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User’s Guide
UPS 8 – 10 kVA,
230V 50/60 Hz output
(1-phase input)
&
UPS 8 – 15 kVA,
230V 50/60 Hz output
(3-phase input)
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UPS 8 – 10 kVA, 230V 50/60 Hz output (1-phase input)
UPS 8 – 15 kVA, 230V 50/60 Hz output (3-phase input)
User’s Guide 1022403 revision B1
Contents
1. Safety instructions ................................................................................................................ 4
Audience ..................................................................................................................................................... 4
CE marking ................................................................................................................................................ 4
User precautions ......................................................................................................................................... 4
Environment............................................................................................................................................... 5
Inquiries ..................................................................................................................................................... 5
2. Mechanical installation ......................................................................................................... 6
Delivery check ............................................................................................................................................ 6
Unpacking and visual inspection................................................................................................................ 6
3. Planning before installation .................................................................................................. 8
4. Cabinet installation............................................................................................................... 9
Mechanical bypass switch ........................................................................................................................... 9
Transformer option ................................................................................................................................... 11
External battery cabinet option ................................................................................................................ 12
Battery racks ............................................................................................................................................. 12
5. Electrical installation .......................................................................................................... 13
Power cables and protective fuses ............................................................................................................ 14
Wiring procedure...................................................................................................................................... 15
External battery cabinet (EBC) installation procedure ............................................................................. 21
SPM tie cabinet ......................................................................................................................................... 23
6. Software and connectivity ................................................................................................... 26
Communication cables ............................................................................................................................. 26
Connection to the standard RS-232 port (X53) ....................................................................................... 26
LanSafe software ................................................................................................................................... 27
External control connections ................................................................................................................... 27
Emergency Power Off (EPO) ................................................................................................................ 28
Relay outputs ........................................................................................................................................ 29
Programmable signal inputs ................................................................................................................. 29
X-slot communication (option)................................................................................................................ 30
SNMP/Web Module (optional) ............................................................................................................. 30
AS400 Relay Module (optional) ........................................................................................................... 31
Single Serial Port Module (optional) .................................................................................................... 31
Modus/Jbus Module (optional) ............................................................................................................ 31
7. User operations ................................................................................................................... 32
Display functions ...................................................................................................................................... 32
User Settings ............................................................................................................................................. 33
Configuring user settings...................................................................................................................... 34
Changing language ............................................................................................................................... 34
Changing charging current ................................................................................................................... 34
Using relay outputs ............................................................................................................................... 34
Normal start-up ........................................................................................................................................ 35
Battery start-up ......................................................................................................................................... 35
Shutdown ................................................................................................................................................. 35
8. Maintenance ........................................................................................................................ 36
Scrapping .............................................................................................................................................. 36
Regular service/intervals ........................................................................................................................... 36
Batteries ................................................................................................................................................ 36
Cooling fan ........................................................................................................................................... 37
LED Indicators ......................................................................................................................................... 37
Maintenance bypass switch (MBS) operation ........................................................................................... 37
Turn UPS from normal mode to mechanical bypass ............................................................................. 38
Turn UPS from mechanical bypass to normal mode ............................................................................. 39
9. Dimensional drawings ........................................................................................................ 41
10. Technical data .................................................................................................................... 43
Standards .................................................................................................................................................. 43
Environment............................................................................................................................................. 43
Mechanical configuration ......................................................................................................................... 43
Characteristics .......................................................................................................................................... 43
AC input ................................................................................................................................................... 44
DC circuit ................................................................................................................................................ 44
AC output ................................................................................................................................................. 44
11. Warranty ............................................................................................................................. 45
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1. Safety instructions
The UPS operates with mains, battery or bypass power. It contains components that carry high
currents and voltages. The properly installed enclosure is earthed and IP20 rated against
electrical shock and foreign objects. However, only qualified personal is allowed to install and
service the UPS.
Warning!
Operations inside the UPS must be performed by a service engineer from the
manufacturer or from an agent authorised by the manufacturer.
Do not ever service inside the UPS when mains power is applied or the UPS is in battery mode.
Use the optional mechanical bypass if installed to the system. Remember to open battery
breaker. Always ensure by measuring with a multi-meter that no dangerous voltages are
present.
Audience
The intended audiences of this manual are people who plan the installation, install,
commission, and use or service the UPS. The manual provides guidelines to check delivery,
installing and commissioning of the UPS.
