Razor Mobility Scooter 13114501 User Guide

OWNER’S MANUAL  
Read and understand this entire manual BEFORE riding!  
For assistance contact Razor. DO NOT RETURN TO STORE.  
NOTE: Manual illustrations are for demonstration purposes only. Illustrations  
may not reflect exact appearance of actual product. Specifications subject to  
change without notice.  
Please have your product and 19 digit product I.D. code ready before  
contacting Razor for warranty assistance and/or replacement parts.  
Product I.D. Code: _____________ - ____________ - ____________  
v1_1206  
Item Number: 13114501  
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BEFORE YOU BEGIN  
Remove contents from box. Remove the foam separators that protect the components from damage during shipping.  
Inspect the contents of the box for scratches in the paint, dents or kinked cables that may have occurred during  
shipping. Because the EcoSmart Metro electric scooter was 95 percent assembled and packed at the factory, there  
should not be any problems, even if the box has a few scars or dents.  
WARNING:  
DO NOT USE NON-RAZOR  
PRODUCTS WITH YOUR  
ECOSMART METRO  
ELECTRIC SCOOTER. The  
scooter has been built to certain  
Razor design specifications. The  
original equipment supplied at the  
time of sale was selected on the  
basis of its compatibility with the  
frame, fork and all other parts.  
Certain aftermarket products may  
or may not be compatible.  
Estimated Assembly and Set-Up Time  
Razor recommends assembly by an adult with experience in bicycle mechanics.  
Allow up to 30 minutes for assembly, not including initial charge time.  
Allow up to 12 hours for initial charge (see page 5 for charging information).  
Throttle  
Brake Lever  
Adjuster  
Brake Lever  
T-tube  
Seat  
Clamp  
Luggage Rack  
Clamp  
Headset  
Frame  
Deck Plate  
Motor  
Front Fork  
Brake  
Rear Wheel  
Kick Stand  
Charging Port  
On/Off Switch  
Battery Pack  
and Motor Controller  
Front Wheel  
Charger Port  
Charger Plug  
Required Tools  
Phillips screwdriver  
(included)  
5 mm  
Allen wrench  
(included)  
13/15mm open wrench and  
8/10mm open wrench  
(included)  
Spoke tightener  
(included)  
Need Help? Visit our website for replacement parts, product support and a list of authorized service centers  
at www.razor.com or call toll free 866-467-2967 Monday - Friday 8AM - 5PM Pacific Time. Please have the  
product I.D. code located on the white label on your product or back of charger available for better assistance.  
2
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ASSEMBLY AND SET-UP  
q Attaching the Front Wheel  
A
B
B
A
1 Remove the packing material  
2 Remove axle nuts (A) from the  
3 Insert the tab on the safety  
washer (B) into the hole on the  
front fork and tighten axle nuts  
using two 15mm open wrenches.  
from the front fork.  
axle bolt and insert the wheel into  
the front fork. Safety washers  
should face outside of the fork.  
q Attaching the Handlebar  
WARNING: Failure to  
properly tighten the collar bolts may  
allow the handlebars to dislodge  
while riding and may cause you  
to lose control and fall. When  
correctly tightened, the handlebars  
will not rotate out of alignment  
with the front wheel under normal  
circumstances.  
Note: The cable and wire assembly  
from the handlebar must not be  
wrapped around the steering  
tube or handlebar. Sharp bends  
or twisting of the brake cable can  
cause the brakes to malfunction.  
1 Face the handlebars forward  
with the throttle on the right and  
brake on the left, depress the  
push button located on the front  
fork and insert the handlebar  
stem until the button locks  
securely into the stem.  
2 Tighten the collar clamp using a  
5mm Allen wrench.  
q Attaching the Seat and Luggage Rack  
WARNING: Failure to  
properly install and tighten the  
screws, nuts and bolts that affix  
seat can cause you to lose control  
and crash.  
1 Slide the seat tube through the  
luggage rack and into the frame  
tube down to the safety line on the  
seat tube.  
3 Adjust the luggage rack to the  
desired height and tighten the 4  
bolts on the luggage rack with  
5mm Allen wrench and 10mm open  
wrench.  
