69802 G
Gas Hob
Operating Instructions
GB
PERFECT IN FORM AND FUNCTION
z
Do not use this hob if it is in contact with water. Do not operate the hob with
wet hands.
z
z
Ensure the control knobs are in the ‘OFF’ position when not in use.
When using other electrical appliances, ensure the cable does not come into
contact with the hot surfaces of the cooking appliance.
z
Unstable or misshapen pans should not be used on the hob as unstable
pans can cause an accident by tipping or spillage.
z
z
z
Never leave the hob unattended when cooking with oil and fats.
Never use plastic or aluminium foil dishes on the hob.
Perishable food, plastic items and areosols may be affected by heat and
should not be stored above or below the hob unit.
Service
z
This hob should only be repaired or serviced by an authorised Service
Engineer and only genuine approved spare parts should be used.
Environmental Information
U
z
After installation, please dispose of the packaging with due regard to safety
and the environment.
z
When disposing of an old appliance, make it unusable, by cutting off the
cable.
Keep this instruction book for future reference and ensure
it is passed on to any new owner.
These instructions are only valid for countries whose identification
symbols are shown on the inside cover of this instruction booklet and
on the appliance itself.
3
Contents
Important Safety Information ................................................................................ 2
Instructions for the User ........................................................................................ 5
Description of the Hob ............................................................................................... 5
Operation.................................................................................................................... 6
Maintenance and Cleaning ....................................................................................... 7
Something Not Working? ........................................................................................... 8
Service and Spare Parts ............................................................................................ 9
Guarantee Conditions .............................................................................................. 10
Instructions for the Installer ............................................................................... 11
Engineer technical data ........................................................................................... 11
Important safety requirements ................................................................................. 12
Location .................................................................................................................... 13
Installation ................................................................................................................ 13
Gas Connection ............................................................................................ 14
Cut Out Size .................................................................................................. 15
Building In ..................................................................................................... 15
Electrical connections ............................................................................................. 17
Wiring diagram ......................................................................................................... 18
Fault Finding ............................................................................................................ 19
Commissioning ........................................................................................................ 22
Conversion from Natural Gas to LPG ...................................................................... 23
Guide to Use the instructions
The following symbols will be found in the text to guide you throughout the Instructions:
Safety Instructions
Step by step instructions for an operation
)
Hints and Tips
Environmental Information
U
This appliance is manufactured according to the following EEC directives:
73/23 EEC - 90/683 EEC - 93/68 EEC -
89/336 EEC - 90/396 EEC,
current edition.
4
Description of the Hob
3
1
3
5
6
4
7
8
2
1. Hob Top
2. Rapid Burner
3. Semi-rapid Burners
4. Auxiliary Burner
5. Control knob for back right burner (semi-rapid)
6. Control knob for back left burner (semi-rapid)
7. Control knob for front left burner (rapid)
8. Control knob for front right burner (auxiliary)
INSTALLATION
Any gas installation must be carried out by a registered CORGI installer, and
in accordance with existing rules and regulations.
The relevant instructions are to be found in the second section of this manual.
Please, ensure that, once the hob is installed, it is easily accessible for the
engineer in the event of a breakdown.
WHEN THE HOB IS FIRST INSTALLED
Once the hob has been installed, it is important to remove any protective
materials, which were put on in the factory.
5
Operation
HOB BURNERS
To light a burner, turn the relevant control knob anticlockwise to the maximum
position, then push it down to ignite the burner. Upon, ignition, keep the knob
pushed down about 5 seconds, then adjust the flame as required.
If the burner does not ignite, turn the control knob to zero, and try again.
Each control knob is equipped with a pilot light which gradually lights up
according to the heat level that you select with the control knob.
When switching on the mains, after installation or a power cut, it is quite
normal for the spark generator to be activated automatically.
To ensure maximum burner efficiency, you should only use pots and pans with a
flat bottom fitting the size of the burner used (see table).
Burner
minimum
diameter
maximum
diameter
Large (rapid)
Medium (semi-rapid)
Small (Auxiliary)
160 mm.
120 mm.
80 mm.
260 mm.
220 mm.
160 mm.
As soon as a liquid starts boiling, turn down the flame so that it will barely
keep the liquid simmering.