The reader is expected to know the fundamentals of electricity, wiring, electrical components
and electrical schematic symbols. This manual is written for a global reader.
Note!
Read the manual before operating or working on the UPS.
CE marking
The product has the CE marking in compliance with the following European directives:
•
•
LV Directive (Safety)
EMC Directive
72/23/CEE and 93/68/CEE
89/336/EEC and 93/68/EEC
Declaration of conformity with UPS harmonised standards and directives EN 62040-1-1
User precautions
The only user operations permitted are:
•
•
•
Start up and shut down of the UPS, excluding the commissioning start-up.
Use of the LCD control panel and Maintenance Bypass Switch (MBS)
Use of optional connectivity modules and their software
The user must follow the precautions and only perform the described operations. Any deviations
from the instructions could be dangerous to the user or cause accidental load loss.
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Warning!
The user is not permitted to open of any screws excluding connectivity plates and the
MBS locking plate. Failure to recognise the electrical hazards could prove fatal.
Environment
The UPS must be installed according to the recommendations in this manual. Under no
circumstances the UPS should be installed in an airtight room, in the presence of flammable
gases, or in an environment exceeding the specification.
Excessive amount of dust in the operating environment of UPS may cause damage or lead to
malfunction. The UPS should be always protected from the outside weather and sunshine. The
recommended operating temperature is from +15 to +25 Celsius degrees.
Inquiries
Address any inquiries about the UPS and battery cabinet to the local office or agent authorised
by the manufacturer. Please quote the type code and the serial number of the equipment.
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2. Mechanical installation
The UPS and accessories are delivered on a specifically designed pallet that is easy to move with
a forklift or a pallet jack. Keep the UPS always in upright position and do not drop the
equipment. Do not either stack the pallets because of high-energy batteries involved and the
heavy weight
Delivery check
The UPS is delivered with the following items:
•
Plastic bag containing:
Quick Installation Guide, paper format, multilingual (coming later)
User’s Guide, paper format, multilingual
User’s Guide, CD-ROM format, multilingual (coming later)
Residual voltage warning stickers
Software Suite, CD-ROM format, English language
RS-232 serial cable for the Software Suite
•
Delivery documents
Unpacking and visual inspection
Check that there are no signs of shipping damages. The outside ’Tip&Tel’ indicator should be
intact if the equipment has been transported in the upright position.
Note!
A claim for shipping damage must be filed immediately and the carrier must be
informed within 7 days of receipt of the equipment. The packing materials should be
stored for further investigation.
Unpack the equipment by removing the packing and shipping materials. Make a visual
inspection and check that the inside ‘Drop&Tell’ indicator is intact. Make sure that the floor
surface is solid and suitable for the wheeling and heavy weight, twist the levelling feets of the
unit to up position and remove the equipment from the pallet.
Figure1. Instructions for removing the equipment from the pallet.
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Check the information on the type designation label of the equipment to verify that the unit is
of the correct type. The type designation label includes ratings, a CE marking, a type code, a
part number and a serial number. The serial number is important when making inquiries. It
allows individual recognition of the equipment.
Figure 2. Type designation label.
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3. Planning before installation
The equipment must be installed in upright position. The equipment requires space to front
and back to enable cooling airflow, service and maintenance. All cooling air enters at front and
exits at unit rear. The required min. clearance from unit rear to an obstruction is 150 mm.
Figure 3. Ventilation space around the equipment.
It is required to arrange ventilation of the UPS room. Sufficient amount of air cooling is needed
to keep the max. room temperature rise at desired level:
•
•
Temperature rise of max. +5°C requires the airflow of 600 m3 per 1 kW of losses.
Temperature rise of max. +10°C requires the airflow of 300 m3 per 1 kW of losses.
An ambient temperature of 15 to 25 Celsius degrees is recommended to achieve a long life of
the UPS and batteries. The cooling air entering the UPS must not exceed +40 °C. Avoid high
ambient temperature, moisture and humidity.
The floor material should be non-flammable and strong enough to support the heavy load. The
UPS has (4) leveling feet that should be used when finalising the installation. The diameter of a
single leveling foot is 1 inch (25.4 mm).
Equipment
UPS+1BAT
UPS+2BAT
UPS
Weight
155 kg
265 kg
50 kg
Point
Distributed
738 kg/m2
1262 kg/m2
238 kg/m2
310 kg/m2
382 kg/m2
929 kg/m2
1476 kg/m2
Note
7.75 kg/cm2
13.25 kg/cm2
2.50 kg/cm2
3.25 kg/cm2
3.95 kg/cm2
9.75 kg/cm2
15.50 kg/cm2
Batteries installed.
