Moeller Marine EASY 600 User Manual

Building Automation  
Industrial Automation  
Systems  
Product Information  
Switching, Control and Communication –  
SIMPLY ea y  
The easy400, 600, 800 control relays  
Think future. Switch to green.  
3
Logic links instead of wiring  
Circuit diagrams form the basis for all electrical applications.  
Conventionally, the resulting circuits are implemented by  
wiring of switching and control devices. With the easy  
control relay, this is done quite simply using keystrokes or  
the convenient easy-soft software at the PC, for making  
the logic connections. Input is simply menu guided, and  
available in either 5 or 10 languages. This saves mounting  
and wiring costs and above all, precious time, making the  
easy quite an expert for world markets.  
The easy400 control relay  
Eight inputs, four relay or transistor outputs. In all the  
DC variants, there is the option of two analog inputs.  
The easy412 has three contacts and one coil for circuit  
configuration in each of up to 41 lines of logic.  
The easy600 control relay  
Twelve inputs, six relay or eight transistor outputs. In all the  
DC variants, there is the option of two analog inputs. The  
easy600 has three contacts and one coil in series for circuit  
configuration in each of up to 121 lines of logic.  
The built-in display can show up to eight texts of 48  
characters each. For each text, two variables or module  
parameters can be included in the display. The user can  
thus read texts and values on the display in plain text.  
The easy800 control relay  
Twelve inputs, six relay or eight transistor outputs. In all the  
DC variants, there is the option of four analog inputs and  
also of one analogue output. The easy800 has four contacts  
and one coil in series for circuit configuration in each of up  
to 256 lines of logic.  
The built-in display can show up to 32 texts of 64 characters  
each. For each text, the user can include several variables or  
module parameters in the display at any point. He can thus  
read texts and values on the display in plain text.  
Counting high-speed signals, measuring frequency or  
evaluating incremental encoder readings are no problem  
with easy800. Computing, data storage or communication  
via the NET network – all simply easy.  
Using easy  
ea y Showing Your Business  
in a Favourable Light  
Lighting for shop windows:  
• Automatic daylight- and clock-controlled switching of  
lighting and external advertising shows products in a  
“favourable light”.  
• Lighting can be activated in the event of an alarm or at  
random.  
• Program protection via password.  
• Supply and input voltage 100 to 240 V AC.  
Direct switching of the load current via relay.  
Direct connection of, for example, standard recessed  
switches to easy.  
MO-FR  
13.03  
1
ON  
08:40 A  
OFF 19:30 +  
Lighting control for buildings:  
• Both centralized and decentralized impulse-relay  
function switching of lights is possible.  
• A real-time controlled Off pulse enables central  
disconnection of the lighting for power saving  
purposes.  
• A basic unit can control up to 12 separate groups of  
lighting. Convenience lighting control such as that of  
a central light for cleaning, semi-lighting in the stair  
well or a pulse for pre-warning of a dark phase can  
be configured.  
• Suitable for fitting in low-voltage distribution boards  
due to 45 mm standard front dimension, and either 4,  
6, 8 or 12 times MCB width.  
X
S
00.00  
17.13  
TRG  
T1  
+
RES  
Greenhouses:  
• Daylight- and temperature governed control of  
skylights, heating, blowers, watering and lighting.  
• Recording and processing of up to four analog values  
such as temperature, humidity or brightness.  
• Processing, comparison, display and output of the  
analog values via convenient arithmetical functions  
and analog output.  
A 01 GT  
I1 +580  
F1 + 10  
+
• Setting of required values directly at the device.  
• Manual intervention possible at any time via external  
switches or the four built-in cursor keys.  
I2 + 5000  
Using easy  
5
ea y Helps Industry  
Save Costs  
HGV cooling system:  
• Operating temperature range -25 °C to +55 °C of all  
the easy devices enables them to be used directly in  
outdoor installations, on vehicles, etc.  
• easy is particularly cost efficient: it can do without the  
keypad and display window and then costs less. Here  
an LED signals the operating status. The easy circuit  
diagrams are used in all easy devices, whether or  
not they have a display window.  
Temperature, pressure, etc. can be recorded via analog  
inputs.  
• Devices mounted by fitting onto top-hat rail,  
or by screw fixing using the mounting brackets.  
Machine control:  
• Plug-in memory module enables duplication of easy  
circuit diagram without a PC. Any subsequent changes  
to the circuit diagram which may be necessary, can be  
undertaken off-site, the memory module sent to site  
and the modifications read into the easy there.  
• Adjustable start-up behaviour (RUN or STOP), which  
then governs the operating mode when the power  
is switched on, facilitates commissioning.  
