Vulcan Hart Microwave Oven VC3ED User Manual

SERVICE MANUAL  
VC3ED FULL SIZE ELECTRIC  
CONVECTION OVEN  
VC3ED  
ML-137013  
- NOTICE -  
This Manual is prepared for the use of trained Vulcan Service  
Technicians and should not be used by those not properly  
qualified.  
This manual is not intended to be all encompassing. If you have  
not attended a Vulcan Service School for this product, you should  
read, in its entirety, the repair procedure you wish to perform to  
determine if you have the necessary tools, instruments and skills  
required to perform the procedure. Procedures for which you do  
not have the necessary tools, instruments and skills should be  
performed by a trained Vulcan Service Technician.  
The reproduction, transfer, sale or other use of this Manual,  
without the express written consent of Vulcan, is prohibited.  
This manual has been provided to you by ITW Food Equipment  
Group LLC ("ITW FEG") without charge and remains the property  
of ITW FEG, and by accepting this manual you agree that you will  
return it to ITW FEG promptly upon its request for such return at  
any time in the future.  
A product of Vulcan-Hart  
3600 North Point Blvd Baltimore, MD 21222  
F45534 (0415)  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - GENERAL  
GENERAL  
INTRODUCTION  
FEATURES  
TEMPERATURE  
CONTROL  
MODEL  
CAVITY DEPTH  
DOORS (50/50)  
COOK TIMER  
VC3ED  
26.5"  
Solid State  
Independent  
1-Hour Dial  
NOTE: Stainless steel doors with window (standard)  
HUSKEY™ TF-1000 grease or equivalent high  
temperature non-stick grease.  
INSTALLATION  
Refer to OPERATORS MANUAL for procedures  
related to Installation, Operation and Cleaning.  
TOOLS  
Standard  
OPERATION  
Standard set of hand tools  
VOM with ability to measure micro amp current.  
VOM with minimum of NFPA-70E CAT III 600V,  
UL/CSA/TUV listed. Sensitivity of at least 20,000  
ohms per volt. Meter leads must also be rated at  
CAT III 600V.  
Refer to OPERATORS MANUAL for procedures  
related to Installation, Operation and Cleaning.  
CLEANING  
Refer to OPERATORS MANUAL for procedures  
related to Installation, Operation and Cleaning.  
Gear Puller to remove blower  
Temperature tester (thermocouple type)  
Manometer  
LUBRICATION  
RTV sealant, 736 DOW silicone high temp (P/N  
542133) or equivalent  
Cavity blower motor has sealed bearings and  
requires no additional lubrication.  
SPECIFICATIONS  
AMPERAGE - 3 PHASE/ 60HZ  
RECOMMENDED CIRCUIT  
TOTAL  
POWER  
(KW)  
PER LINE  
PROTECTION  
MODEL  
208V  
240V  
480V  
208V  
45  
240V  
480V  
20  
VC3ED  
12.5  
35  
33  
15  
40  
1
2
Amperage values in the table are nominal. Tolerance is +5/-10%.  
Complied in accordance with National Electric Code, ANSI/NFPA 70, latest edition  
NOTES:  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - GENERAL  
AMPERAGE - 1 PHASE/ 60HZ  
RECOMMENDED CIRCUIT  
TOTAL  
POWER  
(KW)  
PER LINE  
PROTECTION  
MODEL  
208V  
240V  
480V  
208V  
240V  
480V  
VC3ED  
12.5  
60  
52  
26  
80  
70  
35  
1
2
Amperage values in the table are nominal. Tolerance is +5/-10%.  
Complied in accordance with National Electric Code, ANSI/NFPA 70, latest edition.  
NOTES:  
SPECIFICATION SHEET  
F45534 (0415)  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - REMOVAL AND REPLACEMENT PARTS  
REMOVAL AND REPLACEMENT PARTS  
COVERS AND PANELS  
Disconnect the  
electrical power to the machine and  
follow lockout / tagout procedures.  
Bottom Front Cover  
1. The bottom front cover is secured with four (4)  
screws, two on each side of cover. Remove these  
screws then remove cover from oven.  
Fig. 1  
2. Reverse procedure to install. Verify bottom cover  
is seated under front plate.  
Control Panel Cover  
2. Disconnect temperature probe leads from solid  
state temperature control.  
3. Disconnect fuse wires.  
4. Unplug wire harness connector to control panel  
components.  
Fig. 2  
5. Reverse procedure to install.  
Disconnect the  
electrical power to the machine and  
follow lockout / tagout procedures.  