If you use a saucepan which is smaller than the recommended size, the
flame will spread beyond the bottom of the vessel, causing the handle to
overheat.
Take care when frying food in hot oil or fat, as the overheated splashes could
easily ignite.
If the control knobs become difficult to turn, please contact your local AEG
Service Force Centre.
6
Maintenance and Cleaning
Before any maintenance or cleaning can be carried out, you must
DISCONNECT the hob from the electricity supply.
The hob is best cleaned whilst it is still warm, as spillage can be removed
more easily than if it is left to cool.
Pan Supports
To keep the pan supports in the correct
position, they are mounted on metal pins
located in the back of the hob. After
cleaning the hob, ensure the pan
supports are properly placed as shown in
the diagram.
The pan supports are dishwasher proof. If
washing them by hand, take care when
drying them as the enamelling process
occasionally leaves rough edges. If
necessary, remove stubborn stains using
a paste cleaner.
The Hob Top
Regularly wipe over the hob top using a soft cloth well wrung out in warm
water to which a little wasing up liquid has been added. Avoid the use of the
following:
- household detergent and bleaches;
- impregnated pads unsuitable for non-stick saucepans;
- steel wool pads;
- bath/sink stain removers.
Should the hob top become heavily soiled, the following product s are
recommended:
- for stainless steel hobs use a proprietary stainless steel cleaner;
- for other hobs use Hob Brite or Bar Keepers Friend.
The Burners
The burner caps and crowns can be removed for cleaning.
Wash the burners taps and crowns using hot soapy water, and remove
marks with a mild paste cleaner. A well moistened soap impregnated steel
wool pad can be used with caution, if the marks are particularly difficult to
remove.
After cleaning, be sure to wipe dry with a soft cloth.
7
Something Not Working?
If the hob is not working correctly, please carry out the following checks before
contacting your local AEG Service Force Centre.
SYMPTOM
SOLUTION
„
There is no spark when lighting the
gas
‹
Check that the unit is plugged in and
the electrical supply is switched on
‹
‹
‹
Check that the RCCB has not tripped
(if fitted)
Check the mains fuse has not blown
Check the burner cap and crown
have been replaced correctly, e.g.
after cleaning.
„
The gas ring burns unevenly
‹
‹
Check the main jet is not blocked and
the burner crown is clear of food
particles.
Check the burner cap and crown
have been replaced correctly, e.g.
after cleaning.
8
Service and Spare Parts
If you require spare parts or an engineer contact your local Service Force Centre by
telephoning:
0870 5 929 929
Your call will be routed to your local Service Force Centre.
For the address of your local Service Force Centre and further information about Service
Force, please visit the website at www.serviceforce.co.uk
When you contact the Service Centre, they will need the following information:
1. Your name, address and post code.
2. Your telephone number
3. Clear and concise details of the fault
4. The model and the serial number (see rating label on the back of this instruction
booklet)
5. Date of purchase
Customer Care
For general enquiries concerning yourAEG appliance and for further information onAEG
products, contact our Customer Care Department by letter or telephone at the address
below or visit our website at www.aeg.co.uk
Customer Care Department
AEG DomesticAppliances
55 - 77 High Street
Slough
Berkshire
SL1 1DZ
Tel : 08705 350350*
* calls to this number may be recorded for training purposes.
9
Guarantee Conditions
Standard guarantee conditions
We,AEG,undertakethatifwithin12monthsofthedateofthepurchasethisAEGapplianceoranypartthereof
isprovedtobedefectivebyreasononlyoffaultyworkmanshipormaterials, wewill, atourdiscretionrepairor
replace the same FREE OF CHARGE for labour, materials or carriage on condition that:
•
•
•
•
Theappliancehasbeencorrectlyinstalledandusedonlyontheelectricityorgassupplystatedontherating
plate.
Theappliancehasbeenusedfornormaldomesticpurposesonly,andinaccordancewiththemanufacturer’s
operatingandmaintenanceinstructions.
Theappliancehasnotbeenserviced,maintained,repaired,takenapartortamperedwithbyanyperson
notauthorisedbyus.
