Woods Equipment TV Mount MAN0063 User Manual

111876 LOADER MOUNTING KIT  
Loaders  
1020  
mounting to  
1027  
Ford New Holland  
Tractor Models  
2810, 2910, 3910 FWA  
3230, 3430, 3930, 4610,  
4630 2WD & FWA  
4000, 4100, 4110, 4600,  
4610 All-Purpose 2WD  
Includes  
Valve Kit  
46675  
Hose Kits  
57923  
1001420  
MAN0063  
MAN0063 (Rev. 1/25/02)  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Know your controls and how to stop engine and  
attachment quickly in an emergency.  
Safety is a primary concern in the design and  
manufacture of our products. Unfortunately, our  
efforts to provide safe equipment can be wiped out  
by an operator’s single careless act.  
Keep hands and body away from pressurized  
lines. Use paper or cardboard, not hands or other  
body parts to check for leaks. Wear safety goggles.  
Hydraulic fluid under pressure can easily penetrate  
skin and will cause serious injury or death.  
In addition to the design and configuration of  
equipment, hazard control and accident preven-  
tion are dependent upon the awareness, concern,  
judgement, and proper training of personnel  
involved in the operation, transport, maintenance  
and storage of equipment.  
Make sure that all operating and service person-  
nel know that if hydraulic fluid penetrates skin, it  
must be surgically removed as soon as possible by  
a doctor familiar with this form of injury or gan-  
grene, serious injury, or death will result. CON-  
TACT A PHYSICIAN IMMEDIATELY IF FLUID  
ENTERS SKIN OR EYES. DO NOT DELAY.  
It has been said “The best safety device is an  
informed, careful operator.” We ask you to be that  
kind of operator.  
Never allow children or untrained persons to  
operate equipment.  
INSTALLATION  
During installation, the tractor engine should be  
off, the key removed and the brakes locked. Do not  
disconnect hydraulic lines until attachments are  
removed or lowered to the ground and system  
pressure is released by operating valve levers.  
Never operate any hydraulic cylinders during any  
phase of the installation process.  
PREPARATION  
Check that all hardware is properly installed.  
Always tighten to torque chart specifications  
unless instructed otherwise in this manual.  
Air in hydraulic systems can cause erratic oper-  
ation and allows loads or equipment components  
to drop unexpectedly. When connecting equipment  
or hoses or performing any hydraulic maintenance,  
purge any air in hydraulic system by operating all  
hydraulic functions several times. Do this before  
putting into service or allowing anyone to  
approach the equipment.  
This Loader Mounting Kit is to be used only for  
the loaders and tractors specified in the Loader  
Mount Installation section of this manual. Any  
other use or modification of this mounting kit may  
result in serious injury or death.  
Hydraulics must be connected as instructed in  
this manual. Do not substitute parts, modify, or  
connect in any other way.  
After connecting hoses, check that all control  
lever positions function as instructed in the Opera-  
tor’s Manual. Do not put into service until control  
lever and equipment movements are correct.  
After connecting hoses, check that all control  
lever positions function as instructed in the Opera-  
tor’s Manual. Do not put into service until control  
lever and equipment movements are correct.  
Protective hose sleeves must cover all hydrau-  
lic hoses and be secured onto metal hose fittings.  
Replace hoses or sleeves if damaged or if protec-  
tive sleeve cannot be properly positioned or  
secured.  
TRAINING  
Make sure all hydraulic hoses, fittings, and  
valves are in good condition and not leaking before  
starting power unit or using equipment. Check and  
route hoses carefully to prevent damage. Hoses  
must not be twisted, bent sharply, kinked, frayed,  
pinched, or come into contact with any moving  
parts. Operate moveable components through full  
operational range to check clearances. Replace  
any damaged hoses immediately.  
Safety instructions are important! Read all  
attachment and power unit manuals; follow all  
safety rules and safety decal information. (Replace-  
ment manuals are available from dealer or, in the  
United States and Canada, call 1-800-319-6637.)  
Failure to follow instructions or safety rules can  
result in serious injury or death.  
If you do not understand any part of this manual  
and need assistance, see your dealer.  
(Safety Rules continued on next page)  
Loader Mounting Kit (9/11/00)  
SAFETY 1  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
(Safety Rules continued from previous page)  
Before dismounting power unit or performing  
any service or maintenance, follow these steps:  
disengage power to equipment, lower the 3-point  
hitch and all raised components to the ground,  
operate valve levers to release any hydraulic pres-  
sure, set parking brake, stop engine, remove key,  
and unfasten seat belt.  
Do not connect a low-pressure hydraulic hose  
into a high-pressure system—it will burst the hose.  
Do not use a high-pressure hose in place of a low-  
pressure hose—it is possible to rupture the valve.  
Always wear relatively tight and belted clothing  
to avoid entanglement in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head.  
Never work under a raised loader. Always lower  
loader to the ground with bucket or loader attach-  
ment in full roll-back position. Shut off tractor, set  
parking brake, and remove key. Operate valve  
levers to release any hydraulic pressure. If loader  
obstructs tractor maintenance, loader must be  
removed from tractor.  
Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
Power unit must be equipped with ROPS or  
ROPS cab and seat belt. Keep seat belt securely  
fastened. Falling off power unit can result in death  
from being run over or crushed. Keep foldable  
ROPS systems in “locked up” position at all times.  
MAINTENANCE  
Before dismounting power unit or performing  
any service or maintenance, follow these steps:  
disengage power to equipment, lower the 3-point  
hitch and all raised components to the ground,  
operate valve levers to release any hydraulic pres-  
sure, set parking brake, stop engine, remove key,  
and unfasten seat belt.  
Whenever 3-point implements are attached to  
tractor, always check full range of operation for  
mechanical or hydraulic hose interference.  
Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
Never work under a raised loader. Always lower  
loader to the ground with bucket or loader attach-  
ment in full roll-back position. Shut off tractor, set  
parking brake, and remove key. Operate valve  
levers to release any hydraulic pressure. If loader  
obstructs tractor maintenance, loader must be  
removed from tractor.  
Make sure shields and guards are properly  
installed and in good condition. Replace if dam-  
aged.  
OPERATION  
Do not allow bystanders in the area when oper-  
ating, attaching, removing, assembling, or servic-  
ing equipment.  
Refer to loader manual and follow all mainte-  
nance safety rules and instructions.  
Keep bystanders away from equipment.  
Do not modify or alter or permit anyone else to  
modify or alter the equipment or any of its compo-  
nents in any way.  
Do not operate equipment while under the influ-  
ence of alcohol or drugs.  
Always comply with all state and local lighting  
and marking requirements.  
Your dealer can supply original equipment  
hydraulic accessories and repair parts. Substitute  
parts may not meet original equipment specifica-  
tions and may be dangerous.  
Never allow riders. Do not lift or carry anybody  
on the loader or in the bucket or attachments.  
