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		 Owners Guide   
					ṇDANGER   
					If you smell gas:   
					Natural Gas   
					1. Shut off gas to the appliance.   
					2. Extinguish any open flames.   
					3. Open lid.   
					4. If odor continues, keep away from the   
					appliance and immediately call your   
					gas supplier or your fire department.   
					Leaking gas may cause a fire or   
					explosion which can cause serious   
					bodily injury or death, or damage to   
					property.   
					® 
					® 
					ṇWARNING   
					Do not store or use gasoline or other   
					flammable liquids or vapors within 25   
					feet (8m) of this appliance.   
					ṇWARNING: Follow all leak-check   
					procedures carefully in this manual prior   
					to barbecue operation. Do this even if   
					barbecue was dealer-assembled.   
					NOTICE TO INSTALLER: These   
					instructions must be left with the owner   
					and the owner should keep them for   
					future use.   
					YOU MUST READ THIS OWNERS GUIDE   
					BEFORE OPERATING YOUR GAS GRILL   
					THIS GAS APPLIANCE IS DESIGNED   
					FOR OUTDOOR USE ONLY.   
					ṇWARNING: Do not try to light this   
					appliance without reading "Lighting"   
					instructions section of this manual.   
					55159   
					10/18/01   
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				WARRANTY   
					Weber-Stephen Products Co. (Weber) hereby   
					Deterioration or damage due to severe weather   
					conditions such as hail, hurricanes, earthquakes or   
					tornadoes, discoloration due to exposure to chemicals   
					either directly or in the atmosphere, is not covered by   
					this Limited Warranty.   
					warrants to the ORIGINAL PURCHASER of this   
					Weber Gas Grill that it will be free of defects in   
					material and workmanship from the date of purchase   
					as follows:   
					There are no other express warrants except as set   
					forth herein and any applicable implied warranties of   
					merchantability and fitness are limited in duration to   
					the period of coverage of this express written Limited   
					Warranty. Some states do not allow limitation on how   
					long an implied warranty lasts, so this limitation may   
					not apply to you.   
					Weber is not liable for any special, indirect or   
					consequential damages. Some regions do not allow   
					the exclusion or limitation of incidental or   
					Aluminum Castings, lifetime, 1 year paint   
					Porcelain Hood Section, 25 years   
					Burners, 10 years   
					Igniter, 3 years   
					Cooking Grates, 3 years no rust through   
					Flavorizer Bars, 1 year no rust through   
					Thermoplastic/   
					Thermoset Parts, 10 years excluding fading   
					All Remaining Parts, 5 years,   
					consequential damages, so this limitation or exclusion   
					may not apply to you.   
					when assembled and operated in accordance with the   
					printed instructions accompanying it.   
					Weber does not authorize any person or company to   
					assume for it any other obligation or liability in   
					connection with the sale, installation, use, removal,   
					return, or replacement of its equipment; and no such   
					representations are binding on Weber.   
					Weber may require reasonable proof of your date of   
					purchase. THEREFORE, YOU SHOULD RETAIN   
					YOUR SALES SLIP OR INVOICE.   
					This Limited Warranty shall be limited to the repair or   
					replacement of parts that prove defective under   
					normal use and service and which on examination   
					shall indicate, to Weber's satisfaction, they are   
					defective. Before returning any parts, contact the   
					Customer Service representative in your region using   
					the contact infromation sheet provided with your   
					manual. If Weber confirms the defect and approves   
					the claim, Weber will elect to replace such parts   
					without charge. If you are required to return defective   
					parts, transportation charges must be prepaid. Weber   
					will return parts to the purchaser, freight or postage   
					prepaid.   
					This Warranty applies only to products sold at retail.   
					WEBER-STEPHEN PRODUCTS CO.   
					Customer Service Center   
					1890 Roselle Road, Suite 308   
					Schaumburg, IL 60195   
					USA   
					This Limited Warranty does not cover any failures or   
					operating difficulties due to accident, abuse, misuse,   
					alteration, misapplication, vandalism, improper   
					installation or improper maintenance or service, or   
					failure to perform normal and routine maintenance,   
					including but not limited to damage caused by insects   
					within the burner tubes, as set in this owner's manual.   
					3 
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				CONTENTS   
					Danger & Warnings . . . . . . . . . . . . . . . . . . . . .2   
					Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3   
					General Instructions . . . . . . . . . . . . . . . . . . . .5   
					Exploded View . . . . . . . . . . . . . . . . . . . . . . . .6   
					Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9   
					General Specifications for Piping . . . . . . . . .11   
					Assembly Instructions . . . . . . . . . . . . . . . . . .14   
					Operating . . . . . . . . . . . . . . . . . . . . . . . . . . .28   
					Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28   
					Manual Lighting . . . . . . . . . . . . . . . . . . . . . . .29   
					Cooking . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29   
					After a Period of Nonuse . . . . . . . . . . . . . . . .30   
					Periodic Cleaning . . . . . . . . . . . . . . . . . . . . .30   
					Annual Maintenance . . . . . . . . . . . . . . . . . . .31   
					General Maintenance . . . . . . . . . . . . . . . . . .32   
					Replacing Main Burners . . . . . . . . . . . . . . . .32   
					Crossover Ignition System Operations . . . . .34   
					Troubleshooting . . . . . . . . . . . . . . . . . . . . . . .35   
					4 
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				General Instructions   
					Storage   
					Your Weber Gas Barbecue is a stationary outdoor   
					cooking appliance. With the Weber Gas Barbecue you   
					can grill, barbecue, roast and bake with results that are   
					difficult to duplicate with indoor kitchen appliances. The   
					closed lid and Flavorizer Bars produce that "outdoor"   
					flavor in the food.   
					• 
					The gas must be turned OFF at the natural gas   
					supply when the Weber Gas Barbecue is not in   
					use.   
					Operating area   
					The natural gas supply is easy to use and gives you   
					more cooking control than charcoal fuel.   
					ƽWARNING: Only use this barbecue outdoors in a   
					well ventilated area. Do not use in a garage,   
					building, breezeway or any other enclosed area.   
					• 
					These instructions will give you the minimum   
					requirements for assembling your Weber Gas   
					Barbecue. Please read the instructions carefully   
					before using your Weber Gas Barbecue. Improper   
					assembly can be dangerous.   
					ƽWARNING: Never use your Weber Gas Barbecue   
					under an unprotected combustible roof or   
					overhang.   
					ƽWARNING: Your Weber Gas Barbecue is not   
					intended to be installed in or on recreational   
					vehicles and/or boats.   
					• 
					• 
					Not for use by children.   
					If there are local codes that apply to gas grills, you   
					will have to conform to them. If there are no local   
					codes, you must conform to the latest edition of   
					the National Fuel Gas Code: ANSI Z 223.1.   
					ƽWARNING: Do not use combustible materials   
					within 24 inches of the top, bottom, back or sides   
					of the grill.   
					• 
					This Weber Gas Barbecue is designed for natural   
					(piped in city) gas only. Do not use Liquid Propane   
					(LP) bottled gas. The valves and orifices are for   
					natural gas only.   
