Troy Bilt Lawn Mower Automatic Lawn Tractor User Manual

Operator’s Manual  
Automatic Lawn  
Tractor  
IMPORTANT: READ  
SAFETY RULES AND  
INSTRUCTIONS CAREFULLY  
P. O. BOX 1386, KITCHENER, ONTARIO, CANADA N2G 4J1  
PRINTED IN U.S.A.  
772C0738  
(12/2004)  
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES  
WARNING: This symbol points out important safety instructions which, if not followed, could endanger  
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual  
before attempting to operate this machine. Failure to comply with these instructions may result in personal  
injury. When you see this symbol—heed its warning.  
DANGER: This machine was built to be operated according to the rules for safe operation in this man-  
ual. As with any type of power equipment, carelessness or error on the part of the operator can result in  
serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to  
observe the following safety instructions could result in serious injury or death.  
11. Do not put hands or feet near rotating parts or  
GENERAL OPERATION  
under the cutting deck. Contact with the blade(s)  
1. Read, understand, and follow all instructions on the  
can amputate hands and feet.  
machine and in the manual(s) before attempting to  
12. A missing or damaged discharge cover can cause  
assemble and operate. Keep this manual in a safe  
blade contact or thrown object injuries.  
place for future and regular reference and for  
13. Stop the blade(s) when crossing gravel drives,  
ordering replacement parts.  
walks, or roads and while not cutting grass.  
2. Be familiar with all controls and their proper  
14. Watch for traffic when operating near or crossing  
operation. Know how to stop the machine and  
roadways. This machine is not intended for use on  
disengage them quickly.  
any public roadway.  
3. Never allow children under 14 years old to operate  
15. Do not operate the machine while under the  
this machine. Children 14 years old and over  
influence of alcohol or drugs.  
should read and understand the operation  
16. Mow only in daylight or good artificial light.  
instructions and safety rules in this manual and  
17. Never carry passengers.  
should be trained and supervised by a parent.  
18. Disengage blade(s) before shifting into reverse.  
4. Never allow adults to operate this machine without  
Back up slowly. Always look down and behind  
proper instruction.  
before and while backing to avoid a back-over  
5. To help avoid blade contact or a thrown object  
accident.  
injury, keep bystanders, helpers, children and pets  
19. Slow down before turning. Operate the machine  
at least 75 feet from the machine while it is in  
smoothly. Avoid erratic operation and excessive  
operation. Stop machine if anyone enters the area.  
speed.  
6. Thoroughly inspect the area where the equipment  
20. Disengage blade(s), set parking brake, stop engine  
is to be used. Remove all stones, sticks, wire,  
and wait until the blade(s) come to a complete stop  
bones, toys, and other foreign objects which could  
before removing grass catcher, emptying grass,  
be picked up and thrown by the blade(s). Thrown  
unclogging chute, removing any grass or debris, or  
objects can cause serious personal injury.  
making any adjustments.  
7. Plan your mowing pattern to avoid discharge of  
21. Never leave a running machine unattended.  
material toward roads, sidewalks, bystanders and  
Always turn off blade(s), place transmission in  
the like. Also, avoid discharging material against a  
neutral, set parking brake, stop engine and remove  
wall or obstruction which may cause discharged  
key before dismounting.  
material to ricochet back toward the operator.  
22. Use extra care when loading or unloading the  
8. Always wear safety glasses or safety goggles  
machine into a trailer or truck. This unit should not  
during operation and while performing an  
be driven up or down ramp(s), because the unit  
adjustment or repair to protect your eyes. Thrown  
could tip over, causing serious personal injury. The  
objects which ricochet can cause serious injury to  
unit must be pushed manually on ramp(s) to load or  
the eyes.  
unload properly.  
9. Wear sturdy, rough-soled work shoes and close-  
23. Muffler and engine become hot and can cause a  
fitting slacks and shirts. Loose fitting clothes and  
burn. Do not touch.  
jewelry can be caught in movable parts. Never  
24. Check overhead clearances carefully before driving  
operate this machine in bare feet or sandals.  
under low hanging tree branches, wires, door  
10. Be aware of the mower and attachment discharge  
openings etc., where the operator may be struck or  
direction and do not point it at anyone. Do not  
pulled from the unit, which could result in serious  
operate the mower without the discharge cover or  
injury.  
entire grass catcher in its proper place.  
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25. Disengage all attachment clutches, depress the  
brake pedal completely and shift into neutral before  
attempting to start engine.  
6. Keep all movement on the slopes slow and gradual.  
Do not make sudden changes in speed or direction.  
Rapid engagement or braking could cause the front  
of the machine to lift and rapidly flip over backwards  
which could cause serious injury.  
7. Avoid starting or stopping on a slope. If tires lose  
traction, disengage the blade(s) and proceed  
slowly straight down the slope.  
26. Your machine is designed to cut normal residential  
grass of a height no more than 10”. Do not attempt  
to mow through unusually tall, dry grass (e.g.,  
pasture) or piles of dry leaves. Dry grass or leaves  
may contact the engine exhaust and/or build up on  
the mower deck presenting a potential fire hazard.  
27. Use only accessories and attachments approved  
for this machine by the machine manufacturer.  
Read, understand and follow all instructions  
provided with the approved accessory or  
DO NOT:  
1. Do not turn on slopes unless necessary; then, turn  
slowly and gradually downhill, if possible.  
2. Do not mow near drop-offs, ditches or  
embankments. The mower could suddenly turn  
over if a wheel is over the edge of a cliff, ditch, or if  
an edge caves in.  
3. Do not try to stabilize the machine by putting your  
foot on the ground.  
4. Do not use a grass catcher on steep slopes.  
5. Do not mow on wet grass. Reduced traction could  
cause sliding.  
6. Do not shift to neutral and coast downhill. Over-  
speeding may cause the operator to lose control of  
the machine resulting in serious injury or death.  
7. Do not tow heavy pull behind attachments (e.g.  
loaded dump cart, lawn roller, etc.) on slopes  
greater than 5 degrees. When going down hill, the  
extra weight tends to push the tractor and may  
cause you to loose control. (e.g. tractor may speed  
up, braking and steering ability are reduced,  
attachment may jack-knife and cause tractor to  
overturn).  
attachment.  
28. Data indicates that operators, age 60 years and  
above, are involved in a large percentage of riding  
mower-related injuries. These operators should  
evaluate their ability to operate the riding mower  
safely enough to protect themselves and others  
from serious injury.  
29. If situations occur which are not covered in this  
manual, use care and good judgment. Contact an  
authorized MTD Service Dealer for assistance.  
SLOPE OPERATION  
Slopes are a major factor related to loss of control and  
tip-over accidents which can result in severe injury or  
death. All slopes require extra caution. If you cannot  
back up the slope or if you feel uneasy on it, do not mow  
it.  
For your safety, use the slope gauge included as part of  
this manual to measure slopes before operating this  
unit on a sloped or hilly area. If the slope is greater than  
15 degrees as shown on the slope gauge, do not  
operate this unit on that area or serious injury could  
result.  
CHILDREN  
1. Tragic accidents can occur if the operator is not  
alert to the presence of children. Children are often  
attracted to the machine and the mowing activity.  
They do not understand the dangers. Never  
assume that children will remain where you last  
saw them.  
DO:  
1. Mow up and down slopes, not across. Exercise  
extreme caution when changing direction on  
slopes.  
a. Keep children out of the mowing area and in  
watchful care of a responsible adult other  
than the operator.  
b. Be alert and turn machine off if a child enters  
the area.  
c. Before and while backing, look behind and  
down for small children.  
d. Never carry children, even with the blade(s)  
shut off. They may fall off and be seriously  
injured or interfere with safe machine  
operation.  
2. Watch for holes, ruts, bumps, rocks, or other  
hidden objects. Uneven terrain could overturn the  
machine. Tall grass can hide obstacles.  
3. Use slow speed. Choose a low enough speed  
setting so that you will not have to stop or shift while  
on the slope. Tires may lose traction on slopes  
even though the brakes are functioning properly.  
Always keep machine in gear when going down  
slopes to take advantage of engine braking action.  
4. Follow the manufacturer’s recommendations for  
wheel weights or counterweights to improve  
stability.  
e. Use extreme care when approaching blind  
corners, doorways, shrubs, trees or other  
objects that may block your vision of a child  
who may run into the machine.  
5. Use extra care with grass catchers or other  
attachments. These can change the stability of the  
machine.  