Disconnect the  
electrical power to the machine and  
follow lockout / tagout procedures.  
Control Panel  
1. Remove three (3) screws on the right side which  
secure the control panel then left up and pull  
away.  
Right Side - Front Panel  
1. Loosen two screws near front of oven, which  
secure bottom front cover.  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - REMOVAL AND REPLACEMENT PARTS  
2. Loosen screws on left side of front panel and top  
cover screw.  
3. Remove screws along right side and bottom of  
front panel.  
Fig. 5  
5. Slide right side rear panel up and to the right to  
remove.  
6. Reverse procedure to install.  
Fig. 4  
4. Slide right side front panel out.  
5. Reverse procedure to install.  
Disconnect the  
electrical power to the machine and  
follow lockout / tagout procedures.  
Disconnect the  
Left Side Panel  
electrical power to the machine and  
follow lockout / tagout procedures.  
1. Remove screws along right side, middle left side,  
and bottom on left side panel.  
2. Loosen screws on top and bottom on left side of  
panel.  
Right Side - Rear Panel  
1. Remove two middle screws along right side of  
rear panel.  
3. Loosen two screws near front of oven, which  
secure bottom front cover.  
2. Remove screws along left side of rear panel.  
3. Remove bottom screws on rear panel.  
4. Loosen top and bottom screw along right side of  
rear panel.  
F45534 (0415)  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - REMOVAL AND REPLACEMENT PARTS  
CONTROL PANEL COMPONENTS  
Disconnect the  
electrical power to the machine and  
follow lockout / tagout procedures.  
Removable Components  
1. Remove the CONTROL PANEL.  
2. Remove the component being replaced.  
3. Reverse the procedure to install the replacement  
component, then check oven for proper  
operation.  
Fig. 6  
COMPONENT PANEL  
4. Lift up and pull away to remove.  
COMPONENTS  
5. Reverse procedure to install.  
Disconnect the  
Disconnect the  
electrical power to the machine and  
follow lockout / tagout procedures.  
follow lockout / tagout procedures.  
electrical power to the machine and  
Fan Cover  
Removable Components  
1. Remove racks.  
2. Lift fan cover up and out of oven.  
NOTE: If right side panel is not accessible, this  
component can be serviced by removing the  
2. Disconnect the wire leads to the component  
being replaced.  
3. Remove the component.  
4. Reverse the procedure to install the replacement  
component and check oven for proper operation.  
TEMPERATURE PROBE  
Disconnect the  
electrical power to the machine and  
follow lockout / tagout procedures.  
Fan Cover Removal  
3. Reverse procedure to install.  
NOTE: If right side - front panel is not accessible, this  
component can be serviced by removing the  
Disconnect the probe leads from the solid state  
temperature control.  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - REMOVAL AND REPLACEMENT PARTS  
Fig. 10  
5. Remove probe by pushing it through the oven  
wall and down through upper panel into the  
control panel area.  
Fig. 8  
2. Remove upper panel and pull out insulation cut-  
away.  
Fig. 11  
6. Reverse the procedure to install the replacement  
probe.  
7. Adjust the temperature control as outlined under  
Adjustments.  
HEATING ELEMENTS  
Fig. 9  
Disconnect the  
3. Remove the racks from inside cavity.  
electrical power to the machine and  
follow lockout / tagout procedures.  
4. Remove the probe guard.  
2. Disconnect element wire connectors.  
F45534 (0415)  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - REMOVAL AND REPLACEMENT PARTS  
BLOWER AND MOTOR  
Disconnect the  
electrical power to the machine and  
follow lockout / tagout procedures.  
1. Take out the racks and rack supports.  
2. Lift off FAN COVER.  
3. If replacing:  
A. Blower Only - Loosen bolts on blower hub  
and using a bearing puller, remove blower  
from motor shaft.  
1) Reverse procedure to install and adjust  
blower position as outlined under  
Service Procedures and Adjustments.  
Fig. 12  
3. Remove racks from cavity.  
B. Motor - perform step 3A and continue  
4. Remove FAN COVER.  
procedure.  
Loosen element screws on side wall.  
4. Remove bolts that secure the motor mounting  
plate to the rear wall.  
5. Remove screws on back wall holding brackets.  
6. Pull elements forward, then away from right wall.  
Heating Element  
7. Reverse the procedure to install the replacement  
heating element.  