Power unit must be equipped with ROPS or  
ROPS cab and seat belt. Keep seat belt securely  
fastened. Falling off power unit can result in death  
from being run over or crushed. Keep foldable  
ROPS systems in “locked up” position at all times.  
Always wear relatively tight and belted clothing  
to avoid entanglement in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head.  
Do not allow bystanders in the area when oper-  
ating, attaching, removing, assembling, or servic-  
ing equipment.  
Always sit in power unit seat when operating  
controls or starting engine. Securely fasten seat  
belt, place transmission in neutral, engage brake,  
and ensure all other controls are disengaged  
before starting power unit engine.  
Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
Loader Mounting Kit (9/11/00)  
2 SAFETY  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
Make sure shields and guards are properly  
installed and in good condition. Replace if dam-  
aged.  
Do not disconnect hydraulic lines until all sys-  
tem pressure is relieved. Lower unit to ground,  
stop engine, and operate all hydraulic control  
levers.  
Tighten all bolts, nuts and screws to torque  
chart specifications. Check that all cotter pins are  
installed securely to ensure equipment is in a safe  
condition before putting unit into service.  
Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
Loader Mounting Kit (9/11/00)  
SAFETY 3  
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SAFETY & INSTRUCTIONAL DECALS  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Replace Immediately If Damaged!  
6
5
MODEL NO.  
SERIAL NO.  
MASS (KG)  
YR OF MFG.  
1
2
ID NO.  
OREGON, IL U.S.A.  
3
4 - SERIAL NUMBER PLATE  
4
9
7
11  
2 - PN 56053  
Loader Mount  
(Left Side)  
DANGER  
8
Optional Loader  
Control Valve  
1 - PN 56052  
Serious injury or death  
can result from contact  
with electrical lines.  
10  
DANGER  
3 - PN 56051  
WARNING  
Read and understand Operator’s  
Manual before operating.  
(Replacement manuals are  
available from dealer or, in the  
United States and Canada, call  
1-800-319-6637.)  
ROLLOVERS CAN  
RESULT IN INJURY  
OR DEATH  
Always use ROPS and  
seat belt.  
Add rear tractor  
ballast.  
Move wheels to widest  
setting.  
Avoid slope operation.  
Operate at low speeds.  
Keep others away when operating  
loader.  
Do not allow children or untrained  
persons to operate equipment.  
Lower loader to ground, stop en-  
gine, set park brake and remove  
key before leaving tractor seat.  
Failure to follow safety rules can  
result in serious injury or death.  
Carry load low.  
56051-A  
56053-A  
(Safety Decals continued on next page)  
MAN0063 (12/15/00)  
4 SAFETY  
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SAFETY & INSTRUCTIONAL DECALS  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Replace Immediately If Damaged!  
(Safety Decals continued from previous page)  
LOADER MOUNTING INSTRUCTIONS  
Read Operator’s Manual instructions before proceding.  
6 - PN 56050  
To Remove Loader  
1. Park tractor on level surface with bucket flat on  
ground.  
2. Dump bucket to take weight off mount pins and  
allow for stand installation. Set brake and shut off  
tractor.  
WARNING  
WARNING  
3. Remove stands from crosstube and pin into brackets.  
(Pin location noted in mounting manual.)  
4. Remove mount pins from loader upright.  
5. Roll back bucket completely to raise uprights from  
mounts.  
6. Shut off engine. Disconnect hydraulics. Back tractor  
away. Store mount pins in loader uprights.  
CRUSHING HAZARD  
To avoid injury  
or death:  
Do not walk or work un-  
derneath a raised loader.  
FALLING HAZARD  
To Mount Loader  
1. Remove mount pins from uprights.  
2. Drive tractor into loader slowly.  
3. Shut off tractor. Connect hydraulics.  
4. Dump bucket to lower upright into mounts.  
5. Continue dumping bucket until uprights settle into  
mounts, pins can be installed and stands can be  
removed. Set brake and shut off tractor.  
To avoid injury  
or death:  
Do not work from or  
Lower loader to ground  
before leaving tractor  
seat.  
allow riders on loader or  
its attachments.  
56050-A  
6. Install mount pins and clips. Remove stands and pin  
into crosstube.  
56059-A  
5 - PN 19924  
9 - PN 56059  
WARNING  
Check for leaks with cardboard; never use hand.  
Before loosening fittings: lower load, release pressure, and  
be sure oil is cool.  
Consult physician immediately if skin penetration occurs.  
19924-B  
8 - PN 45002  
(WHEN EQUIPPED)  
WARNING  
LOADER ATTACHMENT CAN FALL OFF IF NOT PROPERLY ATTACHED.  
Read operator’s manuals for instructions.  
Position and align loader to attachment.  
Rotate coupler handles to full locked position. Lockpins must fully extend and  
engage into attachment retaining slots.  
Attachment mechanism must be functional and in good repair.  
Only use loader manufacturer approved attachments.  
For information on approved attachments, call 1-800-319-6637.  
Failure to follow these instructions can result in serious injury or death.  
56055-B  
8 - PN 260274  
(WHEN EQUIPPED) (WHEN EQUIPPED  
10 - PN 56889  
7 - PN 56055  
11 - PN 45024  
WARNING  
Only use loader manufacturer approved attachments.  
Failure to do so can cause serious injury or death.  
45024-A  
56889  
260274-C  
MAN0063 (Rev. 12/15/00)  
SAFETY 5  
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NOTES  
MAN0063 (12/15/00)  
6 Mount Installation  
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LOADER MOUNT INSTALLATION  
CAUTION  
Only use #111876 Loader Mounting Kit for  
mounting Woods 1020/1027 loaders on Ford  
New Holland 2810, 2910, 3910 FWA & 3230,  
3430, 3930, 4610, 4630 2WD & FWA, and 4000,  
4100, 4110, 4600, 4610 all-purpose 2WD trac-  
tors. Any other use or modification of this  
mounting kit may result in serious injury or  
death.  
If you do not understand any part of this  
manual and need assistance, see your dealer.  
Always wear relatively tight and belted  
clothing to avoid entanglement in moving  
parts. Wear sturdy, rough-soled work shoes  
and protective equipment for eyes, hair,  
hands, hearing, and head.  
Safety instructions are important! Read all  
attachment and power unit manuals; follow all  
safety rules and safety decal information.  
(Replacement manuals are available from  
dealer or, in the United States and Canada, call  
1-800-319-6637.) Failure to follow instructions  
or safety rules can result in serious injury or  
death.  
IMPORTANT  
This equipment must be assembled and  
installed on the customer’s tractor by the  
Woods dealer. Dealer must thoroughly inspect  
equipment and complete each item on the  
PRE-DELIVERY CHECK LIST, DELIVERY  
CHECK LIST, and WARRANTY REGISTRA-  
TION before equipment is released to the cus-  
tomer.  
TRACTOR PREPARATION  
For installing this mounting kit, references to right,  
left, forward, and rearward directions are deter-  
mined from the operator’s position in the tractor  
seat.  
