MOW’N MACHINE
CZR2242B
872311G
22HP B&S W/42” SIDE DISCHARGE
(S/N 000050 AND ABOVE)
CZR2652B
872313G
26HP B&S W/52” SIDE DISCHARGE
(S/N 000050 AND ABOVE)
Includes Maintenance
Instructions
RF4166230
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WOODS
IMPORTANT MESSAGE
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual
instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in
the Set-Up instructions are completed before releasing equipment to the owner.
The dealer must complete the Product Registration online at the Woods Dealer Website or complete the
mail-in form included with the Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid
postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product
does not diminish customer’s warranty rights.
TO THE OWNER:
Read the Operator’s Manual before operating your Woods equipment. The information presented will prepare
you to do a better and safer job. Keep the manual handy for ready reference. Require all operators to read
the Operator’s Manual carefully and become acquainted with all adjustment and operating procedures before
attempting to operate the equipment. Replacement manuals can be obtained from your dealer. To locate
your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and
Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable
and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as
specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the
necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards
required for safe and satisfactory operation. Record the model number and serial number of your equipment
in the spaces provided:
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (located on left side panel near cut-off switch.) ________________________________
Provide this information to your dealer to obtain correct repair parts.
™
ALITEC
®
BMP
®
CENTRAL FABRICATORS
®
GANNON
®
GILL
®
WAIN-ROY
®
WOODS
12-2010
3
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WOODS
TABLE OF CONTENTS
PAGE
FIGURES
SAFETY.......................................................................................................................................................5-11
SET-UP INSTRUCTIONS.........................................................................................................................12, 13
LABELS.....................................................................................................................................................14-17
CONTROLS...............................................................................................................................................18-21
PRE-OPERATION CHECKLIST.....................................................................................................................22
OPERATION..............................................................................................................................................23-25
MAINTENANCE CHART................................................................................................................................26
MAINTENANCE RECORD.............................................................................................................................27
MAINTENANCE ........................................................................................................................................28-34
ADJUSTMENTS........................................................................................................................................35-38
BELT REPLACEMENT...................................................................................................................................39
PAGE INTENTIONALLY LEFT BLANK ..........................................................................................................40
PARTS SECTION...........................................................................................................................................41
FRAME-ENGINE/CLUTCH ASSY....................... FIGURE 1 ...................................................................42, 43
TRANSAXLE ASSY............................................. FIGURE 2 ...................................................................44, 45
FUEL TANK/BUMPER & CONTROL PANEL....... FIGURE 3 ...................................................................46, 47
FUEL VALVE & COVER PLATE.......................... FIGURE 4 ...................................................................48, 49
DECK LIFT ASSEMBLY ...................................... FIGURE 5 ...................................................................50, 51
CASTER ASSEMBLY.......................................... FIGURE 6 ...................................................................52, 53
KICKPLATE/SEAT ASSEMBLY........................... FIGURE 7 ...................................................................54, 55
STEERING .......................................................... FIGURE 8 ...................................................................56, 57
PARKING BRAKE ............................................... FIGURE 9 ...................................................................58, 59
WIRE HARNESS................................................. FIGURE 10 .................................................................60, 61
42" SIDE DISCHARGE ....................................... FIGURE 11 .................................................................62, 63
52" SIDE DISCHARGE ....................................... FIGURE 12 .................................................................64, 65
BELTS-CUTTERDECK........................................ FIGURE 13 .................................................................66, 67
DECALS-POWERUNIT....................................... FIGURE 14 .................................................................68, 69
ACCESSORIES-SUSPENSION SEAT................ FIGURE 15 .................................................................70, 71
4
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SAFETY
WOODS
This symbol means:
NOTICE !!!
ATTENTION!
BECOME ALERT!
Unauthorized modifications may present extreme
safety hazards to operators and bystanders and
could also result in product damage.
Your safety and the safety of others is involved.
Woods strongly warns against, rejects and disclaims
any modifications, add-on accessories or product
alterations that are not designed, developed, tested
and approved by Woods Engineering Department.
Any Woods product that is altered, modified or
changed in any manner not specifically authorized
after original manufacture–including the addition of
“after-market” accessories or component parts not
specifically approved by Woods–will result in the
Woods Warranty being voided.
Signal word definitions:
The signal words below are used to identify levels
of hazard seriousness. These words appear in this
manual and on the safety labels attached to Woods
machines. For your safety and the safety of others,
read and follow the information given with these
signal words and/or the symbol shown above.
Anyandallliabilityforpersonalinjuryand/orproperty
damage caused by any unauthorized modifications,
add-on accessories or products not approved by
Woods will be considered the responsibility of the
individual(s) or company designing and/or making
such changes. Woods will vigorously pursue full
indemnificationandcostsfromanypartyresponsible
forsuchunauthorizedpost-manufacturemodifications
and/or accessories should personal injury and/or
property damage result.
DANGER indicates an imminently hazardous
situation which, if not avoided, WILL result in death
or serious injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, COULD result in
death or serious injury.
CAUTIONindicatesapotentiallyhazardoussituation
which,ifnotavoided,MAY resultinminorormoderate
injury. It may also be used to alert against unsafe
practices or property damage.
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, MAY result in property damage.
MODEL NUMBER: This number appears on
sales literature, technical manuals and price lists.
SERIAL NUMBER: This number appears only
on your mower. It contains the model number
followed consecutively by the serial number.
Use this number when ordering parts or seeking
warranty information.
5
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SAFETY
WOODS
PREPARING FOR SAFE OPERATION
Operator preparation and training
WARNING
Read the Operation & Safety
Manual
-
If an operator or mechanic
cannot read English, it is
the owner's responsibility
to explain this material to
them. If any portion of this
material is unclear, contact
your factory representative for clarification.
All rotary lawnmowers are potentially
dangerous. They canamputatehandsand
feet and throw objects. Failure to follow
these safety and operating instructions
could result in serious injury or death.
-
Become familiar with the safe operation of the
equipment, operator controls and safety signs.
Know how to stop the engine and attachments
quickly in an emergency. Do not operate or allow
another person to operate this machine if there
are any questions about safety.
-
-
All operators and mechanics should be trained.
The owner is responsible for training the users.
Site preparation and circumstances
-
Evaluate the terrain to determine what
accessories and attachments are needed to
properly and safely perform the job. Only use
accessories and attachments approved by the
manufacturer.
Wear appropriate clothing, including long
trousers and safety goggles or safety glasses
with side shields when operating mower. Do not
operate barefoot or wearing open sandals. Long
hair, loose clothing or jewelry may get tangled in
moving parts.
-
-
Clear the area to be mowed of objects such as
rocks, toys, wire or other debris that may be
picked up or thrown by the mower.
-
-
Wear hearing protection.
Never allow underage children, unskilled
or improperly trained people operate this
equipment. Local regulations can restrict the age
of the operator.
Be sure the area is clear of pets and people,
especially young children. Never assume they
will remain where you last saw them. Stop the
machine if any enter the area.
-
Data indicates that those operators age 60 years
and above are involved in a large percentage of
riding mower-related injuries. Those operators
should evaluate their ability to operate the riding
mower safely enough to protect themselves and
others from injury.
-
Mow only in daylight or in good artificial light.
-
Do not mow wet grass as tires may lose traction.
-
-
Do not carry passengers, especially small
children. They may fall off and be seriously
injured.
Keep warning labels and this operator's manual
legible and intact. Replacement labels and
manuals are available from the factory.
-
-
Do not operate machine while under the
influence of drugs or alcohol.
The owner/user can prevent and is responsible
for accidents or injuries occurring to themselves,
other people or property.
6
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SAFETY
WOODS
OPERATING SAFELY
Machine preparation
-
Check operator presence interlock system and
brake operation. Adjust or repair any problems
before using.
In general
-
Use extra care when loading or unloading the
machine into a trailer or truck.
-
Do not tamper with or defeat safety devices.
Keep guards, shields and interlock safety devices
in place and in proper working condition. They
are for your protection.
-
Slow down and use caution when making turns
and crossing roads and sidewalks. Stop blades if
not mowing.
-
-
-
Do not run the engine in an enclosed area where
dangerous carbon monoxide fumes can collect.
-
-
Keep all fasteners such as nuts, bolts and pins
well secured.
Do not place your foot on the ground while
operating the machine.
Visually inspect blades, blade bolts and the cutter
assembly for wear or damage. Replace worn or
damaged blades and bolts to preserve balance.
Before operating, lower the discharge chute,
install the mulcher or put the entire grass catcher
in place.
-
-
Verify that machine and attachments, if any, are
in good operating condition.
-
Keep clear of the discharge opening at all times.
Never direct the discharge toward a bystander.
Stop operation if someone approaches.
Do not engage blades until ready to mow.
-
-
Keep washout ports and other mower housing
service openings closed when mowing.
Use care when pulling loads or using heavy
equipment.
- Use only approved drawbar hitch points.
- Limit loads to those you can safely control.
- Do not turn sharply. Use care when reversing.
- Use counterweight(s) or wheel weights when
suggested in the operator's manual.
-
Never leave a machine unattended. Always turn
off blades, set parking brake, stop engine and
remove key before dismounting.
7
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SAFETY
WOODS
Starting
Interrupting operation
-
Start only according to instructions in this manual
-
Before leaving the operator's position:
or on the machine.
- Park on level ground.
- Disengage the PTO.
- Set the parking brake.
- Shut off the engine and remove the key.
-
Before attempting to start the engine, make sure:
- the parking brake is on;
- the PTO is disengaged;
- the traction drive is in NEUTRAL.
-
Disengage the PTO and wait until the blades quit
rotating:
- before raising cutterdeck;
- when not mowing;
- for transport;
- when crossing surfaces other than grass.
-
-
When starting the engine, make sure hands and
feet are clear of the blades.
Do not start the machine while standing in front
of the discharge chute or with the chute directed
at someone.
-
Stop the engine, disengage the PTO, set parking
brake and wait until the blades quit rotating and
lower cutting unit:
-
-
Do not engage PTO at full throttle. Throttle to
idle or lowest possible engine speed.
Do not change engine governor settings or
overspeed the engine. Operating the engine
at excessive speed can increase the hazard of
personal injury.
- before refueling;
- before removing grass catcher;
- before making height adjustment unless the
adjustment can be made from the operator's
position.
-
Stop the engine, disengage the PTO, set parking
brake and disconnect the spark plug wire(s) or
remove the key:
- before clearing blockages or unclogging chute;
- before checking, cleaning or working on the
machine;
- after striking a foreign object. Inspect the
machine for damage and make repairs before
restarting;
- if the machine begins to vibrate abnormally:
shut off machine immediately. Inspect and
make repairs as needed before restarting;
- except for repairs or adjustments as specifically
noted, such as for carburetor adjustment,
where the engine must be running. Keep
hands and feet clear of moving parts in these
circumstances.
-
-
Allow the blades to come to a complete stop
when stopping operation to clear blockages,
unclog, inspect the machine, do maintenance or
repair.
Reduce the throttle setting during engine shut-
down and, if the engine is provided with a shut-
off valve, turn the fuel off at the conclusion of
mowing.
8
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SAFETY
WOODS
MANEUVERING SAFELY
In general
-
Use extra care with grass catchers or other
attachments. These can change the stability of
the machine.
-
Slow down before turning.
-
Do not mow in reverse unless absolutely
necessary. Always look behind and down
for small children and pets before and during
backing.
-
-
Remove obstacles such as rocks, tree limbs etc.
