Set Up the Archive Files
SM1000 QUICK START GUIDE
SM1000
Videographic Recorder
User Guide
6
7
• Set the Archive File Enables
Archive
– i.e. the files to be archived
• Set the Filename Tag
• Set the New File Interval
(hourly, monthly or none)
Make Connections
& Power-up the
Instrument
1
2
Change the Channel Configurations
Channels 1.1 - 1.6
Connection
Details
Channel n.n
Select the Configuration Level
and a Quick Start Template
• Select the Channel Source
Setup
• Set the Input Filter Type: Instantanteous or Max.
and Min. Values during the sample interval.
Operator 1
Operator 2
Configuration
• Select the input type, linearizer, ranges and
tag name
Analog i/p
Operator 1
Use the up and down keys to select your password.
Confirm with Enter key
0000
• Select the Alarm type, set the alarm trip points,
the tag and the hysteresis.
Alarm A
Operator 1
QuickStart
Template
Summary
Channels 1.1 to 1.6
New Configuration
Alarm B
SM1000
Open a Configuration
4 to 20mA inputs,
0 to 100.0 units
QSMilliAmp
• Set the Count Rate, Preset & Predetermined
Count values
Edit Existing Configuration
Configuration File
Totalizer
QSTHC_C
Thermocouple type K
or QSTHC_F
0 to 1000°C or 0 to 1000°F
QSmilliamp
QSRTD_C
or QSRTD_F
Pt100 inputs
0 to 1000°C or 0 to 1000°F
QSFlow
QSTHC_C
4 to 20mA, 0 to 180 l/hr,
Totalizer enabled
QSFlow
QSDairy
Set Up I/O
QSTHC_F
Delayed High/Low Process Alarm
Engineering Range –10 to 90°C
8
9
I/O Modules
Note. Modules fitted
are detected automatically
Common
Group 1
Channels 1.1 - 1.6
Group 2
I/O Modules
Main
Configuration
Menu
Channels 2.1 - 2.6
Functions
• Set the Mains Rejection Frequency
A:Analog i/p
C:Relay
I/O Modules
Exit
• Select the Relay Source and the Relay
Polarity
Set the Time and Date
• Select the Analog Output Source & Ranges
• Select the Digital Output Sources & Polarity
C:Hybrid
3
4
5
Common
Setup
Exit Configuration and Save Changes
Exit
<configuration filename>.cfg
Save as Current Configuration
Save Configuration
<configuration filename>.cfg
Internal Storage
Cancel
External Storage
Set the Sample Rate
Group 1
Recording
Chart speed Sample Rate On board storage
Start Recording!
10 mm/h
20 mm/h
60 mm/h
120 mm/h
240 mm/h
720 mm/h
60s
30s
10s
5s
2s
1s
12 months
6 months
2 months
30 days
14 days
6 days
10
6
Channels
Enabled
Select the Views Required
and the Operator Menu Choices
Insert media to start the archiving process automatically
Chart
Digital
Bar
Process
CONTENTS
1
2
INTRODUCTION ..............................................................2
5
INSTALLATION ..............................................................69
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
Siting............................................................................... 69
Mounting ......................................................................... 70
Electrical Connections ..................................................... 71
Analog Inputs .................................................................. 72
RS422/485 Serial Communications................................. 73
Mains Power Connections............................................... 74
Relay Output Board Connections .................................... 74
Hybrid I/O Module Connections ...................................... 74
5.8.1 Digital Output Connections ................................. 74
5.8.2 Digital Input Connections .................................... 74
5.8.3 Analog Output Connections ............................... 74
OPERATION .....................................................................3
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
Powering Up the Instrument .............................................. 3
Displays and Controls ....................................................... 3
Chart Views (Horizontal and Vertical) ................................. 4
Bargraph Views (Horizontal and Vertical).......................... 10
Digital Indicator View ....................................................... 12
Process View .................................................................. 14
Alarm Event Log.............................................................. 16
Totalizer Log .................................................................... 18
Audit Log ........................................................................ 20
2.10 Status View ..................................................................... 21
APPENDIX 1 – SIGNAL SOURCES ....................................75
3
SETUP............................................................................22
3.1
3.2
3.3
3.4
Introduction ..................................................................... 22
Accessing the Setup Level .............................................. 22
Setup Menu .................................................................... 23
Archiving ......................................................................... 25
3.4.1 SmartMedia Handling and Care .......................... 25
3.4.2 Media Status ...................................................... 25
3.4.3 Inserting and Removing Media ........................... 26
3.4.4 Archive File Types ............................................... 27
3.4.5 Channel Data Files.............................................. 27
3.4.6 Filename Example .............................................. 27
3.4.7 Log files.............................................................. 27
3.4.8 Online/Offline ...................................................... 27
3.4.9 Archiving Updates .............................................. 28
3.4.10 File Formats........................................................ 28
3.4.11 Digital Signatures................................................ 28
APPENDIX 2 – MODBUS GUIDE .......................................76
A2.1 Introduction ..................................................................... 76
A2.2 Setting Up ....................................................................... 76
A2.3 Modbus Commands Supported ...................................... 76
A2.4 Modbus Exception Responses ........................................ 76
A2.5 Operating Mode Modbus Coils........................................ 76
A2.6 Operating Mode Modbus Registers ................................. 79
A2.7 Comms Analog and Digital Inputs ................................... 81
APPENDIX 3 – STORAGE CAPACITY ................................81
A3.1 Internal Storage Capacity ................................................ 81
A3.2 Archive Storage Capacity ................................................ 82
APPENDIX 4 – DEFAULT SETTINGS .................................83
A4.1 Company Standard ......................................................... 83
A4.1.1 Common Configuration ...................................... 83
A4.1.2 Process Groups 1 and 2..................................... 83
A4.1.3 Recording Channels ........................................... 83
A4.1.4 I/O Modules........................................................ 84
A4.2 QuickStart Templates ...................................................... 84
A4.2.1 QSMilliAmp......................................................... 84
A4.2.2 QSFlow .............................................................. 84
A4.2.3 QSTHC_C .......................................................... 85
A4.2.4 QSTHC_F ........................................................... 85
A4.2.5 QSRTD_C .......................................................... 85
A4.2.6 QSRTD_F ........................................................... 85
A4.2.7 QSDEMO ........................................................... 85
A4.2.8 QSDAIRY ........................................................... 85
4
CONFIGURATION..........................................................30
4.1
Introduction ..................................................................... 30
4.1.1 Configuration Method ......................................... 30
4.1.2 Configuration Access ......................................... 30
Overview of Configuration ............................................... 32
4.2.1 Adjusting Screen Contrast .................................. 33
Making Changes to Parameters ...................................... 33
Common Configuration ................................................... 36
4.4.1 Setup ................................................................. 36
4.4.2 Security .............................................................. 37
4.4.3 Logs ................................................................... 38
4.4.4 Operator Messages ............................................ 38
Process Group Configuration .......................................... 39
4.5.1 Setting the Recording Parameters ...................... 39
4.5.2 Configuring the Chart Display ............................. 41
4.5.3 Configuring the Bargraph display ........................ 43
4.5.4 Configuring the Process View ............................. 44
4.5.5 Digital Indicator View .......................................... 45
4.5.6 Archiving ............................................................ 46
Channel Configuration ..................................................... 49
4.6.1 Recording Channel Setup................................... 50
4.6.2 Analog Input Configuration ................................. 52
4.6.3 Digital Input Configuration................................... 54
4.6.4 Alarm Configuration ............................................ 55
4.6.5 Totalizer Configuration ........................................ 60
I/O Module Configuration ................................................ 63
4.7.1 Analog Inputs ..................................................... 63
4.7.2 6-Relay Modules ................................................ 64
4.7.3 Hybrid Modules .................................................. 64
4.7.4 RS485 Modules.................................................. 65
4.7.5 Ethernet Modules ............................................... 66
Functions ........................................................................ 67
4.8.1 Custom Linearizers ............................................. 67
4.8.2 Real Time Alarms ............................................... 68
4.2
4.3
4.4
4.5
APPENDIX 5 – SPARE PARTS & ACCESSORIES .............87
APPENDIX 6 – ERROR & DIAGNOSTICS INFORMATION 88
INDEX ..................................................................................89
4.6
4.7
4.8
Note.
For optional accessories, refer to
APPENDIX 5.
Keys
Shunt Resistors
(1 per analog input)
Mounting Clamps
Standard Accessories
1
1 INTRODUCTION
Functional Overview – Fig. 1.1.
• Recording sources derived from universal analog inputs,
the Modbus serial link, optional digital inputs or internal
analog and digital signals.
• 12 Recording Channels as standard, divided into 2
Process Groups, each with 6 Recording Channels.
• Any source can be assigned to any recording channel.
• Two Alarms and one Totalizer are assigned to each
Recording Channel.
• Data from assigned sources can be displayed in Chart,
Bargraph, Indicator and Process formats.
• Recording Channels 1.1 to 1.6 pre-assigned to Process
Group 1. Recording Channels 2.1 to 2.6 pre-assigned to
Process Group 2.
• Three instrument logs record alarm events, totalizer
values and system/configuration changes.
Sources
Process Group 1
Note. Sources can be
assigned to any
recording channel in
either process group.
28/03/00
14:52:00
28/03/00
14:52:00
Recording
Channels
1.1 to 1.6
Vertical Bargraph
Pressure
Chart View
Level
1.1
1.2
1.3
Level
In Flow
Out Flow
Temp
Alarm
1
Pressure
In Flow
Out Flow
Temp
Alarm
1
2.08
4
204.9 198.9
195 On
2.08
4
204.9 198.9
195 On
°C
metres
5.0
bar
l/hr
300
l/hr
300
°C
metres
bar
l/hr
l/hr
0
10
5.0
250
125
0
High Out Flow Rate
12:00:00
11:59:00
11:58:00
11:57:00
2.5
2.5
150
150
Analog Inputs
1.4
1.5
1.6
A1
A2
A3
A4
A5
A6
High Level
0.0
0.0
0
0.0
Chart View (Section 2.3)
Bargraph View (Section 2.4)
28/03
28/03/
00
Process View
Digital Indicator
/00
B1
B2
B3
B4
B5
B6
Level
Tank
Tank
1
1
Low Level
High Level
1.2
4.
Level
Pressure
2.0
8
P
r
e
e
tr
s
es
s
Tank
Tank
1
1
Low Pressure
0.2
4
2.08
4
High Pressure 4.
bar
Total Daily In Flow
00054
In
• Two process groups as
standard provide 12 recording
channels, irrespective of the
number of external inputs.
Storage Tank
1
In Flow
201.0
In Flow
Out Flow
20
4.9
225.4 110.9
02801
Total Daily Out Flow
litres
Ou
l
t
/hr
Storage Tank
1
Out Flow
200.9
204.4
198.4
00054
19
8.9
229.1 100.1
0005402801
0005402060
02060
Teml/h
p
r
litres
Tank
Tank
1
1
Low Temp
High Temp
15
25
19
Temp
Alarm 1
5
Alarm
°C
On
195
On
Internal sources –
see Appendix 1
Process View (Section 2.6)
Digital Indicator View (Section 2.5)
Process Group 2
28/03/00
28/03/00
14:52:00
28/03/
00
Vertical Bargraph
Level
28/03
/00
Process View
Chart View
Pressure
14:52:00
Digital Indicator
2.1
Pressure
In Flow
Out Flow
Temp
Alarm
1
Level
Level
In Flow
Out Flow
Temp
Alarm
1
Tank
Tank
1
1
Low Level
High Level
1.2
4.
2.08
4
204.9 198.9
195 On
Level
Pressure
2.0
8
2.08
4
204.9 198.9
195 On
°C
metres
5.0
bar
l/hr
300
l/hr
300
°C
2.2
2.3
2.4
2.5
2.6
metres
bar
l/hr
l/hr
Comms
P
r
e
e
tr
s
es
s
5.0
250
125
0
0
10
Tank
Tank
1
1
Low Pressure
0.2
4
2.08
4
High Pressure 4.
High Out Flow Rate
bar
Analog Inputs
Total Daily In Flow
00054
In
Storage Tank
1
In Flow
201.0
12:00:00
11:59:00
11:58:00
11:57:00
20
4.9
In Flow
Out Flow
225.4 110.9
02801
1
2
3
Total Daily Out Flow
litres
Ou
l
t
/hr
Storage Tank
1
Out Flow
200.9
204.4
198.4
00054
19
8.9
2.5
2.5
150
150
229.1 100.1
0005402801
0005402060
02060
Teml/h
p
r
litres
Tank
Tank
1
1
Low Temp
High Temp
15
25
19
Temp
Alarm 1
5
Alarm
°C
High Level
On
195
On
0.0
0.0
0
0.0
24
Recording
Channels
2.1 to 2.6
Bargraph View
Process View
Digital Indicator View
Chart View
Comms
Digital Inputs
Instrument Logs
1
2
3
Audit Log
(Section 2.9)
Alarm Event Log
(Section 2.7)
Alarm Event Log
Totalizer Log
(Section 2.8)
Alarm/Event Log
Records all alarm
transistions and all
operator messages
28/03/00
14:52:00
28/03/00
28/03/00
14:52:00
Totalizer Log
14:52:00
Audit Log
No
Tag/Value
Source Tag
In Flow
Date
Time
No
00
01
02
03
04
05
06
Alarm Event Tag
Power Restored
I/O Configuration
Source Tag
JM
Date
Time
24
00
01
02
03
04
05
06
Tank
Tank
1
1
High Level
High Level
Level
28/08/00 14:01
Total Daily In Flow
0005402801 Litres
225.4 l/hr
28/03/00
14:52
25/03/00 11:59
25/03/00 12:01
25/03/00 12:05
25/03/00 12:09
25/03/00 12:10
25/03/00 12:15
Level
28/08/00 14:03
28/08/00 14:09
28/08/00 14:11
28/08/00 14:12
28/08/00 14:15
28/08/00 14:31
Totalizer Log
Audit Log
Records all totalizer
activity*
High Out Flow Rate
Tank High Level
Out Flow
Level
Common Configuration JM
1
110.9 l/hr
Group
1
Configuration
Config
JM
JM
JM
High Out Flow Rate
High Out Flow Rate
Duty/Standby Change
Out Flow
Out Flow
Out Flow
201.0 l/hr
Ch1.1 to
6
Total Daily Out Flow
0005402060 Litres
229.1 l/hr
Out Flow
28/03/00
14:52
AIN Cal, Module
System Alarm
A
100.1 l/hr
Records all system
acfivity
200.9 l/hr
Digital Inputs
C1
C2
C3
C4
C5
C6
• Views provide a window on the stored data.
*if option fitted
28/03/00
14:52:00
Status View
VERSION
Configuration Data
CJ TEMPERATURES
A
B
25°C
25°C
/
/
77°F
77°F
Software
System
SM 2001/1
1.0.130
Configuration
Data
D1
D2
D3
D4
D5
D6
ARCHIVING
Common
Group
Channels 1.1
Group
Stores all
Group
Group
1
2
Filename
Filename
Process Group
Process Group
80.5%
1
2
1
-
-
1.6
2.6
instrument
2
%
Memory used
Channels 2.1
Functions
I/O Modules
Exit
Time left
5
days
configuration,
calibration and
user preferences
• Status View
Archive Data
Recorded Data
Recording Channels 1.1 to 1.6
(Process Group 1)
Files stored in instrument's
on-board flash memory.
Newest data overwrites
oldest.
Recording Channels 2.1 to 2.6
(Process Group 2)
Data saved to archive storage media
Instrument Logs
Archive Media
Configuration Data
Fig. 1.1 Functional Overview
2
2 OPERATION
2.1 Powering Up the Instrument
When power is first applied to the instrument, its processor carries out a number of self-tests and displays the start up screen.
At the end of the start up sequence the instrument displays the Operator View that was being displayed when the instrument was
powered down.
2.2 Displays and Controls – Figs. 2.1 and 2.2
In normal day-to-day use, the instrument is operated via the Operator Keys located along the bottom of the screen.
Process Group Name
Status Icons –
Channel not enabled
Short Channel Tag
see inside rear fold-out
Current
Date and Time
28/03/00
14:52:00
Alarm 1
Process Group 1
Level
In Flow
Out Flow
Temp
Current Value
Alarm Status
Digital ON or OFF tag,
according to input status
2.08
204.9 198.9
195 On
°C
metres
l/hr
l/hr
0
10
Engineering Units
12:00:30 High Out Flow Rate
12:00:00
11:59:15
11:58:30
11:57:45
11:58:53 Duty/Standby Switched
11:58:00 High Level
Operator Keys
Jacking
Screw and
Fitting for
Tamper-proof
Seal
Media
Door
Programming
Socket
(Inside Door)
Door Lock
Group Key
Selects a different
process group.
View Key
Selects a different process view
or log.
Menu Key
Displays or hides the context-sensitive operator
menu associated with each view:
Process Group 1
Bargraph Views –
see Section 2.4
Configuration
Setup
Chart View –
see Section 2.3
Process Group 2
Historical Review
Operator Messages
Chart Annotation
Screen Interval
Scales
Instrument Status & Logs
Trace Select
Alarm Acknowledge
Also cancels the menu without making a
change or returns to the previous menu level.
Digital Indicator
View – see
Section 2.5
Up/Down Keys
Highlights menu items and scrolls through
previously recorded data.
Process View – see Section 2.6
Enter Key
Selects the highlighted menu item.
Fig. 2.1 Displays and Controls
3
…2 OPERATION
…2.2 Displays and Controls
Process Group 2
(Recording Channels 2.1 to 2.6)
Process Group 1
(Recording Channels 1.1 to 1.6)
28/03/00
28/03/00
14:52:00
Alarm 1
Process Group 1
Chart View
Pressure
28/03/00
14:52:00
12:00:45
Instrument Status
VERSION
Level
In Flow
Out Flow
Temp
Level
CJ TEMPERATURES
2.08
4
204.9 198.9
195 On
°C
2.08
Pressure
metres
bar
l/hr
l/hr
metres
A
B
25°C / 77°F
25°C / 77°F
Software
System
SM 2001/1
1.0.130
0
10
High Out Flow Rate
4
bar
12:00:00
11:59:00
11:58:00
11:57:00
In Flow
204.9
l/hr
Out Flow
ARCHIVING
198.9
l/hr
Group 1 Filename
Process Group 1
Process Group 2
80.5%
Group 2 Filename
% Memory used
Time left
High Level
Alm 1
On
5 days
28/03/00
14:52:00
Alarm 1
28/03/00
14:52:00
Alarm 1
Vertical Bargraph
In Flow
Vertical Bargraph
In Flow
Level
Pressure
Out Flow
Temp
Level
Pressure
Out Flow
Temp
2.08
4
204.9 198.9
195 On
2.08
4
204.9 198.9
195 On
metres
5.0
bar
5.0
l/hr
300
l/hr
300
°C
250
metres
5.0
bar
5.0
l/hr
300
l/hr
300
°C
250
125
0
2.5
2.5
150
150
125
2.5
2.5
150
150
0.0
0.0
0
0.0
0
0.0
0.0
0
0.0
28/03/00
14:52:00
Totalizer Log
28/03/00
14:52:00
Level
28/03/00
14:52:00
Level
Horizontal Bargraph
Horizontal Bargraph
No
Tag/Value
Source Tag
In Flow
Date
Time
Total Daily In Flow
0005402801 Litres
225.4 l/hr
28/03/00
14:52
2.08
2.08
0.0
0.0
0
2.5
5.0
metres
0.0
0.0
0
2.5
5.0
metres
Pressure
Pressure
4
bar
4
2.5
5.0
2.5
5.0
bar
110.9 l/hr
In Flow
In Flow
201.0 l/hr
204.9
204.9
Total Daily Out Flow
0005402060 Litres
229.1 l/hr
Out Flow
28/03/00
14:52
150
150
125
300
300
250
l/hr
150
150
125
300
300
250
l/hr
Out Flow
Out Flow
198.9
198.9
0
l/hr
0
l/hr
100.1 l/hr
Temp
Temp
200.9 l/hr
195
195
0
°C
0
°C
Alarm 1
Alarm 1
On
On
28/03/00
14:52:00
Audit Log
28/03/00
14:52:00
28/03/00
14:52:00
Digtial Indicator
Digital Indicator
No
00
01
02
03
04
05
06
Alarm Event Tag
Power Restored
Date
Time
Level
Pressure
Level
Pressure
25/03/00 11:59
25/03/00 12:01
25/03/00 12:05
25/03/00 12:09
25/03/00 12:10
25/03/00 12:15
I/O Configuration
Common Configuration
Group 1 Configuration
Ch1.1 to 6 Config
AIN Cal, Module A
System Alarm
4
.0
8
2.08
4
2
In Flow
Out Flow
In Flow
Out Flow
204.4
198.4
0005402060
204.4
198.4
0005402060
0005402801
0005402801
Temp
Alarm 1
Temp
Alarm 1
195
195
On
On
28/03/00
14:52:00
Level
Process View
28/03/00
14:52:00
Level
Process View
Tank 1 Low Level
Tank 1 High Level
1.25
4.75
2.08
Tank 1 Low Level
Tank 1 High Level
1.25
4.75
metres
2.08
metres
Pressure
Tank 1 Low Pressure
0.25
Pressure
4
Tank 1 Low Pressure
0.25
Tank 1 High Pressure 4.75
bar
4
Tank 1 High Pressure 4.75
bar
Total Daily In Flow
In Flow
Storage Tank 1 In Flow
Total Daily In Flow
In Flow
Storage Tank 1 In Flow
0005402801
Total Daily Out Flow
204.9
225.4
110.9
201.0
Note. Only process
litres
l/hr
0005402801
Total Daily Out Flow
204.9
225.4
110.9
201.0
litres
l/hr
Out Flow
Storage Tank 1 Out Flow
229.1 100.1 200.9
Out Flow
Storage Tank 1 Out Flow
229.1 100.1 200.9
198.9
0005402060
groups and views that have
been enabled are displayed –
see Section 4.5, Process
Group Configuration.
l/hr
litres
198.9
0005402060
l/hr
litres
Temp
Tank 1 Low Temp
Tank 1 High Temp
150
250
Temp
195
Tank 1 Low Temp
Tank 1 High Temp
150
250
°C
195
°C
Alarm 1
Alarm 1
On
On
Fig. 2.2 Overview of Operator Displays
4
2
OPERATION…
2.3 Chart Views (Horizontal and Vertical) – Fig. 2.3
Title Bar
Group Tag
Units
Current Date and Time
Status Icons
28/03/00
Short Channel Tag
Process Group 1
Level
12:00:45
Alarm 1
Digital On/Off Tag
1
Pressure
In Flow
Out Flow
Current Value
Alarm Status
2
2.08
4 204.9 198.9
On
Channel Not Used
Newest Data
metres
bar
l/hr
l/hr
0
10
12:00:30 High Out Flow Rate
Scale Bar
12:00:00
11:59:15
11:58:30
11:57:45
Chart Trace
Time Stamp
Screen Interval
3
11:58:53 Duty ON, Standby OFF
Operator Message
Annotation
3
Alarm Event
Annotation
11:58:00 High Level
Operator Message
(appears for 1 second)
Duty/Standby Change
Oldest Data
Selects next Process Group
(if enabled) or Status View
Opens the Operator Menu for
the current view
Selects the next enabled
view in the group
(Bar, Digital or Process)
Caution. Do not remove media
while the external media update icon is
displayed.
