OPERATOR’S MANUAL
14 in. BAND SAW
BS14002
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Your new band saw has been engineered and manufactured to our high standards for dependability, ease of operation, and
operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING:
To reduce the risk of injury, the user must read and understand the operator’s manual before using this
product.
Thank you for buying a RIDGID product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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GENERAL SAFETY RULES
n PROTECT YOUR HEARING. Wear hearing protection
WARNING:
during extended periods of operation.
Read and understand all instructions. Failure
to follow all instructions listed below, may result
in electric shock, fire and/or serious personal
injury.
n SECURE WORK. Use clamps or a vise to hold the work
when practical. It’s safer than using your hand and frees
both hands to operate the tool.
n DONOTOVERREACH.Keepproperfootingandbalance
at all times.
READ ALL INSTRUCTIONS
n MAINTAIN TOOLS WITH CARE. Keep tools sharp and
cleanforbetterandsaferperformance.Followinstructions
for lubricating and changing accessories.
n KNOW YOUR POWER TOOL. Safe operation of this
power tool requires that you read and understand this
operator’s manual and all labels affixed to the tool. Learn
its applications and limitations as well as the potential
hazards.
n DISCONNECT ALL TOOLS. When not in use, before
servicing,orwhenchangingattachments,alltoolsshould
be disconnected.
n GUARD AGAINST ELECTRICAL SHOCK by preventing
body contact with grounded surfaces such as pipes,
radiators, ranges, refrigerator enclosures.
n AVOID ACCIDENTAL STARTING. Be sure switch is off
when plugging in any tool.
n USE RECOMMENDED ACCESSORIES. Consult this
operator’s manual for recommended accessories. The
use of improper accessories may cause risk of injury.
n KEEP GUARDS IN PLACE and in good working order. Never
operate the tool with any guard or cover removed. Make sure
all guards are operating properly before each use.
n NEVERSTANDONTOOL.Seriousinjurycouldoccurifthe
n REMOVE ADJUSTING KEYS AND WRENCHES. Get
in the habit - before turning on tool - that hex keys and
adjusting wrenches are removed from tool.
tool is tipped or if the bit is unintentionally contacted.
n CHECKDAMAGEDPARTS.Beforeusingthetool,aguard
orotherpartthatisdamagedshouldbecarefullychecked
to determine that it will operate properly and perform its
intended function. Check for alignment of moving parts,
bindingofmovingparts, breakageofparts, mountingand
any other conditions that may affect operation. A guard
or other part that is damaged must be properly repaired
or replaced by an authorized service center to avoid risk
of personal injury.
n KEEP THE WORK AREA CLEAN. Cluttered work areas
and work benches invite accidents.
n DO NOT USE IN DANGEROUS ENVIRONMENTS. Do
not use power tools near gasoline or other flammable
liquids, in damp or wet locations, or expose them to rain.
Keep the work area well lighted.
n KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance
fromworkarea.Donotletvisitorscontacttoolorextension
cord while operating.
n NEVERLEAVETOOLRUNNINGUNATTENDED, TURN
THE POWER OFF. Do not leave tool until it comes to a
complete stop.
n MAKE WORKSHOP CHILDPROOF with padlocks and
n DO NOT ABUSE CORD. Never carry the tool by cord
or yank to disconnect from receptacle. Keep cord from
heat, oil, and sharp edges.
master switches or by removing starter keys.
n DO NOT FORCE THE TOOL it will do the job better and
safer at the rate for which it was designed.
nKEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND
GREASE. Always use a clean cloth when cleaning. Never
use brake fluids, gasoline, petroleum-based products, or
any solvents to clean tool.
n USE THE RIGHT TOOL FOR THE JOB. Do not force
the tool or attachment to do a job for which it was not
designed for. Use it only the way it was intended.
n USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. Use only a
cord heavy enough to carry the current your product
will draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. A wire
gage size (A.W.G.) of at least 16 is recommended for an
extension cord 25 feet or less in length. If in doubt, use
the next heavier gage. The smaller the gage number, the
heavier the cord.
n WEAR PROPER APPAREL. Do not wear loose clothing,
gloves, neckties, rings, bracelets, or other jewelry that
could get caught and draw you into moving parts. Non-
slip footwear is recommended. Wear protective covering
over long hair.
n STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
nINSPECT TOOL CORDS AND EXTENSION CORDS
PERIODICALLY and, if damaged, have repaired by a
qualified service technician. Stay constantly aware of cord
location and keep it well away from the rotating wheel.
nNEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal
sparking of the motor could ignite fumes.
nUSE ONLY OUTDOOR EXTENSION CORDS with
approved ground connection that are intended for use
outdoors and so marked.
n DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
n ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS.Everydayeyeglasseshaveonlyimpactresistant
lenses; they are NOT safety glasses.
n ALWAYS TURN SWITCH OFF before disconnecting it
n PROTECT YOUR LUNGS. Wear a face or dust mask if
to avoid accidental starting.
the operation is dusty.
3
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SPECIFIC SAFETY RULES
nAVOID AWKWARD OPERATIONS AND HAND nDO NOT REMOVE JAMMED CUTOFF PIECES until
POSITIONS where a sudden slip could cause your hand
to move into the blade. ALWAYS make sure you have
good balance.
blade has stopped.
nNEVER START THE TOOL when the blade is in contact
with the workpiece.
nALLOW THE MOTOR TO COME UP TO FULL SPEED
nNEVER TOUCH BLADE or other moving parts during
before starting a cut to avoid binding or stalling.
use.
nREPLACEMENT PARTS. All repairs, whether electrical
or mechanical, should be made by a qualified service
technician at an authorized service center.
nBEFORE CHANGING THE SETUP, REMOVING
COVERS, GUARDS OR BLADES, unplug the saw
and remove the switch key.
nWHEN SERVICING use only identical Ridgid replacement
parts. Use of any other parts may create a hazard or cause
product damage.
nHOLD THE WORKPIECE firmly against the saw table.
nTO AVOID ACCIDENTAL BLADE CONTACT, minimize
blade breakage, and provide maximum blade support,
always adjust the blade guide assembly to just clear the
workpiece.
nDIRECTION OF FEED. Feed work into a blade or cutter
against the direction or rotation of the blade or cutter
only.
nKEEPBLADESCLEAN,SHARP,ANDWITHSUFFICIENT
nBLADE COASTS AFTER TURN OFF.
SET. Sharp blades minimize stalling and kickbacks.
nBE SURE THE BLADE PATH IS FREE OF NAILS. Inspect
nALWAYS TURN OFF SAW before disconnecting it to
avoid accidental starting when reconnecting to a power
source.
for and remove nails from lumber before cutting.
nKEEP HANDS AWAY FROM CUTTING AREA. Do not
hand hold pieces so small that your fingers go under
the blade guard. Do not reach underneath work or in
blade cutting path with your hands and fingers for any
reason.
nDO NOT OPERATE THIS TOOL WHILE UNDER
THE INFLUENCE OF DRUGS, ALCOHOL OR ANY
MEDICATION.
nSTAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
nNEVER CUT MORE THAN ONE PIECE AT A TIME or
stack more than one workpiece on the saw table at a
time.
nMAKE SURE WORK AREA HAS AMPLE LIGHTING to
see the work and that no obstructions will interfere with
safe operation BEFORE performing any work using your
saw.
nFIRMLY CLAMP OR BOLT your saw to a stable, level
workbench or table. The most comfortable table height
is approximately waist height.
nDO NOT FEED THE MATERIAL TOO QUICKLY. Do not
nTHE BLADE GUIDES HAVE BEEN PRESET AT THE
FACTORY. These settings are functional for some
applications. We recommend that you check and adjust
blade guide settings before first use of your saw. Refer to
“Adjusting thrust bearings, blade guide support, and
blade guides” procedures explained in the adjustments
section of this operator’s manual.
force the workpiece against the blade.
nUSE ONLY CORRECT BLADES. Use the right blade size,
style and cutting speed for the material and the type of
cut. Blade teeth should point down toward the table.
nBEFOREMAKINGACUT,BESUREALLADJUSTMENTS
ARE SECURE.
nSAVE THESE INSTRUCTIONS. Refer to them frequently
and use them to instruct other users. If you loan someone
this tool, loan them these instructions also.
nALWAYSSUPPORTLARGEWORKPIECESwhilecutting
to minimize risk of blade pinching and kickback. Saw may
slip, walk or slide while cutting large or heavy boards.
