Stamina Products Baby Gym 55 5686B User Manual

Owner's Manual  
WARNING  
Exercise can present a health  
risk. Consult a physician  
before beginning any exercise  
program with this equipment.  
If you feel faint or dizzy,  
immediately discontinue use  
of this equipment. Serious  
bodily injury can occur if this  
equipment is not assembled  
and used correctly. Serious  
bodily injury can also occur if  
all instructions are not  
followed. Keep others and  
pets away from equipment  
when in use. Always make  
sure all bolts and nuts are  
tightened prior to each use.  
Follow all safety instructions in  
this manual.  
When calling for parts or  
service, please specify the  
following number.  
55-5686B  
STAMINA PRODUCTS  
CAUTION:  
MADE IN CHINA  
Weight on this product should not exceed 300 lbs.  
Product May Vary Slightly  
From Pictured.  
This Product is Produced Exclusively by  
2040 N. Alliance, Springfield, MO 65803  
Customer Service Number  
1 (800) 375-7520  
2007, 12  
2007 Stamina Products, Inc.  
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CALL US FIRST  
THANK YOU FOR PURCHASING THE  
AeroPilates Pro XP686  
To help you get started, we have pre-assembled most of your  
AeroPilates Pro XP686 at the factory with the exception  
of those few parts left unassembled for shipping purposes.  
Simply follow the few assembly instructions set forth in this manual.  
With regular workouts you will be getting your body into shape  
and on your way to achieving a happier and healthier lifestyle.  
Should you have any questions,  
please call our Customer Service Department toll-free number,  
1 (800) 375-7520  
Monday - Thursday, 7:30 A.M. - 5:00 P.M. Central Time.  
Friday, 8:00 A.M. - 3:00 P.M. Central Time.  
TELEPHONE  
CUSTOMER SERVICE  
Tel: 1 (800) 375-7520  
FAX  
ONLINE  
MAIL  
CUSTOMER SERVICE  
Fax: (417) 889-8064  
CUSTOMER SERVICE  
STAMINA PRODUCTS, INC.  
ATTN: Customer Service  
P.O. Box 1071  
Springfield, MO. 65801-1071  
3
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BEFORE YOU BEGIN  
Thank you for choosing the AeroPilates Pro  
Although Stamina constructs its products with the  
XP686. We take great pride in producing this quality finest materials and uses the highest standards of  
product and hope it will provide many hours of quality manufacturing and quality control, there can  
exercise to make you feel better, look better and enjoy sometimes be missing parts or incorrectly sized  
life to its fullest.  
parts. If you have any questions or problems with  
the parts included with your AeroPilates Pro  
XP686, please do not return the product. Contact us  
FIRST!  
If a part is missing or defective, please call us toll  
free at 1-800-375-7520 (in the U.S.). Our Customer  
Service Staff is available to assist you from 7:30A.M.  
to 5:00 P.M. (Central Time) Monday throughThursday  
and 8:00 A.M. to 3:00 P.M. (Central Time) on Friday.  
If you would like to contact us online, go to our  
Customer Service section.  
Yes, it's a proven fact that a regular exercise  
program can improve your physical and mental  
health. Too often, our busy lifestyles limit our time  
and opportunity to exercise. The AeroPilates Pro  
XP686 provides a convenient and simple method to  
begin your assault on getting your body in shape and  
achieving a happier and healthier lifestyle.  
Before reading further, please review the drawing  
below and familiarize yourself with the parts that are  
labeled.  
Read this manual carefully before using the  
AeroPilates Pro XP686.  
Be sure to have the name and model number of  
the product available when you contact us.  
Upright Tube  
Right Pulley Slider  
Top Beam  
Handrail  
Pulley Set  
Rope  
Spring Pin  
Left Pulley  
Slider  
Shoulder Pad  
Cushion  
Rear Wooden  
Platform  
Rear Wooden  
Cover  
Spring Bar  
Footbar  
Rear Frame  
Link  
Hand Strap  
Carriage Board  
Right Rail  
Cap  
Left Rail  
Tension Springs  
Wheel  
Front Wooden  
Cover  
Front Wooden  
Platform  
Rear Wooden Cover  
Warning Label  
THE FOLLOWING TOOLS ARE INCLUDED FOR ASSEMBLY :  
Combination Wrench  
Allen Wrench (5mm)  
Allen Wrench (4mm)  
Allen Wrench (6mm)  
4
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EQUIPMENT WARNING & NOTICE LABELS  
This chart is provided to help identify the warning & notice labels on the AeroPilates Pro XP686. Please  
take a moment to familiarize yourself with all of the warning & notice labels.  
Label is larger than actual size  
W1  
WARNING LABEL(106)  
5
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HARDWARE IDENTIFICATION CHART  
This chart is provided to help identify the hardware used in the assembly process. Place the washers, the  
end of the bolts, or screws on the circles to check for the correct diameter. Use the small scale to check the  
length of the bolts and screws.  
3/16"  
1/4"  
1
5/16"  
3/8"  
1/2  
1/2"  
INCHES  
0
0
1/2  
1/2  
2
3
1/2  
4
1/2  
5
1/2  
6
in.  
mm.  
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150  
MILLIMETERS  
length  
6
8
10  
12  
NOTICE: The bolt length is measured from the bottom of the head of the  
bolt to the end of the bolt. The head of the bolt is not included in  
the measurement unless the it is a flat head screw or bolt.  
length  
After unpacking the unit, open the hardware bag and make sure that you have all the following items.  