Batteries installed.
No Batteries.
UPS+1BAT
UPS+2BAT
2BAT
65 kg
No Batteries installed.
No Batteries installed.
Batteries installed.
Batteries installed.
80 kg
195 kg
310 kg
3BAT
Table 4. The floor surface must tolerate these loading.
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4. Cabinet installation
The required distance for UPS units next to each other is ten millimetres. The same applies to
the optional battery cabinets that should be installed next to the UPS cabinet.
Figure 5. UPS and external battery cabinets.
The UPS family has several alternative battery cabinets and configurations depending on the
selected back-up time and quality of batteries.
Mechanical bypass switch
The mechanical bypass switch (MBS) shall be mounted in back of the UPS battery
compartment. It can be ordered factory installed.
Figure 6. Instructions for locating the mechanical bypass switch.
Please fix the mechanical bypass switch (MBS) to the wall (din rail) or to the back of the UPS
as shown below.
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Figure 7. The mechanical bypass switch (MBS) when installed in the backside.
Figure 8. 9155 MBS assembly
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Transformer option
The galvanic isolation transformer can be ordered as factory installed. The transformer is an
integral part of the UPS unit. Alternatively, the isolation transformer can be purchased as a
separate item to upgrade your existing system.
Figure 9. Transformer option can be ordered factory installed (integral) or separately.
The overtemperature sensor cable is connected to the control input (X45 or X44) of the UPS,
see the next drawing. In the factory installed systems this cable is ready-made for use.
Figure 10. Wiring diagram of the UPS and the external transformer option.
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External battery cabinet option
It’s recommended to install external battery cabinets next to the UPS unit. The external battery
can be placed on either side of the UPS unit. Check before the installation that the battery
voltage values in the type plate of the UPS and external battery cabinets are the same. The
cables are delivered with the external battery cabinet. See External Battery Cabinet (EBC)
installation procedure.
Warning!
The UPS contains high DC voltages. A qualified person must do the connections between
the UPS and the external battery cabinet(s). The battery cabinet is connected electrically
in parallel with the internal batteries of the UPS.
Figure11. UPS and external battery cabinets.
Battery racks
External battery racks shall be sized to take the voltage drop in the cable into account. To
obtain support and help contact the local office or agent authorised by the manufacturer.
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5. Electrical installation
The customer has to supply the wiring to connect the UPS to the local power source. The
electrical installation procedure is described in the following text. The installation inspection
and initial start up of the UPS and extra battery cabinet shall be carried out by a qualified
engineer with UPS installation experience.
Warning!
Physical injury or death may follow, or damage may occur to the UPS, or the load
equipment if these instructions are ignored.
Figure 12. Location of the power terminals.
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The UPS unit has the following power connections:
•
Three-phase (L1, L2, L3) and protective earth (PE) connection for the rectifier input
or
Single-phase (L1), Neutral (N) isolated connection point (bypass N is used in the rectifier)
and protective earth (PE) connection for the rectifier input.
•
•
•
Single-phase (L1), Neutral (N) and protective earth (PE) connection for the bypass input
Single-phase (L1), Neutral (N) and protective earth (PE) connection for the load output
Plus (+), minus (-) and protective earth (PE) connection for the external batteries
Note!
The rectifier requires a Neutral to operate. It’s connected internally from the bypass
terminal to the rectifier, see wiring diagram.
Figure 13. Power terminals found in UPS units.
Power cables and protective fuses
Always use copper cable types to fit terminals with approximately 1.5 Nm torque for different load
currents. The Cu cable sizing is based on multi-core cables laid in conduits/trunkings on the wall or
on the floor (installation procedure C), ambient temperature 25°C, PVC insulation, surface
temperature up to 70°C. Cables of several UPS can be installed in parallel to each other.
Standards SFS 6000-5-52 (2002) and IEC 60364-5-52 (2001-08) “Electrical installations of
buildings” are used as a sizing guide. For any other conditions, size the cables according to the
local safety regulations regarding installation environment, appropriate voltage and currents of
the UPS.
Fuses are sized according to local safety regulations, appropriate input voltage and the rated
current of the UPS. Therefore, protect the input and bypass cables with gG (gL) fuses or B-C-D
type of circuit breakers against overload and short-circuit.
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Contact the manufacturer’s authorised agent or the local office for assistance at fuse and cable
sizing. Refer to the recommended cable and fuse ratings in the below table.
