Vulcan Hart Fryer ML 52836 User Manual

SERVICE MANUAL & CATALOG OF  
REPLACEMENT PARTS  
ELECTRIC FRYER  
MODEL  
MEF24A  
ML-52836 WITHOUT MELT CYCLE  
ML-52837 WITH MELT CYCLE  
VULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201-0696, TEL. (502) 778-2791  
FORM 30969 (5-97)  
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REPLACEMENT PARTS MEF24A ELECTRIC FRYER  
FRYER BODY  
ILLUS.  
PL-52122  
PART  
NO.  
NAME OF PART  
AMT.  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
00-423047-00001  
00-423047-00002  
00-346214-00001  
00-423047-00003  
NS-044-09  
Bracket-Fryer R.H. ...................................................................................................................1  
Bracket-Fryer L.H. ....................................................................................................................1  
Container Assy. ........................................................................................................................1  
Panel-Top .................................................................................................................................1  
Nut Assy. 10-24 Hex Keps .......................................................................................................8  
Mach. Screw 10-24 x 12 Hex Hd. ..............................................................................................8  
Top Support Assy. ....................................................................................................................1  
Side Panel Weldment ...............................................................................................................1  
Pop Rivet 18 x 18 SST ..............................................................................................................20  
Liner Weldment ........................................................................................................................1  
Mach. Screw 10-24 x 38 Truss Hd., Slotted ..............................................................................8  
Washer .....................................................................................................................................8  
Leg Pad Weldment ...................................................................................................................4  
Nut Assy. 10-24 Hex Keps .......................................................................................................8  
Top Cross Angle Weldment .....................................................................................................1  
UNut ......................................................................................................................................2  
Self-Tapping Screw 10-16 x 38, Type B, Slotted Truss Hd. ......................................................2  
Front Panel Assy. .....................................................................................................................1  
Front Panel Assy. (W/Melt Cycle) ............................................................................................1  
Mach. Screw 10-24 x 38 Truss Hd., Slotted ..............................................................................2  
Plug 78" Vent .............................................................................................................................2  
Plug ..........................................................................................................................................1  
Nut Assy. 10-24 Hex Keps .......................................................................................................4  
Channel-Front & Rear ..............................................................................................................1  
Side Panel Weldment ...............................................................................................................1  
Bracket-Fryer L.H. ....................................................................................................................2  
Cover-Bottom ...........................................................................................................................1  
Channel-Front & Rear ..............................................................................................................1  
Mach. Screw 10-24 x 38 Truss Hd., Slotted ..............................................................................2  
SC-067-06  
00-920358-00001  
00-920001-00001  
RS-030-08  
00-423047-00006  
SC-053-05  
WS-002-25  
00-920140-00001  
NS-044-09  
00-920340  
00-911037-00001  
SD-036-71  
00-920552-00001  
00-423047-00007  
SC-053-05  
00-911510-00006  
00-920371  
NS-044-09  
00-423047-00011  
00-920001-00001  
00-423047-00002  
00-423047-00013  
00-423047-00011  
SC-053-05  
3 –  
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MEF24A ELECTRIC FRYER REPLACEMENT PARTS  
13  
2
3
12  
10-11  
14  
1
4
9
5
6
15  
16  
8
17  
7
18  
19  
41  
20  
21  
40  
22  
38  
39  
37  
23  
25  
24  
36  
26  
27  
28  
29  
30  
35  
34  
33  
31  
32  
PL-52123  
ELECTRICAL COMPONENTS  
4 –  
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REPLACEMENT PARTS MEF24A ELECTRIC FRYER  
ELECTRICAL COMPONENTS  
ILLUS.  
PL-52123  
PART  
NO.  
NAME OF PART  
AMT.  