Some hardware may be already attached to the part.  
Part No. and Description  
Qty  
24  
Pivot Bolt  
2
84  
Bolt, Button Head (M6 x 1 x 82mm)  
6
85  
86  
Bolt, Button Head (M8 x 1.25 x 15mm)  
Bolt, Button Head (M8 x 1.25 x 25mm)  
24  
8
88  
89  
Bolt, Button Head (M8 x 1.25 x 35mm)  
Bolt, Button Head (M8 x 1.25 x 42mm)  
12  
2
93  
94  
Bolt, Flat Head (M6 x 1 x 15mm)  
Bolt, Flat Head (M8 x 1.25 x 15mm)  
2
2
99  
Screw, Flat Head (M4.5 x 15mm)  
Nylock Nut (M8 x 1.25)  
Washer (M8)  
8
4
4
103  
104  
6
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ASSEMBLY INSTRUCTIONS  
Place all parts from the box in a cleared area and position them on the floor in front of you. Remove all  
packing materials from your area and place them back into the box. Do not dispose of the packing materials  
until assembly is completed. Read each step carefully before beginning. If you are missing a part please call  
our toll-free number for assistance 1 (800) 375-7520 or e-mail us at : [email protected]  
(66)High Tension Spring, red marked  
(67)Medium Tension  
Spring, yellow marked  
(68)Low Tension  
Spring, blue marked  
(67)Medium Tension  
Spring, yellow marked  
(68)Low Tension  
Spring, blue marked  
End without color mark  
Tension  
Spring  
STEP 1  
There are three different levels of tension springs, HIGH TENSION SPRING, RED MARKED(66), MEDIUM  
TENSION SPRING, YELLOW MARKED(67), and LOW TENSION SPRING, BLUE MARKED(68). Place  
the CARRIAGE(42) upside down on the floor. Hook the ends of the TENSION SPRINGS(66, 67, 68) without  
color marks into the positions shown in the illustration. The blue marked springs are in the outside positions,  
the red marked spring is in the center position, and the yellow marked springs are between the red and blue  
springs.  
HINT:  
1. Refer to the inset drawing. Hold the spring in a vertical position and hook it onto the plate on the  
CARRIAGE(42) as shown.  
2. Make sure that the spring is hooked in the direction shown in the inset drawing.  
STEP 2  
NOTE: There are TENSION SPRING SLEEVES(69) on the springs. Make sure the TENSION SPRING  
SLEEVES(69) cover on the springs smoothly and stay between the springs and SPRING HOLDER  
(62).  
Attach the SPRING HOLDER(62) to the CARRIAGE BOARD(52) with BUTTON HEAD BOLTS  
(M6x1x82mm)(84).  
7
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ASSEMBLY INSTRUCTIONS  
RIGHT  
1
Screw the bolts half way  
into the LEFT RAIL(9).  
4
Slide this side of the  
CARRIAGE(42) into the  
RIGHT RAIL(10)  
3
Slide this side of the  
CARRIAGE(42) into the  
LEFT RAIL(9)  
5
2
Push this end of the LEFT RAIL(9)  
to the FRONT FRAME(1) and  
secure with the bolts.  
LEFT  
Keep the gap  
2 to 3 inches.  
STEP 3: Attach the RIGHT RAIL(10) to the FRONT FRAME(1) and REAR FRAME(29) with BUTTON  
HEAD BOLTS(M8x1.25x15mm)(85).  
HINT:  
Study the illustration carefully to make sure that the FRONT FRAME(1) and REAR FRAME(29) are  
not reversed. The FRONT FRAME(1) has brackets for the WHEELS(8) near the bottom and small  
holes on the top surface. Make sure that the RAILS(9, 10) are not upside down. Make sure that the  
LEFT RAIL(9) and RIGHT RAIL(10) are not reversed.  
STEP 4: Please use two people to assemble the AeroPilates Pro XP686. Use the following procedure  
to assemble the LEFT RAIL(9) and CARRIAGE(42):  
NOTE: Review sequence one through five in the illustration above before beginning this procedure.  
a. Have your assistant hold the front end of the LEFT RAIL(9). Attach the back end of the LEFT RAIL(9) to  
the REAR FRAME(29) with BUTTON HEAD BOLTS(M8x1.25x15mm)(85). Screw the bolts half way  
into the LEFT RAIL(9).  
b. Keep the gap between front end of the LEFT RAIL(9) and the FRONT FRAME(1) about two to three  
inches. Then lift up the CARRIAGE(42) and slide it into the rails as shown in the illustration.  
c. Push the front end of the LEFT RAIL(9) to the FRONT FRAME(1) and secure with BUTTON HEAD  
BOLTS(M8x1.25x15mm)(85). Tighten all the bolts.  
8
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ASSEMBLY INSTRUCTIONS  
STEP 5  
Attach the FRONT WOODEN PLATFORM(4) to the FRONT FRAME(1) with BUTTON HEAD BOLTS  
(M8x1.25x35mm)(88) from the top and FLAT HEAD SCREWS(M4.5x15mm)(99) from the bottom.  