28/03/00
12:00:45
Process Group 1
Level
2.08
Pressure
metres
4
bar
In Flow
204.9
l/hr
Out Flow
198.9
l/hr
Duty/Standby Change
Alarm 1
On
Screen Interval
Newest Data
Oldest Data
Status Icons
Alarm Event Icons
Digital Indicators and Chart View
Historical Review active – see overleaf
Fast Rate
High Process
Low Process
High Latch
Low Latch
Real time
External archive media on-line
(green icon – shaded area indicates % used)
Slow Rate
External archive media off-line
(grey icon – shaded area indicates % used)
High Annunciate
Low Annunicate
Operator Message
External archive media update in progress.
Media 100% full, archiving stopped (white
cross on red background)
Fig. 2.3 Chart View
5
…2 OPERATION
…2.3 Chart View
Notes.
1. Current Values
The Current Value, shown on the digital indicators at the top of the screen, is the latest instantaneous value and its update
rate is not affected by the recording sample rate.
If the current value in the digital indicator is displayed in red, recording has been stopped for that channel – see Section 4.5.1,
Setting the Recording Parameters.
Traces are shown only when that particular channel is being recorded. When channels are set to stop, the trace continues
to be shown for up to one sample period.
2. Alarm Status
•Flashing Red – Alarm Active and Unacknowledged
•Continuous Red – Alarm Active and Acknowledged
3. Alarm Event and Operator Message Annotations
Alarm Event and Operator Message annotations are not shown on the chart unless enabled –
see 'Chart Annotation' on Page 8 and Section 4.5.2.
If Alarm event annotation is enabled and an alarm becomes active, a red alarm icon surrounded by a channel-colored box is
displayed at the point at which the alarm occured, together with the alarm time and tag.
11:58:00 1.1A High Level
If more than one alarm occurs in the same sample period:
• If the second alarm on a channel becomes active its icon is added behind the first.
• If more than one operator messages is active (max. six) a second icon is added behind the first.
• New alarm icons appear to the left of earlier icons.
• The time and tag of the oldest alarm (right-most icon) only is displayed.
Select the Configuration Level – see Section 4.
Select the Setup Level – see Section 3.
Configuration
Setup
Select Historical Review to view previously recorded data stored in the instrument's
onboard memory.
Historical Review
Note. Use the
recorded data.
and
keys to move backwards and forwards through the
Historical
Review Active
Invalid data – e.g.
recording disabled
Alarm 1
Values displayed
indicate the process
status at the cursor
position
Process Group 1
Pressure
Level
In Flow
Out Flow
Temp
Digital
Indicators
2.08
4 204.9 198.9 - - - - On
l/hr l/hr °C
metres
bar
0
10
12:00:00
11:59:00
11:58:00
11:57:00
Cursor
11:58:23 Duty/Standby Pumps Switched
11:57:30 High Level
6
2
OPERATION…
…2.3 Chart View
Notes.
While in Historical Review mode:
•
•
•
•
•
Recording of new data continues unless stopped from the Setup Menu – see
Section 3.3.
Invalid historical data (e.g. when recording has stopped) is denoted by '– – – –' in the
digital indicator.
Where the trace at the cursor position represents more than one sample, the indicators
flash between the maximum and minimum values of those samples.
Menu options remain active, allowing the screen interval to be changed, different
scales and channels to be selected, etc.
Operator messages are added to the alarm event log at the present time, not historical
time.
•
•
•
All data stored in the instrument's internal memory can be viewed.
The display can be scrolled back to the start of the oldest data.
Archiving to removeable media does not occur but all data recorded in the internal
memory buffer during this time is archived on exiting Historical Review mode.
Select Goto to move to data stored in the instrument's onboard memory that was
recorded at a specific date and time.
✔ Historical Review
Goto
Newest data in
internal memory
Oldest data in
internal memory
Target date
Target time
Goes to the chart
view display, at the
selected date and
time.
Moves cursor between
target day, month, year,
hours, minutes & seconds
Returns to Menu
Notes.
• Once internal memory becomes full, oldest data is overwritten by newest data. If
historical review has been selected for some time, the oldest data present may no longer
be available.
• The instrument exits historical review mode automatically after 3 hours or when the
oldest channel data file start time (which changes as files wrap) is earlier than the time
that historical review mode was selected.
Select Exit to return to the real-time recording display.
Exit
Note. Pressing the
enabled view.
key also exits Historical Review mode and displays the next
7
…2 OPERATION
…2.3 Chart View
Add one of six preset Operator Messages to the alarm event log. The selected message
is displayed briefly in a dialog box. If Operator Message annotation is selected (see Chart
Annotation below) the message is also added to the chart.
Operator Messages
Message 1
Duty/Stby Switched
Message 3
Message 6
Note. When the instrument is in Historical Review mode, Operator Messages
generated are added at the current time, not the time indicated by the cursor.
If an alarm or operator message is obscuring part of a chart trace, use the Chart
Annotation option to hide or display alarms and messages on the screen.
Chart Annotation
Select the annotation required. ✔ indicates the annotations selected.
✔ Alarms
The possible combinations are: No annotation (Alarms and Operator Messages both
disabled); Alarm annotation only or Alarms and Operator Message annotation. Operator
Message Annotation cannot be enabled unless Alarm Annotation is also enabled.
✔ Operator Messages
Notes.
• If more than 15 icons are present on the screen, chart annotation is disabled
automatically.
• When chart annotation is disabled, new operator messages and alarms are still added
to the Alarm event log – see Section 2.7
Use the Screen Interval to change the amount of data displayed on the screen. A longer
screen interval displays more data, a shorter screen interval displays data over a shorter
time period, but in more detail. In both cases, the full trace is preserved by plotting the
maxiumum and minimum samples for each display point.
Screen Interval
18 Seconds/Screen
90 Seconds/Screen
1 Minute/Screen
✔3 Minutes/Screen
7 Days/Screen
Longer interval =
better overview
Shorter interval
= more detail
The maximum screen interval is determined by the sample rate.
Max Screen Interval
Sample Rate Setting
Vertical Chart View
Horizontal Chart View
<1s Up to 9 minutes/screen
Up to 13 minutes/screen
Up to 1.5 hours/screen
Up to 18 hours/screen
Up to 1.5 days/screen
Up to 3 days/screen
Between 1 and 10s Up to 1 hour/screen
More than 10s, less than 20s Up to 12 hours/screen
Between 20 and 40s Up to 1 day/screen
Between 40 and 60s Up to 2 day/screen
More than 60s, less than 140s Up to 3 days/screen
More than 140s Up to 7 days/screen
Up to 4.5 days/screen
Up to 10 days/screen
Notes.
•
•
•
A 'Please Wait' dialog box appears while the instrument retrieves data from storage.
Selecting a different screen interval does not affect the rate at which data is sampled.
When in historical review mode, changing the scan interval may cause the time at the
cursor position to change slightly.
8
2
OPERATION…
…2.3 Chart View
Scales
Scales
Select
Select
Select the scale displayed in the scale bar at the top of the chart window. For digital
channels, the On and Off tags are displayed at the corresponding position on the scale bar.
Select Auto Scroll to display the scale for each channel in turn for a few seconds.
✔ Ch 1.1 Level
Ch 1.2 Pressure
Auto Scroll
Note. If Auto Scroll is selected, only enabled and selected channels' scales are
displayed.
Hide individual channel traces to improve chart clarity.
Trace Select
Traces are identified by the Channel Number (e.g. Ch1.1) and its short tag. In this example,
the trace for Channel 5 is not shown.
✔ Ch 1.1 Level
✔ Ch 1.2 Pressure
✔ Ch 1.3 In Flow
✔ Ch 1.4 Out Flow
Ch 1.5 Temp
Note. The recording of a channel's data is not affected by this operation and the
instantaneous channel values are still shown on the indicators at the top of the screen.
✔ Ch 1.6 Alarm 1
Show all
Used to acknowledge active alarms in the current process group either individually or
globally.
Alarm Acknowledge
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
All
Note. Active alarms are identified by a flashing red 'Alarm Status' icon in the bottom
left hand corner of the associated channel indicator – see Fig. 2.4.
If neither alarm on a particular channel is configured, the short channel tag is shown
greyed-out in the menu.
9
…2 OPERATION
2.4 Bargraph Views (Horizontal and Vertical)
Status Icons –
see Rear Foldout
Short Channel Tag
28/03/00
14:52:00
Alarm 1
Current Value
Process Group 1
Pressure
Level
In Flow
Out Flow
Temp
Alarm Status –
see Rear fold-out
Digital On or Off tag,
according to input status
2.08
4 204.9 198.9
195 On
metres
5.0
bar
l/hr
l/hr
°C
Engineering Units
5.0
2.5
0.0
300
300
250
125
0
Engineering Range High Value
Alarm Trip Level
(not shown for slow and
fast rate alarms)
Digital
Channel
Maximum Value
(solid color)
Engineering Range
Middle Value
2.5
150
150
Instantaneous Value
Minimum Value
(white fill)
0.0
0
0.0
Engineering Range Low Value
Minimum below engineering
limit, maximum above
engineering limit
Selects the next Process Group
(if enabled) or Status View
Identical Maximum and Minimum Values
Selects the next enabled view in the group
(Digital Indicator, Process or Chart)
Opens the Operator Menu for
the current view
A – Vertical Bargraph View
28/03/00
14:52:00
Level
Short Channel Tag
Current Value
Process Group 1
Alarm Trip Level
(not shown for slow and
fast rate alarms)
2.08
0.0
0.0
0
2.5
5.0
metres
Alarm Status – see
Rear Fold-out
Pressure
Maximum Value
(solid color)
4
2.5
5.0
bar
Minimum Value
(white fill)
In Flow
204.9
150
150
125
300
300
250
l/hr
Identical Maximum
and Minimum Values
Out Flow
198.9
0
l/hr
Minimum below
engineering limit,
Maximum above
engineering limit
Temp
195
0
°C
Alarm 1
On
Engineering
Range
Low Value
Engineering Instantaneous Engineering
Range
Value
Range High
Value
Middle Value
B – Horizontal Bargraph View
Fig. 2.4 Bargraph Views
10
2
OPERATION…
…2.4 Bargraph Views (Horizontal and Vertical)
Configuration
Select the Configuration level – See Section 4.
Select the Setup level – see Section 3.
Setup
Operator Messages
Add one of six preset messages to the alarm event log. The selected operator message is
displayed on-screen briefly.
Message 1
Duty/Stby Switched
Message 3
Message 6
Max/Min Reset
Reset the Maximum and Minimum value markers on one or all channels to the current
value.
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
All
Note. These Maximum and Minimum values are for display purposes only. They are
not saved or archived and are not connected to the Totalizer Maximum and Minimum
Values displayed in the Process View.
Note. These Maximum and Minimum values are reset whenever the current
configuration has been changed or is re-saved.
Alarm Acknowledge
Acknowledge active alarms in the current process group either individually or globally.
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
All
Note. Active alarms are identified by a flashing red 'Alarm Status' icon in the bottom
left hand corner of the associated channel indicator – see Fig. 2.4.
If neither alarm on a particular channel is configured, the short channel tag appears
greyed-out in the menu.
11
…2 OPERATION
2.5 Digital Indicator View – Fig. 2.5
Status Icons
28/03/00
14:52:00
Short Channel Tag
Current Value
Process Group 1
Level
Pressure
4
2.08
metres
bar
Alarm Status –
see Rear Fold-out
In Flow
Out Flow
Engineering Units
Channel Units
litre/h
litre/h
204.4
198.4
0005402801 m3
0005402060 m3
Temp
Alarm 1
Totalizer Units
Totalizer Value
195 °C
On
Opens the Operator Menu for
the current view
Selects the next Process Group
(if enabled) or the Status View
Selects the next enabled
view in the group
(Process, Chart or Bargraph)
Notes.
• Indicators resize automatically according to the number of channels displayed.
• Totalizer option must be fitted and Totalizers must be configured and enabled before they can be
displayed – see Section 4.6.5.
• Totalizer values are shown in red if the totalizer is not running.
Fig. 2.5 Digital Indicator View
12
2
OPERATION…
…2.5 Digital Indicator View
Select the Configuration level – see Section 4.
Select the Setup level – see Section 3.
Configuration
Setup
Add one of six preset operator messages to the alarm event log. The selected message is
displayed on screen briefly.
Operator message
Message 1
Duty/Stby Switched
Message 3
Message 6
Hide or display individual channel indicators.
Channel select
Note. The display is re-adjusted according to the number of channels selected. This
has no effect on the recording of the channel.
✔ Ch 1.1 Level
✔ Ch 1.2 Pressure
✔ Ch 1.3 In Flow
✔ Ch 1.4 Out Flow
✔ Ch 1.5 Temp
28/03/00
14:52:00
28/03/00
14:52:00
28/03/00
14:52:00
Process Group 1
Process Group 1
Process Group 1
Level
In Flow
In Flow
In Flow
26.78
metres
gal/hr
204.4
gal/hr
3
204.4
0005402801m3
0005402801
m
✔ Ch 1.6 Alarm 1
Out Flow
Temp
Out Flow
gal/hr
204.4
m3
0005402801
gal/hr
195°C
198.4
gal/hr
198.4
0005402060m3
3
m
Three or Four
Two Channels Selected
One Channel Selected
Channels Selected
Stop and start individual totalizers.
Totalizer stop/go
Note. Displayed only if Totalizer option fitted.
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Channel totalizers that have not been enabled in the configuration level are shown greyed
out.
Ch 1.4
✔ Stop
Ch 1.5
Go
Note. When a totalizer is not running (i.e. Stop is selected), the corresponding
totalizer value is shown in red.
Ch 1.6 Alarm 1
All
Reset the totalizer value to the totalizer preset value.
Totalizer reset
Notes.
Ch 1.1 Level
•
•
Displayed only if Totalizer option fitted.
Channel totalizers that have not been enabled in the Configuration level are shown
greyed out
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
Acknowledge active alarms individually, in the current process group or globally.
Alarm acknowledge
Note. Active alarms are identified by a flashing red 'Alarm Status' icon in the bottom
left hand corner of the associated channel indicator.
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
All
If neither alarm on a particular channel is configured, the short channel tag is greyed-out in
the menu.
13
…2 OPERATION
2.6 Process View – Fig. 2.6
Note. This view is available only if the Totalizer option is fitted.
Alarm Tag
Alarm Trip Level
Alarm Acknowledged
Short Channel Tag
Instantaneous Value
Alarm Status
Process Group 1
Level
Totalizer not
enabled in
configuration level
Tank 1 Low Level
1.25
4.75
2.08
Tank 1 High Level
metres
Pressure
Tank 1 Low Pressure
Tank 1 High Pressure
0.25
4.75
4
bar
Totalizer
Total Daily In Flow
In Flow
Low In Flow Rate
High In Flow Rate
Tag Name
40
204.9
0005402801
Total Daily Out Flow
280
l/hr
litres
Totalizer
Value
Out Flow
198.9
0005402060
High Out Flow Rate
250
l/hr
litres
Temp
Tank 1 Low Temp
Tank 1 High Temp
150
200
195
°C
Alarm 1
On
Selects the next Process Group
(if enabled) or the Status View
Selects the next enabled view
(Bargraph, Digital Indicator or Chart)
Opens the Operator Menu for
the current view
A – Process View (Alarms)
Channel Source Long Tag
Total Daily In Flow
In Flow
Storage Tank 1 In Flow
204.9
0005402801
225.4
110.9
201.0
l/hr
litres
Max
Min
Average
Values since last totalizer reset or totalizer wrap. Calculated only while
the totalizer is enabled. Updated only while the totalizer is running.
B – Process View (Statistics)
Notes.
• Only totalizers that have been enabled in the configuration level are displayed.
• When a totalizer is not running (i.e. Stop is selected), the corresponding totalizer value is shown
in red.
Fig. 2.6 Process View
14
2
OPERATION…
…2.6 Process View
Select the Configuration level – see Section 4.
Select the Setup level – see Section 3.
Configuration
Setup
Switch between the Alarm View and Statistics View.
View Select
✔ Alarms
Note. If a channel's totalizer has not been enabled in the Configuration level, Alarm
trip levels are shown in place of the channels statistics. If no alarms are enabled, the
channel long tag is displayed for that channel.
Statistics
Add one of six preset messages to the alarm event log. The selected message is displayed
on screen briefly. Messages are set in the Configuration level – see Section 4.
Operator Messages
Message 1
Duty/Stby Switched
Message 3
Message 6
Stop and start individual totalizers.
Totalizer Stop/Go
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Note. Channel totalizers that have not been enabled in the Configuration level are
shown greyed out.
Ch 1.4
✔ Stop
Note. When a totalizer is not running (i.e. Stop is selected), the corresponding
totalizer value is shown in red.
Ch 1.5
Go
Ch 1.6 Alarm 1
All
Reset the totalizer value to the totalizer preset value.
Totalizer Reset
Note. Channel totalizers that have not been enabled in the Configuration level are
Ch 1.1 Level
shown greyed out.
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
Acknowledge active alarms in the current process group, either individually or globally.
Alarm Acknowledge
Note. Active alarms are identified by a flashing red 'Alarm Status' icon in the bottom
left hand corner of the associated channel indicator – see Fig. 2.6.
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
All
If neither alarm on a particular channel is configured, the channel short tag is greyed out in
the menu.
15
…2 OPERATION
2.7 Alarm Event Log – Fig. 2.7
Information. This view provides an historical log of all alarm events in the sequence in which they occurred. To view the
current status of all alarms, choose the Process View – see Section 2.6.
Short tag of the alarm's source
28/03/00
Alarm Event Log
14:52:00
View previous
page of data
No
Alarm Event Tag
00 Tank 1 High Level
01 Tank 1 High Level
02 High Out Flow Rate
03 Tank 1 High Level
04 High Out Flow Rate
05 High Out Flow Rate
06 Duty/Standby Change
Source Tag
Level
Date
Time
Alarm becomes active
(Active transition)
Oldest Data
28/08/00 14:01:22
28/08/00 14:03:51
28/08/00 14:09:09
28/08/00 14:11:33
28/08/00 14:12:47
28/08/00 14:15:01
28/08/00 14:31:19
Level
Out Flow
Level
Alarm becomes inactive
(Inactive transition)
Alarm Acknowledged
Out Flow
Out Flow
Out Flow
Operator Message
Newest Data
View next
page of data
Opens the
Operator Menu for
the current view
Selects
Process
Group 1
Selects the
Totalizer Log
Note. When the alarm event log has reached the maximum number of entries, the oldest data is overwritten by the
newest. Entries are renumbered so that the number of the oldest entry is always 00.
A – Alarm Event View
Active
Inactive
Active
Inactive
High Process Alarm
Real time alarm
Fast Rate Alarm
Low Process Alarm
High Latch Alarm
Low Latch Alarm
Operator Message
Slow Rate Alarm
High Annunciate Alarm
Low Annunicate Alarm
B – Alarm Event Icons
Fig. 2.7 Alarm Event Log
16
2
OPERATION…
…2.7 Alarm Event Log
Select the Configuration level – see Section 4.
Select the Setup level – see Section 3.
Configuration
Setup
Filter
Select the entries displayed in the log. 4 Indicates categories currently displayed.
Note. Hiding and displaying log entries does not affect the recording of events in the
log.
Group 1 Alarms
Group 2 Alarms
Note. All selected alarm event transitions (from inactive to active, from active to
acknowledged, from acknowledged to inactive, from active to inactive) appear in the
sequence in which they occurred.
Operator Messages
Active Transitions Only
Note. Selecting 'Active Transitions Only' displays entries for alarms when made
active and hides all acknowledged & inactive transistions.
Used to acknowledge active alarms in each of the process groups, either individuallly or
globally.
Alarm Acknowledge
Group 1 Alarms
Group 2 Alarms
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
All
Note. If neither alarm on a particular channel is configured, the short channel tag is
greyed-out in the menu.
17
…2 OPERATION
2.8 Totalizer Log – Fig. 2.8
Information.
• This view is displayed only if the Totalizer option is fitted.
• This view provides an historical log of totalizer activity. To view the current totalizer status, choose the Process or Digital View.
• When the totalizer log has reached the maximum number of entries defined in the Configuration level (see Section 4.4.3), the
oldest data is overwritten by the newest.
• The logging of totalizer values can be triggered at pre-determined intervals or by a digital signal assigned to the Totalizer Log
Source – see Section 4.6.5.
View previous
page of data
28/03/00
14:52:00
Totalizer Log
Icon –
No
Tag/Value
Source Tag
In Flow
Date
Time
see list below
Oldest
Data
00 Total Daily In Flow
0005402801 Litres
28/03/00
14:52
Log Entry Number
Batch total at the
time of the event
225.4 l/hr
110.9 l/hr
201.0 l/hr
Max., min. and
average of the value
being totalized at the
time of the event
01 Total Daily Out Flow
0005403191 Litres
235.8 l/hr
Out Flow
Out Flow
28/03/00
28/03/00
14:52
15:01
110.9 l/hr
210.0 l/hr
02 Total Daily Out Flow
0005403120 Litres
Newest
Data
Selects
Process
Group 1
Opens the
Operator Menu for
the current view
View next page
of data
Selects the
Audit Log
Note. Maximum, Minimum and Average statistics are not shown unless
enabled in the Filters menu – see overleaf.
Timed Event
Batch Total
Totalizer Started
Triggered Event
Power Failed
Maximum input
Minimum input
Average input
Totalizer Stopped
Totalizer Wrapped
Totalizer Reset
Power Restored
Intermediate Value Reached
Fig. 2.8 Totalizer Log
18
2
OPERATION…
…2.8 Totalizer Log
Configuration
Setup
Select the Configuration level – see Section 4.
Select the Setup level – see Section 3.
Select the log entries that are displayed. This does not affect which events are recorded in
the log.
Filter
Group 1 Totalizers
Note. ✔ indicates entries displayed.
Group 2 Totalizers
Statistics
'Statistics' displays the maximum, minimum and average values of the analog value being
totalized.
These values are reset when the totalizer is reset and are updated only when the totalizer
is running.
