n
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A D :
S E G S U U R I D A P R A
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g u a r d S i a a s l v i a m p o r t a n t e s
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A D :
S E G S U U R I D A P R A
T E N C I A A D V
I n d i c e
H B T 7 2 2 W M o d e l o n o .
x t e r i o r e s
a r P r i l l a d
A R I O U S U D E L A L M A N U
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