WARNING:
Somedustcreatedbypowersanding,sawing,grinding,drilling,andotherconstructionactivitiescontainschemicals
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic particles.
4
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SYMBOLS
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpreta-
tion of these symbols will allow you to operate the tool better and safer.
SYMBOL
NAME
DESIGNATION/EXPLANATION
V
Volts
Voltage
Current
A
Hz
W
Amperes
Hertz
Frequency (cycles per second)
Watt
Power
min
Minutes
Time
Alternating Current
Type of current
Direct Current
Type or a characteristic of current
Rotational speed, at no load
n
No Load Speed
o
Class II Construction
Per Minute
Double-insulated construction
Revolutions, strokes, surface speed, orbits etc., per minute
.../min
Do not expose to rain or use in damp locations.
Wet Conditions Alert
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Read The Operator’s Manual
Always wear safety goggles or safety glasses with side shields
and a full face shield when operating this product.
Eye Protection
Safety Alert
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in
serious personal injury.
No Hands Symbol
Failure to keep your hands away from the blade will result in
serious personal injury.
No Hands Symbol
No Hands Symbol
Failure to keep your hands away from the blade will result in
serious personal injury.
Failure to keep your hands away from the blade will result in
serious personal injury.
No Hands Symbol
Hot Surface
To reduce the risk of injury or damage, avoid contact with
any hot surface.
5
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SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL
SIGNAL
MEANING
Indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
DANGER:
Indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
WARNING:
CAUTION:
Indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in
property damage.
CAUTION:
SERVICE
WARNING:
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the product to your nearest
AUTHORIZED SERVICE CENTER for repair. When servic-
ing, use only identical replacement parts.
To avoid serious personal injury, do not attempt
to use this product until you read thoroughly and
understand completely the operator’s manual.
Save this operator’s manual and review frequently
for continuing safe operation and instructing
others who may use this product.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety
glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask
for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is
marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
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GLOSSARY OF TERMS
Resin
Bevel Cut
A sticky, sap-based substance that has hardened.
A cutting operation made with the saw table at any angle
other than 90° to the blade.
Ripping
A cutting operation along the length of the workpiece.
Compound Cut
A compound cut is a cut made using a miter angle and a
bevel angle at the same time.
Saw Blade Path
The area directly in line — over, under, behind or in front of
the blade. As it applies to the workpiece, that area which
will be or has been cut by the blade.
Crosscut
A cutting or shaping operation made across the grain or the
width of the workpiece.
Set
The distance that the tip of the saw blade tooth is bent (or
set) outward from the face of the blade.
Freehand (for band saw)
Performing a cut without the workpiece properly supported
on the saw table.
FPM
2,700 surface feet per minute, used in reference to surface
speed of blade.
Gum
A sticky, sap-based residue from wood products.
Throw-Back
Kerf
Saw throwing back a workpiece in a manner similar to a
kickback.Usuallyassociatedwithacauseotherthanthekerf
closing, such as a workpiece being dropped into the blade
or being placed inadvertently in contact with the blade.
Thematerialremovedbythebladeinathroughcutortheslot
produced by the blade in a non-through cut or partial cut.
Kickback
A hazard that can occur when the blade binds or stalls,
throwing the workpiece back toward operator.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Leading End
The end of the workpiece pushed into the cutting tool
first.
Workpiece
The item on which the cutting operation is being done. The
surfaces of a workpiece are commonly referred to as faces,
ends, and edges.
Miter Cut
A cutting operation made with the workpiece at any angle
to the blade other than 90°.
Worktable
Push Stick
The surface on which the workpiece rests while performing
a cutting or sanding operation.
A device used to feed the workpiece through the saw blade
duringnarrowcuttingoperations.It helpskeeptheoperator's
hands well away from the blade.
Resaw
A cutting operation to reduce the thickness of the workpiece
to make thinner pieces.
7
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ELECTRICAL
EXTENSION CORDS
SPEED AND WIRING
Use only 3-wire extension cords that have 3-prong ground-
ing plugs and 3-pole receptacles that accept the tool's plug.
When using a power tool at a considerable distance from the
power source, use an extension cord heavy enough to carry
the current that the tool will draw. An undersized extension
cord will cause a drop in line voltage, resulting in a loss of
power and causing the motor to overheat. Use the chart
provided below to determine the minimum wire size required
in an extension cord. Only round jacketed cords listed by
The no-load speed of this tool is approximately 3000 fpm.
This speed is not constant and decreases under a load or
with lower voltage. For voltage, the wiring in a shop is as
important as the motor’s horsepower rating. A line intended
only for lights cannot properly carry a power tool motor. Wire
that is heavy enough for a short distance will be too light for
a greater distance. A line that can support one power tool
may not be able to support two or three tools.
GROUNDING INSTRUCTIONS
Underwriter's Laboratories (UL) should be used.
**Ampere rating (on tool faceplate)
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This tool is equipped
with an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be plugged
into a matching outlet that is properly installed and grounded
in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor
can result in a risk of electric shock. The conductor with
insulation having an outer surface that is green with or with-
out yellow stripes is the equipment-grounding conductor. If
repair or replacement of the electric cord or plug is neces-
sary, do not connect the equipment-grounding conductor
to a live terminal.
Check with a qualified electrician or service personnel if the
grounding instructions are not completely understood, or if
in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
This tool is intended for use on a circuit that has an outlet
like the one shown in figure 1. It also has a grounding pin
like the one shown.
0-2.0
2.1-3.4
3.5-5.0
5.1-7.0 7.1-12.0 12.1-16.0
Cord Length
Wire Size (A.W.G.)
25'
16
16
16
16
16
16
16
16
14
16
14
12
14
14
10
14
12
—
50'
100'
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
When working with the tool outdoors, use an extension cord
that is designed for outside use. This is indicated by the
letters "WA" on the cord's jacket.
Before using an extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
WARNING:
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on
lumber, tools or other obstructions while you are
working with a power tool. Failure to do so can
result in serious personal injury.
WARNING:
Check extension cords before each use. If
damaged replace immediately. Never use
tool with a damaged cord since touching the
damaged area could cause electrical shock
resulting in serious injury.
ELECTRICAL CONNECTION
This tool is powered by a precision built electric motor. It
should be connected to a power supply that is 120 volts,
60 Hz, AC only (normal household current). Do not operate
this tool on direct current (DC). A substantial voltage drop
will cause a loss of power and the motor will overheat. If the
saw does not operate when plugged into an outlet, double
check the power supply.
GROUNDING
PIN
COVER OF GROUNDED
OUTLET BOX
Fig. 1
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ELECTRICAL
GROUNDING PIN
CHANGING MOTOR VOLTAGE
See Figures 2 - 5.
WARNING:
Electric shock can kill. To reduce the risk of
serious personal injury, never connect plug
to power source until all assembly steps are
completed.
NOTE: The band saw is prewired at the factory for 120 volts,
60Hz.Usethefollowingprocedurestochangemotorvoltage
from 120 volts to 240 volts.
COVER OF GROUNDED
OUTLET BOX
nUnplug the saw.
FOR USE WITH 220-240 VOLT
Fig. 3
nLocated on the side of the motor is the junction box.
Remove the Phillips screw at the back of the junction
box then lift off the cover.
MOTOR
JUNCTION BOX
nRemove and discard the electrical tape from the wire
connectors. Remove wire connectors.
POWER CORD
BLACK
nReconnect the leads.
