Sears Charcoal Grill 23670 0 04651145 7 User Guide

OWNER’S MANUAL  
DELUXE CHARCOAL GRILL  
Product code: 23670/0-04651145-7  
UPC code: 8605746475017  
Made in / Hecho en CHINA  
Distributed by Sears, Roebuck and Co., Hoffman Estates, IL 60179  
See our extensive assortment of outdoor living products  
Date of purchase: _____/ _____/ _____  
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FREQUENTLY ASKED AUESTION  
LIMITED WARRANTY  
Q: My grates have rust on them. How do I get rid of it?  
brass or stiff bristle brush before grilling. Future build-up  
can be avoided by simply wiping the grill lid while slightly  
warm with a mild soap-and-water solution.  
Q: When can I put my meat on the grill?  
BBQ PRO GRILL WARRANTY  
If rust occurs, clean with a steel brush. Reapply  
vegetable shortening and heat as indicated above.  
Q: The paint finish inside my lid is peeling. What can I  
do?  
Call Grill Service Center For Help and  
Parts  
90 Days Full Warranty on BBQ Pro Grill  
Grill is ready for use when charcoal is ashed over and no  
visible flames are present.  
If this grill fails due to a defect in material  
or workmanship within 90 days from the  
date of purchase, call 1-800-4-MY-HOME®  
to arrange for free parts replacement (if  
repair proves impossible).  
You are seeing a deposit of grease and smoke that  
collects during normal use that resembles paint. These  
carbon deposits are non-toxic, but you may want to  
regularly remove the build-up. Remove buildup using a  
If you have questions or need assistance during  
assembly, please call 1-888-577-9820. You will  
be speaking to a representative of Grill  
Q: How do I regulate the heat on my grill?  
Adjusting the dampers will increase and decrease airflow  
and heating.  
Manufacturer and not a Sears employee.  
All warranty coverage excludes grill part  
paint loss, discoloration or rusting, which  
are either expendable parts that can wear  
out from normal use within the warranty  
period, or are conditions that can be the  
result of normal use, accident or improper  
maintenance.  
To order new parts call Sears at  
1-800-4-MY-HOME®.  
SAFE STORAGE AND MAINTENANCE  
Indoor storage of grill is permissible only if the  
charcoal has burned to a complete ash AND is  
cold. Remember to remove cold ashes before  
storing.  
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Inspect hardware tightness on a regular basis to  
insure grill is in safe working condition.  
Product Record  
IMPORATANT: Fill out the product record  
information below.  
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ALWAYS allow grill to cool completely before  
handling.  
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Grill is made of steel and may rust over time. If  
rusting occurs on outside surfaces, clean area  
with sand paper or steel wool, then cover with  
heat resistant paint.  
All warranty coverage is void if this grill is  
ever used for commercial or rental purposes.  
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ALWAYS empty charcoal pan after use only when  
ashes have completely cooled.  
Model Number  
This will help prolong charcoal pan life.  
All warranty coverage applies only if this  
grill is used in the United States.  
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Clean grill, including special surfaces such as  
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If rusting occurs on the inside surface of grill,  
clean area with sandpaper or steel wool, then  
coat with cooking oil.  
cooking grates with mild cleaning agents. Wipe  
outside of grill with damp rag. DO NOT use oven  
cleaner.  
Serial Number  
This warranty gives you specific legal rights,  
and you may also have other rights which  
vary from state to state.  
See rating label on grill for serial number.  
NEVER USE PAINT ON INSIDE SURFACES OF  
GRILL  
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ALWAYS cover and store cold grill in a protected  
Date Purchased  
area.  
Sears, Roebuck and Co.,  
Hoffman Estates, IL 60179  
CHARCOAL LIGHTING INSTRUCTIONS  
Read all instructions and warnings on charcoal bag  
and in manual before using.  
briquets are completely ashed over, spread  
briquets in a single layer and begin cooking.  
NEVER USE GASOLINE TO LIGHT CHARCOAL.  
OVERFILLING CHARCOAL PAN CAN CAUSE SERIOUS  
INJURY AND DAMAGE THE UNIT.  
TO THE MINIMUM INTERNAL  
COOKED  
T, FOOD MUST BE  
IT IS SAFE TO EA  
TO ENSURE THAT  
BELOW.  
LISTED IN THE TABLE  
TEMPERATURES  
Internal Temperatures  
USDA* Safe Minimum  
1.  
2.  