3. Set tractor front wheel width to 61-1/2” (center  
line of thread) as instructed in tractor operator man-  
ual.  
4. Remove cowl-mounted headlights if equipped.  
1. Shut off engine and set parking brake during  
installation.  
2. Remove the tractor front weights and weight  
bracket if equipped.  
MAN0063 (12/15/00)  
Mount Installation 7  
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LOADER MOUNT INSTALLATION Cont’d  
#1001629  
Left Rear Mount  
#1001408  
Hose Holder  
#1001628  
Right Rear Mount  
#1001634  
Side Rail  
#1001634  
Side Rail  
CD5819A var  
#57864  
Complet Grill  
Guard Kit  
#1002769  
Front Mount  
Figure 1 #111876 Loader Mounting Kit  
Install Front Support  
NOTE: Leave cap screws loose until front support  
and loader mounts are completely installed.  
1. Attach front support to tractor, using cap screws  
(11) and hardened flat washers (13) as shown in  
Figure 2.  
11. 300517 3/4 NC x 1-3/4 Cap screw  
13. 57798 3/4 Flat washer  
13  
11  
Figure 2 Front Support Installation  
(Rev. 1/25/02)  
MAN0063 (12/15/00)  
8 Mount Installation  
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LOADER MOUNT INSTALLATION Cont’d  
Install Grill Guard (Optional)  
1. Attach grill guard to front support, using four 3/4  
NC x 2 hex head cap screws (15), flat washers (13),  
lock washers (23), and nuts (22).  
NOTE: Install cap screws from inside front support  
as shown in Figure 3.  
13. 57798 3/4 Flat washer  
15.  
22.  
23.  
735 3/4 x 2 Cap screw  
1450 3/4 Nut  
2522 3/4 Lock washer  
22  
13  
23  
15  
Figure 3 #57864 Grill Guard Kit Installed  
Install Right & Left Mounts to  
Clutch Housing  
1. Attach right and left mounts to tractor clutch  
housing, using cap screws (11, 15) and flat washers  
(13) as shown in Figure 4.  
11  
13  
11. 300517 3/4 x 1-3/4 Cap screw  
13. 57798 3/4 Flat washer  
15.  
735 3/4 x 2 Cap screw  
15  
13  
Figure 4 Right Mount Installed at Clutch Housing  
MAN0063 (12/15/00)  
Mount Installation 9  
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LOADER MOUNT INSTALLATION Cont’d  
Attach Side Rails to Rear Mounts &  
Front Support  
1. Attach side rail to inside of right rear mount,  
using four carriage bolts (12), flat washers (14), and  
hex nuts (10) as shown in Figure 5.  
12  
14 10  
2. Attach side rail to outside of front support, using  
two cap screws (12), flat washers (14), and nuts  
(10) as shown in Figure 6.  
3. Repeat Step 1 and Step 2 to install left side rail  
to left rear mount.  
10.  
230 5/8 Hex nut  
12. 301130 5/8 1-1/2 Carriage bolt  
14. 57817 5/8 Hardened flat washer  
Figure 5 Side Rail Installed to Right Rear Mount  
12  
14 10  
Torque Hardware  
1. Torque all hardware to specifications given  
below.  
Figure 6 Side Rail Installed to Front Mount  
TORQUE SPECIFICATIONS  
Wrench  
Size  
Bolt  
Qty  
12  
8
Required Torque  
297 lbs.-ft. (403 N-m)  
297 lbs.-ft. (403 N-m)  
170 lbs.-ft. (230 N-m)  
3/4 NC x 1-3/4 HH cap screw  
3/4 NC x 2 HH cap screw  
5/8 x 1-1/2 Carriage bolt  
1-1/8”  
1-1/8”  
15/16”  
12  
(Rev. 1/25/02)  
MAN0063 (12/15/00)  
10 Mount Installation  
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CONTROL VALVE & HOSE KIT INSTALLATION  
Keep hands and body away from pressur-  
ized lines. Use paper or cardboard, not hands  
or other body parts to check for leaks. Wear  
safety goggles. Hydraulic fluid under pressure  
can easily penetrate skin and will cause seri-  
ous injury or death.  
Make sure all hydraulic hoses, fittings, and  
valves are in good condition and not leaking  
before starting power unit or using equipment.  
Check and route hoses carefully to prevent  
damage. Hoses must not be twisted, bent  
sharply, kinked, frayed, pinched, or come into  
contact with any moving parts. Operate move-  
able components through full operational  
range to check clearances. Replace any dam-  
aged hoses immediately.  
Make sure that all operating and service  
personnel know that if hydraulic fluid pene-  
trates skin, it must be surgically removed as  
soon as possible by a doctor familiar with this  
form of injury or gangrene, serious injury, or  
death will result. CONTACT A PHYSICIAN  
IMMEDIATELY IF FLUID ENTERS SKIN OR  
EYES. DO NOT DELAY.  
Protective hose sleeves must cover all  
hydraulic hoses and be secured onto metal  
hose fittings. Replace hoses or sleeves if dam-  
aged or if protective sleeve cannot be properly  
positioned or secured.  
Air in hydraulic systems can cause erratic  
operation and allow loads or equipment com-  
ponents to drop unexpectedly. When connect-  
ing equipment or hoses or performing any  
hydraulic maintenance, purge any air in  
hydraulic system by operating all hydraulic  
functions several times. Do this before operat-  
ing or allowing anyone to approach the equip-  
ment.  
IMPORTANT  
Hydraulic valves must be connected to the  
tractor hydraulic system as shown in this  
loader mounting kit manual.  
If hydraulic lines are not connected as  
shown in the mounting kit manual, the loader  
control valve may be damaged. A blocked out-  
let (Return) or improper hose connection will  
cause pressurized oil to enter the return circuit  
and damage the valve.  
COMPLETION OF THIS INSTALLATION REQUIRES CONNECTION TO THE LOADER,  
ASSEMBLED ACCORDING TO INSTRUCTIONS IN MANUAL #56060.  
THE FOLLOWING INSTRUCTIONS ARE FOR OPERATING THE LOADER USING  
THREE OPTIONS:  
#57923 Hose Kit using tractor remote controls . . . . . . . . . . . . . Page 12  
1
#46675 Control Valve Kit & #1001420 Hose Kit  
(For use with 1020/1027 Loaders) . . . . . . . . . . . . . . . . . . . . . . . . Page 15  
2
MAN0063 (12/15/00)  
Hydraulic Installation 11  
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#57923 Hose Kit  
Using Tractor Remote Control  
1
General Description  
Install Hose Fittings  
These instructions are for operating the loader  
using the tractor hydraulic remote control lever. To  
use this hydraulic connection, the tractor must be  
equipped with two hydraulic levers and four tractor  
hydraulic couplers.  
1. Attach 90-degree adapter and male quick cou-  
pler to each loader supply hose.  
2. Connect loader supply hoses to loader steel  
feedlines as shown in Figure 6.  
NOTE: Hydraulic couplers for connection to tractor  
are NOT included with the hose kit but are available  
as service parts.  