					ƽWARNING: The entire cooking box gets hot   
					when in use. Do not leave unattended.   
					ƽWARNING: Keep any electrical supply cord away   
					from any heated surface.   
					• 
					• 
					Do not use with charcoal fuel.   
					Check that the area under the control panel and   
					the bottom tray are free from debris that might   
					obstruct the flow of combustion or ventilation air.   
					ƽWARNING: Keep the cooking area clear of   
					flammable vapors and liquids, such as gasoline,   
					alcohol, etc., and combustible materials.   
					For Installation in Canada   
					Gas supply testing   
					These instructions, while generally accecptable, do not   
					necessarily comply with the Canadian Installation   
					codes, particularly with piping above and below ground.   
					In Canada the installation of this appliance must comply   
					with local codes and/or Standards CAN/ CGA-B149.1   
					(Installation Code for Natural Gas Burning Appliances   
					and Equipment).   
					• 
					Disconnect your Weber Gas Barbecue when the   
					gas supply is being tested at high pressures. This   
					appliance and its individual shutoff valve must be   
					disconnected from the gas supply piping system   
					during any pressure testing of that system at test   
					pressures in excess of 1/2 psig (3.5 kPa).   
					• 
					Turn off your Weber Gas Barbecue when the gas   
					supply is being tested at low pressures. This   
					appliance must be isolated from the gas supply   
					piping system by closing its individual manual   
					shutoff valve during any pressure testing of the   
					gas supply piping system at the pressure equal to   
					or less than 1/2 psig (3.5 kPa).   
					5 
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				Genesis Silver-B Permamount NG 051701   
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					Hinge pin   
					Left endcap   
					Shroud   
					24 Hair pin cotter   
					25 Thermometer   
					26 Right endcap   
					27 Burner control knob   
					28 Control panel   
					29 Igniter button   
					30 Control panel hardware   
					31 Crossover tube   
					32 Front and back burners   
					33 Center burner   
					34 Manifold hardware   
					35 Manifold   
					36 Manifold support bracket   
					37 Disposable drip pan   
					38 Catch pan   
					Handle   
					Warm-Up basket   
					Warming rack   
					Cooking grate   
					Flavorizer bar   
					Cooking box   
					10 1/4-20 keps nut   
					11 Slide out bottom tray   
					12 Catch pan holder   
					13 1/4-20 x 2 inch bolt   
					14 Left trim piece   
					15 Work surface   
					16 Left frame   
					39 Igniter   
					17 Condiment basket   
					18 1/4-20 x 1/2 inch bolt   
					19 1/4 inch nylon washer   
					20 Side panel   
					40 Right frame   
					41 Control panel trim piece   
					42 Right trim piece   
					43 Gas supply line   
					44 Flare fitting   
					21 Side frame   
					22 Accessory rack   
					23 Base panel   
					45 Plastic button   
					7 
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				© 2001 Weber-Stephen Products Co., Weber, the   
					silhouette, and the kettle configuration are registered   
					® 
					trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL, 60067-6266, U.S.A. This   
					product is covered by one or more United States patents and patents in other nations globally. Printed in the   
					U.S.A.   
					8 
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				Screwdriver   
					Cooking grates - 2   
					Control panel - 1   
					Phillips screwdriver   
					Hammer   
					7/16 open-end wrench or adjustable wrench   
					Left frame - 1   
					Right frame - 1   
					Side frame - 2   
					Pliers   
					Block of wood   
					Tape Measure   
					Pencil   
					Electric Drill   
					Left trim piece - 1   
					Right trim piece - 1   
					Work surface - 1   
					Lid - 1   
					Cooking Box - 1   
					Gas supply line   
					(with the flare fitting   
					loosely attached   
					for shipping purposes)   
					9 
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				Warming rack - 1   
					Warm-up basket - 1   
					Accessory rack - 1   
					Condiment basket - 1   
					Manifold support bracket - 1   
					Burner control knobs - 3   
					Flavorizer bars - 5   
					Side panel - 2   
					Hinge pins (1/4-20 x 1 1/2 inch clevis pin) - 2   
					2 inch bolts (1/4-20 x 2 inch bolts) - 1   
					1/2 inch bolts (1/4-20 x 1/2 inch bolts) - 8   
					Base panel - 1   
					Wrap-around trim piece - 1   
					Keps nut (1/4-20 keps nut) - 1   
					1/4 inch nylon washers - 15   
					Cotter pin - 2   
					Bottom tray - 1   
					Catch pan holder - 1   
					Control panel hardware   
					(phillips screws/washers) - 2   
					Catch pan - 1   
					Plastic button - 8   
					Disposable drip pans - 2   
					Thermometer - 1   
					10   
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				Notice Before Installation   
					Contact your local municipality for any building codes regulating outdoor barbecue installations. In   
					absence of local codes, you must conform to the latest edition of ANSI Z223.1.   
					WE RECOMMEND THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL.   
					Steel pipe is not recommended for underground use   
					General Specifications for   
					unless it is protected with an approved coating,   
					insulated from hose piping and cathodically protected.   
					Piping   
					It is recommended that copper tubing be corrosion   
					protected with a satisfactory material such as TC   
					Mastic.   
					American National Standards Institute (ANSI)   
					Recommendations for gas supply installations:   
					All buried fittings should be corrosion protected with a   
					satisfactory material such as TC Mastic.   
					Connections:   
					I This barbecue is designed to operate at 7 inches   
					Underground piping must have a minimum of 10"   
					cover.   
					of water column pressure (.2526 psi).   
					I A manual shut-off valve must be installed   
					outdoors, immediately ahead of any connections   
					or change in pipe material.   
					Plastic tubing   
					Plastic tubing is suitable only for outside underground   
					use.   
					I An additional manual shut-off valve indoors should   
					be installed in the branch fuel line in an accessible   
					location near the supply line.   
					I The transition from metallic pipe to plastic pipe   
					should be made outside and at least 10"   
					underground.   
					I The point of tie into the branch line should be   
					carefully selected to avoid a drip leg or be   
					downstream of a valve controlling another   
					appliance.   
					I When compression or crimp type mechanical   
					joints are used with plastic pipe, it is advisable to   
					use an internal rigid stiffener in conjunction with   
					the fitting.   
					I Pipe compound should be used which is resistant   
					to action of natural gas when connections are   
					made.   
					I The stiffener should be assembled flush with the   
					end of the tube and extend at least to the outside   
					edge of the compression fitting.   
					I The outdoor connector must be firmly attached to   
					rigid, permanent construction.   
					Testing connections   
					You will need a soap and water solution and a rag or   
					brush to apply it.   
					Gas line piping   
					I If the length of line required does not exceed 50   
					feet, use a 5/8" O.D. tube. One size larger should   
					be used for lengths greater than 50 feet.   
					All connections and joints must be thoroughly tested   
					for leaks after gas has been turned into the line.   
					I Indoor and above ground piping can be steel or   
					ƽ DANGER   
					copper.   