Fig. 14  
5. Place a piece of cardboard on the bottom of the  
oven cavity to protect its surface from any  
damage during motor assembly removal.  
6. Pull the motor assembly into the oven cavity and  
place it on the cardboard.  
7. Remove the junction box cover from the motor,  
disconnect lead wires and remove the conduit.  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - REMOVAL AND REPLACEMENT PARTS  
8. Remove motor mounting bolts and flat washers  
then lift the motor from the mounting plate.  
14. Replace the baffle panel.  
15. Remove cardboard from the bottom of the oven  
cavity.  
9. Position the replacement motor on the motor  
mounting plate and install mounting bolts and  
washers. Hand tighten mounting bolts only.  
16. Check oven for proper operation then replace  
rack guides and racks.  
DOOR SWITCH  
Disconnect the  
electrical power to the machine and  
follow lockout / tagout procedures.  
1. Remove the BOTTOM FRONT COVER.  
2. Unscrew nut holding door switch.  
3. Pull door switch and washer out through bottom  
panel opening.  
Fig. 15  
10. Reconnect lead wires at the motor, replace  
conduit and junction box cover.  
NOTE: Check data plate on motor for wiring  
schematic. The motor must rotate clockwise when  
viewed from the shaft end.  
Fig. 16  
11. Slide blower onto motor shaft until hub is flush  
with end of shaft then tighten bolts.  
12. Adjust motor position until blower is parallel to  
motor mounting plate as outlined under  
Procedures and Adjustments.  
Fig. 17  
4. Disconnect the lead wires to the door switch.  
13. Position motor mounting plate on the rear wall  
and secure with screws and washers.  
5. Reverse procedure to install the replacement  
switch.  
F45534 (0415)  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - REMOVAL AND REPLACEMENT PARTS  
3. Reverse the procedure to install the replacement  
ROLLER LATCH ASSEMBLY  
door and check oven for proper operation.  
(INDEPENDENT DOORS)  
HIGH LIMIT THERMOSTAT  
Disconnect the  
Disconnect the  
electrical power to the machine and  
follow lockout / tagout procedures.  
electrical power to the machine and  
follow lockout / tagout procedures.  
1. Remove the screws that attach roller latch  
assembly to door.  
1. Take out racks from the oven.  
2. Remove the high limit thermostat cover/mounting  
plate from inside the oven cavity at the top.  
Fig. 18  
2. Reverse procedure to install.  
DOOR REMOVAL  
1. Open door to a 90° angle.  
2. Lift door up off hinges to remove.  
Fig. 20  
3. Disconnect lead wires from high limit thermostat.  
NOTE: Remove the old RTV sealer from the cover  
and mating surfaces inside the oven cavity and apply  
new high temperature RTV sealer before installing.  
4. Reverse procedure to install.  
Fig. 19  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - REMOVAL AND REPLACEMENT PARTS  
INTERIOR LIGHTS  
Disconnect the  
electrical power to the machine and  
follow lockout / tagout procedures.  
Do not touch the Halogen lamp with bare  
hands. If lamp is exposed to oil from the skin, the life  
will be reduced. Ensure lamp is free from oil and dirt  
before replacing.  
Bulb Replacement  
1. Pull lamp cover off.  
2. Grasp lamp using a clean cloth and remove from  
lamp assembly.  
Fig. 22  
4. Disconnect wires.  
5. Reverse procedure to install new lamp assembly.  
COOLING FAN  
Disconnect the  
electrical power to the machine and  
follow lockout / tagout procedures.  
NOTE: If right side - front panel is not accessible, this  
component can be serviced by removing the  
Fig. 21  
3. Reverse procedure to install new bulb.  
Lamp Assembly Replacement  
1. Remove racks in cavity.  
2. Remove wire nuts from fan wire connections.  
2. Pull lamp cover off.  
Insert screw driver and push lamp assembly out  
into cavity.  
F45534 (0415)  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - REMOVAL AND REPLACEMENT PARTS  
Fig. 23  
3. Loosen the tab screw holding the fan to the  
component panel. Rotate the tab so that the fan  
will clear and remove the fan.  
4. Reverse the procedure to install the replacement  
fan and check for proper operation.  
NOTE: The fan must be installed so air is pulled from  
outside the rear of the oven and blown into the control  
area. The arrow on the fan body indicates "air flow"  
direction and should be pointing toward the controls.  