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7UDFWRU  
6WHHO  
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&RXSOHUV  
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ꢅ'803ꢆ  
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ꢅ52//%$&.ꢆ  
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ꢅ'2:1ꢆ  
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Figure 6 #57923 Hose Kit & Loader Feedline Connections  
MAN0063 (12/15/00)  
12 Hydraulic Installation  
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#57923 Hose Kit Cont’d  
1
Route Hydraulic Hoses  
/()7 6,'(  
+<'5$8/,&  
&21752/  
5,*+7 6,'(  
+<'5$8/,&  
&21752/  
1. Route hoses along loader mount, under the  
right side of the operator’s platform, and over the  
rear axle.  
%
'
Be sure to avoid contact with 3-point linkage, brake  
pedals, and other moveable tractor components.  
Hoses must be routed so they are not pinched, bent  
sharply, or chafed during operation. Hoses must not  
interfere with any tractor control operation or con-  
tact any moving parts.  
&
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2. Connect hydraulic hoses to tractor hydraulic  
couplers as shown in Figure 7.  
Figure 7 Hose Connections to Tractor  
Hydraulic Couplers  
Install #58033 Hose Hanger  
1. Install hose hanger bracket beneath right side  
of the operator’s platform as shown in Figure 8. Use  
cap screw, flat washers, and lock nut as shown in  
Figure 9.  
2. Route hoses through support and secure with  
lock pin (15).  
+26(  
+$1*(5  
Figure 8 #58033 Hose Hanger Installed  
11. 58033 Hose hanger bracket  
12.  
13.  
14.  
6778 5/16 NC Lock nut  
4378 5/16 Flat washer  
ꢂꢇ  
ꢂꢀ  
6250 5/16 NC x 1-1/4 Cap screw  
15. 58047 1/4 x 2-1/2 Lock pin  
ꢂꢈ  
ꢂꢀ  
ꢂꢁ  
ꢂꢂ  
Figure 9 Hose Hanger Assembly  
MAN0063 (12/15/00)  
Hydraulic Installation 13  
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#57923 Hose Kit Cont’d  
1
Verification of Control Movements  
ꢀꢁ  
ꢀꢂ  
1. Mount loader to tractor: Remove mount pins  
from loader uprights. Align tractor with loader and  
slowly drive tractor into loader. Shut off tractor.  
2. Connect loader feedline hoses to tractor  
hydraulic couplers. See Figure 11.  
NOTE: At least 6” spacing should be maintained  
between valve, bracket, or hoses and any tractor  
control (brake pedals, accelerator, hand throttle, or  
hydraulic levers).  
3. Comply with all Safety Rules and start the trac-  
tor.  
Figure 10 Single Lever Control Operation  
4. Check that all hydraulic control lever positions  
operate the loader movements correctly as shown  
in Figure 10.  
Control #1 Handle Forward - Boom down  
Control #1 Handle back - Boom up  
5. If loader movements do not respond correctly,  
shut off tractor, relieve pressure, and reconnect  
properly. Loader control movements must be cor-  
rect before proceeding.  
Control #2 Handle forward - Dump bucket or  
attachment  
Control #2 Handle back - Roll back bucket or  
attachment  
6. Once all loader functions are correct, start the  
tractor and operate the loader to check for leaks.  
Purge any remaining air from the hydraulic system.  
7. When hose routings and correct loader opera-  
tions are verified, identify each circuit by placing a  
matching colored band around the male and female  
quick-disconnect coupler set. The colored bands  
will make re-installation easier when the loader is  
removed from the tractor.  
$ ꢃꢃ %8&.(7 &</ꢄ %$6( (1'  
ꢅ'803ꢆ  
% ꢃꢃ %8&.(7 &</ꢄ 52' (1'  
ꢅ52//%$&.ꢆ  
8. Be sure that adequate slack is left in the hoses  
so they can move as the loader moves through its  
full range of motion.  
& ꢃꢃ %220 &</ꢄ 52' (1'  
ꢅ'2:1ꢆ  
9. Before operating the loader, make sure that the  
Pre-Delivery, Delivery, and Pre-Operation Check-  
lists from the Operator section in the Loader Opera-  
tor’s Manual have been completed.  
' ꢃꢃ %220 &</ꢄ %$6( (1'  
ꢅ83ꢆ  
$
&
%
'
5+  
/2$'(5  
%220  
Figure 11 Loader Feedline Connections  
MAN0063 (12/15/00)  
14 Hydraulic Installation  
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#46675 Control Valve Kit &  
#1001420 Hose Kit  
2
General Description  
This hydraulic connection uses a single-lever con-  
trol valve mounted to the right loader mount with a  
mounting plate as shown.  
IMPORTANT  
Hydraulic valves must be connected to the  
tractor hydraulic system as shown in the spe-  
cific loader mounting kit manual.  
If hydraulic lines are not connected as shown  
in this manual, the loader control valve may be  
damaged. A blocked outlet (return) or improper  
hose connection will cause pressurized oil to  
enter the return circuit and damage the valve.  
Whenever the engine is running, pump flow  
will be present at the Pressure port. Pressure  
port must always be connected to the  
Power-beyond port with hoses with a 3,000 psi  
rating or through an open-center directional  
control valve with Power-beyond capability.  
Power-beyond control valves have three ports:  
inlet, outlet and return-to-sump.  
Figure 12 2-Spool Control Valve Installed  
(Typical installation)  
CAUTION  
Pressure port must never be plugged since  
this will cause hydraulic oil to exceed relief,  
quickly overheat, and cause damage to the trac-  
tor hydraulic system.  
If the manifold is used to provide hydraulic  
power to any implement that is carried off the  
ground (such as a front end loader), be sure  
that the implement is fully lowered and pres-  
sure is relieved before exiting the operator con-  
trol area.  
Never use a directional control valve that  
does not have Power-beyond capability (2 hose  
connections). Valve spool seal leakage will  
occur and the valve housing could fracture.  
For installing this control valve kit, references to  
right, left, forward, and rearward directions are  
determined from the operator’s position in the trac-  
tor seat.  
MAN0063 (12/15/00)  
Hydraulic Installation 15  
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#46675 Control Valve & #1001420 Hose Kit Cont’d  
2
8.  
9.  
46340 Valve mounting plate  
56254 Bent handle  
Assemble Control Valve Kit  
1. Install the control lever:  
10. 44592 Hose holder  
a.) Thread end of handle (1) into valve.  
b.) Align handle so that end with longer bend is  
pointing toward the adapter fittings. Make sure  
bends are in line with front and rear of valve.  
c.) Tighten jam nut (2) already installed on han-  
dle.  
11. 53998 Right rear mount  
30. 20973 3/8 x 1-1/4 Carriage bolt  
32.  
33.  
34.  
565 3/8 Flat washer  
838 3/8 Lock washer  
835 3/8 Hex nut  
d.) Slide boot down over boot bracket.  