Stack briquets in a pyramid.  
Fish  
145°F (63°C)  
160°F (71°C)  
Add lighter fluid following directions on fluid  
container. Before lighting, place lighter fluid at  
least 25 ft. (7.5m) away from grill. Do not lean  
over grill when lighting charcoal. Light charcoal.  
LEAVE GRILL UNCOVERED.  
Pork  
160°F (71°C)  
145°F (63°C)  
160°F (71°C)  
165°F (74°C)  
165°F (74°C)  
Egg Dishes  
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NEVER ADD ADDITIONAL LIGHTER FLUID ONCE  
CHARCOAL HAS IGNITED.  
of Beef, Veal or Lamb  
Steaks and Roasts  
Ground Beef, Veal  
or Lamb  
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HOT COALS SHOULD NOT BE LEFT UNATTENDED.  
GRILL IS HOT. USE PROTECTIVE GLOVES AND  
LONG, STURDY COOKING UTENSILS.  
, Chicken, Duck, etc.)  
Whole Poultry (Turkey  
3.  
In about 15 minutes, flames will die out and  
briquets will begin to ash over. Once the  
Breast, etc.)  
of Agriculture  
Ground or  
Pieces Poultry (Chicken  
* United States Department  
Page 13  
customer service 1-888-577-9820  
customer service 1-888-577-9820  
Page 2  
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GENERAL WARNING AND SAFETY INFORMATION  
!
!
STEP 13  
Insert ash pan (17) into bottom of  
body (1) as shown.  
not allow children to use grill.  
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Keep a fire extinguisher accessible at all times while  
operating grill.  
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Only use charcoal lighting fluid. Never use gasoline,  
alcohol or other highly volatile fluids to ignite  
charcoal. These fluids can explode causing injury or  
death.  
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Never leave grill unattended while in use.  
Never use inside an enclosed area such as a patio,  
garage, building or tent.  
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Grill is HOT while in use and will remain HOT for a  
period of time afterwards. Do not touch any part of the  
grill without wearing protective gloves.  
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Never use inside a vehicle, not even a recreational  
vehicle such as a motorhome, camper, or truck bed.  
Never operate this grill under any overhead  
construction such as roof coverings, carports, awnings  
or overhangs.  
Never move grill when in use. Allow grill to cool  
completely before moving or storing.  
STEP 14  
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Place cooking grates (16) on body  
(1).  
Never leave HOT coals or ashes unattended.  
Do not store grill with HOT ashes or charcoal inside  
grill. Store only when fire is completely out and all  
surfaces are cold.  
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Maintain a minimum distance of 10 ft. (3m) from all  
structures.  
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Keep area clear of all combustible materials such as  
wood, dry plants, grass, brush, paper or canvas.  
Never operate this grill within 25 ft. (7.5m) of  
flammable liquids.  
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Dispose of cold ashes by placing them in aluminum  
foil, soaking with water and discarding in a  
non-combustible container.  
Never operate this grill within 10 ft. (3m) of a gas  
cylinder.  
Accessory attachments not supplied by Sears Outdoor  
Products are not recommended.  
Never use this grill as a heater (READ CARBON  
MONOXIDE HAZARD).  
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Never use this product for anything other than its  
intended purpose. This grill is not for commercial use.  
Always use this grill in accordance with all applicable  
local, state and federal fire codes.  
Use this grill only on a stable, level surface to prevent  
tipping.  
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Use on non-combustible surfaces such as dirt,  
concrete, brick or rock.  
Please check whether support bracket is in the corresponding slots.  
If not, please put it into the slots as shown.  
Keep children and pets away from grill at all times. Do  
GRILL IS READY FOR USE  
customer service 1-888-577-9820  
Page 12  
customer service 1-888-577-9820  
Page 3  
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PARTS LIST  
STEP 11  
Attach warming rack (15) to grill  
body (1) using M5 (A) and (E)  
with M5 Nut (G) as shown.  
SOME PARTS NOT SHOWN FOR  
CLARITY.  
ITEM NO.  
QUANTITY  
DESCRIPTION  
Body  
ITEM NO.  
11  
QUANTITY  
DESCRIPTION  
Air Damper  
STEP 12  
1
2
1
1
1
4
2
1
1
1
3
1
1
1
1
Attach side shelf (12) to grill  
legs using M6 bolt screw (C) as  
shown.  