AllserviceworkunderthisguaranteemustbeundertakenbyaServiceForceCentre. Anyapplianceor
defectivepartreplacedshallbecometheCompany’sproperty.
•
•
Thisguaranteeisinadditiontoyourstatutoryandotherlegalrights.
Homevisitsaremadebetween8.30amand5.30pmMondaytoFriday.Visitsmaybeavailableoutside
these hours in which case a premium will be charged.
Exclusions
This guarantee does not cover:
•
•
•
•
Damageorcallsresultingfromtransportation,improperuseorneglect,thereplacementofanylightbulbs
orremovablepartsofglassorplastic.
Costsincurredforcallstoputrightanappliancewhichisimproperlyinstalledorcallstoappliancesoutside
theUnitedKingdom.
Appliances found to be in use within a commercial environment, plus those which are subject to rental
agreements.
Products of AEG manufacture which are not marketed by AEG.
European Guarantee
If you should move to another country within Europe then your guarantee moves with you to your new home
subject to the following qualifications:
•
•
The guarantee starts from the date you first purchased your product.
The guarantee is for the same period and to the same extent for labour and parts as exists in the new
country of use for this brand or range of products.
•
•
•
This guarantee relates to you and cannot be transferred to another user.
Your new home is within the European Community (EC) or European Free TradeArea.
The product is installed and used in accordance with our instructions and is only used domestically, i.e. a
normal household.
•
The product is installed taking into account regulations in your new country.
Before you move, please contact your nearest Customer Care centre, listed below, to give them details
of your new home. They will then ensure that the local Service Organisation is aware of your move and
able to look after you and your appliances.
France
Germany
Italy
Sweden
U K
Senlis
+33 (0)3 44 62 29 29
+49(0)8002347378
+39(0)800117511
+46 (0)8 672 53 60
+44(0)1753219899
Nürnberg
Pordenone
Stockholm
Slough
10
Instructions for the Installer
Instructions for the Installer
Engineer technical data
OVERALL DIMENSIONS Width: 580 mm.
Depth: 510 mm.
Height:
Weight:
88 mm.
8 Kg.
CUT OUT DIMENSIONS Width: 550 mm.
Depth: 470 mm.
Thickness: 30 mm.
SUPPLY CONNECTIONS Gas:
RC 1/2 inch (1/2 inch male) Rear right hand corner
Electric:
230-240V 50Hz supply, 3 core flexible cable with
non rewireable plug fitted with a 3 amp cartridge fuse.
IGNITION HT SPARK
HEAT INPUT
Spark Generator
Ispra Control's BF 50046 - 230-240V 0.6 YA T120
Spark Gap : Fixed
APPLIANCE CLASS 3
Rear Left Burner 1.9 kW (6483 BTU/HR)
(semi rapid)
APPLIANCE
CATEGORY
II2H3+
Front Left Burner 2.9 kW Natural Gas (9895 BTU/HR)
(rapid)
2.7 kW L.P.G. (9212 BTU/HR)
Rear Right Burner 1.9 kW (6483 BTU/HR)
(semi rapid)
GAS SUPPLY
Natural gas G20 / 20mbar
Front Right Burner 1.0 kW (3412 BTU/HR)
(auxiliary)
Burner
Dia. Tap By-pass
1/100mm
Auxiliary
Semi-rapid
Rapid
28
32
40
Aerationadjustmentnone
11
Instructions for the Installer
BURNER
RAPID
(large)
SEMI-RAPID
(medium)
AUXILIARY
(small)
TYPE OF GAS
POSITION
MAX
MIN
MAX
MIN
MAX
MIN
NOMINAL THERMAL
POWER
kW
2.9
0.65
1.9
0.45
1.0
0.33
NATURAL GAS
20 mbar
NOMINAL FLOW
RATE
VALUE =
m3/h
0.276
119
0.062
0.181
96
0.043
0.095
70
0.031
37.78 MJ/m3
Ws - 50.7 MJ/ m3
NOZZLEREFERENCE
1/100mm
Adjust.
Adjust.
Adjust.