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f. To avoid back-over accidents, always  
disengage the cutting blade(s) before shifting  
into reverse. The “Reverse Caution Mode”  
should not be used when children or others  
are around.  
g. Keep children away from hot or running  
engines. They can suffer burns from a hot  
muffler.  
f. Never fuel machine indoors.  
g. Never remove gas cap or add fuel while the  
engine is hot or running. Allow engine to cool  
at least two minutes before refueling.  
h. Never over fill fuel tank. Fill tank to no more  
than ½ inch below bottom of filler neck to  
allow space for fuel expansion.  
i. Replace gasoline cap and tighten securely.  
j. If gasoline is spilled, wipe it off the engine  
and equipment. Move unit to another area.  
Wait 5 minutes before starting the engine.  
k. To reduce fire hazards, keep machine free of  
grass, leaves, or other debris build-up. Clean  
up oil or fuel spillage and remove any fuel  
soaked debris.  
l. Never store the machine or fuel container  
inside where there is an open flame, spark or  
pilot light as on a water heater, space heater,  
furnace, clothes dryer or other gas  
appliances.  
m. Allow a machine to cool at least 5 minutes  
before storing.  
h. Remove key when machine is unattended to  
prevent unauthorized operation.  
i. Never allow children under 14 years old to  
operate the machine. Children 14 years old  
and over should read and understand the  
operation instructions and safety rules in this  
manual and should be trained and  
supervised by a parent.  
TOWING  
1. Tow only with a machine that has a hitch designed  
for towing. Do not attach towed equipment except  
at the hitch point.  
2. Follow the manufacturers recommendation for  
weight limits for towed equipment and towing on  
slopes.  
3. Never allow children or others in or on towed  
equipment.  
4. On slopes, the weight of the towed equipment may  
cause loss of traction and loss of control.  
5. Travel slowly and allow extra distance to stop.  
6. Do not shift to neutral and coast downhill.  
GENERAL SERVICE:  
1. Never run an engine indoors or in a poorly  
ventilated area. Engine exhaust contains carbon  
monoxide, an odorless, and deadly gas.  
2. Before cleaning, repairing, or inspecting, make  
certain the blade(s) and all moving parts have  
stopped. Disconnect the spark plug wire and  
ground against the engine to prevent unintended  
starting.  
3. Periodically check to make sure the blades come to  
complete stop within approximately (5) five  
seconds after operating the blade disengagement  
control. If the blades do not stop within the this time  
frame, your unit should be serviced professionally  
by an authorized MTD Service Dealer.  
4. Check brake operation frequently as it is subjected  
to wear during normal operation. Adjust and service  
as required.  
SERVICE  
SAFE HANDLING OF GASOLINE:  
1. To avoid personal injury or property damage  
use extreme care in handling gasoline. Gasoline is  
extremely flammable and the vapors are explosive.  
Serious personal injury can occur when gasoline is  
spilled on yourself or your clothes which can ignite.  
Wash your skin and change clothes immediately.  
a. Use only an approved gasoline container.  
b. Never fill containers inside a vehicle or on a  
truck or trailer bed with a plastic liner. Always  
place containers on the ground away from  
your vehicle before filling.  
5. Check the blade(s) and engine mounting bolts at  
frequent intervals for proper tightness. Also,  
visually inspect blade(s) for damage (e.g.,  
excessive wear, bent, cracked).  
c. When practical, remove gas-powered  
equipment from the truck or trailer and refuel  
it on the ground. If this is not possible, then  
refuel such equipment on a trailer with a  
portable container, rather than from a  
Replace the blade(s) with the original equipment  
manufacturer’s (O.E.M.) blade(s) only, listed in this  
manual. “Use of parts which do not meet the  
original equipment specifications may lead to  
improper performance and compromise safety!”  
6. Mower blades are sharp. Wrap the blade or wear  
gloves, and use extra caution when servicing them.  
7. Keep all nuts, bolts, and screws tight to be sure the  
equipment is in safe working condition.  
gasoline dispenser nozzle.  
d. Keep the nozzle in contact with the rim of the  
fuel tank or container opening at all times  
until fueling is complete. Do not use a nozzle  
lock-open device.  
e. Extinguish all cigarettes, cigars, pipes and  
other sources of ignition.  
8. Never tamper with the safety interlock system or  
other safety devices. Check their proper operation  
regularly.  
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9. After striking a foreign object, stop the engine,  
disconnect the spark plug wire(s) and ground  
against the engine. Thoroughly inspect the  
machine for any damage. Repair the damage  
before starting and operating.  
manufacturer’s (O.E.M.) parts only, listed in this  
manual. “Use of parts which do not meet the  
original equipment specifications may lead to  
improper performance and compromise safety!”  
12. Do not change the engine governor settings or  
over-speed the engine. The governor controls the  
maximum safe operating speed of the engine.  
13. Maintain or replace safety and instruction labels, as  
necessary.  
10. Never attempt to make adjustments or repairs to  
the machine while the engine is running.  
11. Grass catcher components and the discharge  
cover are subject to wear and damage which could  
expose moving parts or allow objects to be thrown.  
For safety protection, frequently check components  
and replace immediately with original equipment  
14. Observe proper disposal laws and regulations for  
gas, oil, etc. to protect the environment.  
WARNING: YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read,  
understand and follow the warnings and instructions in this manual and on the machine.  
S30544  
MAX 20  
%
S30011  
Safety labels found on your unit.  
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SECTION 2: SLOPE GAUGE  
Use this page as a guide to determine slopes where you may not operate safely. Do not operate your lawn tractor  
on such slopes.  
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SECTION 3: TRACTOR SET-UP  
NOTE: This owner’s manual covers various models of  
lawn tractors. The units illustrated may vary slightly  
from your unit. Follow only those instructions which  
pertain to your model lawn tractor.  
WARNING: Use extreme care when  
handling gasoline. Gasoline is extremely  
flammable and the vapors are explosive.  
Never fuel machine indoors or while the  
engine is hot or running. Extinguish  
cigarettes, cigars, pipes, and other sources of  
ignition.  
Attaching the Battery Cables  
NOTE: The positive battery terminal is marked Pos.  
Service the engine with gasoline and oil as instructed in  
the separate engine manual packed with your tractor.  
Read instructions carefully.  
(+). The negative battery terminal is marked Neg. (–).  
The positive cable (heavy red wire) is secured to  
the positive battery terminal (+) with a hex bolt and  
hex nut at the factory. Make certain that the rubber  
boot covers the terminal to help protect it from  
corrosion.  
IMPORTANT: Your tractor is shipped with motor oil in the  
engine. However, you MUST check the oil level before  
operating. Be careful not to overfill.  
Remove the hex bolt and wing nut from the  
negative cable.  
Shipping Brace Removal  
Remove the black plastic cover, if present, from the  
negative battery terminal and attach the negative  
cable (heavy black wire) to the negative battery  
terminal (–) with the bolt and wing nut.  
Make certain the retainer rod is in position over the  
battery, securing it in place. See Figure 1.  
WARNING: Make sure the riding mower’s  
engine is off, remove the ignition key, and set  
the parking brake before removing the  
shipping brace.  
Locate the shipping brace, if present, and  
accompanying warning tag found on the right side  
of the mower, between the discharge chute and the  
cutting deck. See Figure 2.  
Rubber Boot  
Retainer Rod  
Wing Nut  
Hex Bolt  
Figure 1  
Warning Tag  
Shipping Brace  
Figure 2  
NOTE: If the battery is put into service after the date  
shown on top of battery, charge the battery as  
instructed in the SERVICE section of this manual prior  
to operating the tractor.  
While holding the discharge chute with your left  
hand, remove the shipping brace with your right  
hand by grasping it between your thumb and index  
finger and rotating it clockwise.  
Gas and Oil Fill-up  
WARNING: The shipping brace, used for  
packaging purposes only, must be removed  
and discarded before operating your riding  
mower.  
The gasoline tank is located under the hood and has a  
capacity of either two or three gallons. Do not overfill.  
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WARNING: The mowing deck is capable of  
throwing objects. Failure to operate the riding  
mower without the discharge cover in the  
proper operating position could result in  
serious personal injury and/or property  
damage.  
Attaching the Seat  
Refer to Figures 4 and 5 to identify your tractor’s seat  
style and follow applicable instructions.  
NOTE: For shipping reasons, seats are either  
fastened to the tractor seat’s pivot bracket with a plastic  
tie, or mounted backward to the pivot bracket. In either  
case, free the seat from its shipping position and  
remove the two hex screws (or knobs, on models so  
equipped) from the bottom of seat before proceeding  
with applicable instructions below.  