2 The clamp of the luggage rack  
should be above the seat clamp.  
Adjust seat to the desired height.  
Seure the seat by tightening the  
collar clamp bolt using a 5mm Allen  
wrench.  
3
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ASSEMBLY AND SET-UP  
q Attaching the Basket  
1
2
WARNING:  
Do not exceed weight limit of 11lbs  
(5kg) on luggage rack.  
2
1
WARNING:  
The carrier should not be used to  
carry people or pets.  
1 Slide the basket hooks (1) under  
2 Align the hole in the basket (2)  
3 Insert the washer and bolt into  
the hole in the basket and through  
the bracket on the luggage rack.  
Using a 5mm Allen wrench, tighten  
the bolt until the basket is securely  
attached to the rack.  
the bar located on the luggage rack.  
with the hole on the luggage rack (1).  
Turn power switch “OFF” before conducting any maintenance procedures.  
q Adjusting the Brakes  
Tools required: 10mm open wrench  
WARNING:  
The brake is capable of skidding  
the rear tire and throwing an  
unsuspecting rider. Practice in an  
open area free from obstacles  
until you are familiar with the  
brake function. Avoid skidding to a  
stop as this can cause you to lose  
control and/or damage the rear tire.  
1 To adjust the brake cable play, thread the  
brake lever adjuster in or out 1/4 to 1/2 turn until  
the desired brake adjustment is attained. Most  
adjustments are complete at this step. If brake still  
needs further adjustment, proceed to step 2.  
2 If the brake is too tight or too  
loose, use a 10mm open wrench to  
loosen the nut for additional adjust-  
ment on the brake cable. Securely  
tighten the nut when finished.  
Need Help? Visit our website for replacement parts, product support and a list of authorized service centers  
at www.razor.com or call toll free 866-467-2967 Monday - Friday 8AM - 5PM Pacific Time. Please have the  
product I.D. code located on the white label on your product or back of charger available for better assistance.  
4
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REPAIR AND MAINTENANCE  
q Charging the Battery  
WARNING: Always  
disconnect your EcoSmart Metro  
electric scooter from the charger  
before cleaning.  
Your electric scooter may not have a fully charged battery. Therefore it is a good idea to charge the battery prior to use.  
Initial charge time: 12 hours  
extended period of time, the battery may reach a  
stage at which it will no longer hold a charge.  
To ensure long battery life, never store the product  
in freezing or below freezing temperatures!  
Freezing will permanently damage the battery.  
Run time: Up to 40 minutes of continuous ride  
time. Run time may vary depending on riding  
conditions, climate and/or proper maintenance.  
Recharge time: up to 12 hours, even if the light turns  
green. Recommended maximum charging time is  
24 hours.  
Always charge the battery immediately after riding.  
Fully charge battery before storing for extended  
periods of time.  
Unplug charger from the wall outlet when not in use.  
Failure to recharge battery periodically may result in  
a battery that will not accept a charge.  
Make sure scooter power switch is turned OFF when  
unit is not in use. If the power switch is left on for an  
Note: If your charger does not  
look like the one illustrated,  
your unit has been supplied  
with an alternative charger.  
The specifications and charging  
procedure would not change.  
Constant stopping and starting may shorten ride time.  
Average battery life for a properly maintained unit  
is approx. 250 charge/discharge cycles.  
The charger has a small window  
with one LED to indicate the charge  
status. Refer to the illustration  
on the charger unit for the actual  
“charging” and “charged” status  
indications for your model charger.  
Chargers have built-in over-charge  
protection to prevent battery from  
being over-charged.  
LED Light  
Charger  
Charger  
Port  
Be sure to properly align the  
groove on the charger input  
plug with the corresponding  
socket on the case; otherwise,  
no charging action will occur.  
Plug  
2 Turn power to the “OFF”  
position. Plug the charger into the  
charger port as shown.  
1 Plug the charger plug into a wall  
outlet.  
Note: If charger lights do not turn  
on when plugged into the wall, try  
another outlet.  
q Inflating the Tires  
Tires are inflated when shipped, but they invariably lose some pressure between the point of manufacturing and  
your purchase. Low tire pressure can decrease the ride time of your unit.  