Avoid driving over obstacles such as ruts, holes,
rocks and roots whenever possible. Be alert to
dips and rises. Uneven terrain can overturn a
mower or cause it to slide. Tall grasses can hide
obstacles.
-
-
Be aware when approaching blind corners,
shrubs, trees, tall grass or other objects that may
obscure vision.
If tires lose traction, disengage the blades. If on
a slope, head downhill.
-
-
-
Do not mow dropoffs, ditches or embankments.
The machine could suddenly turn over if a wheel
runs over the edge or an edge caves in.
Follow the manufacturer's recommendations
for wheel weights or counterweights to improve
stability.
WARNING
Mowing slopes
Slopes are a major factor in
loss-of-control and tip over
accidents that sometimes lead
to severe injury or death. All
slopes require extra caution.
Do not mow slopes when grass is wet. Reduced
traction could cause sliding.
-
Do not mow on slopes if uneasy or uncertain.
Ultimate responsibility for safe operation on
slopes rests with the operator.
-
-
Do not mow excessively steep slopes.
On zero turn machines, mow across slopes, not
up and down.
-
-
-
Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and proceed
slowly straight down the slope.
With a zero turn machine, if tires lose traction
going down a slope, steering control may be
regained by speeding up.
Mid-mount zero turns (belly mounted deck) have
much greater traction pointed up slope than
down slope. Be aware that traction may be lost
going down a slope. Do not operate a mid-mount
zero turn on slopes it cannot back up.
-
Keep all movement on the slopes slow and
gradual. Do not make sudden changes in speed
or direction.
-
-
-
Do not turn on slopes unless necessary, and then
turn slowly and downhill when possible.
Stay away from slopes if the ground is loose or if
caught in the rain during mowing.
Use lower speeds on a slope to avoid stopping or
shifting.
9
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SAFETY
WOODS
MAINTENANCE SAFETY
Blades
WARNING
-
Mower blades are sharp and
can cut. Use extra caution
when handling. Remove ob-
structions with care. Wrap the
blade(s) or wear gloves.
In general
-
Maintain machine according to manufacturer's
schedule and instructions for maximum safety
and best mowing results.
-
-
Park machine on level ground.
-
Be aware that rotating one
blade on multiblade mowers
can cause other blades to
rotate.
Never allow untrained personnel to service ma-
chine.
-
-
Adjust or repair only after the engine has been
stopped and the blades have quit rotating.
-
-
Only replace blades. Never straighten or weld
them.
Inspect grass catcher components regularly. If
worn, damaged or deteriorated, they may expose
moving parts or allow objects to be thrown.
Keep other persons away from blades.
-
-
Replace parts if worn, damaged or faulty.
For best results, always replace with parts
recommended by the manufacturer.
WARNING
Fuel
-
Gasoline and diesel fuels are
flammable; gasoline vapors
are explosive. Use extra care
when handling.
Disconnect battery or remove spark plug wire(s)
before making any repairs. Disconnect the
negative terminal first and the positive last. Re-
connect positive first and negative last.
-
-
Store only in containers spe-
cifically designed for fuel.
-
Do not dismantle the machine without releasing
or restraining forces which may cause parts to
move suddenly.
When refueling or checking fuel level:
- Stop the engine and allow to cool;
- Do not smoke;
-
-
Provide adequate support, e.g. jackstands for
lifted machine or parts if working beneath.
- Refuel outdoors only;
- Use a funnel;
- Do not overfill;
Do not put hands or feet near or under rotating
parts.
- If fuel is spilled, do not attempt to start the
engine until the spill is cleaned up and vapors
have cleared.
-
-
-
Clean up spilled oil or fuel thoroughly.
Replace faulty mufflers.
To reduce fire hazards, keep the engine, muffler,
battery compartment and fuel storage area free
of grass, leaves, debris buildup or grease.
Sparks from static electricity can start fires or cause
explosions. Flowing fuel can generate static
electricity. To prevent static electricity sparks:
-
Hydraulic fluid can penetrate skin, use paper
to check for leaks. Relieve hydraulic pressure
before disconnecting hoses. Make sure
connections are tight and hoses are in good
condition.
-
Keep containers electrically grounded. Do not fill
containers in a vehicle or on a truck or trailer bed
with a plastic liner. Fill containers on the ground
away from the vehicle.
-
When practical, remove gas powered equip-
ment from the truck or trailer and refuel it on the
ground. If equipment must be refueled on the
truck or trailer, refuel from a portable container
rather than a dispenser nozzle.
-
-
Keep the dispenser nozzle in contact with the rim
of the fuel tank or container opening until fueling
is complete. Do not use a nozzle lock-open
device.
Replace caps on fuel cans and tanks securely.
10
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SAFETY
WOODS
JUMP STARTING
BATTERY
WARNING
1. Be sure the jumper cables are in good condition.
Turn off the ignition and all electrical accessories
on both machines.
Battery acid is caustic and fumes
are explosive and can cause
serious injury or death.
2. Position the machine with a good (charged) bat-
tery next to but not touching the machine with the
dead battery so jumper cables will reach.
To reduce the risk of personal
injury when working near a bat-
tery:
3. When making cable connections:
-
When working with battery
acid, use protective equipment
such as, but not limited to, goggles, face shield,
rubber gloves and apron.
- make sure the clamps do not touch anywhere
except to intended metal parts,
- Never connect a positive ("+" or red) terminal
to a negative ("–" or black) terminal.
-
Avoid leaning over a battery.
- Make sure the cables won't get caught in any
parts after the engines are started.
-
Do not expose a battery to open flames or
sparks.
4. Connect one end of the first jumper cable to the
positive terminal on one battery. Connect the
other end to the positive terminal on the other
battery.
-
Be sure batteries with filler caps are properly
filled with fluid.
-
Do not allow battery acid to contact eyes or skin.
Flush any contacted area with water immediately
and get medical help.
5. Connect one end of the other cable to the
negative terminal of the machine with a good
(charged) battery. Make the final connection on
the engine of the machine to be started, away
from the battery.
-
Charge batteries in an open, well ventilated area,
away from sparks and flames. Unplug charger
before connecting or disconnecting from battery.
6. Start the vehicle with the good battery, then the
machine with the discharged battery.
TRANSPORTATION AND STORAGE SAFETY
7. Remove the cables in the exact reverse order of
installation. When removing each clamp, take
care it does not touch any other metal parts while
the other end remains attached.
-
-
-
Stop the engine and allow to cool before storing.
Drain the fuel tank outdoors only.
Store fuel in an approved container in a cool, dry
place.
-
-
-
Keep the machine and fuel containers in a locked
storage place to prevent tampering and to keep
children from playing with them.
When the machine is to be parked, stored or left
unattended, lower the cutterdeck unless a posi-
tive mechanical lock is used.
Do not store the machine or fuel container near
heating appliances with an open flame such as a
water heater or an appliance with a pilot light.
-
-
Keep gasoline storage area free of grass, leaves
and excessive grease to reduce fire hazard.
Clean grass and debris from cutting units, drives,
mufflers and engine to help prevent fires.
11
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SET UP INSTRUCTIONS
WOODS
TOOLS REQUIRED FOR ASSEMBLY
-
-
-
-
-
Wrecking bar
Claw hammer
Sockets: 1/2”, 15/16
Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16”
Tire pressure gauge
NOTE: All references below to the “right” or “left” are with respect to an operator at the controls.
1. UNCRATE UNIT
a) Discard packing materials. Loosen the caster wheel axle bolts and bumper bolts to remove the shipping
brackets.
Discard shipping brackets.
b) Re-install and tighten bumper bolts.
c) Tighten caster wheel axle bolts against caster axle spanner bushings to 80 ft/lbs.
2. TIRE PRESSURE
a) Set tire pressures to 14 lbs/in2 (1.0 kg/cm2). Tires are overinflated for shipping.
3. TRACTION LEVERS
a) Tighten bolt A.
b) Sit on the machine. Levers C may be moved to
upper set of holes in bar B for a better operator
fit.
12
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SETUP INSTRUCTIONS
WOODS
4. FINAL PREPARATIONS
-
Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil
for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system.
-
Insure Battery cables are connected properly.
Battery acid is caustic. Fumes are explosive and can cause serious injury or death.
Use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries.
Read and obey the battery manufacturer’s instructions.
Be certain the ignition switch is OFF and the key has been removed before servicing the battery.
a) Verify battery polarity before connecting or disconnecting the battery cables.
b) When installing the battery, always assemble the RED, positive ( + ) battery cable first and the
ground, BLACK, negative ( - ) cable last.
c) Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to
terminals and cable ends to prevent corrosion. Keep terminal covers in place.
-
Read Operation and Safety Manual before starting. Operator Manual is located under the seat. Tilt seat
forward to access manual.
-
-
If deck does not cut level, see deck leveling procedure in the Operator’s Manual
Run engine at full RPM for 5 minutes before engaging blades to allow the engine to be fully lubricated
before load is applied.
-
-
Check the hydrostat neutral adjustment. Neutral is set at the factory but may require readjustment. See
adjustments section in the operator’s manual.
Do not use the machine without an approved grass collector, the grass discharge chute or mulching
plates correctly fitted.
13
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LABELS
WOODS
F
N
N
R
4165616
F
N
N
R
4165662
4165615
14
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LABELS
WOODS
15
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LABELS
WOODS
BEFORE STARTING OR SERVICING:
Read and understand the
Operator's Manual & labels.
- Be sure machine is in safe operating condition.
- Move traction levers to neutral lock, parking brake to ON.
- Set PTO switch to OFF.
BEFORE LEAVING SEAT:
- Move traction levers to neutral lock, parking brake to ON.
- Set PTO switch to OFF.
- Turn engine keyswitch to OFF.
- Remove key.
AVOID SERIOUS INJURY OR DEATH:
- Read and obey the Operation & Safety Manual.
- Remove objects that could be thrown by the blades.
- Use caution on slopes. Stay off slopes the machine
cannot back up.
- Stop blades and drive down slowly if machine slides
or stops going on slope.
- Do not mow when children or others are around.
- Do not carry a child or passenger-even with blades off.
- Look down and behind before and while backing.
- Do not operate unless trained.
- Do not operate unless guards, shields and interlocks
are in place and working.
- Replace labels and Operation and Safety Manual if lost
or damaged.
- Remove debris buildup. Debris under belt cover or
near muffler can cause fires.
- Blades continue to rotate for a few seconds after
blades are turned off.
- Blades must be at least 1/8" above bottom of housing.
- All blades must be identical. Check blade bolts daily
for tightness.
- Inspect for damage after striking a foreign object.
Make repairs before restarting operation.
- Find and repair cause of any abnormal vibration.
- Leer el manual del operador. No permitir que
personas no capacitadas para ello usen la máquina.
- Mantener los protectores en su lugar y sus tornillos
debidamente fijados.
- Antes de limpiar, ajustar o reparar este equipo,
apagar todos los mandos, aplicar el freno de
estacionamiento y apagar el motor.
- Mantener las manos, los pies y la ropa alejados de
las piezas en movimiento.
- No conducir como pasajero ni llavar pasajeros en
máquinas sin asiento para ello.
- Mantener a las demás personas alejadas durante
el funcionamiento de la máquina.
- Si no sabe leer inglés, solicitarie a otra persona
que le lea y explique el contenido de las etiquetas y
del manual de la máquina.