35. 29893 1/2 NC x 1-1/2  
Carriage bolt  
2. The valve mounting plate contains two sets of  
holes. Select the holes that will position the valve in  
the desired location. Install the valve mounting  
plate (8) over the hose holder (10) and secure to  
the right loader mount, using two 5/8 NC x 2 car-  
riage bolts (40), 5/8 flat washers (41), lock washers  
(42), and nuts (43) supplied in loader mounting kit.  
36.  
37.  
3598 1/2 Flat washer  
855 1/2 Lock washer  
38. 13859 Jam nut  
9
39.  
40.  
1093 1/2 Hex nut  
2855 5/8 NC x 2  
Carriage bolt  
NOTE: Carriage bolts must be installed so that the  
head is inside the loader mount.  
41.  
42.  
43.  
3632 5/8 Flat washer  
1286 5/8 Lock washer  
230 5/8 Hex nut  
3. Attach the valve mount to the valve plate so that  
the control valve will be in the correct position for  
operation. Secure with three 1/2 NC x 1-1/2 car-  
riage bolts (35), flat washers (36), lock washers  
(37), and nuts (38) as shown.  
38  
4. Control valve must be positioned so that move-  
ment of tractor controls is not restricted. Maintain at  
least 6” spacing between control valve kit and any  
tractor control (brake pedals, accelerator, hand  
throttle, or hydraulic levers.) Check for clearances  
in the operating position.  
8
5. Torque all hardware  
30  
35  
34  
to specifications given below.  
33  
CD5740  
32  
40  
36  
37  
10  
39  
11  
41  
42  
43  
.
Figure 13 2-Spool Control Valve Kit Assembly  
TORQUE SPECIFICATIONS  
Wrench  
Bolt  
Size  
15/16”  
3/4”  
Required Torque  
170 lbs.-ft.(230 N-m)  
85 lbs.-ft.(115 N-m)  
5/8 NC x 2  
1/2 NC x 2  
(Rev 1/25/02)  
MAN0063 (12/15/00)  
16 Hydraulic Installation  
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#46675 Control Valve & #1001420 Hose Kit Cont’d  
2
Install #1001421 Adapter Plate from  
Hose Kit  
CAUTION  
Before attempting to install this kit, the fol-  
Removal of the accessory plate or remote  
lowing must be observed:  
valves with a load being held on the 3-point  
hitch will result in escape of high pressure oil  
and sudden, uncontrolled drop of 3-point hitch  
arms.  
1. Shut off engine, place transmission in  
neutral, and apply parking brake.  
2. Fully lower any equipment supported by  
the tractor remote hydraulic valves, if so  
equipped. Activate any remote valves to  
relieve all hydraulic pressure in the remote  
circuits.  
3. Install O-rings into #1001421 PBY adapter  
plate. Use petroleum jelly to keep the O-rings in the  
counterbores.  
3. Fully lower the 3-point hitch.  
1. Thoroughly clean the top front of the hydraulic  
accessory plate.  
4. Place the adapter plate onto the hydraulic lift  
cover.  
2. Remove accessory plate. Be careful not to dis-  
turb the O-rings that need to stay with the cover  
plate removed.  
5. Place the accessory plate onto the adapter  
plate. Verify that the seal rings stay in the counter-  
bores.  
6. Secure with hex head cap screws and flat  
washer as shown in Figure 14.  
1
2
5
3
4
1.  
2.  
3.  
21548 5/16 x 3-1/4 Cap screw  
4378 5/16 Standard flat washer  
21549 7/16 x 3 Cap screw  
4. 1001423 7/16 X 4-3/4 Cap screw  
5.  
6.  
----- Hydraulic accessory plate  
----- Hydraulic lift cover  
NOTE: This hardware will be used with the stan-  
dard accessory plate. If tractor is equipped with an  
optional auxiliary quick-coupler valve, obtain hard-  
ware locally.  
6
Figure 13 Adapter Plate Installation  
(3930 shown)  
MAN0063 (12/15/00)  
Hydraulic Installation 17  
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#46675 Control Valve & #1001420 Hose Kit  
Cont’d  
2
Install Hydraulic Hoses  
1. Attach 90-degree hose ends to control valve  
IN, OUT, and PBY adapters as shown in Figure  
15.  
IN  
7
7
OUT  
6
7
1
5
15  
13  
11  
POWER  
BEYOND  
4
14  
CD5788  
2
3
1
Figure 14 #1001420 Hose Kit Assembly  
MAN0063 (12/15/00)  
18 Hydraulic Installation  
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#46675 Control Valve & #1001420 Hose Kit Cont’d  
2
Install #58033 Hose Hanger Bracket  
1. Install hose hanger bracket (8) under platform  
between brake pedals and chassis as shown in Fig-  
ure 16.  
2. Secure with hex head cap screw (10), flat  
washers (11), and lock nut (12).  
3. Route hoses through hose hanger bracket and  
up behind right platform as shown in Figure 17.  
4. Route PBY and IN hoses to PBY adapter plate.  
Route OUT hose to top of rear axle.  
10  
5. Secure hoses in hose hanger with lock pin (9).  
11  
9
6. Secure hoses every 20 inches with plastic ties.  
11  
8
8.  
58033 Hose hanger bracket  
58047 1/4 x 2-1/2 Lock pin  
6250 5/16 x 1-1/4 Cap screw  
4378 5/16 Standard flat washer  
6778 5/16 Lock nut  
12  
9.  
Figure 15 Hose Hanger Installed  
10.  
11.  
12.  
OUT Hose  
Hose Hanger  
Figure 16 Hose Routing  
MAN0063 (12/15/00)  
Hydraulic Installation 19  
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#46675 Control Valve & #1001420 Hose Kit Cont’d  
2
Connect OUT Hose to Tractor Rear Axle  
1. Remove the top filler plug, located on the right  
side of the tractor rear axle.  
2. Remove gasket from filler plug. Install gasket  
onto adapter (1) and install as shown in Figure 18.  
3
3. Install 90-degree elbow (2) onto O-ring and  
attach hose (3) as shown in Figure 18.  
1. 1001419 7/8 O-ring adapter  
2.  
60 90° adjustable elbow  
3. 1001422 Hose from valve OUT port  
2
1
Figure 17 OUT Hose Installation  
Connect IN & PBY Hoses to Adapter Plate  
1. Install elbow (4) and elbow (5) into “N” port of  
adapter plate as shown in Figure 19.  
4
2. Install PBY hose (6) into elbow (5).  
3. Install elbow (4) into “P” port of adapter plate as  
shown.  
7
4. Install IN hose (7) into elbow (4).  
N
P
4. 316004 90° Adjustable elbow  
5. 313032 90° JIC Swivel elbow  
6. 1001422 Hose from valve PBY port  
7. 1001422 Hose from valve IN port  
5
6
Figure 18 IN and PBY Hose Connections to  
Tractor Adapter Plate  
MAN0063 (12/15/00)  
20 Hydraulic Installation  
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#46675 Control Valve & #1001420 Hose Kit Cont’d  
2
Connect Work Port Hoses  
2. Identify the corresponding feedline locations  
and connect opposite end of each hose to loader  
feedlines as shown in Figure 20.  