POWER CORD
GREEN GROUND
nReinstall the wire connectors and wrap each wire with
POWER CORD
BLACK
WHITE NO. 1
two layers of new UL listed electrical tape.
nRecheck your wiring with the wiring diagrams.
WIRE
NUT
nReinstall the junction box cover using the Phillips
screw.
WHITE NO. 2
nCut off the 120 volt power cord plug and replace it with
POWER CORD
WHITE
a 3-prong 240 volt, 15 amp. UL listed plug.
nConnect the power cord white and black leads,
respectively, to the "hot" plug blade terminals. Connect
the power cord green grounding wire to the plug ground
prong terminal.
WHITE NO. 4
WHITE NO. 3
nPlug your table saw into a 220-240 volt, 15 amp., 3-prong
receptacle. Make certain the receptacle is connected to
a 240 volt, AC power supply through a 240 volt branch
circuit having at least a 15 amp capacity and protected
by a 15 amp time-delay fuse or circuit breaker.
WIRE NUT
WIRE NUT
FOR USE WITH 220-240 VOLT
Fig. 4
MOTOR
JUNCTION BOX
MOTOR
JUNCTION BOX
POWER CORD
BLACK
POWER CORD
BLACK
WHITE NO. 1
POWER CORD
WIRE
NUT
WHITE NO. 3
POWER CORD
GREEN GROUND
POWER CORD
WHITE
MOTOR JUNCTION
BOX SCREW
WIRE NUT
WHITE NO. 4
WHITE NO. 2
FOR USE WITH 110-120 VOLT
MOTOR JUNCTION
BOX COVER
Fig. 5
Fig. 2
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FEATURES
SPECIFICATIONS
n Blade Width ...................................................................................................................1/8 in. to 3/4 in. (3 mm to 19 mm)
n Blade Length .....................................................................................................................................93-1/2 in. (237.5 cm)
n Table Size......................................................................................................................14 in. x 14 in. (355 mm x 355 mm)
n Input.............................................................................................................................................120 Volt, 60Hz, 10 amps
n No Load Speed...................................................................................................................................................2700 FPM
n Dust Port.............................................................................................................................................2-1/4 in. (57.15 mm)
n Net Weight..................................................................................................................................................187 lbs. (85 kg)
UPPER
COVER
BLADE
TENSION KNOB
BLADE GUARD
ADJUSTMENT KNOB
ADJUST
TENSION
OF BLADE
TO SCALE
SWITCH AND
SWITCH KEY
3
1
4
2
1
3
4
8
8
1
8
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BLADE GUARD
THRUST
BEARINGS
TRACKING KNOB
MOTOR
PULLEY COVER
BEVEL SCALE
BLADE GUIDES
1
0
°
0°
15
°
°
4
30
SCALE
INDICATOR
SAW TABLE
LOCK KNOBS
BLADE
HANGERS
DUST
EXHAUST PORT
LEG STAND
Fig. 6
10
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FEATURES
KNOW YOUR BAND SAW
TABLE LOCK KNOBS
Loosening the table lock knobs allows the saw table to be
tilted at different angles. Tightening the table lock knobs
locks the saw table in place.
See Figure 6.
Before attempting to use this product, familiarize yourself
with all operating Features and Safety Rules.
HOUSING COVERS
Pull knob to expose wheels during blade changes or to
clean out sawdust build-up.
BLADE TENSION KNOB
Rotation of this knob will increase or decrease the tension
on the blade.
DUST EXHAUST PORT
TRACKING KNOB
A 2-1/4 in. (57.15 mm) dust exhaust port makes dustless
cutting possible by blowing the dust away from the user.
Attach to the dust exhaust port when using a dust collection
system or wet/dry vac.
Adjusts tracking to keep blade centered on the wheels.
BLADE GUIDES
Blade guides provide full support of the adjustable blade.
THRUST BEARINGS
Thrust bearings support the back of the blade and are
adjustable for the various blade widths.
BLADE GUARD
Protects the operator from coming in contact with the
blade.
BLADE GUARD ADJUSTMENT KNOBS
Use the blade guide adjustment knobs to adjust the blade
guide assembly. This keeps the blade from twisting or
breaking.
BLADE HANGERS
Extra blades may be stored here.
SAW TABLE WITH 90° STOPS
Saw table tilts for angular cuts. Ensures saw table is per-
pendicular to blade. Use the bevel scale under saw table to
measure angular settings.
11
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TOOLS NEEDED
The following tools (not included) are needed for checking adjustments of your saw or for installing the blade:
COMBINATION WRENCH (2)
10 mm, 14 mm
PHILLIPS SCREWDRIVER
ADJUSTABLE WRENCH
STRAIGHT EDGE
COMBINATION SQUARE
Fig. 7
12
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LOOSE PARTS
The following items are included with your band saw:
Base ..................................................................................................................................................................................... 1
Legs...................................................................................................................................................................................... 4
Leveling Feet ........................................................................................................................................................................ 4
Hex Nuts (3/8-16) ................................................................................................................................................................. 8
Leg Brace, Long................................................................................................................................................................... 2
Leg Brace, Short ................................................................................................................................................................. 2
Carriage Bolts, (M8 x 1.25-16) ........................................................................................................................................... 40
Flat Washers....................................................................................................................................................................... 40
Lock Washers..................................................................................................................................................................... 40
Hex Nuts (M8)..................................................................................................................................................................... 40
Screws.................................................................................................................................................................................. 2
Motor Support...................................................................................................................................................................... 1
Plate Support ....................................................................................................................................................................... 1
Operator's Manual (Not Shown)
BASE
SCREWS
PLATE SUPPORT
MOTOR SUPPORT
LEG BRACE
(SHORT)
LEG
FLAT WASHERS
HEX NUTS
HEX NUTS
LEG BRACE
(LONG)
LOCK
WASHERS
HEX
NUTS
CARRIAGE
BOLTS
LEVELING
FEET
Fig. 8
13
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LOOSE PARTS
The following items are included with your band saw:
V-Belt....................................................................................................................................................................................1
Saw Table.............................................................................................................................................................................1
Pulley Cover .........................................................................................................................................................................1
Motor with Switch ................................................................................................................................................................1
Band Saw.............................................................................................................................................................................1
Trunnion Support..................................................................................................................................................................1
Dust Chute ...........................................................................................................................................................................1
Bevel Scale...........................................................................................................................................................................1
Scale Indicator .....................................................................................................................................................................1
Rubber Grommet .................................................................................................................................................................4
Switch Key ...........................................................................................................................................................................1
Blade Hanger........................................................................................................................................................................2
Lock Knob............................................................................................................................................................................2
SAW TABLE
TRUNNION SUPPORT
BEVEL SCALE
SCALE INDICATOR
SWITCH KEY
LOCK KNOB
MOTOR WITH
SWITCH
BAND SAW
O
I
N
P
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P
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F
F
L
H
PULLEY COVER
BLADE HANGER
L
U
L
DUST CHUTE
V- BELT
RUBBER GROMMET
Fig. 9
14
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ASSEMBLY
nPut the leveling feet through the holes in the bottom of
UNPACKING
This product requires assembly.
each leg.
nThread another hex nut on each of the leveling feet and
hand tighten until they are next to the bottom support
of the leg.
n Carefully remove the tool and any accessories from the
box. Place it on a level work surface.
NOTE: This tool is heavy. To avoid back injury, lift with
your legs, not your back, and get help when needed.
LEG
n Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
n Do not discard the packing material until you have
carefully inspected the tool, identified all loose parts,
and satisfactorily operated the tool.
n Remove the protective oil that is applied to all unpainted
metal surfaces. Use any ordinary household type grease
and spot remover.
HEX NUTS
LEVELING FOOT
n Apply coat of paste wax to the saw table.
n The saw is factory set for accurate cutting. After assem-
bling it, check for accuracy. If shipping has influenced
the settings, refer to specific procedures explained in the
operation and maintenance sections of this manual.
Fig. 10
n If any parts are damaged or missing, please call
1-866-539-1710 for assistance.