Note: The pressurized air supplies  
found at gasoline stations are  
designed to inflate high-volume  
automobile tires. If you decide to  
use such an air supply to inflate  
tires, first make sure the pressure  
gauge is working, then use very  
short bursts to inflate to the correct  
PSI. If you inadvertently over-  
inflate the tire, release the excess  
pressure immediately.  
1 Using a bicycle style pump equipped for a Schrader-type valve, inflate the  
tires to the PSI indicated on the sidewall of the tires.  
Note: Low air pressure can decrease the ride time of your unit.  
Need Help? Visit our website for replacement parts, product support and a list of authorized service centers  
at www.razor.com or call toll free 866-467-2967 Monday - Friday 8AM - 5PM Pacific Time. Please have the  
product I.D. code located on the white label on your product or back of charger available for better assistance.  
5
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REPAIR AND MAINTENANCE  
qChecking Spoke Tension  
Spoke  
Flange  
Hub  
WARNING:  
Regularly check the spoke  
tension and retighten the  
spokes whenever loose. If  
you have any doubt, ask an  
experienced motorcycle or  
bicycle mechanic to inspect  
your spokes to determine if  
the spokes need tightening or  
adjusting.  
Flange  
Spoke  
Spoke  
Flange  
Rim  
Nipple  
Nipple  
1Verify spoke tension by grasping and shaking each spoke. Spoke should  
not be loose from hub. Look for any play between spoke flanges where it  
mates with hub. Try to turn nipple using your fingers. You should not be  
able to spin any nipple by hand. If one or more spokes are loose, or if you  
can turn any nipple using your fingers, all spokes must be checked and  
need to be tightened.  
WARNING: If a battery  
leak develops, avoid contact with  
the leaking acid and place the  
damaged battery in a plastic bag.  
Refer to the disposal instructions at  
left. If acid comes into contact with  
skin or eyes, flush with cool water  
for at least 15 minutes and contact  
a physician.  
q Battery Care and Disposal  
Do not store in freezing or below freezing temperatures.  
CONTAINS SEALED LEAD ACID BATTERIES. BATTERIES MUST BE RECYCLED.  
Disposal: Your Razor product uses sealed lead-acid batteries which must be recycled or disposed of in an  
environmentally safe manner. Do not dispose of a lead-acid battery in a fire. The battery may explode or leak. Do not  
dispose of a lead-acid battery in your regular household trash. The incineration, land filling or mixing of sealed lead-  
acid batteries with household trash is prohibited by law in most areas. Return exhausted batteries to a federal or state  
approved lead-acid battery recycler or a local seller of automotive batteries. If you live in Florida or Minnesota, it is  
prohibited by law to throw away lead-acid batteries in the municipal waste stream.  
WARNING: Battery  
posts, terminals and related  
accessories contain lead and lead  
compounds. Wash your hands  
after handling.  
q Charger  
The charger supplied with the EcoSmart Metro electric scooter should be regularly examined for damage to the cord,  
plug, enclosure and other parts and in the event of such damage, the product must not be charged until it has been  
repaired or replaced.  
Use ONLY with the recommended charger.  
q Wheels  
Wheels and drive system are subject to normal wear and tear. It is the responsibility of the user to periodically inspect  
wheels for excess wear and adjust and replace drive train components as required.  
q Replacement Parts  
The most frequently requested replacement parts are available for purchase at some Razor retail partners. For the  
q Authorized Service Centers  
For a list of authorized Razor repair centers:  
• Call 866-467-2967 for a list of Authorized Service Centers near you.  
6
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SB 1918 (CALIFORNIA) DECLARATION  
YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS  
INVOLVING THE USE OF THIS SCOOTER/ELECTRIC RIDE-ON PRODUCT. TO  
DETERMINE IF COVERAGE IS PROVIDED, YOU SHOULD CONTACT YOUR  
INSURANCE COMPANY OR AGENT.  
7
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TROUBLESHOOTING GUIDE  
Problem  
Possible Cause  
Solution  
Undercharged battery  
Scooter does not run  
Charge the battery. A new battery should have been charged for at least 12  
hours before using the scooter for the first time and up to 12 hours after each  
subsequent use.  