19
…2 OPERATION
2.9 Audit Log – Fig. 2.9
Information.
• This view provides an historical log of system activity.
• When the audit log has reached the maximum number of entries, the oldest data is overwritten by the newest.
View previous
page of data
28/03/00
14:52:00
Audit Log
No
Alarm Event Tag
Date
Time
Oldest Data
00 Power Restored
25/03/00 11:59
25/03/00 12:01
25/03/00 12:15
25/03/00 13:17
01 Configuration Change, Oper 1
02 Input Calibration
03 System Alarm
Newest Data
View next
page of data
Selects
Process
Group 1
Opens the
Operator Menu for
the current log
Selects the
Status View
Media Inserted
File Deleted
Configuration Change
File Created
Media Removed
System Error
Power Failed
Power Restored
FTP Logon
Time/date Changed
Calibration Change
Fig. 2.9 Audit Log
Select the Configuration level – see Section 4.
Select the Setup level – see Section 3.
Configuration
Setup
20
2
OPERATION
2.10 Status View – Fig. 2.10
Information.
• This view provides an overview of the instrument's status.
28/03/00
14:52:00
Instrument Status
VERSION
CJ TEMPERATURES
Cold junction temperatures
for Modules A & B; measured
by the built-in cold junction
circuitry.
A
B
25°C / 77°F
25°C / 77°F
Instrument Software Version
Operating System Version
Software
System
SM 2001/01
1001/1
'Not Used' is displayed if none
of the inputs on the module
are thermocouples.
Amount of memory used
on the archive media
currently installed
ARCHIVING
Group 1 Filename
Process Group 1
Process Group 2
80.5%
Group 2 Filename
% Memory used
Time left
Approximate time left
before the current archive
media is full, assuming the
amount of data recorded
remains the same
5 days
Time Left
Display Format
Days, e.g. '5 Days'
>=1 Day:
Selects Process Group 1
>=1 Hour, <1 Day: Hours, e.g. '10 hours'
<1 Hour:
Minutes, e.g. '25 minutes'
Selects the Alarm Event Log
Opens the Operator Menu for
the current view
Fig. 2.10 Status View
Select the Configuration level – see Section 4.
Select the Setup level – see Section 3.
Configuration
Setup
21
3 SETUP
3.1 Introduction
Information.
Users with Setup access can:
•
•
•
•
Start/Stop recording.
Switch between primary and secondary recording rates.
Set archiving 'on-line' and 'off-line'.
View internal and external archive media file directories and delete files
3.2 Accessing the Setup Level – Fig. 3.1
28/03/00
Process Group 1
Level
Pressure
In Flow
Out Flow
Temp
Alarm 1
2.08
4
204.9 198.9
195 On
°C
metres
bar
l/hr
l/hr
0
10
High Out Flow Rate
12:00:00
11:59:00
11:58:00
11:57:00
High Level
Invalid Setup
Password
Note. Can be
activated from any
operator screen.
Setup
Setup
Use the up and down keys to select your password.
Confirm with Enter key
Setup
Security
Enabled
0000
Valid Setup
Password
Setup Security
Not Enabled
Recording Control
Reset archiving
On-Line
Off-Line
Update
File Viewer
Fig. 3.1 Accessing the Setup Level
22
3
SETUP…
3.3 Setup Menu
Use this menu to stop and start recording or change the sample rate for the channels in the
current Process Group.
Recording Control
All
Stop
✔ Primary
Secondary
The Primary and Secondary sample rates allow a slow rate to be selected for normal
conditions and a faster rate for abnormal alarm conditions in order to record the maximum
amount of detail. The rates are set during configuration – see Section 4.5.1.
Notes.
•
•
Switching between primary & secondary sample rates does not affect the screen
interval on the Chart View.
When the channels are set to 'Stop' the instantaneous values in the associated
indicator are displayed in red and, after the end of the next sample period, no further
samples are plotted on the associated traces.
•
•
Digital recording channels can only be set to 'Stop' or 'Go'.
Recording control can also be implemented using digital sources – see Sections 4.5.1
and 4.6.1.
If selected, the date of the oldest unarchived data is set to that of the oldest data in the
internal flash memory. This allows all data in the internal memory to be re-archived to
external media.
Reset archiving
Note. Ideally, a blank media storage card should be inserted prior to selecting this
function. If the original archive files are still present on the inserted card after Reset
acrchiving, the new, re-archived files are annotated '_1' to distinguish them from the
original archive files, e.g.
original archive file:
10_00 25Feb02 Zone abc.d00
re-archived file: 10_00 25Feb02 Zone abc_1.d00
To re-archive data:
Insert archive media, with sufficient free space, into the instrument.
Select 'Off-line' in the Setup Menu
Select 'Reset archiving' in the Setup Menu
Select 'On-line' in the Setup Menu
Select amount of data to be archived (if >1 hour of data in internal memory)
Places the archive media on-line, starting the archiving process. Any un-archived data is
stored automatically to the removeable media. If there is un-archived data more than one
day old, a selection box is displayed – see 'Update' overleaf.
On-line
Notes.
•
•
When an archive media card/disk is inserted, it is placed automatically on line.
The On-line function is disabled (greyed out) in the Setup Menu when in Historical
Review mode.
Places the archive media off-line. Recording of channel data into internal memory
continues uninterrupted but archiving to the removeable media is suspended until it is put
on-line again.
Off-line
Notes.
•
•
Always set the external media Off-line before removing it.
The Off-line function is disabled (greyed out) in the Setup Menu when in Historical
Review mode.
23
…3 SETUP
…3.3 Setup Menu
Saves any unarchived data to the removeable media.
Update
Any unarchived data less than one day old is saved automatically to removeable
media. If there is any un-archived data more than one day old, a selection box is
displayed, allowing the user to determine which data is archived to external
memory.
Select the amount of data to archive
More than 1 day of
No historical data
< 1 day old
unarchived data has been
detected. Please select the
amount of data to be
< 2 days old
< 3 days old
< 4 days old
< 5 days old
< 6 days old
< 7 days old
< 2 weeks old
All historical data
archived and press enter.
Once selected, all data within the selected time frame is archived. Older un-
archived data remains in the internal memory buffer until overwritten by newer
data, but is not available for archiving to removeable media.
Use the file viewer to view a list of the files stored in internal memory and on external archive
media.
File Viewer
Internal
External
Note. Files stored in internal memory cannot be deleted.
External File Viewer
Name
Size
SM2000.cfg
17848
17848
17848
17848
17848
12_10_59 011100 SM2000.cfg
13_09_48 311200 SM2000.cfg
13_59_37 280800 SM2000.cfg
21_49_58 010100 SM2000.cfg
Delete
Exit
24
3
SETUP…
3.4 Archiving
Recorded data, logs and configuration files stored on the instrument's internal memory can be archived to files created on removeable
media. Parameters for archiving Process Groups 1 and 2 data are setup independently.
Note. For further information on Archiving refer to Section 4.5.6 – Archiving Configuration.
3.4.1 SmartMedia Handling and Care
Note. The instrument is designed to work only with 3.3V SmartMedia cards.
Follow the manufacturers' recommendations.
1) Avoid touching the gold connectors on SmartMedia cards to prevent damage to the card from static electricity. Before touching
a memory card, ensure that you are discharged of static electricity by touching a grounded metal object.
2) Keep the gold contacts on the card clean to prevent card corruption on insertion of the card. Clean the contacts using a soft, clean
cloth before re-insertion in the instrument.
3) Do not bend the card or subject it to impacts.
4) Keep the card in an anti-static film case when not in use.
5) Do not place the card in direct sunlight.
3.4.2 Media Status – Fig. 3.2
28/03/00
Process Group 1
External archive media on-line
(green icon, shaded area indicates % used)
External archive media off-line
(grey icon, shaded area indicates % used)
28/03/00
Instrument Status
VERSION
CJ TEMPERATURES
External archive media update in progress.
A
ꢉ5°ꢀꢁ/ꢁ77°F
Sꢂꢃꢄwꢅꢆꢇ
Sꢈꢁꢉꢊꢊꢊ/ꢊꢋ
B
ꢉ5°ꢀꢁ/ꢁ77°F
Sꢌꢍꢄꢇꢎ
ꢋꢏꢊꢏꢋ3ꢊ
External media 100% full, archiving stopped
(white cross on red background)
ARCHIVING
GꢆꢂupꢁꢋꢁFilꢇnꢅꢎꢇ
PꢆꢂcꢇꢍꢍꢁGꢆꢂupꢁꢋ
PꢆꢂcꢇꢍꢍꢁGꢆꢂupꢁꢉ
8ꢊꢏ5%
GꢆꢂupꢁꢉꢁFilꢇnꢅꢎꢇ
%ꢁꢈꢇꢎꢂꢆꢌꢁuꢍꢇd
Tiꢎꢇꢁlꢇꢃꢄ
Amount of memory used on the external archive
media currently installed
5ꢁdꢅꢌꢍ
Approximate time left before the current external
archive media is full, assuming the amount of data
recorded remains the same.
Time Left
Display Format
>=1 Day:
Days, e.g. '5 Days'
>=1 Hour, <1 Day: Hours, e.g. '10 hours'
<1 Hour:
Minutes, e.g. '25 minutes'
Caution. Do not remove media while the
icon (media update in progress) is displayed.
Fig. 3.2 Media Status Icons
25
…3 SETUP
3.4.3 Inserting and Removing Media – Fig. 3.3
1
Ensure that the media is put off-line –
see Section 3.3
4
3
4
Withdraw the media
Press the eject button
Compact Flash Media
SmartMedia
Note. When inserting the media into the instrument:
• Ensure that the media is the correct type for the instrument.
• Do not use excessive force.
Unlock the media door with the key supplied
and press the release catch to open the door
2
Fig. 3.3 Inserting and Removing External Media
26
3
SETUP…
3.4.4 Archive File Types
3.4.6 Filename Example
Archive files created by the instrument are given filenames
automatically. Each type of archived file is given a different file
extension:
'New file interval' set to hourly, filename tag set to 'Process
Group 1'; date is 10th October 2000; Channel data and alarm
event log files only enabled:
Type / Extension
Contents
9:00 am New file created in which all channel data recorded
between 9:00 and 9:59:59 is archived in the following
file:
Channel data files / Analog or digital recording channels in the
*. D**
current process group
The historical record of the alarm events,
related to the group’s channels plus the history
of any operator messages or real time alarms.
09_00_10Oct00_Process_Group_1.d00
Alarm event log files /
*.E**
09:12am Power interrupt occurs
The historical record of all totalizer and
associated statistical values relating to the
group’s recording channels.
09:13am Power restored and new file created:
09_00_10Oct00_Process_Group_1.d01
Totalizer log files /
*.T**
The historical entries from the audit log.
(Note: the content of this file is the same for all
groups)
10:00am New file created in which all data recorded between
10:00 and 10:59:59 is archived.
Audit log files /
*.A**
10_00_10Oct00_Process_Group_1.d01
Digital signature
files / *.S**
Digital signature for the corresponding channel
data file.
Note.
•
•
•
Hourly files start exactly on the hour.
Daily files start at 00:00:01.
Monthly files start at 00:00:01 on the first of the month.
Note. Totalizer files are created only if the totalizer
option is fitted.
3.4.5 Channel Data Files
Channel data files can be configured to contain data gathered over
a predefined period of time using the 'New File Interval' setting.
3.4.7 Log files
The Alarm Event, Totalizer and Audit Logs are each archived into
one file. The filenames have the following formats, with the date
and the time indicating the first entry in the file:
New file interval
Hourly
Filename
<hours> <day, month, year>* <filename>
<day, month, year>* <filename tag>.
<month, year>* <filename tag>
<filename tag>
Daily
Log File
Filename
Monthly
None
Alarm Event <hour min> <dd, mm, yy>* <filename>.e00
Totalizer
Audit
<hour min> <dd, mm, yy>* <filename>.t00
* Formatted according to the 'Date format' set in Common
Configuration – see Section 4.4.1.
<hour min> <dd, mm, yy>* <instrument tag>.a00
*Formatted according to the 'Date format' set in Common Configuration
If one of the archive log files becomes full (>64000 entries) a new
file is created with an extension incremented by 1, e.g. a01, e01
etc.
Note. The New File Interval is set in the Configuration
level – see Section 4.5.6.
In addition to new files being created according to the New File
Interval selection, they are also created in the following
circumstances if automatic update is enabled and the media is
on-line or if a manually triggered update is in progress:
Note. Totalizer logs are created only if the totalizer
option is fitted.
•
•
The instrument's power is lost then restored.
3.4.8 Online/Offline
Before data can be archived to external media, the external
media must be placed on-line and one or more archive file
enables must be set.
The instrument is taken offline and the archive media
removed, replaced or refitted.
•
•
The instrument's configuration is changed.
•
•
•
External archive media is placed on-line automatically
when inserted.
One of the current files exceeds the maximum
permissible size.
External archive media is set on-line and off-line in the Set
up menu – see Section 3.3.
When one of these conditions occurs, new channel data files are
created for each enabled group and the file extension index on
each new file is incremented by one from the previous file.
To avoid loss of data, external media must be set off-line
before removal.
Example – if the original file had an extension of .*D00, after one
of the above events a new file will be created with the same
filename but an extension of .D01.
Note. Data stored in the internal memory buffer can
still be stored to the archive media when the archive media
is placed on-line again (providing it is not off-line so long that
the un-archived data in the internal memory is overwritten).
27
…3 SETUP
3.4.9 Archiving Updates
Data from the instrument's internal memory is archived to
external memory in the following circumstances:
If a large amount of unarchived data exists, a progress bar
appears. During this time operator views cannot be
accessed, but new data continues to be recorded to the
internal buffer memory.
•
Automatically, if 'Update type' is set to 'Automatic' during
configuration.
Updating Archive...
50%
•
•
When the operator selects 'Update' from the Setup menu.
When a digital signal assigned to the archive update
source becomes active.
If there is un-archived data more than one hour old when
the external media is inserted or placed on-line, or when
'Update' is selected from the Setup menu, the operator is
prompted to select the data to be archived:
Cancel
3.4.10 File Formats – Figs. 3.4 to 3.7
Select the amount of data to archive
The archived data is stored in a comma delimited (*.csv) format
so that it can be imported directly in to a standard spreadsheet
– such as Microsoft Excel™ and Lotus 1-2-3™. The files can
also be read as an ASCII text file by a text viewer. When imported
More than 1 hour of
No historical data
unarchived data has been
< 1 hour old
detected. Please select the
< 2 hours old
amount of data to be archived
< 4 hours old
in to
a
spreadsheet, the files appear as shown in
and press enter.
< 8 hours old
Figs. 3.4 to 3.7.
< 12 hours old
< 1 day old
< 2 days old
< 3 days old
All historical data
3.4.11 Digital Signatures – Fig. 3.4
A digital signature file is created for each channel data file using
the same filename but with a *.S** extension. The file contains a
unique 'fingerprint' of the contents of the data file that can be
used to prove if the data has been tampered with or corrupted.
Data validation can be carried out on a PC using the Company's
DataManager software.
Fig. 3.4 Channel Data File Sample
28
3
SETUP
Fig. 3.5 Alarm Event Log Sample
Fig. 3.6 Totalizer Log Sample
Fig. 3.7 Audit Log Sample
29
4 CONFIGURATION
4.1 Introduction
4.1.2 Configuration Access – Figs. 4.1 and 4.2
Access to the Configuration level is determined by the setting of
the security switch and the 'Configuration Security' parameter:
This section details the configuration of the instrument locally
using the front panel membrane switches. The instrument can
also be configured on a PC using the configuration software
package. The configuration can then be transferred to the
instrument via the configuration socket, or one of the archive
media options.
'Configuration Security'
Parameter Setting
(See Section 4.4.2)
'Password
Protected'
'Switch
Protected'
In addition, up to 16 different configurations can be stored on
internal memory and restored when required.
Configuration
Security
Switch
Setting
(See Fig. 4.1)
Password
Access
Protected
No Access
4.1.1 Configuration Method
To configure an instrument:
Not
Protected
Free
Access
Free
Access
•
•
Access the Configuration Level – see Fig. 4.1.
Make changes to parameters as detailed in
Figs. 4.2 and 4.3.
Note. The Configuration level cannot be accessed while the Security switch is set to the 'Configuration level
protected' position.
Set the position of the yellow Security switch to
'Configuration Level Not Protected'
4
Unscrew the jacking screw
securing the instrument to
the case.
2
Switch off the power to
the instrument and
withdraw it from the case
3
Configuration level protected
Configuration level not protected
Re-apply power to the
5
instrument and wait for
the Operator Level to display
Access the Configuration Level
as shown in Fig. 4.2
Remove tamper-proof
seal, if fitted
6
1
Note. The red switch is for factory use only.
Ensure that it remains in the position closest to the
rear of the instrument.
Fig. 4.1 Setting the Security Switch
30
4
CONFIGURATION…
…4.1.2 Configuration Access – Figs. 4.1 and 4.2
Operator 1
Operator 2
Operator 3
Operator 4
Configuration
Operator 1
Use the up and down keys to select your password.
Confirm with Enter key
Displayed only if 'Configuration Security'
parameter is set to 'Password Protected'
– see Section 4.4.2
0000
Edit the currently active configuration.
Changes are not implemented until saved
on exit from the configuration level
Operator 1
Edit Current Configuration
Internal Storage
Open a Configuration
New Configuration
QSRTD_F
QSRTD_C
QSTHC_F
QSTHC_C
QSFlow
Use the
key to
switch between internal
and external storage.
QSMilliamp
QSDemo
Company standard
SM2000
Cancel
QSDairy
Disable recording in configuration
Press
to cancel.
External Storage
Check this box to stop
Open a configuration previously saved
to internal or external archive storage
media (up to 16 configurations can be
stored in internal memory). Alternatively,
open one of the QuickStart templates –
see APPENDIX 4.
Cancel and return to the
operator level
recording while in the
configuration mode
Common
Group 1
Use
to highlight
Channels 1.1 - 1.6
Group 2
a different selection.
Channels 2.1 - 2.6
Functions
Use
selection
to accept the
Open a new configuration with the default
settings detailed in APPENDIX 4
I/O Modules
Exit
Note. If New Configuration or Open a Configuration is selected and the modified configuration file is later saved as the
current configuration, new internal data files for all enabled recording channels are created and any unarchived data is lost.
Fig. 4.2 Accessing the Configuration Level
31
…4 CONFIGURATION
4.2 Overview of Configuration – Fig. 4.3
Select 'Common' from the Configuration menu
1
Common
Group 1
Channels 1.1 - 1.6
Common Configuration
Group 2
Select the required parameter using the
2
Setup
Security Logs Operator Messages
and
keys.
Channels 2.1 - 2.6
Functions
Basic
1
Configuration type
I/O Modules
Exit
Number of groups
Date & Time
Language
dd mmm yy; hh:mm:ss
English
Global alarm ack source
Instrument tag
Contrast
See Appendix 1
3
4
Edit selected parameter by pressing the
key.
SM1000
6
Select not required tab using the
and
keys.
Common Configuration
Setup
Security Logs Operator Messages
Basic
Configuration type
1
ps
e
Common
Press
key to display menu. Select the next item
key.
Group 1
5
dd mmm yy; hh:mm:ss
English
required and activate using the
Channels 1.1 - 1.6
ge
Group 2
ce
See Appendix 1
Channels 2.1 - 2.6
Functions
ag
SM1000
6
I/O Modules
Exit
st
When all configuration changes are complete select
Exit to save or cancel changes.
6
Note. The number of Process Group and Channel Options change to reflect the number of Process Groups that are
currently enabled.
Fig. 4.3 Overview of Configuration Steps
32
4
CONFIGURATION…
4.2.1 Adjusting Screen Contrast – Fig. 4.4
Common Configuration
Setup
Security Logs
Contrasts
Adjust the contrast to the required level using the
(0 = darkest and 100 = lightest).
and
keys
1
2
100
Configuration ty
Number of grou
Date & Tim
Langua
Press the
key to save selected contrast level
key to cancel the selection.
m:ss
or
Press the
Global alarm ack sour
Instrument t
Contrast
0
6
Fig. 4.4 Adjusting Screen Contrast
4.3 Making Changes to Parameters – Figs. 4.5 to 4.7
Channel 1.1
Edit Button
Configuration Tab
Alarm A Totalizer Scales
4.0 - 20.0 mA
Analog i/p
Set Up
Parameter
Input Type
0 to 20000 Litres/sec
Engineering range
Parameter Value
8 Character
Short tag
Long tag
20 Characters
In seconds
Filter time constant
110%
Fault detect level (%)
Upscale
Broken sensor detection
Sub-menu
Channel 1.1
Analog i/p A1
Type
milliamps
Linearizer type
Linear
Note. The appropriate
data entry box is displayed
automatically – see Fig. 4.6.
Electrical range low
Electrical range high
4.0
20.0
OK
Higher-level windows
remain visible to identify
location within the
Channel 1.1
Analog i/p A1
Type
configuration structure
Off
millivolts
Selection List
to highlight a
milliamps
El
Volts
Use
different selection.
Resistance
Ele
Resistance thermometer
Thermocouple
Use
to accept the selection
K
Note. Use the
key to select a different channel (see Fig 4.10)
Fig. 4.5 Locating Parameter Settings
33
…4 CONFIGURATION
…4.3 Making Changes to Parameters – Figs. 4.5 to 4.7
List Box
Tick Box
Off
1. Totalizer reset enable
Use
and
keys to select
key to toggle
millivolts
2. Totalizer stop/go enable
3. Message select enable
4. Alarm acknowledge enable
item and
selected item on or off.
milliamps
Volts
Resistance
Resistance thermometer
Thermocouple
OK
Note. Items not selected are
indicated by an X in the parameter
window
1 2 X 4
Highlight text box and use and
keys to insert text at different position.
Parameter Limits
Flashing Cursor
Numeric (0.0...1000.0)
999.9
Use these keys
to navigate and
to select highlighted
item.
Note. Values outside the given
range or with too many decimal places
are highlighted
123.45
Spacebar
Note. Tags with a high percentage of capital letters and wide characters such as 'W' or 'M' may appear truncated in
some Operator Views. In such cases, use lower case letters or fewer characters.
Fig. 4.6 Data Entry Dialog Boxes
34
4
CONFIGURATION…
…4.3 Making Changes to Parameters – Figs. 4.5 to 4.7
Common
Group 1
Channels 1.1 - 1.6
Group 2
Channels 2.1 - 2.6
Functions
I/O Modules
Exit
<configuration filename>.cfg
<configuration filename>.cfg
Save as Current Configuration
Save Configuration
Internal Storage
External Storage
Cancel
28/03/00
14:52:00
Alarm 1
Process Group 1
Level
Pressure
In Flow
Out Flow
Temp
2.08
4
204.9 198.9
195 On
°C
metres
bar
l/hr
l/hr
0
10
High Out Flow Rate
12:00:00
11:59:00
11:58:00
11:57:00
High Level
Note.