Page 13 of 31  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - SERVICE PROCEDURES AND ADJUSTMENTS  
SERVICE PROCEDURES AND ADJUSTMENTS  
SOLID STATE TEMPERATURE  
CONTROL TEST  
Certain procedures in  
this section require electrical test or  
measurements while power is applied  
to the machine. Exercise extreme  
caution at all times and follow Arc Flash  
procedures. If test points are not easily  
accessible, disconnect power and  
follow Lockout/Tagout procedures,  
attach test equipment and reapply  
power to test.  
Fig. 24  
NOTE: If right side panel is not accessible, this  
component can be serviced by removing CONTROL  
6. Check for proper voltage across terminals COM  
AC to 120VAC or COM AC to 208-240VAC for  
power to the control.  
2. Place a thermocouple in the geometric center of  
the oven cavity.  
A. If correct, proceed to step 7.  
NOTE: Oven temperature must be below 450°F.  
B. If incorrect, problem is not with the  
temperature control. See  
NOTE: If oven is equipped with "Cook and Hold"  
option, set to Cook (normal cooking) before  
continuing.  
7. Check relay voltages on the board:  
3. Set the temperature control to the maximum  
setting.  
A. For 120VAC controls - check across  
OUTPUT RELAY terminal (left side) to 120  
VAC terminal for input to the internal relay.  
Check across OUTPUT RELAY terminal  
(right side) to 120 VAC for output from the  
internal relay.  
4. Check machine data plate for correct voltage to  
oven. Refer to diagram below for proper terminal  
locations and voltages before checking the  
control. Use the correct terminals for the  
corresponding voltage.  
B. For 208-240VAC controls - check across  
OUTPUT RELAY terminal (left side) to  
208-240 VAC terminal for input to the  
internal relay. Check across OUTPUT  
RELAY terminal (right side) to 208-240 VAC  
for output from the internal relay.  
5. Turn the power switch to ON.  
1) If input voltage to the internal relay is  
correct, proceed to step 8. If input  
voltage to the internal relay is not  
present, problem is not with the  
temperature control. See  
F45534 (0415)  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - SERVICE PROCEDURES AND ADJUSTMENTS  
2) If output voltage from the internal relay  
is correct proceed to step 8. If output  
voltage from the internal relay is not  
correct, check temperature probe as  
outlined under TEMPERATURE  
NOTE: If right side panel is not accessible, this  
component can be serviced by removing CONTROL  
2. Place a shielded thermocouple in the geometric  
center of the oven cavity and determine the  
temperature in the oven cavity.  
3. Remove the probe lead wires from the solid state  
temperature control.  
8. Set the temperature control to the minimum  
setting.  
4. Test the probe with an multimeter.  
NOTE: Oven temperature must be above 300°F.  
A. If the measured resistance values are inside  
the given tolerance then the probe is  
functioning properly.  
9. Check for zero (0) volts AC across terminals  
OUTPUT RELAY terminal (right side) to 120 VAC  
or OUTPUT RELAY terminal (right side) to  
208-240 VAC for no output from the internal  
relay.  
B. If the measured resistance values are  
outside the given tolerance then replace the  
probe and retest.  
A. If correct, temperature control is functioning  
properly.  
1) Check oven for proper operation.  
5. Reverse procedure to install.  
B. If incorrect, check temperature probe as  
outlined under TEMPERATURE PROBE  
TEMP (°F)  
77  
90,000  
4,077  
3,016  
2,266  
1,726  
1,332  
1,041  
TEMP (°F) OHMS *  
360  
380  
400  
425  
450  
475  
822  
656  
529  
424  
334  
266  
1) If temperature probe is OK:  
a. Turn the power switch OFF.  
240  
260  
280  
Disconnect the  
300  
electrical power to the machine and  
follow lockout / tagout procedures.  
320  
340  
b. Replace the temperature control  
and check calibration as outlined  
* Resistance in ohms ± 10%  
SOLID STATE TEMPERATURE  
CONTROL CALIBRATION  
TEMPERATURE PROBE TEST  
(SOLID STATE CONTROL)  
Calibration Steps  
1. Place a thermocouple in the geometric center of  
the oven cavity.  
2. Set the ON / OFF / OVEN COOL switch to ON.  
3. Set the temperature controller dial to 350°F.  
Disconnect the  
electrical power to the machine and  
follow lockout / tagout procedures.  
4. Allow the oven temperature to stabilize  
(minimum three heating cycles).  
NOTE: The temperature probe used in conjunction  
with the Solid State Temperature control is an RTD  
(resistance temperature detector) of the Thermistor  
type. As temperature increases the resistance value  
decreases.  