WARNING:
To reduce the risk of injury from unexpected saw
or work movement, leveling feet must be adjusted
so that saw does not rock. After the band saw
has been attached to the leg stand, it will be
necessary to adjust the leveling feet.
WARNING:
If any parts are missing, do not operate this tool
until the missing parts are replaced. Failure to
do so could result in possible serious personal
injury.
CARRIAGE
BOLT
WASHERS
LOCK WASHERS
WARNING:
Do not attempt to modify this tool or create
accessories not recommended for use with this
tool. Any such alteration or modification is misuse
and could result in a hazardous condition leading
to possible serious personal injury.
HEX NUTS
LEG BRACE
(SHORT)
LEG BRACE
(LONG)
LEG
WARNING:
Do not connect to power supply until assembly is
complete. Failure to comply could result in
accidental starting and possible serious personal
injury.
ATTACHING LEVELING FEET
See Figure 10.
nLocate the following items:
4 leveling feet
8 hex nuts, (3/8-16)
nFrom the loose parts find the following items:
4 legs
nThread a hex nut on each of the leveling feet and screw
BASE
it down towards the rubber foot.
Fig. 11
15
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ASSEMBLY
SCREWS
ASSEMBLING LEG STAND
See Figures 11 - 12.
BASE
nLocate the following hardware:
40 carriage bolts (M8 x 1.25-16)
40 washers (M8)
40 lock washers (M8)
40 nuts (M8)
4 legs (with attached leveling feet)
2 leg braces (short)
2 leg braces (long)
1 base
2 screws
1 motor support
nPlace base upside down on a level surface. Fasten four
legs to top using carriage bolts, washers, lock washers,
and nuts, as shown (with nuts and washers to the inside).
NOTE: Legs fasten to outside of top. Do not tighten at
this time.
nFasten two long leg braces and two short leg braces to
legs using carriage bolts, washers, lock washers, and
nuts, as shown. Finger tighten only.
MOTOR
SUPPORT
LEG STAND
ASSEMBLY
nTurn assembly over onto the legs. Be sure all four feet sit
flatontheground.Adjustmentofthefeetwillbecompleted
after the band saw is attached to the stand.
Fig. 12
nPlace motor support under the base.
nInsert screws through holes in the base and thread into
motor support as shown.
nTighten all stand fasteners at this time.
nWith the aid of a second person, lift the band saw out of
the shipping container and place onto the base. Be sure
front of saw faces leg stand front by aligning holes.
L
U
L
CAUTION:
HEX BOLTS
WASHERS
Do not lift the saw without help. Hold it close to
your body. Keep your knees bent and lift with your
legs, not your back. Ignoring these precautions
can result in back injury.
MOUNTING BAND SAW TO LEG STAND
See Figure 13.
nLocate the following hardware:
4 hex head bolts, (M8 x 35)
8 washers, (M8)
4 lock washers, (M8)
4 hex nuts, (M8)
1 plate support
PLATE
SUPPORT
nPlace the saw body on the leg stand. Line up holes in
saw body with holes in stand, as shown.
nPlace support plate to the underside of stand, as
shown.
n Insert a bolt through a washer, then through a hole in the
saw base and a hole in the leg stand. Add a washer, lock
washer and hex nut. Hand tighten.
WASHERS
n Repeat for remaining holes. Tighten all hardware with a
wrench. You may find it helpful to use one wrench to hold
the head of the bolt and one to tighten the hex nut.
HEX NUTS
Fig. 13
LOCK
WASHERS
16
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ASSEMBLY
MOUNTING THE MOTOR ASSEMBLY
See Figure 14.
LARGE PULLEY
nLocate the following items:
4 hex bolts, (M8 x 35)
8 washers, (M8)
4 lock washers, (M8)
4 hex nuts, (M8)
4 rubber grommets
STRAIGHT EDGE
SET SCREW
1 motor with switch assembly
nTo mount motor, place four rubber grommets over holes
in leg stand.
NOTE:Useofrubbergrommetsisessentialforeliminating
excessive vibration.
nSet motor on rubber grommets and fasten to leg stand
using hex head bolts, washers, lock washers, and hex
nuts, as shown. Do not tighten at this time.
MOTOR PULLEY
SET SCREW
Fig. 15
INSTALLING THE V-BELT
See Figures 15 - 17.
nLocate the following item:
V - BELT
1 V-belt
nAlign the inside edge of the motor pulley with the inside
edge of the large pulley using a straight edge. With a 3mm
hex wrench, adjust one or both pulleys by loosening the
set screw and moving the pulley(s) until they line up with
each other. Tighten set screws.
nPlace V-belt over both pulleys.
nTension V-belt by moving motor away from the saw body
and tighten the motor mount nuts. Do not overtighten
motor mount bolts. Tighten just enough to tension belt.
Belt is properly tensioned when finger pressure between
the two pulleys causes approximately 1/2 in. deflection.
HEX BOLTS
SAW BODY
TENSION
DIRECTION
MOTOR
Fig. 16
PROPER TENSION
APPROXIMATELY 1/2 IN.
WASHERS
RUBBER
GROMMETS
WASHERS
LOCK WASHERS
HEX NUTS
Fig. 14
Fig. 17
17
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ASSEMBLY
PULLEY COVER
MOUNTING BLADE HANGERS
See Figure 18.
BLADE
HANGERS
nLocate the following items.
4 pan head screws, (M4 x 0.7-10)
4 hex nuts, (M4 x 0.7)
4 lock washers, (M4)
2 blade hangers
1 pulley cover
nAlign blade hangers over the holes on opposite sides of
the pulley cover. Make sure they are pointing in opposite
directions. Fasten blade hangers using pan head screws,
lock washers, and hex nuts, as shown.
MOUNTING THE PULLEY COVER
PAN HEAD
SCREWS
See Figure 19.
nLocate the following items.
3 pan head screws, (M5 x 0.8-12)
6 washers, (M5)
HEX NUTS
LOCK WASHERS
3 hex nuts, (M5)
Fig. 18
nPlace pulley cover over both pulleys. Align holes in the
pulley cover to holes in the leg stand. Fasten pulley cover
to leg stand using pan head screws, washers, and hex
nuts, as shown.
PAN HEAD
SCREWS
WASHER
HEX NUTS
Fig. 19
18
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ASSEMBLY
PAN HEAD
SCREWS
MOUNTING THE SWITCH BOX
See Figure 20.
DUST CHUTE
nLocate the following hardware:
2 pan head screws (M5 x 0.8-12)
2 lock washers (M5)
nMount switch assembly to frame as shown using pan
head screws. Thread screws into band saw chassis using
a Phillips screwdriver.
MOUNTING THE DUST CHUTE
See Figure 21.
nLocate the following items:
2 pan head screws (M6 x 1)
1 dust chute
nOpen lower blade guard cover and install dust chute
pointing down. Thread pan head screws from the inside
of the lower blade guard cover into the dust chute.
LOWER BLADE
GUARD COVER
nClose lower blade guard cover.
Fig. 21
MOUNTING THE TABLE TRUNNION SUPPORT
TO BAND SAW
See Figure 22.
TABLE STOP
BOLT
HEX HEAD
BOLTS
nLocate the following items:
2 hex head bolts (M8 x 35)
2 lock washers (M8)
1 table stop bolt (M8 x 80)
1 nut (M8)
HEX NUT
LOCK
1 trunnion support
WASHERS
nPlace trunnion support on saw body and align using pins
mounted as shown.
TRUNNION
SUPPORT
nThread hex head bolts into band saw using lock washers.
Tighten.
nThread hex nut half way onto table stop bolt. Thread table
stop bolt into trunnion support.
SAW
BLADE
O
I
N
P
U
L
P
U
S
O
F
F
L
H
SWITCH
ASSEMBLY
SAW BODY
PINS
Fig. 22
PAN HEAD
SCREWS
LOCK
WASHERS
Fig. 20
19
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ASSEMBLY
TRUNNION
SUPPORT
MOUNTING BEVEL SCALE TO SAW TABLE
See Figure 23.