• The current, active, configuration is saved on internal storage with the filename 'SM1000.cfg'.
• Selecting 'Save as Current Configuration' causes recording to be suspended for a short time while the new configuration
is implemented.
• When saving the current configuration to internal storage, the file is saved automatically with the 'SM1000.cfg' filename,
and with a <time><date><instrument tag>.cfg filename.
• When saving the current configuration to external storage, the file is saved automatically to internal storage with the
'SM1000.cfg' filename, as well as to the external archive media as <time><date><instrument tag>.cfg.
• When 'Save Configuration' is selected the configuration file is stored as <time><date><instrument tag>.cfg on internal or
external storage.
• Changes are saved to non-volatile memory only when one of the save options above has been selected. Any powerdown
before this results in lost configuration changes.
• Selecting 'Cancel' causes unsaved changes to be discarded and returns the instrument to the Operating Level.
Caution.
New internal data files for enabled recording channels are created if any of the following configuration parameters have been
changed: Recording channel source; Primary sample rate; Secondary sample rate; Primary/secondary sample rate source;
Input filter type; Engineering range; Channel tag. Any unarchived data is lost.
Fig. 4.7 Exiting Configuration Mode
35
…4 CONFIGURATION
4.4 Common Configuration
Common Configuration
Setup
Security Logs Operator Messages
Common
Group 1
Basic
Configuration type
Channels 1.1 - 1.6
1
Number of groups
Date & time
Group 2
dd/mmm/yy; hh:mm:ss
English
Channels 2.1 - 2.6
Functions
Language
I/O Modules
Exit
See Appendix 1
SM 2000
Global alarm acknowledge
Instrument tag
Fig. 4.8 Selecting Common Configuration
4.4.1 Setup
Setup
Security Logs Operator Messages
Configuration type
Fixed as Basic
Basic
Configuration Type
Number of Groups
Enter the number of Process Groups required.
1
Each Process Group has 6 recording channels pre-assigned
to it – Group 1 (Ch1.1 to 1.6), Group 2 (Ch2.1 to 2.6).
If the Number of Groups is changed from 2 to 1,
configuration data for Process Group 2 is retained but not
used.
Set the current date and time.
28/03/00; 12:00:45
Date and Time
Caution. Setting an earlier time or date results in all
data currently in the internal buffer memory past that date
being lost. If you wish to retain this information, make sure it
has been stored to external archive media prior to changing
the time or date – see 'Update', Section 3.3.
Note. Changes to the date and time are effective
immediately, not when the configuration is saved.
36
4
CONFIGURATION…
...4.4.1 Setup
Select the language to be used to display standard user
prompts and menu items.
English
None
Language
A digital source can be used to acknowledge active alarms in
both Process Groups 1 and 2. Refer to APPENDIX 1 for a full
list of sources available.
Global Alarm Ack Source
Enter the tag to be used to identify the instrument on
configuration and audit log files.
SM1000
Instrument tag
4.4.2 Security
Security
Setup
Logs Operator Messages
Change the user name and password used to access the
configuration level when 'Password protection' is enabled –
see below.
User 1
User 2
Operator 1
Operator 2
Note. User 1 has 'administrator' type priviledges
allowing them to change any of the user names and
passwords. Other users can change only their own user
name and password. For users 2, 3 and 4 access can be
enabled or disabled. If it is disabled then the configuration
levels cannot be accessed using that user name.
User 2
Operator 2
Name
****
Password
When a change to the instrument's configuration occurs, the
user's ID is added to the audit log entry.
Enabled
Access
OK
Operator 3, No access
Operator 4, No access
User 3
User 4
Set the method of access to the Configuration level. If
'Password protected' is selected, access is by means of the
password set above.
Password protected
Configuration security
Note. If 'Switch protected' is selected, access to the
Configuration level for all users is prohibited once the
changes have been saved and made active. Access to the
configuration level can then be achieved only by setting the
security switch to the 'Configuration not protected' position
– see Fig. 4.1.
When set to 'On', access to the Setup level is protected by a
single password for all users.
Setup level security
On
Displayed only when Setup Level Security is set to 'On'
Setup Level Password
****
37
…4 CONFIGURATION
4.4.3 Logs
Set the maximum number of entries in each instrument log.
Logs
Setup
Security
Operator Messages
Note. Changing the log size results in the current log
entries being deleted.
200
200
200
Alarm Log Size
Totalizer Log Size
Audit Log Size
The Alarm Event log records all process alarm transitions
(inactive to active, unacknowledged to acknowledged or
active to inactive), real-time events and Operator Messages
– see Section 2.7
The Totalizer log records all activity associated with the
totalizers: start, stop, reset, wrap, current total and
intermediate totals – see Section 2.8.
The Audit log records all system changes and events – see
Section 2.9.
Log sizes must be set in the range 10 to 200. The size of the
logs has no effect on the amount of memory available for
storing channel data.
4.4.4 Operator Messages
Operator Messages
Setup
Security Logs
Operator Messages can be triggered via the Operator
Menus or a digital signal.
20 Characters
20 Characters
20 Characters
20 Characters
20 Characters
20 Characters
Message 1
Message 2
Message 3
Message 4
Message 5
Message 6
Operator Message 1
Tag
Message 1
None
Tag
Enter the message text – 20 characters maximum.
Source ID
Source ID
Select the internal or external source used to add the tag to
the Alarm Event log.
OK
38
4
CONFIGURATION…
4.5 Process Group Configuration
Group Configuration
Recording
Chart Bar
Tag
Process
Digital
Archive
Process Group 1
or
Common
20 Characters
On, Off
MM:SS
Group 1
Recording enable source
Primary sample rate
Channels 1.1 - 1.6
Group 2
Process Group 2
Channels 2.1 - 2.6
Functions
MM:SS
Secondary sample rate
Sample rate select source
None
I/O Modules
Exit
Note. If only one Process Group has been selected in the common configuration setup, only one Process Group is
displayed in the configuration menu.
Fig. 4.9 Selecting Process Group Configuration
4.5.1 Setting the Recording Parameters
Recording
Chart Bar
Tag
Process
Digital
Archive
Enter the Process Group tag that appears in the title bar
when any operator views from that group are displayed.
20 Characters
Set the edge-triggered digital source (e.g. Alarm Signal,
Real-time Event) used to enable/disable recording of all
channels in the group.
None
Recording enable source
Enabled
Disabled
39
…4 CONFIGURATION
...4.5.1 Setting the Recording Parameters
Set the rate at which all recording channels in the group are
sampled and stored to internal memory. This is also the time
interval between samples stored on archive media, if
archiving is enabled.
mm:ss
Primary sample rate
•1
Note. If a sample rate of less than 1s is selected then
the time interval between samples stored on archive media is
set to 1s.
Equivalent Chart
Speed
On-board Storage
Time (6 Channels)
Sample Rate
1s
3s
6s
12s
36s
72s
720mm/h
240mm/h
120mm/h
60mm/h
20mm/h
10mm/h
22.7 hours
2.8 days
5.7 days
11.5 days
1.1 months
2.3 months
Note 1. Sample rates must be set using one of the
following combinations of units:
•
•
•
Minutes or minutes and seconds
Seconds
Tenths of seconds (minutes and seconds must first be
set to zero).
Note. The rate at which data is displayed in the Chart
View (the screen interval) is set separately
Section 4.5.2.
–
see
Note. The sample rate determines the maximum
screen interval that can be selected.
Max Screen Interval
Sample Rate
Setting
Vertical Chart View
Up to 9 minutes
Up to 1 hour
Horizontal Chart View
Up to 13 minutes
Up to 1.5 hours
Up to 18 hours
Up to 1.5 days
Up to 3 days
<1s
1 to 10s
>10s, <20s
20 to 40s
40 to 60s
>60s, <140s
>140s
Up to 12 hours
Up to 1 day
Up to 2 day
Up to 3 days
Up to 7 days
Up to 4.5 days
Up to 10 days
Primary and Secondary sample rates allow a slow rate to be
selected for normal conditions and a faster rate for abnormal
alarm conditions in order to record the maximum amount of
detail. The sample rate is selected by the sample rate source
– see following parameter.
mm:ss
None
Secondary sample rate
•1
•1
Set the digital source (e.g. alarm signal, real-time event) used
to switch between the primary and secondary sample rates.
Sample rate select source
Secondary
Primary
Edge-triggered signal
•1 A new internal data file for all the recording channels in this group is created if this parameter is changed. All historical data stored
internally for these channels will be lost.
40
4
CONFIGURATION…
4.5.2 Configuring the Chart Display
Minor Chart Divisions
Major Chart Divisions
28/03/00
12:00:45
Alarm 1
Group 1
Level
Pressure
In Flow
Out Flow
Temp
2.08
4 204.9 198.9
195 On
°C
metres
bar
l/hr
l/hr
Scale Bar
0
10
12:00:30 High Out Flow Rate
12:00:00
11:59:15
11:58:30
11:57:45
Chart Trace
Time Stamp
Screen Interval
Operator Message
Annotation
11:58:53 Duty/Standby Switched
11:58:00 High Level
Alarm Event
Annotation
Chart Divisions
28/03/00
12:00:45
Process Group 1
Level
2.08
Pressure
metres
4
bar
In Flow
204.9
l/hr
Out Flow
198.9
l/hr
Alarm 1
On
Screen Interval
Chart
Bar
Process
Vertical
Digital Archive
Recording
Select the Horizontal or Vertical chart view.
Chart view enable
Select the annotations displayed on the chart. Alarm events
and operator messages are displayed on the chart adjacent
to the point at which the alarm occurred – see Section 2.3.
This initial setting can be changed by the operator if 'Chart
annotation select enable' is enabled in the Chart view menu
enables – see 'Menu Enables' opposite.
None
Chart annotation
Set the number of major vertical divisions to be displayed on
the scale bar and the chart.
4
0
Major chart divisions
Minor chart divisions
Set the number of minor vertical divisions to appear between
the major chart divisions on the scale bar.
41
…4 CONFIGURATION
…4.5.2 Chart
Set the amount of historical data displayed on the screen.
Limits are enforced according to the sample rate selected:
3 minutes/screen
Screen interval
Max Screen Interval
Sample Rate
Setting
Vertical Chart View
Up to 9 minutes
Up to 1 hour
Horizontal Chart View
Up to 13 minutes
Up to 1.5 hours
Up to 18 hours
Up to 1.5 days
Up to 3 days
<1s
1 to 10s
>10s, <20s
20 to 40s
40 to 60s
>60s, <140s
>140s
Up to 12 hours
Up to 1 day
Up to 2 day
Up to 3 days
Up to 7 days
Up to 4.5 days
Up to 10 days
Select the menu items to be accessible from the Chart View.
1 2 3 X 5 6 X
Menu enables
Message select enable
Allows the operator to activate one of six pre-configured
messages.
Chart menu enables
1. Message select enable
2. Alarm acknowledge enable
3. Scale select enable
Alarm acknowledge enable
Allows the Operator to acknowledge any alarms associated
with the current group.
Scale select enable
4. Trace select enable
Allows the operator to display the scale for one enabled
channel, or all channels in turn, on the scale bar at the top of
the screen.
5. Screen interval select enable
6. Historical review enable
7. Chart annotation select enable
Trace select enable
Allows individual chart traces to be displayed or hidden.
OK
Screen interval select enable
Allows the Operator to change the amount of data displayed
on the screen at one time.
Historical review enable
Allows the Operator to scroll back through previously
recorded data that is no longer visible on screen.
Chart annotation select enable
Allows the display of Alarm events and Operator messages
on the chart to be enabled or disabled by the operator.
Note. Menu items that are not enabled appear greyed-
out on the Chart View menu.
42
4
CONFIGURATION…
4.5.3 Configuring the Bargraph display
28/03/00
14:52:00
Alarm 1
Group 1
Level
Pressure
In Flow
Out Flow
Temp
2.08
4 204.9 198.9
195 On
metres
5.0
bar
5.0
l/hr
300
l/hr
300
°C
250
125
0
Engineering High Value
Engineering Middle Value
Alarm Trip Level
(not shown for slow and
fast rate alarms)
Maximum Value
(solid color)
2.5
2.5
150
150
Instantaneous Value
Minimum Value
(white fill)
0.0
0.0
0
0.0
Engineering Low Value
Digital
Channel
Analog Channels
Identical Maximum
and Minimum
Values
Minimum below
engineering limit,
maximum above
engineering limit
Bar
Recording Chart
Process
Digital
Archive
Select the Bargraph views that can be displayed in the
current Process Group.
Horizontal
Bar graph view enable
Select the markers (channel-colored max./min. indicators
and alarm trip points) to be displayed on the bargraph.
Max, Min and Alarm Trips
Bar graph markers
Select the menu items to be accessible from the Bargraph
views.
1 2 3
Menu enables
Message select enable
Bar graph menu enables
Allows the Operator to activate one of six pre-configured
messages.
1. Message select enable
2. Alarm acknowledge enable
3. Max/min reset enable
Alarm acknowledge enable
Allows the Operator to acknowledge any alarms associated
with the current group.
OK
Max/min reset enable
Allows the operator to reset the maximum and minimum
values of one or more channels to the current value.
Note. Menu items that are not enabled appear greyed
out on the Bargraph menu.
43
…4 CONFIGURATION
4.5.4 Configuring the Process View
Note. This view is displayed only if the Totalizer option is fitted.
Alarms View – Totalizer Enabled
Totalizer Tag Name
In Flow
Total Daily In Flow
Low In Flow Rate
40
Alarm Acknowledged
204.9
0005402801
High In Flow Rate
280
l/hr
litres
Totalizer Value
Alarm
Tag
Alarm Trip
Level
Statistics View – Totalizer Enabled
Channel Long Tag Name
Total Daily In Flow
In Flow
Storage Tank 1 In Flow
204.9
0005402801
225.4
110.9
201.0
l/hr
litres
Max
Min
Average
Values since last Totalizer Reset or Totalizer wrap.
Updated only if the Totalizer is Enabled and Running.
Alarms View or Statistics View – Totalizer not Enabled
In Flow
Low In Flow Rate
High In Flow Rate
40
204.9
280
l/hr
Alarms View – Alarms A and B not Enabled
In Flow
Total Daily In Flow
Storage Tank 1 In Flow
204.9
0005402801
l/hr
litres
Process
On
Recording Chart
Bar
Digital
Archive
Set to 'On' to allow the operator to display the Process View.
Process view enable
Select the Totalizer View to be displayed – Alarms or
Statistics. This setting can be changed by the Operator if
'View select enable' is ticked below.
Statistics
1 2 3 X X
Totalizer view select
Select the menu items to be accessible from the Process
View.
Menu enables
Message select enable
Allows the Operator to activate one of six pre-configured
messages.
Process view enables
1. Message select enable
2. Alarm acknowledge enable
3. Totalizer reset enable
4. Totalizer stop/go enable
5. View select enable
Alarm acknowledge enable
allows the Operator to acknowledge any alarms associated
with the current group.
Totalizer reset enable
Allows the Operator to reset the totalizers on any or all
channels.
Totalizer stop/go enable
OK
Allows the Operator to stop and start totalizers on any or all
channels.
View select enable
Allows the Operator to select the Alarms and Statistics views.
Note. Menu items that are not enabled appear greyed-
out on the Process View menu.
44
4
CONFIGURATION…
4.5.5 Digital Indicator View
28/03/00
14:52:00
Short Channel Tag
Group 1
Level
Pressure
Current Value
Alarm Status
4
2.08
metres
578494 m3
bar
In Flow
Out Flow
Units
Channel Units
Totalizer Units
Totalizer Value
l/hr
l/hr
204.4
198.4
0005402801 m3
0005402060 m3
Temp
Alarm 1
195 °C
Note. Displayed only if
totalizer option is fitted and
totalizers enabled for display.
On
m3
Digital
Recording Chart
Bar
Process
On
Archive
Set to 'On', to allow the Digital Indicator View to be selected
for display by the operator.
Digital view enable
On
Totalizer display enable
Note. This view is displayed only if the Totalizer option
is fitted.
Set to 'On' to add the channel totalizer value and units to the
indicator displays (if the totalizer for that channel is enabled).
Select the menu items to be accessible fromthe Digital Indicator
view.
1 2 3 4 5
Menu enables
Message select enable
Allows the Operator to activate one of six pre-configured
messages.
Digital menu enables
1. Message select enable
Alarm acknowledge enable
Allows the Operator to acknowledge any alarms associated
with the current group.
2. Alarm acknowledge enable
3. Totalizer reset enable
4. Totalizer stop/go enable
5. Channel select enable
Totalizer reset enable
Allows the Operator to reset the totalizer value to the preset
totalizer value on any or all channels.
OK
Totalizer stop/go enable
Allows the Operator to start and stop the totalizer.
Channel select enable
Allows the Operator to display or hide individual channels.
Notes.
• Menu items that are not enabled appear greyed-out on
the Digital Indicator View menu.
• Totalizer menu options can be enabled only if the totalizer
option is fitted.
45
…4 CONFIGURATION
4.5.6 Archiving
•
•
The instrument's configuration is changed.
One of the current files exceeds the maximum permissible
size.
Introduction
Recorded data, logs and configuration files stored in the
instrument's internal memory can be archived to files created in
removeable media. Parameters for archiving Process Group 1
are setup independently from Process Group 2 parameters.
•
Historical review mode is accessed.
If one of these conditions occurs, new channel data files are
created (for each enabled Process Group) and the extension
index on each new file is incremented by one from the previous
file. Example – if the original file had an extension of .*D00, after
one of the above events a new file is created with the same
filename but with an extension of .D01.
File Formats
The archived data is stored in a comma separated file ('.csv')
format so that it can be imported directly in to a standard
spreadsheet – such as Microsoft Excel and Lotus 1-2-3. The
files may also be read as an ASCII text file by a text viewer – see
Section 3.4.
Log files
The Alarm Event, Totalizer and Audit Logs are each archived into
one file. The filenames have the following formats, with the date
and the time indicating the first entry in the file:
Archiving Updates
Saving data to the removable archive media can be triggered in
a number of ways:
Log File
Filename
•
Automatic update (archive update type set to automatic on
archive configuration).
Update request selected from the setup menu.
Digital signal assigned to the archive update source in
configuration.
Alarm Event <hour min> <dd, mm, yy>* <filename>.e00
Totalizer
Audit
<hour min> <dd, mm, yy>* <filename>.t00
•
•
<hour min> <dd, mm, yy>* <instrument tag>.a00
*Formatted according to the 'Date format' set in Common Configuration
Archive File Types
Note. Totalizer logs are created only if the totalizer
option is fitted.
Archive files created by the instrument are given filenames
automatically. Each type of archive file is given a different
filename extension:
If one of the archive log files becomes full (>64 000 entries) a new
file is created with an extension incremented by 1, e.g. a01, e01
etc.
Type / Extension
Contents
Channel data files / Analog or digital recording channels in the
Digital Signatures
*. D**
current process group
A digital signature file is created for each channel data file using
the same filename but with a *.S** extension. The file contains a
unique 'fingerprint' of the contents of the data file that can be
used to prove if the data has been tampered with or corrupted.
Data validation can be carried out on a PC using the Company's
DataManager software.
The historical record of the alarm events,
related to the group’s channels plus the history
of any operator messages or real time alarms.
Alarm event log files /
*.E**
The historical record of all totalizer and
associated statistical values relating to the
group’s recording channels.
Totalizer log files /
*.T**
The historical entries from the audit log.
(Note: the content of this file is the same for all
groups)
Audit log files /
*.A**
Data Verification and integrity
When data is saved to the archive media it is checked
automatically to verify that the date value stored on the media
matches exactly what is stored in the internal memory.
Digital signature
files / *.S**
Digital signature for the corresponding channel
data file.
Backing up Archived Data
Note. Totalizer files are created only if the totalizer
option is fitted.
It is advisable to back-up critical data stored on SmartMedia or
Compact Flash cards on a regular basis. The instrument's
internal memory provides a buffer for the most recent data so if
data stored on archive media is lost, it can be re-archived – see
Reset Archiving on page 23.
Channel Data Files
Channel data files can be configured to contain data gathered
over a predefined period of time:
To ensure that all required data is available for re-archiving, it is
recommended that data archived on archive media is removed
and backed-up before the instrument's internal buffer
overwrites that data. The amount of time that data remains in the
instrument's internal memory depends on the sample rate and
the number of channels selected. See Table A3.1 on page 79 for
details.
New file interval
Hourly
Filename
<hours> <day, month, year>* <filename>
<day, month, year>* <filename tag>.
<month, year>* <filename tag>
<filename tag>
Daily
Monthly
None
* Formatted according to the 'Date format' set in Common
Configuration – see Section 4.4.1.
In addition to new files being created according to the New File
Interval selection they are also created under the following
conditions if an automatic update is enabled and the media is
on-line or a manually-triggered update is in progress:
•
•
The instrument's power is lost then restored.
The instrument is taken offline and the archive media
removed, replaced or refitted.
46
4
CONFIGURATION…
…4.5.6 Archiving
Sample Rates – Fig. 4.10
Data is saved to the archive file at the same rate as it is saved to internal memory i.e. at either the group's primary or secondary
recording sample rate.
Archive Media
Internal Memory
1.1
1.2
1.3
1.4
1.5
1.6
Primary
rate
Archive
Channel
Data
Secondary
rate
Group Sample
Rate
Archive rate is always
same as channel
sample rate. Archive
channel data is a direct
copy of channel data on
internal memory
Recording
Channels
Fig. 4.10 Archiving Sample Rates
Archive
Chart Bar
Archive file enables
Process
Digital
Recording
Select the data types that are to be archived to the storage
media: Channel Data; Alarm Event Log; Totalizer Log; Audit Log.
*.d, *.e, *.t, *.a
Note. The Audit log can be archived only with Process
Group 1 files.
Archive file enables
Note. The totalizer log file can be enabled only if the
totalizer option is fitted.
1. Channel data file enable (*.d)
2. Alarm event log file enable (*.e)
3. Totalizer log file enable (*.t)
4. Audit log file enable (*.a)
File Type
Contents
Extension
Channel data Analog or digital recording channel
files
*.D00
signals in the current process group
Alarm event
log files
The historical record of the alarm
events related to the group’s channels
plus the history of any operator
messages or real time alarms.
*.E00
Totalizer log
files
The historical record of all totalizer and
associated statistical values relating to
the group’s recording channels.
OK
*.T00
*.A00
Audit log files The historical entries in the audit log.