4165610
16
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LABELS
WOODS
17
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CONTROLS
WOODS
KEYSWITCH (K) - The keyswitch has three
positions: OFF, RUN, and START. Insert the key
and turn it clockwise to move the switch from OFF to
RUN. Turn it further to START and hold to engage
the starter. Release the key and the switch will return
to RUN from START. Turn the key counterclockwise
to OFF to stop the engine.
THROTTLE (T) - Move the throttle lever forward to
increase engine speed until the maximum governed
engine RPM is reached. Move the lever rearward to
decrease engine speed until the engine reaches its
idle speed.
CHOKE (C)
Pull the choke control out to set the choke ON. Push
it in to set the choke OFF.
POWER TAKE OFF (PTO) SWITCH (P) -
The operator must be in the seat when engaging the
PTO or the engine will kill. Pulling the PTO switch
out engages (turns on) the PTO and starts the blades
or other attachment. Pushing the PTO switch in
disengages (turns off) the PTO and stops the blades
or other attachment.
NOTE: The PTO switch does not control
attachments powered by a separate engine.
At operator's right side
-
-
Disengage the PTO whenever you stop or leave
the operator’s position
Shut off engine with the key and remove the
spark plug wires before making adjustments or
unplugging a clogged mower.
-
Do not engage the PTO until ready to start
mowing.
HOUR METER (M) - Records accumulated time
the machine is in operation and provides service
alerts. Push and release MODE button to toggle
between functions. Provided service alerts include
change engine oil and filter, change hydraulic oil,
and service air filter. When the service time is
approaching, an alert message will flash temporarily,
interrupting whatever mode the meter is in. This
will continue until the alert is reset. When the
service interval reaches "0" hours, the word "NOW"
replaces the hours remaining. To reset the service
alert, depress and hold down the mode button for 6
seconds while in the alert to be cleared.
18
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CONTROLS
WOODS
FUEL SELECTOR VALVE (U)
The fuel tank selector valve is located behind the
seat.
The fuel tank selector valve has three positions:
Off: The tank selector is off when the lever points
down. The selector should be off whenever the
machine is transported or stands unused for any
length of time. Shutting off the fuel supply avoids the
possibility of flooding should any dirt get under the
carburetor float needle. Leaving the tank selector in
either tank position can allow severe flooding, which
may ruin the engine by diluting the oil.
Right Tank: Fuel flows from the right tank when the
selector is turned 1/4 turn toward the right.
Left Tank: Fuel flows from the left tank when the
selector is turned 1/4 turn toward the left.
19
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CONTROLS
WOODS
Reverse movement - To move the machine straight
back, pull both traction levers back equally from their
neutral position. Reverse speed increases as the
levers are moved back farther. Maximum reverse
speed is reached when the levers hit the rear of the
forward-reverse slot. When moving in reverse, push-
ing the levers forward slows the machine, and the
machine stops when the neutral position is reached.
NOTE: Reverse is spring loaded to return to neutral.
This spring resistance may be felt when moving the
traction levers into reverse. When the levers are
released in reverse, spring tension will slowly return
them to the neutral position.
Lift and traction levers
(operator's right side)
STEERING - To steer, move one lever forward and
one back.
Turns during forward movement:
LIFT LEVER (F) - Used to raise the cutterdeck to
maximum height for transport, curb climbing or blade
changing. To return to preset height of cut, lower lift
lever until it contacts height of cut pin A.
-
Right turn - move the right traction lever back
toward neutral to slow the right drive wheel.
-
Left turn - move the left traction lever back to-
ward neutral to slow the left drive wheel.
TRACTION LEVERS (L) - Each of the two
traction levers controls the drive wheel located on
the same side. They control the forward and reverse
movement of the machine, provide steering and also
provide dynamic braking.
Turns during reverse movement:
-
Reverse right turn - move the right traction lever
forward toward neutral to slow the right drive
wheel.
The operator must be in the seat and the parking
brake must be OFF to engage the traction drive.
To engage traction drive, move the traction levers
toward the center of the machine until they are out of
neutral lock slot S.
-
Reverse left turn - move the left traction lever
forward toward neutral to slow the left drive
wheel.
Slow, sweeping turns are made with both traction
levers on the same side of neutral and slightly
apart. True zero radius turns about the center of the
machine are made by having one lever in reverse
while the other is in forward. By varying the relative
positions of the two levers, the rate of turn is varied to
suit the mowing situation.
Forward movement - To move the machine straight
ahead, push both traction levers forward equally from
their neutral position. Forward speed increases as
the levers are moved farther forward from the neutral
position. Maximum forward speed is reached when
the levers hit the front of the forward-reverse slot.
When traveling forward, pulling the traction levers
rearward slows the machine. The machine stops
when the neutral position is reached.
Slow down before making sharp turns. The machine
is capable of turning very rapidly when the levers are
moved further apart from each other. Loss of control
and/or turf damage may result.
20
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CONTROLS
WOODS
PARKING BRAKE (R) - Pull the parking brake
lever up and back to put the parking brake ON. Push
it forward and down to put the parking brake OFF.
The parking brake must be ON to start the engine.
It must also be ON to keep the engine running if the
operator leaves the seat. The parking brake must be
OFF to keep the engine running when a traction lever
is moved out of neutral lock.
Parking brake in ON position
(operator's left side)
PUSHING THE MACHINE
The machine may be pushed with the engine off, the
parking brake off, and the bypass valves open.
To open the bypass valves, move the parking brake
to the OFF position, then lift and pull bypass control
rod C through the large opening D, until the control
rod stop is past the opening. Drop rod C into the
small opening to lock in place. Repeat for the other
bypass control rod.
To close the bypass valves, lift bypass control rod C
allowing the control rod stop to retract through the
large opening D.
21
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PRE-OPERATION CHECK LIST
WOODS
PRE-OPERATION CHECK LIST
(OPERATOR’S RESPONSIBILITY)
___ Review and follow all safety rules and safety
decal instructions.
___ Never allow riders.
___ Inspect area and remove stones, branches or
other hard objects that might be thrown,
causing injury or damage.
___ Clean area around oil fill dipstick. Remove
dipstick and check to be sure oil is in operating
range (between marks on dipstick). Add oil if
necessary but Do Not Overfill. Install dipstick
assembly firmly until cap bottoms out on tube.
Dipstick assembly must always be secured into
fill tube when engine is running.
___ Check all lubrication points and grease as
instructed in manual.
___ Check hydrostatic fluid level. Check to be sure
cooling fins on hydrostat are clean.
___ Perform a functional check of the safety
interlock system each time you operate the
unit.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Check to make sure all shields and guards
are properly installed and in good condition.
Be sure that either the discharge shield or
complete vacuum attachment is installed.
___ Check that all hardware is properly installed.
and secured.
___ Check that equipment is properly and securely
attached to power unit.
___ Check to be sure engine is free of dirt and
debris. Pay particular attention to the cooling
fins, governor parts and muffler. Clean air
intake screen. Check air cleaner; service if
necessary.
22
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OPERATION
WOODS
FUELING
OPERATOR PRESENCE
INTERLOCK SYSTEM
-
Fill fuel tank with good quality, clean, unleaded
regular gasoline. Do not use hi-test fuel.
To start the engine:
-
Use a funnel to avoid spilling.
-
-
The PTO switch must be OFF.
Both traction levers must be in the neutral lock
position.
-
The parking brake must be ON.
WARNING
To operate the machine:
1. The operator must be in the seat or engaging the
PTO will kill the engine.
2. The parking brake must be OFF and the opera-
tor must be in the seat, or moving a traction lever
from the neutral lock position will kill the engine.
TO CHECK OR ADD FUEL:
– Do it outdoors
– Do not smoke
– Stop engine; allow to cool
– Fill to one inch below bottom
STARTING THE ENGINE
of filler neck
1. Turn the key to operate the electric starter to start
the engine. Release the key when the engine
starts.
– Do not overfill
– Clean up spilled fuel
2. If the engine does not start immediately, do not
crank for more than 10 seconds at a time. Allow
60 seconds for the starter motor to cool down
between starting attempts to prevent the starter
motor from burning out.
BEFORE STARTING THE ENGINE
-
-
Be familiar with all controls, how each functions
and what each operates.
3. If the choke is ON when the engine starts,
gradually back it off until the engine runs with no
choke at all.
Check the engine oil level and add if necessary.
Using the fuel selector valve, select which tank
will supply fuel
-
Choke: For cold starts, set the throttle lever to the
half-open position and pull the choke out to the
ON position. For warm starts set the throttle to
the half-open position and the choke to the OFF
position.
23
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OPERATION
WOODS
OPERATING NOTES
DRIVING
1.
With the PTO disengaged, move the parking
brake to OFF.
-
-
Practice at slow engine and travel speeds with the
PTO off until fully familiar with the controls.
2.
3.
Move both traction levers out of neutral lock.
For normal cutting the throttle should be set at the
full open position. By using the traction levers to
speed up or slow down the machine during use,
maximum control and cutting efficiency can be
maintained.
Push both traction levers forward evenly to
drive forward in a straight line. Pull both traction
levers back evenly to drive backward in a straight
line.
4. Steering - Move one lever forward and one back.
-
Using the machine at less than full throttle in
heavy conditions will cause the engine to labor
and result in excessive wear.
Turns during forward movement:
-
Right turn - move the right traction lever back
toward neutral to slow the right drive wheel.
-
Left turn - move the left traction lever back to-
ward neutral to slow the left drive wheel.
Turns during reverse movement:
-
Reverse right turn - move the right traction lever
forward toward neutral to slow the right drive
wheel.
-
Reverse left turn - move the left traction lever
forward toward neutral to slow the left drive
wheel.
Use caution when making turns. Slow down before
making sharp turns to help maintain control and to
prevent torn turf from skidding or spinning tires. To
help prevent turf damage, keep both drive tires mov-
ing whenever a turn is made.
TIP: The best way to make a sharp "zero" turn is to
come to a stop, get the machine moving in reverse
with both drive wheels and then power the machine
around with the outside wheel. This technique keeps
the drive tires turning and results in less turf damage.
24
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OPERATION
WOODS
CUTTING
1. Place the discharge chute in the down position or
DANGER
correctly fit a grass collector or mulcher plate.
2. Sit in the seat.
3. Start the engine.
ROTATING BLADES
–
–
KEEP HANDS AND FEET AWAY.
STOP ENGINE AND LET BLADES STOP
BEFORE REMOVING GRASS COLLEC-
TOR OR UNCLOGGING.
4. Turn the blades on by pulling up on the PTO
switch. Do not start the blades at full throttle.
Instead, use the slowest throttle setting that will al-
low the engine to pick up the blade load to reduce
the wear on the belts and electric clutch.
5. After the blades are rotating, set the throttle to
maximum. Use the traction levers to obtain the
required cutting speed, to steer around obstacles
and to turn at the end of a cut.
WARNING
THROWN OBJECTS
–
–
–
–
KEEP AREA CLEAR OF PEOPLE
AND PETS.
REMOVE OBJECTS BLADE MAY
STRIKE AND THROW.
STOP BLADES TO CROSS GRAVEL
AREAS
DO NOT OPERATE WITHOUT CHUTE,
MULCHER OR ENTIRE GRASS
CATCHER IN PLACE.
CUTTING TIPS
-
When mowing large areas, start by turning to the
right so that clippings will be discharged away
from shrubs, fences, driveways, etc. After two or
three rounds, mow in the opposite direction, left
hand turns, until finished.