					Do not use an open flame to check for   
					gas leaks. Be sure there are no sparks   
					or open flames in the area while you   
					check for gas leaks. This will result in   
					a fire or explosion which can cause   
					serious bodily injury or death, and   
					damage to property.   
					Steel   
					New standard weight (Schedule 40) steel pipe with   
					malleable iron fittings.   
					Copper   
					New copper tubing type K or L.   
					Copper tubing must meet requirements of ASTM B88   
					latest edition.   
					Use flared fittings. Metallic ball sleeve compression   
					fittings must not be used.   
					Wet the fitting with a soap and water solution. Any   
					bubbles that form or grow indicate a leak. If bubbles   
					occur shut off gas, tighten the fitting, and retest.   
					Copper tube joints may be soldered or brazed with   
					material having a melting point in excess of 1,000°F.   
					ƽWARNING: If a leak persists after tightening the   
					fitting, turn gas off at the supply. DO NOT   
					OPERATE YOUR BARBECUE. Contact Weber-   
					Stephen Customer Service.   
					Outside underground piping   
					Outside underground piping may be copper tubing,   
					type K or L (ASTM B88) or polyethylene plastic tube   
					PE3306 (Minimum wall thickness .062") meeting   
					ASTM 2513, latest specifications.   
					11   
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				Typical natural gas supply installation to a   
					concrete patio or pad   
					Typical natural gas supply installation   
					over an existing post   
					View from behind barbecue   
					Outside   
					Outside   
					Accessible   
					locking shut off   
					Accessible   
					locking shut off   
					Inside   
					Indoor shut off   
					Inside   
					Indoor shut off   
					Gas supply   
					Gas supply   
					Figure 1   
					Figure 3   
					ƽCAUTION: Follow "General Specifications for   
					Piping" in this manual.   
					ƽWARNING: Turn off the natural gas supply at the   
					source before working on the post.   
					We recommend that this installation be done by a   
					professional.   
					Prepare the post so that it will be approximately 2   
					inches above the pad or ground. Inspect the gas   
					supply line at the post for any sign of deterioration or   
					corrosion.   
					ƽCAUTION: Combustible materials should never   
					be within 24 inches of the top, bottom, back or   
					sides of the barbecue. Do not locate under   
					overhead combustible construction.   
					ƽCAUTION: If you are in doubt as to the condition   
					of an existing natural gas supply line, you should   
					contact a professional or your local gas utility   
					before attempting any assembly.   
					Typical natural gas supply installation to a   
					wood deck   
					ƽCAUTION: Combustible materials should never   
					be within 24 inches of the top, bottom, back or   
					sides of the barbecue. Do not locate under   
					overhead combustible construction.   
					Outside   
					Accessible   
					locking shut off   
					Inside   
					Indoor shut off   
					Gas supply   
					Figure 2   
					ƽCAUTION: Follow "General Specifications for   
					Piping" in this manual.   
					We recommend that this installation be done by a   
					professional.   
					ƽCAUTION: Combustible materials should never   
					be within 24 inches of the top, bottom, back or   
					sides of the barbecue. Do not locate under   
					overhead combustible construction.   
					12   
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				Recommended concrete pad requirements   
					We recommend a pad a minimum of 40 inches left   
					to right, 20 inches front to back and 4 inches deep   
					(1.85 cubic feet). Figure 4.   
					Note - Cubic feet is determined by multiplying length   
					times width times depth and dividing by 1728.   
					20”   
					40”   
					4”   
					Figure 4   
					If you use a concrete bag mix, use the mix for   
					maximum strength. An average 80 pound bag of   
					concrete mix will make approximately 2/3 of a cubic   
					foot of concrete.   
					Note - Follow the concrete bag mix, manufacturers   
					recommendations concerning pad preparation,   
					gravel, sand, etc. Figure 5.   
					Crushed stone,   
					sand or gravel   
					Concrete pad   
					Figure 5   
					Earth   
					ƽCAUTION: Allow fresh concrete to cure   
					completely before attempting to anchor the   
					barbecue to the concrete.   
					13   
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				Step 2   
					Step 3   
					Assemble the frame   
					Continue frame assembly   
					You will need: left frame, right frame, two nylon   
					washers, two 1/4-20 x 1/2 inch bolts and a 7/16 inch   
					wrench.   
					You will need: frame assembly, two side frames,   
					four 1/4-20 x 1/2 inch bolts, four nylon washers   
					and a 7/16 inch wrench.   
					Note - Work on carpeted area (on grass, or on one of   
					the boxes) to protect the finish during frame   
					assembly.   
					Assemble one side frame onto the leg tabs of the   
					right frame, and the second side frame onto the leg   
					tabs of the left frame. Make sure the anchoring base   
					plates are facing in toward each other. The tabs must   
					be on the inside of the frames when the joints are   
					closed.   
					Put the frame pieces so the leg tabs are up. Put the   
					right frame to your right and left frame to your left.   
					Figure 1.   
					Add washers, then bolts. Do not fully tighten these   
					bolts. You will tighten them once the base is   
					anchored. Figure 2 (a).   
					Slip the two frame halves together with the tabs   
					inside, until the tabs of the right frame are inside the   
					left frame and the holes align. Figure 1 (a).   
					Turn frame assembly right side up.   
					Slip washers over bolts; insert and tighten bolts. (If   
					you try to insert a bolt and there are no holes, you   
					have the left frame turned the wrong way. Turn the left   
					frame around.) Figure 1 (b).   
					(a)   
					Anchoring base   
					plates are facing in   
					(a)   
					Do not fully tighten   
					these bolts   
					Figure 2   
					(b)   
					Figure 1   
					14   
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				Fully tighten the 1/4-20 bolts in the frame assembly,   
					that you only started in Step “Continue Frame   
					Assembly” Figure 2.2.   
					Step 4   
					Add Wrap-around Frame Panel   
					You will need: wrap around frame panel and a   
					wrench.   
					Place wrap-around frame panel in place:   
					1) The cut-out tabs should fit between the washer   
					and the frame, as shown.   
					2) The square cut-out holes fit around the white   
					plugs in the frame as shown.   
					Tighten Bolts with wrench.   
					Turn the frame over and continue with assembly.   
					Figure 2.2   
					(1)   
					(2)   
					Figure 2.1   
					15   
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				Step 5   
					Step 6   
					Measure and drill holes   
					Typical installation of the base for an existing   
					concrete patio, new pad or wood deck   
					You will need: Completed frame assembly, base   
					panel, tape measure, and pencil.   
					ƽCAUTION: Combustible materials should never   
					be within 24 inches of the top, bottom, back or   
					sides of the barbecue. Do not locate under   
					overhead combustible construction.   
					ƽCAUTION: Combustible materials should never   
					be within 24 inches of the top, bottom, back or   
					sides of the barbecue. Do not locate under   
					overhead combustible construction.   
					Note - With the lid open the depth of the barbecue   
					is 28 inches, front to back.   