Enter the filename that will be used to identify the instrument
to which the archive files belong.
20 Characters
Filename tag
Note. The following characters cannot be used in the
filename tag: \, /, :, *, ?, ", <, >, |, superscript characters, ~,
Ω and º. These are greyed-out on the keyboard.
Off, Hourly, Daily, Monthly
New file interval
Set the frequency with which new channel data files are
created.
New File Interval
Hourly
Filename
<hours> <day, month, year>* <filename>
<day, month, year>* <filename tag>.
<month, year>* <filename tag>
<filename tag>
Daily
Monthly
None
* Formatted according to the 'Date format' set in Common
Configuration – see Section 4.4.1.
47
…4 CONFIGURATION
…4.5.6 Archiving
Select the archiving trigger and the interval – see Table 4.2.
Man, None
Archive Update
Archive Update
Update type
The frequency with which data is copied from the
instrument's internal memory to the removeable storage
media.
Manual
None
Update type
Digital update source
Digital update source
OK
The digital update source is used to archive all unarchived
data from the instrument's internal memory to the
removeable media.
Oldest Un-archived Data
>1 Day Old
Archive Triggers
<1 Day Old
'Update' request from the Set up menu.
Any un-archived data is stored automatically to All the un-archived data within the selected
or
the removable archive media.
timeframe is archived. Older un-archived data
remains in the internal memory buffer until
overwritten by newer data but will not be
available for archiving to removable media.
'Online' request from the Set up menu.
Automatic update
(set during Configuration – see 'Archive
Update').
Any un-archived data is saved to removable
archive media at regulation intervals (approx.
every 30s).
N/A.
Digital signal
(assigned during configuration – see 'Archive
Update').
Any un-archived data is saved to removable
archive.
All un-archived data is saved to removable
archive media.
Table 4.1 Archive Triggers
48
4
CONFIGURATION…
4.6 Channel Configuration
Process Group 1,
Channels 1.1 to 1.6
Common
Group 1
1.1
1.2
1.3
1.4
1.5
1.6
Channels 1.1 - 1.6
Group 2
Channel 1.1
Alarm A AlarmBTotalizer
4 to 20 mA, Linear
Analog i/p
Setup
Setup
Channels 2.1 - 2.6
Functions
Input Type
I/O Modules
Exit
Channel 1.2
Alarm A AlarmBTotalizer
Analog i/p
Input Type
4 to 20 mA, Linear
Channel 1.6
Alarm A
Alarm B Totalizer
Analog i/p
Setup
4 to 20 mA, Linear
Input Type
Fig. 4.11 Recording Channel Configuration
49
…4 CONFIGURATION
4.6.1 Recording Channel Setup
Setup
Select the signal source for the selected channel. This can be
•1
None
any external analog or digital signal. See APPENDIX 1 for full
list.
Source ID
Note. The tabs change according to selection.
Setup Analog i/p A1 Alarm A Alarm B Totalizer
Analog i/p A1
Source ID
A – Analog Source
Setup Comms Dig i/p 1
Source ID
Totalizer
Comms Dig i/p 1
B – Digital Source
The trace color cannot be changed. The trace colors are:
Red
Trace colour
1st
2nd
3rd
4th
5th
6th
Magenta
Red
Black Green
Blue Brown
•1 If this parameter is changed, a new internal data file for this recording channel is created. All historical data stored internally for this
channel is lost.
50
4
CONFIGURATION…
…4.6.1 Recording Channel Setup
Select the filter to be applied to the electrical input prior to
sampling.
Instantaneous
•1
Filter type
Notes.
• Applicable to analog sources only.
• Filters are applied to the recorded values shown on the
chart view only, not to instantaneous values displayed on
the channel indicators or bargraphs.
Instantaneous – A single value based on process
conditions at the time of sampling.
100
Sample Interval
Max.Value over sample interval
Average
Minimum
Maximum
Max/Min
– The average value of the analog signal
since the previous sample.
– The minimum value of the analog signal
since the previous sample.
– The maximum value of the analog signal
since the previous sample.
– Two values are recorded to capture the
maximum & minimum signal values since
the previous sample. This allows the
memory use to be extended by permitting
a slower sample rate to be selected
without losing the transient behaviour of
the signal.
Instantaneous Value at time of sample
Avg. Value over sample interval
Raw
Input
Value
Min.Value over sample interval
t
0
12:00:01
(Current
Sample)
12:00:00
(Previous
Sample)
•1 If this parameter is changed, a new internal data file for this recording channel is created. All historical data stored internally for this
channel is lost.
51
…4 CONFIGURATION
4.6.2 Analog Input Configuration
Note.
• This tab is displayed only if the Source ID is set to an analog signal – see Section 4.6.1.
• If an analog input is assigned to more than one recording channel, changes to any of its parameters and tags are applied to
each channel the input is assigned to.
• If an analog input is already assigned to another channel, the edit keys are not available.
Analog i/p A1
Input type
Alarm A Alarm B Totalizer
Setup
Set the electrical characteristics of the input.
4 – 20mA
Note. Simulated input types have been made available
for evaluating instrument features without the need for
process connections.
Analog i/p A1
milliamps
Type
Caution. Ensure that the appropriate electrical
connections have been made. An optional external voltage
divider (part no. GR2000/0375) is required for operation when
this parameter is set to 'Voltage' – see Section 5.4. Voltages
under 2V can be measured without a divider using the milliVolt
range. An external shunt is required for current ranges – see
Section 5.4.
Select the linearizer type and the units used to condition the
input signal before it is sampled.
Linear
Linearizer Type
Linearizer units
Degrees C
Notes.
• For thermocouple applications using an external fixed cold
junction, select 'mV' input type and the appropriate
linearizer type.
• Linearizer Units are displayed only if a temperature
linearizer type (Thermocouple or RTD) is selected.
5.2
Electrical range low
Electrical range high
Notes.
52.0
• mA, mV, V or Resistance input types only.
• An optional external voltage divider (part no.
GR2000/0375) is required on each channel where the
'Input type' parameter (above) is set to 'Voltage' – see
Section 5.4. The electrical range low and high should be
set to the actual voltage applied to the divider, not the
voltage after it has been divided down.
OK
The range of the electrical input signal is determined by the
input type:
Input
Type
Standard Inputs
mV
0
V
0
mA
0
Ω
0
Min.
Max.
2000
20
50
5000
Limits of Electrical Ranges
52
4
CONFIGURATION…
…4.6.2 Analog Input Configuration
Specify the display range and units of the engineering value
corresponding to the electrical high and low values, within
the limits defined below:
•1
0 to 2000 l/sec
Engineering range
°C
°F
THC/RTD Type
Engineering range
Min.
Max.
Min.
Max.
Type B
Type E
Type J
–18
–100
–100
–100
–100
–200
–18
1800
900
0
3270
1650
1650
2350
1650
2350
3090
570
2000
0
High
Low
–140
–140
–140
–140
–325
0
900
l/sec
Units
Type K
Type L
Type N
Type R&S
Type T
Pt100
1300
900
OK
1300
1700
300
–250
–200
–400
–325
600
1100
Power 5/2
Power 3/2
SqRoot
Custom
Linearizer 1
–999 to +9999
Custom
Linearizer 2
Linear
Limits of Engineering Ranges
Example – for an electrical input range of 4.0 to 20.0 mA,
representing a pressure range of 50 to 250 bar, set the 'Low'
value to 50.0 and the 'High' value to 250.0.
Enter the tag name to be displayed on channel indicators and
used to identify the channel in archive files. (8 characters max.).
•1
•1
8 Character
Short tag
Note. Tags with a high percentage of capital letters
and wide characters such as 'W' or 'M' may appear
truncated in some Operator Views. In such cases, use lower
case letters or fewer characters.
Enter the tag name to be displayed on the process view and used
in the archive files (20 characters max.).
20 Characters
Long tag
•1 If this parameter is changed, a new internal data file for this recording channel is created. All historical data stored internally for this
channel is lost.
53
…4 CONFIGURATION
…4.6.2 Analog Input Configuration
Set the time period over which the process variable is to be
filtered prior to being sampled (0 to 60 seconds).
In seconds
10%
Filter time constant
Set a tolerance level (between 0 and 100% of the
engineering range) to allow for deviation of the input signal
above or below the input span before an input failure is
detected.
Fault detect level (%)
Example – setting the fault detection level to 10% on an input
range of 50 to 250 bar causes an 'Analog Input Failure' fault
to be detected below 30 bar and above 270 bar.
In the event of an input failure, recorder channels can be set
to drive upscale, downscale or in the direction of failure.
Upscale
Broken sensor direction
Upscale
None
– channel value driven beyond full scale.
– driven in direction of failure.
Downscale – channel value driven below zero.
4.6.3 Digital Input Configuration
Note. This tab is displayed only if the Source ID for this Recording Channel is a digital source – see Section 4.6.1.
Digital I/P Totalizer
Set Up
Enter the tag to be displayed on channel indicators when the
•1
digital signal is active (6 characters max.) .
Closed
Digital ON tag
Note. Tags with a high percentage of capital letters
and wide characters such as 'W' or 'M' may appear
truncated in some Operator Views. In such cases, use lower
case letters or fewer characters.
Enter the tag to be displayed on channel indicators when the
digital signal is inactive (6 characters max.).
•1
Full
Digital OFF tag
•1 If this parameter is changed, a new internal data file for this recording channel is created. All historical data stored internally for this
channel is lost.
54
4
CONFIGURATION…
4.6.4 Alarm Configuration
Hysteresis
Trip Point
Hysteresis
Process
Variable
Alarm On
Alarm Off
High Process
Alarm On
Alarm Off
Low Process
Fig. 4.12 High/Low Process Alarms
Trip Point
Hysteresis
Process
Variable
Alarm On
Alarm Latched
Alarm Off
Alarm acknowledged
by operator
High Latch Alarm Action
Process
Variable
Hysteresis
Alarm On
Trip Point
Alarm Latched
Alarm Off
Alarm acknowledged
by operator
Low Latch Alarm Action
Fig. 4.13 High/Low Latch Alarms
55
…4 CONFIGURATION
…4.6.4 Alarm Configuration
Process
Variable
Trip Point
Hysteresis
Hysteresis
Trip Point
Process
Variable
Alarm On
Alarm On
Alarm Off
Alarm Off
Alarm acknowledged
Alarm acknowledged
by operator
by operator
High Annunciate Alarm Action
Low Annunciate Alarm Action
Fig. 4.14 High/Low Annunciate Alarms
Deviation exceeded –
high rate alarm
becomes active, low
rate alarm becomes
inactive, new period starts
Deviation Abt exceeded –
low rate alarm becomes
active, new period starts
Deviation within limits
at end of time period –
high rate alarm
becomes inactive, low
rate alarm becomes
active
Deviation within limits
at end of time period –
alarm becomes
inactive
Deviation
Deviation exceeded –
high rate alarm becomes
active, low rate alarm
becomes inactive,
Deviation
Period
new period starts
High Rate Alarm
Alarm On
Alarm Off
Low Rate Alarm
Alarm On
Alarm Off
Fig. 4.15 Fast/Slow Rate Alarms
56
4
CONFIGURATION…
…4.6.4 Alarm Configuration
Process variable goes
above trip point but
alarm is not activated
because enable signal
is low (Alarm Disable).
Process variable goes
above trip point but
alarm is not activated
because alarm delay
time has not expired.
Process variable goes
above trip point, alarm is
activated (alarm is
enabled and delay time
has expired).
Process variable goes
below trip (hysteresis)
point therefore alarm
is de-activated.
Trip Point
Hysteresis
Process
Variable
Alarm Enabled
Alarm Disabled
Delay Time
Alarm On
Alarm Off
Alarm Enable signal is
Alarm delay timer expires,
Alarm Enable signal is
switched On. Alarm delay
timer is started.
alarm is now enabled.
Alarm is activated
because process variable
is above trip point.
switched Off. Alarm is
disabled immediately.
Alarm de-activates.
Fig. 4.16 Delayed High/Low Process Alarms
57
…4 CONFIGURATION
…4.6.4 Alarm Configuration
Note. This tab is displayed only if the Recording Channel source is an Analog signal.
Alarm A
Digital i/p
Off
Totalizer
Analog i/p
Setup
Set the alarm type:
High/Low process – see Fig. 4.12
High/Low latch – see Fig. 4.13
High/Low annunciate – see Fig 4.14
Fast/Slow rate – see Fig. 4.15
Delayed High/Low process – see Fig. 4.16
Alarm type
Enter an Alarm Tag to identify the alarm when it is displayed
in the Chart, Process and Alarm Event views.
20 Characters
20000
Tag
Trip
Set the value, in engineering units, at which the alarm is to
activate.
Note. Process, Delayed High/Low process, Latch and
Annunciate alarms only.
Set the hysteresis value, in engineering units.
1000
Hysteresis
Time hysteresis
Delay time
Note. Process, Delayed High/Low process, Latch and
Annunciate alarms only.
Process Variable
Hysteresis
Trip Point
Hysteresis
Alarm On
Alarm Off
High Trip
Alarm On
Alarm Off
Low Trip
When an alarm trip value is exceeded, the alarm does not
become active until the time hysteresis value has expired. If
the signal goes out of the alarm condition before the time
hysteresis has expired, the hysteresis value is reset.
Off
Note. Process, Latch and Annunciate alarms only.
Output
0
Alarm
Trip Point
70
130
Alarm On
Alarm Off
40
0
Time in seconds (s)
Timer
Timer
Reset
Timer
Started
Hysteresis
Time
Timer
Reset
Started
Elapsed
Set the period of time for which to delay alarm activation after
the enable signal is switched on. Once the delay time has
expired, the alarm operates in the same manner as a
standard High/Low process alarm.
0 Secs
Note. Delayed High/Low process alarms only.
58
4
CONFIGURATION…
…4.6.4 Alarm Configuration
Set the minimum or maximum amount of deviation allowed
within the Rate Alarm Period before the alarm is activated
0.0%
Deviation
Note. Fast/Slow rate alarms only – see Fig. 4.15.
Set the time period over which the deviation is measured. For
high rate alarms, the alarm becomes active if the value
changes by more than the devation value within the alarm
period. For low rate alarms, the alarm becomes active if the
channel value changes by less than the deviation within the
alarm period.
0 Secs
Period
Notes.
• Fast/Slow rate alarms only – see Fig. 4.15.
• A rate alarm remains active until the rate has been within
limits for at least one complete Alarm Period.
Set the filter time to be used to reduce the number of
spurious alarm trips. The source signal is averaged over the
filter period prior to the rate alarm being determined.
0 Secs
Rate filter
Note. Fast/Slow rate alarms only – see Fig. 4.15.
When the 'Enable source' is active, the alarm is enabled.
When the source is inactive the alarm is disabled. If set to
'None' the alarm is always enabled.
See Appendix 1
Enable source
Note. For Delayed Process alarm operation, see
Fig. 4.16.
Set to 'On' to record all changes in the alarm state in the
Alarm event log – see Section 2.7.
On
Log enable
59
…4 CONFIGURATION
4.6.5 Totalizer Configuration
Note. This Tab is displayed only if the Totalizer option is fitted.
Note. Current totalizer values are displayed in the Digital Indicator View and Process View – see Sections 2.5 and 2.6
(Operation), and Sections 4.5.4 and 4.5.5 (Configuration).
Information. For analog sources, the total value of a signal is calculated by counting pulses produced at a rate proportional
to the input. For digital sources, off/on transistions are can be scaled to produce a batch total.
Totalizer
Count up, Wrap On
Analog i/p Digital i/p Alarm A
Setup
Set the Count direction and the Wrap action.
When the count direction is set to 'Up', the totalizer counts
up from the preset value to the predetermined value – see
'Count Range' opposite.
Enable
Count Enable/Wrap Enable
If Wrap Enable is set to 'On', the total is reset automatically to
the Preset value once the Predetermined value is reached.
If 'Wrap' is set to 'Off', the count stops when the pre-
determined value is reached.
Count up
On
Count enable
Wrap enable
Note. A wrap pulse, with a duration of 1s, occurs if the
total reaches the predetermined count and 'Wrap Enable' is
set to 'On'. If 'Wrap Enable' is set to 'Off', the wrap pulse
becomes active when the predetermined count is reached
and remains active until the totalizer is reset. The pulse can
be assigned to a relay, digital output or digital counter.
OK
Enter the totalizer tag to be displayed in the Process View
and the Totalizer Log (20 characters max).
Outlet Flow Total
Tag
Units
Enter the totalizer units to be displayed in Operator Views
Gal
Set the digital signal used to start and stop the totalizer and
determine its action on power failure.
Stop
Stop/Go
Stop/go recovery:
Stop/Go
Last – On power recovery, the totalizer continues in the
same state as before the failure, i.e. stopped or
running.
Stop – Totalizer stops counting
Go – Totalizer starts counting from the last recorded
value.
Last
Stop/Go recovery
Stop/Go source
None
Stop/go source
Set the digital source used to stop and start the totalizer –
see APPENDIX 1.
OK
Note. This signal is edge-triggered. A rising edge
(inactive to active) starts the totalizer. A falling edge (active to
inactive) stops the totalizer.
Start
Stop
60
4
CONFIGURATION…
…4.6.5 Totalizer Configuration
Set the Preset count – the value the totalizer counts from and
the value applied when the totalizer is reset.
0 to 100000000
Count range
Count range
Set the Predetermined count – the value at which the
totalizer stops or wraps.
0
Preset count
Note. A counter configured to count up must have a
Preset count lower than the Predetermined count. A counter
configured to count down must have a Preset count greater
than the Predetermined count.
1000000000
900000000
See Appendix 1
Predetermined count
Intermediate count
Reset source
Set the required number of decimal places on the higher of
the Preset or Predetermined counts.
OK
Set the Intermediate count – causes a digital source to become
active when the count value is reached. This can be used as
an alarm threshold to indicate when the Predetermined count is
about to be reached.
Set the Reset source – an edge-triggered signal that causes
the totalizer to reset on a rising edge – see APPENDIX 1.
Set the frequency with which totalizer values are added to
the Totalizer log.
Off, None
Log update
Log interval
Log updated every...
Log update
5 min 0, 5, 10, 15... etc minutes past the hour
10 min 0, 10, 20, 30,...etc. minutes past the hour
15 min 0, 15, 30, 45 minutes past the hour
20 min 0, 20, 40 minutes past the hour
30 min 0, 30 minutes past the hour
60 min On the hour
5 min
Log update time
2 hours Midnight, 2am, 4am, etc.
3 hours Midnight, 3am, 6am, etc.
4 hours Midnight, 4am, 8am, etc.
8 hours Midnight, 8am, 4pm, etc.
12 hours Midnight, 12am
24 hours Midnight
Set the source used to trigger the addition of the current
totalizer values to the Totalizer log – see APPENDIX 1.
None
Log update source
OK
61
…4 CONFIGURATION
…4.6.5 Totalizer Configuration
Note. Analog Sources only. The Count rate is
determined by the maximum number of engineering units (or
pulses) per second and the smallest totalizer increment:
0.01, 9999
Count rate/Cut-off
engineering full scale value (rate)
engineering units (in seconds)
Count rate/Cut off
10.000
0.0
Count rate
Cut off
Example – to totalize a flow with a maximum rate of
2500 litres/min (= 2.5m3/min) to the nearest 0.1m3, the
calculation is as follows:
150 m3/hr
3600 seconds
0.04167 pulses/second.
=
OK
The resulting value must be within the range 0.00001 to
99.99999. The totalizer increment is determined by the
number of decimal places in the predetermined count – see
'Count Range' above
Input Signal
Units
m3/sec
0.04167
m3/hr
The Totalizer Cutoff (analog sources only) is the lowest input
value (in engineering units) at which the totalizer is to stop
counting.
150
75
2000
0.0208
1000
t
Area = total
volume of
flow
0
0
t
1hr
1hr
The totalizer pulse rate is
proportional to the input signal.
At this point it is
Totalizer Value
0.0208 pulses per second
100.00000
Count rate
Note. Digital Sources only. A digital totalizer pulse can
be scaled to represent a value of between 0.00001 and
1000. The totalizer is then incremented by this amount each
time there is an off/on transition.
Example – a count of 5 digital pulses with the Count rate set
to 100 would increase the totalizer from 0 to 500 in 100 unit
steps.
Units
Input Signal
500
400
300
200
100
On
Off
0
t
t
1min.
1min.
Totalizer Value
62
4
CONFIGURATION…
4.7 I/O Module Configuration
System Configuration
I/O Modules
A:- Analog i/p C: Relay
Alarm 1.1A, Positive
Totalizer 1.2 Intermediate,
Relay B1
Relay B2
Relay B3
Relay B4
Common
Group 1
Channels 1.1 - 1.6
Group 2
None, Positive
None, Positive
Channels 2.1 - 2.6
Functions
None, Positive
None, Positive
Relay B5
Relay B6
I/O Modules
Exit
Note. The instrument detects the type of module fitted in each position automatically.
Fig. 4.17 I/O Module Configuration
4.7.1 Analog Inputs
A:-Analog i/p
Set the Mains rejection frequency used to filter electrical
noise induced on the signal lines by power supply cables.
50 Hz
999.0
Mains rejection frequency
Input Adjustment
Inputs can be fine-tuned to remove process offset errors or
system scale errors.
Input A1
Note. Input Adjustment frames only appear if
recording is enabled during configuration – i.e. the 'Disable
recording during configuration is not selected on entry to the
Configuration level.
AA11 IInnppuutt AAddjjuusstt
Note. Changes to the Analog Input Type
(Section 4.6.2) must be saved to the current configuration
before commencing input adjustment.
1.0
0.0
Actual Value
Actual value / Desired value
Desired Value
1. Adjust the process or simulated input signal to a known
value below 50% of the engineering range.
2. If the 'Actual value' (in engineering units) is different from
expected, set the 'Desired value' to the correct value.
3. Repeat steps 1 and 2 for a value above 50% of the
engineering range.
Reset Adjustment
4. Repeat steps 1 to 3 for each input.
±0.000
Offset Adjust
Span Adjust
0.950 to 1.050
Reset adjust
Resets the Offset adjust to zero and the Span adjust to 1.
OK
Offset adjust / Span adjust
These are calculated values applied to the raw input signal.
Cannot be adjusted by the user.
999.0
Input A2
Input A6
Note. If simulating thermocouple inputs, connect the
millivolt source using appropriate compensating cable – see
Section 5.4.2. For 2-lead resistance thermometers, either
connect the resistance box at the sensor end of the leads or
add the lead resistance to the calibration values.
999.0
63
…4 CONFIGURATION
4.7.2 6-Relay Modules
C:- Relay
Relay C1
A:- Analog i/p
The Relay Source is a digital source used to energize/
de-energize the relay.