1
2
3
4
5
6
7
8
9
00-804752  
NS-011-07  
SC-114-83  
SC-109-10  
00-801128  
00-801128  
NS-011-07  
00-920343  
00-920121  
00-417700-00003  
NS-047-68  
00-920349  
00-920350  
PB-004-69  
00-920394  
00-920477  
00-920476  
SC-109-10  
00-805995  
00-920373  
00-920545  
NS-044-09  
SC-053-05  
00-920541  
00-825126-00040  
FE-023-68  
00-920524  
00-920544  
00-805780  
00-908805  
00-825368  
SD-036-71  
00-805782  
Clamp-Tube..............................................................................................................................3  
Mach. Nut 6-32 Hex .................................................................................................................3  
Mach. Screw 6-32 x 14 Pan Hd. ................................................................................................3  
Mach. Screw 6-32 x 38 Pan Hd. ................................................................................................2  
Clamp-Thermostat Bulb ...........................................................................................................2  
Clamp-Thermostat Bulb ...........................................................................................................2  
Mach. Nut 6-32 Hex .................................................................................................................2  
Breaker-Circuit .........................................................................................................................1  
Label-Reset ..............................................................................................................................2  
Nameplate ................................................................................................................................1  
Lock Nut 18 ...............................................................................................................................2  
Thermostat ...............................................................................................................................1  
Spring-Thermostat....................................................................................................................1  
Plug-Hole..................................................................................................................................1  
Knob-Control ............................................................................................................................1  
Light-Amber Indicator ...............................................................................................................1  
Switch-Lighted Red Pushbutton ...............................................................................................1  
Mach. Screw 6-32 x 38 Pan Hd. ................................................................................................4  
Label.........................................................................................................................................1  
Contactor-Mounting Panel........................................................................................................1  
Label-Connection .....................................................................................................................1  
Nut Assy. 10-24 Hex Keps .......................................................................................................2  
Mach. Screw 10-24 x 38 Truss Hd., Slotted ..............................................................................3  
Strip - Terminal .........................................................................................................................1  
Block-Terminal .........................................................................................................................1  
Lug-Solderless .........................................................................................................................1  
Label.........................................................................................................................................1  
Label Fuse Warning .................................................................................................................1  
Marker-Supply ..........................................................................................................................1  
Label-Ground Warning .............................................................................................................1  
Plate-Serial Number .................................................................................................................1  
Self-Tapping Screw 10-16 x 38, Type B, Slotted Truss Hd. ......................................................2  
Label-Disconnect Power ..........................................................................................................1  
Label-Stock ..............................................................................................................................1  
Label-Wiring Diagram...............................................................................................................1  
Panel-Rear ...............................................................................................................................1  
Fuse .........................................................................................................................................4  
Plug 78" Vent .............................................................................................................................2  
Block-Fuse ...............................................................................................................................2  
Contactor-Magnetic ..................................................................................................................2  
Mach. Screw 10-24 x 38 Truss Hd., Slotted ..............................................................................3  
Switch-Melt ...............................................................................................................................1  
Switch-Pushbutton (Melt) .........................................................................................................1  
Switch-Infinite (Melt) .................................................................................................................1  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
00-348189-00004  
00-920378-00010  
00-920342  
00-920543  
00-911510-00006  
00-920542  
00-920360  
SC-053-05  
00-423047-00009  
00-423047-00008  
00-423047-00010  
5 –  
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MEF24A ELECTRIC FRYER REPLACEMENT PARTS  
4
5
3
2
1
6
7-8  
14  
15-16  
17  
18  
9
19  
11  
25  
20  
21  
10  
23  
24  
22  
13  
PL-52124  
12  
HEATING ELEMENTS  
6 –  
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REPLACEMENT PARTS MEF24A ELECTRIC FRYER  
HEATING ELEMENTS  
ILLUS.  
PL-52124  
PART  
NO.  