STEP 6  
Attach the FRONT WOODEN COVER(2) to the FRONT FRAME(1) with BUTTON HEAD BOLTS  
(M8x1.25X25mm)(86). Press the LEFT and RIGHT RAIL CAPS(11, 12) into the LEFT and RIGHT RAILS  
(9, 10).  
9
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ASSEMBLY INSTRUCTIONS  
STEP 7  
Attach the WHEELS(8) to the FRONT FRAME(1) with BUTTON HEAD BOLTS(M8x1.25x42mm)(89),  
WASHERS(M8)(104), and NYLOCK NUTS(M8x1.25)(103).  
STEP 8  
Refer to the illustration. Set the BUMPER SLIDER(17) in the RIGHT GEAR GUIDE(15) to the rear-most  
position. Set the BUMPER SLIDER(17) in the LEFT GEAR GUIDE(14) to the front-most position.  
Make the screws attaching the SLEEVES(72) to the SPRING BAR(71) face down. Insert the left end of the  
SPRING BAR(71) into the slot in the left BUMPER SLIDER(17) and insert the right end of the SPRING  
BAR(71) into the slot in the right BUMPER SLIDER(17). The SPRING BAR(71) must be at an angle to do  
this. After both ends of the SPRING BAR(71) are in the slots in the BUMPER SLIDERS(17), align the  
SPRING BAR(71) so that it is perpendicular to both RAILS(9, 10).  
10  
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ASSEMBLY INSTRUCTIONS  
The UPRIGHT TUBES(34) must be installed with the adjustment holes (not shown) facing away  
from the AeroPilates Pro XP686.  
NOTE:  
STEP 9  
Attach the REAR WOODEN PLATFORM(33) to the REAR FRAME(29) with BUTTON HEAD BOLTS  
(M8x1.25x35mm)(88) from the top and FLAT HEAD SCREWS(M4.5x15mm)(99) from the bottom.  
STEP 10  
Insert the UPRIGHT TUBES(34) into the REAR FRAME(29) with the series of adjustment holes in the  
UPRIGHT TUBES(34) facing toward the back and secure with BUTTON HEAD BOLTS(M8x1.25x35mm)  
(88).  
STEP 11  
Attach the HANDRAIL(30) to the REAR FRAME(29) with FLAT HEAD BOLTS(M6x1x15mm)(93) and  
FLAT HEAD BOLTS(M8x1.25x15mm)(94).  
STEP 12  
Attach the REAR WOODEN COVER(31) to the REAR FRAME(29) with BUTTON HEAD BOLTS  
(M8x1.25x25mm)(86). Press the LEFT and RIGHT RAIL CAPS(11, 12) into the LEFT and RIGHT RAILS  
(9, 10).  
11  
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ASSEMBLY INSTRUCTIONS  
STEP 13  
Slide the LEFT and RIGHT PULLEY SLIDERS(36, 37) onto the UPRIGHT TUBES(34) and lock in position  
by screwing the SPRING PINS(39) into the PULLEY SLIDERS(36, 37).  
STEP 14  
Insert both ends of the TOP BEAM(35) onto the UPRIGHT TUBES(34) and secure with BUTTON HEAD  
BOLTS(M8x1.25x15mm)(85).  
STEP 15  
Position the LEFT and RIGHT PULLEY SLIDERS(36, 37) as shown. Slide the PULLEY SPACERS(41)  
onto the PULLEY SETS(40) and attach the PULLEY SETS(40) to the LEFT and RIGHT PULLEY  
SLIDERS(36, 37) with WASHERS(M8)(104) and NYLOCK NUTS(M8x1.25)(103).  
STEP 16  
Attach the shoulder pads to the CARRIAGE(42) by inserting the SHOULDER PAD SUPPORTS(117, 118)  
into the holes on the CARRIAGE(42) and secure with the HANDLEBARS(119).  
NOTE:  
The posts on the bottom of the SHOULDER PAD SUPPORTS(117, 118) are offset so you can  
install the supports in two positions. One position is one inch wider to accommodate broader  
shoulders, another position is for narrower shoulders. To adjust, switch the position of the SHOULDER  
PAD SUPPORTS(117, 118) and secure with the HANDLEBAR(119).  
12  
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ASSEMBLY INSTRUCTIONS  
2
3
2
5
4
1
Ring A  
Ring B  
6
Tie a knot large enough  
to stop by ring B.  
Bottom View  
STEP 17  
Assemble the ROPES(63) and adjust the length by following these steps:  
1. Hook the TENSION SPRINGS(66, 67, 68) to the SPRING BAR(71). Adjust theGear System to move the  
SPRING BAR(71) and CARRIAGE(42) to the front-most position. Refer to page 16 for details of Gear  
System Adjustment.  
2. Adjust the LEFT and RIGHT PULLEY SLIDERS(36, 37) to the highest position on the UPRIGHT TUBES  
(34). Refer to page 17 for details of Pulley Slider Adjustment.  
3. Attach the HAND STRAPS(65) to the looped ends of the ROPES(63) with LINKS(64).  
4. Loop the HAND STRAPS(65) over the SHOULDER PADS(56) to hold the ropes in place.  
5. Thread the other ends of the ROPES(63) through the PULLEY SETS(40).  
6. Refer to the bottom view inset in the illustration. Thread the ends of each rope through ring A and ring B  
on the underside of the CARRIAGE(42) and tie a knot in the end of each ROPE(63) large enough so the  
ROPE(63) won't pull back through ring B.  