SAW
BLADE
nLocate the following items:
2 flat head screws, (M5 x 0.8-15)
2 washers, (M5)
2 hex nuts, (M5 x 0.8)
1 bevel scale
1 saw table
PAN HEAD
SCREW
nAlign bevel scale on the inside edge of the saw table with
the text facing out. Insert the screws through the table
and bevel scale as shown.
nInstall a washer and nut. Tighten
POINTER
L
L
U
INSTALLING BEVEL SCALE INDICATOR
See Figure 24.
Fig. 24
nLocate the following items:
1 scale indicator
SAW TABLE
THROAT PLATE
1 pan head screw, (M5 x 0.8-6)
nInsert screw through the slot in the scale indicator and
into the trunnion support. Tighten.
MOUNTING THE SAW TABLE TO SAW BODY
See Figures 25 - 26.
nLocate the following items:
1 saw table
1
0
°
0°
°
5
15
°
4
°
30
2 lock knobs
nTo mount saw table, remove throat plate and pull table
pin out from the table. Rotate saw table 90° and guide
saw blade through slot in saw table.
LOCK KNOBS
TABLE PIN
Fig. 25
SLOT IN
SAW TABLE
nRotatesawtablebackandplacetablescrewsintotrunnion
support. Attach using lock knobs.
SAW TABLE
WARNING:
Unit is shipped with blade installed. Do not plug
in or operate unit unless the blade is adjusted
and aligned per section titled “Installing and
Adjusting the Blade”. Failure to do so could result
in possible serious personal injury.
1
0
°
0°
TABLE
SCREWS
°
5
15
°
4
°
30
FLAT HEAT
SCREWS
SAW TABLE
SAW
BLADE
TRUNNION
SUPPORT
1
0
°
0°
°
5
15
°
4
°
30
L
L
U
LOCK KNOBS
Fig. 26
HEX NUTS
WASHERS
BEVEL SCALE
Fig. 23
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ASSEMBLY
nReplace throat plate and table pin.
TO LOOSEN
TO TIGHTEN
nTransportation and handling may have caused some
fasteners to loosen. Before operating, check all screws,
bolts and nuts to make sure they are snug. Operate
machine only after reading the entire operator's manual
including blade tracking, blade guide adjustments, and
safety rules.
BLADE
TENSION
KNOB
GAUGE
ADJUSTING BLADE TENSION
See Figures 27 - 28.
Asyoubecomefamiliarwiththesaw,youmayfinditnecessary
to change the blade tension from the initial setting. Changes
in blade width and the type of material being cut will have
an effect on blade tension.
Keep in mind that too little or too much blade tension can
cause blade breakage.
nUnplug the saw and remove switch key.
Fig. 27
nTurn blade tension knob clockwise to tension blade. A
gauge on the upper wheel slide bracket indicates the
approximate tension according to the width of the blade.
Initially, set the blade tension gauge to correspond with
the blade width.
GAUGE
NOTE: Adjustments of blade tension can be made at
anytime.
Another method of checking blade tension has to do with
the sound the blade makes when plucked like a guitar
string.
n Pluck the back straight edge on the coasting side
opposite the blade guides while turning the tension
knob. Sound should be a musical note. Sound becomes
higher pitched as tension increases.
Using either method to check blade tension can be
developed with practice.
n Never increase blade tension so tight as to completely
compress the spring. When completely compressed,
the spring can no longer act as a shock absorber.
Fig. 28
TRACKING THE BLADE
See Figure 29.
WING NUT
Blade must be properly tensioned before adjusting blade
tracking. Make sure blade guides and blade bearings do
not interfere with the blade.
nOpen upper cover. Rotate the wheel forward by hand and
observe the position of the blade on the wheel. It should
be in the center.
nIf adjustment is necessary, loosen wing nut, tighten knob
slightly to move blade toward rear of machine. Slightly
loosening the knob will cause the blade to track toward
the front of the machine.
nTighten nut after blade is tracking in the center of the
wheel.
TRACKING KNOB
Fig. 29
21
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ASSEMBLY
SAW BLADE
ADJUSTING TABLE STOP
See Figure 30.
TABLE STOP BOLT
SAW TABLE
WARNING:
Failure to turn the saw off, remove the switch key,
and unplug the saw could result in accidental
starting causing possible serious personal
injury.
nUnplug the saw and remove switch key.
°
45
°
30
10
°
°
15
0
°
nLoosen lock knobs and tilt table left until it rests against
table stop.
L
U
L
P
nIf an adjustment is necessary, loosen jam nut and turn
table stop bolt left or right to raise or lower the stop.
JAM NUT
nTighten jam nut to hold table stop bolt in place.
LOCK KNOBS
nTighten lock knobs by turning clockwise.
SQUARING THE SAW TABLE TO THE BLADE
See Figure 31.
Fig. 30
nTurn the blade guide adjustment knob counterclockwise
to unlock the blade guide assembly. Raise the blade
guide assembly as far as it will go. Turn the blade guide
adjustment knob clockwise to retighten.
BLADE GUARD
ADJUSTMENT KNOB
L
U
L
nPlaceasmallcombinationsquareonthesawtablebeside
ON
I
P
U
L
P OF
U
L
F
S
H
O
SAW
BLADE
the blade.
BLADE GUIDE
ASSEMBLY
nLoosen the table lock knobs by turning counterclockwise
and rotate the saw table up or down to align table 90° to
blade (0° position).
nRetighten the table lock knobs by turning clockwise.
nCheck squareness of the saw table to the blade. Make
1
0
°
0°
readjustments if necessary.
15
°
°
4
30
SMALL
COMBINATION
SQUARE
nLoosenscrewonscaleindicatorwithaPhillipsscrewdriver
and align scale indicator to zero.
nTighten all screws securely.
LOCK KNOBS
1
0
°
0°
1
5
°
°
4
0
3
ADJUST SCALE
INDICATOR BACK TO 0°
AFTER SQUARING BLADE
TO TABLE
Fig. 31
22
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ASSEMBLY
BLADE GUARD
ADJUSTMENT KNOB
ADJUSTING UPPER BLADE GUIDE ASSEMBLY
See Figures 32 - 33.
nUnplug the saw and remove switch key.
nLoosen blade guard adjustment knob and raise or lower
upper blade guide assembly to just above the material
being cut.
L
U
L
ON
I
P
U
L
P O
U
L
FF
S
H
O
BLADE GUARD
nTighten blade guard adjustment knob. Make sure blade
guidesarestillflattotheblade.Ifadjustmentisnecessary,
loosenbladeguardadjustmentknobandrotateassembly
until blade guides are flat to the blade.
SET SCREW
nThe upper blade guide is spring loaded. To adjust the
tension on the spring, remove blade guard adjustment
knob, tighten or loosen set screw until desired tension is
reached, and replace blade guard adjustment knob.
BLADE GUIDE
ASSEMBLY
1
0
°
0°
15
°
°
4
30
WORKPIECE
SAW BLADE
ADJUSTING UPPER BLADE GUIDES AND
THRUST BEARING
See Figures 33 - 34.
Fig. 32
BLADE
GUIDES
UPPER
BLADE
GUIDES
WARNING:
Blade guard has been removed for picture clarity.
Never operate the band saw without all guards in
place and in working order. Failure to do so could
result in possible serious personal injury.
GULLET
SAW BLADE
nUnplug the saw and remove switch key.
THUMB SCREWS
nBlade must already be tensioned and tracking properly.
KNURLED KNOBS
nLoosen thumb screws and move blade guides as close to
the blade as possible without pinching it. The thickness
of a dollar bill on each side of blade is a good rule of
thumb.
nTighten thumb screws.
nLoosen thumb screw and turn knurled knob to move
the blade guide bracket in or out until the front edge of
the blade guides are just behind the “gullets” of the saw
teeth.
THUMB SCREWS
Fig. 33
THUMB
SCREW
KNURLED KNOB
1/64 IN.