NAME OF PART  
AMT.  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
00-920370  
00-920365  
SC-053-05  
00-920467  
00-920666-00001  
00-920468  
00-920125-00010  
00-920125-00011  
00-920472-00001  
SC-119-64  
00-423047-00015  
SC-053-05  
00-920474  
00-920547  
00-804735  
00-911033-00023  
00-920662-00001  
00-345689-00002  
00-920402  
00-920468  
00-920368  
NS-047-64  
00-920365  
Cover-Pivotal Head ..................................................................................................................1  
Gasket-Pivotal Head ................................................................................................................1  
Mach. Screw 10-24 x 38 Truss Hd., Slotted ..............................................................................2  
Cover-End Post Back ...............................................................................................................1  
Post-Thermostat End ...............................................................................................................1  
Gasket-End Post ......................................................................................................................1  
Element (6000 W, 208V) ..........................................................................................................2  
Element (6000 W, 240V) ..........................................................................................................2  
Support-Element ......................................................................................................................2  
Mach. Screw 8-32 x 1 Slotted Truss Hd. ..................................................................................2  
Handle-Element Lift ..................................................................................................................1  
Mach. Screw 10-24 x 38 Truss Hd., Slotted ..............................................................................8  
Bar-Element Clamp ..................................................................................................................1  
Clamp-Capillary Bulb................................................................................................................1  
Switch-High Limit......................................................................................................................1  
Screw-Sheet Metal 7 x 38 .........................................................................................................2  
Pivot-Head Weldment ..............................................................................................................1  
Grommet ..................................................................................................................................2  
Knob-Pull ..................................................................................................................................1  
Gasket-End Post ......................................................................................................................1  
Body-Plunger............................................................................................................................1  
Stop Nut 58-18 Hex ...................................................................................................................1  
Gasket-Pivotal Head ................................................................................................................1  
Plunger .....................................................................................................................................1  
Post-Locking End .....................................................................................................................1  
00-920369  
00-920660  
7 –  
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MEF24A ELECTRIC FRYER REPLACEMENT PARTS  
MEF24A ELECTRIC MEDIUM DUTY  
FRYER  
SERVICE  
WARNING: HOT OIL AND PARTS CAN CAUSE BURNS. USE CARE WHEN OPERATING, CLEANING OR  
SERVICING THE FRYER.  
WARNING: SPILLING HOT OIL CAN CAUSE SEVERE BURNS. DO NOT MOVE FRYER WITHOUT DRAINING  
ALL OIL FROM THE TANK.  
WARNING: DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT  
SWITCH TO INDICATE THAT YOU ARE WORKING ON THE CIRCUIT BEFORE PERFORMING ANY SERVICE.  
CHECKING THERMOSTAT CALIBRATION  
The fryer thermostat is carefully calibrated at the factory so that dial settings match actual frying compound  
temperatures. Field recalibration is seldom necessary, unless the fryer has been mishandled in transit or  
abused. Recalibration should not be resorted to unless considerable experience with cooking results definitely  
proves that the control is not maintaining the temperature to which the dial is set.  
1. To check frying compound temperatures when recalibrating, use a precision test instrument, or a good  
grade mercury thermometer. Fill fry tank with frying compound to "FULL" mark.  
2. Check frying compound temperature at the center of the tank, approximately 1" to 11/2" below surface of  
frying compound.  
3. Turn dial of thermostat being checked to the 350°F mark.  
4. Allow temperature to stabilize, or until thermostat cycles to OFF three times after starting with cold frying  
compound. With power ON, read highest and lowest frying compound temperature, as thermostat cycles  
through at least two cycles. Average the reading.  
5. Thermostat should be recalibrated if temperature reading is not within 10 degrees of the control knob  
setting (350°F plus or minus 10°F). If recalibration is required, continue with steps 6, 7, 8 and 9.  
6. Remove control knob by grasping outer edge and pulling straight out, without twisting or turning.  
7. Hold thermostat dial shaft "B" (Fig. 1) stationary with pliers, and with a screwdriver, turn screw "A" (Fig. 1)  
1
clockwise to obtain a lower temperature, or counterclockwise for higher temperature. Each /4 turn (90°  
rotation) of screw "A" represents 18°F.  
8. Replace thermostat control knob.  
9. Recheck thermostat as in Steps 4 and 5 above. If the frying compound temperature is not within 20  
degrees of dial setting (350°F plus or minus 20°F), it means that the sensing element is inoperative, and  
the thermostatic control should be replaced.  
8 –  
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REPLACEMENT PARTS MEF24A ELECTRIC FRYER  
"A" SCREW  
DIAL SHAFT "B"  
"A"  
INCREASE  
DECREASE  
PL-52688  
1/4 TURN  
Fig. 1  
REPLACING RED ON-OFF SWITCH, YELLOW CYCLING LIGHT OR CIRCUIT BREAKER. (ALSO WHITE  
"MELT ON" SWITCH AND MELT CYCLE CONTROL ASSEMBLY FOR MELT CYCLE OPERATION)  
1. Remove thermostat control knob by grasping outer edge and pulling straight out, without twisting or turning.  
2. Remove two screws at top of front panel. Pull top edge to open.  
3. Disconnect leads to switch, light or circuit breaker, and remove the damaged component. Mark disconnected  
leads to identify them.  
4. Mount the new circuit breaker (or melt cycle control) with fasteners provided. The new switch, or light, is  
snapped into place from the front of the panel.  