NOTE: 1. For different workout functions, you will need to change the position of the SPRING BAR(71) in  
the Gear System, or the position of the PULLY SLIDERS(36, 37), you may also need to adjust  
the ROPE(63) length. See Rope Length Adjustment on page 17.  
2. If the ROPE(63) is still too long for your workout even when hung on the most distant hook, untie  
the knot and shorten the ROPE(63) by pulling more ROPE(63) through ring B. Re-tie and hang  
on the appropriate hook for proper length.  
13  
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ASSEMBLY INSTRUCTIONS  
Lug  
STEP 18  
The FOOTBAR(22) and the CARDIO REBOUNDER(76) cannot be used at the same time. For cardio  
workouts, install the CARDIO REBOUNDER(76) and for Pilates workouts, install the FOOTBAR(22).  
1. NOTE: Install the FOOTBAR(22) with the slots pointed toward the front as shown. This will keep the  
FOOTBAR(22) in place during adjustment.  
To install the FOOTBAR(22), slide the FOOTBAR(22) onto the PIVOT BOLTS(24) on the LEFT and  
RIGHT GEAR GUIDES(14, 15). Place the lugs on both sides of the FOOTBAR(22) into one of the slots  
on the LEFT and RIGHT GEAR GUIDES(14, 15).  
2. To install the CARDIO REBOUNDER(76), insert the CARDIO REBOUNDER(76) into the two holes in  
the FRONT WOODEN PLATFORM(4).  
STEP 19  
Refer to the inset drawing. Attach the FOOT STRAP(73) to the hooks under the FRONT FRAME(1) with  
the LINKS(64).  
NOTE:  
There are three D Rings on each end of the FOOT STRAP(73). Use different D Rings to adjust the  
length of the FOOT STRAP(73).  
14  
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SIDE ROLLER ADJUSTMENT  
SIDE ROLLER (48)  
CARRIAGE BOLT (82)  
BRACKET  
NUT A (102)  
NUT B (102)  
NYLOCK NUT (103)  
SIDE ROLLER  
ADJUSTOR (50)  
DETAIL DRAWING  
There are four SIDE ROLLERS(48) on the bottom of the CARRIAGE(42). The two SIDE ROLLERS (48) on  
the right side are adjustable. These rollers were preset in the correct position at the factory. If the carriage  
does not travel smoothly in the rails, the rollers on the right side can be adjusted using the procedure below.  
CARRIAGE IS TOO TIGHT IN THE RAILS (Refer to the Detail Drawing above.)  
1.  
Loosen the NYLOCKNUTS(M8x1.25)(103) on both adjustment assemblies. Do not remove the NYLOCK  
NUT(M8x1.25)(103) from the CARRIAGE BOLT(M8x1.25x18mm)(82).  
2. On both adjustment assemblies, loosen NUT B(M8x1.25)(102) one-half turn. Hold NUT B(M8x1.25)(102)  
and tighten NUT A(M8x1.25)(102) securely against the BRACKET and NUT B(M8x1.25)(102). Test the  
CARRIAGE(42) to verify that it travels smoothly. Repeat the procedure if necessary.  
3. Tighten the NYLOCK NUTS(M8x1.25)(103) on both adjustment assemblies.  
CARRIAGE MOVES FROM SIDE TO SIDE IN THE RAILS (Refer to the Detail Drawing above.)  
1.  
Loosen the NYLOCKNUTS(M8x1.25)(103) on both adjustment assemblies. Do not remove the NYLOCK  
NUT(M8x1.25)(103) from the CARRIAGE BOLT(M8x1.25x18mm)(82).  
2. On both adjustment assemblies, loosen NUT A(M8x1.25)(102) one-half turn. Hold NUT A(M8x1.25)(102)  
and tighten NUT B(M8x1.25)(102) securely against the BRACKET and NUT A(M8x1.25)(102). Test the  
CARRIAGE(42) to verify that it travels smoothly. Repeat the procedure if necessary.  
3. Tighten the NYLOCK NUTS(M8x1.25)(103) on both adjustment assemblies.  
NOTE: The SIDE ROLLER(48) is adjusted approximately 0.050" (1.25mm) for each complete turn of an  
adjustment nut.  
15  
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OPERATIONAL INSTRUCTIONS  
Eyehooks(70)  
LOAD ADJUSTMENT  
There are three different tension levels for the springs.  
HIGH TENSION SPRING, RED MARKED(66)  
MEDIUM TENSION SPRING, YELLOW MARKED(67)  
LOW TENSION SPRING, BLUE MARKED(68)  
The resistance of the CARRIAGE(42) can be adjusted by  
attaching the springs to the EYEHOOKS(70) on the SPRING  
BAR(71). Springs are easily changed between exercises for  
an uninterrupted workout. The workout wall chart and video  
workouts recommend how many and which springs to use for  
each exercise.  
GEAR SYSTEM  
TheGear System allows you to adjust the position of the CARRIAGE(42). The distance between SHOULDER  
PADS(56) and FOOTBAR(22) is adjustable to fit different sizes of users or for different workout functions.  
NOTE: 1. The CARRIAGE(42) moves with the SPRING BAR(71) during adjustment if the tension springs  
are attached. The tension springs may be connected or disconnected as desired during the  
adjustment procedure.  