Alarm State 1.1A, +ve
Totalizer 1.2 Intermediate,
None, Positive
Relay C2
Relay C3
Relay C4
Note. If the relay is used to provide a totalizer count
pulse, the maximum pulse frequency is 5Hz. Consideration
must also be given to the mechanical life of the relay.
None, Positive
When the polarity is set to Positive, the relay is energized
when the digital source is active (On).
None, Positive
None, Positive
Relay C5
Relay C6
4.7.3 Hybrid Modules
A:- Analog i/p C:- Hybrid
Digitial o/p C1 + C2
The digital output source is the internal digital source that is
used to activate/de-activate the digital output.
None, None
Digital Outputs C5 and C6
When the polarity is set to positive, the digital output is
energized when the digital source is active (On).
None
C5 Source
Positive
None
C5 Polarity
C6 Source
C6 Polarity
Positive
OK
None, None
None, None
Digtial outputs C3 + C4
Digtial outputs C5 + C6
64
4
CONFIGURATION…
…4.7.3 Hybrid Modules
The Analog output source can be any internal or external
analog signal.
None
Analog output C1 source
Analog output C1 range
Off
The Analog output range is the engineering range of the
output signal – see below.
Analog i/p A1
Analog output C2 source
Analog output C2 range
0.0-100.0, 4.0-20.0mA
The 'Engineering low' and 'Engineering high' settings allow
the engineering values corresponding to the 'Electrical low'
and 'Electrical high' values to be set.
Analog Outputs
0.0
Engineering low
Engineering high
Electrical low
100.0
4.0 mA
20 mA
The 'Electrical low' and 'Electrical high' values are the
minimum and maximum values of the current output, in
Electrical units. Range: 0 to 21mA.
Electrical high
OK
Source range high
Analog output
21mA
engineering high
Analog output
electrical high
Analog output
electrical low
Analog output
engineering low
Source range low
0mA
4.7.4 RS485 Modules
Refer to APPENDIX 2 for information on using the Modbus
link.
A:- Analog i/p C:- RS485
Modbus
Protocol
Set according to the number of transmission wires
connected to the instrument: 4-wire, 2-wire.
Four wire
Type
Set the Baud rate used by the host system: 1200, 2400,
4800, 9600, 19200, 38400, 115200.
19200
Baud rate
Set the Parity used by the host system: None, Odd, Even.
Set a unique Modbus Address that allows the host system to
identify the instrument on a Modbus link.
Odd
99
Parity
Address
Note. Maximum 31 slaves per loop.
65
…4 CONFIGURATION
4.7.5 Ethernet Modules
Note. Changes to the IP address, Subnet mask and
Default gateway are implemented only after the instrument
has been restarted. Change the addressing parameters, exit
and save the configuration, wait until the 'Please Wait'
message disappears then power down and restart the
instrument.
C:- Ethernet
IP-address
A:- Analog i/p
Set the IP address to be assigned to the instrument. The IP
address is used by the TCP/IP protocol to distinguish
between different sources. The address is a 32-bit value
expressed with four values (0 to 255), each separated by a
period (.).
192.168.1.1
The subnet mask is used to indicate which part of the IP
address is for the network ID and which is for the host ID. Set
as '1's each bit which is part of the network ID, e.g.
255.255.255.0 indicates first 24 bits are for the Network ID.
255.255.255.0
Subnet mask
Set the IP address for the gateway (router, switch etc.)
required to communicate with other networks. This setting
may not be required. The default setting is 0.0.0.0
0.0.0.0
Default gateway
FTP User 1
The FTP User name and password are used during logon to
enable the FTP server. Access for up to four different users is
provided. These passwords can also be used to allow
access to some functionality provided by the web server.
Operator 1:PASS
FTP User 1
Enter the name of user required for FTP login.
Enter the password required for FTP login.
User 1
******
Read
User name
Password
Access level
Select whether this FTP user has full access (i.e. the ability to
read, write and delete files) or read-only access.
OK
Note. If a user is given full access via FTP, that user is
able to delete both data and configuration files. This could
result in erroneous operation of the instrument.
66
4
CONFIGURATION…
4.8 Functions
Functions
Linearizer
RTA 1
RTA 2
RTA 3
RTA 4
Common
Adjust custom linearizer 1
Adjust custom linearizer 2
Group 1
Channels 1.1 - 1.6
Group 2
Channels 2.1 - 2.6
Functions
I/O Modules
Exit
Fig. 4.18 Functions Configuration
4.8.1 Custom Linearizers
RTA 1 RTA 2 RTA 3 RTA 4
Linearizer
Use the
and
and the
and
keys to
highlight the point to be modified.
Adjust custom linearizer 1
Adjust custom linearizer 2
Use the
key to open the digipad to change the position
of the point.
Select the
screen.
key to return to the Adjust custom linearizer
key to return to the Functions screen
Adjust custom linearizer 1
100
x%
y%
Select the
5.0
5.0
Each linearizer has 20 breakpoints. Both X and Y values are
set as percentages.
10.0
15.0
20.0
25.0
30.0
10.0
15.0
20.0
25.0
30.0
Custom linearizers can be applied to any analog input by
selecting them as the linearizer type for that input – see
Section 4.6.2.
35.0
40.0
35.0
40.0
45.0
45.0
0
0
100
67
…4 CONFIGURATION
4.8.2 Real Time Alarms
RTA 1
Alarm Tag
RTA 2 RTA 3 RTA 4
Linearizer
Enter the Tag that is displayed in the Alarm Event log.
Real Time Alarm 1
None
Daily enables
Daily enables
Sunday
Monday
Tuesday
Wednesday
Thursdsay
Friday
Saturday
OK
Set the day(s) on which the alarm is activated.
Off
1st of the month enable
When set to 'On' the real-time alarm is activated on the first
day of each month.
00:00
On time
Set the time at which the alarm becomes active.
On time
Off
0
Every hour
Hours
If 'Every hour' is set to 'On', then the 'hours' setting cannot
be adjusted and the alarm is activated at the same time every
hour, determined by the 'minutes' setting, or on the hour if
'minutes' is set to 'Off'.
0
Minutes
OK
Off
Off
Duration
Set the duration for which the alarm remains active.
Log enable
When set to 'On', an entry is added to the Alarm event log
each time the real-time alarm becomes active.
68
5 INSTALLATION
EC Directive 89/336/EEC
In order to meet the requirements of EC Directive 89/336/
EEC for EMC regulations, this product must not be used in
a non-industrial environment.
50°C
Max.
(40°C with
LS120
Media
0°C
Min.
Option)
Warning. Before making any connections, ensure
that the power supply, any powered control circuits and high
common mode voltages connected to the instrument are
switched off.
A – Within Temperature Limits
5.1 Siting – Figs. 5.1 and 5.2
0 to 95% RH
Sensors
B – Within Humidity Limits
Keep to minimum
distance
A – Close to Sensors
IP66 / NEMA 4X front
IP40 rear (with extension)
IP20 rear (without extension)
C – Environmental Limits
B – At Eye-level Location
+
Caution. Select a location away from
strong electrical and magnetic fields. If this is not
possible, particularly in applications where mobile
communications equipment is expected to be used,
screened cables within earthed metal conduit must
be used.
C – Avoid Vibration
Fig. 5.1 General Requirements
D – Use Screened Cable
Fig. 5.2 Environmental Limits
69
…5 INSTALLATION
5.2 Mounting – Figs. 5.3 and 5.4
Dimensions in mm (in.)
Gasket
Earth
Stud
7.0
(0.27)
155.0 (6.1)
40 (1.57)
+1.0
–0.0
138
144.0
(5.67)
Panel Cut-out
+0.04
–0.0
(5.43
)
+1.0
–0.0
138
30
(1.2)
144.0 (5.67)
+0.04
–0.0
3 (0.12)
(5.43
)
29 (1.14)
Gasket
34 (1.34)
Fig. 5.3 Mounting Dimensions
3
Fit the panel clamps
Tighten the panel clamp securely by hand.
4
Cut a hole in the panel - see Fig. 5.3.
1
Caution. This is critical in order to
to ensure proper compression of the panel
seal and achieve the NEMA 4X hosedown
rating.
Insert the instrument
2
Fig. 5.4 Fitting the Instrument
70
5
INSTALLATION…
5.3 Electrical Connections – Fig 5.5
Information.
• Always route signal leads and power cables separately, preferably in earthed
metal conduit.
• It is strongly recommended that, for signal inputs and relay connections,
screened cable is used, with the screen connected to the earth stud.
Module Positions
A
B
C
D
• The terminals accept cables up to 2.5mm2 cross-section.
E
+
–
*Note. An external divider (part no. GR2000/0375) is
required for each channel for voltage input ranges above 2V
A, B
C, D
C, D
C
C, D
C
E
Relay
NC
Transmitter
PSU
Ethernet
Hybrid
di1
RS485
Power
Analog Input
Supply
+THC mA
V*, mV
–
L
1
2
1
2
1
2
1
2
1
2
1
2
3
4
5
6
7
8
RTD
+
N
NO
di2
di3
di4
di5
di6
24V
45mA
Transmit
LED
C
3
3
3
3
3
+THC mA
V*, mV
–
–
NC
+
–
4
4
4
4
4
RTD
RTD
24Vdc
Continuity/
receive LED
NO
5
5
5
5
5
C
6
6
6
6
6
+THC mA
V*, mV
NC
COM
COM
7
7
7
7
7
+
NO
C
8
8
8
8
8
24V
45mA
–
do1
do2
do3
do4
do5
do6
9
9
9
9
9
–
10
11
12
13
14
15
16
17
18
19
20
10
11
12
13
14
15
16
17
18
19
20
10
11
12
13
14
15
16
17
18
19
20
10
11
12
13
14
15
16
17
18
19
20
10
11
12
13
14
15
16
17
18
19
20
NC
+THC mA
V*, mV
NO
C
RTD
RTD
RTD
–
NC
+THC mA
V*, mV
COM
COM
NO
C
+
–
Tx
–
NC
+
a01
+THC mA
V*, mV
–
–
+
–
+
NO
C
Tx/Rx
–
a02
COM
RJ45
Connector
Note. An external voltage divider (part no. GR2000/0375) is required for each channel on which 'Input type' is set
to 'Voltage' – see Sections 4.6.2 and 5.4.1.
Fig 5.5 Electrical Connections
71
…5 INSTALLATION
5.4 Analog Inputs
5.4.1 Current and Voltage – Fig. 5.6
+
+
–
+
–
Caution.
• When the 'Input type' is set to 'Voltage', inputs
must be connected through a 500kΩ voltage
divider (part no. GR2000/0375). Voltages up to 2V
can be measured without a divider, using the
milliVolt range.
Voltage divider
(GR2000/0375)
required for
10Ω Resistor
supplied in
accessory pack.
voltage inputs
A – Voltage
B – Current
C – Thermocouple
• To avoid damage to multi-channel instruments, high
common mode voltages up to 500V r.m.s. max. must
be present on all channels, or not at all.
White
Red
Red
White
Red
+
+
–
–
3rd
Lead
3rd
• The maximum channel-to-channel voltage (between
any two channels) must not exceed 12.5V (100V high
spec. inputs) or permanent damage to the instrument's
input circuitry may occur. To prevent such damage, link
the negative terminals on all inputs. For applications
where the available isolation is required, this link must not
be fitted.
Lead
Sleeved
Link
Each lead must be of equal
resistance and less than 10Ω
E – 2-lead RTD
(and resistance)
D – 3-lead RTD
Caution. Under no circumstances must the
spare input terminal be linked to the negative.
5.4.2 Thermocouple – Fig. 5.6
Use the correct compensating cable between the thermocouple
and the terminals – see Table 5.1.
Note. Refer also to Fig. 5.5 for terminal numbers.
Fig. 5.6 Analog Input Connections
Automatic cold junction compensation (ACJC) is incorporated
but an independent cold (reference) junction may be used.
5.4.3 Resistance Thermometer (RTD) – Fig. 5.6
On applications requiring long leads it is preferable to use a
3-lead resistance thermometer.
2-wire Transmitter Power Supply
(24V d.c., 45mA max.)
Analog Input
If 2-lead resistance thermometers are used, each input must be
calibrated to take account of the lead resistance.
–
+
+
–
Tx
+
–
5.4.4 Transmitter Power Supply – Fig. 5.7
10Ω Shunt
Information. The power supply board provides a 24V
supply capable of driving two 2-wire transmitters. Two
additional 24V power supplies are provided on the
transmitter power supply module boards, each of which is
capable of driving two 2-wire transmitters.
Fig 5.7 Transmitter Power Supply
Compensating Cable
BS1843
–
ANSI MC 96.1
DIN 43714
–
BS4937 Part No.30
Type of Thermocouple
+
Case
+
–
Case
+
Case
+
–
Case
Ni-Cr/Ni-Al (K)
Brown
Blue
––
Red
Yellow
Red
Yellow
Red
Green
––
Green
Green
White
Green
Violet
Pink
*
*
*
*
*
*
*
Ni-Cr/Cu-Ni (E)
Nicrisil/Nisil (N)
Pt/Pt-Rh (R and S)
Pt-Rh/Pt-Rh (B)
Cu/Cu-Ni (T)
––
Red
Red
–
Violet
Pink
White
White
Orange
White
Blue
Blue
––
Orange Orange
Orange
Green
––
Green
Black
Red
White
–
White Orange White Orange
Grey
White
White
White
Grey
Brown
Black
White
Blue
Blue
Blue
Blue
Red
Red
Blue
Red
Red
Brown Brown Brown
Fe/Con (J)
Yellow
Black
White
Black
Blue
Blue
Black
* Case Blue for intrinsically safe circuits
DIN 43710
Fe/Con (DIN 43710)
––
––
––
Blue/red Blue
Blue
Table 5.1 Thermocouple Compensating Cable
72
5
INSTALLATION…
5.5 RS422/485 Serial Communications
The serial interface option module has been designed to operate
using the Modbus Remote Terminal Unit (RTU) Master/Slave
protocol.
Host Computer
'B'
'A'
Terminal Block D
An appropriate RS422/485 communications driver must fitted
to the host (Master) computer. It is strongly recommended that
the interface has galvanic isolation to protect the computer from
lightning damage and increase signal immunity to noise pick-up.
+5V
1.8kΩ Pull-up
Resistor
16
17
18
19
20
Tx+
Tx–
Rx+
Rx–
Tx+/Rx+
Tx–/Rx–
COM
'
The maximum serial data transmission line length for both RS422
and RS485 systems is 1200m. The types of cable that can be used
are determined by the total line length:
'
1.8kΩ Pull-down
Resistor
0V
GND
Up to 6m
– standard screened or twisted pair cable.
A – 2-wire Connection
Up to 300m – twin twisted pair with overall foil screen and an
integral drain wire.
Up to 1.2km – twin twisted pair with separate foil screens and
integral drain wires.
Host Computer
+5V
Notes.
1.8kΩ Pull-up
Resistor
0V
• To prevent false triggering of slaves when the master
(host computer) is inactive, pull-up and pull-down
resistors must be fitted to the RS422/485 interface in the
host computer.
'
'
Terminal Block D
1.8kΩ
Tx+
Pull-down
Resistor
16
17
18
19
20
Tx–
Rx+
Rx–
+5V
1.8kΩ
Pull-up
Resistor
0V
Resistors are normally connected to the interface by
means of hard-wired links or switches – refer to the
manufacturer's instructions.
'
COM
'
• For long transmission lines, a 120Ω termination resistor
1.8kΩ
Pull-down Resistor
0V
must be fitted to the last slave in the chain.
• Connections on links with multiple slaves must be made
in parallel.
B – 4-wire Connection
Fig. 5.8 RS422/485 Serial Communications
• When connecting cable screens, ensure that no 'ground
loops' are introduced.
73
…5 INSTALLATION
5.6 Mains Power Connections – Fig 5.9
5.8 Hybrid I/O Module Connections
5.8.1 Digital Output Connections – Fig 5.11
Six digital outputs are provided on the Hybrid option board.
Fuse,
1A, Type T
L
N
Line
Neutral
do1
85 – 265V
50/60Hz
9
do2
do3
do4
do5
do6
10
11
12
13
14
15
16
Terminal Block E
Digital Output
Common
Caution. Use fuse rating – 1A (max.) type T.
Load
COM
COM
A - A.C. Supply
1
Information.
2
3
4
5
Fuse,
3A, Type T
Voltage level 5V. Load: 450Ω min. 15kΩ max.
Note. Refer to Fig. 5.5 for terminal numbers.
Fig. 5.11 Digital Output Connections
+
-
24V dc
Terminal Block E
Caution. Use fuse rating – 3A (max.) type T.
B - D.C. Supply
5.8.2 Digital Input Connections – Fig 5.12
Six digital inputs are provided on Hybrid option boards.
Fig. 5.9 Mains Power Supply
5.7 Relay Output Board Connections – Fig. 5.10
Note.
Terminal Blocks C or D
di1
1
di2
2
di3
di4
di5
di6
3
4
5
6
7
8
• The maximum total combined current flowing through the
relays is 36A. The maximum individual relay current is 5A.
or
5V
0V
• The polarity is setup during I/O module configuration –
see Section 4.7.2, 3-Relay and 6-Relay Modules.
COM
COM
Input State
Logic State
17 14 11
18 15 12
19 16 13
7
8
9
4
5
6
1
2
3
Switch Input
Logic Input
or
Dxx active
0V
5V
Terminal Block C or D
or
Dxx in-active
Note. Relay contacts are fitted with arc
suppression components as standard.
Fig. 5.12 Digital Input Connections
Fig. 5.10 Relay Connections
5.8.3 Analog Output Connections – Fig 5.13
Two analog outputs are provided on the Hybrid option board.
+
–
+
–
17
18
19
20
a01
a02
Fig. 5.13 Analog Output Connections
74
APPENDIX 1 – SIGNAL SOURCES
Source Name
Analog Sources
Description
Source Name
Description
Digital Input States
Analog I/P A1
Digital I/P A1
:
:
Analog I/P A6
Analog input values (from Analog I/P
module). Available only if an analog input is
fitted in the relevant position.
Digital I/P A6
Analog I/P B1
Digital I/P B1
:
:
Analog I/P B6
Digital I/P B6
Digital Input States (from optional hybrid
I/O boards fitted at module positions A, B, C
or D). Only available if the module is fitted.
Analog input values. Received via the
Modbus serial communications link – see
Appendix 2.
Digital I/P C1
:
Digital I/P C6
Comms AIN 1 to 24
Stats 1.1 max
:
Maximum Statistics Input Value. Value
since the totalizer on a given channel last
wrap or reset. Available only on analog
channels and if the relevant totalizer is
enabled in the configuration level.
Digital I/P D1
:
Digital I/P D6
Stats 1.6 max
Stats 2.1 max
:
Stats 2.6 max
Comms Dig I/P 1
:
Comms Dig I/P 24
Digital Input States. Digital signals received
via Modbus serial link – see Appendix 2
Stats 1.1 min
:
Stats 1.6 min
Alarm state 1.1A
Alarm state 1.1B
:
Alarm state 2.6A
Alarm state 2.6B
Minimum Statistics Input Value. Value
since the totalizer on a given channel last
wrap or reset. Available only on analog
channels and if the relevant totalizer is
enabled in the configuration level.
Alarm States. Available only if the relevant
alarm is enabled in the configuration level.
Stats 2.1 min
:
Stats 2.6 min
Alarm ack state 1.1A
Alarm ack state 1.1B
:
Alarm ack state 2.6A
Alarm ack state 2.6B
Alarm Acknowledge States. Available only
if the relevant alarm is enabled in the
configuration level. Acknowledged alarm = 0;
Unacknowledged alarm = 1.
Stats 1.1 avg
:
Stats 1.6 avg
Average Statistics Input Value. Value since
the totalizer on a given channel last wrap or
reset. Available only on analog channels and
if the relevant totalizer is enabled in the
configuration level.
Process, Latch and Annunciator alarms only
Stats 2.1 avg
:
Stats 2.6 avg
Real time alarm 1
:
Real time alarm 4
Real Time Alarm States. Available only if
the relevant alarm is enabled in the
configuration level.
Totalizer Input Value Failure. Totalizer input
value failure. Activated when the totalizer
fails, cleared when the totalizer wraps or is
reset. Available only for analog channels if
the relevant totalizer is enabled in the
configuration level.
Run state 1.1
:
Run state 2.6
Totalizer Run States. Active while totalizer
is running. Available only if the relevant
totalizer is enabled in the configuration level.
Stats 1.1 fail
:
Stats 2.6 Fail
Totalizer Wrap Pulse. Available only if the
relevant totalizer is enabled in the
configuration level – see Section 4.6.5.
If 'Wrap Enable' set to 'On': Active for 1
second when the predetermined count has
been reached.
'Wrap Enable' set to 'Off': Active when the
predetermined count is been reached and
remains active until the totalizer is reset.
Error States
Wrap pulse 1.1
:
Wrap pulse 2.6
AIN A1 Fail State
:
AIN B6 Fail State
Analog Input Failure. Active when the
signal detected at the analog input is outside
the 'Fault Detect Level' specified in Section
4.6.2.
Comms AIN 1 fail
:
Comms AIN 24 fail
Totalizer First Stage Output (Intermediate
Count).
Active for 1 second when the intermediate
count has been reached – see Section
4.6.5. Available only if the relevant totalizer is
enabled in the configuration level.
1st Stage O/P 1.1
:
1st Stage O/P 2.6
Active when the removable archive media is
100% full.
Archive 100% full
Archive 80% full
Active when the removable archive media is
80% full.
Totalizer Count Pulse. Active for 100ms
each time the totalizer updates by one whole
count. E.g. if two decimal places are set, a
pulse is generated when the totalizer value
increments from 0.99 to 1.00 or 1.99 to
2.00
Active when the removable archive media is
present.
Arc media present
Archive on-line
Count pulse 1.1
:
Count pulse 2.6
Active when archiving is in progress.
Table A1.1 Signal Sources
75
APPENDIX 2 – MODBUS GUIDE
A2.1 Introduction
A Modbus/RS485 serial communications link is available as an
option.
A2.4 Modbus Exception Responses
If the instrument detects one of the errors listed in Table A2.1
while receiving a message from the host system, it replies with a
response message consisting of the instrument's Modbus
address, the function code, the error code and error check
fields.
The instrument is designed to act as a Remote Terminal Unit
(RTU) slave when communicating with a master (host) system.
A2.2 Setting Up
a) Connect the instrument to a Modbus link – see Section 5.5.
Code
Name
Definition
The message function received is not
an allowable action
b) Set the RS485 configuration parameters – see Section 4.4.5
01
Illegal Function
c) Add the instrument to the link configuration on the host
system – refer to information supplied with the host system.