-
If grass is extremely tall, it should be mowed
twice, the first cut relatively high, the second cut to
the desired height.
-
-
Use the left side of the mower for trimming.
Choose cutting directions so that clippings are
thrown onto areas that already have been cut.
This method results in the most even distribution
of clippings and more uniform, better appearing
cuts.
-
Use a different mowing pattern each time where
possible. This helps prevent rutting and leads
to a more uniform cut by keeping the grass from
always laying the same way.
25
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MAINTENANCE CHART
WOODS
Maintenance is an ongoing job. These intervals are maximum times between
maintenance operations. Perform more often under severe conditions.
MAINTENANCE
OPERATION
BEFORE
EACH
USE
EVERY
25
HOURS
EVERY
50
HOURS
EVERY
100
HOURS
EVERY
200
HOURS
FIRST 5
HOURS
YEARLY
ENGINE
Consult the engine manual for additional information and instructions
Check/Top Up
X
X
X
Oil Level
Check For Leaks
Clean Air Intake
Screen
Clean Air Cleaner
Precleaner
X
X
Clean Air Cleaner
Element
Clean Cooling Fins
X
Change Oil And
Filter
See engine manufacturer's manual
X
Check/Replace
Spark Plugs
X
TRANSAXLE
Check Oil Level
X
Check For Leaks
X
Change Oil And
Filter
X
MACHINE
Check Interlock
Operation
X
X
Check Tire
Pressures
Check/Top Up
Battery
X
ubricate All Points
L
X
26
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MAINTENANCE RECORD
WOODS
NOTES
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
DATE
HRS
DATE
HRS
DATE
HRS
DATE
HRS
DATE
HRS
DATE
HRS
GENERAL
Check Tire Pressures
Lubricate All Points
Check Nuts & Bolts
ENGINE
Check Oil Level
Change Oil
Clean
Air Cleaner Element
Clean Cooling Fins
Replace
Air Cleaner Element
Clean & Gap
Spark Plugs
TRANSAXLE
Change Oil And Filter
NOTE: After first 5 hours of operation change engine oil and filter.
27
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MAINTENANCE
WOODS
CHECK DAILY
Operator Presence Interlock System - Start Operation
For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral
lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake off, the
blades on, and either traction lever out of neutral lock.
Operator Presence Interlock System - Run Operation
The operator must be in the seat for the engine to run with the parking brake off, the traction levers moved out
of the neutral lock position, or the blades on. To check:
1. Start the engine and run at 1/2 throttle with the operator on the machine but raised off the seat.
2. One by one: move the parking brake to the OFF position, traction levers out of the neutral lock position
(check each independently), and turn the blades on. Each check should kill the engine after 1/2 second.
(A 1/2 second delay is built into the system to prevent engine cutout when traversing rough terrain.)
Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or
run. Contact your authorized Woods dealer.
Hardware
Tighten any nuts and bolts found loose. Replace any broken or missing cotter pins. Repair any other prob-
lems before operating.
Tire pressure
Tires should be kept inflated to 14 lbs/in2 (1.0 kg/cm2). Improper tire inflation can cause rapid tire wear and
poor traction. Uneven inflation can cause uneven cutting. Over inflation of caster tires can cause casters to
"wobble" on hard surfaces.
BATTERY
4. Check the electrolyte level every 100 hours of
Battery acid is caustic and fumes
operation or yearly, whichever comes first. Top
are explosive and can cause serious injury or death.
off with distilled water if necessary.
Use insulated tools, wear protective glasses or
goggles and protective clothing when working with
batteries. Read and obey the battery manufacturer’s
NOTE: Sealed batteries cannot be checked or
topped off.
instructions.
5. Clean the cable ends and battery posts with steel
wool. Use a solution of baking soda and water
Be certain the ignition switch is OFF and the key has
to clean the battery. Do not allow the solution to
been removed before servicing the battery.
enter into the battery cells.
1. Verify battery polarity before connecting or dis-
6. Tighten cables securely to battery terminals and
connecting the battery cables.
apply a light coat of silicone dielectric grease to
terminals and cable ends to prevent corrosion.
Keep terminal covers in place.
2. When installing the battery, always assemble
the RED, positive ( + ) battery cable first and the
BLACK ground, negative ( - ) cable last.
3. When removing the battery, always remove the
BLACK ground, negative ( - ) cable first and the
red, positive ( + ) cable last.
28
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MAINTENANCE
WOODS
LUBRICATION
Every 50 hours of operation, lubricate the following points (1-3) with grease:
1. Deck lift lever (1 point)
2. Deck lift pivots (4 points)
3. Pull arms (2 points located at the front of the cutterdeck)
4. Caster wheel pivots (2 points)
(Lubricate every 500 hours or once a year)
NOTE ON BLADE SPINDLES - The blade spindles on these machines use a
superior sealed bearing that does not require relubrication.
29
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MAINTENANCE
WOODS
ENGINE OIL
Do not perform engine maintenance without the
engine off, spark plug wires disconnected and PTO
disengaged.
AFTER FIRST FIVE (5) HOURS
While the engine is warm:
1. Release the oil drain hose assembly from the
engine clip J. Lay hose assembly over the frame
edge or through the frame cutout, which ever is
most convenient.
2. Remove the rubber cap D from the tip of the
hose assembly and turn the drain valve to allow
oil to drain from the engine. Dispose of used oil
in accordance with local requirements.
3. Clean drain valve and tighten the plastic portion
of the drain valve back into the metal portion of
the valve. Replace rubber cap over the tip of the
valve. Replace hose assembly back into engine
clip.
4. Change oil filter.
5. Fill the crankcase with fresh oil to the full mark.
Do not overfill. See engine manual for oil
specifications.
DAILY
1. Check oil level with the dipstick.
2. If oil is needed, add fresh oil of proper
viscosity and grade. See engine manual for oil
specifications. Do not overfill.
PERIODIC OIL CHANGES
1. See engine manual for oil and filter change inter-
vals after the break-in period.
2. Follow instructions for first oil change, above.
3. Replace dipstick before starting engine.
SPARK PLUGS
Remove each plug and check condition.
-
-
Good operating conditions are indicated if the plug has a light coating of grey or tan deposit.
A white blistered coating indicates overheating. A black coating indicates an “over rich” fuel mixture. Both
may be caused by a clogged air cleaner or improper carburetor adjustment.
-
Do not sandblast, wire brush or otherwise attempt to repair a plug in poor condition. Best results are
obtained with a new plug.
-
Set plug gap as specified in engine manual..
FUEL FILTER
An in-line fuel filter is located in the fuel supply line. Inspect at every oil change to make sure it is clean and
unobstructed. Replace if dirty.
30
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MAINTENANCE
WOODS
DUAL ELEMENT AIR CLEANER
Engines equipped with dual element air cleaners
have a paper air cleaner element with an oiled, foam
precleaner element on the dirty side of the paper
element. Both should be inspected regularly and
maintained.
Clean and re-oil precleaner element every 25 hours
(more often under dusty conditions).
1. Disassemble air cleaner cover.
2. Remove precleaner.
3. Wash precleaner in kerosene or liquid detergent
and water.
4. Wrap precleaner in cloth and squeeze to remove
cleaner.
5. Saturate precleaner in engine oil. Squeeze to
remove excess oil.
6. Re-install precleaner. Reassemble air cleaner
components and screw assembly down tight.
Every 100 hours (more often under very dusty or dirty
conditions), check the paper cartridge.
–
–
Clean by tapping gently.
Do not wash the cartridge or use compressed air
which can cause damage.
–
Replace when cartridge is dirty, bent or
damaged.
31
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MAINTENANCE
WOODS
ENGINE COOLING
Continued operation with a clogged cooling system
will cause severe overheating and can result in en-
gine damage.
-
-
Daily: Clean air intake screen V.
Every 100 hours: Clean cooling fins beneath
blower housing H with reference to information in
the engine manufacturer's manual.
B
)
70 FT-LBS (95 Nm
LADE BOLTS
HEEL HUB NUTS
SPECIFIC TORQUES
)
150 FT-LBS (203 Nm
W
E
NGINE CRANKSHAFT BOLT
50 FT-LBS (68 Nm
)
TRANSAXLE PULLEY NUT
TRANSAXLE DRAIN PLUG
TRANSAXLE FILTER
28.3 - 41.6 FT-LBS (38 - 56 Nm)
)
15 - 20 FT-LBS (20 - 27 Nm
130 - 150 in-lbs (14.6 - 16.9 Nm)
1. Check the transaxle fluid, fill to proper level, if
required.
PURGING TRANSAXLES
Due to the effects air has on efficiency in hydrostatic
drive applications, it is critical that it be purged from
the system.
2. Raise the drive wheels off the ground. Support
unit with jackstands or other suitable means.
3. With the bypass valves open, and the engine
running, slowly move the control levers in both
forward and reverse directions 5 to 6 times. As
air is purged from the unit, the oil level will drop.
4. With the bypass valve closed, and the engine
running, slowly move the control levers in both
forward and reverse directions 5 to 6 times.
5. Stop engine. Check the transaxle fluid level, add
fluid as required.
These purge procedures should be implemented any
time a hydrostatic system has been opened to fa-
cilitate maintenance or any additional fluid has been
added to the system.
Purging may be required if the unit shows any of the
following symptoms:
- Noisy operation.
- Lack of power or drive after short term use.
- High operation temperature, excessive oil
expansion.
6. It may be necessary to repeat steps 3-5 until all
the air is completely purged from the system.
When the transaxle moves forward and reverse
at normal speed, purging is complete.
32
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MAINTENANCE
WOODS
TRANSAXLES
Inattention to proper safety, operation, or
maintenance procedures could result in personal
injury, or damage to the equipment. Woods
recommends returning the machine to your
authorized Woods dealer for service or repair.
Perform transaxle maintenance with the engine off,
spark plug wires disconnected and PTO disengaged.
TRANSAXLE FLUID CHANGE
Change the transaxle fluid every 200 hours of
operation. It is essential that the exterior of the
transaxle be free of debris, prior to fluid maintenance.
1. Remove the three 1/4" filter guard screws and
filter guard A. Remove the oil filter B from the
transaxle and discard. Dispose of used oil in ac-
cordance with local requirements.
2. Wipe the filter base surface off and apply a film
of new oil to the gasket of the new replacement
filter. Install the new filter by hand, turn 3/4 to
one full turn after the filter gasket contacts the
filter base surface.
3. Re-install the filter guard and torque the three
screws to 65 in. lbs. each.
4. Remove cap C, fill the transaxles through the
expansion tank D with approximately 2 quarts of
SAE 20W-50 engine oil PER TRANSAXLE.
Do not overfill! If you overfill the transaxle while the unit
is "cold", it may overflow as it reaches normal operating
temperatures. The oil level should not be above the
manufacturer's suggestions. This will allow the space
needed for the oil to expand as it warms up.
5. After starting engine, check the fluid level and
continue to add oil to overflow tank D to fill line
on tank.
6. Purge the transaxles, following the purging pro-
cedures on Page 29.
33
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MAINTENANCE
WOODS
BLADE REMOVAL
BLADE BALANCE
Follow these instructions to prevent injury during
blade removal:
1. Loosen with a box wrench or a socket and long
breaker bar. To gain additional leverage, slip a
long pipe or thick-walled tube over breaker bar or
wrench.
Blade balance must be maintained at 5/8 oz-in (19.4
g-cm) or less. Failure to keep blades balanced
causes excess vibration, wear, and shortened life of
most components of the machine.