Check all connectors. Make sure the charger connector is tightly plugged into  
the charging port and that the charger is plugged into the wall.  
Make sure power flow to the wall outlet is on.  
Charger is not working  
You may check to see if your charger is working by using a volt meter or ask  
your local Razor authorized service center to test your charger for you.  
Loose wires or connectors  
Check all wires and connectors to make sure they are tight.  
Power will automatically shut off if the motor is overloaded.  
Scooter was running but  
suddenly stopped  
An excessive overload, such as too heavy a rider or too steep a hill, could  
cause the motor to overheat. If the scooter suddenly stops running, wait  
a few seconds and then push the breaker to reset the circuit. Correct the  
conditions that caused the breaker to trip and avoid repeatedly tripping the  
breaker.  
Undercharged battery  
Short run time (less than  
40 minutes per charge)  
Charge the battery. A new battery should have been charged for at least 12  
hours before using the scooter for the first time and up to 12 hours after each  
subsequent use.  
Check all wires and connectors. Make sure the battery connector is tightly  
plugged into the charger connector and that the charger is plugged into  
the wall.  
Make sure power flow to the wall outlet is on.  
Battery is old and will not accept  
full charge  
Even with proper care, a rechargeable battery does not last forever. Average  
battery life is 1 to 2 years depending on scooter use and conditions. Replace  
only with a Razor replacement battery.  
Brakes are not adjusted properly  
Driving conditions are too stressful  
Tires are not properly inflated  
Refer to adjusting the brakes instructions on page 4.  
Scooter runs sluggishly  
Use only on solid, flat, clean and dry surfaces such as pavement or level  
ground.  
The tires are inflated when shipped, but they invariably will lose some  
pressure between the point of manufacturing and your purchase. Refer to  
instructions on page 5 of this manual to properly inflate tires.  
Scooter is overloaded  
Make sure you do not overload the scooter by allowing more than one rider  
at a time, exceeding the 220 lb. maximum weight limit, going up a hill  
or towing objects behind the scooter. If the scooter is overloaded, the  
circuit breaker may trip and shut off power to the motor. Correct the riding  
conditions that caused the overload, wait a few seconds, and then push the  
breaker to reset the circuit.  
Brake rotor is dragging on pads  
Brakes are not adjusted properly  
Use your fingers to twist the caliper adjuster in either direction until rotor is  
centered between pads.  
Refer to adjusting the brakes instructions on page 4.  
Need Help? Visit our website for replacement parts, product support and a list of authorized service centers  
at www.razor.com or call toll free 866-467-2967 Monday - Friday 8AM - 5PM Pacific Time. Please have the  
product I.D. code located on the white label on your product or back of charger available for better assistance.  
8
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TROUBLESHOOTING GUIDE  
Problem  
Possible Cause  
Solution  
Check all wires around the motor and all connectors to make sure they are  
tight.  
Sometimes the scooter  
doesn’t run, but other times  
it does  
Loose wires or connectors  
Contact your local Razor authorized service center for diagnosis and repair.  
Motor or electrical switch damage  
No action required. This is normal for some chargers and is no cause for  
concern. If your charger does not get warm during use, it does not mean that  
it is not working properly.  
Charger gets warm during Normal response to charger use  
use  
Refer to adjusting the brakes instructions on page 4.  
Scooter does not stop when Brakes are not adjusted properly  
applying the brake  
Apply a lubricant such as 3 in 1TM or Tri-FlowTM to the chain.  
Scooter makes loud noises Chain is too dry  
or grinding sounds  
Use your fingers to twist the caliper adjuster in either direction until rotor is  
centered between pads.  
Brake rotor is dragging on brake pads  
Need Help? Visit our website for replacement parts, product support and a list of authorized service centers  
at www.razor.com or call toll free 866-467-2967 Monday - Friday 8AM - 5PM Pacific Time. Please have the  
product I.D. code located on the white label on your product or back of charger available for better assistance.  