NOMINALTHERMAL
POWER
LPG GAS
28-30/37 mbar
VALUE=
kW
g/h
2.7
0.65
1.9
0.45
1.0
0.33
NOMINAL FLOW
RATE
195
86
46.8
40
137
71
32.4
32
72
50
23.8
28
49.92MJ/Kg
NOZZLEREFERENCE
1/100mm
Important safety requirements
This hob must be installed in accordance with the Gas Safety (Installation and
Use) Regulations (Current Edition) and the IEE Wiring Regulations (Current
Edition).
Detailed recommendations are contained in the following British Standards
Codes Of Practice: B.S. 6172/ B.S. 5440, Par. 2 and B.S. 6891 Current
Editions.
The hob should not be installed in a bed sitting room with a volume of less
than 20 m3. If it is installed in a room of volume less than 5 m3 an air vent of
effective area of 110 cm2 is required. If it is installed in a room of volume
between 5 m3 and 10 m3 an air vent of effective area of 50 cm2 is required,
while if the volume exceeds 11 m3 no air is required.
However, if the room has a door which opens directly to the outside no air vent
is required even if the volume is between 5 m3 and 11 m3.
If there are other fuel burning appliances in the same room, B.S. 5440 Part 2
Current Edition, should be consulted to determine the requisite air vent
requirements.
12
Instructions for the Installer
Location
The hob may be located in a kitchen, a kitchen/diner or bed sitting room, but not in a
bathroom or shower room.
Before making the cut out in the worktop ensure that there is a minimum distance of
55 mm. between the rear edge of the hob and the wall.
A minimum distance of 100 mm. must be left between the side edges of the hob and
any adjacent cabinets or walls.
The minimum distance combustible material can be fitted above the hob in line with
the edges of the hob is 420 mm. If it is fitted below 420 mm. a space of 50 mm. must
be allowed from the edges of the hob.
The minimum distance combustible material can be fitted directly above the hob is
700 mm.
CLEARANCES REQUIRED
WHEN FITTING THE GAS HOB
WITHOUT A COOKER HOOD ABOVE
CLEARANCES REQUIRED
WHEN FITTING THE GAS HOB
WITH A COOKER HOOD ABOVE
700 mm
650 mm
400 mm
700mm
400 mm
55 mm
50 mm
55 mm
400 mm
50 mm
400 mm
100 mm
100 mm
50 mm
50 mm
FO 0812
FO 0813
Installation
IMPORTANT
This hob must be installed by qualified personnel to the relevant British
Standards.
Any gas installation must be carried out by a registered CORGI installer.
The manufacturer will not accept liability, should the above instructions or any of the
other safety instructions incorporated in this book be ignored.
13
Instructions for the Installer
FO 0264
A) End of shaft with nut
B) Washer
C) Elbow
On the end of the shaft, which includes the GJ 1/2" threaded elbow, adjustment is
fixed so that the washer is fitted between the components as shown in the diagram.
Screw the parts together without using excessive force.
Gas Connection
Connection to the gas supply should be with either rigid or semi-rigid pipe, i.e. steel or
copper.
The connection should be suitable for connecting to RC 1/2 (1/2 BSP male thread).
When the final connection has been made, it is essential that a thorough leak test is
carried out on the hob and installation.
Ensure that the main connection pipe does not exert any strain on the hob.
It is important to install the elbow correctly, with the shoulder on the end of the
thread, fitted to the hob connecting pipe.
Failure to ensure the correct assembly will cause leakage of gas.
14
Instructions for the Installer
Cut Out Size
The dimensions of the cut-out are given in the diagram.
510
Building In
580
Building over a cupboard or
drawer
If the hob is to be installed
above a cupboard or drawer it
will be necessary to fit a heat
resistant board below the base
of the hob on the underside of
the work surface.
4
7
0
550
It is also recommended to carry
out the electrical connection to
the hob as shown in diagrams
1 and 2.
FO 2847
ON/OFF SWITCH
ON/OFF SWITCH
2
1
FLEX
OUTLET
FLEX
OUTLET
FO 0764
FO 0763
15
Instructions for the Installer
Building over a kitchen unit with door
Proper arrangements must be taken in
designing the furniture unit, in order to
3
avoid any contact with the bottom of the
hob which can be heated when it is
operated. The recommended solution is
a
60
shown in diagram 3.
