ACS580-0P
Supplement Installation Manual for ACS580-0P
ACS580-0P Enclosed Drives (230V, 1-100 HP; 480V, 1-200 HP;
575, 2-150 HP)
Supplemental Installation Manual for ACS580-0P
3
Safety instructions
These are the safety instructions which you
must obey when you install and operate the
drive and do maintenance on the drive. If you
ignore the safety instructions, injury, death or
damage can occur.
• Handle the drive carefully.
• Frames R5…R9: Lift the drive with a
lifting device. Use the lifting eyes of the
drive.
• Frames R5…R9: Do not tip the drive
over. The drive is heavy and its center of
gravity is high. An overturning drive can
cause physical injury.
Use of warnings and notes in this
manual
Warnings tell you about conditions which can
cause injury or death, or damage to the
equipment. They also tell you how to prevent
the danger. Notes draw attention to a particular
condition or fact, or give information on a
subject.
The manual uses these warning symbols:
Electricity warning tells about hazards
from electricity which can cause injury
or death, or damage to the equipment.
General warning tells about
conditions, other than those caused by
electricity, which can cause injury or death,
or damage to the equipment.
Electrostatic sensitive devices
warning tells you about the risk of
electrostatic discharge which can cause
damage to the equipment.
• Beware of hot surfaces. Some parts, such
as heatsinks of power semiconductors,
remain hot for a while after disconnection of
the electrical supply.
General safety in installation,
start-up and maintenance
• Keep the drive in its package or protect it
otherwise from dust and burr from drilling
and grinding until you install it.
These instructions are for all personnel that
install the drive and do maintenance work on it.
• Vacuum clean the area below the drive
before the start-up to prevent the drive
cooling fan from drawing the dust inside the
drive.
WARNING! Obey these instructions. If
you ignore them, injury or death, or
damage to the equipment can occur.
• Use safety shoes with a metal toe cap to
avoid foot injury. Wear protective gloves and
long sleeves. Some parts have sharp edges.
• Do not cover the air inlet and outlet when the
drive runs.
• Make sure that there is sufficient cooling.
See the ACS580 Hardware Manual
Safety instructions
4
Supplemental Installation Manual for ACS580-0P
(3AXD50000044794) and Quick Start Guide
(3AXD50000049129) for more information.
stop key on the control panel will not stop
the drive.
• Before you connect voltage to the drive,
make sure that the drive covers are on.
Keep the covers on during the operation.
• Frames R1…R5: Do not attempt to repair a
malfunctioning drive; contact your local
representative for replacement or repair by
authorized persons.
• Before you adjust the drive operation limits,
make sure that the motor and all driven
equipment can operate throughout the set
operation limits.
• Frames R6…R9: Can be repaired by
authorized persons.
• Before you activate the automatic fault reset
or automatic restart functions of the drive
control program, make sure that no
Electrical safety in installation,
start-up and maintenance
dangerous situations can occur. These
functions reset the drive automatically and
continue operation after a fault or supply
break. If these functions are activated, the
installation must be clearly marked as
defined in IEC/EN 61800-5-1, subclause
6.5.3, for example, “THIS MACHINE
STARTS AUTOMATICALLY”.
Precautions before electrical work
These warnings are for all personnel who do
work on the drive, motor cable or motor.
WARNING! Frames R1 … R9: Obey
these instructions. If you ignore them,
injury or death, or damage to the equipment
can occur. If you are not a qualified electrical
professional, do not do electrical installation or
maintenance work. Go through these steps
before you begin any installation or
• The maximum number of drive power-ups is
five in ten minutes. Too frequent power-ups
can damage the charging circuit of the DC
capacitors.
maintenance work.
1. Clearly identify the work location.
• If you have connected safety circuits to the
drive (for example, emergency stop and
Safe torque off), validate them at the start
up. For the validation of the Safe Torque Off,
see ACS580 firmware manual
2. Disconnect all possible voltage sources.
Lock and tag.
• Open the main disconnector at the power
supply of the drive.
(3AXD50000016097 [English]). For the
validation of other safety circuits, see the
instructions provided with them.
• Make sure that reconnection is not
possible.
Note:
• Disconnect any external power sources
from the control circuits
• If you select an external source for start
command and it is on, and the start
command is level-triggered, the drive will
start immediately after fault reset. See
parameters 20.02 Ext1 start trigger type and
20.07 Ext2 start trigger type in ACS580
control program firmware manual
• After you disconnect the drive, always
wait for 5 minutes to let the intermediate
circuit capacitors discharge before you
continue.
3. Protect any other energized parts in the
work location against contact.
(3AXD50000016097 [English]).
4. Take special precautions when close to bare
conductors.