1. Control valve kit contains 54” hoses assembled  
with quick couplers. Attach hoses to valve work  
ports A, B, C, and D, following the color scheme  
shown in Figure 20.  
$ ꢃꢃ %8&.(7 &</ꢄ %$6( (1'  
,1  
ꢅ'803ꢆ ꢃ5('  
B
A
'
&
%
$
RH  
% ꢃꢃ %8&.(7 &</ꢄ 52' (1'  
LOADER  
ꢅ52//%$&.ꢆ ꢃ%/8(  
BOOM  
& ꢃꢃ %220 &</ꢄ 52' (1'  
ꢅ'2:1ꢆ ꢃ<(//2:  
D
C
287  
3%<  
' ꢃꢃ %220 &</ꢄ %$6( (1'  
ꢅ83ꢆ ꢃ*5((1  
Figure 19 #46675 Control Valve & Loader Feedline Connections  
MAN0063 (12/15/00)  
Hydraulic Installation 21  
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#46675 Control Valve & #1001420 Hose Kit Cont’d  
2
Verification of Control Movements  
ꢁꢃ/(9(5  
)/2$7 326,7,21  
1. Mount loader to tractor: Remove mount pins  
from loader uprights. Align tractor with loader and  
slowly drive tractor into loader. Shut off tractor.  
&21752/  
/2:(5  
'803  
75$&725  
)5217  
2. Connect loader feedline hoses to control valve  
hydraulic couplers. See Figure 20.  
NOTE: At least 6” spacing should be maintained  
between valve, bracket, or hoses and any tractor  
control (brake pedals, accelerator, hand throttle, or  
hydraulic levers).  
/,)7  
52//%$&.  
3. Comply with all Safety Rules and start the trac-  
tor.  
Figure 20 Single Lever Control Operation  
4. Check that all hydraulic control lever positions  
operate the loader movements correctly as shown  
in Figure 21.  
Handle Forward - Boom down  
Handle forward to limit - Float position  
Handle back - Boom up  
5. If loader movements do not respond correctly,  
shut off tractor, relieve pressure, and reconnect  
properly. Loader control movements must be cor-  
rect before proceeding.  
Handle to right - Dump bucket or attachment  
Handle to left - Rollback bucket or attachment  
6. Once all loader functions are correct, start the  
tractor and operate the loader to check for leaks.  
Purge any remaining air from the hydraulic system.  
7. When hose routings and correct loader opera-  
tions are verified, identify each circuit by placing a  
matching colored band around the male and female  
quick-disconnect coupler set. The colored bands  
will make re-installation easier when the loader is  
removed from the tractor.  
8. Be sure that adequate slack is left in the hoses  
so they can move as the loader moves through its  
full range of motion.  
9. Before operating the loader, make sure that the  
Pre-Delivery, Delivery, and Pre-Operation Check-  
lists from the Operator section in the Loader Opera-  
tor’s Manual have been completed.  
MAN0063 (12/15/00)  
22 Hydraulic Installation  
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PARTS INDEX  
111876 LOADER MOUNTING KIT  
Loaders  
1020  
1027  
Ford New Holland  
Tractor Models  
2810, 2910, 3910 FWA  
3230, 3430, 3930, 4610,  
4630 2WD & FWA  
4000, 4100, 4110, 4600,  
4610 All-Purpose 2WD  
#111876 LOADER MOUNT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24  
#57923 HOSE KIT  
(FOR USE WITH TRACTOR REMOTE CONTROL). . . . . . . . . . . . . . .25  
#46675 CONTROL VALVE KIT  
(FOR 1020 & 1027 LOADERS). . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27  
#1001420 HOSE KIT  
(FOR 1020 & 1027 LOADERS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28  
MAN0063 (12/15/00)  
PARTS 23  
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#111876 LOADER MOUNTING KIT  
2
5
1
4
10  
14  
11  
10  
13  
11  
14  
16  
25  
24  
13  
10  
14  
12  
4
13  
11  
CD5819A  
12  
21  
13  
23  
15  
22  
3
REF PART QTY  
DESCRIPTION  
REF PART QTY  
DESCRIPTION  
1
2
1001628  
1001629  
1002769  
1001634  
1001048  
1
1
1
2
1
Right rear mount  
Left rear mount  
Front mount  
Side rail  
15  
16  
735  
8
2
3/4 NC x 2 Hex head cap screw  
5/8 NC X 2 Carriage bolt GR5 ZP  
2855  
3
4
20  
21  
22  
23  
24  
25  
57864  
1
Complete grill guard kit (optional)  
5
Hose holder  
57791 1* Grill guard  
10  
11  
230 14 5/8 NC Plated Hex nut  
1450 4* 3/4 Nut  
300517 12 3/4 NC x 1-3/4 Hex head cap screw  
GR5  
2522 4* 3/4 Lock washer  
57798 4* 3/4 Hardened flat washer  
735 4* 3/4 NC x 2 Hex head cap screw  
12  
13  
14  
301130 12 5/8 NC x 1-1/2 Carriage bolt GR5 ZP  
57798 16 3/4 Hardened flat washer  
57817 14 5/8 Hardened flat washer  
*
Items included in Grill guard kit  
(Rev. 1/25/02)  
MAN0063 (12/15/00)  
24 PARTS  
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#57923 HOSE KIT  
(FOR USE WITH TRACTOR REMOTE CONTROL)  
$ ꢃꢃ %8&.(7 &</ꢄ  
%$6( (1' ꢅ'803ꢆ  
REF PART QTY  
DESCRIPTION  
1
57912  
4
3/8 x 120 Hose, 8 JICM x 8 JICM  
with protective sleeves clamped  
at both ends  
% ꢃꢃ %8&.(7 &</ꢄ  
52' (1'  
ꢅ52//%$&.ꢆ  
& ꢃꢃ /,)7 &</ꢄ 52'  
(1' ꢅ'2:1ꢆ  
2
3
313053  
66511  
4
4
90° Elbow, 8 JICF x 1/2 NPTM  
Adapter, 1/2 male x 1/2 NPTM  
(not included in kit)  
' ꢃꢃ /,)7 &</ꢄ %$6(  
(1' ꢅ83ꢆ  
11  
12  
13  
14  
58033  
6778  
4378  
6250  
1
1
2
1
Hose hanger bracket  
5/16 NC Lock nut  
5/16 Flat washer  
'
&
ꢂꢇ  
ꢂꢀ  
%
$
5/16 NC x 1-1/4 Hex head cap  
screw GR5  
ꢂꢈ  
ꢂꢀ  
ꢂꢁ  
15  
NS  
NS  
NS  