To balance a blade:
2. Insert wood block A as shown, with grain
perpendicular to blade, to prevent blade from
turning when loosening.
3. Wear thickly padded gloves. Keep hands clear
of blade path. Blades may rotate when bolt
releases.
1. Sharpen blade first.
2. Balance the blade at the center.
3. Attach a 1/8 oz (3.9 g) weight at a distance 5"
(127 mm) from center on the light end. This
should make the light end the heavy end:
-
-
If it does, the blade is balanced.
If does not, file or grind the heavy end until
the addition of the weight makes the light end
the heavy end.
BLADE INSTALLATION
1. Wear thickly padded gloves to prevent cuts from
the sharp blade.
2. Insert the blade bolt, in order, through the conical
washer (cup side toward the blade, as shown),
the blade, and the blade spacer.
3. Install assembly on the blade spindle.
4. Torque the blade bolt to 70 ft-lbs.
SHARPENING
Blades may be sharpened by filing or grinding.
-
-
-
Inspect blades before sharpening.
Replace bent or cracked blades.
Replace blades when the lift portion has worn
thin.
-
-
-
Maintain cut angle at 30o.
Do not overheat blades when sharpening.
Always use Woods blades. Use of another
manufacturer’s blades may be dangerous.
34
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ADJUSTMENTS
WOODS
DECK LEVELING
1. Park the machine on a smooth, level surface.
Raise the deck to the transport position.
2. Lower the deck onto a set of equal height blocks
under the rear corners of the deck. Place an-
other set of blocks under the front of the deck so
that the deck top is pitched forward 1/8".
NOTE: The front and rear of the deck are at different
heights.
3. Measure the height of the blade cutting edge
above the ground. Remove pin B and set the
height of cut lever E to that height
4. Loosen nuts on bolts G. Move bolts in slot to
remove slack in chain. Tighten nuts on bolts G.
HEIGHT OF CUT
The height of cut is set by moving height of cut pin B
to the hole designated for the height of cut desired.
To change the height of cut:
1. Lift the deck to the highest position.
2. Move pin B to the selected hole.
3. Lower the deck until the lift lever is stopped by
the pin.
NOTES:
-
Height of cut may vary due to the amount of
tread on the tires, tire diameter or inflation pres-
sure.
DECK ROLLERS
The deck rollers are adjustable up and down to
provide improved deck flotation and scalping protec-
tion at various heights of cut. They are not intended
to ride continuously on the ground. Adjust no closer
than 3/8" (10mm) to the ground.
Height of cut ranges for roller adjustment
35
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ADJUSTMENTS
WOODS
PARKING BRAKE
NOTE: There are 2 brakes, 1 on each transaxle.
The parking brake should keep the machine from
moving. To check the parking brake, park the ma-
chine on a level surface, open the bypass valves and
set the parking brake to ON. Attempt to move the
machine forward and backward by pushing it. If the
machine moves, adjust the parking brake linkage as
follows:
1. Move the machine to a flat horizontal surface.
2. Grip the flats on the brake rod A. Tighten nut
B on the brake rod until you run out of threads.
See Figure 1 for detailed view.
3. Move the parking brake handle to the OFF
position.
4. Loosen nut X.
FIGURE 1
5. Hold brake arm in the OFF position as shown in
Figure 2.
6. Adjust swivel U until swivel stud meets brake arm
hole in the OFF position.
7. Insert cotter pin into swivel U.
8. Tighten nut X.
9. Repeat Steps 1-8 on the opposite side.
FIGURE 2
36
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ADJUSTMENTS
WOODS
HYDROSTATIC TRANSAXLE ADJUST-
MENTS
A turnbuckle style hydrostat neutral adjustment is
provided.
Neutral:
1. Support the machine with the rear wheels off
the ground. Use jackstands or equivalent sup-
port. Do not rely only on mechanical or hydraulic
jacks.
2. Move the traction levers out into the neutral lock
position and raise the seat.
3. Disconnect the seat switch wire and temporarily
connect the two terminals with jumper wire J as
shown.
4. Start the engine and run at low speed.
5. Move parking brake to the OFF position.
6. Loosen jam nuts K at both ends of the control
rod L.
7. Rotate the control rod until the corresponding
wheel stops turning. Lock the control rod jam
nuts. Run the engine up to high idle and stroke
the traction levers forward and back to check the
adjustment. Move traction levers back to neutral
and readjust if necessary.
8. Repeat steps 6 and 7 for the opposite side.
9. Remove the jumper wire and reconnect the seat
switch.
37
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ADJUSTMENTS
WOODS
ARM REST HEIGHT ADJUSTMENTS
1. Remove acorn nuts 1, plastic washers 2, arm
rest 3 and second set of plastic washers 4.
2. Adjust carriage bolts 5 to desired height A, B, or
C by pushing on the carriage bolts 5 until they
are free from the locking slot, adjusting them to
the desired height and then pulling the carriage
bolts 5 into the desired locking slot A, B, or C.
Bolts must be placed into slots a like heights or
arm rest will not fit.
C
B
C
B
A
A
3. Re-assemble washers 2 & 4, arm rest 3, and
acorn nuts 1 in reverse order from disassembly.
Hold carriage bolts 5 in locking slots while tight-
ening acorn nuts 1 to prevent them from falling
out of the locking slots. Tighten nuts 1 until de-
sired resistance in arm rest rotation is achieved.
5
4
3
2
1
4
5
1
2
38
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BELT REPLACEMENT
WOODS
NOTE: Always use Woods replacement belts, not general purpose belts. Woods belts
are specially designed for use on this mower and will normally last longer.
CUTTERDECK BELT
1. Remove floorplate.
2. Set the cutterdeck in a middle height-of-cut posi-
tion.
3. Use a 3/8" ratchet and extension to back
tensioning idler off to remove belt from idler.
Remove belt from cutterdeck pulleys.
NOTE: Use the 3/8" ratchet in the square hole A on
the idler.
4. Remove belt from clutch pulley.
3 SPINDLE DECK
5. Install the new belt by performing these steps in
reverse order.
BELT TENSION
All belts are tensioned by spring loaded idlers and do
not require any adjustment.
2 SPINDLE DECK
HYDRO TRANSAXLE DRIVE BELT
1. Remove cutterdeck belt (see cutterdeck belt
replacement).
2. Disconnect wire I at clutch M. Remove bolts J
and remove torque restraint.
3. Using a ratchet with a 9/16" socket, place over
nut at location P. Use the ratchet to rotate it
enough to remove the transaxle drive belt.
4. Install a new transaxle drive belt by performing
these steps in reverse order.
5. Inspect the fans. Replace if worn or damaged.
Torque transaxle pulley nut to 28.3-41.6 ft-lbs
(38-56 Nm).
6. Reinstall cutterdeck belt (see cutterdeck belt
replacement).
39
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PARTS SECTION
WOODS
PARTS
SECTION
41
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FRAME-ENGINE/CLUTCH ASSY
WOODS
FIGURE 1
26
25
21
16
24
2
22
JUMPER HARNESS
23
28
3
13
17
4
13
27
15
11
1
18
14
8
5
19
7
12
9
6
20
10
42
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FRAME-ENGINE/CLUTCH ASSY
WOODS
FIGURE 1
ITM PART NO.
DESCRIPTION
QTY ITM PART NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
4164049
64123-89
64152-23
38665
S-FRAME W/LABELS
BOLT-HEX 1/4-20X3/4
1/4-20X3/8 LG SP SCREW
SOLENOID
1
1
2
1
1
1
2
1
1
2
1
1
2
4
1
38304-03
BRG-FLANGED PLASTIC
2721331.7 WLDMT-CLUTCH STOP
64265-04
64164-12
64006-06
LOCKNUT-M8-1.25
KEY-1/4X1/4X1 SQ END
LOCKWASHER-HEL 7/16
10 64205-001 BLT-MET M8-1.25X20
11 4164252-001 FITTING-ML PIPE TO BARB
12 4144116
13 88042-03
14 64197-005 BLT-TDFM 3/8-16X1-1/4
CLUTCH-ENGINE PULLEY
CLAMP-HOSE
15 2722034
S-MUFFLER
16 4163351
4163205
4163206
2722463
38666
ENGINE-22HP B & S
ELEMENT-AIR FILTER
FOAM PRE-CLEANER
FILTER-OIL
1
1
1
1
1
FILTER-FUEL
17 69053-13
18 4144112.7 WLDMT-CLUTCH BRACKET
HOSE-HYDRO 3/8 X14
1
1
1
1
19 4163309
20 64123-78
21 64163-03
22 64006-01
23 2722459
24 4165985
4163205
PULLEY-ENGINE
BOLT-HEX 7/16-20X2-1/2
WSHR .256ID X.62OD X 18 GA. 2
LOCKWASHER-1/4
SPACER
ENGINE-26HP B & S
ELEMENT-AIR FILTER
FOAM PRE-CLEANER
FILTER-OIL
1
1
1
1
1
1
1
1
1
1
1
4163206
2722463
38666
FILTER-FUEL
25 4163743
26 64152-71
27 4164251
28 48412-01
GUARD-ROTATING SCREEN
SCREW-HS STAP #10 X 1
VALVE-OIL DRAIN
CLAMP-CABLE 3/4 J 10.32
* NOT ILLUSTRATED
43
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TRANSAXLE ASSY
WOODS
FIGURE 2
24
17
42
45
45
15
44
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TRANSAXLE ASSY
WOODS
FIGURE 2
ITM PART NO.
DESCRIPTION
QTY ITM PART NO.