• When the control location is not set to Local
(text Hand is not shown on the top row of the
panel and parameter 19.19 Off mode
disable has value Off button disabled), the
Safety instructions
Supplemental Installation Manual for ACS580-0P
5
5. Measure that the installation is
Note: For other systems, connecting the
de-energized.
internal EMC filter will reduce the conducted
emission.
• Use a multimeter with an impedance of at
least 1 Mohm.
• If the drive will be connected on a corner-
grounded TN system, make sure the EMC
filter is not connected (metal screws should
not be installed). Connections with metal
screws in these systems can cause danger
or damage. See section Checking the
compatibility with IT (ungrounded) and
corner-grounded TN systems (North
• Make sure that the voltage between the
drive input power terminals (L1, L2, L3)
and the grounding terminal (PE) is close
to 0 V.
Frames R1…R3: Measure the voltage
between the drive UDC+ terminal and
grounding terminal (PE) with one
multimeter. As there is no UDC- terminal,
measure the voltage between the drive
T1/U terminal and grounding terminal
(PE) with another multimeter. Make sure
that the voltage difference between the
multimeters is close to 0 V.
America) in ACS580 Hardware Manual.
Note: For other systems, connecting the
internal EMC filter (using metal screws) will
reduce the conducted emission.
• Use all ELV (extra low voltage) circuits
connected to the drive only within a zone of
equipotential bonding, that is, within a zone
where all simultaneously accessible
conductive parts are electrically connected
to prevent hazardous voltages appearing
between them. You can accomplish this by a
proper factory grounding, that is, make sure
that all simultaneously accessible
Frames R4…R9: Measure the voltage
between the drive DC terminals (UDC+
and UDC-) and the grounding terminal
(PE) and make sure that it is close to 0 V.
6. Install temporary grounding as required by
the local regulations.
conductive parts are grounded to the
protective earth (PE) bus of the building.
7. Ask for a permit to work from the person in
control of the electrical installation work.
• Do not do insulation or voltage withstand
tests on the drive or drive modules.
If the drive does not operate according to these
steps, refer to the ACS580-01 Hardware
Manual (3AXD50000044794) and Quick Start
Guide (3AXD50000049129).
Note:
• The motor cable terminals of the drive are at
a dangerous voltage when the input power
is on, regardless of whether the motor is
running or not.
Additional instructions and notes
• The DC and brake resistor terminals (UDC+,
UDC-, R+ and R-) are at a dangerous
voltage.
WARNING! Obey these instructions. If
you ignore them, injury or death, or
damage to the equipment can occur.
• External wiring can supply dangerous
voltages to the terminals of relay outputs
(RO1, RO2 and RO3).
• If the drive will be connected on an IT
system (ungrounded or high-resistance-
grounded [over 30 ohms]), make sure
neither the EMC filter nor the ground-to-
phase varistor are connected (metal screws
should not be installed). Connections with
metal screws in these systems can cause
danger or damage. See section Checking
the compatibility with IT (ungrounded) and
corner-grounded TN systems (North
• The Safe torque off function does not
remove the voltage from the main and
auxiliary circuits. The function is not effective
against deliberate sabotage or misuse.
WARNING! Use a grounding wrist band
when you handle the printed circuit
boards. Do not touch the boards unnecessarily.
America) in ACS580 Hardware Manual.
Safety instructions
6
Supplemental Installation Manual for ACS580-0P
The boards contain components sensitive to
electrostatic discharge.
• install a device which automatically
disconnects the supply if the protective
earth conductor breaks.
Grounding
These instructions are for all personnel who are
responsible for the electrical installation,
including the grounding of the drive.
WARNING! Obey these instructions. If
you ignore them, injury or death, or
equipment malfunction can occur, and
electromagnetic interference can increase.
• If you are not a qualified electrical
professional, do not do grounding work.
• Always ground the drive, the motor and
adjoining equipment to the protective earth
(PE) bus of the power supply. This is
necessary for the personnel safety. Proper
grounding also reduces electromagnetic
emission and interference.
• In a multiple-drive installation, connect each
drive separately to the protective earth (PE)
bus of the power supply.
• Make sure that the conductivity of the
protective earth (PE) conductors is
sufficient. See section Power cable terminal
and lead-through data in ACS580 Hardware
Manual. Obey the local regulations.
• Connect the power cable shields to the
protective earth (PE) terminals of the drive.
• Standard IEC/EN & UL 61800-5-1 (section
4.3.5.5.2.) requires that as the normal touch
current of the drive is higher than 3.5 mA AC
or 10 mA DC, you must use a fixed
protective earth (PE) connection. In addition,
• install a second protective earth
conductor of the same cross-sectional
area as the original protective earthing
conductor,
or
• install a protective earth conductor with a
cross-section of at least 7 AWG
(10 mm2) Cu,
or
Safety instructions
Supplemental Installation Manual for ACS580-0P
7
• Install temporary grounding to the drive
output terminals (T1/U, T2/V, T3/W).