Attaching the Steering Wheel  
WARNING: Do NOT operate the tractor  
without first attaching both the steering  
wheel AND the seat. Doing so could result  
in serious injury to the operator.  
Quick Adjustment Seat  
NOTE: If your seat was shipped mounted backwards  
on the seat pivot bracket, pull out the tab found on the  
seat stop and hold it open while sliding the seat off the  
seat pivot bracket. See Figure 4.  
NOTE: There are two different styles of steering  
wheel cap. See Figure 3. Styles vary by model.  
Using your hands, place the tractor’s front tires in  
position for straight-ahead travel.  
Line up the plastic seat spacers with the slots in  
seat pivot bracket.  
Slide seat in until front seat spacer engages the  
seat stop. See Figure 4.  
Remove the steering wheel cap from the center of  
the steering wheel. Be careful not to lose the hex  
screw and cupped washer found beneath it.  
Place the steering wheel (in position for straight-  
ahead travel) directly onto the steering shaft found  
in the center of the tractor’s dash.  
QUICK ADJUSTMENT  
Place the cupped washer (cupped side DOWN)  
over the steering shaft.  
Thread the hex screw into the steering shaft and  
tighten securely.  
Reinsert the steering wheel cap in the center of the  
steering wheel. Refer to Figure 3.  
Seat Stop  
Tab  
Pivot Bracket  
Steering  
Wheel Cap  
Hex Bolt  
& Washer  
Figure 4  
WARNING: Before operating this machine,  
make sure the seat is engaged in the seat  
stop, stand behind the machine and pull back  
on seat until fully engaged into stop.  
Steering  
Shaft  
Knob Adjustment Seat  
Position the shoulder screws (found on the base of  
the seat) inside the slot openings in the seat pivot  
bracket. See Figure 5.  
Slide the seat slightly rearward in the seat pivot  
bracket, lining up the rear slots in the pivot bracket  
with the remaining two holes in the seat’s base.  
Select desired position for the seat, and secure with  
the two knobs removed earlier. See Figure 5.  
Figure 3  
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KNOB ADJUSTMENT  
Knobs  
WARNING  
AVOID SERIOUS INJURY OR DEATH  
Shoulder  
Screws  
GO UP AND DOWN SLOPES, NOT ACROSS.  
AVOID SUDDEN TURNS.  
• DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP.  
• IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK  
DOWNHILL SLOWLY.  
• DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.  
• NEVER CARRY CHILDREN, EVEN WITH BLADES OFF.  
• LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.  
• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN  
PLACE AND WORKING.  
Opening  
in Slot  
Pivot Bracket  
• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).  
• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.  
• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLAC-  
ING HANDS OR FEET NEAR BLADE(S).  
• BEFORE LEAVING OPERATOR’S POSITION, DISENGAGE  
BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE  
BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY.  
Figure 5  
READ OPERATOR’S MANUAL  
SECTION 4: KNOW YOUR LAWN TRACTOR  
Throttle Control Lever  
Choke Control  
The throttle control lever is located on the right side of  
the tractor’s dash panel. This lever controls the speed  
of the engine and, on some models, when pushed all  
the way forward, the choke control also. When set in a  
given position, the throttle will maintain a uniform  
engine speed. See Figure 6.  
On some models, moving the  
throttle lever all the way forward  
activates the engine’s choke  
control. On all other models, the  
choke control can be found on  
the left side of the dash panel and  
is activated by pulling the knob  
outward. Activating the choke  
control closes the choke plate on  
the carburetor and aids in starting  
the engine. Refer to Starting The Engine in the  
OPERATION section of this manual for detailed starting  
instructions.  
Choke  
Position  
Fast  
Position  
Fast  
Position  
Brake Pedal  
The brake pedal is located on the  
right front side of the tractor  
above the drive pedal along the  
running board. The brake pedal  
can be used for sudden stops or  
setting the parking brake.  
Slow  
Position  
Slow  
Position  
Figure 6  
NOTE: The brake pedal must be fully depressed to  
activate the safety interlock switch when starting the  
tractor.  
IMPORTANT: When operating the tractor with the cutting  
deck engaged, be certain that the throttle lever is  
always in the FAST (rabbit) position.  
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B
G
H
I
J
B
K
A
C
D
L
M
E
F
NOTE: Steering Wheel not shown for clarity.  
Figure 7  
A
B
Systems Indicator Monitor/Hour Meter  
G
H
I
Throttle Lever  
PTO (Blade Engage) Lever†  
PTO (Blade Engage) Knob†  
Choke Knob  
Parking Brake Button  
Shift Lever  
Cruise Control Button  
Ignition Switch Module  
Brake Pedal  
Drive Pedal  
Deck Lift Lever  
C
D
E
F
J
K
L
M
Cup Holder  
Seat Adjustment Lever  
NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator’s position.  
NOTE: Hood styles vary by model.  
11  
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Ignition Switch Module  
Systems Indicator Monitor  
Your tractor is equipped with either an hour meter or an  
ammeter as part of two available system indicator  
monitors. Locate the monitor on the left side of your  
dash panel and compare it to both shown in Figure 9.  
WARNING: Never leave a running machine  
unattended. Always disengage PTO, move  
shift lever into neutral position, set parking  
brake, stop engine and remove key to prevent  
unintended starting.  
To start the engine, insert the key into the ignition  
switch and turn clockwise to the START position.  
Release the key into the NORMAL MOWING MODE  
position once the engine has fired.  
AMPS  
Oil  
Brake  
Ammeter  
To stop the engine, turn the ignition key  
counterclockwise to the STOP position. See Figure 8.  
PTO  
+
Oil  
Battery  
Normal  
Driving  
Mode  
Hour Meter  
Stop  
Position  
1/10  
P
PTO  
Brake  
Start  
Position  
Figure 9  
If the Brake light or PTO light illuminates when  
attempting to start the unit, proceed as follows:  
BRAKE —  
PTO —  
Depress the brake pedal.  
Move PTO (Blade Engage) lever,  
or PTO (Blade Engage) knob into the  
disengaged (OFF) position.  
Figure 8  
IMPORTANT: Prior to operating the tractor, refer to both  
Safety Interlock Switches, page 14 and Starting The Engine, page  
15 of this manual for detailed instructions regarding the  
Ignition Switch Module and operating the tractor in  
REVERSE CAUTION MODE.  
NOTE: It is normal for the Oil light and the Battery light  
to illuminate while the engine is cranking, but if either  
illuminate’s while the engine is running, proceed as  
follows:  
OIL—  
Stop the tractor immediately and check  
the crankcase oil level as instructed in  
the Engine Operator/Owner  
Drive Pedal  
The drive pedal is located below  
the brake pedal on the right front  
side of the tractor along the  
Manual included with your tractor.  
BATTERY— The battery is in need of a charge, or the  
engine’s charging system is not  
running board. Depress the drive  
pedal with your right foot when  
the tractor shift lever is in either  
FORWARD or REVERSE to  
generating sufficient amperage. Refer to  
the MAINTENANCE section of this manual  
for the proper battery charging procedure  
or have the charging system checked by  
an authorized dealer.  
cause the tractor to move.  
Ground speed is also controlled  
with the drive pedal. The further  
down the pedal is depressed, the faster the tractor will  
travel. The pedal will return to its original position when  
it’s not depressed.  
On units so equipped, the ammeter (if so equipped)  
measures the electrical output of the engine’s charging  
system. Under normal operating conditions, with the  
engine at full throttle, the ammeter’s needle should  
measure a positive charge.  
IMPORTANT: Always set the parking brake when  
leaving the tractor unattended.  
The hour meter (if so equipped) operates whenever  
the engine is running and records the actual hours of  
tractor operation.  
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Electric PTO  
Parking Brake Button  
To set the parking brake, fully  
depress the brake pedal and  
push the parking brake button in.  
Hold the button in while taking  
your foot off the brake pedal.  
Both the parking button and the  
brake pedal will then stay  
(Blade Engage) Knob  
P
To engage the power to the  
cutting deck or other (separately  
available) attachments on  
models equipped with an electric  
PTO, pull outward on the PTO  
(Blade Engage) knob. Push the  
PTO (Blade Engage) knob  
depressed. To release the  
parking brake, depress the brake  
pedal slightly. The parking brake  
button will then return to its original position.  
inward to disengage the power to the cutting deck.  