510 0006  
C1  
• Detection of short circuits and selective disconnection  
of the transistor outputs in the event of short circuit or  
overload.  
DIR  
CNT  
RES  
+
Container control:  
• Straightforward and economic communication over  
distances of up to 1000 m via the built-in NET interface.  
• Up to 32 status and indication texts can be displayed,  
each with several variables, in a back-lit window,  
for example to compare setpoint and actual values  
for fill levels, run times, etc.  
• Application variable, due to presetting of various  
mixing and running times via direct parameter input  
into the device.  
CONTAINER  
50%  
FILLED  
Networking easy  
With Built-in NET –  
Communication simplified  
The operator can monitor the entire network  
from the PC. The PC can be connected to any  
station on the network via the programming  
device interface.  
The easy800 control relays can be simply and  
economically networked with one another by  
means of the built-in NET network interface. Up to  
eight easy800 units can communicate with one  
another via this interface at a distance of up to  
1000 m, irrespective of whether the individual  
device is processing its own program or being  
used merely as a remote input/output module.  
Furthermore, each easy800 device can be locally  
expanded via the easy Link interface. This feature  
enables easy control relays to be used throughout  
automation applications of from 12 to more than  
300 I/O points.  
7
in Automatic  
ea y  
Interaction –  
With Fieldbus Connection  
to the Production Process  
Commanding, indicating, monitoring and control at Bit level  
Even for straightforward sequences, such as in production  
processes, the bus connection is worthwhile. The actuator-  
sensor interface, AS-i for short, can supply 31 stations  
simultaneously with up to 248 binary instructions. AS-i  
is the ideal bus connection for machine building. Input and  
output data being transmitted in the particularly short time  
of only 5 ms means that, for example, several motors can  
be started at absolutely the same time (e.g. in mechanical  
handling).  
The EASY205-ASI communication module makes connecting  
to the bus particularly easy. It can be coupled centrally to any  
expandable easy basic units, as well as to easy600 and easy800  
devices via easy-Link. Then you simply wire the two-core AS-i  
cable with the module – and that’s it! The data exchange is  
handled at a higher level via an AS-i Master.  
Transferring complex programs  
More powerful fieldbus systems, such as Profibus DP, are used  
for more complex automation tasks in which the user has to  
transfer relatively large sets of data, e.g. several analog values,  
setpoint values, counter readings or time parameters. Profibus  
DP can transfer up to 20 Bytes per station in each bus cycle, and  
can link up to 126 stations at distances of up to 1200 m. This  
bus connection, the EASY204-DP, makes easy control relays  
even more flexible and versatile, because it enables complete  
easy parameter sets to be read or even exchanged via the bus.  
This comes into its own, for example, where recipes for mixed  
products need to be replaced and new parameter values in easy  
are therefore required. The time values, clock settings, counter  
readings, setpoint or actual values can then be monitored by a  
suitable bus master via this high-performance fieldbus system.  
Connection to standard fieldbus systems worldwide  
The EASY221-CO unit offers the same functions as  
those discussed in the paragraph above, for CANopen,  
and EASY222-DN for DeviceNet. DeviceNet is used frequently  
in the USA and Canada. Easy is thus proven to be a product  
for world markets also as far as it networking capability is  
concerned.  
easy Expansion  
Local and Remote Expansion -  
ea y  
Simply  
The expandable basic units of the easy600 and  
easy800 series permit local or remote expansion  
of inputs/outputs. Combining them with EASY  
618-AC-RE, EASY618-DC-RE or EASY620-DC-TE  
expansion modules produces a unit with 24 inputs  
and up to 16 outputs. These three expansion  
modules are linked directly to the basic unit via  
the easy-Link interface. Alternatively, connection  
can be achieved via the EASY200-EASY coupling  
module and a simple twisted-pair cable up to 30 m  
in length. Even complex and extensive circuits can  
thus be achieved simply using easy. In the event  
that you need still more I/O, the EASY202-RE  
module offers another two relay outputs.  
easy Wiring  
9
“Wiring” by Keystroke – Inputting Circuit  
Configuration and Parameters Directly  
easy to operate  
Anyone able to read a wiring diagram will quickly feel  
comfortable with easy. Every circuit can be input 1:1 on the  
display of this clever device, using the familiar normally open  
and normally closed contacts and coils. All the basic and the  
special functions can be ‘wired up‘ with one another simply  
by keystroke.  
easy also makes sure that there are no misunderstandings:  
easy400 offers a choice of five menu languages, and easy600  
and 800 as many as ten.  
Enter contact ”I1“  
Enter contact ”I2“  
Connect up contact-  
and coil  
Select relay coil ”Q1“  
Each of the eight selection buttons has its own specific  
function. The OK button activates the selected function.  