Connect the output terminals together as
well as to the PE.
Additional instructions for
permanent magnet motor drives
Safety in installation, start-up and
maintenance
Start-up and operation:
• Make sure the motor is not run over the
rated speed with dynamic/positive
displacement loads.
These are additional warnings concerning
permanent magnet motor drives. The other
safety instructions in this chapter are also valid.
WARNING! Obey these instructions. If
you ignore them, injury or death and
damage to the equipment can occur.
General safety in operation
These instructions are for all personnel that
operate the drive.
• Do not work on a drive when a rotating
permanent magnet motor is connected to it.
A rotating permanent magnet motor
energizes the drive including its power
terminals.
WARNING! Obey these instructions. If
you ignore them, injury or death, or
damage to the equipment can occur.
• Do not control the motor with the line side
disconnect at the drive power supply;
Before installation, start-up and maintenance
work on the drive:
instead, use the control panel start and stop
keys or commands through the I/O terminals
of the drive.
• Stop the motor.
• Disconnect the motor from the drive with a
safety switch or by other means.
• Give a stop command to the drive before
you reset a fault. If you have an external
source for the start command and the start is
on, the drive will start immediately after the
fault reset, unless you configure the drive for
pulse start. See the firmware manual.
• If you cannot disconnect the motor, make
sure that the motor cannot rotate during
work. Make sure that no other system, like
hydraulic crawling drives, can rotate the
motor directly or through any mechanical
connection like felt, nip, rope, etc.
• Before you activate automatic fault reset
functions of the drive control program, make
sure that no dangerous situations can occur.
These functions reset the drive
• Measure that the installation is de-
energized.
• Use a multimeter with an impedance of at
least 1 Mohm.
automatically and continue operation after a
fault.
• Make sure that the voltage between the
drive output terminals (T1/U, T2/V, T3/W)
and the grounding (PE) busbar is close to
0 V.
Note: When the drive is not in the Hand mode,
the Off key on the control panel will not stop the
drive.
• Make sure that the voltage between the
drive input power terminals (L1, L2, L3)
and the grounding (PE) busbar is close to
0 V.
Cybersecurity disclaimer
This product is designed to be connected to
and to communicate information and data via a
network interface. It is Customer’s sole
• Make sure that the voltage between the
drive DC terminals (UDC+, UDC-) and
the grounding (PE) terminal is close to
0 V.
responsibility to provide and continuously
ensure a secure connection between the
product and Customer network or any other
network (as the case may be). Customer shall
Safety instructions
8
Supplemental Installation Manual for ACS580-0P
establish and maintain any appropriate
measures (such as but not limited to the
installation of firewalls, application of
authentication measures, encryption of data,
installation of anti-virus programs, etc) to
protect the product, the network, its system and
the interface against any kind of security
breaches, unauthorized access, interference,
intrusion, leakage and/or theft of data or
information. ABB and its affiliates are not liable
for damages and/or losses related to such
security breaches, any unauthorized access,
interference, intrusion, leakage and/or theft of
data or information.
Safety instructions
Supplemental Installation Manual for ACS580-0PACQ580-Px
9
Contents
This manual is the Installation Manual for the ACS580 Drives. Complete technical
details are available in the ACS580 Hardware manual, publication number
3AXD50000044794. Complete programming information is available in the ACS580
control program firmware manual, publication number 3AXD50000016097.
To determine the type of your drive, refer to its construction code on either:
• Serial number label attached on upper part of
ACS580í0Pí052Aí4
U1 3ph 400/480 VAC
I2 62/52 A
the top mounting plate between the mounting
S/N * 2173303939
holes.
• Type code label attached to the base frame – on the side of the enclosure.
ACS580−0P−052A−4
Construction
Made in USA of Foreign Parts
code
Input U1 3ph 400/480 VAC
E211945
I1 52 A
F1 50/60 Hz
FRAME
ABB Oy
Output
U2 3ph 0...U1
I2 52 A
f2 0...500 Hz
Hiomotie 13
00380, Helsinki
Finland
R4
Air cooling
IP21 Icc 100 kA
UL Type 1
S/N * 2173303939
Manufacturing
year and week
Contents
10
Supplemental Installation Manual for ACS580-0P
ACS580-0P
Installation
This information is unique to ACS580 input disconnect configurations (0P or
0P+F255). The ACS580 with Input Disconnect is an ACS580 AC adjustable
frequency drive packaged with an input disconnect switch or circuit breaker. Refer to
the Installation instructions on page 8, for all other information. Failure to observe
the warnings and instructions may cause a malfunction or personal hazard.