NOTE: The PTO (Blade Engage) knob must be in the  
disengaged (OFF) position when starting the engine,  
when traveling in reverse and if the operator leaves the  
seat.  
NOTE: The parking brake must be set if the operator  
leaves the seat with the engine running or the engine  
will automatically shut off.  
IMPORTANT: Always set the parking brake when  
leaving the tractor unattended.  
Manual PTO (Blade Engage) Lever  
ON  
MARCHE  
Cruise Control Button  
The cruise control button is  
located on the tractor dash panel  
to the left of the ignition switch.  
Push the cruise control button  
OFF  
ARRÊT  
PTO  
PDF  
On models equipped with a manual PTO (Blade  
Engage), the PTO (Blade Engage) lever is located on  
the left side of the dashboard next to the steering  
wheel. Move the PTO (Blade Engage) lever forward to  
engage the power to the cutting deck or other  
(separately available) attachments; move the PTO  
(Blade Engage) lever rearward to disengage the power  
to the attachments.  
while traveling forward at a  
desired speed. While holding the  
button in, release pressure from  
the drive pedal. This will engage  
the cruise control and allow the  
tractor to remain at that speed  
without applying pressure to the drive pedal. Depress  
the brake pedal or the drive pedal to deactivate cruise  
control. Refer to OPERATION SECTION this manual for  
detailed instructions regarding the cruise control  
feature.  
NOTE: The PTO (Blade Engage) lever must be in the  
disengaged (OFF) position when starting the engine,  
when traveling in reverse and if the operator leaves the  
seat.  
NOTE: Cruise control can NOT be engaged at the  
tractor’s fastest ground speed. If the operator should  
attempt to do so, the tractor will automatically  
decelerate to the fastest optimal mowing ground speed.  
Seat Adjustment Lever  
To adjust the seat forward or backward on units  
equipped with a quick-adjust seat, slide the seat  
adjustment lever to the left and reposition the seat to  
the desired position. Once a comfortable position is  
found, release the seat adjustment lever to lock the  
seat in place. Refer to Seat Adjustment of this manual for  
more detailed instructions.  
Cargo Net (optional)  
Conveniently located on the tractor’s dash panel, the  
cargo net can be used to store personal items while  
operating the tractor.  
Deck Lift Lever  
Found on your tractor’s right fender, the deck lift lever is  
used to change the height of the cutting deck. To use,  
move the lever to the left, then place in the notch best  
suited for your application.  
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Shift Lever  
The shift lever is located on the left side of the fender  
and has three positions, FORWARD, NEUTRAL and  
REVERSE. The brake pedal must be depressed and  
the tractor must not be in motion when the moving shift  
F
IMPORTANT: Never force the shift lever. Doing so may  
result in serious damage to the tractor’s transmission.  
N
Shift Knob  
R
Figure 10  
SECTION 5: OPERATING YOUR LAWN TRACTOR  
Engage) knob is moved into the engaged (ON)  
position with the shift lever in Reverse.  
Safety Interlock Switches  
This tractor is equipped with a safety interlock system  
for the protection of the operator. If the interlock system  
should ever malfunction, do not operate the tractor.  
Contact an authorized service dealer.  
WARNING: Do not operate the tractor if the  
interlock system is malfunctioning. This  
system was designed for your safety and  
protection.  
The safety interlock system prevents the engine  
from cranking or starting unless the parking brake is  
engaged, and the PTO (Blade Engage) knob (or  
lever) is in the disengaged (OFF) position.  
The engine will automatically shut off if the operator  
leaves the seat before engaging the parking brake.  
Reverse Caution Mode  
The REVERSE CAUTION MODE position of the key  
switch module allows the tractor to be operated in  
reverse with the blades (PTO) engaged.  
Models with Manual PTO (Blade Engage)  
IMPORTANT: Mowing in reverse is not recommended.  
The engine will automatically shut off if the operator  
leaves the tractor’s seat with the PTO (Blade  
Engage) lever in the engaged (ON) position,  
regardless of whether the parking brake is  
engaged.  
WARNING: Use extreme caution while  
operating the tractor in the REVERSE  
CAUTION MODE. Always look down and  
behind before and while backing. Do not  
operate the tractor when children or others  
are around. Stop the tractor immediately if  
someone enters the area.  
With the ignition key in the NORMAL MOWING  
position, the engine will automatically shut off if the  
PTO (Blade Engage) lever is moved into the  
engaged (ON) position with the shift lever in  
Reverse.  
To use the REVERSE CAUTION MODE:  
IMPORTANT:The operator MUST be seated in the  
tractor seat.  
Models with Electric PTO (Blade Engage)  
The electric PTO (Blade Engage) clutch will  
automatically shut off if the operator leaves the  
tractor’s seat with the PTO (Blade Engage) knob in  
the engaged (ON) position, regardless of whether  
the parking brake is engaged.  
1. Start the engine as previously instructed in this  
Operator’s Manual.  
2. Turn the key from the NORMAL MOWING  
(Green) position to the REVERSE CAUTION  
MODE (Yellow) position of the key switch module.  
With the ignition key in the NORMAL MOWING  
position, the electric PTO (Blade Engage) clutch  
will automatically shut off if the PTO (Blade  
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3. Depress the REVERSE PUSH BUTTON (Orange,  
Triangular Button) at the top, right corner of the key  
switch module. The red indicator light at the top, left  
corner of the key switch module will be ON while  
activated. See Figure 11.  
4. Once activated (indicator light ON), the tractor can  
be driven in reverse with the cutting blades (PTO)  
engaged.  
5. Always look down and behind before and while  
backing to make sure no children are around.  
6. After resuming forward motion, return the key to the  
NORMAL MOWING position.  
NOTE: The parking brake must be engaged if the  
operator leaves the seat with the engine running or the  
engine will automatically shut off.  
Setting the Cutting Height  
Select the height position of the cutting deck by placing  
the deck lift lever in any of the six different cutting height  
notches on the right side of the fender. Then adjust the  
deck wheels so that they are between ¼-inch and ½-  
inch above the ground when the tractor is on a smooth,  
flat surface such as a driveway.  
WARNING: Keep hands and feet away  
from the discharge opening of the cutting  
deck.  
IMPORTANT: The REVERSE CAUTION MODE will  
remain activated until:  
a. The key is placed in either the NORMAL  
MOWING position or STOP position.  
b. The operator leaves the seat (Models with  
Electric PTO ONLY).  
NOTE: The deck wheels are an anti-scalp feature of  
the deck and are not designed to support the weight of  
the cutting deck.  
c. The operator engages the parking brake by  
fully depressing the brake pedal and holding  
it down while gently pushing the parking  
brake button inward (Models with Manual  
PTO ONLY).  
Refer to Leveling the Deck, in the MAKING  
ADJUSTMENTS section of this manual for more  
detailed instructions regarding various deck  
adjustments.  
Starting the Engine  
Reverse  
Push  
WARNING: Do not operate the tractor if the  
interlock system is malfunctioning. This  
system was designed for your safety and  
protection.  
Indicator  
Button  
Light  
Reverse  
Caution Mode  
Position  
Stop  
NOTE: Refer to the TRACTOR SET-UP section of this  
manual for Gasoline and Oil fill-up instructions.  
Position  
Insert the tractor key into the ignition switch.  
Place the PTO (Blade Engage) knob (or lever) in  
the disengaged (OFF) position.  
Start  
Position  
Engage the tractor’s parking brake.  
Activate the choke control.  
Turn the ignition key clockwise to the START  
position. After the engine starts, release the key. It  
will return to the ON position.  
Figure 11  
IMPORTANT: Do NOT hold the key in the START  
position for longer than ten seconds at a time. Doing so  
may cause damage to your engine’s electric starter.  
Engaging the Parking Brake  
To engage the parking brake:  
After the engine starts, deactivate the choke control  
and place the throttle control in the FAST position.  
Fully depress the brake pedal and hold it down with  
your foot while gently pushing the parking brake  
button inward.  
Hold the parking brake button in while removing  
your foot from the brake pedal.  
NOTE: Do NOT leave the choke control on while  
operating the tractor. Doing so will result in a "rich" fuel  
mixture and cause the engine to run poorly.  
Once engaged, the parking brake button and the  
brake pedal will lock in the “down” position.  
To disengage the parking brake:  
Slightly depress the brake pedal.  
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Mow up and down slopes, NEVER across.  
Exercise extreme caution when changing direction  
on slopes.  