DESCRIPTION
QTY
1
2
3
4
5
4164049
4162973
4163957.7 WLDMT-PULL ARM
4163819
4163493
S-FRAME W/LABELS
SHAFT-PULLARM MOUNT
1
1
2
2
1
4155841-01 WHEEL 10X7 W/ STEM
(USED ON 52" DECKS ONLY)
ARM-CONTROL
AXLE-LH
34 64187-03
WHEEL NUT 1/2-20
8
1
35 4133302
S-ASSY-IDLER ARM PUMP
(INCLUDES ITEMS 4, 25, 26, 27, 32)
(INCLUDES ITEMS 36-38)
6
7
8
9
64163-29
64123-68
64025-02
64270-01
WASHER
BOLT-HEX 5/16-18X1
NUT-HEX 5/16-18
BOLT-MET, HEX M10-1.5x30
BOLT, 5/16-18X3/4 HEX
WASHER .328X.75X14 GA
SPRING-TENSION
BLT-HEX 3/8-16 X 2
END CAP-24 X 7
2
2
2
1
2
6
1
1
1
36 4128004
37 64144-40
38 4128000
39 64163-61
40 4163299.7 TRAY-BATTERY
41 64197-022 BLT-TDFM 3/8-16 X 3/4
42 4163264-01 ADAPTER-90 #6 MAORB/#6 FORB 1
43 4163307
44 4142808-01 CAP-HYDROTANK
BEARING-BALL 10X26X8
SNAP RING-26MM INTERNAL 1
SEAL-16X26X7
WASHER
2
1
2
1
3
10 64123-54
11 64163-55
12 4164128
13 64123-67
14 4128001
15 64268-02
16 2228016
17 64163-31
18 64123-55
19 64229-03
20 4163494
ASSY-EXPANSION TANK
2
2
4
1
1
1
NUT-FL NYLON LOCK 5/16-18 10 45 64268-03
NUT-FL NYLON LOCK 3/8-16
CHARGE PUMP COVER KIT
PULLEY-IDLER PUMP
WASHER, 25/64X1X12
BLT-HEX 5/16-18X3
LOCKNUT-NYLON 3/8-16
AXLE-RH
1
8
4
1
1
46* 4164227
47* 4163771-01 GUARD-FILTER LH
48* 4163772-01 GUARD-FILTER RH
(INCLUDES ITEMS 4, 25, 26, 27, 32)
* NOT ILLUSTRATED
21 4143636
BELT-TRANSAXLE
ROD-BATTERY CLAMP
BATTERY
1
2
1
4
2
2
2
2
22 4163276
23 108055
24 64123-88
BLT-HEX 3/8-16X2-3/4
25* 4142045-06 FILTER-TRANSAXLE
26* 4163819
27 4163820
4164862
SPRING-CONTROL ARM
ARM-BRAKE
CLIP-RETAINING
(USE WITH BRAKE ARM)
28 64123-168 BLT-HEX 5/8-11X2-1/2
2
4
4
2
29 64163-93
30 85010N
31 64229-06
32 4164048
33 4142752
WSHR-.635 X 1.12 X.062
ZERK, 1/4-28
LOCKNUT, NYLON 5/8-11
KIT-FAN/PULLEY TRANSAXLE 2
TIRE ASSY 20 X 8 - 10 4 PLY
2
4142752-01 TIRE-20X8-10 4 PLY MULTI TRAC
4132433-02 RIM 10X7
(USED ON 42" DECKS ONLY)
4155841
TIRE-ASSY 20 X 10-10
2
4132433-01 TIRE 20X10-10 TURFMASTER
45
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FUEL TANK/BUMPER & CONTROL PANEL
WOODS
FIGURE 3
29
19
8
6
7
12
14
14
5
11
22
30
10
9
13
3
2
16
17
15
16
17
15
26
28
25
27
24
23
4
21
18
46
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FUEL TANK/BUMPER & CONTROL PANEL
WOODS
FIGURE 3
ITM PART NO.
DESCRIPTION
S-FRAME W/LABS,
QTY ITM PART NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
4164049
1
1
1
1
1
1
1
1
4165504-1 TANK-FUEL RH WOODS
4165503-1 TANK-FUEL LH WOODS
4164221.7 BUMPER
4166245
128010-03 S-COVERED KEY
128010-01 S-KEY SWITCH NUT 5/8-32
2721505
4165291
S-CONTROL PANEL
SWITCH-PTO
CAP-FUEL TANK
2
10 2188178
11 128010
SWITCH-RETAINER
SWITCH, KEY
1
1
12 64152-46
13 64025-15
SCREW-SLT HH 10-24X1/2
NUT-HEX #10-24 KEPS
2
2
14 64262-001 BLT-FLG HD 1/4-20 X 1/2
4
15 64123-50
16 64006-03
17 64163-69
BOLT-3/8-16X1 HEX
WASHER-3/8
WSHR-FLAT .391X.88X10 GA 10
10
10
18 64262-010 BLT-FLG HD 3/8-16 X 3/4
4
1
2
4
1
2
2
2
4
4
2
1
1
19 4165120
20* 4144213
21 64141-4
METER-HOUR
TUBE-FUEL FEED
NUT-WLF 3/8-16
22 118020-17 CONTROL-THROTTLE
23 64229-02
24 48228-12
25 64123-54
26 64123-15
27 64229-03
LOCKNUT-5/16-18
CLAMP-3/4 CLIP
BOLT-HEX 5/16-18X3/4
BLT-HEX 3/8-16X3/4
NUT-NYLON LOCK 3/8-16
28 4163880.7 BRKT-TANK MOUNTING
29 108009-03 CABLE-CHOKE 51"
30 64025-04
NUT-3/8-24 HEX
* NOT ILLUSTRATED
47
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FUEL VALVE & COVER PLATE
WOODS
FIGURE 4
13
13
12
6
6
14
12
16
16
6
16
18
TO
ENGINE
15
17
9
6
6
8
10
10
3
7
11
2
7
11
5
4
6
7
1
6
TO
ENGINE
48
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FUEL VALVE & COVER PLATE
WOODS
FIGURE 4
ITM PART NO.
DESCRIPTION
S-FRAME W/LABS
QTY ITM PART NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
4164049
1
1
1
4
1
12
3
1
2
2
2
2
2
1
1
4165504-1 TANK-FUEL RH WOODS
4165503-1 TANK-FUEL LH WOODS
64197-001 BLT-TDFM 5/16-18X3/4
4146655.7 COVER-FRAME, REAR
88042N
HOSE CLAMP
4162977-001 HOSE-1/4 FUEL LINE 24"
2188161
4165291
VALVE-TANK SELECTOR
CAP-FUEL TANK
GROMMET-FUEL TANK
FITTING-BARBED 90 DEG
GROMMET-ROLL OVER
ROLLOVER VENT
10 4132325
11 4165667
12 4165387
13 4165763
14 4165863
15 4165864
TEE-FITTING 1/4"HOSE
FITTING-HOSE 1/4" TO 3/16"
16 4162977-020 HOSE-FUEL LINE
17 4162989-001 HOSE-FUEL LINE
3
1
2
2
2
18 88042-01
19* 4165692-01 FUEL-LINE TANK
20* 4165668 FILTER-FUEL
CLAMP
49
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DECK LIFT ASSEMBLY
WOODS
FIGURE 5
30
28
1
32
9
25
10
17
9
16
8
10
34
24
20
27
22
33
21
16
19
29
21
18
19
11
26
6
11
7
11
31
2
15
14
5
14
23
4
14
14
6
3
16
17
14
12
15
2
14
11
12
11
CUTTERDECK
13
50
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DECK LIFT ASSEMBLY
WOODS
FIGURE 5
ITM PART NO.
DESCRIPTION
S-FRAME W/LABS,
QTY ITM PART NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
4164049
1
4
1
1
2
2
1
1
16
5
19
4
64205-060 BOLT-MET M12-1.75X50
4143514.7 WLDMT-DECKLIFT, FRONT
4163894.7 WLDMT-DECKLIFT REAR
4109960
64221-02
4163891.7 BRKT-LIFT LINK
2188143
64123-50
WLDMT-DECK LIFT ROD
E-RING .250
GRIP
BOLT-HEX 3/8-16X1
ZERK, 1/4-28 STR
LOCKNUT-NYLON 3/8-16
10 85010N
11 64229-03
12 2182356.7 BRACKET-SHAFT HANGER
13 64205-029 BLT-MET M12X1.75X40
4
14 64246-04
15 2188127
16 64163-65
17 64221-04
NUT-WHIZ M12-1.75
CHAIN-6.35 (.250) 5 LINKS
WASHER-.890X1.375X18GA
E-RING.875
16
4
10
5
18 4143575.7 BRKT-OUTER DECK LIFT
19 2183071-03 SPACER-15.88X10.32X24
20 4163893.7 LEVER-DECK LIFT
1
2
1
21 64168-2
22 64188-53
23 4139785
24 2720544
25 64123-67
26 4126611
COTTER-HAIRPIN.08X1.19
PIN-CLEVIS 1/2X1.0
MAT-FOOT LIFT
SPRING-COMPRESSION
BLT-HEX 3/8-16X2
2
1
1
1
1
1
LABEL-H.O.C. OUTER,
27 4162904.7 WLDMT-LVR STOP LATCH
1
28 64163-31
29 64175-05
30 64123-82
31 4159060
32 2720743
33 4159284
34 64163-29
WASHER
1
1
1
1
1
1
1
PUSHNUT-1/2 DIA
BOLT-HEX 3/8-16X2-1/2
ASSY, PIN & LANYARD
LBL-HT CUT INNER
ROD-LIFT STOP
WASHER-21/64X1X11GA
51
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CASTER ASSEMBLY
WOODS
FIGURE 6
52
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CASTER ASSEMBLY
WOODS
FIGURE 6
ITM PART NO.
DESCRIPTION
QTY ITM PART NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
4164049
4162986
85010N
64025-20
64163-26
S-FRAME W/LABS,
DUST COVER
ZERK-1/4-28
NUT-HEX 3/4-16 SLOT U
WASHER
1
2
2
2
2
4
4
2
2
2
2
4
2
1
48043-03C CUP-OUTER BEARING
48043-04C CONE-OUTER BEARING
48480
4143675.7 WLDMT-CASTER
LOCKNUT-NYLON 5/8-11
11 64123-212 BOLT-5/8-11X6.00
SEAL
10 64229-06
12 2722231
13 2722233
14 4162945.7 WLDMT-CSTR MOUNTING
(USED ON 52" DECKS ONLY)
SPACER-END
WHEEL-11"ASSY-LT TYPE
4162974.7 WLDMT-CSTR MOUNTING
(USED ON 42" DECKS ONLY)
1
15 64123-16
16 64229-03
17 2722230-01 SPANNER-11" WHEEL
18 64140-9 COTTER PIN
BLT-HEX 3/8-16X1-1/4
LOCKNUT-NYLON 3/8-16
8
8
2
2
53
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KICKPLATE/SEAT ASSEMBLY
WOODS
FIGURE 7
27
15
2
26
4
14
5
14
6
32
3
20
18
13
29
23
12
8
19
22
21
7
31
28
9
30
34
25
1
8
11
12
9
12
10
16
17
24
54
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KICKPLATE/SEAT ASSEMBLY
WOODS
FIGURE 7
ITM PART NO.
DESCRIPTION
QTY ITM PART NO.
DESCRIPTION
QTY
1
2
4164049
4163499
S-FRAME W/LABS
SEAT ASSEMBLY
1
1
(INCLUDES ITEMS 4,26,& 27)
*4151800
*4139431
KIT-SEAT ADJUSTER
KIT-ARM REST
3
4
5
6
7
8
9
4163281.7 PLATE-SEAT
1
1
4
2
2
4
4
3
2
7
1
4
2
1
2
1
4124009
64139-14
33138-09
64144-30
4143354
64141-6
SWITCH-SEAT NO
BLT-WLF 5/16-18X7/8
PIN-CLEVIS GRVD .38 X 1.31
SNAP RING .375
BUMPER, SEAT MOUNTING
NUT-5/16-18
10 2722325
11 148082-20 FUSE-20 AMP
12 64197-015 BLT-TDFM 10-32X1/2
13 2188154
14 2720975-07 SPACER-NYLON 3/8IN
15 64139-16 BLT-WLF 5/16-18X5/8
16 4164549.2 PLATE-FRONT REMOVABLE
17 64197-005 BLT-TDFM 3/8-16X1-1/4
18 4165960
19 4165945
20 4165931
21 64152-27
22 4129802
23 38061A
24 64123-16
25 64229-03
26 4155681
27 4155680
28 4164330.7 BRKT-SPRING MOUNTING
29 4164569 SPRING-SEAT
30 64262-003 BLT-FLG HD 1/4-20X1
31 64229-01 NUT-NYLON LOCK 1/4-20
32 64262-011 BLT-FLG HD 3/8-16X1
RELAY-40AMP SEALED
MODULE-DELAY
S-FOOT PLATE
MAT-FOOT PLATE UPPER LH 1
MAT-FOOT PLATE LOWER
1/4-20X5/8 LG SP SCREW
TUBE-DOCUMENT
CAP-VINYL
BLT-HEX 3/8-16X1-1/4
NUT-NYL LOCK 3/8-16
ARM REST - RH
1
2
1
1
2
4
1
1
2
2
4
4
2
1
ARM REST - LH
33* 970393
KIT-SEAT SPRING
(INCLUDES ITEMS 25,28-32)
34 4165944
MAT-FOOT PLATE UPPER RH 1
* NOT ILLUSTRATED
55
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STEERING
WOODS
FIGURE 8
56
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STEERING
WOODS
FIGURE 8
ITM PART NO.