WARNING! Before you begin read Safety instructions on page 2.
WARNING! When the ACS580 with Input Disconnect is connected to the line power,
the Motor Terminals T1, T2, and T3 are live even if the motor is not running. Do not
make any connections when the ACS580 with Input Disconnect is connected to the
line. Disconnect and lock out power to the drive before servicing the drive. Failure to
disconnect power may cause serious injury or death.
1. Install wiring
WARNING!
• Metal shavings or debris in the enclosure can damage electrical equipment and
create a hazardous condition. Where parts, such as conduit plates require cutting
or drilling, first remove the part. If that is not practical, cover nearby electrical
components to protect them from all shavings or debris.
• Do not connect or disconnect input or output power wiring, or control wires, when
power is applied.
• Never connect line voltage to drive output Terminals T1, T2, and T3.
• Do not make any voltage tolerance tests (Hi Pot or Megger) on any part of the unit.
Disconnect motor wires before taking any measurements in the motor or motor wires.
• Make sure that power factor correction capacitors are not connected between the
drive and the motor.
Horsepower Range by Voltage Range
Base Drive
Frame
Enclosure Designation
208V
460V
575V2
Px1-1 & Px12-1
Px1-2 & Px12-2
Px1-3 & Px12-3
Px1-4 & Px12-4
PxB3R-1
1 to 5 HP
10 HP
1 to 7.5 HP
10 to 15 HP
20 to 30 HP
40 to 60 HP
1 to 15 HP
20 to 60 HP
N/A
R1
R2
R3
R4
2 to 15 HP
20 to 30 HP
N/A
15 to 20 HP
25 HP
1 to 10 HP
2 to 15 HP
R1-R2
PxB3R-2
15 to 25 HP
30 to 100 HP1 75 to 200 HP
20 to 30 HP* R3-R4
40 to 150 HP R5-R8
PxB1-3 & PxB12-3
1) 100 HP @ 230V.
* Only available as ACS580 R2 Frame
** Only available as ACS580 R3 Frame
ACS580-0P
Supplemental Installation Manual for ACS580-0P
11
Connection diagrams – Vertical Packaged Drive with input disconnect
ACS580-0P Vertical Packaged Drive units are configured for wiring access from the
bottom only. The following figures show the layout and wiring connection points. For
drive control wiring see . Maintain appropriate separation of control and power wires.
ACS580
Drive
Motor
Terminals
Motor
Ground Lug
Fuses
Disconnect Switch
or Circuit Breaker
Input
Ground Lug
Input Power
Terminals
P1/P2
(Px1-1, Px12-1, Px1-2, Px12-2)
ACS580-0P
12
Supplemental Installation Manual for ACS580-0P
ACS580
Drive
Motor
Terminals
Motor
Ground Lug
Fuses
Disconnect Switch
or Circuit Breaker
Input
Terminals
Input
Ground Lug
P3/P4
(Px1-3, Px12-3, Px1-4, Px12-4)
ACS580-0P
Supplemental Installation Manual for ACS580-0P
13
Connection diagrams – Box Packaged Drive with input disconnect
ACH580 Vertical Packaged Drive units are configured for wiring access from the top
(for UL (NEMA) Type 1 and 12) and from the bottom (for UL (NEMA) Type 3R). The
following figures show the layout and wiring connection points. For drive control
wiring see pages 29-41.
Motor
Ground Lug
Input
Ground Lug
ACS580
Drive
User
Power Cable
Guide
Input
Terminals
Disconnect
Switch or
Circuit
Motor
Terminals
Breaker
User
Power Cable
Guide
Fuses
Motor
Ground Lug
PB3
(PxB1-3, PxB12-3)
ACS580-0P
14
Supplemental Installation Manual for ACS580-0P
RHTR Temperature
HI/LO Jumper (X1)
Heater ON
Temperature Temperature
Heater OFF
Default Setting
(X1 jumper in LO
position)
14.4 °C
58 °F
21.4 °C
70.5 °F
Alternate Setting
(X1 jumper in HI
position)
17.8 °C
64 °F
24.4 °C
76.5 °F
The alternate (HI) setting further reduces the
likelihood of condensate in high humidity
environments.
ACS580
Drive
Fuses
Motor
Terminals
Service
Switch
(Optional)
Motor
Ground Lug
Disconnect
Switch or
Circuit
Breaker
Input
Terminals
Motor
Terminals
T1 T2 T3
Input
Ground Lug
MOV and Line Reactor
(Optional)
Output
Ground Lug
PB1/PB2
(PxB3R-1, PxB3R-2)
ACS580-0P
Supplemental Installation Manual for ACS580-0P
Power connection terminals
15
The following tables show maximum wire size and required tightening torque for
incoming power, grounding and motor terminals.1)“0P” represents disconnect and +F255
option code replaces the disconnect with a circuit breaker.