2. If you change the position of the SPRING BAR(71) in the Gear System, you may also need to  
adjust the ROPE(63) length. See Rope Length Adjustment on page 17.  
To adjust, lift the SPRING BAR(71) so that both  
ends are in the long upper slot in the LEFT and  
RIGHT GEAR GUIDES(14, 15). Slide the SPRING  
BAR(71) to a new position and insert both ends  
into the vertical slots in the LEFT and RIGHTGEAR  
GUIDES(14, 15) to lock the SPRING BAR(71) into  
position.  
FOOTBAR ADJUSTMENT  
The FOOTBAR(22) can be positioned at four angles. Lift the FOOTBAR(22) until the lugs come out of the  
slots on the LEFT and RIGHT GEAR GUIDES(14, 15). Move the FOOTBAR(22) to the desired position and  
lock the FOOTBAR(22) in position by pushing it down so that the lugs are in the slots on the LEFT and  
RIGHT GEAR GUIDES(14, 15).  
NOTE: 1. Always make sure the lugs are locked into the slots properly.  
2. Remove the FOOTBAR(22) when standing on the cushion with one foot on the FRONT WOODEN  
PLATFORM(4).  
16  
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OPERATIONAL INSTRUCTIONS  
PULLEY SLIDER ADJUSTMENT  
There are five adjustment holes in the UPRIGHT TUBES(34).  
The LEFT and RIGHT PULLEY SLIDERS(36, 37) can be  
positioned at different heights. Loosen and pull the SPRING  
PINS(39) to adjust the PULLEY SLIDERS(36, 37). Tighten  
the knob on the SPRING PINS(39) after adjustment.  
NOTE: 1. The lower outside adjustment holes in the  
UPRIGHT TUBES(34) can be used to move the  
PULLEY SLIDERS(36, 37) out of the way for more  
clearance between the upright tubes.  
2. If you change the position of the PULLY SLIDERS  
(36, 37), you may also need to adjust the  
ROPE(63) length.  
Ring A  
ROPE LENGTH ADJUSTMENT  
You can adjust the length between the PULLEY SET(40) and  
the HAND STRAP(65). Pull the ROPE(63) from the gap  
between ring A and ring B and hang the ROPE(63) onto one  
of the four hooks.  
4
3
2
1
If the ROPE(63) is still too long for your workout even when  
hung on the most distant hook, untie the knot and shorten the  
ROPE(63) by pulling more ROPE(63) through ring B. Re-tie  
and hang on the appropriate hook for proper length.  
Hooks  
Ring B  
HEADREST ADJUSTMENT  
The HEADREST(58) on the CARRIAGE(42) can be positioned at three different angles, 0°, 15°, and 22° .  
Simply pivot the ANGLE ADJUSTOR(60) underneath the HEADREST(58).  
Zero Degrees  
15 Degrees  
22 Degrees  
17  
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OPERATIONAL INSTRUCTIONS  
SHOULDER PAD ADJUSTMENT  
The posts on the bottom of the SHOULDER PAD SUPPORTS  
(117, 118) are offset so you can install the supports in two  
positions. One position is one inch wider to accommodate  
broader shoulders, another position is for narrower shoulders.  
To adjust, switch the position of the SHOULDER PAD  
SUPPORTS(117, 118) and secure with the HANDLEBAR  
(119).  
STORAGE  
1. Store the AeroPilates Pro XP686 in a clean, dry place.  
2. It is recommended that two people be available to move the AeroPilates Pro XP686.  
3. To move the AeroPilates Pro XP686: First, attach one of the TENSION SPRINGS(66, 67 or 68) to  
the EYEHOOK(70) on the SPRING BAR(71) to prevent the CARRIAGE(42) from moving. Second,  
grasp the HANDRAIL(30) and lift the unit from the back. Third, roll the AeroPilates Pro XP686 on the  
moving wheels that are attached to the FRONT FRAME(1).  
MAINTENANCE  
The safety and integrity designed into the AeroPilates Pro XP686 can only be maintained when the  
AeroPilates Pro XP686 is regularly examined for damage and wear. Special attention should be given to  
the following:  
1. It is the sole responsibility of the user/owner to ensure that regular maintenance is performed.  
2. Worn or damaged components should be replaced immediately or the AeroPilates Pro XP686 removed  
from service until repair is made.  
3. Verify that the Warning Label is present and legible. Replace the Warning Label if it is missing or  
damaged.  
4. Verify that the ROPES(63) are properly installed on the PULLEY SETS(40).  
5. Check the condition of the ROPES(63) and replace if they are frayed or worn.  
6. Check the condition of the TENSION SPRINGS(66, 67, 68). Replace the springs that are damaged.  
7. Check the BUNGEE CORD(78) on the CARDIO REBOUNDER(76) for wear. Replace the CARDIO  
REBOUNDER(76) if the BUNGEE CORD(78) is frayed or worn.  
8. Check the PULLEY SETS(40) for excessive wear. Replace worn PULLEY SETS(40).  
9. Check the HAND STRAPS(65) for damage. Replace damaged parts.  
10. Check the FOAM GRIPS(21), FOAM TUBE(23), SHORT FOAM TUBES(57), and SHOULDER PADS  
(84) and replace if damaged or worn.  
11. Check the GUIDE SPACERS(16) and BUMPERS(19) for looseness or damage and replace any damaged  
parts.  