1/8 IN.
nTighten thumb screw.
nLoosen thumb screw and turn knurled knob to move the
thrust bearing in or out until the bearing is 1/64 in. behind
the blade.
nTighten thumb screw.
nBlade thrust bearing should be adjusted so that the
back edge of the blade overlaps the front face of the ball
bearing approximately 1/8 in. To change position of the
bearing,removescrewbearing,andbackoffknurledknob
completelytoremovethebearingshaft.Noticethebearing
holderontheshaftiseccentric.Reinstallthebearingshaft,
the bearing, and the screw. Examine the overlap between
the bearing face and the blade. Change the position of
the bearing shaft until the overlap is approximately 1/8
in.
THRUST BEARING
THUMB SCREW
BEARING
SCREW
SAW BLADE
KNURLED KNOB
BEARING SHAFT
Fig. 34
23
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ASSEMBLY
ADJUSTING LOWER BLADE GUIDES AND
THRUST BEARING
See Figures 35 - 36.
SAW BLADE
WARNING:
Saw table in drawing has been removed for
clarity purposes. Never operate saw without
all components in place and in working order.
Failure to do so could result in possible serious
personal injury.
SAW BLADE
LOWER
GUIDE BLOCKS
GULLET
nDisconnect machine from the power source and remove
switch key.
THUMB
SCREW
GUIDE
BLOCK
nBlade must already be tensioned and tracking properly.
nLoosen thumb screws and move guide blocks as close
to blade as possible without pinching it. The thickness
of a dollar bill on each side of blade is a good rule of
thumb.
Fig. 35
nTighten thumb screw.
THRUST
BEARING
nLoosen thumb screw and move the guide block support
in or out until the front edge of the guide blocks are just
behind the “gullets” of the saw teeth.
KNURLED
KNOB
nTighten thumb screw.
nLoosen thumb screw and move the thrust bearing in or
THUMB
SCREWS
out until it is 1/64 in. behind the saw blade
nTighten thumb screw.
nThe thrust bearing should be adjusted so that the back
edge of the blade overlaps the front face of the ball
bearing approximately 1/8 in. To change position of the
bearing, removescrewandbearing. Loosenthumbscrew
and remove the bearing shaft. Notice the bearing holder
on the shaft is eccentric. Reinstall the bearing shaft, the
bearing, and the screw. Examine the overlap between the
bearing face and the blade. Change the position of the
bearing shaft until the overlap is approximately 1/8 in.
KNURLED
KNOB
THRUST
BEARING
1/64 IN.
1/8 IN.
THUMB SCREW
SAW
BLADE
BEARING
SCREW
BEARING
SHAFT
Fig. 36
24
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OPERATION
nAvoid awkward operations and hand positions where a
sudden slip could cause serious injury from contact with
the blade. Never place hands in blade path.
WARNING:
Do not allow familiarity with tools to make you
careless. Remember that a careless fraction of a
second is sufficient to inflict severe injury.
nUseextrasupports(tables,sawhorses,blocks,etc.)when
cutting large, small or awkward workpieces.
nNever use a person as a substitute for a table extension
or as additional support for a workpiece that is longer or
wider than the basic saw table.
WARNING:
Always wear safety goggles or safety glasses with
side shields during power tool operation or when
blowing dust. If operation is dusty, also wear a
dust mask.
nWhen cutting irregularly shaped workpieces, plan your
work so it will not pinch the blade. For example, a piece
of molding must lay flat on the saw table. Workpieces
must not twist, rock or slip while being cut.
When backing up the workpiece, the blade may bind in
the kerf (cut). This is usually caused by sawdust clogging
the kerf or when the blade comes out of the guides. If this
happens:
WARNING:
To avoid blade contact, adjust the blade guide
assembly to just clear the workpiece. Failure to
do so could result in serious personal injury.
nWait until the saw has come to a full and complete
stop.
n Place the switch in the OFF (O) position then remove the
switch key from the switch assembly. Store key in a safe
place.
APPLICATIONS
You may use this tool for the purposes listed below:
nScroll cutting and circle cutting of wood and wood com-
position products
n Unplug the saw from the power source.
n Wedge the kerf open with a flat screwdriver or wooden
nRelief cutting of wood and wood composition products
wedge.
BASIC OPERATION OF THE BAND SAW
A band saw is basically a “curve cutting” machine that can
also be used for straight-line cutting operations like cross
cutting, ripping, mitering, beveling, compound cutting, and
resawing. It is not capable of making inside or non-through
cuts.
n Open front cover and turn the upper wheel by hand while
backing up the workpiece.
RELIEF CUTS
Relief cuts are made when an intricate curve (too small a
radius for the blade) is to be cut. Cut through a scrap section
of the workpiece to curve in pattern line then carefully back
the blade out. Several relief cuts should be made for intricate
curves before following the pattern line as sections are cutoff
of curve “relieving” blade pressure.
This band saw is designed to cut wood and wood
composition products only.
Before starting a cut, watch the saw run. If you experience
excessive vibration or unusual noise, stop immediately. Turn
the saw off, remove the switch key, and unplug the saw. Do
not restart until locating and correcting the problem.
SCROLL CUTTING
For general type scroll cutting, follow the pattern lines by
pushing and turning the workpiece at the same time. Do not
try to turn the workpiece while engaged in the blade without
pushing it – the workpiece could bind or twist the blade.
CUTTING PROCEDURES
nHold the workpiece firmly against the saw table.
nUse gentle pressure and both hands when feeding the
work into the blade. Do not force the work; allow the
blade to cut.
REMOVING JAMMED MATERIAL
Never remove jammed cutoff pieces until the blade has come
to a full and complete stop.
nThesmallestdiametercirclethatcanbecutisdetermined
by blade width. A 1/4 in. (6 mm) wide blade will cut a
minimum diameter of 1-1/2 in. (38 mm); a 1/8 in. (3 mm)
wide blade will cut a minimum diameter of 1/2 in. (13
mm).
n Place the switch in the OFF (O) position, remove the
switch key from the switch assembly.
n Unplug the saw from the power source before removing
jammed material.
nKeep your hands away from the blade. Do not hand
hold pieces so small your fingers will go under the blade
guard.
25
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OPERATION
AVOIDING INJURY
n Make sure saw is level and does not rock. Saw should
always be on a firm, level surface with plenty of room for
handling and properly supporting the workpiece.
TO INSTALL
SWITCH KEY
O
I
N
P
U
L
P
U
S
n Turn saw off, remove switch key, and unplug cord from
O
F
F
L
H
the power source before moving the saw.
n Do not remove jammed cutoff pieces until blade has come
to a full and complete stop.
n Choose the right size and style blade for the material and
type of cut you plan to do.
n Make sure that the blade teeth point down toward the saw
table, that the blade guides, thrust bearings, and blade
tension are properly adjusted, that the blade guide knob
is tight, and that no parts have excessive play.
SWITCH KEY
SWITCH
n To avoid accidental blade contact, minimize blade
breakage, and provide maximum blade support, always
adjust the blade guide assembly to just clear the
workpiece.
O
I
N
P
U
L
P
U
S
O
n Use only recommended accessories.
F
F
L
H
n With the exception of the workpiece and related support
devises, clear everything off the saw table before turning
the saw on.
n Properly support round materials such as dowel rods or
tubing because they have a tendency to roll during a cut
causing the blade to “bite”. To avoid this, always use a
“V” block or clamp workpiece to a miter gauge
ON
n Before removing loose pieces from the saw table, turn
saw off and wait for all moving parts to stop.
LOCKING THE SWITCH
See Figure 37.
O
I
N
P
U
L
P
U
S
O
n Wait until the saw has come to a full and complete
F
F
L
H
stop.
n Place the switch in the OFF (O) position, remove the
switch key from the switch assembly. Store key in a safe
place.
OFF
BEFORE LEAVING THE SAW
See Figure 37.
nWait until the saw has come to a full and complete
stop.
n Place the switch in the OFF (O) position, remove the
switch key from the switch assembly. Store key in a safe
place.