Stopping the Engine  
WARNING: If you strike a foreign object,  
Watch for holes, ruts, bumps, rocks, or other  
hidden objects. Uneven terrain could overturn the  
machine. Tall grass can hide obstacles.  
Avoid turns when driving on a slope. If a turn must  
be made, turn down the slope. Turning up a slope  
greatly increases the chance of a roll over.  
Avoid stopping when driving up a slope. If it is  
necessary to stop while driving up a slope, start up  
smoothly and carefully to reduce the possibility of  
flipping the tractor over backward.  
stop the engine, disconnect the spark plug  
wire(s) and ground against the engine.  
Thoroughly inspect the machine for any  
damage. Repair the damage before restarting  
and operating  
If the blades are engaged, place the PTO (Blade  
Engage) knob (or lever) in the disengaged (OFF)  
position.  
Turn the ignition key counterclockwise to the OFF  
position.  
Remove the key from the ignition switch to prevent  
unintended starting.  
Setting the Cruise Control  
Place the shift lever in the FORWARD position,  
then slowly depress the drive pedal until the desired  
speed is achieved.  
Driving the Tractor  
Lightly depress the cruise control button.  
While continuing to hold the cruise button in, lift  
your foot from the drive pedal (you should feel the  
cruise latch engage).  
Once engaged, the cruise control button and the  
drive pedal will lock in the “down” position, and the  
tractor will maintain the same forward speed.  
WARNING: Avoid sudden starts, ex-  
cessive speed and sudden stops.  
WARNING: Do not leave the seat of the  
tractor without first placing the PTO (Blade  
Engage) knob (or lever) in the disengaged  
(OFF) position, depressing the brake pedal  
and engaging the parking brake. If leaving the  
tractor unattended, also turn the ignition key  
off and remove the key.  
NOTE: Cruise control can not be engaged at the  
tractor’s fastest ground speed. If the operator should  
attempt to do so, the tractor will automatically  
decelerate to the fastest optimal mowing ground speed.  
Depress the brake pedal to release the parking  
brake and let the pedal up.  
Move the throttle lever into the FAST (rabbit)  
position.  
Disengage the cruise control using one of the following  
methods:  
Depress the brake pedal to disengage the cruise  
control and stop the tractor.  
Lightly depress the drive pedal.  
IMPORTANT: Do NOT use the shift lever to change the  
direction of travel when the tractor is in motion. Always  
use the brake pedal to bring the tractor to a complete  
stop before shifting.  
To change to the reverse direction when operating with  
cruise control, depress the brake pedal to disengage  
the cruise control and bring the tractor to a complete  
stop. Then place the shift lever in the REVERSE  
position and depress the drive pedal.  
To move forward, place the shift lever in the  
FORWARD position, then slowly depress the drive  
pedal until the desired speed is achieved.  
To move in reverse, place the shift lever in the  
REVERSE position, check that the area behind is  
clear then slowly depress the drive pedal.  
Engaging the Blades  
Engaging the PTO (Blade Engage) transfers power to  
the cutting deck or other (separately available)  
attachments. To engage the blades, proceed as  
follows:  
Driving On Slopes  
Refer to the SLOPE GAUGE to help determine slopes  
where you may operate the tractor safely.  
Move the throttle control lever to the FAST (rabbit)  
position.  
WARNING: Do not mow on inclines with a  
slope in excess of 15 degrees (a rise of  
approximately 2-1/2 feet every 10 feet). The  
tractor could overturn and cause serious  
injury.  
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to throw the discharge to the outside for the  
balance of cutting. This will give a better  
appearance to the lawn.  
Models with Manual PTO  
Grasp the PTO (Blade Engage) lever and pivot it all  
the way forward into the engaged (ON) position.  
Do not cut the grass too short. Short grass invites  
weed growth and yellows quickly in dry weather.  
Mowing should always be done with the engine at  
full throttle.  
Under heavier conditions it may be necessary to go  
back over the cut area a second time to get a clean  
cut.  
Do NOT attempt to mow heavy brush and weeds  
and extremely tall grass. Your tractor is designed to  
mow lawns, NOT clear brush.  
Keep the blades sharp and replace the blades  
when worn. Refer to Cutting Blades of this manual for  
proper blade sharpening instructions.  
Models with Electric PTO  
Pull the PTO (Blade Engage) knob outward into the  
engaged (ON) position. See Figure 12.  
Front View  
Pull Out  
Push In  
OFF  
ON  
Mulching  
Figure 12  
Tractors come equipped with a mulch kit which  
incorporates special blades, already standard on your  
tractor, in a process of recirculating grass clippings  
repeatedly beneath the cutting deck. The ultra-fine  
clippings are then forced back into the lawn where they  
act as a natural fertilizer. Observe the following  
recommendations for the best results when mulching.  
Keep the throttle lever in the FAST (rabbit) position  
for the most efficient use of the cutting deck or other  
(separately available) attachments  
IMPORTANT: The engine (on models with a manual  
PTO) or electric PTO clutch (on models with an electric  
PTO) will automatically shut off if the PTO is engaged  
with the shift lever in position for reverse travel with the  
ignition key in the NORMAL MOWING position. Refer  
to Safety Interlock Switches.  
Do NOT attempt to mulch more than 1/3 the total  
height of the grass or approximately 1-1/2 inches.  
Doing so will cause the clippings to clump up  
beneath the deck and not be mulched effectively.  
Maintain a slow ground speed to allow the grass  
clippings more time to effectively be mulched.  
Always position the throttle control lever in the  
FAST (rabbit) position and allow it to remain there  
while mowing. Failing to keep the engine at full  
throttle places strain on the tractor’s engine and  
does not allow the blades to properly mulch grass.  
Using the Deck Lift Lever  
To raise the cutting deck, move the deck lift lever to the  
left, then place it in the notch best suited for your  
application. Refer to Setting The Cutting Height earlier in  
this section.  
Mowing  
NOTE: It is not necessary to remove the discharge  
chute to operate the mower with the mulch kit installed.  
WARNING: To help avoid blade contact or  
a thrown object injury, keep bystanders,  
helpers, children and pets at least 75 feet  
from the machine while it is in operation. Stop  
machine if anyone enters the area.  
NOTE: The mulch kit is installed on models equipped  
with a 42-inch deck. It is packed separately (with an  
instruction sheet) in the crate on models equipped with  
a 46-inch deck.  
The following information will be helpful when using the  
cutting deck with your tractor.  
To operate the cutting deck without mulching, simply  
remove the mulch plug by unthreading the plastic wing  
nut and removing the cupped washer, which fastens it  
to the cutting deck. This will allow the clippings to  
discharge out the side.  
WARNING: Plan your mowing pattern to  
avoid discharge of materials toward roads,  
sidewalks, bystanders and the like. Also,  
avoid discharging material against a wall or  
obstruction which may cause discharged  
material to ricochet back toward the operator.  
Headlights  
On some models, the lamps are ON whenever the  
tractor’s engine is running. On other models, the lamps  
are ON whenever the ignition key is moved out of the  
STOP position.  
Do not mow at high ground speed, especially if a  
mulch kit or grass collector is installed.  
For best results it is recommended that the first two  
laps be cut with the discharge thrown towards the  
center. After the first two laps, reverse the direction  
On all models, the lamps turn OFF when the ignition  
key is moved to the STOP position.  
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SECTION 6: MAKING ADJUSTMENTS  
Retighten the jam nut(s) loosened earlier when  
proper adjustment is achieved.  
WARNING: Never attempt to make any  
adjustments while the engine is running,  
except where specified in the operator’s  
manual.  
Side to Side  
If the cutting deck appears to be mowing unevenly, a  
side to side adjustment can be performed. Adjust if  
necessary as follows:  
Leveling the Deck  
With the tractor parked on a firm, level surface,  
place the deck lift lever in the top notch (highest  
position) and rotate both blades so that they are  
perpendicular with the tractor.  
NOTE: Check the tractor’s tire pressure before  
performing any deck leveling adjustments. Refer to  
Tires section for information regarding tire pressure.  
Measure the distance from the outside of the left  
blade tip to the ground and the distance from the  
outside of the right blade tip to the ground. Both  
measurements taken should be equal. If they’re  
not, proceed to the next step.  
Front To Rear  
The front of the cutting deck is supported by a stabilizer  
bar that can adjusted to level the deck from front to rear.  
The front of the deck should be between 1/4-inch and  
3/8-inch lower than the rear of the deck. Adjust if  
necessary as follows:  
Loosen, but do NOT remove, the hex cap screw on  
the left deck hanger bracket. See Figure 14.  