The panel fitted under the hob ("a")
should be easily removable to allow easy
access if technical assistance is needed.
The space behind the kitchen unit ("b")
can be used for connections.
b
Fitting the hob to the worktop
Dimensions are given in mm.
FO 1013
Before fitting the hob into the cut out,
an adhesive seal must be fitted to the
underside outside edge of the hob. It
is essential that no gaps are left in this
seal in order to prevent spillage near
the hob seeping into the cabinet
below.
1) Remove the pan supports, the
)
FO 2108
burners caps and crowns and turn
the hob upside down, taking care
the ignition candles are not
damaged in this operation.
FO 2107
2) Place the sealing gasket all
around the glass top edge as
shown in the diagram.
A
3) Fit the hob in the cut out and push
it down until the glass top and the
working top make contact, as
shown in the diagram.
A) Sealing gasket
16
Instructions for the Installer
Electrical connections
Any electrical work required to install this hob should be carried out by a qualified
electrician or competent person, in accordance with the current regulations.
THIS HOB MUST BE EARTHED.
The manufacturer declines any liability should these safety measures not be observed.
This hob is designed to be connected to a 230-240V 50HzAC electrical supply.
Before switching on, make sure the electricity supply voltage is the same as that
indicated on the hob rating plate. The rating plate is located on the bottom of the
hob. A copy is attached on the back cover of this book.
The hob is supplied with a 3 core flexible supply cord incorporating a 3amp plug
fitted. In the event of having to change the fuse, a 3ampASTA approved (BS 1362)
fuse must be used.
Should the plug need to be replaced for any reason, the wires in the mains lead are
coloured in accordance with the following code:
Green andYellow
- Earth
- Neutral
- Live
Blue
Brown
1) Connect the green and yellow (earth) wire
to the terminal in the plug which is marked
with the letter 'E' or the earth symbol
or coloured green and yellow.
2) Connect the blue (neutral) wire to the
terminal in the plug which is marked with
the letter 'N' or coloured black.
FO 0390
3) Connect the brown (live) wire to the terminal
in the plug which is marked with the letter 'L' or coloured red.
Upon completion there must be no cut, or stray strands of wire present and the cord
clamp must be secure over the outer sheath.
In the event of having to change the fuse, a 3amp ASTA approved (BS 1362) fuse
must be used.
A cut off plug inserted into a 13 amp socket is a serious safety (shock) hazard.
Ensure that the cut off plug is disposed of safely.
17
Instructions for the Installer
Permanent Connection
In the case of a permanent connection, it is necessary that you install a double pole
switch between the hob and the electricity supply (mains), with a minimum gap of 3
mm. between the switch contacts and of a type suitable for the required load in
compliance with the current electric regulations.
The switch must not break the yellow and green earth cable at any point.
Ensure that the hob supply cord does not come into contact with surfaces with
temperatures higher than 50 deg. C.
Replacement of the cable
The connection of the voltage cable to the appliance's terminal block is of type "Y".
This means that its replacement requires the specific equipment of a technician.
In this case, only cable types H05RR-F, H05 V2V2-F (T90) or H05 BB-F must be
used. The cable section must be suitable to the voltage and the working temperatu-
re.
The yellow/green earth wire must be approximately 2 cm. longer than the phase
wires.
Wiring diagram
1. TAPS IGNITOR SWITCHES
2. IGNITOR UNIT
3. LED POWER INDICATORS
18
Instructions for the Installer
Blue
Brown
Fault Finding
Green
Yellow
Preliminary Electrical Systems Check
START
Blue
Isolate appliance
and carry out:
A: Earth Continuity
check.
Green
Yellow
Brown
Carry out:
D: Resistance to
Earth check.
YES
NO
Carry out:
C: Polarity check.
Has inlet fuse blown?
Electricity supply
should now be
satisfactory.
NO
YES
PLUG (with cover removed)
SOCKET
(face view)
Inlet wiring
faulty.
Rectify any
fault.
Earth Wire
Green/Yellow
( )
( )
E
Neutral Wire
Blue
N
L
Isolate appliance and
carry out:
B: Insulation check.
Rectify any fault
including replacing
fuses as necessary.