O
N
P
U
L
n Unplug the saw from the power source.
P
U
S
I
O
F
F
L
TO REMOVE
SWITCH KEY
H
OFF
Fig. 37
26
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OPERATION
TABLE STOP
BOLT
TILTING THE TABLE
See Figure 38.
SAW TABLE
n Loosen the lock knob slightly.
n Turn the angle adjustment knob, tilt the saw table toward
the front of the saw housing until it reaches the desired
angle.
n Using the scale indicator, check angle markings.
n Retighten the lock knob to hold saw table securely in
place.
°
45
CIRCLE CUTTING
See Figure 39.
°
30
10
°
15
°
0
°
L
U
L
P
nAdjust the upper guides to vertically just clear the
workpiece.
nUse both hands while feeding the work into the blade.
Hold the workpiece firmly against the table. Use gentle
pressure, and do not force the work, but allow the blade
to cut.
JAM NUT
SCALE
SCALE
INDICATOR
LOCK KNOBS
Fig. 38
nThe smallest diameter that can be cut out is determined
by the width of the blade. For example, a 1/4 in. (6 mm)
wide blade will cut a minimum diameter of approximately
1-1/2 in. (38 mm).
CIRCLE CUTTING
CIRCLE DIA.
1"D
1-1/2"D 2"D
1/4" 3/8"
1/2"D
1/8"
4"D
1/2"
7"D
3/4"
1/16"
BLADE SIZE
Fig. 39
27
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ADJUSTMENTS
BLADE
TENSION KNOB
WARNING:
Failure to turn the saw off, remove the switch key,
and unplug the saw could result in accidental
starting causing possible serious personal
injury.
UPPER
WHEEL
BLADE
GUARD
WARNING:
Always wear safety goggles or safety glasses with
side shields to protect your eyes while uncoiling
band saw blades. Failure to do so could result in
possible serious personal injury.
SAW
TABLE
UPPER COVER
INSTALLING AND ADJUSTING THE BLADE
See Figures 40 - 41.
REAR
BLADE GUARD
45°
30°
15°
n Turn the saw off, remove the switch key, and unplug the
0°
10°
saw from the power source.
n Remove the table pin and the throat plate from the saw
table.
SAW
BLADE
n Turn the blade guard adjustment knob counterclockwise
to unlock the blade guide assembly. Raise the blade guide
assembly as high as it will go. Turn the blade guard
adjustment knob clockwise to retighten.
LOCK KNOBS
n Turn the blade tension knob counterclockwise to release
tension on the blade.
LOWER COVER
LOWER WHEEL
Fig. 40
n Insert screwdriver through table insert hole to loosen the
screw holding the guard under the saw table. Rotate guard
out of the way.
BLADE
GUARD CLAMP
BLADE
GUARD SCREW
n Open the upper and lower cover by pulling on the
knobs.
n Remove the screws and clamps from the rear blade guard.
Remove rear blade guard.
n Wearing gloves, carefully remove the old blade. Turn the
blade to pass through the slot in the saw table.
n Carefully uncoil the new blade at arms length. If the new
blade was oiled to prevent rusting, it may need to be
wiped to keep the oil from your workpiece. Carefully wipe
in the same direction the teeth are pointing so the rag
does not catch on the teeth of the blade.
NOTE: The blade may need to be turned inside out if the
teeth are pointing in the wrong direction. Hold the blade
with both hands and rotate it inward.
REAR BLADE
GUARD
n With the teeth of the blade toward the front of the saw
and facing downward, slide the blade through the saw
table slot.
n Place blade in the upper and lower blade guides, and
BLADE
GUARD CLAMP
over the upper wheel and under the lower wheel.
n Turnthebladetensionknobclockwisetotensiontheblade.
See Assembly section "Adjusting Blade Tension".
BLADE
GUARD SCREW
n Adjust the tracking of the blade. See Assembly section
"Tracking the Blade".
n Replace rear blade guard. Secure with screws and
Fig. 41
clamps.
28
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ADJUSTMENTS
n Rotate guard under the saw table back to a closed
LOCK
position and tighten screw.
n Close upper and lower covers.
n Replace throat plate and table pin.
n Adjust blade guide assembly as described in the following
L
U
L
ON
I
P
U
L
P O
U
section.
L
FF
S
H
O
UNLOCK
ADJUSTING BLADE GUIDE ASSEMBLY
See Figure 42.
TO RAISE
TO LOWER
To prevent the blade from twisting or breaking, the blade
guide assembly should always be set approximately 1/8 in.
(3 mm) above the workpiece.
n Turn the blade guard adjustment knob counterclockwise
to unlock the blade guide assembly.
n As a guide, use a scrap piece of the same wood you are
abouttocuttosettheheightofthebladeguideassembly.
Adjust the blade guide assembly by raising or lowering.
1
0
°
0°
15
°
°
4
30
n Lock blade guide assembly in place by turning the blade
guard adjustment knob clockwise.
SET BLADE GUIDE ASSEMBLY APPROXIMATELY
1/8IN. (3 MM ) ABOVE WORKPIECE
n Always lock the blade guide assembly in place before
Fig. 42
turning on the band saw.
WARNING:
Maintain proper adjustment of blade tension,
blade guides, and thrust bearings. Failure to do so
could result in possible serious personal injury.
29
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MAINTENANCE
MOTOR/ELECTRICAL
WARNING:
When servicing, use only identical RIDGID
replacement parts. Use of any other parts may
create a hazard or cause product damage.
n Frequently vacuum or blow out sawdust from the
motor.
WARNING:
If the power cord is worn, cut or damaged in any
way, have it replaced immediately by a qualified
service technician. Failure to do so could result
in serious personal injury.
WARNING:
Always wear safety goggles or safety glasses with
side shields during power tool operation or when
blowing dust. If operation is dusty, also wear a
dust mask.
WARNING:
To avoid fire or electrocution, reassemble electric
parts with only identical replacement parts.
Reassemble exactly as originally assembled.
WARNING:
To prevent accidental starting that could cause
possible serious personal injury, turn off the saw,
remove the switch key, and unplug the saw before
working on the band saw.
TIRES
Cleaning Tires:
n Pitch and sawdust accumulates on tires and needs to be
removed with a fine wire brush or a piece of wood. Do
not use a sharp knife or any kind of solvent.
GENERAL MAINTENANCE
Avoid using solvents when cleaning parts. Most plastics are
susceptible to damage from various types of commercial
solvents and may be damaged by their use. Use clean cloths
to remove dirt, carbon dust, etc.
Replacing Tires:
n Open front cover and remove saw blade. See section on
Installing and Adjusting the Blade, page 28.
n Pry the worn tire away from the wheel carefully.
n Stretch the new tire around the wheel.
WARNING:
n Replace the saw blade and close the front cover.
Do not, at any time, let brake fluids, gasoline,
petroleum-based products, penetrating oils, etc.,
come in contact with plastic parts. They contain
chemicals that can damage, weaken or destroy
plastic.
BLADE GUIDES
See Figure 34.
n Blade guides may become rounded and worn during use.
Remove the blade guides and file or grind flat.
n Replace blade guides when filing or grinding has worn
them down and they can no longer be properly secured
in place.
n Keep your band saw clean.
n Remove sawdust from the inside frequently.
n Do not allow pitch to accumulate on the saw table, blade
guides, or thrust bearings. Clean them with gum and pitch
remover.
n Apply a thin coat of automobile type wax to the saw
table’s top so the wood slides easily while cutting.
30
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MAINTENANCE
LUBRICATION
SAW
HOUSING
All the bearings in this tool are lubricated with a sufficient
amount of high grade lubricant for the life of the unit under
normal operating conditions. Therefore no further lubrication
is required.
LOWER
WHEEL
BRUSH
BRUSH
See Figure 43.