The four cursor keys, up, down, left and right, allow the user to  
make his selection from the actions to be taken. The ESC button  
reverses the action and the DEL button erases. The ALT button  
is used to make the logic connections in the wiring diagram.  
Once you have completed configuration, the control relay tests  
the circuit, with the current flow indicator showing you how  
the current flows through the contacts.  
easy Selection  
12  
EASY 200-POW  
EASY 400-POW  
EASY 412-AC-RC  
EASY 412-DC-TCX  
EASY 412-DA-RC  
EASY 619-AC-RCX  
EASY 621-DC-TC  
EASY 819-AC-RC  
EASY 822-DC-TC  
EASY 618-DC-RE  
EASY 202-RE  
EASY 204-DP  
EASY 205-ASI  
EASY 221-CO  
800 Series  
Basic Units, expandable, +analog Q  
400 Series  
Basic Units  
600 Series  
Basic Units, expandable  
Reserve  
Expansions  
Communication  
EASY412-ACE-ARSY412-ACE-ARSCY412-ACE-ARSCYX412-DCE-ARSY412-DCE-ARSCY412-DCE-ARSCYX412-DCE-ATCSY412-DCE-ATCSYX412-DAE-ARSCY619-ACE-ARSCY619-ACE-ARSCYX619-DCE-ARSCY619-DCE-ARSCYX621-DCE-ATCSY621-DCE-ATCSYX819-ACE-ARSCY819-ACE-ARSCYX819-DCE-ARSCY819-DCE-ARSCYX821-DCE-ATCSY821-DCE-ATCSYX820-DCE-ARSCY820-DCE-ARSCYX822-DCE-ATCSY822-DCE-ATCSYX618-ACE-ARSEY618-DCE-ARSEY620-DCE-ATESY202-REEASY200-EAESAYSY204-DPEASY205-ASEIASY221-COEASY222-DN  
EASY200-POW  
EASY400-POW  
115/240 V  
Supply voltage  
Heat dissipation  
12 V DC  
1 W  
1 W  
24 V DC  
1 W  
24 V DC 24 V DC  
115/240 V AC  
24 V DC  
2 W  
115/240 V AC  
24 V DC  
3,5 W  
115/240 V AC  
10 VA  
24 V DC  
3,4 W  
24 V DC  
4 W  
AC  
Input voltage range  
Output voltage  
85 to 264 V AC  
85 to 264 V AC  
10 VA  
2 W  
2 W  
2 W  
5 VA  
8
Inputs, digital  
Inputs, analog  
optional (0 - 10 V)  
Outputs, digital  
12/24 V DC +/- 3%  
0,02/0,25 A  
24 V DC +/- 3%  
1,25 A  
8
8
8
2
8
2
8
2
8
2
8
2
8
2
12  
12  
12  
2
12  
2
12  
2
12  
2
12  
12  
12  
4
12  
4
12  
4
12  
4
12  
4
12  
4
12  
4
12  
4
12  
12  
12  
Output current, rated value  
Overcurrent limitation  
from 0,3 A  
from 1,4 A  
4 R  
4 R  
4 R  
4 R  
4 R  
4 R  
4 T  
4 T  
4 R  
6 R  
6 R  
6 R  
6 R  
8 T  
8 T  
6 R  
6 R  
6 R  
6 R  
8 T  
8 T  
6 R  
1
6 R  
1
8 T  
1
8 T  
1
6 R  
6 R  
8 T  
2 R  
(R=relay, T=transistor)  
Outputs, analog  
(0 - 10 V)  
Additional output voltage  
12V DC, 20mA  
LCD, Keypad  
Other  
Yes  
–/–  
8 A  
Yes  
Yes/–  
8 A  
Yes  
–/–  
8 A  
Yes  
Yes/–  
8 A  
Yes  
Yes/–  
0,5 A  
Yes  
Yes/–  
Yes  
Yes/–  
8 A  
Yes  
Yes/–  
8 A  
Yes  
Yes/–  
0,5 A  
Yes  
Yes  
Yes  
Yes  
Yes  
for analog supply  
Real-time clock  
Yes/–  
8 A  
Yes/–  
8 A  
Yes/–  
0,5 A  
Yes/–  
8 A  
Yes/–  
8 A  
Yes/–  
0,5 A  
Yes/Yes Yes/Yes Yes/Yes Yes/Yes Yes/Yes Yes/Yes Yes/Yes Yes/Yes Yes/Yes Yes/Yes  
–/–  
8 A  
–/–  
8 A  
–/–  
0,5 A  
–/–  
–/–  
–/–  
–/–  
–/–  
–/–  
Continuous current  
of outputs[1]  
Short-circuit proof  
where cos phi = 1  
Short-circuit proof  
where cos phi = 0,5...0,7  
Yes, SELV (to  
Yes, SELV (to  
Potential isolation,  
primary/secondary  
Protection against short  
circuit (secondary)  
8 A  
B 16,  
600 A  
B 16,  
900 A  
8 A  
8 A  
8 A  
8 A  
0,5 A  
0,5 A  
8 A  
8 A  
0,5 A  
0,5 A  
8 A  
B 16,  
600 A  
B 16,  
900 A  
EN 60 0950, VDE 805)  
EN 60 0950, VDE 805)  
Cable protection  
B16, 600 A  
Cable protection  
B 16, 900 A  
Cable protection  
B 16, 600 A  
Cable protection  
B 16, 900 A  
Yes  
Yes  
Yes  
Cable protection B 16, 600 A  
Cable protection B 16, 900 A  
Cable protection B 16, 600 A  
Cable protection B 16, 900 A  
Cable protection B 16, 600 A  
Cable protection B 16, 900 A  
Overload proof (secondary)  
Yes  
0,2 - 0,25 mm2, flex./ 0,2 - 4,0 mm2, rigid  
Supply leads  
Degree of protection  
IP 20  
Interference suppression  
Operational ambient  
temperature  