					Note - With the lid open the depth of the barbecue   
					is 28 inches, front to back.   
					For anchoring, we recommend use of one of the   
					following methods:   
					Set the completed frame assembly in position on your   
					deck, concrete pad, or patio for anchoring. Measure the   
					distance from the outside of the base plate to the   
					outside of the other base plate. It should be 26 5/8”   
					across. Figure 3.   
					ƽWARNING: Whichever method used, the base   
					must be bolted down (anchored) at a minimum of   
					four anchoring points (two per side) prior to   
					barbecue assembly. One anchor in each corner of   
					the base plate. Figure 5.   
					Note: If the measurement is not 26 5/8” across   
					adjust the legs as necessary so that the   
					measurement is 26 5/8”.   
					1 
					4 
					2 
					3 
					Figure 5   
					Figure 3   
					Place the base panel in between the legs to insure fit.   
					Figure 4. Once the fit is established, remove the base   
					panel and mark the holes.   
					ƽCAUTION: A minimum of 2 bolts are required on   
					each side.   
					You are now ready to anchor the base.   
					Figure 4   
					16   
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				Method 3 - Concrete   
					Typical installation of the base for an existing   
					concrete patio, new pad or wood deck   
					(continued)   
					A 3/8 inch machine screw anchor, using a 3/8-16 x   
					1 1/2 inch machine screw and a flat washer. Figure 8.   
					Note - Use a 3/4 inch diameter concrete drill bit for   
					drilling the hole for the screw base. The machine screw   
					anchor requires a setting tool.   
					Method 1 - Concrete   
					A strike anchor, a minimum size of 3/8 inch x 3 1/2   
					inches long with a 3/8 inch flat washer and 3/8 inch   
					nut. Figure 6.   
					3/8-16 x 1 1/2 machine screw   
					3/8 inch flat washer   
					Note - Use a 3/8 inch diameter concrete drill bit for   
					drilling the hole for the strike anchor.   
					Strike anchor   
					Mount plate   
					3/8 inch nut   
					3/8 inch screw anchor   
					3/8 inch flat washer   
					Drilled hole   
					Figure 8   
					Mount plate   
					Drilled hole   
					Figure 6   
					Method 2 - Concrete   
					A concrete lag bolt, a minimum of 3/8 inch x 2 1/2   
					inches long with a 3/8 inch diameter long lag shield   
					and a 3/8 inch flat washer. Figure 7.   
					Note - Use a 5/8 inch concrete drill bit for drilling the   
					hole for the lag shield.   
					Concrete lag bolt   
					3/8 inch flat washer   
					Mount plate   
					Lag shield   
					Drilled hole   
					Figure 7   
					17   
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				Typical installation of the base for an existing   
					concrete patio, new pad or wood deck   
					(continued)   
					ƽWARNING: Whichever method used, the base   
					must be bolted down (anchored) at a minimum of   
					four anchoring points (two per side) prior to   
					barbecue assembly. One anchor in each corner of   
					the base plate. Figure 10.   
					Method 4 - Wood deck   
					After assembling the base according to the assembly   
					instructions, position the base assembly on your deck   
					for anchoring.   
					ƽCAUTION: Combustible materials should never   
					be within 24 inches of the top, bottom, back or   
					sides of the barbecue. Do not locate under   
					overhead combustible construction.   
					1 
					4 
					ƽCAUTION: For a deck installation, it is   
					recommended to anchor one screw into a joist.   
					2 
					Note - With the lid open, the depth of the barbecue   
					is 28 inches, front to back.   
					3 
					Anchor the base to the deck. We recommend using a   
					minimum of a 3/8 inch x 1 1/2 inch lag bolt with a 3/8   
					inch flat washer. Figure 9.   
					Figure 10   
					Note - Use a 3/16 inch drill bit for drilling a pilot hole   
					for a 3/8 inch lag bolt.   
					3/8 inch x 1 1/2 inch lag bolt   
					3/8 inch flat washer   
					Mount plate   
					Drilled hole   
					Figure 9   
					18   
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				Your Weber Gas Barbecue burner assembly has been   
					factory assembled, pressure and flame tested. As a   
					safety precaution we recommend you check the burner   
					alignment:   
					Step 7   
					Add cooking box   
					You will need: frame assembly, cooking box assembly,   
					spacer bracket, 1/4-20 x 2 inch bolt, nylon washer,   
					1/4-20 keps nut, pliers and a 7/16 inch wrench.   
					a) Are the ends of the burners under the washers at   
					the left rear and left front of the cooking box? The   
					screws are only guides. Do not tighten. Figure 13 (a).   
					Set the cooking box in the frame so the burner tubes   
					are under the frame brace. Figure 11.   
					b) Are the wing nuts under the burner assembly hand   
					tight? Do not tighten with pliers. Figure 13 (b).   
					Note: Be careful when sliding the burner tubes   
					through the side frame.   
					If you answered YES to a and b, the burners are   
					correctly aligned. If you answered NO, the burners are   
					misaligned. Contact Weber-Stephen Customer   
					Service. Do not use barbecue.   
					Burner tubes   
					Frame brace   
					Guide screw   
					(a)   
					View from   
					behind   
					cooking   
					box   
					Figure 11   
					Slide the cooking box to the left within the frame. Put   
					nylon washer on bolt. Insert the bolt through the frame   
					and cooking box with the head of the bolt outside the   
					frame. Figure 12. Add the keps nut. Tighten by holding   
					the bolt with pliers while you tighten the nut with the   
					7/16 inch wrench.   
					(b)   
					Wing nuts   
					Figure 13   
					Figure 12   
					19   
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				Step 8   
					Step 9   
					Connect barbecue gas supply line to the   
					natural gas supply   
					Check all valves are off   
					You will need: one burner control knob.   
					Note - We recommend that the connection   
					between the barbecue gas supply line and the   
					natural gas supply be flare to flare. A 3/8-inch flare   
					fitting has been included with the barbecue gas   
					supply line of your gas barbecue. The fitting is   
					loosely connected for shipping and should be   
					removed before installation.   
					(Valves are shipped in the OFF position, but you   
					should check to be sure.) Put the knob on each valve.   
					Check by pushing down and turning clockwise. If they   
					do not turn they are off. Proceed to the next step.   
					Figure 15.   
					You will need: barbecue gas supply line, 3/8 inch flare   
					fitting, 3/4 inch and 11/16 inch wrenches.   
					ƽWARNING: This barbecue is NOT portable. It   
					must be bolted down at all times when it is   
					connected to a natural gas supply.   
					Unscrew the 3/8 inch flare fitting from the barbecue   
					gas supply line. Apply pipe sealant to the threads   
					of the pipe fitting. Screw the pipe fitting end of the   
					3/8 inch flare fitting into the natural gas supply pipe.   
					Tighten with an 11/16 inch wrench. Figure 14 (a).   
					Figure 15   
					Attach the flare nut on the barbecue gas supply line   
					to the flare fitting end of the 3/8 inch flare fitting.   
					Tighten with a 3/4 inch wrench. Figure 14 (a).   