Output
208/230 Volt
Maximum Power Wiring Data
Circuit
Ratings
Base
Drive
Frame
Size
Breaker
(+F255)
Disconnect
Circuit
Disconnect
Switch
Switch
Ground Lugs
UL (NEMA)
Type 1 and 12
Breaker
Motor
Terminals
Type Code1
A
HP
UL
UL (NEMA)
Type 1
and 12
UL (NEMA)
UL (NEMA)
(NEMA)
Type 1
and 12
Type 3R3
Type 3R3
ACS580-0P-04A6-2
ACS580-0P-06A6-2
ACS580-0P-07A5-2
ACS580-0P-10A6-2
ACS580-0P-017A-2
ACS580-0P-024A-2
4.6
6.6
1
1.5
2
R1
R1
R1
R1
R1
R2
#10
#10
#10
#10
#10
62 in-lbs
62 in-lbs
55 in-lbs
55 in-lbs
7.5
0.7 ft-lbs
10.6
16.7
24.2
3
5
#6
62 in-lbs
#6
62 in-lbs
#6
55 in-lbs
#6
55 in-lbs
7.5
#2
#6
1.1 ft-lbs
50 in-lbs
#4
62 in-lbs
#4
62 in-lbs
#4
55 in-lbs
#4
55 in-lbs
ACS580-0P-031A-2
ACS580-0P-046A-2
ACS580-0P-059A-2
ACS580-0P-075A-2
ACH580-PxR-088A-2
ACH580-PxR-114A-2
30.8
46.2
59.4
74.8
88
10
15
20
25
30
40
50
60
R2
R3
R3
R4
R5
R5
R6
R7
#2
62 in-lbs
#2
62 in-lbs
#2
55 in-lbs
#2
55 in-lbs
#2
2.6 ft-lbs
#1
62 in-lbs
#1
62 in-lbs
#1
55 in-lbs
#1
55 in-lbs
#1/0
62 in-lbs
#1/0
62 in-lbs
#1/0
55 in-lbs
#1/0
55 in-lbs
#1
3.0 ft-lbs
#2/0
124 in-lbs
#2/0
275 in-lbs
#2/0
4.1 ft-lbs
#1/0
124 in-lbs
#4/0
275 in-lbs
114
#3/0
124 in-lbs
300 MCM
22.1 ft-lbs
ACH580-PxR-143A-2 143
ACH580-PxR-169A-2 169
200 MCM
275 in-lbs
Consult
Factory
Consult
Factory
#1/0
50 in-lbs
#4/0
124 in-lbs
500 MCM
29.5 ft-lbs
2 X 500
MCM
274 in-lbs
ACH580-PxR-211A-2
211
75
R7
R8
2 X 500
MCM
274 in-lbs
373
MCM
274 in-lbs
2 x 300
MCM
29.6 ft-lbs
ACH580-PxR-248A-2 248 1002
1) 0P represents a disconnect with fuses. 0P+F255 represents a circuit breaker.
2) 100 HP @ 230V.
3) Only available for packaged drives in box enclosures.
ACS580-0P
16
Supplemental Installation Manual for ACS580-0P
Output
Ratings
460 Volt
Maximum Power Wiring Data
Circuit
Breaker
(+F255)
Base
Drive
Frame
Size
Ground
Lugs
UL
(NEMA)
Type 1
and 12
Circuit
Disconnect
Switch
UL (NEMA)
Type 1
and 12
Disconnec
t Switch
Breaker
Motor
Terminals
Type Code1
A
HP
UL
UL
UL(NEMA)
(NEMA)
Type 1
and 12
(NEMA)
Type 3R2
Type 3R2
ACS580-0P-02A1-4
ACS580-0P-03A0-4
ACS580-0P-03A5-4
ACS580-0P-04A8-4
ACS580-0P-07A6-4
ACS580-0P-012A-4
2.1
3
1
1.5
2
R1
R1
R1
R1
R1
R1
3.5
4.8
7.6
12
#12
62 in-lbs
#12
62 in-lbs
#10
55 in-lbs
#10
55 in-lbs
#10
0.7 ft-lbs
3
5
7.5
#8
#8
ACS580-0P-014A-4
ACS580-0P-023A-4
ACS580-0P-027A-4
14
23
27
10
15
20
R2
R2
R3
55 in-lbs
55 in-lbs
#10
#10
#6
62 in-lbs
62 in-lbs
1.1 ft-lbs
#6
55 in-lbs
#6
55 in-lbs
#2
50 in-lbs
#8
62 in-lbs
#8
62 in-lbs
#4
55 in-lbs
#4
55 in-lbs
#2
ACS580-0P-034A-4
ACS580-0P-044A-4
34
44
25
30
R3
R3
2.6 ft-lbs