5. Record the temperature at which the Heat lamp  
comes ON (heating starts) and goes OFF  
(heating stops). This is the control differential.  
Heat lamp OFF temp - Heat lamp ON temp =  
Control Differential.  
6. The nominal control differential should be less  
than 20°F.  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - SERVICE PROCEDURES AND ADJUSTMENTS  
A. If the control differential is less than 20°F,  
the temperature control circuit is functioning  
properly. Proceed to step 7.  
B. If the control differential is more than 20°F,  
check the temperature probe as outlined  
under Temperature Probe Test.  
C. If the control differential is more than 20°F  
and the probe passes the test parameters,  
then temperature controller is  
malfunctioning. Install a new temperature  
controller and run calibration steps again.  
7. Calculate the average oven temperature by  
adding the actual minimum temperature to the  
actual maximum temperature and dividing by 2.  
EXAMPLE:  
Oven set to 350°F.  
Fig. 25  
Actual minimum oven temperature = 335°F  
9. Monitor the internal oven temperature and  
Control turns on at 334°F  
determine at what temperature the control should  
turn on to give you the required minimum  
temperature (Example: 350-341=9; 334+9=341.  
341°F is the temperature at which you would wish  
the controller to turn on).  
Actual maximum oven temperature = 347°F  
Control turns off at 340°F  
335 + 347 = 682  
10. After allowing the oven to operate through  
several cycles (minimum 3 cycles), monitor the  
temperature as it falls to the desired turn on point.  
Using a small screw driver, adjust the calibration  
adjustment until the controller turns on at the  
desired turn on temperature.  
682/ 2 = 341 (the control is 9°F out of calibration)  
340 - 334 = 6°F Control Differential  
347 - 335 = 12°F Oven Temperature Differential.  
A. If the average oven temperature is within +/-  
5°F from the dial setting, no calibration is  
necessary.  
11. The calibration control is adjusted clockwise in  
order to increase the set temperature and  
counter clockwise to decrease the set  
temperature.  
B. If the average oven temperature is not within  
+/- 5°F, calibration is recommended.  
8. Loosen the set screw on the temperature  
controller and carefully remove the knob from the  
shaft, without rotating the shaft. This will expose  
the calibration adjustment control access hole in  
the front panel.  
12. The controller has only +/- 25°F of adjustment.  
1/4 turn of the calibration adjustment represents  
approximately 20°F shift in calibration.  
F45534 (0415)  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - SERVICE PROCEDURES AND ADJUSTMENTS  
HEATING ELEMENT VALUES  
HEATING ELEMENT TEST  
AMPS PER  
ELEMENT  
KW PER  
OHMS PER  
ELEMENT  
VOLT.  
ELEMENT  
Certain procedures in  
1 PH  
3 PH  
19  
this section require electrical test or  
measurements while power is applied  
to the machine. Exercise extreme  
caution at all times and follow Arc Flash  
procedures. If test points are not easily  
accessible, disconnect power and  
follow Lockout/Tagout procedures,  
attach test equipment and reapply  
power to test.  
208  
240  
480  
4
4
4
19  
16.5  
8
10  
14.5  
57  
16.5  
8
1. Values in the table are nominal.  
Tolerance is +5/-10%.  
NOTES: 2. Voltage values are @ 60HZ.  
3. Resistance values (ohms) are @  
room temperature.  
1. Turn the power switch ON and set the oven  
temperature control to the highest setting.  
BLOWER ADJUSTMENT  
2. Measure the voltage at the heating element  
terminals and verify it against the data plate  
voltage.  
Disconnect the  
A. If voltage is incorrect, find the source of the  
problem.  
electrical power to the machine and  
follow lockout / tagout procedures.  
B. If voltage is correct, check current draw  
(amps) through the heating element lead  
wires.  
1. Remove the blower motor and mounting  
assembly by following steps 1 through 7 as  
Removal and Replacement of Parts.  
NOTE: This method is preferred over a resistance  
check when a clamp on type amp meter is available.  
1) If current draw is correct then heating  
element is functioning properly. See  
2. Loosen the motor mounting bolts.  
3. Adjust the motor position until the blower is  
parallel to and 1/4 inch away from the motor  
mounting plate. Check for squareness of the  
blower to the motor mounting plate at the top,  
bottom, left and right of the blower.  
2) If current draw is not correct, turn the  
power switch OFF and disconnect the  
electrical supply to the oven.  
a. Replace heating element, then  
proceed to step 3.  
