Berkel Mixer FMS40 User Manual

Model FMS30  
Model FMS40  
ML-134462  
ML-134463  
ML-134476  
ML-134477  
ML-141002  
OWNER/OPERATOR  
MANUAL  
Berkel Company  
PO Box 696  
2006 Northwestern Parkway  
Louisville, Kentucky 40201  
1-800-348-0251  
Fax 888-888-2838  
F37236 Rev. C (February 2011)  
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Installation, Operation, and Care of  
BERKEL FMS30 & FMS40 Quart MIXER  
SAVE THESE INSTRUCTIONS  
GENERAL  
The 30 quart mixer has an AC Induction electric motor and motor control. A 30 quart bowl, B-Flat beater,  
spiral dough hook, D wire whip and ingredient chute are shipped as standard equipment. A 0 - 15 minute  
timer and four plastic foot pads are standard. A #12 attachment hub is standard. A variety of attachments  
are available. A 20 quart bowl and it's associated accessories are optional.  
The 40 quart mixer has an AC induction electric motor and motor control. A 40 quart bowl, bowl guard,  
B-at beater, spiral dough hook, D wire whip and ingredient chute are shipped as standard equipment. A  
0 - 15 minute timer and four plastic foot pads are standard. A #12 attachment hub is standard. A variety  
of attachments are available. A 20 quart bowl and its associated accessories are optional.  
INSTALLATION  
UNPACKING  
Immediately after unpacking the mixer, check for possible shipping damage. If the mixer is found to be  
damaged, save the packaging material and contact the carrier within 15 days of delivery.  
Prior to installation, test the electrical service to assure that it agrees with the specications on the machine  
data plate.  
LOCATION  
Remove hex head shipping bolts with an open end wrench (or crescent wrench), that attaches the four  
legs to the base-frame of the carton.  
Place the mixer on a suitable sturdy level surface. There should be adequate space around the mixer for  
the user to operate the controls and install and remove bowls.  
FMS30 & FMS40 Owner/Operator Manual  
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ELECTRICAL CONNECTIONS  
ELECTRICAL CONNECTIONS (CORD CONNECTED MIXERS)  
Single-Phase Mixer  
The electrical cord on this machine is equipped with a three-pronged grounding  
plug which must be connected to a properly grounded receptacle. If the receptacle is not the  
proper grounding type, contact an electrician. Do not remove the grounding prong from the  
plug.  
ELECTRICAL CONNECTIONS (NON-CORD CONNECTED MIXERS)  
Electrical and grounding connections must comply with the applicable portion of  
the National Electrical Code and/or other Local Electrical Codes.  
Disconnect the electrical power to the machine and follow lockout / tagout  
procedures.  
Three-Phase Mixer  
A hole for the 3/4 "-trade-size conduit is located in the rear of the pedestal. Make electrical connections  
per the wiring diagram located on the inside of the top cover.  
Remove side cover.  
Connect eld supply lead wires L1, L2, and L3 to supply harness wires labeled "SERVL1",  
"SERVL2", and "SERVL3" respectively.  
Connect ground wire to supply harness green wire.  
Reinstall side cover.  
– 4 –  
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OPERATION  
Moving beater in bowl. Keep hands, clothing, and utensils out while in operation.  
Do not use without interlocked guard.  
Controls  
Attachment Hub  
Thumb Screw  
and Plug  
Bowl Guard/  
Splash Guard  
Bowl Guard/  
Wire Cage  
Bowl Lift Handle  
Agitator  
Bowl Support  
Fig. 1  
FMS30 & FMS40 Owner/Operator Manual  
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CONTROLS (FIG. 2)  
Starts Mixer  
Speed Selector  
Time Selector  
Stops Mixer  
Fig. 2  
Push-button Start and Stop buttons control power to the mixer.  
The Bowl Guard /wire cage must be in place and closed or the mixer will not operate.  
If the Bowl Support is not all the way up, the mixer will not operate.  
The TIMER is used in conjunction with the Start button for timed mixing operations and will stop the mixer  
when the desired time has elapsed.  
NON-TIMED MIXING -- Set the timer on Hold and use the Stop button to turn the mixer off.  
The Speed Selector (Fig. 2) is used to change speeds. To change speeds, turn the Speed Selector to the  
desired speed. Speed can be set when mixer is on or off.  
Blend -- The slowest speed to incorporate ingredients.  
Speed 1 (Low) -- For dough, heavy batters, or potatoes.  
Speed 2 (Medium) -- For cake batters or some whipping operations.  
Speed 3 (Medium-High) -- For light work, such as whipping cream, beating eggs, or mixing thin  
batters.  
Speed 4 (High) -- This speed is for maximum and accelerated air incorporation into light batches.  
The Bowl Lift Handle (Fig. 1) is used to raise and lower the bowl. To raise the bowl, rotate the handle  
downward; rotating the handle upward lowers the bowl.  