#6
#3
#3
62 in-lbs
55 in-lbs
55 in-lbs
#6
62 in-lbs
#1/0
124 in-lbs
#2
55 in-lbs
#2
55 in-lbs
ACS580-0P-052A-4
ACS580-0P-065A-4
ACS580-0P-077A-4
AC580-Px-096A-4
AC580-Px-124A-4
AC580-Px-156A-4
AC580-Px-180A-4
52
65
40
50
R4
R4
R4
R5
R6
R7
R7
#1
55 in-lbs
#1
55 in-lbs
#1
3.0 ft-lbs
#1/0
#1/0
124 in-lbs 124 in-lbs
#1/0
55 in-lbs
#1/0
55 in-lbs
77
60
#1/0
124 in-lbs
#3/0
275 in-lbs
#2/0
4.1 ft-lbs
96
75
#2/0
124 in-lbs
250 MCM
275 in-lbs
300 MCM
22.1 ft-lbs
124
156
180
100
125
150
#3/0
Consult
124 in-lbs
Factory
Consult
Factory
3 x #3/0
250 in-lbs
300 MCM
275 in-lbs
500 MCM
29.5 ft-lbs
#4/0
124 in-lbs
350
MCM
274 in-lbs
2 x 500
MCM
274 in-lbs
2 x 300
MCM
29.6 ft-lbs
AC580-Px-240A-4
240
200
R8
1) “0P” represents a disconnect with fuses and 0P+F255 represents a circuit breaker.
2) Only available for packaged drives in box enclosures.
ACS580-0P
Supplemental Installation Manual for ACS580-0P
17
575 Volt
Output Range
Maximum Power Wiring Data
Circuit
Base
Drive
Frame
Size
Breaker
Ground
Circuit
Breaker UL
(NEMA)
Disconnect Disconnect
Switch UL Switch
(+F255)
UL
(NEMA)
Type 1
and 12
Lugs
UL (NEMA)
Type 1
Motor
Type Code1, 2
A
HP
(NEMA) Type UL (NEMA) Terminals
4
4
Type 3R
1 and 12
Type 3R
and 12
#10
#10
ACS580-0P-02A7-6
ACS580-0P-03A9-6
2.7
3.9
2
3
R2
R2
62 in-lbs
62 in-lbs
#12
62 in-lbs
#12
62 in-lbs
#10
55 in-lbs
#10
55 in-lbs
#6
1.1 ft-lbs
ACS580-0P-06A1-6
ACS580-0P-09A0-6
ACS580-0P-011A-6
ACS580-0P-017A-6
ACS580-0P-022A-6
ACS580-0P-027A-6
ACS580-0P-032A-6
6.1
9
5
R2
R2
R2
R2
R3
R3
R3
#10
#10
7.5
10
15
20
25
30
62 in-lbs
62 in-lbs
11
17
22
27
32
#6
62 in-lbs
#6
62 in-lbs
#6
#6
#2
50 in-lbs
55 in-lbs
55 in-lbs
#2
2.6 ft-lbs
#4
62 in-lbs
#4
62 in-lbs
#4
55 in-lbs
#4
55 in-lbs
#3
#3
ACH580-PxR-041A-6
ACH580-PxR-052A-63
ACH580-PxR-062A-6
41
52
62
40
50
60
R5
R5
R6
62 in-lbs
55 in-lbs
#2/0
4.1 ft-lbs
#2
62 in-lbs
#2
55 in-lbs
#1
62 in-lbs
#1
275 in-lbs
300 MCM
22.1 ft-lbs
#1/0
62 in-lbs
#1/0
275 in-lbs
Consult
Factory
Consult
Factory
ACH580-PxR-077A-6
77
75
R6
#3/0
#3/0
ACH580-PxR-099A-6
ACH580-PxR-125A-6
99
100
125
R7
R7
3 x #3/0
250 in-lbs
124 in-lbs
275 in-lbs
500 MCM
29.5 ft-lbs
250 MCM
275 in-lbs
125
250 MCM
124 in-lbs
2 x 300
MCM
29.6 ft-lbs
300 MCM
275 in-lbs
ACH580-PxR-144A-6
144
150
R8
1) 0P represents both a disconnect and 0P+F255 represents a circuit breaker.
2) 0P+F255 is rated 600Y/347V unless otherwise specified. For use on a solidly grounded Wye source only.
3) 0P+F255 supports Delta network configuration.
4) Only available with packaged box enclosures.