A. If the blower is square then tighten motor  
mounting bolts and proceed to step 4.  
C. If unable to check current draw, a resistance  
check may indicate a malfunctioning  
element.  
B. If the blower is not square continue  
adjusting until proper spacing is achieved  
then tighten motor mounting bolts.  
1) Turn the power switch OFF and  
disconnect the electrical supply to the  
oven.  
NOTE: If necessary, place shims between motor and  
frame.  
2) Remove the lead wires from the  
heating element and check resistance  
3. Check for proper operation.  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - SERVICE PROCEDURES AND ADJUSTMENTS  
Fig. 26  
Fig. 28  
2. Open and close the doors several times while  
observing the roller latch and strike plate  
operation.  
A. Replace roller latch if malfunctioning as  
outlined under ROLLER LATCH  
and adjust as outlined in this procedure.  
3. Each oven door should open with a force of 8 to  
25 pounds when pulled at the handle. The  
adjustments must allow the doors to remain  
closed during normal operation and allow  
opening without exertion by the user.  
Fig. 27  
4. Reverse the procedure to install.  
DOOR STRIKE ADJUSTMENT  
INDEPENDENT DOORS)  
1. Open the doors and inspect door strike for proper  
shape.  
A. Bend strike plate.  
F45534 (0415)  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - ELECTRICAL OPERATION  
ELECTRICAL OPERATION  
COMPONENT FUNCTION  
Power Switch (S1) . . . . Determines the mode of operation; ON, OFF, or COOL down.  
Oven Light Switch  
Controls the oven cavity lights.  
(S3) . . . . . . . . . . . . . . . . . . .  
Fan Speed Switch  
Controls blower motor speed between High and Low settings.  
(S2) . . . . . . . . . . . . . . . . . . .  
Alarm/Buzzer . . . . . . . . . Signals the end of a "Cook" cycle when cooking time expires.  
Cook Timer . . . . . . . . . . . Counts the "Cook" time of the product and signals the buzzer at the end of the cycle.  
Door Switch . . . . . . . . . . Allows the oven to operate when the doors are closed but stops the oven from operating  
when the doors are opened.  
Blower Motor . . . . . . . . . Operates the oven cavity blower (convection fan).  
Transformer . . . . . . . . . . Provides 240VAC power to the oven control circuit and blower motor (480VAC models  
only).  
Solid State  
Temperature  
Monitors temperature sensor and regulates the oven cavity temperature by controlling  
1CON to energize the heating elements when the control calls for heat.  
Control . . . . . . . . . . . . . . .  
High Limit  
Protects the oven from temperatures above 550°F by removing power from the heating  
Thermostat . . . . . . . . . . . circuit. Auto resets at 500°F.  
1C . . . . . . . . . . . . . . . . . . . . Provides power to heating elements when energized. 1C is energized by the temperature  
control when a call for heat is made.  
Power ON Light . . . . . . . Lit whenever the power switch (S1) is turned to ON or Cool Down mode.  
Heat Light . . . . . . . . . . . . Lit whenever temperature control is calling for heat.  
Temperature Probe . . . Senses the oven temperature for the solid state temperature control or computer control.  
On oven models using the solid state control, converts the temperature into a resistance  
valve which is monitored by the temperature control board. The probe is an RTD  
(resistance temperature detector) of the Thermistor type. As temperature increases the  
resistance value decreases.  
Cooling Fan . . . . . . . . . . Circulates cooler air from outside the oven to cool components in the control area.  
Fuses . . . . . . . . . . . . . . . . . Protect control circuit.  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - ELECTRICAL OPERATION  
COMPONENT LOCATION  
Fig. 29  
F45534 (0415)  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - ELECTRICAL OPERATION  
Fig. 30  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - ELECTRICAL OPERATION  
Fig. 31  
E. Oven doors closed (door switch contacts  
SEQUENCE OF OPERATION  
CLOSED).  
F. Oven cavity temperature below 140°F.  
2. Power switch (S1) turned ON.  
A. Power ON light (Amber) comes ON.  
B. Solid state temperature control energized.  
Cook Cycle  
1. Conditions.  
A. Oven connected to correct voltage and is  
properly grounded.  
B. Power switch (S1) OFF.  
1) Heating elements powered and  
heating starts.  
C. Temperature dial set to lowest temperature  
(fully CCW).  
2) 1C coil energized.  
D. High limit thermostat CLOSED.  
3) Heat light (Clear) comes on.  