EN 55 011 / 55 022 Class B  
-25° C to +55° C  
Transport- and storage  
-40° C to +70° C'  
temperature  
Certification, Standards  
EN 50 178, IEC/EN 60947, UL, CSA  
Mounting  
On top-hat rail to EN 60715, 35 mm or screw fitting with ZB4-101-GF1 fixing brackets  
107,5 x 90 x 72 mm  
Dimensions (W x H x D) mm  
71,5 x 90 x 58 mm  
107,5 x 90 x 58 mm  
107,5 x 90 x 58 mm  
35,5 x 90 x 58 mm  
71,5 x 90 x 58 mm  
1 Relay = 8 A (10 A to UL) at resistive load, 3 A at inductive load/transistor outputs = 0.5 A / 24 V DC, max. 4 outputs can be switched in parallel  
easy Inputting  
ea y-Soft – The Convenient Way to  
Input the Circuit Configuration  
easy-soft makes programming particularly simple for the user. The graphics editor shows  
the desired representation of the circuit diagram directly. Selection menus and drag- and  
drop functions facilitate logic connections. Simply select and connect contacts and coils,  
all at the click of a mouse button – and that’s it! You can choose the user-friendly menus  
and texts provided by easy-soft in one of five languages.  
The following types of display can be selected for viewing,  
processing and printing out of your program:  
Easy needs no maintenance  
Once the program is designed, it is stored in the easy in a  
non-volatile fashion and retained there forever, or until the  
next modification. There is no need for an auxiliary voltage  
supply or a battery. In other words, these control relays  
are utterly maintenance-free. It is not only circuits and  
parameters that have to be safeguarded when there is  
a power failure. Easy also remembers switch positions and  
values. For example the actual reading on the hours-run  
meter and other counters, as well as the time elapsed on the  
timing relay are recorded and can continue to be processed  
after the system is switched On again. easy series modules in  
all rating classes offer this remanence.  
• In accordance with IEC international Standards, with  
contact and coil symbols  
• With easy circuit configuration, 1:1 as shown in the easy  
display window  
• In accordance with the American Standard, ANSI  
The built-in off-line simulation function enables the user to  
test that the circuit functions properly before commissioning,  
and without the module being connected. Notes alongside  
contacts and coils create clarity. A cover sheet with your own  
title block, various text boxes and cross-reference list with  
comments, make your print-out into a professional piece of  
documentation.  
Moeller GmbH  
Industrial Automation  
Hein-Moeller-Str. 7-11  
D-53115 Bonn  
E-Mail: info moeller.net  
@
© 2002 by Moeller GmbH  
Subject to alterations  
W2528-7519GB MDS/DM  
Printed in the Federal Republic of Germany (03/02)  
Article No.: 259331  
Xtra Combinations is the new world of  
automation from Moeller. This means  
that one company can now serve all  
your automation requirements. Moeller  
is your competent partner for building  
automation, industrial automation  
and power distribution. We provide  
a complete package or individual  
combinations, depending on your  
application. And everything fits together  
perfectly: core products, PLCs, data and  
process display units, communication  
products, software standards,  
accessibility via the Internet, design and  
solution competence, and professional  
services. All backed up by Moeller's  
experience and expertise, spanning  
more than 100 years, with switchgear,  
controlgear and PLC technology in  
the fields of automation and power  
distribution. What other company  
offers you so much from a single source?  
Contact us, we'd like to talk to you.  
Think future. Switch to green.  

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