					Step 10   
					Install manifold bracket   
					You will need: manifold bracket.   
					Attach the flare nut at the other end of the barbecue   
					gas supply line to the manifold fitting. Tighten with a 3/4   
					inch wrench. Figure 14 (b).   
					Hook the bracket onto the manifold at the center burner   
					valve. Figure 16. Place your hand underneath the   
					bracket. Lift the bracket, manifold and cooking   
					box slightly as a unit and hook onto the frame brace.   
					Figure 16 (a).   
					(b)   
					Frame brace   
					Manifold bracket   
					(a)   
					Apply pipe   
					sealant here   
					Figure 16   
					(a)   
					View from below   
					cooking box   
					Natural Gas   
					Supply Pipe   
					Pipe fitting end   
					of 3/8-inch   
					Flare Fitting   
					Flare fitting end of   
					3/8-inch Flare Fitting   
					Barbecue gas   
					supply line   
					Figure 14   
					20   
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				Step 11   
					Step 12   
					Install igniter   
					Purge air from gas lines   
					You will need: one burner control knob.   
					Note - The igniter wires are already attached to the   
					Gas Catcher Ignition Chamber and the igniter. This   
					was done to factory test the ignition system.   
					ƽ DANGER   
					The igniter lock nut is on the igniter.   
					Be sure there are no sparks or open   
					flames in the area while purging. This   
					can cause fire, explosion or serious   
					bodily injury.   
					Insert the top of the igniter up through the large part of   
					the keyhole in the frame brace. Figure 17 (b). Loosen   
					the igniter lock nut and slide the igniter into the small   
					part of the keyhole. Figure 17 (c). Tighten the igniter   
					lock nut. Figure 17.   
					It is necessary to bleed the air out of newly installed   
					gas lines. Turn gas supply ON at the source. Put on the   
					front burner control knob. Push the front burner control   
					knob down and turn to HI. When you start   
					to smell gas, turn front burner control knob to OFF.   
					Figure 18.   
					Note - If the igniter works loose, carefully tighten the   
					igniter lock nut with an adjustable wrench or pliers.   
					(a)   
					Frame brace   
					(b)   
					Figure 18   
					Keyhole in   
					frame brace   
					Igniter lock nut   
					(c)   
					Frame brace   
					Small part of keyhole   
					in frame brace   
					Figure 17   
					21   
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				Check:   
					Step 13   
					a) Gas supply line to manifold connection.   
					Figure 20 (a).   
					Check for gas leaks   
					ƽ DANGER   
					ƽWARNING: If there is a leak at connection a,   
					retighten the fitting with a wrench and recheck for   
					leaks with soap and water solution.   
					Do not use an open flame to check for   
					gas leaks. Be sure there are no sparks   
					or open flames in the area while you   
					check for leaks. This will result in a fire   
					or explosion which can cause serious   
					bodily injury or death and damage to   
					property.   
					If a leak persists after retightening the fitting, turn   
					OFF the gas. DO NOT OPERATE THE BARBECUE.   
					Contact Weber-Stephen Customer Service.   
					b) Valves to manifold connections. Figure 20 (b).   
					c) Barbecue gas supply line to natural gas supply   
					connection. Figure 20 (c).   
					ƽWARNING:You should check for gas leaks   
					every time you disconnect and reconnect a gas   
					fitting.   
					ƽWARNING: If there is a leak at connections b or   
					c, turn OFF the gas. DO NOT OPERATE THE   
					BARBECUE. Contact Weber-Stephen Customer   
					Service.   
					Note - All factory made connections have been   
					thoroughly checked for gas leaks. The burners have   
					been flame tested. As a safety precaution you should   
					recheck all fittings for leaks before using your Weber   
					Gas Barbecue. Shipping and handling may have   
					loosened or damaged a gas fitting.   
					When leak checks are complete, turn gas supply OFF   
					and rinse connections with water.   
					(a)   
					ƽWARNING: Perform these leak checks even if   
					your barbecue was dealer or store assembled.   
					You will need: soap and water solution and a rag or   
					brush to apply it.   
					(b)   
					To perform leak checks: Turn ON gas supply at the   
					source. Figure 19.   
					Gas supply shut   
					off at the house   
					Figure 19   
					ƽWARNING: Do not ignite burners while leak   
					checking.   
					(c)   
					Check for leaks by wetting the connections with the   
					soap and water solution and watching for bubbles. If   
					bubbles form or if a bubble grows there is a leak.   
					Note - Since some leak test solutions, including soap   
					and water, may be slightly corrosive, all connections   
					should be rinsed with water after checking for leaks.   
					Figure 20   
					22   
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				Step 14   
					Step 15   
					Add base panel   
					You will need: Base panel.   
					Install side panels   
					You will need: two side panels, and eight plastic   
					buttons.   
					Put the right side in and down, tilt and set the left side   
					in place. Figure 21.   
					From the inside of the frame assembly, set the left   
					side panel in place between the side frame legs.   
					Notice that there are two sets of holes in each side   
					panel. Align the holes in the side panel to match the   
					holes in the left side frame legs. Push in the four   
					plastic buttons. Figure 22 (a).   
					Repeat with the right side panel.   
					top   
					Left side   
					panel   
					Base panel   
					Right side   
					panel   
					Figure 21   
					bottom   
					(a)   
					Figure 22   
					23   
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				Step 16   
					Step 17   
					Install the bottom tray   
					Install Flavorizer Bars and Cooking Grates   
					You will need: bottom tray, catch pan holder, catch pan   
					and one drip pan.   
					You will need: five long Flavorizer Bars and two   
					cooking grates.   
					Set the long Flavorizer Bars side to side in position.   
					Figure 23.   
					Finger grip on front   
					edge of bottom tray   
					Front side of catch   
					pan holder   
					Figure 25   
					Hook the ends of the catch pan holder into the hole in   
					the bottom tray. Figure 26. The front of the catch pan   
					holder must be on the same side as the finger grip   
					of the bottom tray.   
					Figure 23   
					Finger grip   
					The open "U" of the cooking grates goes down. Set   
					the cooking grates onto the ledges in the cooking box.   
					Figure 24.   
					Figure 26   
					Slide the bottom tray onto the mounting rails under the   
					cooking box with finger grip toward you. Figure 27.   
					ƽCAUTION: Do not line bottom tray with aluminum   
					foil. It can cause grease fires by trapping the   
					grease and not allowing grease to flow into the   
					catch pan.   
					Figure 24   
					Bottom tray   
					Figure 27   
					Put the foil drip pan into the catch pan.   
					Slide the catch pan into the catch pan holder with its   
					finger grip towards you.   
					24   
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				Step 18   
					Step 19   
					Install Lid   
					Add tool holders, control panel and burner   
					control knobs   
					You will need: lid, two hinge pins and two hair pin   
					cotters.   
					You will need: three tool holders, control panel, two   
					Phillips screws/washers, a Phillips screwdriver, and   
					three burner control knobs.   