12. Check the CUSHION(53) and replace if it is damaged or worn.  
13. Check and clean the ROLLERS(47) and SIDE ROLLERS(48) and the rolling surfaces on the rails.  
Clean by wiping with a dry cloth.  
14. Only Stamina Products supplied components shall be used to maintain/repair the AeroPilates Pro  
XP686.  
15. Keep your AeroPilates Pro XP686 clean by wiping with an absorbent cloth after use.  
18  
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CONDITIONING GUIDELINES  
How you begin your exercise program depends on your physical condition. If you have been inactive for  
several years or are severely overweight, start slowly and increase your workout time gradually. Increase  
your workout intensity gradually, too, by monitoring your heart rate while you exercise.  
Remember to follow these essentials:  
Have your doctor review your training and diet programs.  
Begin your training program slowly with realistic goals that have been set by you and your physician.  
Warm up before you exercise and cool down after you work out.  
Take your pulse periodically during your workout and strive to stay within a range of 60% (lower  
intensity) to 90% (higher intensity) of your maximum heart rate zone. Start at the lower intensity and  
build up to higher intensity as you become more aerobically fit.  
If you feel dizzy or lightheaded you should slow down or stop exercising.  
Initially you may only be able to exercise within your target zone for a few minutes; however, your aerobic  
capacity will improve over the next six to eight weeks. It is important to pace yourself while you exercise so  
you don’t tire too quickly.  
To determine if you are working out at the correct intensity, use a heart rate monitor or use the table below.  
For effective aerobic exercise, your heart rate should be maintained at a level between 60% and 90% of  
your maximum heart rate. If just starting an exercise program, work out at the low end of your target heart  
rate zone. As your aerobic capacity improves, gradually increase the intensity of your workout by increasing  
your heart rate.  
Measure your heart rate periodically during your workout by stopping the  
exercise but continuing to move your legs or walk around. Place two or three  
fingers on your wrist and take a six second heartbeat count. Multiply the  
results by ten to find your heart rate. For example, if your six second heartbeat  
count is 14, your heart rate is 140 beats per minute. A six second count is  
wrist pulse  
used because your heart rate will drop rapidly when you stop exercising.  
Adjust the intensity of your exercise until your heart rate is at the proper level.  
Target Heart Rate Zone Estimated by Age*  
Target Heart Rate Zone  
(55%-90% of Maximum Heart Rate)  
Average Maximum  
Heart Rate 100%  
Age  
20 years  
25 years  
30 years  
35 years  
40 years  
45 years  
50 years  
55 years  
60 years  
65 years  
70 years  
110-180 beats per minute  
107-175 beats per minute  
105-171 beats per minute  
102-166 beats per minute  
99-162 beats per minute  
97-157 beats per minute  
94-153 beats per minute  
91-148 beats per minute  
88-144 beats per minute  
85-139 beats per minute  
83-135 beats per minute  
200 beats per minute  
195 beats per minute  
190 beats per minute  
185 beats per minute  
180 beats per minute  
175 beats per minute  
170 beats per minute  
165 beats per minute  
160 beats per minute  
155 beats per minute  
150 beats per minute  
*For cardiorespiratory training benefits, theAmerican College of Sports Medicine recommends working  
out within a heart rate range of 55% to 90% of maximum heart rate. To predict the maximum heart  
rate, the following formula was used: 220 - Age = predicted maximum heart rate  
19  
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WARM-UP and COOL-DOWN  
Warm-Up The purpose of warming up is to prepare your body for exercise and to minimize injuries. Warm  
up for two to five minutes before strength-training or aerobic exercising. Perform activities that raise your  
heart rate and warm the working muscles. Activities may include brisk walking, jogging, jumping jacks, jump  
rope, and running in place  
Stretching Stretching while your muscles are warm after a proper warm-up and again after your strength  
or aerobic training session is very important. Muscles stretch more easily at these times because of their  
elevated temperature, which greatly reduces the risk of injury. Stretches should be held for 15 to 30 seconds.  
Do not bounce.  
Suggested Stretching Exercises  
Lower Body Stretch  
Place feet shoulder width  
apart and lean forward.  
Keep this position for 30  
seconds using the body as a  
natural weight to stretch the  
backs of the legs.  
Floor Stretch  
While sitting on the floor,  
open the legs as wide as  
possible. Stretch the upper  
body toward the knee on the  
right leg by using your arms  
to pull your chest to your  
thighs. Hold this stretch 10  
to 30 seconds.  
DO NOT BOUNCE!  
When the pull on the back of  
the legs lessen, try a lower  
position gradually.  
DO NOT BOUNCE!  
Do this stretch 10 times.  
Repeat the stretch with the  
left leg.  
Bent Torso Pulls  
Bent Over Leg Stretch  
Stand with feet shoulder-  
width apart and lean forward  
as illustrated. Using the  
arms, gently pull the upper  
body towards the right leg.  
Let the head hang down.  
DO NOT BOUNCE!  
Hold the position a minimum  
of 10 seconds. Repeat  
pulling the upper body to the  
left leg. Do this stretch  
several times slowly.  
While sitting on the floor,  
have legs apart one leg  
straight and one knee bent.  
Pull the chest down to touch  
the thigh on the leg that is  
bent and twist at the waist.  
Hold this position at least 10  
seconds. Repeat 10 times  
on each side.  
Remember always to check with your physician before starting any exercise program.  