ACS580-0P
18
Supplemental Installation Manual for ACS580-0P
Branch circuit protection
Input power is connected to the ACS580 through a door interlocked disconnect
switch or circuit breaker. When connected to a 240V or 480V power source, the
ACS580 with the circuit breaker option is suitable for use on a circuit capable of
delivering not more than 100,000 RMS symmetrical amperes. When connected to a
600V power source, PC configurations are suitable for use on a circuit capable of
delivering not more than 10,000 RMS symmetrical amperes (75-150 HP), and not
more than 25,000 RMS symmetrical amperes (2-60 HP).
Fuses
Note: The UL listed drive fuses in the table are provided in the purchased product.
• Replacement fuses are required to be of the same class, current rating, and
voltage rating. Fuses from other manufacturers can be used if they are 600V
rated and meet the specifications given in the table.
• Fuses with higher current rating than specified must not be used.
208 Volt fuses for packaged drive
Nominal Output
208 Volt
Range
Internal Drive
Fuse Rating
External Fuse for
Disconnect Option
Base
Drive
Drive
Packag
Current e Power Frame
Size
Type Code1
Current
Max Current
A
HP
Class
Class
Rating
Rating
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
400A
400A
ACS580-0P-04A6-2
ACS580-0P-06A6-2
ACS580-0P-07A5-2
ACS580-0P-10A6-2
ACS580-0P-017A-2
ACS580-0P-024A-2
ACS580-0P-031A-2
ACS580-0P-046A-2
ACS580-0P-059A-2
ACS580-0P-075A-2
ACH580-PxR-088A-2
ACH580-PxR-114A-2
ACH580-PxR-144A-2
ACH580-PxR-169A-2
ACH580-PxR-211A-2
ACH580-PxR-248A-2
4.6
6.6
1
1.5
2
R1
R1
R1
R1
R1
R2
R2
R3
R3
R4
R5
R5
R6
R7
R7
R8
Class CC
Class CC
Class CC
Class CC
Class CC
Class CC
Class T
Class T
Class T
Class T
Class T
Class T
Class T
Class T
Class T
Class T
15A
N/A
15A
N/A
7.5
15A
N/A
10.6
16.7
24.2
30.8
46.2
59.4
74.8
88
3
15A
N/A
5
30A
N/A
7.5
10
15
20
25
30
40
50
60
75
1002
30A
N/A
40A
N/A
80A
N/A
80A
N/A
100A
110A
150A
200A
250A
300A
350A
N/A
N/A
114
143
169
211
248
N/A
N/A
N/A
Class J or RK1
Class J or RK1
1) “0P” represents a disconnect and 0P+F255 represents a circuit breaker.
2) 100 HP @ 230V
ACS580-0P
Supplemental Installation Manual for ACS580-0P
460 Volt fuses for packaged drive
19
Nominal Output
Range
480 Volt
Internal Drive
Fuse Rating
External Fuse for
Disconnect Option
Base
Drive
Frame
Size
Drive
Current
Package
Power
Type Code1
Current
Max Current
Rating
A
HP
Class
Class
Rating
ACS580-0P-02A1-4
ACS580-0P-03A0-4
ACS580-0P-03A5-4
ACS580-0P-04A8-4
ACS580-0P-07A6-4
ACS580-0P-012A-4
ACS580-0P-014A-4
ACS580-0P-023A-4
ACS580-0P-027A-4
ACS580-0P-034A-4
ACS580-0P-044A-4
ACS580-0P-052A-4
ACS580-0P-065A-4
ACS580-0P-077A-4
ACH580-PxR-096A-4
ACH580-PxR-124A-4
ACH580-PxR-156A-4
ACH580-PxR-180A-4
2.1
3
1
1.5
2
R1
R1
R1
R1
R1
R1
R2
R2
R3
R3
R3
R4
R4
R4
R5
R6
R7
R7
Class CC
Class CC
Class CC
Class CC
Class CC
Class CC
Class CC
Class CC
Class T
15A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
15A
3.5
4.8
7.6
12
15A
3
15A
5
15A
7.5
10
15
20
25
30
40
50
60
75
100
125
150
15A
14
30A
23
30A
27
40A
34
Class T
60A
44
Class T
60A
52
Class T
80A
65
Class T
90A
77
Class T
100A
150A
200A
225A
300A
96
Class T
124
156
180
Class T
Class T
Class T
Class J
or RK1
ACH580-PxR-240A-4
240
200
R8
Class T
350A
400A Max
1) “0P” represents a disconnect and 0P+F255 represents a circuit breaker.