9
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ECOSMART METRO PARTS  
Keep your EcoSmart Metro electric scooter running for years with genuine Razor parts. Visit our web site or e-mail us for more information on spare part avail-  
ability. (Specifications subject to change without notice.)  
1. Handle grip  
2. Throttle  
9. Front fork  
16. On/Off switch  
17. Charger port  
18. Kick stand  
24. Motor (36v 500w)  
25. Clamp  
10. Nut  
3. Handlebar  
4. Brake lever (left)  
5. Clamp  
11. Socket head cap screws  
12. Front wheel complete  
13. Lock block  
26. Seatpost  
27. Luggage rack  
28. Deck plate  
29. Seat  
19. Control module  
20. Rear wheel complete  
21. Chain  
6. Headset  
14. Battery system w/ (1) 30 amp  
fuse (3 - 12v/7Ah)  
7. Protective cover  
8. Spring fastener  
22. Chain guard  
23. Chain tensioner  
30. Basket  
15. Battery tray  
1
2
30  
3
4
1
29  
28  
5
6
7
6
8
27  
26  
25  
24  
9
10  
11  
12  
23  
13  
14  
22  
21  
20  
19  
17  
15  
18  
16  
10  
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SAFETY REMINDERS  
PRE-RIDE CHECKLIST  
Loose Parts  
Tire Inflation  
Check and secure all fasteners before every ride. Make sure  
steering stem clamp bolts are locked properly in place. There  
should not be any unusual rattles or sounds from loose parts  
or broken components. If you are not sure, ask an experienced  
mechanic to check.  
Periodically inspect the tires for excess wear and regularly check  
the tire pressure and re-inflate as necessary. If you get a flat tire,  
the inner tube can be patched or a new tube can be purchased  
from Razor or an authorized repair center.  
q
q
Safety Gear  
Always wear proper protective equipment such as an approved  
q safety helmet, elbow pads and kneepads. Always wear athletic  
Brake  
Check the brakes for proper function. When you squeeze the  
levers, the brake should provide positive braking action. When  
you apply the brake with the speed control on, the brake cut-off  
switch will stop the motor.  
shoes (lace-up shoes with rubber soles), never ride barefooted  
or in sandals, and keep shoelaces tied and out of the way of the  
wheels, motor and drive system.  
q
q
Frame, Fork and Handlebars  
Check for cracks or broken connections. Although broken frames  
are rare, it is possible for an aggressive rider to run into a curb  
or wall and wreck and bend or break a frame. Get in the habit of  
inspecting yours regularly.  
DO NOT RETURN TO STORE  
Do not use this product for the first time until you  
have charged the battery for at least 12 hours.  
Failure to follow these instructions may damage  
your product and void your warranty.  
WARRANTY  
Razor Limited Warranty  
For your records, save your original sales receipt with this manual and write  
the serial number below.  
The manufacturer warranties this product to be free of manufacturing defects  
for a period of 90 days from date of purchase. This Limited Warranty does not  
cover normal wear and tear, tires, tubes or cables, or any damage, failure or  
loss caused by improper assembly, maintenance, storage or use of the Razor  
EcoSmart Metro electric scooter.  
__________________________________________  
Item Number  
13114501  
This Limited Warranty will be void if the product is ever  
• used in a manner other than for recreation or transportation;  
• modified in any way;  
• rented.  
The manufacturer is not liable for incidental or consequential loss or damage  
due directly or indirectly to the use of this product.  
Razor does not offer an extended warranty. If you have purchased an  
extended warranty, it must be honored by the store at which it was  
purchased.  
Need Help? Visit our website for replacement parts, product support and a list of authorized service centers  
at www.razor.com or call toll free 866-467-2967 Monday - Friday 8AM - 5PM Pacific Time. Please have the  
product I.D. code located on the white label on your product or back of charger available for better assistance.  
Patent Pending  
Printed in China for:  
Razor USA LLC  
PO Box 3610  
Cerritos, CA 90703  
Copyright © 2003-2012 Razor USA LLC. All rights reserved. RAZOR and the Razor Logo Design are  
among the registered trademarks of Razor USA LLC in the United States and/or select foreign countries.  
06/2012  
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