19
Instructions for the Installer
A. EARTH CONTINUITY CHECK
Appliance must be electrically disconnected - meter set on Ω (Ohms) x 1 scale and
adjust zero if necessary.
— Test leads from any appliance earth point to earth pin on plug. Resistance should
be less than 0.1 Ω (Ohm), check all earth wires for continuity and all contacts
are clean and tight.
B. INSULATION CHECK
Appliance electrically disconnected, all switches ON.
a) meter set on Ω (Ohms) x 1 scale.
Test leads from L to N in appliance terminal block. If meter reads «0» then there
is a short circuit.
b) meter set on Ω (Ohm) x 100 scale.
Repeat test with leads from L to E. If meter reads less than ∞ (infinity) there is a
fault.
NOTE - Should it be found that the fuse has failed but no fault is indicated - a detailed
continuity check (i.e. by disconnecting and checking each component) is required to trace
the faulty component.
It is possible that a fault could occur as a result of local burning/arcing but no fault could be
found under test. However a detailed visual inspection should reveal evidence of burning
around the fault.
20
Instructions for the Installer
Ignition System / Gas Ignition
YES
Check gas supply at
burner
Ignitor does not spark
NO
Check plug top fuse and
replace if necessary
Light burner manually
Check by pass simmer
adjusted
Check polarity and earth
continuity of supply point
Check fitting of
burners
Check position of the
electrode
Check earth continuity
of appliance
Check continuity from the tip of
each electrode to the terminals 1
to 4 on the ignitor unit
Check continuity from 'N' on the
mains connector block and "O" on
the ignitor unit
Check continuity from 'L' on the
mains connector block and the
taps ignition switches
Check for breaks in the insulation
of the HT leads
Change the taps ignition
switches
Check continuity from ignition
switches connector to ignitor unit
Change the ignitor unit
21
Instructions for the Installer
Commissioning
When the hob has been fully installed it will be necessary to check the minimum flame
setting. To do this, follow the procedure below.
1) Turn the gas tap to the MAX position and ignite.
)
2) Set the gas tap to the MIN flame position then turn the control knob from MIN to
MAX several times. If the flame is unstable or is extinguished follow the procedure
below.
Procedure:
1) Re-ignite the burner and set to
)
MIN.
2) Remove the control knob.
3) To adjust, use a thin bladed
screwdriver and turn the
adjustment screw (it can be
located down the centre of the gas
tap shaft or on the tap body,
according to the different models
Minimum adjustment screw
- see diagram) until the flame is
steady and does not extinguish,
when the knob is turned from MIN
to MAX. Repeat this procedure for
all burners.
Pressure Testing
1) Remove left hand pan support and front left burner cap and crown.
)
2) Fit manometer tube over the injector.
3) Turn on the burner gas supply and ignite another burner supply.
The pressure reading should be nominally 20mbar and must be between 17
mbar and 25mbar.
4) Turn off the burner supplies.
22
Instructions for the Installer
Conversion from Natural Gas to LPG
It is important to note that this model is designed for use with natural gas but can be
converted for use with butane or propane gas providing the correct injectors are
fitted and the gas rate is adjusted to suit.
Method
1) Ensure that the gas taps are in the 'OFF' position
)
2) Isolate the hob from the electricity supply
3) Remove all pan supports, burner caps, rings, crowns and control knobs.
4) With the aid of a 7mm box spanner the burner injectors can then be unscrewed
and replaced by the appropriate LPG injectors.
To adjust the gas rate
With the aid of a thin bladed screwdriver completely tighten down the by pass
adjustment screw. Upon completion stick the replacement rating plate on the under
side of the hob.
IMPORTANT
The replacement/conversion of the gas hob should only be undertaken by a
competent person
23
AEG Hausgeräte GmbH
Postfach 1036
D-90327 Nürnberg
© Electrolux plc 2003
From the Electrolux Group. The world’s No.1 choice.
The Electrolux Group is the world’s largest producer of powered appliances for kitchen, cleaning
and outdoor use. More than 55 million Electrolux Group products (such as refrigerators, cookers,
washing machines, vacuum cleaners, chain saws and lawn mowers) are sold each year to a value
of approx. USD 14 billion in more than 150 countries around the world.
35686-0001
01/04
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