– 6 –  
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MIXING  
This section explains operation of the mixer and how to install bowls and  
agitators.  
BOWL  
New mixer bowls and agitators (beaters, whips, spiral dough hook, ingredi-  
ent chute and splash cover) should be thoroughly washed with hot water and  
a mild soap solution, rinsed with either a mild soda or vinegar solution, and  
thoroughly rinsed with clear water before being put into service. This clean-  
Fig. 3  
ing procedure should also be followed for bowls and agitators before whipping egg whites or whole  
eggs.  
The bowl must be installed before the agitator. To install the bowl, fully lower the bowl support (Fig. 3).  
30 QT/40 QT Mixer - Auto Lock Feature - Position the bowl so two large holes on bowl tabs are above  
the bowl pins on the bowl support. Lower the bowl onto the bowl pins. Then lift the bowl arm to raise the  
bowl. Bowl will be locked when it is raised to mix position.  
30 QT Mixer - Twist Lock Feature - Lower the bowl onto the bowl pins, then turn counter-clockwise until  
stopped in locked position.  
AGITATOR  
To install an agitator (Fig. 4), the bowl must be installed and fully lowered. Place the agitator in the bowl,  
push it up on the agitator shaft, and turn it clockwise to seat the shaft pin in the slot of the agitator shank.  
Fig. 4  
Close bowl guard/wire cage and raise bowl support to mix position, move the speed select knob to the  
desired speed and start the mixer to operate the attachment. If bowl support is lowered off the mix  
position, mixer will stop.  
ATTACHMENTS  
To install an attachment, loosen the thumb screw on the attachment hub (Fig.1, page 5) and remove  
the plug. Insert the attachment into the attachment hub making certain that the square shank of the at-  
tachment is in the square driver of the mixer. Secure the attachment by tightening the thumb screw.  
The meat and food chopper attachment must be operated in Speed 1. If material in the cylinder stalls  
the mixer, stop the mixer at once. Do not attempt to restart the mixer in a lower speed. Unplug power  
cord and then remove the adjusting ring, knife, plate, and worm and clear the obstruction. This attach-  
ment must not be used to chop bread crumbs.  
Attachment hub must not be used while mixing product.  
FMS30 & FMS40 Owner/Operator Manual  
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BOWL GUARD / WIRE CAGE  
Wire cage must be in position and closed in order to mix. If wire cage is opened during the mixing, mixer  
will stop.  
REMOVE BOWL GUARD / WIRE CAGE  
Lower the bowl support and remove agitator before removing bowl guard/wire cage. Hold wire cage with  
both hands and pull downward gently to release from retainer (Fig. 5).  
INSTALL BOWL GUARD / WIRE CAGE  
Hold wire cage with both hands and gently push upward until bowl guard/wire cage is latched on the  
retainer and can be rotated freely (Fig. 5).  
Fig. 5  
CLEANING  
Disconnect electrical power before beginning any cleaning procedures.  
The mixer should be thoroughly cleaned daily.  
Bowls and agitators should be removed from the mixer and cleaned in a sink.  
DO NOT use a hose to clean the mixer — it should be washed with a clean damp cloth.  
Clean the bowl guard/wire cage by wiping with a cloth or sponge and warm soapy water.  
– 8 –  
FMS30 & FMS40 Owner/Operator Manual  
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MIXING BOWL CAPACITY CHART  
Capacity of Bowl (Qts. Liquid)  
Model  
30 Quart  
FMS30  
2.0  
40 Quart  
FMS40  
2.5  
Agitators  
Suitable for  
Operation  
Motor (HP)  
21 ½" W X 26¼" D 21 ½" W X 26 ¼"D  
Overall Space Required (Bench Space)  
X 45"H  
X 48" H  
Kitchen Materials Capacity Chart (Finished Materials)  
Egg Whites (pt.)  
D
3 pts.  
23 lbs.  
12 qts.  
2 pts.  
3 ½ pts.  
30 lbs.  
13 qts.  
3 pts.  
Mashed Potatoes (lbs.)  
Mayonnaise (Qts. of Oil)  
Meringue (Qty. of Water)  
Wafe or Hot Cake Batter (qt.)  
Whipped Cream (qt.)  
B
B or D  
D
B
12 qts.  
6 qts.  
16 qts.  
9 qts.  
D
Bake Shop Materials  
Cake, Angel Food (8-10 oz. cake) (lb.)  
Cake, Box or Slab or Layer (lb.)  
Cake, Cup (doz.)  
B
B
22 lbs.  
30 lbs.  
30  
30 lbs.  
40 lbs.  
B
45  
Cake, Pound (lb.)  
B
30 lbs.  
23 lbs.  
23 lbs.  
45 lbs. **  
30 lbs. **  
27 lbs.  
14 lbs.**  
20 lbs. **  
32 lbs. **  
15 lbs. +  
40 lbs. **  
12 lbs.  
18 lbs.  
3 lbs.  