SCREW
There is a brush located inside the saw housing, next to the
lower wheel. It helps protect the tire and wheel by brushing
off saw dust. As the brush becomes worn, it will need to be
adjusted or replaced.
n Remove the screw then pull the brush off.
n Place the new brush in the groove.
n Retighten using the screw.
Fig. 43
31
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ACCESSORIES
Item ......................................................................................................................................................................... Part No.
Rip Fence .................................................................................................................................................................. AC5001
Riser Block ................................................................................................................................................................ AC5005
Sanding Belts ............................................................................................................................................................ AC5006
Cool Blocks™ ........................................................................................................................................................... AC5007
Miter Gauge............................................................................................................................................................... AC1021
Herc-U-Lift PLUS™................................................................................................................................................... AC9950
WARNING:
Current attachments and accessories available for use with this tool are listed above. Do not use any attachments
or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not
recommended can result in serious personal injury.
TROUBLESHOOTING
Problem
Solution
Cause
Excessive noise
Motor
Have motor checked by qualified service
technician. Repair service is available your
nearest Authorized Service Center store.
Motor fails to develop full power.
NOTE: Low Voltage Power output
of motor decreases rapidly with
decrease in voltage at motor
Circuit overloaded with light,
appliances and other motors.
Do not use other appliances or motors on
same circuit when using the saw.
Under size wires or circuit too long.
Increase wire sizes, or reduce length of
terminals. For example, a reduction
of 10% in voltage causes a
wiring. See Electrical section.
reduction of 19% in maximum
power output of which the motor is
capable, and a reduction of 20% in
voltage causes a reduction of 36%
in maximum power output
General overloading of power com-
pany facilities.
Request a voltage check from the power
company.
Motor starts slowly or fails to come
up to full speed
Motor overloaded.
Feed work slower into blade.
Improper cooling (air circulation
Clean out sawdust to provide normal
restricted through motor due to saw- air circulation through motor. See
dust accumulation)
Maintenance section.
Starting switch in motor will not
operate.
Burned switch contacts (due to
extended hold-in periods caused by
low line voltage, etc.)
Have switch replaced and request a
voltage check from the power company.
Shorted capacitor.
Have capacitor tested and replace if
defective.
Loose or broken connections.
Have wiring checked and repaired.
32
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TROUBLESHOOTING
Problem
Solution
Cause
Motor stalls (resulting in blown
fuses or tripped circuit breakers).
Starting switch not operating.
Have switch replaced.
Voltage too low to permit motor to
reach operating speed.
Request voltage check from the power
company.
Fuses or circuit breakers do not
have sufficient capacity
Install proper size fuses or circuit break-
ers.
Frequent opening of fuses or circuit Motor overloaded.
breakers.
Feed work slower into blade.
Fuses or circuit breakers do not
have sufficient capacity.
Install proper size fuses or circuit break-
ers. Check that wiring will handle load.
Starting switch not operating (motor
does not reach speed)
Have switch replaced. Blow out sawdust.
Blade does not run in the approxi-
mate center of the upper wheel.
Not tracking properly.
Adjust tracking, see Assembly section,
"Tracking the Blade” section.
Band Saw slows down when
cutting.
Belt too loose.
Adjust belt tension, see Assembly
section, “Mounting the Motor Assembly”.
Cutting too small a radius.
Stop feeding, and back up the material
slightly, until the band saw speeds up.
Dull blade.
Replace blade.
Overloading motor.
Slow down, trying to cut too fast.
Blades breaking
Too much tension on blade.
Adjust tension. See Assembly section,
“Adjusting Blade Tension”.
Kink in blade caused cutting too
Use correct cutting technique. See
small a radius or turning the material Operation section.
too fast when cutting.
Blade dulls too quickly.
Band saw vibrates.
Blade guides set too close to teeth.
Cutting incorrect material.
Adjust upper and lower blades guides.
See Assembly section “Installing and
Adjusting the blade”.
Too much tension on motor belt.
Adjust according to “Mounting the Motor
Assembly” section.
33
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NOTES
34
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WARRANTY
RIDGID® HAND HELD AND STATIONARY POWER TOOL
3 YEAR LIMITED SERVICE WARRANTY
Proof of purchase must be presented when requesting war-
ranty service.
WHAT IS NOT COVERED
This warranty applies only to the original purchaser at retail
and may not be transferred. This warranty only covers de-
fects arising under normal usage and does not cover any
malfunction, failure or defect resulting from misuse, abuse,
neglect, alteration, modification or repair by other than an
authorized service center for RIDGID® branded hand held
and stationary power tools. Consumable accessories pro-
vided with the tool such as, but not limited to, blades, bits
and sand paper are not covered.
Limited to RIDGID® hand held and stationary power tools
purchased 2/1/04 and after. This product is manufactured
by One World Technologies, Inc. The trademark is licensed
from RIDGID, Inc. All warranty communications should be
directed to One World Technologies, Inc., attn: RIDGID Hand
Held and Stationary Power Tool Technical Service at (toll
free) 1-866-539-1710.
90-DAY SATISFACTION GUARANTEE POLICY
During the first 90 days after the date of purchase, if you are
dissatisfied with the performance of this RIDGID® Hand Held
and Stationary Power Tool for any reason you may return
the tool to the dealer from which it was purchased for a full
refund or exchange. To receive a replacement tool you must
present proof of purchase and return all original equipment
packaged with the original product. The replacement tool
will be covered by the limited warranty for the balance of
the 3 YEAR service warranty period.
RIDGID, INC. AND ONE WORLD TECHNOLOGIES, INC.
MAKE NO WARRANTIES, REPRESENTATIONS OR
PROMISES AS TO THE QUALITY OR PERFORMANCE
OF ITS POWER TOOLS OTHER THAN THOSE SPECIFI-
CALLY STATED IN THIS WARRANTY.
ADDITIONAL LIMITATIONS
To the extent permitted by applicable law, all implied warran-
ties, including warranties of MERCHANTABILITY or FITNESS
FOR A PARTICULAR PURPOSE, are disclaimed. Any implied
warranties, including warranties of merchantability or fitness
for a particular purpose, that cannot be disclaimed under
state law are limited to three years from the date of pur-
chase. One World Technologies, Inc. and Ridgid, Inc. are not
responsible for direct, indirect, incidental or consequential
damages. Some states do not allow limitations on how long
an implied warranty lasts and/or do not allow the exclusion
or limitation of incidental or consequential damages, so the
above limitations may not apply to you. This warranty gives
you specific legal rights, and you may also have other rights
which vary from state to state.
WHAT IS COVERED UNDER THE 3 YEAR
LIMITED SERVICE WARRANTY
This warranty on RIDGID® Hand Held and Stationary Power
Tools covers all defects in workmanship or materials and nor-
mal wear items such as brushes, chucks, motors, switches,
cords, gears and even cordless batteries in this RIDGID®
tool for three years following the purchase date of the tool.
Warranties for other RIDGID® products may vary.
HOW TO OBTAIN SERVICE
To obtain service for this RIDGID® tool you must return it;
freight prepaid, or take it in to an authorized service center
for RIDGID® branded hand held and stationary power tools.
You may obtain the location of the authorized service center
nearest you by calling (toll free) 1-866-539-1710 or by log-
ging on to the RIDGID® website at www.ridgid.com. When
requesting warranty service, you must present the original
dated sales receipt. The authorized service center will re-
pair any faulty workmanship, and either repair or replace
any part covered under the warranty, at our option, at no
charge to you.
One World Technologies, Inc.
Hwy. 8
Pickens, SC 29671
35
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OPERATOR’S MANUAL
14 in. BAND SAW
BS14002
CUSTOMER SERVICE INFORMATION
For parts or service, contact your nearest Ridgid authorized service center. Be sure
to provide all relevant information when you call or visit. For the location of the au-
thorized service center nearest you, please call 1-866-539-1710 or visit us online at
The model number of this tool is found on a plate attached to the motor housing.
Please record the serial number in the space provided below. When ordering repair
parts, always give the following information:
BS14002
Model No.
Serial No.
983000-292
7-04
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