Left Front Leg  
Left Back Leg  
12  
Side Shelf  
3
13  
Temperature Gauge  
Lid Handle  
4
1
1
1
2
1
1
1
Right Front Leg  
Right back Leg  
Bottom Plate  
Wheel  
14  
15  
16  
17  
18  
19  
20  
5
Warming Rack  
Cooking grate  
Ash Pan  
Repeat step on opposite side for  
remaining side shelf.  
6
7
8
Axle  
Access Door Handle  
Access Door Washer  
Locking Plate  
9
Crank  
10  
Access Door  
Page 11  
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customer service 1-888-577-9820  
Page 4  
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HARDWARE LIST  
STEP 10  
A
Note: Do not over tighten. Air dampers  
should move freely.  
Attach air damper (11) to grill lid (1)  
using M6 (B) and M6 nut (H) as shown.  
Repeat step on the opposite side.  
REPLACEMENT PARTS LIST  
NOT RETURN TO RETAILER For Assembly Assistance, Missing or Damaged  
Call: Customer Service at 1-888-577-9820  
Please have Model Number and Serial Number available when calling.  
These numbers are located on silver label on back of unit.  
STOP!  
MODEL: 23670/0-04651145-7  
STEP 10  
B
DESCRIPTION  
ITEM NO.  
DESCRIPTION  
ITEM NO.  
Attach air damper (11) to grill body (1)  
using M6 (B) and M6 nut (H) as shown.  
Air Damper  
Body  
Left Front Leg  
Side Shelf  
Repeat step on the opposite side.  
Left Back Leg  
Right Front Leg  
Right back Leg  
Bottom Plate  
Wheel  
Temperature Gauge  
Lid Handle  
Warming Rack  
Cooking grate  
Ash Pan  
Axle  
Access Door Handle  
Access Door Washer  
Locking Plate  
Crank  
Access Door  
Page 5  
customer service 1-888-577-9820  
customer service 1-888-577-9820  
Page 10  
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ASSEMBLY INSTRUCTIONS  
Before assembly read instructions carefully. Assemble grill on a clean, flat surface. This unit is heavy.  
DO NOT ASSEMBLE WITHOUT ASSISTANCE. GET A HELPER!  
STEP 8  
Tools needed for assembly:  
Adjustable Wrench  
Note: Attach both ends of lid  
handle before fully tightening hex  
flange nuts.  
Philips Head Screwdriver  
CAUTION: Unit is heavy. Carefully orient grill lid  
& body (1) as shown.  
Insert handle (14) through  
pre-drilled holes in grill lid (1).  
Be careful when moving grill body, installed  
charcoal pan may move.  
Secure handle to lid with M6  
Screw (B) and M6 flat washer  
(K).  
1
STEP  
Do not tighten screws all the way. Legs may  
need to be adjusted later.  
Position rear short leg (5) on the grill lid & body  
(1) using M6*50 (D) as shown.  
Repeat step on front side with front short leg  
(4).  
STEP 9  
Insert temperature gauge (13)  
through pre-drilled holes in grill lid  
(1).  
STEP 2  
Do not tighten screws all the way.  
Position rear long leg (3) on the grill body (1)  
using M6*50 (D) as shown.  
Secure gauge to lid with wing nut (I)  
and M10 flat washer (J).  
Repeat step on front side with front long leg  
(2).  
Page 9  
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customer service 1-888-577-9820  
Page 6  
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STEP 5  
Thread crank (9) through hole on  
front of body (1).  
STEP 3  
Do not tighten screws all the way.  
Note: Shelf may require tilting to  
place in position.  
Align holes in bottom plate (6) with  
holes in grill legs as shown. Secure  
using M6*50 (D) and M6 Nut (H) as  
shown.  
SOME PARTS NOT SHOWN FOR  
CLARITY.  
Repeat step on opposite end.  
STEP 6  
Attach access door handle (18),  
access door washer (19),  
locking plate (20) and washer (K)  
to the access door using  
M6 nut (H) as shown.  
STEP 4  
Helper is needed for this step.  
Do not attempt to do without  
assistance.  
Insert axle (8) through holes on short  
legs (4), (5). Slide wheel (7) onto axle  
and secure using cotter clip (D) as  
shown.  
STEP 7  
Mount access door to body using  
M5*12 screw (A) and M5 Nut (G)  
as shown.  
TIGHTEN ALL HARDWARE AT THIS  
TIME.  
customer service 1-888-577-9820  
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Page 8  
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Page 7  

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