40 lbs.  
Cake, Sponge (lb.)  
B
25 lbs.  
Cookies, Sugar (lbs.)  
B
30 lbs.  
Dough, Bread or Roll (Lt-Med) 60% AR § (lb.)  
Dough, Heavy Bread 55% AR § (lb.)  
Dough, Pie (lb.)  
ED  
ED  
B
50 lbs. **  
35 lbs. **  
35 lbs.  
Dough, Thin Pizza 40% AR (max mix time 5 min.) §  
Dough, Medium Pizza 50% AR §  
Dough, Thick Pizza 60% AR §  
Dough, Raised Donut 65% AR (lb.)  
Dough, Whole Wheat 70% AR  
Eggs & Sugar for Sponge Cake (lb.)  
Icing, Fondant (lb.)  
ED  
ED  
ED  
ED  
ED  
B
25 lbs. **  
32 lbs. **  
40 lbs. **  
25 lbs. +  
45 lbs. **  
18 lbs.  
B
25 lbs.  
Icing, Marshmallow (lb.)  
B
4 ½ lbs.  
35 lbs.  
Shortening & Sugar, Creamed (lb.)  
Pasta, Basic Egg Noodle (max mix time 5 min.) (lb.)  
B
24 lbs.  
8 lbs.  
ED  
15 lbs.  
**1st Speed  
+ 2nd Speed  
§ If high gluten our is used, reduce above dough batch size by 10%.  
NOTE: % AR (% Absorption Ratio) = Water weight divided by our weight X 100%. Capacity depends  
on moisture content of dough. Above capacity based on 12% our moisture and 70oF water tempera-  
ture.  
ABBREVIATIONS - AGITATORS SUITABLE FOR OPERATION  
B - Flat Beater  
D - Wire Whip  
ED - Spiral Dough Hook  
FMS30 & FMS40 Owner/Operator Manual  
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AGITATORS AND ACCESSORIES  
B Flat Beater  
D Wire Whip Spiral Dough Hook Ingredient Chute  
Splash Cover  
MAINTENANCE  
Disconnect electrical power before beginning any maintenance procedure.  
MOTOR  
The motor has sealed ball bearings which require no lubrication maintenance.  
BOWL LIFT SLIDEWAYS  
The bowl lift slideways (Fig. 6) should be lubricated once each month. Apply a light coat of a "Food Grade"  
grease to both sides of the slideways.  
Slideway  
Fig. 6  
– 10 –  
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SERVICE AND PARTS INFORMATION  
To obtain service and parts information concerning the FMS30 & FMS40, you have two options:  
1. You can contact the local Designated Berkel Service Location (DBSL). To locate the nearest  
DBSL, please visit www.berkel.com. Additional information may be obtained by dialing (800-  
348-0251).  
2. You can contact the local Hobart ofce in your area, or call 1-888-4HOBART. You can also nd  
the nearest Hobart ofce by visiting www.hobartservice.com.  
Berkel Company  
PO Box 696  
2006 Northwestern Parkway  
Louisville, Kentucky 40201  
(800) 348-0251  
Fax 888-888-2838  
FMS30 & FMS40 Owner/Operator Manual  
– 11 –  
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Warranty  
Effective: February 14, 2002  
Berkel Company (''Berkel") warrants to the Buyer of new equipment that said equipment, when installed  
in accordance with our instructions and subjected to normal use, is free from defects in material or  
1
workmanship for a period of one (1) year from the date of sale.  
BERKELSPECIFICALLYDISCLAIMSANYIMPLIEDWARRANTYOFMERCHANTABILITYOREXPRESS  
OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Berkel's obligation and liability under this warranty is expressly limited to repairing or replacing equipment  
that proves to be defective in material or workmanship within the applicable warranty period. Berkel or a  
Designated Berkel Service Location will perform all repairs pursuant to this warranty. Berkel expressly  
excludes responsibility for incidental or consequential damages to buyer or any third party, including,  
without limitation, damages arising from personal injuries, lost prots, loss of business opportunity, loss  
of property, economic losses, or statutory or exemplary damages, whether in negligence, warranty, strict  
liability or otherwise.  
This warranty does not apply to: periodic maintenance of equipment including but not limited to lubrication,  
replacement of worn blades, knives, stones, knobs, accessories, and miscellaneous expendable supply  
items, and other adjustments required due to installation set-up or normal wear.  
These warranties are given only to the rst purchaser from a Berkel Authorized Channel of Distribution.  
No warranty is given to subsequent transferees.  
The foregoing warranty provisions are a complete and exclusive statement of the warranty between the  
buyer and seller. Berkel neither assumes nor authorizes any persons to assume any other obligation or  
liability connection with said equipment. This warranty supersedes any and all prior warranties to the  
subject hereof.  
1 Model 180 slicers carry a 90-day warranty.  
F37236 Rev. C (February 2011)  
PRINTED IN U.S.A.  
– 12 –  
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