Illegal Data
Address
The address reference in the data field
is not an allowable address
02
03
07
08
A2.3 Modbus Commands Supported
The following Modbus commands are supported:
The value referenced in the data field is
not allowable in the addressed slave
Illegal Data Value
Negative
Acknowledgment
01 Read Coil Status – reads the on/off status of 16
consecutive digital states, starting at a specified address.
The instrument returns zeros for points which do not contain
defined data
Received message error
Memory Parity
Error
Parity check indicates an error in one
or more of the characters received
03 Read Holding Registers – reads 8 consecutive anolog
values, starting from a specified address. The instrument
returns zeros for registers which do not contain defined data.
Table A2.1 Modbus Exception Responses
A2.5 Operating Mode Modbus Coils
Tables A2.2 to A2.7 detail the contents of each Modbus coil.
Each coil is assigned a register that can have one of two values:
0000 and 0001.
05 Force Single Coil – sets the value of a single coil (digital
signal) at the specified address. The data value must be
FF00Hex to set the signal ON and zero to turn it OFF. The
instrument returns an exception response if the register is
not currently writeable.
Modbus Coil
Analog Input
Read Only. 0 = Input OK, 1= Input failed
06 Preset Single Register – sets the value of a single register
(analog value) at the specified address. The instrument
returns an exception response if the register is not currently
writeable. Limits defined in configuration are applied to the
value before storage.
A1
A2
0001
0002
A3
0003
A4
0004
08 Loopback Diagnostic Test – used to test the integrity of
Modbus transmissions. The instrument returns the message
recieved.
A5
0005
A6
0006
B1
0007
15 Force Multiple Coils – the instrument carries out updates
that are valid and returns an exception response if any of the
coils are not currently writeable.
B2
0008
B3
0009
B4
0010
16 Preset Multiple Registers – the instrument carries out
updates that are valid and generates an exception response
if any of the registers are not currently writeable.
B5
0011
B6
0012
Reserved
0013 to 0050
Information.
Table A2.2 Analog Input Fail States
• Negative numbers are represented in '2's complement'
format, e.g 1000 = 03E8 (Hex), –1000 = FC18 (Hex)
• The instrument cannot accept a new message until the
current message has been processed and a reply sent to
the master (maximum response time 50ms).
• The instrument monitors the elapsed time between
receipt of characters from the host. If the elapsed time
between two characters is 3.5 character times, the slave
assumes the second character received is the start of a
new message.
76
APPENDIX 2 – MODBUS GUIDE…
…A2.5 Operating Mode Modbus Coils
Alarm
Active/Inactive
Coil Number
Alarm Acknowledge
Read: Always returns '0'
Write: 1 = Activate
Read Access
Write Access
0 = Alarm inactive 0 = Acknowledged or
Title
1 = Alarm active
inactive
1 = Active and
Operator Message 1
Operator Message 2
Operator Message 3
Operator Message 4
Operator Message 5
Operator Message 6
Reserved
0151
0152
un-acknowledged
None
0 = No Effect
1 = Acknowledge
0153
0154
No.
1
Title
Modbus Coil
0051
Modbus Coil
0101
0155
Alarm 1.1A
Alarm 1.1B
Alarm 1.2A
Alarm 1.2B
Alarm 1.3A
Alarm 1.3B
Alarm 1.4A
Alarm 1.4B
Alarm 1.5A
Alarm 1.5B
Alarm 1.6A
Alarm 1.6B
Alarm 2.1A
Alarm 2.1B
Alarm 2.2A
Alarm 2.2B
Alarm 2.3A
Alarm 2.3B
Alarm 2.4A
Alarm 2.4B
Alarm 2.5A
Alarm 2.5B
Alarm 2.6A
Alarm 2.6B
Reserved
0156
2
0052
0102
0157 to 0200
3
0053
0103
Table A2.4 Operator Messages
4
0054
0104
5
0055
0105
Modbus Coil Numbers
Read Only. 0 = Output or Input Inactive;
1 = Output or Input Active
6
0056
0106
7
0057
0107
8
0058
0108
Channel
Not Used
C1
Digital Inputs
0201 to 0212
0213
Digital Outputs
0251 to 0262
0263
Relay Outputs
0301 to 0312
0313
9
0059
0109
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
0060
0110
0061
0111
C2
0214
0264
0314
0062
0112
C3
0215
0265
0315
0063
0113
C4
0216
0266
0316
0064
0114
C5
0217
0267
0317
0065
0115
C6
0218
0268
0318
0066
0116
D1
0219
0269
0319
0067
0117
D2
0220
0270
0320
0068
0118
D3
0221
0271
0321
0069
0119
D4
0222
0272
0322
0070
0120
D5
0223
0273
0323
0071
0121
D6
0224
0274
0324
0072
0122
Not Used
0225 to 0250
0275 to 0300
0325 to 0350
0073
0123
Table A2.5 Digital I/O States
0074
0124
0075 to 0100
0125 to 0150
Table A2.3 Alarm States
77
…APPENDIX 2 – MODBUS GUIDE
…A2.5 Operating Mode Modbus Coils
Modbus Registers
Stop/Go
Reset
Wrap Pulse
1st Stage Pulse
Flowrate Failure
0 = Stopped
Read
0 = >1s*
1 = <1s*
0 = Inactive
1 = Active
0 = Inactive
1 = Active
0 = OK
1 = Failed
1 = Running
0 = Stop
Write
1 = Start
1 = Reset
0401
1 Totalizer 1.1
2 Totalizer 1.2
3 Totalizer 1.3
4 Totalizer 1.4
5 Totalizer 1.5
6 Totalizer 1.6
7 Totalizer 2.1
8 Totalizer 2.2
9 Totalizer 2.3
10 Totalizer 2.4
11 Totalizer 2.5
12 Totalizer 2.6
Reserved
0351
0352
0451
0452
0501
0502
0503
0504
0505
0506
0507
0508
0509
0510
0511
0512
0551
0552
0553
0554
0555
0556
0557
0558
0559
0560
0561
0562
0402
0353
0403
0453
0354
0404
0454
0355
0405
0455
0356
0406
0456
0357
0407
0457
0358
0408
0458
0359
0409
0459
0360
0410
0460
0361
0411
0461
0362
0412
0462
0363 to 0400
0413 to 0450
0463 to 0500
* Time since last reset
Table A2.6 Totalizer Digital Signals
Channel Number
Process Group 1
Process Group 2
Signal
1.1
1.2
1.3
1.4
1.5
1.6
2.1
2.2
2.3
2.4
2.5
2.6
Channel Fail State
Alarm A State
R
1001
1002
1003
1004
1005
1006
1007
1008
1009
1010
1021
1022
1023
1024
1025
1026
1027
1028
1029
1030
1041
1042
1043
1044
1045
1046
1047
1048
1049
1050
1061
1062
1063
1064
1065
1066
1067
1068
1069
1070
1081
1082
1083
1084
1085
1086
1087
1088
1089
1090
1101
1102
1103
1104
1105
1106
1107
1108
1109
1110
1121
1122
1123
1124
1125
1126
1127
1128
1129
1130
1141
1142
1143
1144
1145
1146
1147
1148
1149
1150
1161
1162
1163
1164
1165
1166
1167
1168
1169
1170
1181
1182
1183
1184
1185
1186
1187
1188
1189
1190
1201
1202
1203
1204
1205
1206
1207
1208
1209
1210
1221
1222
1223
1224
1225
1226
1227
1228
1229
1230
R
R
Alarm B State
Alarm A Acknowledge R/W
Alarm B Acknowledge R/W
Totalizer Stop/Go
Totalizer Reset
R/W
R/W
R
Totalizer Wrap
Totalizer First Stage
Totalizer Flowrate Fail
R
R
1011 to 1031 to 1051 to 1071 to 1091 to 1111 to 1131 to 1151 to 1171 to 1191 to 1211 to 1231 to
1020 1040 1060 1080 1100 1120 1140 1160 1180 1200 1220 1240
Reserved
Table A2.7 Channel Digital Signals
78
APPENDIX 2 – MODBUS GUIDE…
A2.6 Operating Mode Modbus Registers
Tables A2.8 to A2.10 detail the contents of the Modbus registers
accessible while the instrument is in the operating mode.
Trip Point Registers
(single precision floating point)
Read: –999 to +9999
Alarm Number and Name
Write: –999 to +9999
0101 and 0102
0103 and 0104
0105 and 0106
0107 and 0108
0109 and 0110
0111 and 0112
0113 and 0114
0115 and 0116
0117 and 0118
0119 and 0120
0121 and 0122
0123 and 0124
0125 and 0126
0127 and 0128
0129 and 0130
0131 and 0132
0133 and 0134
0135 and 0136
0137 and 0138
0139 and 0140
0141 and 0142
0143 and 0144
0145 and 0146
0147 and 0148
0149 to 0250
Two data types are used:
1
2
Alarm 1.1A
Alarm 1.1B
Alarm 1.2A
Alarm 1.2B
Alarm 1.3A
Alarm 1.3B
Alarm 1.4A
Alarm 1.4B
Alarm 1.5A
Alarm 1.5B
Alarm 1.6A
Alarm 1.6B
Alarm 2.1A
Alarm 2.1B
Alarm 2.2A
Alarm 2.2B
Alarm 2.3A
Alarm 2.3B
Alarm 2.4A
Alarm 2.4B
Alarm 2.5A
Alarm 2.5B
Alarm 2.6A
Alarm 2.6B
Reserved
•
32-bit single precision floating point data in IEEE format
•
64-bit double precision floating point data in IEEE format
3
Note. When writing to a parameter that occupies
more than one register position then all registers relating to
that parameter MUST be written to as part of a multiple
register write. If this is not acheived a NAK exception
response is issued. Individual registers can be read without
causing an exception response.
4
5
6
7
8
When accessing a parameter that occupies more than one
register position, the lowest numbered register contains the
most significant data.
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Modbus Registers
Read only, single precision floating
point number –999 to +9999
Analog Inputs
A1
A2
0001 and 0002
0003 and 0004
0005 and 0006
0007 and 0008
0009 and 0010
0011 and 0012
0013 and 0014
0015 and 0016
0017 and 0018
0019 and 0020
0021 and 0022
0023 and 0024
0025 to 0100
A3
A4
A5
A6
B1
B2
B3
B4
B5
Table A2.9 Alarm Trip Levels
B6
Reserved
Table A2.8 Analog Inputs
79
…APPENDIX 2 – MODBUS GUIDE
…A2.6 Operating Mode Modbus Registers
Modbus Registers
Current Batch
Previous Batch
Maximum
Flowrate
Minimum
Flowrate
Average
Flowrate
Maximum
Flowrate
Minimum
Flowrate
Average
Flowrate
Batch Total
Batch Total
Read only,
double precision,
unsigned 0 to
+9999999999
Read only,
double precision,
unsigned 0 to
+9999999999
Read only, single precision
floating point, –999 to +9999
Read only, single precision,
floating point, –999 to +9999
0251
and 0252
0301
and 0302
0351
and 0352
0401
to 0404
0551
and 0552
0601
and 0602
0651
and 0652
0701
to 0704
1 Totalizer 1.1
2 Totalizer 1.2
3 Totalizer 1.3
4 Totalizer 1.4
5 Totalizer 1.5
6 Totalizer 1.6
7 Totalizer 2.1
8 Totalizer 2.2
9 Totalizer 2.3
10 Totalizer 2.4
11 Totalizer 2.5
12 Totalizer 2.6
Reserved
0253
and 0254
0303
and 0304
0353
and 0354
0405
to 0408
0553
and 0554
0603
and 0604
0653
and 0654
0705
to 0708
0255
and 0256
0305
and 0306
0355
and 0356
0409
to 0412
0555
and 0556
0605
and 0606
0655
and 0656
0709
to 0712
0257
and 0258
0307
and 0308
0357
and 0358
0413
to 0416
0557
and 0558
0607
and 0608
0657
and 0658
0713
to 0716
0259
and 0260
0309
and 0310
0359
and 0360
0417
to 0420
0559
and 0560
0609
and 0610
0659
and 0660
0717
to 0720
0261
and 0262
0311
and 0312
0361
and 0362
0421
to 0424
0561
and 0562
0611
and 0612
0661
and 0662
0721
to 0724
0263
and 0264
0313
and 0314
0363
and 0364
0425
to 0428
0563
and 0564
0613
and 0614
0663
and 0664
0725
to 0728
0265
and 0266
0315
and 0316
0365
and 0366
0429
to 0432
0565
and 0566
0615
and 0616
0665
and 0666
0729
to 0732
0267
and 0268
0317
and 0318
0367
and 0368
0433
to 0436
0567
and 0568
0617
and 0618
0667
and 0668
0733
to 0736
0269
and 0270
0319
and 0320
0369
and 0370
0437
to 0440
0569
and 0570
0619
and 0620
0669
and 0670
0737
to 0740
0271
and 0272
0321
and 0322
0371
and 0372
0441
to 0444
0571
and 0572
0621
and 0622
0671
and 0672
0741
to 0744
0273
and 0274
0323
and 0324
0373
and 0374
0445
to 0448
0574
and 0575
0623
and 0624
0673
and 0674
0745
to 0748
0275
to 0300
0325
to 0350
0375
to 0400
0449
to 0550
0576
to 0600
0625
to 0650
0675
to 0700
0749
to 0850
Table A2.10 Totalizer Totals
80
APPENDIX 2 – MODBUS GUIDE
A2.7 Comms Analog and Digital Inputs
APPENDIX 3 – STORAGE CAPACITY
A3.1 Internal Storage Capacity
Number of Channels
Sample
Comms. Digital Comms. Analog Comms. Analog
Inputs
Read / Write:
0 = Inactive; 1 = Active
Inputs Failure
Inputs
Rate
3
6
9
12
Floating point
(–999 to +9999)
0.1
seconds
4.5 hours
2.3 hours
1.5 hours
1.1 hours
Input
Number
0.2
seconds
Coil Number
601
Coil Number
651
Registers
9.1 hours
13.6 hours
18.2 hours
22.7 hours
1.1 days
1.3 days
1.5 days
1.7 days
1.9 days
3.8 days
5.7 days
7.6 days
9.5 days
11.4 days
13.3 days
15.2 days
17.1 days
19.0 days
4.5 hours
6.8 hours
9.1 hours
11.4 hours
13.6 hours
15.9 hours
18.2 hours
20.5 hours
22.7 hours
1.9 days
3. hours
2.3 hours
3.4 hours
4.5 hours
5.7 hours
6.8 hours
8. hours
1
2
0851 and 0852
0853 and 0854
0855 and 0856
0857 and 0858
0859 and 0860
0861 and 0862
0863 and 0864
0865 and 0866
0867 and 0868
0869 and 0870
0871 and 0872
0873 and 0874
0875 and 0876
0877 and 0878
0879 and 0880
0881 and 0882
0883 and 0884
0885 and 0886
0887 and 0888
0889 and 0890
0891 and 0892
0893 and 0894
0895 and 0896
0897 and 0898
0899 to 1000
0.3
seconds
4.5 hours
6.1 hours
7.6 hours
9.1 hours
10.6 hours
12.1 hours
13.6 hours
15.2 hours
1.3 days
1.9 days
2.5 days
3.2 days
3.8 days
4.4 days
5.1 days
5.7 days
602
603
652
653
3
0.4
seconds
4
604
654
0.5
seconds
5
605
655
6
606
656
0.6
seconds
7
607
657
8
608
658
0.7
seconds
9
609
659
0.8
seconds
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Reserved
610
660
9.1 hours
10.2 hours
11.4 hours
22.7 hours
1.4 days
1.9 days
2.4 days
2.8 days
3.3 days
3.8 days
4.3 days
611
661
0.9
seconds
612
662
613
663
1.0
seconds
614
664
615
665
2.0
seconds
616
666
3.0
seconds
617
667
2.8 days
618
668
4.0
seconds
3.8 days
619
669
620
670
5.0
seconds
4.7 days
621
671
6.0
seconds
622
672
5.7 days
623
673
7.0
seconds
6.6 days
624
674
625 to 650
675 to 700
8.0
7.6 days
seconds
Table A2.11 Modbus Inputs
9.0
seconds
8.5 days
10.0
seconds
9.5 days
6.3 days
4.7 days
1 minute 3.7 months
1.9 months
1.2 months
12.5 months
28.4 days
9.3 months
10
37.4 months 18.7 months
18.7 years 9.3 years
minutes
1 hour
6.2 years
4.7 years
12 hours 224.4 years 112.2 years
74.7 years
56.0 years
Table A3.1 Internal Storage Capacity
81
…APPENDIX 3 – STORAGE CAPACITY
A3.2 Archive Storage Capacity
Note. The times shown are for archiving of a single group. If two groups are archived, the durations must be halved.
Media Size
Sample
Time
1Mb
1.44Mb
2Mb
4Mb
8Mb
16Mb
32Mb
64Mb
128Mb
1.0
seconds
5.0 hours
7.2 hours
10.0 hours
20.1 hours
1.7 days
3.3 days
6.7 days
13.4 days
26.8 days
2.0
seconds
10.0 hours
15.0 hours
20.1 hours
25.1 hours
1.3 days
14.4 hours
21.7 hours
1.2 days
20.1 hours
1.3 days
1.7 days
2.1 days
2.5 days
2.9 days
3.3 days
3.8 days
4.2 days
25.1 days
8.2 months
4.1 years
49.5 years
1.7 days
2.5 days
3.3 days
4.2 days
5.0 days
5.9 days
6.7 days
7.5 days
8.4 days
1.7 months
1.4 years
8.3 years
3.3 days
5.0 days
6.7 days
10.0 days
13.4 days
16.7 days
20.1 days
23.4 days
26.8 days
30.1 days
1.1 months
6.6 months
5.5 years
13.4 days
20.1 days
26.8 days
1.1 months
1.3 months
1.6 months
1.8 months
2.0 months
2.2 months
1.1 years
26.8 days
1.3 months
1.8 months
2.2 months
2.7 months
3.1 months
3.5 months
4.0 months
4.4 months
2.2 years
1.8 months
2.7 months
3.5 months
4.4 months
5.3 months
6.2 months
7.0 months
7.9 months
8.8 months
4.4 years
3.0
seconds
4.0
seconds
6.7 days
5.0
seconds
1.5 days
8.4 days
6.0
seconds
1.8 days
10.0 days
11.7 days
13.4 days
15.1 days
16.7 days
3.3 months
2.8 years
16.5 years
7.0
seconds
1.5 days
2.1 days
8.0
seconds
1.7 days
2.4 days
9.0
seconds
1.9 days
2.7 days
10.0
seconds
2.1 days
3.0 days
1
12.5 days
4.1 months
2.1 years
24.7 years
18.1 days
5.9 months
3.0 years
35.6 years
minute
10
minutes
11.0 years
22.0 years
44.0 years
1
hour
33.0 years
66.0 years 132.1 years 264.2 years
12
hours
99.0 years 198.1 years 396.2 years 792.5 years 1585.0 years 3170.0 years
Table A3.2 External (Archive) Storage Capacity
82
APPENDIX 4 – DEFAULT SETTINGS
A4.1 Company Standard
A4.1.1 Common Configuration
…A4.1.2 Process Groups 1 and 2
Process View
Setup
Process view enable
View select
Menu enables
Off
Statistics
Configuration type
Number of groups
Time format
Date format
Language
Global alarm
acknowledge source
Instrument tag
Basic
1
hhmmss
ddmmyy
English
Message select
Alarm acknowledge
Totalizer reset
Totalizer stop/go
View select
False
False
False
False
False
•1
•1
None
SM1000
Digital Indicator View
Digital indicator view enable
Menu enables
Security
Off
User names
Operator 1, 2 etc.
User passwords
0
Message select
Alarm acknowledge
Archiving
False
True
Configuration security type
Setup level security
Setup level password
Password protected
Off
0
Data file enable
False
False
False
False
Off
Logs
Alarm event log file enable
Totalizer log file enable
Audit log file enable
New file generation interval
Auto update enable
Digital save source
Alarm log size
Totalizer log size
200
200
•1
•1
Audit log size
Operator messages (all)
Tag
200
False
None
“”
Message source ID
None
A4.1.3 Recording Channels
Setup
A4.1.2 Process Groups 1 and 2
Recording
Source indentifiers
Channels 1.1 to 1.6
Channels 2.1 to 2.6
Trace colors
Analog input A1 to A6
Analog input B1 to B6
Group 1 tag
Process group 1
Group 2 tag
Process group 2
Recording enable source
Sample rate source
Primary sample rate
Secondary sample rate
None
None
10s
Channels 1.1 and 2.1
Channels 1.2 and 2.2
Channels 1.3 and 2.3
Channels 1.4 and 2.4
Channels 1.5 and 2.5
Channels 1.6 and 2.6
Filter type (all channels)
Magenta
Red
Black
Green
Blue
1s
Chart View
Chart view enable
Annotation
On
Off
Brown
Instantaneous
Screen interval
3 minutes
Analog Inputs (A1 to A6 and B1 to B6)
Major chart divisions
Minor chart divisions
Menu enables
3
10
Type
mA
20
4
100
0
0
Linear
10%
Downscale
%
50Hz
Electrical range (high)
Electrical range (low)
Engineering range (high)
Engineering range (low)
Filter time
Linearizer type
Fault detect level
Broken sensor drive
Engineering units
Mains frequency
Short tag
Message select
Alarm acknowledge
Scale select
False
True
False
False
True
Trace select
Screen interval select
Historical review
Chart annotation select
Bargraph View
Bargraph view enable
Markers
True
False
Off
I/P xx
Analog input xx
No markers
Long tag
Menu enables
Digital recording channels
Long tag
Message select
Alarm acknowledge
Max./min. reset
False
True
False
Blank
Blank
On
Short tag
On tag
Off tag
Off
•1 Applicable only to instruments fitted with the totalizer options.
83
…APPENDIX 4 – DEFAULT SETTINGS
…A4.1.3 Recording Channels
Process Alarms (all channels)
A4.1.5 Functions
Custom Linearizers 1 and 2
Type
Log enable
Time hysteresis
Trip
Recording channel x.x alarm tag
Alarm A tag
None
True
0
X co-ordinates
0.0, 5.0, 10.0, 15.0,
20.0, 25.0, 30.0, 35.0,
40.0, 45.0, 50.0, 55.0,
60.0, 65.0, 70.0, 75.0,
80.0, 85.0, 90.0, 95.0,
100.0
0.0
x.xA
x.xB
Alarm B tag
Totalizers
Y co-ordinates
Real-time Alarms 1 to 4
X tag
As X co-ordinates
•1
Integrator rate
Cut off
1
0
Real time alarm x
Daily enables
Stop/go source
Reset source
Count enable
None
None
Off
0
(Sun, Mon, Tues etc.)