5. Connect leads to corresponding terminals on new component. Check completed circuit against circuit  
diagram on rear panel.  
6. Reverse steps 1 and 2 to close front panel.  
REPLACING MAGNETIC CONTACTOR, TERMINAL BLOCK, GROUND LUG OR AUXILIARY TERMINAL  
BLOCK  
1. Remove four screws securing rear panel to fryer. Let the rear panel fall down straight before pulling it out.  
2. Disconnect leads to the damaged component.  
3. Connect the leads to corresponding terminal on the new component.  
4. Remove screws securing the damaged component to the mounting panel.  
9 –  
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MEF24A ELECTRIC FRYER REPLACEMENT PARTS  
5. Remove the damaged component and install a new component in the same position.  
6. Check completed circuit against circuit diagram on rear panel.  
7. Mount the rear panel and put fryer in operation.  
REPLACING BLOWN FUSES OR FUSE BLOCK  
1. Remove four screws securing rear panel to fryer. Let rear panel fall down straight before pulling it out.  
2. Remove damaged fuses and replace with 40 Ampere one time fuse.  
3. To replace fuse block, remove fuses and disconnect wire leads to the damaged fuse block. Mark disconnected  
leads to identify them.  
4. Replace new fuse block in the same position.  
5. Connect leads to corresponding terminal on new fuse block. Check completed circuit against circuit diagram  
on rear panel.  
REPLACING ELEMENT  
1. Remove screws securing pivotal head cover to pivotal head. Remove pivotal head cover and gasket.  
2. Lift up the elements to drain position.  
3. Remove thermostat bulb and capillary tube clamps.  
4. Remove element support assembly.  
5. Disconnect leads to element and mark them for identification.  
6. Remove the element retaining nuts inside the pivotal head.  
7. Remove element. Mount the new element and reverse steps 1 through 6 to reassemble.  
REPLACING HI-LIMIT THERMOSTAT  
1. Remove screws securing pivotal head cover to pivotal head. Remove pivotal head cover and gasket.  
2. Remove Hi-Limit thermostat bulb and capillary tube clamps from element.  
3. Dislodge capillary bushing from hole in pivotal head.  
4. Remove bushing and thread the thermostat capillary and bulb through hole in pivotal head.  
5. Disconnect leads to the damaged Hi-Limit thermostat and transfer them to corresponding leads on new  
thermostat.  
6. Remove screws securing the thermostat.  
7. Secure new Hi-Limit thermostat with screws and reverse steps 1 through 4 to reassemble.  
10 –  
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REPLACEMENT PARTS MEF24A ELECTRIC FRYER  
REPLACING CYCLING THERMOSTAT  
1. Remove thermostat control knob by grasping outer edge and pulling straight out without twisting or turning.  
2. Remove two screws at top of front panel. Pull top edge to open.  
3. Remove four screws securing rear panel to fryer. Let rear panel fall down straight before pulling it out.  
4. Remove screws securing pivotal head cover to pivotal head. Remove pivotal head cover and gasket.  
5. Remove cover on back of end post, located on right rear corner of fryer.  
6. Remove Hi-Limit thermostat bulb and capillary tube clamps from element.  
7. Dislodge capillary bushing from hole in pivotal head.  
8. Remove bushing and thread the thermostat capillary and bulb through hole in pivotal head.  
9. Disconnect nuts securing thermostat coil to end post and to pivotal head. Both are accessible from rear of  
end post.  
10. Disconnect leads to the damaged thermostat and mark them for identification.  
11. Remove screws securing thermostat to front panel.  
12. Maneuver the thermostat to rear of fryer (through right side passage), and then into the right side end post  
(through opening on top panel.  
13. Remove thermostat, along with bulb and capillary, from the opening on back of right side end post.  
14. Wind thermostat coil (supplied with new thermostat) around capillary of new thermostat at approximately  
the same position from bulb as on the damaged thermostat. The thermostat coil should cover approximately  
11" to 12" of capillary length.  
15. Wrap the portion of thermostat capillary which is covered by the thermostat coil into approximately two  
turns of 11/2" to 2" diameter.  
16. Reassemble the thermostat by reversing steps 1 through 13.  
Required replacement parts should be ordered by part numbers as shown on parts list in this manual.  
11 –  
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MAY 1997  
FORM 30969  
PRINTED IN U.S.A.  
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