					Set the lid in place. Align the hinges at the rear of the   
					barbecue. Insert hinge pins from the outside. Insert hair   
					pin cotters into the small holes in the hinge pins. Figure   
					28.   
					Hook the tool holders over the frame rail and snap   
					down into place. Figure 29.   
					Set the control panel in place over both frame braces.   
					(Hold the Crossover Ignition button up while setting the   
					control panel in place.) Line up the holes in the control   
					panel with the holes in the inserts in the frame brace.   
					Insert screws and tighten with a Phillips screwdriver   
					until snug. Do not overtighten. Figure 29 (a).   
					Hair pin cotter   
					Hinge pin   
					Push on the burner control knobs. Figure 29 (b).   
					Insert in   
					frame brace   
					Crossover   
					Ignition Button   
					(a)   
					Figure 28   
					Control panel   
					push-in buttons   
					(b)   
					Tool holders   
					Figure 29   
					25   
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				Push the trim piece into the frame. Check to see that   
					the lower tab of the bracket is hooked in the slot in   
					the frame. Figure 31.   
					Step 20   
					Install the condiment basket   
					You will need: condiment basket, left end trim piece,   
					two 1/4-20 x 1/2 inch bolts, and two nylon washers.   
					Insert one wire end of the condiment basket into the   
					hole in the side frame. Figure 30 (a).   
					Wire end   
					(a)   
					Slot in frame   
					(view from   
					below)   
					Figure 31   
					Add a washer to the bolt and insert it through the hole   
					in the frame and the hole in the trim piece. Tighten   
					with a wrench. Figure 32.   
					(b)   
					(view from below)   
					Figure 30   
					Start the left end trim piece into the frame as shown.   
					Figure 30 (b). Do not push the trim piece all the   
					way and do not add bolts yet. While holding the   
					condiment basket in position, insert the other wire end   
					of the condiment basket into the left end trim piece.   
					ƽWARNING: If the left end trim piece is in any   
					way cracked or damaged, do not use the   
					condiment basket. Call our Customer Service   
					Center to order a new part.   
					Figure 32   
					26   
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				Step 21   
					Step 22   
					Install the accessory rack   
					You will need: accessory rack.   
					Complete accessory installation   
					You will need: Warm-Up Basket, warming rack, work   
					surface, thermometer, right trim piece with tool holder,   
					and a hammer.   
					Rest the left end of the accessory rack on the base   
					panel. Figure 33 (a).   
					Insert one end of the Weber Warm-Up Basket into the   
					hole in the right end of the lid and the other end into   
					the slot in the left end of the lid. Figure 34 (a).   
					Insert the right hooks into the right side frame slots.   
					Figure 33 (b).   
					Raise the left end up and slide left hooks into the left   
					side frame slots. Figure 33.   
					Set the warming rack into the slots at the rear of the   
					cooking box. Figure 34 (b).   
					Set the work surface onto the left side rails. Figure   
					34 (c). Make sure that the tabs on the side of the   
					table are to the right, next to the cooking box.   
					Insert the thermometer into its holder. Figure 34 (d).   
					Left side   
					frame slots   
					(a)   
					Push the right trim piece into the frame as shown   
					34 (e), making sure that the tabs on the underside   
					of the trim piece are snapped into the slots in the   
					frame 34 (f).   
					(a)   
					Right side   
					frame   
					(b)   
					(b)   
					(d)   
					Left hooks   
					(c)   
					Figure 33   
					(f)   
					(e)   
					Figure 34   
					27   
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				OPERATING INSTRUCTIONS   
					1) Open the lid. Figure 1.   
					Lighting   
					Summary lighting instructions are on the control panel.   
					2) Make sure all burner control knobs are turned OFF.   
					(Push each burner control knob down and turn   
					clockwise.)   
					ƽ DANGER   
					3) Turn gas supply valve on.   
					Failure to open lid while igniting the   
					barbecue, or not waiting 5 minutes to   
					allow the gas to clear if the barbecue   
					does not light, may result in an   
					explosive flame-up which can cause   
					serious bodily injury or death.   
					ƽWARNING: Do not lean over open barbecue.   
					Keep your face and body at least one foot away   
					from the matchlight hole when lighting the   
					barbecue.   
					4) Push Front burner control knob down and turn to   
					START/ HI.   
					5) Push the Crossover Ignition Button several times,   
					so it clicks each time.   
					Crossover Ignition System   
					6) Check that the burner is lit by looking through the   
					matchlight hole on the front of the cooking box.   
					Note - The Crossover Ignition System ignites the Front   
					burner with a spark from the igniter electrode inside the   
					Gas Catcher Ignition Chamber. You generate the   
					energy for the spark by pushing the Crossover Ignition   
					Button until it clicks.   
					ƽWARNING: If the burner does not light, turn the   
					Front burner control knob to OFF and wait 5   
					minutes to let the gas clear before you try again or   
					try to light with a match.   
					ƽWARNING: Check gas supply line before each   
					use of barbecue for nicks or cracking. If the gas   
					supply line is found to be damaged in any way, do   
					not use the barbecue. Replace using only Weber   
					authorized replacement gas supply line. Order   
					from Weber-Stephen Products Co., Customer   
					Service Center.   
					7) After the FRONT burner is lit you can turn on the   
					other burners.   
					Note - Always light the FRONT burner first. The other   
					burners ignite from the FRONT burner.   
					Crossover Ignition System   
					To Extinguish   
					Turn gas supply OFF at the source, then push   
					down and turn each burner control knob   
					clockwise to OFF.   
					1 
					2 
					7 
					5 
					6 
					4 
					Figure 1   
					28   
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				ƽWARNING: If the burner does not light, turn the   
					Front burner control knob to OFF and wait 5   
					minutes to let the gas clear before you try again or   
					try to light with a match.   
					Manual Lighting   
					ƽ DANGER   
					7) After the FRONT burner is lit you can turn on the   
					other burners.   
					Failure to open lid while igniting the   
					barbecue, or not waiting 5 minutes to   
					allow the gas to clear if the barbecue   
					does not light, may result in an   
					explosive flame-up which can cause   
					serious bodily injury or death.   
					Note - Always light the FRONT burner first. The other   
					burners ignite from the FRONT burner.   
					To Extinguish   
					Turn gas supply OFF at the source, then push   
					down and turn each burner control knob   
					clockwise to OFF.   
					1) Open the lid. Figure 2.   
					2) Make sure all burner control knobs are turned OFF.   
					(Push each burner control knob down and turn   
					clockwise.)   
					3) Turn gas supply valve on.   
					4) Strike a match and put the flame into the matchlight   
					hole in the front of the cooking box.   
					Manual Lighting   
					1 
					2 
					7 
					4,6   
					5 
					Figure 2   
					ƽWARNING: Do not lean over open barbecue.   
					Keep your face and body at least one foot away   
					from the matchlight hole when lighting the   
					barbecue.   
					5) Push Front burner control knob down and turn to   
					START/ HI.   
					6) Check that the burner is lit by looking through the   
					matchlight hole on the front of the cooking box.   