F45534 (0415)  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - ELECTRICAL OPERATION  
C. Blower motor energized.  
B. Contacts 1 & 4 close.  
NOTE: Motor speed (Hi/Low) depends on position of  
1) Buzzer energized and sounds.  
fan speed switch (S2).  
NOTE: The buzzer continues to sound until the timer  
D. Component cooling fan energized.  
dial is set to the OFF position or additional time is set.  
E. Power to oven cavity light switch (S3) wire  
#1. Turns cavity lights ON/OFF; does not  
affect "Cook" cycle.  
Cool Down Cycle  
1. Conditions.  
A. Oven is ON.  
3. Set temperature dial to desired "Cook"  
temperature.  
B. Oven cavity temperature needs to be  
lowered.  
4. Oven reaches set temperature.  
C. Doors are open (door switch contacts  
OPEN).  
A. Temperature control de-energizes internal  
relay and the normally open (N.O.) contacts  
OPEN.  
D. Fan speed switch (S2) set to "Hi".  
2. Power Switch (S1) turned to COOL DOWN.  
A. Power ON light (Amber) goes out.  
B. Convection fan motor energized.  
1) Heat light goes out.  
2) 1C coil de-energized.  
a. Power removed from heating  
elements and heating stops.  
3. If doors are CLOSED (door switch contacts  
CLOSED):  
5. The oven will continue to cycle on the  
temperature control until the doors are opened or  
power switch (S1) is turned to the OFF or COOL  
down position.  
A. Power ON light (Amber) comes ON.  
B. Component cooling fan energized.  
C. Power is supplied to:  
Timer Cycle, Cooking  
NOTE: The "Cook" timer operates independently of  
the heating cycle. Additional time can be set or the  
timer can be turned OFF throughout the cooking cycle.  
1) "Cook" timer terminal 1. If a time is  
dialed, timer will operate and buzzer  
will sound when timer reaches zero.  
1. With the power switch turned ON, power is  
supplied to "Cook" timer terminal 1.  
2) Oven cavity light switch (S3) wire #1.  
Turns cavity lights ON/OFF; does not  
affect Cool down cycle.  
2. Set "Cook" timer to desired time.  
4. The oven will remain in this condition until the  
power switch (S1).  
A. Contacts 1 & 3 close, timer motor is  
energized and timing "down" begins.  
3. Time expires on "Cook" timer.  
A. Contacts 1 & 3 open, timer motor is de-  
energized and timing stops.  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - ELECTRICAL OPERATION  
SCHEMATICS AND WIRING DIAGRAMS  
VC3ED 208-240V Wire Diagram  
F45534 (0415)  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - ELECTRICAL OPERATION  
VC3ED 208-240V WIRE DIAGRAM TABLE  
ITEM  
A
DESCRIPTION  
SWITCH, TOGGLE S.P.S.T  
FAN SWITCH, TOGGLE D.P.D.T  
LIGHT, 250V, CLEAR  
B
C
C1  
D
LIGHT, 250V, CLEAR  
WIRE SET, LIMIT SWITCH  
TEMP. CONTROL - NCC  
E
F
TIMER, 230 VOLT (1-HR, 60 HZ.) (5-HR, 60 HZ.)  
BUZZER 230 VOLT  
G
H
DOOR SWITCH, 2HP  
J
BLOCK,PORCELIAN ASSEMBLY  
LIMIT CONTROL 550F  
K
L
ELEMENT ASSY, 12.5 KW (240 VOLT) (208 VOLT)  
PROBE,THERMISTOR  
P
R
FUSE & HOLDER 15A  
S
TERMINAL BLOCK 3 POLE  
CONTACTOR 40A 3 POLE  
MOTOR 1/2 HP. 2 SPEED G.E.  
SWITCH, TOGGLE D.P.D.T. (CO)  
OVEN LAMP, 40W, 230V  
T
V
X
Y
AB  
WIRE NUT BLUE  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - ELECTRICAL OPERATION  
VC3ED 208-240V SCHEMATIC  
F45534 (0415)  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - ELECTRICAL OPERATION  
VC3ED 480V Wire Diagram  
VC3ED 480V WIRE DIAGRAM TABLE  
ITEM  
A
DESCRIPTION  
SWITCH, TOGGLE S.P.S.T  
FAN SWITCH, TOGGLE D.P.D.T  
LIGHT, 250V, CLEAR  
B
C
C1  
LIGHT, 250V, CLEAR  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - ELECTRICAL OPERATION  
VC3ED 480V WIRE DIAGRAM TABLE  
ITEM  
E
DESCRIPTION  
TEMP. CONTROL - NCC  
F
TIMER, 230 VOLT (1-HR, 60 HZ.) (5-HR, 60 HZ.)  