With the tractor parked on a firm, level surface,  
place the deck lift lever in the top notch (highest  
position) and rotate the blade nearest the discharge  
chute so that it is parallel with the tractor.  
Measure the distance from the front of the blade tip  
to the ground and the rear of the blade tip to the  
ground.  
The first measurement taken should be between  
1/4" and 3/8" less than the second measurement.  
Determine the approximate distance necessary for  
proper adjustment and proceed, if necessary, to the  
next step.  
Loosen the jam nut(s),on the rear side of the deck  
stabilizer bracket.  
Locate the lock nut(s) on the front side of the  
nut(s) to raise the front of the deck; loosen the lock  
nut(s) to lower the front of the deck.  
Adjustment Gear  
Hex Bolt  
Figure 14  
Balance the deck by using a wrench to turn the  
adjustment gear (found immediately behind the hex  
cap screw just loosened) clockwise/up or  
counterclockwise/down.  
The deck is properly balanced when both blade tip  
measurements taken earlier are equal.  
Retighten the hex cap screw on the left deck  
hanger bracket when proper adjustment is  
achieved.  
Parking Brake Adjustment  
,OOSEN  
TO LOWER DECK  
4IGHTEN  
TO RAISE DECK  
WARNING: Never attempt to adjust the  
brakes while the engine is running. Always  
disengage PTO, move shift lever into neutral  
position, stop engine and remove key to  
prevent unintended starting.  
NOTE: 46-inch Deck Support Shown  
Figure 13  
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If the tractor does not come to a complete stop when  
the brake pedal is completely depressed, or if the  
tractor’s rear wheels can roll with the parking brake  
applied, the brake is in need of adjustment. The brake  
disc can be found on the right side of the transmission  
in the rear of the tractor. Adjust if necessary as follows:  
Steering Adjustment  
If the tractor turns tighter in one direction than the other,  
or if the ball joints are being replaced due to damage or  
wear, the steering drag links may need to be adjusted.  
Adjust the drag links so that equal lengths are threaded  
into the ball joint on the left side and the ball joint on the  
right side:  
Looking at the transmission from the right side of  
the tractor, locate the compression spring and  
brake disc. See Figure 15.  
Loosen the jam nut found on the drag link at the  
rear of the ball joint. See Figure 16.  
Hex Nut  
Pivot Bar  
Hex Lock-Nut  
Axle  
Set Gap  
at .011"  
Brake Disc  
Compression  
Spring  
Drag Link  
Jam Nut  
Transmission  
NOTE: View shown from beneath tractor.  
Ball Joint  
Figure 15  
Figure 16  
Loosen, but do NOT remove, the hex nut found on  
the right side of the brake assembly. See Figure 15.  
Using a feeler gauge, set the gap between the  
brake disc and the brake puck at .011".  
Remove the hex lock-nut on the top of ball joint.  
Thread the ball joint toward the jam nut to shorten  
the drag link. Thread the ball joint away from the  
jam nut to lengthen the drag link.  
Re-tighten the hex nut loosened earlier.  
Replace lock-nut and retighten the jam nut after  
proper adjustment is achieved.  
Seat Adjustment  
WARNING: Before operating this machine,  
make sure the seat is engaged in the seat  
stop, stand behind the machine and pull back  
on seat until fully engaged into stop.  
NOTE: Threading the ball joints too far onto the drag  
links will cause the front tires to "toe-in" too far. Proper  
toe-in is between 1/16" and 5/16".  
Front tire toe-in can be measured as follows:  
Quick-Adjust Seat (if so equipped)  
Place the steering wheel in position for straight  
ahead travel.  
To adjust the position of the seat, move the seat  
adjustment lever to the left and slide the seat forward or  
rearward. Make sure seat is locked into position before  
operating the tractor.  
In front of the axle, measure the distance  
horizontally from the inside of the left rim to the  
inside of the right rim. Note the distance.  
Behind the axle, measure the distance horizontally  
from the inside of the left rim to the inside of the  
right rim. Note the distance.  
The measurement taken in front of the axle should  
be between 1/16" and 5/16" less than the  
measurement taken behind the axle. Adjust if  
necessary.  
Knob Adjustment Seat (if so equipped)  
To adjust the position of the seat on models so  
equipped, loosen the two knobs on the bottom of the  
seat. Slide the seat forward or backward as desired.  
Retighten the two knobs.  
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SECTION 7: MAINTAINING YOUR LAWN TRACTOR  
Refill the engine with new motor oil.  
WARNING:  
Before performing any  
maintenance or repairs, disengage PTO,  
move shift lever into neutral position, set  
parking brake, stop engine and remove key to  
prevent unintended starting.  
IMPORTANT: Refer to the separate engine manual  
packed with your unit for information regarding the  
quantity and proper weight of motor oil.  
Air Cleaner  
Service the pre-cleaner, if so equipped, and cartridge/  
air cleaner element as instructed in the separate engine  
manual packed with your unit.  
Engine  
Refer to the separate engine manual for engine  
maintenance instructions.  
Spark Plug(s)  
Check engine oil level before each use as instructed in  
the separate engine manual packed with your unit.  
Read and follow instructions carefully.  
The spark plug(s) should be cleaned and the gap reset  
once a season. Spark plug replacement is  
recommended at the start of each mowing season.  
Refer to the separate engine manual for correct plug  
type and gap specifications.  
Changing Engine Oil  
NOTE: Depending on the engine model found on your  
tractor, it may be necessary to remove the tractor’s side  
panel in order to replace the oil filter (if so equipped).  
Lubrication  
WARNING: Before lubricating, repairing, or  
inspecting, always disengage PTO, move  
shift lever into neutral position, set parking  
brake, stop engine and remove key to prevent  
unintended starting.  
Unscrew oil fill cap and remove dipstick from the oil  
Oil Fill Cap  
Protective Cap  
Oil Drain Hose  
Engine  
Lubricate the engine with motor oil as instructed in the  
separate engine manual packed with your unit.  
Pivot Points & Linkage  
Lubricate all the pivot points on the drive system,  
parking brake and lift linkage at least once a season  
with light oil.  
Rear Wheels  
The rear wheels should be removed from the axles  
once a season. Lubricate the axles and the rims well  
with an all-purpose grease before re-installing them.  
Oil Fill Tube  
Oil Drain Valve  
Drain Port  
Front Axles  
Each end of the tractor’s front pivot bar may be  
equipped with a grease fitting. Lubricate with a grease  
gun after every 25 hours of tractor operation.  
Figure 17  
Pop open the protective cap on the end of the oil  
drain valve to expose the drain port. See Figure 17.  
Push the oil drain hose (packed with this manual)  
onto the oil drain port. Route the opposite end of  
the hose into an appropriate oil collection container  
with a capacity of no less than 64 oz.  
Push the oil drain valve in slightly, then rotate  
counterclockwise and pull outward to begin  
draining oil. See Figure 17.  
Cleaning the Engine and Deck  
Any fuel or oil spilled on the machine should be wiped  
off promptly. Do NOT allow debris to accumulate  
around the cooling fins of the engine or on any other  
part of the machine.  
IMPORTANT: The use of a pressure washer or garden  
hose to clean your tractor is NOT recommended. It may  
cause damage to electrical components, spindles,  
pulleys, bearings or the engine. The use of water will  
result in a shortened life of the tractor and reduce its  
serviceability.  
Service the oil filter (if so equipped) as instructed  
in the separate Engine Manual packed with your  
unit.  
Perform the above steps in the opposite order after oil  
has finished draining.  
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Deck Wash System™ (Optional)  
A hex plug can be found on your tractor’s deck surface.  
This plug can be replaced with a water port to be used  
as part of a separately-available deck wash system.  
Use the Deck Wash System to rinse grass clippings  
from the deck’s underside and prevent build-up of  
corrosive chemicals. Refer to page 25 for information  
regarding this and other separately-available attach-  
ments & accessories for your tractor.  
Hex Plug  
SECTION 8: SERVICE  
Pull the deck support pin outward to release the  
deck from the deck lift arm.  
Cutting Deck Removal  
To remove the cutting deck, proceed as follows:  
Rotate the pin slightly toward the rear of the tractor  
and release the pin into the hole provided.  
Repeat the above steps on the tractor’s right side.  
Move the deck lift lever into the top notch on the  
right fender to raise the deck lift arms up and out of  
the way.  