Monthly enable
Hourly enable
On hour
All false
False
False
0
Preset value
Predetermined value
Intermediate value
Wrap enable
999999999.9
999999999.9
On
On minute
0
0
0
Duration (hours)
Duration (minutes)
Log enable
Total units
Blank
False
Stop/go recovery mode
Log update time
Channel x.x totalizer tag
Last
Off
Total flow x.x
A4.2 QuickStart Templates
A4.2.1 QSMilliAmp
Bargraph
A4.1.4 I/O Modules
View enable
View markers
Menu enable
Max./min. reset
Process
Vertical
Max. and min. markers
Relay modules (all sources)
Source
None
Positive
Polarity
Hybrid modules
Digital outputs
True
Menu enables
Alarm acknowledge
Totalizer reset
Totalizer stop/go
View select
Source
Polarity
None
Positive
True
True
True
True
•1
•1
Analog outputs
Electrical range (low)
Electrical range (high)
Engineering range (low)
Engineering range (high)
Analog output source
4
20
0
100
None
Digital indicator
View enable
Archiving
On
Data file enable
True
New file generation interval Hourly
RS485 Module
Protocol
Type
Auto update enable
True
Modbus
4-wire
19200
Odd
A4.2.2 QSFlow
Baud rate
Parity
Address
As A4.2.1 QSMilliAmp, except:
Analog inputs
Engineering range (high)
Engineering units
Totalizers
Count enable
Log update time
I/O modules
1
180
0
Ethernet Module
IP address
0.0.0.0
0.0.0.0
Operator 1: Pass
Operator 2: Pass
Operator 3: Pass
Operator 4: Pass
Up
1 hour
•1
•1
Sub-net mask
FTP User 1/Password
FTP User 2/Password
FTP User 3/Password
FP User 4/Password
Analog output
Engineering range (high) 180
•1 Applicable only to instruments fitted with the totalizer options.
84
APPENDIX 4 – DEFAULT SETTINGS…
…A4.2.7 QSDEMO
A4.2.3 QSTHC_C
As A4.2.1 QSMilliAmp, except:
Analog inputs
Alarms
Source indentifier ch1.6
Alarm 1.1A
Type
THC
0
0
Type K
°C
Analog inputs
Type
Electrical range (high)
Electrical range (low)
Linearizer type
Simulated sine wave
0
0
Electrical range (high)
Electrical range (low)
Engineering units
Ch1.1
Engineering units
°C
A4.2.4 QSTHC_F
Ch1.2
Ch1.3
Ch1.4
Ch1.5
Analog input short tags
A1
A2
Bar
Gal/h
Litres
°F
As A4.2.3 QSTHC_C, except engineering units set to °F
A4.2.5 QSRTD_C
Temp 1
Pressure
In flow
As A4.2.3 QSTHC_C, except analog input type set to
PT100
A3
A4
A5
Volume
Temp 2
A4.2.6 QSRTD_F
As A4.2.3 QSRTD_C, except analog input type set to °F
Digital channel
Long tag
Valve status
Valve
A4.2.7 QSDEMO
Short tag
On tag
Off tag
Open
Close
Operator messages
Message source ID
Alarms
Alarm 1.1A type
Totalizer
Message 1
Message 2
Message 3
Message 4
Start of batch
End of batch
Standby mode active
Cleaning in progress
High process
Count enable
Log update time
Real-time events
Daily enables
(Mon, Tues, Wed etc.)
Every hour
Duration (minutes)
Log enable
Up
1 hour
•1
•1
Chart View
Menu enables
Message select
Scale select
True
True
True
All true
True
10
Trace select
Chart annotation select True
Bargraph View
True
View enable
Vertical and horizontal
Max. min. and alarms
A4.2.8 QSDAIRY
View markers
Menu enables
Message select
Max./min. reset
Inputs
True
True
Type
RTD
Linearizer type
Linearizer units
Engineering range (high)
Engineering range (low)
Analog input short tags
Ch1.1
Ch1.2
Analog input long tags
Ch1.1
Pt100
°C
90°C
–10°C
Process View
View enable
View select
Menu enable
Message select
Alarm acknowledge
Totalizer reset
Totalizer stop/go
View select
On
Statistics
True
True
True
True
True
Tank
Return
•1
•1
Tank Temperature
Return Temperature
Ch1.2
Digital Indicator View
View enable
Menu enable
Message select
Archiving
Broken sensor
protection drive
Fault detection level
Filter
On
Upscale
10%
0 sec
True
True
Data file enable
Alarm event log file enable True
Totalizer log file enable
Audit log file enable
True
True
•1
New file generation interval Hourly
Auto update enable True
•1 Applicable only to instruments fitted with the totalizer options.
85
…APPENDIX 4 – DEFAULT SETTINGS
…A4.2.8 QSDAIRY
Alarms
Acknowledgement type
Global acknowledgement
source
None
None
Alarm type
Delayed high/low
process
Trip level
Alarm 1.1A
Alarm 1.1B
Hysteresis
Alarm 1.1A
Alarm 1.1B
Delay
10°C
12°C
0.5°C
10°C
12°C
Alarm 1.1A
Alarm 1.1B
Enable source
Alarm 1.1A
Alarm 1.1B
Log enable
7200 sec
1200 sec
Digital I/P C1
Digital I/P C2
On
Relays
Source
Relay C1
Logic equation 1
Relay C2
Relay C3
Polarity
None
None
+ve
Vertical chart view
Screen interval
Primary sample rate
Archiving
2 days/screen
1 minute
New file generation interval Daily
File types enabled
Data file; Audit log file;
Alarm event log file
Logic equations
Logic equation 1
Alarm state 1.1B
and !Digital I/P C1 or
Alarm state 1.1A
Off
All other logic equations
86
APPENDIX 5 – SPARE PARTS & ACCESSORIES
Media Door Keys
20-way Terminal Block
B10750
Keys
GR2000/0135 (qty 2)
Key ring
B11788
Panel Clamps
Panel clamp (qty 2)
GR2000/0130
8-way Terminal Block
B10751
Panel clamp screw (qty 2)
GR2000/0131
'O' Ring (qty 2)
B7244
Voltage Divider Board
Instrument to Panel Seal
PR100/0186
GR2000/0375
SmartMedia Card
16Mb
32Mb
64Mb
128Mb
B11860
B11861
B11862
B11863
Terminal Compartment
GR2000/0716
Compact Flash Card
16Mb
32Mb
64Mb
128Mb
B11864
B11865
B11866
B11867
SmartMedia to 31/2 inch
Floppy Disk Drive Adapter
B11826
Removeable Media Options
(in place of existing option, if fitted)
Compact Flash upgrade pack
GR2000/0700
SmartMedia upgrade pack
GR2000/0702
Compact Flash Card
Reader/Parallel Port Adapter
B11827
Documentation Pack
This manual
Optional I/O Boards
(Max. 4, including factory fitted
option boards – see Fig. 5.5
for possible combinations)
3-Relay board upgrade pack
GR2000/0703
IM/SM1000
Quick reference guide
IM/SM1000–Q
End User Licence Agreement
IM/SM1000–LA
6-Relay board upgrade pack
GR2000/0704
Hybrid I/O board upgrade pack
GR2000/0705
Transmitter PSU board upgrade pack
GR2000/0706
6-Channel analog I/P board upgrade pack
GR2000/0708
RS485 serial communications board upgrade pack
GR2000/1722
Ethernet board upgrade pack
GR2000/0722
87
APPENDIX 6 – ERROR & DIAGNOSTICS INFORMATION
Error Message
Action
Re-insert the storage card immediately and press the Enter key to clear
"The system has not finished updating the files in the storage card
folder. Please re-insert the storage card now. WARNING: Failure to do the error message.
so may result in lost data on the storage card."
"Would you like the system to format the storage card folder so that the If the card is believed to be formatted correctly, press the Menu key to
system can use it? WARNING: If you select Yes, all files on the storage cancel formatting. Remove the card and re-insert. If the error persists
card folder will be erased!"
press the Enter key to format the card. Note this erases all data on the
card.
"The storage card folder has been sucessfully formatted. It contains
XXMb of usable space"
Press Enter.
"An error occured while formatting the storage card folder"
Press the Enter key to clear the message box. Remove the card and try
again. If the error persists, try another card.
The unit runs slowly and the red archive arrow is on continually, even
when there is apparently no unarchived data to catch-up
If a very large number of files (>500) exist in the SM1000 directory on
the removeable media card, some delay may be experienced during
archiving. In such circumstances it is advisable to backup the data and
format the card.
88
INDEX
A
C
Alarm Event Log .............................................................. 16
Channel Data
Archiving ............................................................. 23, 46
Archiving .................................................................... 46
Log Size .................................................................... 38
Alarms ................................. 5, 6, 16, 55, 56, 57, 58, 59
Acknowledging .......................... 9, 11, 13, 15, 17, 37
Annunciate ................................................................ 56
Delayed Process ................................................. 57, 58
Displaying Current...................................................... 14
Hysteresis .................................................................. 58
Latch ......................................................................... 55
Process ..................................................................... 55
Rate........................................................................... 56
Real Time .................................................................. 68
Tag ............................................................................ 58
Time Hysteresis ......................................................... 58
Trip Level ................................................................... 58
Analog
Inputs ................................................... 52, 63, 72, 75
Outputs ..................................................................... 65
Recording Channel Setup .......................................... 50
Archiving .................................................................. 25, 46
Backing-up Archived Data ......................................... 46
File Enables ............................................................... 47
Filenames .................................................................. 47
Media Off-Line ........................................................... 23
Media On-Line ........................................................... 23
Memory Used/Time Remaining .................................. 21
Reset ......................................................................... 23
Sample Rate Setting .................................................. 47
Storage Capacity ....................................................... 82
Updates.............................................................. 24, 48
Audit Log......................................................................... 20
Archive File Enable ..................................................... 47
Log Size .................................................................... 38
Auto Scroll......................................................................... 9
Average Values ......................................................... 14, 18
See also Filter Type
Reviewing .................................................................... 6
Channel Tag ............................................................. 53, 54
Chart Divisions ................................................................ 41
Chart Speed – See Sample Rates; Screen Interval
Chart View......................................................................... 4
Configuration ............................................................. 41
Clock............................................................................... 36
Colors ............................................................................. 50
Common Configuration ................................................... 36
Comms Analog I/P .......................................................... 72
Comms Digital I/P............................................................ 74
Configuration
Access ...................................................................... 30
Archiving .................................................................... 46
Common Configuration.............................................. 36
Displays ............................................................41 to 45
I/O Modules ............................................................... 62
Operator Messages ................................................... 38
Overview.................................................................... 32
Process Groups ......................................................... 38
QuickStart Templates ................................................. 84
Recording Channels .................................................. 48
Saving ....................................................................... 34
Using a Previously Saved Configuration ..................... 30
Count Direction – See Totalizers
Count Enable – See Totalizers
Count Range – See Totalizers
Custom Linearizer ........................................................... 67
Cutoff – See Totalizers
D
Daily Enables – See Real Time Alarms
Date and Time................................................................. 36
Deleting Files ................................................................... 24
Deviation (Rate Alarms).................................................... 56
Digital
B
6-Relay Modules ........................................................ 64
Hybrid Modules ......................................................... 64
Input Tags .................................................................. 54
Inputs ........................................................................ 54
Outputs ..................................................................... 64
Digital Indicator View ....................................................... 12
Configuration ............................................................. 45
Digital Input ..................................................................... 74
Digital Signatures............................................... 27, 28, 46
Disable Recording – See also Input Adjustment; Recording
Control
Bargraph Views ............................................................... 10
Configuration ............................................................. 43
Basic Configuration ......................................................... 36
Broken Sensor Direction .................................................. 54
During Configuration .................................................. 30
Displays
Configuration ....................................................41 to 45
Overview...................................................................... 4
Duration – See Real Time Alarms
89
…INDEX
E
M
Editing a Configuration .................................................... 32
Mains Rejection Frequency.............................................. 63
Major and Minor Chart Divisions ...................................... 41
Maximum and Minimum Values
Bargraph View .................................................... 10, 43
Process View ............................................................. 14
Reset ......................................................................... 43
Totalizer Log .............................................................. 18
Modbus
Electrical Ranges ............................................................. 52
Engineering Ranges......................................................... 53
Error Messages ............................................................... 88
Ethernet .......................................................................... 66
Default Gateway ........................................................ 66
IP Address ................................................................. 66
Subnet Mask ............................................................. 66
Events ............................................................................. 16
See also Alarms
Exporting Channel Data................................................... 28
External Media – See also SmartMedia Handling and Care
Archiving Channel Data .............................................. 25
Full............................................................................. 25
Inserting/Removing .................................................... 26
Memory Used/Time Remaining .................................. 21
Saving a Configuration To .......................................... 34
Status Icons............................................................... 25
Storage Capacity ....................................................... 81
Updating.................................................................... 24
Coils .......................................................................... 76
Commands................................................................ 76
Exception Responses ................................................ 76
N
O
New File Interval .............................................................. 46
Number of Process Groups ............................................. 36
Off-Line ........................................................................... 23
On Time – See Real Time Alarms
On-Line ........................................................................... 23
Operator Messages ........................................... 4 to 17, 38
F
P
Fast Rate Alarms ............................................................. 56
Fault Detect Level ............................................................ 54
File Enables – See Archiving
Passwords ............................................................... 30, 37
Period – See Alarms: Rate
Polarity – See I/O Modules
File Viewer ....................................................................... 24
Filenames – See Archiving
Filter Time Constant ........................................................ 54
Filter Type ........................................................................ 51
Filtering Log Entries .................................................. 16, 18
Functions ........................................................................ 67
Power Supplies ............................................................... 74
Predetermined Count ...................................................... 61
Preset Count ................................................................... 61
Primary/Secondary
Archive Sample Rates ................................................ 47
Channel Sample Rates .............................................. 40
Process View................................................................... 14
Configuration ............................................................. 44
G
H
Global Alarm Acknowledgement ............ 9, 11, 13, 15, 17
Goto .................................................................................. 7
Q
R
QuickStart Templates ...................................................... 84
High/Low Annunciate Alarms........................................... 56
High/Low Latch Alarms ................................................... 55
High/Low Process Alarms ............................................... 55
Historical Review Mode ..................................................... 6
Hybrid I/O Modules ......................................................... 74
Hysteresis...............................................................55 to 58
Rate Alarms..................................................................... 56
Rate Filter ........................................................................ 59
Real Time Alarms ............................................................ 68
Recording Channel Configuration .................................... 48
Recording Control – Starting/Stopping ............................ 23
Relay Output Connections............................................... 74
Reset Source................................................................... 61
Resistance Thermometer (RTD) ....................................... 72
RS485 – See Modbus
I
I/O Modules..................................................... 63 to 65, 74
Input Adjustment ............................................................. 63
Input Type ....................................................................... 52
Instantaneous Filters........................................................ 51
Instrument Status View .................................................... 21
Instrument Tag................................................................. 37
Intermediate Count .......................................................... 61
Internal Storage Capacity ................................................ 81
L
Language ........................................................................ 37
Linearizer .................................................................. 52, 67
Logs
Update Source .......................................................... 61
Updating.................................................................... 61
Long Channel Tag ............................................. 14, 44, 53
90
INDEX
S
Sample Rates ........................................................... 23, 40
Saving
Channel Data – See Archiving
Configuration ............................................................. 34
See also Archiving
Screen Contrast
Adjustment ................................................................ 33
Screen Interval..................................................... 8, 40, 42
Security – See Passwords
Setup Level ..................................................................... 22
Security ..................................................................... 37
Short Tag......................................................................... 53
Signal Source I/D............................................................. 50
Simulated Inputs.............................................................. 52
Slow Rate Alarms ............................................................ 56
SmartMedia Handling and Care ....................................... 25
Software Version ............................................................. 21
Statistics .................................................... 14, 18, 44, 75
Stop/Go – See Totalizers
Storage Media – See External Media
T
Tags
Alarm Tags................................................................. 58
Archive Filename Tags ............................................... 47
Instrument Tags ......................................................... 37
Long Tags.................................................................. 53
Operator Message Tags............................................. 38
Process Group Tags .................................................. 39
Short Tags ................................................................. 53
Totalizer Tags ............................................................. 60
Thermocouple ................................................................. 72
Time – See Date and Time
Time Hysteresis ............................................................... 58
Totalizers ........................................................... 14, 18, 60
Count Direction .......................................................... 60
Wrap Enable .............................................................. 60
Trace Color...................................................................... 50
Transmitter Power Supply................................................ 72
U
User Names .................................................................... 37
W
Wrap – See Totalizers: Wrap Enable
91
NOTES
92
PRODUCTS & CUSTOMER SUPPORT
SYMBOLS AND ICONS
Products
Customer Support
Process Group Name
Automation Systems
We provide a comprehensive after sales service via a
Worldwide Service Organization. Contact one of the following
offices for details on your nearest Service and Repair Centre.
•
for the following industries:
28/03/00
14:52:00
Process Group 1
–
–
–
–
–
–
Chemical & Pharmaceutical
Food & Beverage
Manufacturing
Metals and Minerals
Oil, Gas & Petrochemical
Pulp and Paper
Status Icons
United Kingdom
ABB Limited
Tel: +44 (0)1480-475-321
Fax: +44 (0)1480-217-948
Process Group 1 Configuration
Process Group 2 Configuration
Channel 1.1 to 1.6 Configuration
Channel 2.1 to 2.6 Configuration
Common Configuration
Historical Review Active
Archive media on-line
(green icon – shaded area indicates % used)
Drives and Motors
United States of America
ABB Inc.
Tel: +1 215-674-6000
Fax: +1 215-674-7183
Archive media off-line
(grey shaded area indicates % used)
•
•
•
•
AC and DC Drives, AC and DC Machines, AC motors to 1kV
Drive systems
Force Measurement
Servo Drives
Media update in progress
DO NOT REMOVE MEDIA WHILE THIS
SYMBOL IS DISPLAYED
Functions Configuration
Controllers & Recorders
Client Warranty
•
•
•
•
Single and Multi-loop Controllers
Circular Chart , Strip Chart and Paperless Recorders
Paperless Recorders
I/O Module Configuration
Media 100% full archiving stopped
Prior to installation, the equipment referred to in this manual
must be stored in a clean, dry environment, in accordance with
the Company's published specification. Periodic checks must be
made on the equipment's condition.
Process Indicators
Alarm Event Icons
High Process Alarm
Low Process Alarm
High Latch Alarm
Totalizer Icons
Audit Log Icons
In the event of
documentation must be provided as substantiation:
a
failure under warranty, the following
Flexible Automation
•
Industrial Robots and Robot Systems
Totalizer Started
Totalizer Stopped
Totalizer Wrapped
Totalizer Reset
Intermediate Value Reached
Power Failed
Power Failed
1. A listing evidencing process operation and alarm logs at time
of failure.
Flow Measurement
Power Restored
Calibration Change
Configuration Change
File Created
2. Copies of operating and maintenance records relating to the
alleged faulty unit.
•
•
•
•
Electromagnetic Magnetic Flowmeters
Mass Flow Meters
Turbine Flowmeters
Wedge Flow Elements
Low Latch Alarm
Marine Systems & Turbochargers
High Rate Alarm
•
•
•
Electrical Systems
Marine Equipment
Offshore Retrofit and Referbishment
Low Rate Alarm
Media Inserted
Media Removed
System Alarm
High Annunciate Alarm
Low Annunicate Alarm
Operator Message
Real Time Alarm
Power Restored
Timed Event
Process Analytics
•
•
Process Gas Analysis
Systems Integration
Triggered Event
Batch Total
Date/time Changed
File Deleted
Transmitters
•
•
•
•
Pressure
Temperature
Level
Maximum Rate
Minimum Rate
Average Rate
FTP Logon
Interface Modules
Valves, Actuators and Positioners
•
•
•
Control Valves
Actuators
Positioners
Water, Gas & Industrial Analytics Instrumentation
•
•
•
pH, conductivity, and dissolved oxygen transmitters and
sensors
ammonia, nitrate, phosphate, silica, sodium, chloride,
fluoride, dissolved oxygen and hydrazine analyzers.
Zirconia oxygen analyzers, katharometers, hydrogen purity
and purge-gas monitors, thermal conductivity.
CONFIGURATION LEVEL OVERVIEW
Common Configuration
Group 1 Channels and Group 2 Channels
•
•
•
Source ID
Input Filter Type
Recording Enable
•
•
•
•
•
Configuration Type
No. of Process Groups
Current Date/time
Language
Setup
Setup
Global Alarm
Acknowledge Source
•
•
•
•
Input Type
Tags, Units & Values
Linearizer
Analog i/p
Digital i/p
•
•
•
Usernames
Passwords
Config. Access Method
Security
Logs
Fault Detection
•
•
ON Tag
OFF Tag
•
Alarm, Totalizer & Audit
Log Sizes
•
•
•
Type, Source, Tag,
Trip Level
Hysterisis
•
•
•
Tag Name
Activating Source
Add to Event Log Enable
Alarm A
Alarm B
Operator Messages
•
•
Source
Count Rate, Cut-off,
Direction
Totalizer
Process Groups 1 and 2
•
•
•
Tag Name
Totalizer Units
Count, Preset,
Intermediate &
Predermined Values
•
•
•
Group Tag
Sample Rates
Recording Enable
Recording
•
•
•
•
Annotations
Chart Divisions
Screen Interval
I/O Modules
Chart
•
•
•
•
•
Mains Rejection
Frequency
Input Scale/Offset Adjust
A:Analog
C:Relay
Operator Menu Options
•
•
Display On/Off &
Operator Menu Options
Bar
Source & Polarity
Process
Digital
Digital Output Source &
Polarity
Analog Output Source,
Electrical Range,
Engineering Range
C:Hybrid
•
•
Channel Data, Log
Archive Options
Filenames
Archive
•
•
•
•
Protocol
2-/4-Wire
Baud Rate
Parity
C:RS485
•
•
•
•
IP address
Sub-net mask
Default gateway
FTP username/password
C:Ethernet
Functions
Linearizer
•
Breakpoints
The Company’s policy is one of continuous product
improvement and the right is reserved to modify the
information contained herein without notice.
ABB has Sales & Customer Support
expertise in over 100 countries worldwide
RTA1
RTA2
RTA3
RTA4
•
•
•
On Time
Duration
Weekly Enables
Printed in UK (08.02)
© ABB 2002
ABB Limited
ABB Inc.
Howard Road, St. Neots
Cambridgeshire, PE19 8EU
UK
125 E. County Line Road
Warminster, PA 18974
USA
Tel: +44 (0)1480-475-321
Fax: +44 (0)1480-217-948
Tel: +1 215-674-6000
Fax: +1 215-674-7183
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