NS  
NS  
58047  
1
1/4 x 2-1/2 Lock pin  
ꢂꢂ  
88 A/R Plastic tie straps  
395061  
395062  
395063  
54124  
2
2
2
2
Spiral band, red  
Spiral band, blue  
Spiral band, orange  
Spiral band, white  
MAN0063 (12/15/00)  
PARTS 25  
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2-SPOOL CONTROL VALVE  
11  
10  
38  
9
4
28  
38  
3
1
31  
12  
15  
18(2)  
2
8
34  
35  
33  
24  
33  
14  
13  
34  
12  
18(1)  
32  
16  
19  
20  
OR  
30  
36  
37  
40  
39  
16  
41  
42  
21-24  
43  
CD5875  
17  
(Rev. 1/25/02)  
MAN0063 (12/15/00)  
26 PARTS  
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2-SPOOL CONTROL VALVE PARTS LIST  
REF PART QTY  
DESCRIPTION  
REF PART QTY  
20 X102202  
DESCRIPTION  
MRV Shut-off plug  
1
2
46696  
45056  
45062  
40527  
46340  
56254  
45003  
45002  
316016  
315043  
1
1
1
1
1
1
1
1
3
4
2-Spool valve with controller  
2-Spool valve mount  
1
2
2
2
2
2
1
3
1
4
4
3
3
3
2
3
2
2
2
2
21  
22  
23  
24  
28  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
395061  
395062  
56061  
56062  
56268  
20973  
12169  
565  
Spiral band, red  
3
Boot bracket  
Spiral band, blue  
4
Rubber control boot (2-spool)  
Valve mounting plate  
Spiral band, green  
8
Spiral band, yellow  
9
Bent handle, 0.5 OD x 11.31  
Knob, 1.88 diameter x 1/2 NC  
Valve control decal  
1/4 NC x 5/8 Button head cap screw  
3/8 x 1-1/4 Carriage bolt  
3/8 NC x 1-1/4 Hex head cap screw  
3/8 Flat washer  
10  
11  
12  
13  
Adapter, 3/4 JICM x 7/8 ORBM  
Adapter, 3/8 NPTM x 3/4 ORBM  
(Used on earlier models)  
838  
3/8 Lock washer ZP  
835  
3/8 NC Plated hex nut  
1/2 NC x 1-3/4 Carriage bolt HT  
1/2 SAE Flat washer  
1/2 Lock washer ZP  
14  
15  
313015  
45001  
4
4
45° Street elbow, 3/8 NPTF (Used on  
earlier models)  
12735  
3598  
855  
45° Elbow, 3/8 NPTM x 3/4 ORBM  
(Replaces Items 13 & 14)  
13859  
1093  
5607  
3632  
1286  
230  
1/2 NC Jam nut  
16  
17  
316007  
56095  
4
4
2
Quick-attach coupler  
1/2 NC Plated hex nut  
5/8 NC x 1-1/2 Carriage bolt  
5/8 SAE Standard flat washer  
5/8 Lock washer ZP  
3/8 x 54” Hose, 3/8 NPTM x 3/4 JICM  
18 1082312  
Plug, 7/8 x 14 (For open-center  
systems only; one replaces Item 12 in  
PBY port; one replaces Item 20 shut-  
off plug)  
5/8 Plated hex nut  
19  
19  
56252  
1
1
Relief valve assembly—2650 psi  
(46677 valve kit)  
- or -  
56321  
Relief valve assembly—2250 psi  
(46686 valve kit)  
(Rev. 1/25/02)  
MAN0063 (12/15/00)  
PARTS 27  
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#1001420 HOSE KIT  
(FOR 1020/1027 LOADERS)  
10  
11  
9
IN  
7
11  
12  
8
7
OUT  
6
7
1
5
15  
13  
11  
POWER  
BEYOND  
4
14  
CD5788  
2
3
1
REF PART QTY  
DESCRIPTION  
REF PART QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
316004  
313032  
1001421  
———  
1001419  
60  
2
1
1
1
1
1
3
1
1
90° Adjustable elbow  
90° JIC Swivel elbow  
Ford PBY Plate adapter  
10  
6250  
1
5/16 NC x 1-1/4 Hex head cap screw  
GR5  
11  
12  
13  
4378  
6778  
3
1
1
5/16 Standard flat washer  
5/16 NC Lock nut  
Accessory plate (tractor part)  
Adapter, 7/8 O-ring F x 1-3/8 Trd M  
90° Adjustable elbow  
21548  
5/16 NC x 3-1/4 Hex head cap screw  
GR8 ZP  
14  
21549  
2
2
4
7/16 NC x 3 Hex head cap screw  
GR8 ZP  
1001422  
58033  
1/2 x 86” Hose, 3/4 JICF x 3/4 JICF  
Hose hanger bracket  
15 1001423  
NS 88  
7/16 NC x 4-3/4 Hex head cap screw  
GR8 ZP  
58047  
Pin lock 1/4 x 2-1/2  
Plastic tie (not shown)  
MAN0063 (12/15/00)  
28 PARTS  
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BOLT TORQUE CHART  
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific  
application.  
Fasteners must always be replaced with the same grade as specified in the manual parts list.  
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.  
Make sure fastener threads are clean and you start thread engagement properly.  
All torque values are given to specifications used on hardware defined by SAE J1701 & J1701M JUL96.  
SAE Bolt Head  
Identification  
SAE SERIES  
TORQUE  
CHART  
A
SAE Grade 2  
(No Dashes)  
SAE Grade 8  
SAE Grade 5  
(6 Radial Dashes)  
(3 Radial Dashes)  
MARKING ON HEAD  
A
SAE 2  
SAE 5  
SAE 8  
Diameter  
(Inches)  
Wrench  
Size  
Lbs.-Ft.  
N-m  
8
Lbs.-Ft.  
10  
N-m  
13  
Lbs.-Ft.  
14  
N-m  
18  
1/4”  
7/16”  
1/2”  
6
5/16”  
3/8”  
12  
17  
19  
26  
27  
37  
9/16”  
5/8”  
23  
31  
35  
47  
49  
67  
7/16”  
1/2”  
36  
48  
55  
75  
78  
106  
163  
232  
325  
569  
907  
3/4”  
55  
75  
85  
115  
164  
230  
403  
642  
979  
120  
171  
240  
420  
669  
9/16”  
5/8”  
13/16”  
15/16”  
1-1/8”  
1-15/16”  
1-1/2”  
78  
106  
149  
261  
416  
634  
121  
170  
297  
474  
722  
110  
192  
306  
467  
3/4”  
7/8”  
1”  
1020  
1383  
METRIC SERIES  
TORQUE  
CHART  
8.8  
Metric Bolt Head  
Identification  
10.9  
A
Metric  
Grade 8.8  
Metric  
Grade 10.9  
COARSE THREAD  
MARKING ON HEAD  
Metric 8.8 Metric 10.9  
N-m Lbs.-Ft.  
FINE THREAD  
MARKING ON HEAD  
Metric 8.8 Metric 10.9  
N-m Lbs.-Ft.  