					29   
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				I The Spider Stopper Guards should also be   
					checked for any obstructions. (See Section "Annual   
					Maintenance.")   
					Cooking   
					You can adjust the FRONT, CENTER and BACK   
					burners as desired. The control settings High (H),   
					Medium (M), Low (L), or Off (O) are described in your   
					Weber cookbook. The cookbook uses these notations   
					to describe the settings of the FRONT, CENTER, and   
					BACK burners. For example, to sear steaks you would   
					use (HHH) (all burners at high). Then to complete   
					cooking you would use (MOM) (FRONT at medium,   
					CENTER off, and BACK at medium). See your Weber   
					cookbook for detailed cooking instructions.   
					I Keep the appliance area clear and free from   
					combustible materials, gasoline and other   
					flammable vapors and liquids.   
					Periodic Cleaning   
					ƽCAUTION: Turn your Weber Gas Barbecue OFF   
					and wait for it to cool before cleaning.   
					Note: The temperatures inside your cooking box, for   
					the first few uses, while surfaces are still very   
					reflective, may be hotter than those shown in your   
					cookbook. Cooking conditions may require the   
					adjustment of the burner controls to attain the correct   
					cooking temperatures.   
					ƽCAUTION: Do not clean your Flavorizer Bars or   
					cooking grates in a self-cleaning oven.   
					Replacement cooking grates and Flavorizer Bars   
					are available through your retailer or the Weber-   
					Stephen Customer Service Center.   
					Outside surfaces - Use a warm soapy water solution.   
					ƽCAUTION: Replace thermometer in lid when not   
					in use. Do not leave thermometer in food while   
					cooking.   
					ƽCAUTION: Do not use oven cleaner, abrasive   
					cleansers (kitchen cleansers) cleaners that contain   
					citrus products or abrasive cleaning pads on   
					barbecue or cart surfaces.   
					If burners go out during cooking, open lid, turn off   
					all burners and wait 5 minutes before relighting.   
					Bottom tray - Remove excess grease and then wash   
					with warm soapy water.   
					Preheating   
					Your Weber Gas Barbecue is an energy efficient   
					appliance. It operates at a low B.T.U. rate for economy.   
					To preheat, after lighting, close lid and turn all burners   
					to high (HHH). Preheating to between 500° and 550° F   
					(260° and 290° C) will take 10 to 15 minutes depending   
					on conditions such as air temperature and wind.   
					Flavorizer Bars and Cooking Grates - Clean with a   
					suitable brass bristle brush. As needed, remove from   
					grill and wash with warm soapy water.   
					Catch pan - Disposable foil trays are available, or you   
					can line the catch pan with aluminum foil. To clean the   
					catch pan, wash with warm soapy water.   
					Drippings and grease   
					Thermometer - Wipe with warm soapy water, clean   
					with plastic scrub ball. Do not put in dishwasher or   
					submerge in water.   
					The Flavorizer Bars are designed to "smoke" the right   
					amount of drippings for flavorful cooking. Excess   
					drippings and grease accumulate in the catch pan under   
					the bottom tray. Disposable foil liners are available that fit   
					the catch pan.   
					Inside cooking box - Brush any debris off of burners   
					tubes. DO NOT ENLARGE BURNER PORTS   
					(OPENINGS). Wash inside of cooking box with warm   
					soapy water.   
					ƽCAUTION: Check the bottom tray for grease   
					build-up before each use. Remove excess grease   
					to avoid a grease fire in the bottom tray.   
					Inside Lid - While lid is warm, wipe inside with paper   
					towel to prevent flaking due to grease build-up.   
					Work tables and accessory trays - Use any   
					household cleaners on these surfaces except those that   
					contain acid, mineral spirits or Xylene. Rinse well after   
					cleaning.   
					After a Period of Nonuse   
					I The Weber Gas Barbecue should be checked for   
					gas leaks and any obstructions in the burner tubes   
					before using. (See Sections General and Annual   
					Maintenance.)   
					Plastic work surfaces are not to be used as cutting   
					boards.   
					I Check that the areas under the control panel and   
					the bottom tray are free from debris that might   
					obstruct the flow of combustion or ventilation air.   
					30   
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				ƽWARNING: If there is a leak at connection (a),   
					retighten the fitting with a wrench and recheck for   
					leaks with soap and water solution.   
					Annual Maintenance   
					After a period of nonuse we recommend that you   
					perform the following maintenance procedures for   
					your safety.   
					If a leak persists after retightening the fitting, turn   
					OFF the gas. DO NOT OPERATE THE BARBECUE.   
					Contact Weber-Stephen Customer Service.   
					ƽWARNING: Check gas supply line before each   
					use of barbecue for nicks or cracking. If the gas   
					supply line is found to be damaged in any way, do   
					not use the barbecue. Replace using only Weber   
					authorized replacement gas supply line. Order   
					from Weber-Stephen Products Co., Customer   
					Service Center.   
					b) Valves to manifold connections. Figure 3 (b).   
					c) Barbecue gas supply line to natural gas supply   
					connection. Figure 3 (c).   
					ƽWARNING: If there is a leak at connections (b)   
					or (c), turn OFF the gas. DO NOT OPERATE THE   
					BARBECUE. Contact Weber-Stephen Customer   
					Service.   
					ƽCAUTION: If the barbecue gas supply line is   
					damaged in any way or leaking, do not use the   
					barbecue.   
					When leak checks are complete, see steps “Add side   
					panels” and “Add base panel” to reinstall. Turn gas   
					supply OFF at the source and rinse connections   
					with water.   
					I Inspect the burners for correct flame pattern.   
					Clean if necessary, following the procedures   
					outlined in the "General Maintenance" section of   
					this manual.   
					I Check all gas fittings for leaks.   
					(a)   
					ƽ DANGER   
					(b)   
					Do not use an open flame to check for   
					gas leaks. Be sure there are no sparks   
					or open flames in the area while you   
					check for leaks. This will result in a fire   
					or explosion which can cause serious   
					bodily injury or death, and damage to   
					property.   
					(c)   
					ƽWARNING: You should check for gas leaks   
					every time you disconnect and reconnect a gas   
					fitting.   
					Figure 3   
					You will need: a soap and water solution and a rag or   
					brush to apply it.   
					Inspection and cleaning of the Spider/Insect   
					screens   
					To perform leak checks: Make sure all burners are in   
					the OFF position. Turn on gas supply.   
					To inspect the spider/insect screens, remove the   
					control panel. If there is dust or dirt on the screens,   
					remove the burners for cleaning the screens. Refer to   
					Maintenance, Replacing Main Burners. Brush the   
					spider/inspect screens, lightly, with a soft bristle brush   
					(i.e. an old toothbrush).   
					Refer to the steps “Add side panels” and “Add base   
					panel” to remove the panels to expose the gas supply   
					line for leak checking.   
					ƽWARNING: Do not ignite burners while leak   
					checking.   