Place the PTO (Blade Engage) knob (or lever) in  
the disengaged (OFF) position and engage the  
parking brake.  
Lower the deck by moving the deck lift lever into the  
bottom notch on the right fender.  
Remove the PTO belt from around the tractor’s  
engine pulley (or electric PTO clutch, if so  
equipped) and idler pulley(s). See Figure 18.  
NOTE: Models with a 46-inch deck are equipped with  
a short cable which controls the deck spindle brake. It is  
necessary to unhook this cable in order to fully remove  
the cutting deck from the tractor. Be certain to reattach  
the cable when re-mounting the cutting deck.  
NOTE: On models with a 46-inch deck, it may be  
necessary to remove the belt keepers from around the  
engine pulley, in order to removes the PTO belt.  
Gently slide the cutting deck toward the front of the  
tractor allowing the hooks on the deck to release  
themselves from the deck stabilizer rod.  
Gently slide the cutting deck (from the right side)  
out from underneath the tractor.  
Looking at the cutting deck from the left side of the  
tractor, locate the deck support pin on the rear left  
side of the deck. See Figure 18.  
Tires  
WARNING: Refer to the tire sidewall for  
exact tire manufacturer’s recommended or  
maximum psi. Do not overinflate. Uneven tire  
pressure could cause the cutting deck to mow  
unevenly.  
Support Pin  
The recommended operating tire pressure is:  
Approximately 10 psi for the rear tires  
Approximately 14 psi for the front tires  
Battery  
The battery is sealed and is maintenance-free. Acid  
levels cannot be checked.  
Figure 18  
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Always keep the battery cables and terminals clean  
and free of corrosive build-up.  
After cleaning the battery and terminals, apply a  
light coat of petroleum jelly or grease to both  
terminals.  
Hex Flange Nut  
Wood Block  
Always keep the rubber boot positioned over the  
positive terminal to prevent shorting.  
IMPORTANT: If removing the battery for any reason,  
disconnect the NEGATIVE (Black) wire from it’s  
terminal first, followed by the POSITIVE (Red) wire.  
When re-installing the battery, always connect the  
POSITIVE (Red) wire its terminal first, followed by the  
NEGATIVE (Black) wire. Be certain that the wires are  
connected to the correct terminals; reversing them  
could change the polarity and result in damage to your  
engine’s alternating system.  
Spindle Assembly  
Figure 19  
Charging  
If the tractor has not been put into use for an extended  
period of time, charge the battery with an automotive-  
type 12-volt charger for a minimum of one hour at six  
amps.  
Battery Failures  
Some common causes for battery failure are:  
• incorrect initial activation  
• overcharging  
• undercharging  
• corroded connections  
WARNING: Batteries give off an explosive  
gas while charging. Charge battery in a well  
ventilated area and keep away from an open  
flame or pilot light as on a water heater, space  
heater, furnace, clothes dryer or other gas  
appliances.  
• freezing  
These failures are NOT covered by your tractor’s  
warranty.  
Cutting Blades  
WARNING: Be sure to shut the engine off,  
remove ignition key, disconnect the spark plug  
wire(s) and ground against the engine to  
prevent unintended starting before removing  
the cutting blade(s) for sharpening or  
replacement. Protect your hands by using  
heavy gloves or a rag to grasp the cutting  
blade.  
Jump Starting  
WARNING: When removing or installing  
the battery, follow these instructions to  
prevent the screwdriver from shorting against  
the frame.  
IMPORTANT: Never jump your tractor’s dead battery  
with the battery of a running vehicle.  
WARNING: Periodically inspect the blade  
Connect end of one jumper cable to the positive  
terminal of the good battery, then the other end to  
the positive terminal of the dead battery.  
spindles for cracks or damage, especially if  
you strike  
a
foreign object. Replace  
immediately if damaged.  
Connect the other jumper cable to the negative  
terminal of the good battery, then to the frame of  
the unit with the dead battery.  
The blades may be removed as follows.  
Remove the deck from beneath the tractor, (refer to  
Cutting Deck Removal on page 21) then gently flip the  
deck over to expose its underside.  
Place a block of wood between the center deck  
housing baffle and the cutting blade to act as a  
stabilizer. See Figure 19.  
Use a 15/16" wrench to remove the hex flange nut  
that secures the blade to the spindle assembly. See  
Figure 19.  
To properly sharpen the cutting blades, remove  
equal amounts of metal from both ends of the  
blades along the cutting edges, parallel to the  
trailing edge, at a 25° to 30° angle. See Figure 20.  
WARNING: Failure to use this procedure  
could cause sparking, and the gas in either  
battery could explode.  
Cleaning  
Clean the battery by removing it from the tractor and  
washing with a baking soda and water solution. If  
necessary, scrape the battery terminals with a wire  
brush to remove deposits. Coat terminals and exposed  
wiring with grease or petroleum jelly to prevent  
corrosion.  
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IMPORTANT: If the cutting edge of the blade has already  
been sharpened to within 5/8" of the wind wing radius,  
or if any metal separation is present, replace the blades  
with new ones. See Figure 20.  
Changing the Deck Belt & PTO Belt  
WARNING: Be sure to shut the engine off,  
remove ignition key, disconnect the spark plug  
wire(s) and ground against the engine to  
prevent unintended starting before removing  
the belt(s).  
Blade Separation  
WARNING: Avoid the possibility of a  
pinching injury. Do not place your fingers on  
the idler spring or between the belt and the  
pulley while removing the belt.  
Worn Blade Edge  
Wind Wing  
All belts on your tractor are subject to wear and should  
be replaced if any signs of wear are present.  
IMPORTANT:The V-belts found on your tractor are  
specially designed to engage and disengage safely. A  
substitute (non-OEM) V-belt can be dangerous by not  
disengaging completely. For a proper working machine,  
use factory approved belts.  
Sharpen Edge Evenly  
To change or replace the deck belt and PTO belt on  
your tractor, proceed as follows:  
Figure 20  
It is important that each cutting blade edge be ground  
equally to maintain proper blade balance.  
Lower the deck by moving the deck lift lever into the  
bottom notch on the right fender.  
Remove the belt guards by removing the self-  
tapping screws that fasten them to the deck.  
A poorly balanced blade will cause excessive vibration  
and may cause damage to the tractor and result in  
personal injury. The blade can be tested by balancing it  
on a round shaft screwdriver. Grind metal from the  
heavy side until it balances evenly.  
42-inch and 46-inch Decks with Manual PTO  
Grasp the rearmost portion of the PTO idler bracket  
and pivot it toward the discharge chute to relieve  
tension on the PTO belt. See Figure 21.  
Remove the PTO belt from around the engine  
pulley (or electric PTO clutch) and from around the  
PTO idler pulley(s).  
Grasp the deck idler pulley and pivot it toward the  
left to relieve tension on the deck belt. Carefully  
allow the ratchet to pivot rearward before removing  
it from the square hole.  
When replacing the blade, be sure to install the blade  
with the side of the blade marked ‘‘Bottom’’ (or with a  
part number stamped in it) facing the ground when the  
mower is in the operating position.  
IMPORTANT: Use a torque wrench to tighten the blade  
spindle hex flange nut to between 70 foot-pounds and  
90 foot-pounds.  
Remove the deck belt from around all pulleys,  
including the deck idler pulley.  
Route the new belts (deck belt first) as shown in  
Figure 21.  
Fuses  
Two fuses are installed in your tractor’s wiring harness  
to protect the tractor’s electrical system from damage  
caused by excessive amperage.  
Remount the belt guards removed earlier.  
If the electrical system does not function, or your  
tractor’s engine will not crank, first check to be certain  
that the fuse has not blown.  
42-inch Decks with Electric PTO  
Remove the belt keeper rod from around the engine  
pulley.  
One can be found under the hood mounted behind the  
top of the dash panel on the support bar.  
The other can be found under the seat mounted to the  
inside of the tractor frame next to the battery tray.  
Insert a 3/8”-drive ratchet wrench (set to loosen)  
into the square hole found in the idler bracket on the  
left side of the deck’s surface. See Figure 22.  
Grasp the ratchet’s handle and pivot it toward the  
front of the tractor to relieve tension on the belt.  
With belt tension relieved, carefully remove the  
belt from around the left-hand spindle pulley.  
WARNING: Always use a fuse with the  
same amperage capacity for replacement.  
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Remove the deck belt from around all pulleys,  
including the deck idler pulley.  
Route the new belts (deck belt first).  
Remount the belt guards removed earlier.  