DESCRIPTION
GRIP-HANDLE
4156297.7 LEVER-TRACTION CNTRL
QTY ITM PART NO.
DESCRIPTION
QTY
1
2
3
4144705
2
2
1
1
40 64144-30
41 64229-02
42 4147116.7 LINK-BRAKE
SNAP RING
LOCKNUT-NYLON 5/16-18
2
4
1
1
1
1
2
2
4156295
WLDMT-CONTROL BAR, RH
WLDMT-CONTROL BAR, LH
* 4156294
43 4155482.7 WLDMT-BRAKE ARM
44 4147196
45 41-010
46 64268-01
SPACER
SPRING-TENSION
NUT-FL NYLON LOCK 1/4-20
4
5
6
7
8
9
4143673.7 WLDMT-CONTROL BOX RH
4143674.7 WLDMT-CONTROL BOX LH
108208
64197-015 BLT-TDFM 10-32X1/2 TORX
4127142
64221-03
1
1
2
4
5
6
1
2
2
2
1
1
SWITCH DBL POLE
47 64251-002 WASHER-M6
BSHG-CONTROL ARM
E-RING 19MM/.750
BAR-CONTROL PIVOT
DAMPENER
ROD-CONTROL
ROD-PARKING BRAKE
* NOT ILLUSTRATED
10 4143676
11 2721246
12 4143571
13 4144525
14 4155661.7 LINK-PARKING BRAKE RH
* 4155660.7 LINK-PARKING BRAKE LH
15 4145589
16 4155481
17 64268-03
18 64025-05
19 4163494
20 4163493
21 4164049
SWIVEL-3/8-16
2
2
2
2
1
1
1
1
2
2
2
2
2
1
2
2
2
4
2
4
2
2
2
2
2
SPRING-COMPRESSION
LOCKNUT-NYLON 3/8-16
NUT-3/8-16 HEX
AXLE-RH
AXLE-LH
S-FRAME W/LABS,
22 4146988.7 BRKT-CNTRL BAR SUPT
23 64229-01
24 64123-89
25 4146187
26 64025-33
27 4145106
LOCKNUT-1/4-20 NYLON
BOLT-HEX 1/4-20X3/4
BEARING-FLANGE
NUT-HEX 5/16-24 LH
SPACER-CONTROL ROD
28 4155483.7 BRAKE, ARM LINKAGE
29 64168-2
30 64123-69
31 64123-68
32 64123-50
COTTER-HAIRPIN
BOLT-5/16-18X1-1/2 HEX
BOLT-HEX 5/16-18X1
BOLT-HEX 3/8-16 X 1
33 64123-105 BLT-HEX 1/4-20X1-5/8
34 64237-05
35 4133156
36 64061-25
37 4143595-01 ROD END-FEMALE RH
38 4143595-02 ROD END-FEMALE LH
LOCKNUT-NYLON M8-1.25
SPACER
ROLL PIN
39 64025-03
NUT-HEX 5/16-24
57
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PARKING BRAKE
WOODS
FIGURE 9
58
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PARKING BRAKE
WOODS
FIGURE 9
ITM PART NO.
DESCRIPTION
QTY ITM PART NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
4164049
4163494
S-FRAME W/LABS,
TRANSAXLE, RH
1
1
2
2
2
1
1
1
1
1
1
1
1
2
2
2
64197-015 BLT-TDFM 10-32X1/2 TORX
64168-2
4148697
4146187
64221-03
2188155
COTTER-HAIRPIN.08X1.19
ROD-BYPASS CONTROL
BEARING-FLANGE
E-RING 19MM/.750
GRIP
4163060.7 HANDLE-BRAKE
10 64163-34
11 64006-01
12 64123-89
13 2188156
14 4148698.7 LINK-DUMP VALVE
15 2720977
16 64229-01
WASHER
LOCKWASHER
BOLT-HEX 1/4-20X3/4
SWITCH-NONO DBL POLE
SPRING-COMPRESSION
LOCKNUT-1/4-20 NYLON
59
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WIRE HARNESS
WOODS
FIGURE 10
1
2
ELECTRIC
CLUTCH
20
11
15
ENGINE
WIRE COLORS
WHITE
WB WHITE W/ BLACK STRIPE
W
3
4
MAGNETO
STARTER SOL YB
OIL PRESS
CHARGING
W
SOLENOID
STARTER
GROUND
P
O
PURPLE
ORANGE
OB ORANGE W/ BLACK STRIPE
PO PURPLE W/ ORANGE STRIPE
OP ORANGE W/ PURPLE STRIPE
DB DARK BLUE
BLACK
GREEN
RED
G
P
17
(RED)
16
TO SOLENOID (2)
16
B
G
R
Y
21
YELLOW
YB YELLOW W/ BLACK STRIPE
RW RED W/ WHITE STRIPE
GY GREEN W/ YELLOW STRIPE
BR BROWN
8
BRY BROWN W/ YELLOW STRIPE
BLADES
&
TRACTION
RELAY
8
STARTER
RELAY
12
TO ENGINE BLOCK
(GROUND)
BATTERY
BATTERY
8
DELAY
RELAY
6
(RED)
3
(BLACK)
DELAY
MODULE
18
ENGINE BLOCK
(GROUND)
9
16
TO SOLENOID (1)
TO SOLENOID (4)
FUSES
14 GA
14 GA
14 GA
14 GA
2
7
SWITCH
KEY
OFF
RUN
M+G
B+L
START B+L+S
14 GA
14 GA
14 GA
10
SWITCH
CLUTCH
HOUR
METER
CARB
SOLENOID
MAGNETO
PACKARD
5
#02962793
VOLTAGE
REGULATOR
12V
ADAPTER
W
G
P
P
14 GA
14 GA
19
SWITCH
TRACTION
CONTROL
Y
TO SOLENOID (3)
13
4
SWITCH
SEAT
22
13
SWITCH
TRACTION
CONTROL
14
SWITCH
BRAKE
60
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WIRE HARNESS
WOODS
FIGURE 10
ITM PART NO.
DESCRIPTION
HARNESS-MAIN WIRE
148082-20 FUSE 20 AMP
QTY ITM PART NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
4154880
1
2
1
1
1
1
1
3
1
1
1
1
2
1
1
3
1
1
1
1
1
1
1
30-419
CABLE-BATT 4 GA BLK 29"
SWITCH-SEAT NO
METER-HOUR
CABLE-BATT 4 GA RED 29"
SWITCH, KEY
RELAY-40AMP SEALED
MODULE-DELAY
4124009
4165120
30-180
128010
2722325
2188154
10 2721505
11 4144116
12 30-184
13 108208
14 2188156
15 38665
SWITCH-PTO
CLUTCH-ELECTRICAL
COVER-POS TERMINAL
SWITCH DBL POLE
SWITCH-NONO DBL POLE
SOLENOID
16 2308095
17 108061-04 CABLE-BATTERY 20 RED
COVER-TERMINAL
18 2188225
19 2722013
20 2720949
21 64141-2
22 4164972
23* 56-081
WIRE-GROUND
HARNESS-JUMPER
ASSY-CLUTCH WIRE
NUT-WLF 1/4-20
WIRE-SEAT SWITCH
SLEEVING, ID 0.77 NYLON 2'
* NOT ILLUSTRATED
61
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42" SIDE DISCHARGE
WOODS
FIGURE 11
42
30
31
15
43
42
15
29
28
27
43
33
24
25
33
32
23
41
34
41
34
40
22
26
36
49
29
35
37
50
52
36
38
39
19
48
56
54
18
55
53
20
7
21
51
17
1
20
7
19
7
4
4
4
46
3
50
5
4
47
45
2
46
4
44
6
6
47
8
6
16
11
13
15
14
10
6
12
9
6
TORQUE TO
70 FT-LBS
62
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42" SIDE DISCHARGE
WOODS
FIGURE 11
ITM PART NO.
DESCRIPTION
QTY ITM PART NO.
DESCRIPTION
WASHER
BLT-HEX 5/8-18X1.5
KEY
LEADING EDGE-ADJ., RH
LEADING EDGE-ADJ., LH
NUT-WLF 3/8-16
QTY
1
2
3
4
5
6
7
8
9
4164884
4147399
S-42 DECK W/LABELS
CHUTE-RUBBER
HINGE-CHUTE_RUBBER
BOLT-HEX 3/8-16X1
BLT-FLG HD 3/8-16 X 1-1/2
NUT-FL NYLON LOCK 3/8-16 10 46 64141-4
LOCKNUT-NYLON 3/8-16
BAFFLE-DISCHARGE
BAFFLE-FRONT RIGHT
BAFFLE-FRONT LEFT
BLT-CRG 1/4-20X3/4
LOCKNUT-1/4-20 NYLON
BLADE 21.00 OFFST HLFT
BLT-HEX 5/8-18 X 3 3/4
SPRING WASHER
1
1
1
7
2
41 64163-84
42 64123-208
43 64164-12
44 4163749.2
45 4163750.2
4
2
2
1
1
6
6
1
4149017.7
64123-50
64262-013
64268-03
64229-03
4115864.7
4150775.7
14 47 64123-50
BOLT-HEX 3/8-16 X 1
1
1
1
2
2
2
2
4
2
1
1
4
4
48 4152578-01 SPACER
49 64268-05
50 64123-31
51 64144-36
52 4163332
53 2721512
54 64123-217
55 2720685
NUT-FL NYLON LOCK 1/2-13 1
BOLT-1/2-13X3 HEX
E-CLIP
ROLLER-ANTI-SCALP
ROLLER-5X2.75
BLT-HEX 3/8-16X4-1/4
SPACER-ROLLER
10 4150779.7
11 64018-2
2
1
1
1
1
1
12 64229-01
13 112111-03
14 64123-187
15 64209-03
16 4118314
17 4152317.7
18 4150977.7
19 64139-08
20 64229-02
21 64141-6
SPACER-BLADE 16MM
COVER-BELT
COVER-BELT
BOLT-5/16-18X3/4 WLF
LOCKNUT-NYLON 5/16-18
FLANGE NUT, 5/16-18 NC ZP1
56 64141-13
NUT-WLF 1/2-13
2
22 4146065
ARM-DECK IDLER ASSY
1
(INCLUDES ITEMS 24-26)
23 2308133
24 64144-40
25 4128004
26 4127999
27 64270-01
28 4128002
29 128169
30 64123-90
31 64006-05
32 64163-19
33 4149197
34 4165023
SPRING
1
1
2
1
SNAP RING
BEARING-BALL
SEAL
BOLT-MET HEX M10-1.5X30 1
END CAP
PULLEY-IDLER 5.50
BOLT-1/2-20X2 HEX
LOCKWSHR-HELICAL 1/2
WASHER
PULLEY-6.25 DEEP GRVE
S-ASSY SPINDLE OUTER
1
2
2
2
4
2
2
(INCLUDES ITEMS 36-39)
35 4164948
36 38348-01
37 2183070-02 SHAFT-SPINDLE
38 64144-38
39 38315
HOUSING-SPINDLE
BEARING-SPINDLE
2
4
2
2
2
SNAP RING
NUT-SPINDLE
40 64262-012
BLT-FLG HD 3/8-16 X 1-1/4 12
63
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52" SIDE DISCHARGE
WOODS
FIGURE 12
23
20
15
14
19
11
49
16
34
23
33
24
23
14
14
32
31
53
15
18
13
11
15
25
26
11
17
49
13
37
16
50
49
29
25
13
30
27
28
25
26
29
35
18
18
25
27
28
46
2
TO DECKLIFT
9
1
51
9
45
10
8
16
38
5
7
7
40
39
3
5
7
21
5
5
46
41
6
36
47
5
52
14
22
12
54
44
46
5
46
TORQUE TO
70 FT-LBS
4
48
42
54
46
47
55
43
48
46
48
64
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52" SIDE DISCHARGE
WOODS
FIGURE 12
ITM PART NO.