Cool-Down The purpose of cooling down is to return the body to its normal, or near normal, resting state  
at the end of each exercise session. A proper cool-down slowly lowers your heart rate and allows blood to  
return to the heart. Your cool-down should include the stretches listed above and should be completed after  
each strength-training session.  
20  
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LIMITED WARRANTY  
MODEL 55-5686B  
WARRANTY  
Stamina Products, Inc. warrants that this product will be free from defects in materials and workmanship  
under normal use, service and proper operation. Limited lifetime warranty: Stamina Products, Inc. will at its  
option, repair or replace any of the following parts provided that they fail due to a defect in workmanship or  
materials: Aluminum rails, components of the frame and related welding including the spring retention plate  
and footbar mechanism. 3 year limited warranty: Stamina Products, Inc. will, at its option, repair or replace  
springs and cushion assembly rollers. 2 year limited warranty: Stamina Products, Inc. will, at its option,  
repair or replace any of the parts on the reformer provided that they fail due to a defect in workmanship or  
materials. 90 day warranty: Stamina Products, Inc. will, at its option, repair or replace the upholstery.  
Stamina Products, Inc. offers no warranty on labor. THIS WARRANTY SHALL NOT APPLY TO ANY  
PRODUCT WHICH HAS BEEN SUBJECT TOABUSE, MISUSE, ALTERATION OFANY TYPE OR CAUSE  
OR TO ANY DEFECT OR DAMAGE CAUSED BY REPAIR, REPLACEMENT, SUBSTITUTION OR USE  
WITH PARTS OTHER THAN PARTS PROVIDED BY STAMINA PRODUCTS, INC.  
To implement this limited warranty, send a written notice stating your name, date, and place of purchase and  
a brief description of the defect along with your receipt to Stamina Products, Inc. P.O. Box 1071, Springfield  
Missouri, USA, 65801-1071 or call us at 1 (800) 375-7520. If the defect is covered under this limited  
warranty, you will be requested to return the product or part to us for free repair or replacement at our option.  
NO ACTION FOR BREACH OF THIS LIMITED WARRANTY MAY BE COMMENCED MORE THAN ONE  
(1) YEAR AFTER THE DATE THE ALLEGED BREACH WAS OR SHOULD HAVE BEEN DISCOVERED.  
NO ACTION FOR BREACH OF ANY IMPLIED WARRANTY MAY BE COMMENCED MORE THAN ONE  
(1) YEAR AFTER DELIVERY OF THE PRODUCT TO THE PURCHASER. This limited warranty is not  
transferable. IF ANY PART OF THE PRODUCT IS NOT IN COMPLIANCE WITH THIS LIMITED  
WARRANTY OR ANY IMPLIED WARRANTY, THE REMEDY OF REPAIR OR REPLACEMENT IS THE  
EXCLUSIVE REMEDY AVAILABLE TO YOU. In the event that the purchaser makes any claim under this  
limited warranty or any implied warranty, the Warrantor reserves the right to require the product to be returned  
for inspection, at the purchaser's expense, to the Warrantor's premises in Springfield, Missouri. Return of  
the enclosed warranty registration card is not required for warranty coverage, but is merely a way of  
establishing the date and place of purchase.  
Stamina Products, Inc. SHALL NOT BE LIABLE FOR THE LOSS OF USE OF ANY PRODUCT, LOSS OF  
TIME, INCONVENIENCE, COMMERCIAL LOSS OR ANY OTHER INDIRECT, CONSEQUENTIAL,  
SPECIAL OR INCIDENTALDAMAGESDUE TO BREACH OF THEABOVE WARRANTY ORANY IMPLIED  
WARRANTY.  
This limited warranty is the only written or express warranty given by Stamina Products, Inc. This warranty  
gives you specific legal rights, and you may also have other legal rights which vary from state to state.  
ANY OTHER RIGHT WHICH YOU MAY HAVE, INCLUDING ANY IMPLIED WARRANTY OR  
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED INDURATION TO THE  
DURATION OF THIS WARRANTY.  
The laws in some jurisdictions restrict the rights of manufacturers and distributors of consumer goods to  
disclaim or limit implied warranties and consequential and incidental damages with respect thereto. If any  
such law is found to be applicable, the foregoing disclaimers and limitations of and on implied warranties and  
consequential and incidental damages with respect thereto shall be disregarded and shall be deemed not to  
have been made to the extent necessary to comply with such legal restriction.  