46-inch Decks with Electric PTO  
Insert a 3/8”-drive ratchet wrench (set to loosen) into  
the square hole found in the idler bracket on the left  
side of the deck’s surface. See Figure 22.  
Grasp the ratchet’s handle and pivot it toward the  
tractor’s right side to relieve tension on the belt.  
With belt tension relieved, carefully remove the  
belt from around the left-hand spindle pulley.  
Changing the Transmission Drive Belts  
NOTE: Several components must be removed and  
special tools (i.e. air/impact wrench) in order to change  
the tractor’s drive belts. See an authorized dealer to  
have your drive belts replaced.  
All Models  
IMPORTANT: Carefully allow the ratchet to pivot  
rearward before removing it from the square hole.  
42-inch Deck (Electric PTO Shown)  
46-inch Deck (Electric PTO Shown)  
Figure 21  
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Idler Bracket  
Belt Guard  
Idler Bracket  
3/8” Square  
Hole  
3/8” Square Hole  
Belt Guard  
Figure 23  
Figure 22  
SECTION 9: OFF-SEASON STORAGE  
Clean and lubricate the tractor as instructed in  
MAINTAINING YOUR LAWN TRACTOR of this manual before  
storing for an extended period.  
Follow the instructions in the separate engine manual  
packed with your unit for proper engine care prior to  
storing your tractor.  
WARNING: Drain fuel only into an  
approved container outdoors, away from an  
open flame. Allow engine to cool. Extinguish  
cigarettes, cigars, pipes, and other sources of  
ignition prior to draining fuel.  
WARNING: Never store the machine or  
fuel container indoors where there is an open  
flame, spark or pilot light such as on water  
heater, furnace, clothes dryer or other gas  
appliance.  
SECTION 10: ATTACHMENTS & ACCESSORIES  
MODEL  
DESCRIPTION  
OEM-190-118  
OEM-190-193  
OEM-190-182  
OEM-190-192  
OEM-190-215  
OEM-190-603  
OEM-190-607*  
OEM-190-751*  
OEM-190-823  
OEM-190-833  
490-900-0025  
46-inch Deck Mulch Kit  
50-inch Deck Mulch Kit  
Twin Bagger Grass Collector (for 46-inch Decks)  
Triple Bagger Grass Collector (for 50-inch Decks)  
Rear Wheel Weights (62 lb.)  
Grille Guard (mounts on front of tractor)  
Deluxe Tractor Sunshade  
Tractor Snow Cab  
42-inch Two-stage Snow Thrower  
46-inch Front Dozer Blade  
Deck Wash Kit  
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SECTION 11: TROUBLESHOOTING  
Trouble  
Possible Cause(s)  
Corrective Action  
Engine fails to start  
PTO engaged.  
Place PTO knob (or lever) in disengaged (OFF)  
position.  
Parking brake not engaged.  
Spark plug wire(s) disconnected.  
Throttle control lever not in correct  
starting position.  
Engage parking brake.  
Connect wire(s) to spark plug(s).  
Place throttle lever to FAST position.  
Choke not activated  
Pull out the CHOKE control (if so equipped) or place the  
throttle control in CHOKE position.  
Fuel tank empty, or stale fuel.  
Blocked fuel line.  
Faulty spark plug.  
Fill tank with clean, fresh (less than 30 days old) gas.  
Clean fuel line or replace fuel filter, if so equipped.  
Clean, adjust gap or replace plug.  
Engine flooded.  
Crank engine with throttle in FAST position.  
Engine runs erratic  
Unit running with CHOKE applied.  
Push CHOKE control (if so equipped) in, or move the  
throttle control out of the CHOKE position.  
Connect and tighten spark plug wire(s).  
Clean fuel line; fill tank with clean, fresh (less than 30  
days old) gasoline. Replace fuel filter, if so equipped.  
Clear vent or replace cap if damaged.  
Spark plug wire(s) loose.  
Blocked fuel line or stale fuel.  
Vent in gas cap plugged.  
Water or dirt in fuel system.  
Drain fuel tank. Refill with clean, fresh (less than 30  
days old) gasoline.  
Dirty air cleaner.  
Replace air cleaner cartridge/element or clean pre-  
cleaner, if so equipped.  
Engine overheats  
Engine oil level low.  
Air flow restricted.  
Fill crankcase with proper capacity and weight of oil.  
Clean grass clippings and debris from around the  
engine’s cooling fins and blower housing.  
Engine hesitates at high RPM Spark plug(s) gap too close.  
Remove spark plug(s) and reset the gap.  
Idles poorly  
Spark plug(s) fouled, faulty or gap too Replace spark plug(s). Set plug(s) gap.  
wide.  
Dirty air cleaner.  
Replace air cleaner cartridge/element or clean pre-  
cleaner, if so equipped.  
Excessive vibration  
Cutting blade loose or unbalanced.  
Damaged or bent cutting blade.  
Tighten blade and spindle. Balance blade.  
Replace blade.  
Mower will not mulch grass  
Engine speed too low.  
Wet grass.  
Excessively high grass.  
Place throttle control in FAST (rabbit) position.  
Do not mow when grass is wet; wait until later to cut.  
Mow once at a high cutting height, then mow again at  
desired height or make a narrower cutting swath.  
Sharpen or replace blade.  
Dull blade.  
Uneven cut  
Deck not balanced properly.  
Dull blade.  
Perform side-to-side deck adjustment.  
Sharpen or replace blade.  
Uneven tire pressure.  
Check tire pressure in all four tires.  
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TWO YEAR LIMITED WARRANTY  
For TWO YEARS from the date of retail purchase within Canada, MTD PRODUCTS LIMITED will, at its option, re-  
pair or replace, for the original purchaser, free of charge, any part or parts found to be defective in material or  
workmanship.  
This warranty does not cover:  
1. Any part which has become inoperative due to misuse, commercial use, abuse, neglect, accident, im -  
proper maintenance or alteration; or  
2. The unit if it has not been operated and/or maintained in accordance with the owner’s instructions fur -  
nished with the unit; or  
3. The engine or motor or component parts thereof which carry separate warranties from their manufac -  
turers. Please refer to The applicable manufacturer’s warranty on these items; or  
4. Batteries and normal wear parts except as noted below. Log splitter pumps, valves and cylinders or  
component parts thereof are covered by a one year warranty; or  
5
Routine maintenance items such as lubricants, filters, blade sharpening and tune-ups, or adjustments  
such as brake, clutch or deck; or  
6. Normal deterioration of the exterior finish due to use or exposure.  
Full Ninety Day Warranty on Battery: For ninety (90) days from the date of retail purchase, if any battery included  
with this unit proves defective in material or workmanship and our testing determines the battery will not hold a  
charge, MTD PRODUCTS LIMITED will replace the battery at no charge to the original purchaser.  
Additional Limited Thirty Day Warranty on Battery  
: After ninety (90) days but within one hundred twenty (120)  
days from the date of purchase, MTD PRODUCTS LIMITED will replace the defective battery, for the original pur-  
chaser, for a cost of one-half (1/2) of the current retail price of the battery in effect at the date of return.  
Full Sixty Day Warranty on Normal Wear Parts: Normal wear parts are defined as belts, blade adapters, blades,  
grass bags, seats, tires, rider deck wheels and clutch parts (friction wheels). These parts are warranted to the origi-  
nal purchaser to be free from defects in material and workmanship for a period of sixty (60) days from the date of  
retail purchase.  
How to Obtain Service: Warranty service is available, with proof of purchase, through your local authorized ser-  
vice dealer or distributor. If you do not know the dealer or distributor in your area, please write to the Service  
Department of MTD PRODUCTS LIMITED, P. O. BOX 1386, KITCHENER, Ontario, N2G 4J1. The return of a com-  
plete unit will not be accepted by the factory unless prior written permission has been extended by MTD  
PRODUCTS LIMITED.  
Transportation Charges: Transportation charges for the movement of any power equipment unit or attachment  
are the responsibility of the purchaser. Transportation charges for any part submitted for replacement under this  
warranty must be paid by the purchaser unless such return is requested in writing by MTD PRODUCTS LIMITED.  
Other Warranties: All other warranties, express or implied, including any implied warranty of merchantability is lim -  
ited in its duration to that set forth in this express limited warranty. The provisions as set forth in this warranty  
provide the sole and exclusive remedy of MTD PRODUCTS LIMITED obligations arising from the sale of its prod-  
ucts.  
MTD PRODUCTS LIMITED will not be liable for incidental or consequential loss or damage.  
27  
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