BUZZER 230 VOLT  
G
H
DOOR SWITCH, 2HP  
J
BLOCK,PORCELIAN ASSEMBLY  
LIMIT CONTROL 550F  
K
L
LCOE ELEMENT ASSY, 12.5 KW (208 VOLT) (240 VOLT)  
PROBE,THERMISTOR  
P
R
FUSE & HOLDER 15A  
S
TERMINAL BLOCK 3 POLE  
CONTACTOR 40A 3 POLE  
MOTOR 1/2 HP. 2 SPEED G.E.  
SWITCH, TOGGLE D.P.D.T. (CO)  
OVEN LAMP, 40W, 230V  
T
V
X
Y
AB  
AC  
AD  
WIRE NUT BLUE  
WIRE SET, LIMIT SWITCH  
TRANSFORMER, 480 TO 240V  
F45534 (0415)  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - ELECTRICAL OPERATION  
VC3ED 480V SCHEMATIC  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - TROUBLESHOOTING  
TROUBLESHOOTING  
Certain procedures in this section require electrical test or measurements while  
power is applied to the machine. Exercise extreme caution at all times and follow Arc Flash  
procedures. If test points are not easily accessible, disconnect power and follow Lockout/Tagout  
procedures, attach test equipment and reapply power to test.  
VC3ED  
SYMPTOMS  
POSSIBLE CAUSES  
1. Line voltage incorrect.  
2. Fuse.  
3. Power switch (S1) malfunction.  
4. Fan speed switch (S2) malfunction.  
5. Interconnecting wiring malfunction.  
6. Motor inoperative.  
Blower motor doesn’t run with power switch in "ON"  
"COOL DOWN" or position.  
1. Door switch malfunction.  
2. Fan speed switch (S2) malfunction.  
3. Interconnecting wiring malfunction.  
4. Motor inoperative.  
Blower motor doesn’t run with power switch "ON", but  
oven heats.  
1. Power switch (S1) malfunction.  
2. Interconnecting wiring malfunction.  
1. Temperature probe malfunction.  
2. Temperature control not calibrated.  
3. Contactor malfunction.  
Blower motor doesn’t run in "Cool Down", but runs OK in  
"ON" position.  
Excessive Heat in oven.  
4. Heating element(s) malfunction.  
1. Line voltage incorrect.  
2. High limit thermostat OPEN.  
3. Contactor malfunction.  
Low heat in oven.  
4. Heating element(s) malfunction.  
5. Temperature probe malfunction.  
6. Temperature calibration.  
1. Interconnecting wiring malfunction.  
2. Timer malfunction.  
Timer inoperative or not functioning properly.  
Component cooling Fan does not run.  
1. Interconnecting wiring malfunction.  
2. Fan motor inoperable.  
F45534 (0415)  
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VC3ED FULL SIZE ELECTRIC CONVECTION OVEN - TROUBLESHOOTING  
SYMPTOMS  
POSSIBLE CAUSES  
1. Convection Fan motor speed/direction.  
2. Air flow Baffles missing or damaged.  
3. Line voltage incorrect.  
4. High limit thermostat malfunction.  
5. Contactor malfunction.  
Uneven Cooking.  
6. Heating element(s) malfunction.  
7. Doors out of adjustment.  
8. Door roller out of adjustment or broken.  
9. Door seals damaged.  
1. Cooling fan malfunction.  
Intermittent operation problems.  
Oven will not turn on.  
2. Wiring connections loose.  
3. High ambient temperatures.  
1. Line voltage incorrect.  
2. Control circuit fuses OPEN.  
3. Power switch (S1) inoperative.  
4. Transformer inoperative (480V only).  
1. High limit thermostat OPEN.  
2. Temperature probe malfunction.  
3. Heating element malfunction.  
4. Contactor malfunction.  
No heat, convection fan motor runs.  
5. Temperature control malfunction.  
1. Power switch (S1) in "Cool Down".  
2. Door switch malfunction.  
No power to temperature control.  
Door does not seal or shut properly  
1. Doors out of adjustment.  
2. Door catch roller out of adjustment or broken  
(independent doors).  
3. Door seals damaged.  
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