A
A
Diameter &  
Thread Pitch Wrench  
(Millimeters)  
Diameter &  
Thread Pitch  
(Millimeters)  
Size  
N-m  
Lbs.-Ft.  
6
N-m  
Lbs.-Ft.  
6
6 x 1.0  
10 mm  
13 mm  
16 mm  
18 mm  
21 mm  
24 mm  
27 mm  
30 mm  
34 mm  
36 mm  
46 mm  
8
11  
27  
8
8
11  
29  
8
6 x 1.0  
8 x 1.0  
8 x 1.25  
10 x 1.5  
12 x 1.75  
14 x 2.0  
16 x 2.0  
18 x 2.5  
20 x 2.5  
22 x 2.5  
24 x 3.0  
30 x 3.0  
20  
15  
20  
21  
16  
22  
39  
29  
54  
40  
41  
30  
57  
42  
10 x 1.25  
12 x 1.25  
14 x 1.5  
16 x 1.5  
18 x 1.5  
20 x 1.5  
22 x 1.5  
24 x 2.0  
30 x 2.0  
68  
50  
94  
70  
75  
55  
103  
163  
250  
363  
507  
684  
861  
1740  
76  
109  
169  
234  
330  
451  
571  
1175  
80  
151  
234  
323  
457  
623  
790  
1626  
111  
173  
239  
337  
460  
583  
1199  
118  
181  
263  
367  
495  
623  
1258  
87  
120  
184  
268  
374  
505  
635  
1283  
125  
172  
244  
332  
421  
867  
133  
194  
270  
365  
459  
928  
Typical Washer Installations  
Lockwasher  
Flat Washer  
Bolt  
8/9/00  
Nut  
Bolt Torque & Size Charts (Rev. 9/5/00)  
APPENDIX 29  
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BOLT SIZE CHART  
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.  
ABBREVIATIONS  
AG.............................................................Agriculture  
ATF..............................Automatic Transmission Fluid  
BSPP........................... British Standard Pipe Parallel  
BSPTM.............. British Standard Pipe Tapered Male  
CV .................................................. Constant Velocity  
CCW.............................................Counter-Clockwise  
CW .............................................................Clockwise  
F.....................................................................Female  
GA................................................................... Gauge  
GR (5, etc.)..........................................Grade (5, etc.)  
HHCS...................................... Hex Head Cap Screw  
HT ......................................................... Heat Treated  
JIC............... Joint Industry Council 37° Degree Flare  
LH............................................................... Left Hand  
LT .........................................................................Left  
m .......................................................................Meter  
mm ..............................................................Millimeter  
M ........................................................................ Male  
MPa....................................................... Mega Pascal  
N.....................................................................Newton  
NC.................................................... National Coarse  
NF .........................................................National Fine  
NPSM...................National Pipe Straight Mechanical  
NPT .........................................National Pipe Tapered  
NPT SWF ....... National Pipe Tapered Swivel Female  
ORBM .........................................O-Ring Boss - Male  
P.........................................................................Pitch  
PBY.....................................................Power Beyond  
psi........................................ Pounds per Square Inch  
PTO................................................... Power Take Off  
QD..................................................Quick Disconnect  
RH............................................................Right Hand  
ROPS......................... Roll Over Protective Structure  
RPM ......................................Revolutions Per Minute  
RT.......................................................................Right  
SAE........................Society of Automotive Engineers  
UNC ................................................... Unified Coarse  
UNF.........................................................Unified Fine  
UNS....................................................Unified Special  
Bolt Torque & Size Charts (Rev. 9/5/00)  
30 APPENDIX  
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WARRANTY  
(All Models Except Mow’n Machines)  
Please Enter Information Below and Save For Future Reference.  
Date Purchased: __________________________  
Model Number: __________________________  
From (Dealer): _____________________________  
Serial Number:_____________________________  
WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product to be free from defect in material  
and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS  
COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.  
The warranty period for certain gearboxes are listed below:  
Model No.  
Part Warranted  
Duration  
1160, 1190, BB600, BB720, BB840, BB6000,  
BB7200, BB8400  
1130, 3180, 3240, BB48, BB60, BB72, BB84  
Gearbox components 5 years from the date of delivery.  
Gearbox components 3 years from the date of delivery.  
90 days from the date of delivery if used  
XT148, XT160, XT172, XT184  
Rotary cutter gearbox in rental or commercial applications.  
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been  
subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that  
the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distrib-  
utor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance  
items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.  
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise trans-  
fer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party  
beneficiaries of this Warranty.  
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not man-  
ufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.  
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the  
product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must  
be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discov-  
ered or should have been discovered, routed through the dealer and distributor from whom the purchase was made,  
transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS  
receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR  
REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.  
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WAR-  
RANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DIS-  
CLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS  
FOR A PARTICULAR PURPOSE.  
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indi-  
rectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict  
liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any  
damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting;  
(iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property  
or economic loss.  
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or  
manufacture replacement parts.  
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limi-  
tation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this War-  
ranty.  
This Warranty is effective only if the warranty registration card is returned within ten (10) days.  
Answers to any questions regarding warranty service and locations may be obtained by contacting:  
Woods Equipment  
Company  
2606 Illinois Route 2 South  
Post Office Box 1000  
Oregon, Illinois 61061  
815-732-2141 tel  
815-732-7580 fax  
.
F-3079 Effective 3/2/2000 (Revised 3/1/01)  
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WARRANTY  
(Replacement Parts For All Models Except Mow’n Machines)  
WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product to be free from  
defect in material and workmanship for a period of ninety (90) days from the date of delivery of the prod-  
uct to the original purchaser with the exception of V-belts, which will be free of defect in material and  
workmanship for a period of 12 months.  
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of  
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This  
Warranty does not cover normal wear or tear, or normal maintenance items.  
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser  
sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party pur-  
chaser in any way. There are no third party beneficiaries of this Warranty.  
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free  
of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance  
with this Warranty. The product must be returned to WOODS with proof of purchase within thirty  
(30) days after such defect or noncompliance is discovered or should have been discovered, routed  
through the dealer and distributor from whom the purchase was made, transportation charges pre-  
paid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives  
the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF  
REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WAR-  
RANTY.  
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE  
OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND  
WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY  
AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising  
directly or indirectly from the product, whether such claim is based upon breach of contract, breach  
of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality  
of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues  
or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for  
labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic  
loss.  
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to  
obtain materials or manufacture replacement parts.  
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,  
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is autho-  
rized to alter, modify, or enlarge this Warranty.  
Answers to any questions regarding warranty service and locations may be obtained by contacting:  
PART NO.  
Woods Equipment  
MAN0063  
Company  
2606 Illinois Route 2 South  
Post Office Box 1000  
Oregon, Illinois 61061  
815-732-2141 tel  
815-732-7580 fax  
F-8494 3/1/2000 (Rev. 1/1/2002)  
© 2000 Woods Equipment Company. All rights reserved.  
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