					ƽCaution: Do not clean the spider/insect screens   
					with hard or sharp tools. Do not dislodge the   
					spider/insect screens or enlarge the screen   
					openings.   
					Check for leaks by wetting the connections with the   
					soap and water solution and watching for bubbles. If   
					bubbles form or if a bubble grows there is a leak.   
					Note - Since some leak test solutions, including soap   
					and water, may be slightly corrosive, all connections   
					should be rinsed with water after checking for leaks.   
					Lightly tap the burner to get debris and dirt out of the   
					burner tube. Once the spider/insect screens and   
					burners are clean replace the burners.   
					Check:   
					If the spider/insect screen becomes damaged or   
					cannot be cleaned, call Weber-Stephen Products   
					Customer Service for replacement parts.   
					a) Gas supply line to manifold connection. Figure 3 (a).   
					31   
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				Main Burner Flame Pattern   
					General Maintenance   
					Weber Spider/Insect Screen   
					The Weber Gas Barbecue burners have been factory   
					set for the correct air and gas mixture. The correct   
					flame pattern is shown.   
					Your Weber Gas Barbecue, as well as any outdoor   
					gas appliance, is a target for spiders and other   
					insects. They can nest in the venturi section of the   
					burner tubes. This blocks the normal gas flow, and   
					can cause the gas to flow back out of the air shutter.   
					This could result in a fire in and around the air   
					shutters, under the control panel, causing serious   
					damage to your barbecue.   
					1) Burner Tube   
					2) Tips occasionally flicker yellow   
					3) Light Blue   
					4) Dark Blue   
					(1)   
					(1)   
					(2)   
					(3)   
					(4)   
					If the flames do not appear to be uniform the length of   
					the burner tube, follow the burner cleaning procedures.   
					Main Burner Cleaning Procedure   
					Turn off the gas supply. Remove the manifold.   
					Look inside each burner with a flashlight.   
					The burner tube air shutter is fitted with a stainless steel   
					screen(1) to prevent spiders and other insects access   
					to the burner tubes through the air shutter openings.   
					(1)   
					Clean the inside of the burners with a wire (a   
					straightened out coat hanger will work). Check and   
					clean the air shutter opening at the ends of the   
					burners. Check and clean the valve orifices at the   
					base of the valves. Use a brass bristle brush to clean   
					outside of burners. This is to make sure all the burner   
					ports are fully open.   
					We recommend that you inspect the Spider/Insect   
					Screens at least once a year. (See section “Annual   
					Maintenance”.) Also inspect and clean the   
					Spider/Insect Screens if any of the following   
					symptoms should ever occur.   
					ƽCAUTION: Do not enlarge the burner ports when   
					cleaning.   
					1. The smell of gas in conjunction with the burner   
					flames appearing yellow and lazy.   
					2. Barbecue does not reach temperature.   
					3. Barbecue heats unevenly.   
					4. One or more of the burners do not ignite.   
					Replacing Main Burners   
					1) Your Weber Gas Barbecue must be OFF and cool.   
					2) Turn gas OFF at source.   
					3) Remove control panel: take off the burner control   
					knobs. Remove the screws holding the control   
					panel in place. Lift off the control panel.   
					ƽ DANGER   
					Failure to correct the above mentioned   
					symptoms may result in a fire, which   
					may cause serious bodily injury or   
					death, and cause damage to property.   
					32   
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				4) Disconnect gas supply line.   
					7) To reinstall the burners, reverse steps 3) through 7).   
					ƽCAUTION: The burner openings(1) must be   
					positioned properly over the valve orifices(2).   
					Check proper assembly before fastening manifold in   
					place.   
					5) Unhook the manifold bracket and unscrew the two   
					wing nuts(1) that hold the manifold to the cooking   
					box. Pull the manifold and valve assembly out of   
					the burners and carefully set it down.   
					(2)   
					(1)   
					(1)   
					6) Slide the burner assembly out from under the   
					guide screw and washer(1) in the corners of the   
					cooking box.   
					(1)   
					7) Lift and twist the burner assembly slightly, to   
					separate the crossover tube(1) from the burners.   
					Remove the burners from the cooking box.   
					ƽWARNING: After reinstalling the gas lines, they   
					should be leak checked with a soap and water   
					solution before using the barbecue. (See   
					Step:”Checking for Gas Leaks.”   
					(1)   
					33   
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				Crossover® Ignition System Operations   
					If the Crossover Ignition System fails to ignite the   
					Front burner, light the Front burner with a match. If the   
					Front burner lights with a match, then check the   
					Crossover Ignition System.   
					I Check that both the white(1) and black(2) ignition   
					wires are attached properly.   
					(1)   
					(2)   
					I Check that the Crossover Ignition button pushes   
					the igniter (button) down, and returns to the up   
					position.   
					I Check to see if the igniter is loose in the frame.   
					Tighten if necessary; see Step “Install igniter” for   
					correct procedure.   
					If the Crossover Ignition System still fails to light,   
					Contact the Customer Service Representative in your   
					region using the contact information sheet provided   
					with your manual.   
					34   
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				TROUBLESHOOTING   
					Cure   
					Problem   
					Check   
					Clean Spider/Insect   
					Burners burn with a yellow or orange   
					Inspect Spider/Insect Screens for   
					Screens. (See Section   
					"Annual Maintenance".)   
					flame, in conjunction with the smell of gas. possible obstructions. (Blockage of   
					holes.)   
					Turn on natural gas supply.   
					Burner does not light, or flame is low in   
					HIGH position.   
					Is natural gas supply on ?   
					If you can light the Front   
					burner with a match, then   
					check the Crossover   
					Ignition System.   
					Does the Front burner light with a   
					match?   
					Purge the natural gas lines.   
					See Step “Purge air from   
					gas lines.”   
					Were natural gas lines purged?   
					(Air removed)   
					All burners on high for 10   
					to 15 minutes for   
					preheating.   
					Experiencing flare-ups:   
					Are you preheating barbecue in the   
					prescribed manner?   
					Clean thoroughly. (See   
					Section "Periodic   
					Cleaning".)   
					Are the cooking grates and   
					Flavorizer Bars heavily coated with   
					burned-on grease?   
					Is the bottom tray "dirty" and not   
					allowing grease to flow into catch   
					pan?   
					Clean bottom tray.   
					ƽCAUTION: Do not line the bottom tray   
					with aluminum foil.   
					Clean burners. (See   
					Section "General   
					Maintenance".)   
					Are burners clean?   
					Burner flame pattern is erratic. Flame is low   
					when burner is on HIGH. Flames do not run   
					the whole length of the burner tube.   
					Clean thoroughly. (See   
					Section "Periodic   
					Cleaning".)   
					The lid is porcelain-on-steel, not   
					paint. It cannot “peel.” What you are   
					seeing is baked on grease that has   
					turned to carbon and is flaking off.   
					THIS IS NOT A DEFECT.   
					Inside of lid appears to be “peeling.”   
					(Resembles paint peeling.)   
					If problems cannot be corrected by using these methods, please contact Weber-Stephen Customer   
					Service.   
					35   
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