DESCRIPTION
S-52 DECK W/LABELS
QTY ITM PART NO.
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
4163933
1
1
1
1
9
2
41 4118427.7 BAFFLE-FRONT LH
42 4134338.7 BAFFLE-FRONT CENTER
43 4134343.7 BAFFLE-RIGHT FRONT
44 4115864.7 BAFFLE-DISCHARGE
45 64018-3
46 64268-03
1
1
1
1
1
4143552.25 GUARD-LH 52" DECK
4143553.25 GUARD-RH 52" DECK
4147115
64123-50
64018-11
64229-03
CHUTE-RUBBER ASSY
BOLT-HEX 3/8-16X1
BOLT-CRG 1/2-13X3LG
LOCKNUT-NYLON 3/8-16
BOLT-3/8-16X1 CARRIAGE
NUT-FL NYLON LOCK 3/8-16 12
BLT-CRG 1/4-20 X 3/4
LOCKNUT-1/4-20 NYLON
WASHER
24 47 64018-2
48 64229-01
16 49 64163-84
4
4
6
64205-029 BLT-MET M12X1.75X40
64246-04
8
NUT-WHIZ M12-1.75
10 2188127
11 4144947
12 112111-02
CHAIN-6.35 (.250) 5 LINKS
PULLEY-SPINDLE
BLADE 18.00 OFFST HLFT
4
3
3
50 64163-19
51 64144-36
52 4149017.7 HINGE-CHUTE RUBBER
WASHER
E-CLIP
A/R
1
1
13 64262-012 BLT-FLG HD 3/8-16 X 1-1/4
18 53 4163514.7 GUIDE-BELT
1
14 64209-03
15 64164-12
16 128169
SPRING WASHER.67 ID
KEY-1/4X1/4X1 SQ END
PULLEY, IDLER 5.50
6
3
3
1
54 4165955.7 BRKT-BAFFLE MNTG
55 4165807.7 BRKT-BAFFLE MNTG RH
2
1
17 4147896
ARM-DECK IDLER ASSY
(INCLUDES ITEMS 30-32)
18 4165023
S-ASSY SPINDLE OUTER
3
(INCLUDES ITEMS 25-29)
19 64006-05
20 64123-90
21 4118314
22 64123-187 BLT-HEX 5/8-18 X 3 3/4
23 64123-208 BLT-HEX 5/8-18X1.5
24 2308133
25 38348-01
26 4164948
27 64144-38
28 38315
LOCKWSHR-HELICAL 1/2
BLT-HEX 1/2-20 X 2
SPACER-BLADE 16MM
1
1
3
3
3
1
6
3
3
3
3
1
2
1
1
1
1
2
2
3
3
3
SPRING-EXTENSION
BEARING-SPINDLE SEALED
HOUSING-SPINDLE 6 HOLE
SNAP RING
NUT-SPINDLE
29 2183070-02 SHAFT-SPINDLE
30 4127999
31 4128004
32 64144-40
33 64270-01
34 4128002
35 4152578-01 SPACER
36 64262-013 BLT-FLG HD 3/8-16 X 1-1/2
37 64268-05
38 64018-30
39 2721512
40 2720685
SEAL
BEARING
SNAP RING
BOLT-MET M10-1.5 X 30
END CAP
NUT-FL NY LOCK 1/2-13
BOLT-CRG 3/8-16 X 4-1/2
ROLLER
SPACER-ROLLER
65
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BELTS-CUTTERDECK
WOODS
FIGURE 13
66
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BELTS-CUTTERDECK
WOODS
FIGURE 13
ITM PART NO.
DESCRIPTION
QTY ITM PART NO.
DESCRIPTION
QTY
1
2
4143733
4147716
BELT-52" CUTTERDECK
BELT-42" CUTTERDECK
1
1
67
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DECALS-POWERUNIT
WOODS
FIGURE 14
5 (UNDER SEAT)
16
7
2
9
6
1
4
8
15
10
14
17
12
3
(UNDER FOOTPLATE)
11
13
68
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DECALS-POWERUNIT
WOODS
FIGURE 14
ITM PART NO.
DESCRIPTION
QTY ITM PART NO.
DESCRIPTION
QTY
1
2
3
4
4165662
2000570
4164525
4163972
4163973
LABEL-CONTROL PANEL
LABEL-WARN FUEL PICT.
LABEL-INFORMATION
LABEL-CZR2242B
1
2
1
1
LABEL-CZR2652B
5
6
7
8
9
2000590
4165616
4165615
4126804
4147617
LABEL-WARN BATTERY
LABEL-LH TRACTION
LABEL-RH TRACTION
LABEL-PARKING BRAKE
LABEL-FUEL TANK VALVE
LABEL-WARNING
LABEL-DANGER/WARNING
LABEL-HOC INNER
LABEL, WARNING
1
1
1
1
1
1
2
1
3
1
1
2
1
10 4165610
11 4164269
12 2720743
13 2000577
14 4126611
15 4146936
16 4133980
17 4166254
LABEL-HOC OUTER
LABEL-MANUAL LOCATION
LABEL-MAINTENANCE
LABEL-MOW-N-MACHINE
69
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ACCESSORIES-SUSPENSION SEAT
WOODS
FIGURE 16
7
4
1
6
3
5
2
1
70
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ACCESSORIES-SUSPENSION SEAT
WOODS
FIGURE 15
ITM PART NO.
DESCRIPTION
QTY ITM PART NO.
DESCRIPTION
QTY
1
2
3
4
64141-6
NUT-WLF 5/16-18
8
2
1
1
64262-019 BLT-FLG HD 5/16-18 X 1-3/4
2720975-07 SPACER-NYLON 3/8IN
4164679
SEAT-SUSPENSION
(ITEMS 1-4 ARE CONTAINED IN KIT 970394)
5
6
7
SLIDER-SEAT
BLT-TORX
SEAT ASSEMBLY
2
4
1
4163499
(ITEMS 5 & 6 ARE INCLUDED ON 4163499)
71
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LIMITED WARRANTY
(Mow’n Machine Zero-Turn Mowers and Woods Boundary Utility Vehicles)
TM
TM
Please Enter Information Below and Save For Future Reference.
Date Purchased: __________________________
Model Number: __________________________
From (Dealer):______________________________________
Serial Number: _____________________________________
WHAT IS COVERED:
TM
TM
Woods Equipment Company (“WOODS”) warrants Mow’n Machine zero-turn mowers and attachments and Woods Boundary utility
vehicles, accessories and attachments to be free from defect in material and workmanship for the warranty periods listed below.
FOR HOW LONG:
Mow’n Machine Model #CZ1736K, CZ1948K, CZ1952K, CZ2361, ME1952K, ME2661B, MZ2552K, MZ2561K, MZ2761, MZ3761K,
MZ3772K, MZ2661KL & attachments are warranted for two (2) years from the date of delivery to the original purchaser or 2000 hours of
operation, whichever occurs first. Purchaser may opt for a warranty of five (5) years from the date of delivery to the original purchaser or 500
hours of operation, whichever occurs first. The dealer must specify the special warranty term on the original, dated bill of sale and a copy must
be provided with all warranty claims. Mow’n Machine model numbers CZR2242B and CZR2652B are warranted for residential use for three (3)
years from the date of delivery to the original purchaser or for commercial use for 90 days from the date of delivery to the original purchaser..
Mow’n Machine Model #FE21B, FZ21D, FZ23B, FZ25D, FZ28K & attachments are warranted for two (2) years from the date of delivery to the
original purchaser or 2000 hours of operation, whichever occurs first.
In addition, Mow’n Machine ME and MZ Series Models, serial number XXXXXXXX300 and above, have a Limited Lifetime Warranty on deck,
deck cradle, and engine deck for the life of the machine to the original retail purchaser.
Woods Boundary utility vehicle Model #MAV350, MAV480, MAV4x4, accessories & attachments are warranted for two (2) years from the date
of delivery to the original purchaser.
IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION
TO THE DURATION OF THE WRITTEN WARRANTY PERIODS LISTED ABOVE. Some states do not allow limitations on how long an
implied warranty lasts, so the above limitation may not apply to you.
WHO IS COVERED:
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer the product to a
third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WHAT IS NOT COVERED:
This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure or loss caused by:
1. Improper operation, improper maintenance, misuse, or an accident;
2. Any modification or repair by someone other than WOODS, a WOODS’ authorized dealer or distributor, and/or a WOODS’
authorized service center; or
3. Repairs made with parts other than those obtained through WOODS.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories with respect to which the
manufacturer provides a separate warranty.
WHAT WOODS WILL DO TO CORRECT PROBLEMS:
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if the product
is defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days
after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the
purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS
receives the product.
OTHER LIMITATIONS:
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal
theory. Without limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business, revenues or goodwill;
(ii) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (iii) any other type of damage to property or economic loss.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its
authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
HOW STATE LAW APPLIES:
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
QUESTIONS:
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
F-8045 MM & Boundary (Rev. 12/1/2008)
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LIMITED WARRANTY
TM
(Mow’n Machine Zero-Turn Mower and
TM
Woods Boundary Utility Vehicle Replacement Parts)
TM
Woods Equipment Company (“WOODS”) warrants replacement parts for Mow’n Machine zero-turn
TM
mowers and attachments and Woods Boundary utility vehicles, accessories and attachments to be free
from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the
product to the original purchaser.
IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR
PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF NINETY (90) DAYS FROM THE
DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. Some states do not
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser
sell or otherwise transfer the product to a third party, this Warranty does not transfer to the third party
purchaser in any way. There are no third party beneficiaries of this Warranty.
This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure
or loss caused by improper operation, improper maintenance, misuse, or an accident.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement,
free of charge, of the product if the product is defective or in noncompliance with this Warranty. The
product must be returned to WOODS with proof of purchase within thirty (30) days after such
defect or noncompliance is discovered or should have been discovered, routed through the dealer
and distributor from whom the purchase was made, transportation charges prepaid. WOODS
shall complete such repair or replacement within a reasonable time after WOODS receives the product.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses,
arising directly or indirectly from the product, whether such claim is based upon breach of
contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without
limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business,
revenues or goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental;
or (iii) any other type of damage to property or economic loss. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitations may not apply to you.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is
authorized to alter, modify, or enlarge this Warranty.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from
state to state.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
F-8495 MM & Boundary Repair Parts (Rev. 2/15/2006)
Download from Www.Somanuals.com. All Manuals Search And Download.
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
©2008 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and “Tested. Proven. Unbeatable.” are trademarks
of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that
appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
Download from Www.Somanuals.com. All Manuals Search And Download.
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