21  
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22  
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PARTS LIST  
DIAGRAM#  
PART NAME  
QTY  
1
2
4
5
6
7
8
9
Front Frame  
1
1
1
1
4
4
2
1
1
2
2
2
1
1
4
2
2
2
1
2
1
1
2
2
1
1
2
1
1
1
1
2
1
1
1
4
2
2
2
1
1
1
1
1
4
4
4
2
1
Front Wooden Cover  
Front Wooden Platform  
Foot Pad  
Stand Cap  
Support Cap  
Wheel  
Left Rail  
Right Rail  
Left Rail Cap  
Right Rail Cap  
Front Support plate  
Left Gear Guide  
Right Gear Guide  
Guide Spacer  
Bumper Slider  
Slider Block  
Bumper  
Footbar Support  
Foam Grip  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
Footbar  
Foam Tube  
Pivot Bolt (M8 x 1.25)  
Rear Support Plate  
Left Bumper Bracket  
Right Bumper Bracket  
Round Bumper  
Rear Frame  
Handrail  
Rear Wooden Cover  
Rear Wooden Platform  
Upright Tube  
Top Beam  
Left Pulley Slider  
Right Pulley Slider  
Slider Bushing  
Spring Pin  
Pulley Set  
Pulley Spacer  
Carriage  
Front Roller Bracket  
Rear Roller Bracket  
Front Adjustable Roller Bracket  
Rear Adjustable Roller Bracket  
Roller  
Side Roller  
Side Roller Spacer  
Side Roller Adjustor  
Protect Bumper  
23  
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PARTS LIST  
DIAGRAM#  
PART NAME  
QTY  
52  
53  
54  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
99  
100  
101  
102  
103  
Carriage Board  
Cushion  
Protect Plate  
Shoulder Pad  
Short Foam Tube  
Headrest  
Headrest Hinge  
Angle Adjustor  
Angle Adjustor Hinge  
Spring Holder  
Rope  
Link  
1
1
2
2
2
1
1
1
1
1
2
4
2
1
2
2
5
5
1
2
1
1
1
1
2
6
2
2
8
6
54  
8
6
20  
6
Hand Strap  
High Tension Spring, Red Marked  
Medium Tension Spring, Yellow Marked  
Low Tension Spring, Blue Marked  
Tension Spring Sleeve  
Eyehook  
Spring Bar  
Sleeve  
Foot Strap  
Cardio Rebounder  
Cardio Rebounder Mat  
Bungee Cord  
Round Plug (25.4mm)  
Rectangular Plug (20mm x 40mm)  
Oval Plug (20mm x 60mm)  
Carriage Bolt (M8 x 1.25 x 18mm)  
Bolt, Button Head (M6 x 1 x 20mm)  
Bolt, Button Head (M6 x 1 x 82mm)  
Bolt, Button Head (M8 x 1.25 x 15mm)  
Bolt, Button Head (M8 x 1.25 x 25mm)  
Bolt, Button Head (M8 x 1.25 x 30mm)  
Bolt, Button Head (M8 x 1.25 x 35mm)  
Bolt, Button Head (M8 x 1.25 x 42mm)  
Bolt, Button Head (M8 x 1.25 x 75mm)  
Bolt, Flat Head (M5 x 0.8 x 15mm)  
Bolt, Flat Head (M5 x 0.8 x 20mm)  
Bolt, Flat Head (M6 x 1 x 15mm)  
Bolt, Flat Head (M8 x 1.25 x 15mm)  
Bolt, Flat Head (M8 x 1.25 x 18mm)  
Bolt, Flat Head (M10 x 1.5 x 42mm)  
Screw, Round Head (M5 x 20mm)  
Screw, Flat Head (M4 x 15mm)  
Screw, Flat Head (M4.5 x 15mm)  
Screw, Flat Head (M6 x 12mm)  
Nut (M6 x 1)  
4
9
4
6
6
4
4
4
8
16  
4
5
4
Nut (M8 x 1.25)  
Nylock Nut (M8 x 1.25)  
14  
24  
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PARTS LIST  
DIAGRAM#  
PART NAME  
QTY  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
Washer (M8)  
Lock Washer (M8)  
Warning Label  
Combination Wrench  
Allen Wrench (4mm)  
Allen Wrench (5mm)  
Allen Wrench (6mm)  
Manual  
12  
4
1
1
1
1
1
1
1
1
1
2
2
1
1
2
Workout Chart  
AeroPilates Level 1 Workout (DVD)  
AeroPilates Cardio Workout (DVD)  
Bumper Bushing  
Bumper Sleeve  
Shoulder Pad Support A  
Shoulder Pad Support B  
Handlebar  
25  
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NOTES  
26  
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FAX/MAIL ORDERING FORM  
Please do not return the product. For your convenience, Stamina has a Customer Service Department with  
a toll-free number. Should a part be missing or a defective part found, please call 1 (800) 375-7520  
(in the U.S.) from 7:30A.M. to 5:00 P.M. Central Time, Monday through Thursday and 8:00A.M. to 3:00 P.M.  
on Friday or fill out the fax sheet ordering form below and fax it to (417) 889-8064. Our Customer Service  
Department will be able to assist you with your problem and the part will be mailed directly to your house.  
TELEPHONE  
CUSTOMER SERVICE  
Tel: 1 (800) 375-7520  
FAX  
ONLINE  
MAIL  
CUSTOMER SERVICE  
Fax: (417) 889-8064  
CUSTOMER SERVICE  
STAMINA PRODUCTS, INC.  
ATTN: Customer Service  
P.O. Box 1071  
Springfield, MO. 65801-1071  
Detach and Mail or Fax the Form Below  
Stamina Products, Inc.  
P.O. Box 1071  
Springfield, MO 65801-1071  
Mr./Ms:  
Address:  
City:  
Apt. #:  
Zip Code:  
State:  
IMPORTANT: We must have your phone number in order to process the order!  
Phone #: (  
)
Work Phone #: (  
)
Date Purchased:  
Model #:  
Purchased From:  
IMPORTANT : Before filling out the form below make sure you have the right information.  
Refer to the parts list to make sure you're ordering the right parts!  
PART #  
1
DESCRIPTION  
QUANTITY  
1
EXAMPLE:  
Rear Unit Assembly  
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