575 Volt fuses for packaged drive
Nominal Output
575 Volt
Range
Internal Drive
Base
External Fuse for
Disconnect Option
Fuse Rating
Drive
Package
Power
Drive
Frame
Size
Current
Type Code1, 2
Current
Rating
Max Current
A
HP
Class
Class
Rating
ACS580-0P-02A7-6
ACS580-0P-03A9-6
ACS580-0P-06A1-6
ACS580-0P-09A0-6
ACS580-0P-011A-6
ACS580-0P-017A-6
ACS580-0P-022A-6
ACS580-0P-027A-6
ACS580-0P-032A-6
ACH580-PxR-041A-6
2.7
3.9
3.5
4.8
7.6
17
2
3
R2
R2
R2
R2
R2
R2
R3
R3
R3
R5
Class CC
Class CC
Class CC
Class CC
Class CC
Class CC
Class T
15A
15A
15A
15A
30A
30A
40A
40A
40A
50A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
6.1
9
11
15
20
25
30
40
22
27
Class T
32
Class T
41
Class T
ACS580-0P
20
Supplemental Installation Manual for ACS580-0P
Nominal Output
Range
575 Volt
Internal Drive
Fuse Rating
External Fuse for
Disconnect Option
Base
Drive
Frame
Size
Drive
Current
Package
Power
Type Code1, 2
Current
Max Current
A
HP
Class
Class T
Class
Rating
Rating
ACH580-PxR-052A-63
ACH580-PxR-062A-6
ACH580-PxR-077A-6
ACH580-PxR-099A-6
ACH580-PxR-125A-6
ACH580-PxR-144A-6
ACH580-PxR-180A-4
ACH580-PxR-240A-4
52
62
50
60
R5
R5
R5
R7
R7
R8
R2
R2
80A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Class T
Class T
Class T
Class T
Class T
Class T
Class T
80A
77
75
100A
150A
175A
200A
300A
350A
N/A
99
100
125
150
150
200
N/A
125
144
180
240
N/A
N/A
N/A
Class J
or RK1
400A Max
1) “0P” represents a disconnect and 0P+F255 represents a circuit breaker.
2) ACS580-0P-xxxx-x+F255 is rated 600Y/347V unless otherwise specified. For use on a solidly grounded Wye
source only.
3) ACS580-0P-xxxx-x+F255 supports Delta network configuration.
ACS580-0P
Supplemental Installation Manual for ACS580-0P
21
Operation
This information is unique to ACS580 input disconnect configurations (0P). Refer to
the Operation instructions on page 45 for all other information.
Input disconnect configuration
The ACS580 with Input Disconnect is an ACS580 AC adjustable frequency drive
packaged with an input disconnect switch or circuit breaker, and with a door
interlocked, external operating handle. The operating handle can be padlocked in
the OFF position (padlock not supplied). Enclosure options are UL (NEMA) Type
1UL (NEMA) Type 12 (NEMA 1 NEMA 12).
The following is a typical power diagram.
Disconnect Switch
or Circuit Breaker
Drive With Input Disconnect
ACS580
Drive
3 Phase
Input Power
Motor
3
3
Drive Input
Fuse
The following shows the front view of the ACS580 Vertical Packaged Drive
configuration and identifies the major components.
Type 12 Hood
Drive Control
Panel Behind Clear
Door
Drive Control
Panel
Operating Handle
for Disconnect
or Circuit Breaker
Switch
P1-P4
P1-P4
(Px1-1, Px1-2,
Px1-3, Px1-4)
(Px12-1, Px12-2,
Px12-3, Px12-4)
ACS580-0P
22
Supplemental Installation Manual for ACS580-0P
Dimensions
P1 Type 1
ACS580-0P
Supplemental Installation Manual for ACS580-0P
23
P1 Type 12
ACS580-0P
24
Supplemental Installation Manual for ACS580-0P
P2 Type 1
ACS580-0P
Supplemental Installation Manual for ACS580-0P
25
P2 Type 12
ACS580-0P
26
Supplemental Installation Manual for ACS580-0P
P3 Type 1
ACS580-0P
Supplemental Installation Manual for ACS580-0P
27
P3 Type 12
ACS580-0P
28
Supplemental Installation Manual for ACS580-0P
P4 Type 1
ACS580-0P
Supplemental Installation Manual for ACS580-0P
29
P4 Type 12
ACS580-0P
30
Supplemental Installation Manual for ACS580-0P
PB1 Type 3R
ACS580-0P
Supplemental Installation Manual for ACS580-0P
31
PB2 Type 3R
ACS580-0P
32
Supplemental Installation Manual for ACS580-0P
PB3 Type 1
ACS580-0P
Supplemental Installation Manual for ACS580-0P
33
PB3 Type 12
ACS580-0P
34
Supplemental Installation Manual for ACS580-0P
[Page intentionally left blank]
ACS580-0P
ABB Inc.
16250 West Glendale Drive
New Berlin, WI 53151
USA
Telephone +1 800 752-0696
Fax
+1 262 785-0397
Internet
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