Input
Fusing
3x16 A
50 A
Bypass
Fusing
3x2.5 mm² 50 A
10 mm² 50 A
Load
PE
Battery
Cable
UPS rating
Cable
Cable
Cable
I nom
34.8 A
34.8 A
43.5 A
43.5 A
43.5 A
52.2 A
65.2 A
65.2 A
Cable
8 kVA
3-phase
1-phase
3-phase
3-phase
1-phase
3-phase
3-phase
3-phase
10 mm² 10 mm²
10 mm² 10 mm²
10 mm² 10 mm²
10 mm² 10 mm²
10 mm² 10 mm²
16 mm² 16 mm²
25 mm² 25 mm²
25 mm² 25 mm²
35 mm² 35 mm²
10 mm²
10 mm²
10 mm²
10 mm²
10 mm²
16 mm²
16 mm²
16 mm²
35 mm²
10 mm²
10 mm²
10 mm²
10 mm²
10 mm²
10 mm²
10 mm²
10 mm²
16 mm²
10 kVA
3x16 A* 3x2.5 mm² 50 A
3x20 A
63 A
3x25 A
3x25 A* 3x6 mm²
3x4 mm²
16 mm²
3x6 mm²
50 A
50 A
63 A
80 A
80 A
80 A
12 kVA
15 kVA
3x32 A
3x63 A
3x10 mm²
3x16 mm²
Maximum 3-phase
Table 14. Cable and fuse ratings for the different UPS ratings
(*With optional limited charging feature at low input and high kW load, see User Settings)
Wiring procedure
The power cable terminals are located in the back of the UPS unit. The service personnel is
responsible for the correct electrical installation. They must be authorised by the manufacturer.
The installation procedure:
1.
Remove the cover(s) of the terminal box of the power cables with a screwdriver.
Refer to the dimensional drawing for the correct location at the back of the unit.
2.
3.
Slide the cables through the grommets of the connection box.
Connect the conductors of the rectifier and bypass input cables to the proper terminals.
With single phase unit it is recommended to use the same phases for rectifier and bypass
inputs.
4.
5.
Connect the conductors of the load cable to the proper terminals.
Connect the conductors of an external battery cabinet cable to the external battery +, -
and PE terminals. Check for the correct polarity.
See External Battery Cabinet (EBC) installation procedure.
Warning!
If available, the internal battery has to be disconnected first because the external battery
terminals are hazardous due to the parallel battery string.
6.
7.
Secure the cables with the grommets in the connection box.
Fasten the cover of the terminal box with a screwdriver.
The IEC/EN 62040-1 safety instructions require the fitting by the user of a warning label on all
primary power isolators installed remote from the UPS area. The warning label for electrical
maintenance personnel shall carry the following wording or equivalent:
“ISOLATE UNINTERRUBTIBLE POWER SUPPLY (UPS) BEFORE WORKING ON THIS CIRCUIT.”
A readily accessible disconnect device shall be incorporated in the building installation wiring
as shown in diagrams.
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Figure 15. Wiring diagram of UPS N-model (3-ph rectifier) with integral MBS.
Figure 16. Wiring diagram of UPS N-model (3-ph rectifier).
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Figure 17. Wiring diagram of UPS NT-model (3-ph rectifier)
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Figure 18. Wiring diagram of UPS S-model (1-ph rectifier) with integral MBS.
Figure 19. Wiring diagram of UPS S-model (1-ph rectifier).
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Figure 20. Wiring diagram of UPS ST-model (1-ph rectifier).
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Note!
Site wiring fault must be
disabled from LCD
User Settings menu.
Figure 21. Wiring diagram of UPS S-model (1-ph rectifier) with integral MBS, (Norway)
Note!
Site wiring fault must be
disabled from LCD
User Settings menu.
Figure 22. Wiring diagram of UPS S-model (1-ph rectifier), (Norway)
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Note!
Site wiring fault must be
disabled from LCD
User Settings menu.
Figure 23. Wiring diagram of UPS ST-model (1-ph rectifier), (Norway)
External Battery Cabinet (EBC) installation procedure
The installation procedure is as follows:
1.
The EBC is recommended to place next to the UPS unit.
Note!
Do not place EBC on the UPS unit.
2.
The required minimum distance for UPS unit and EBC is ten millimeters, which is also
required distance between two EBCs.
3.
4.
Turn F1 battery breaker from the UPS unit in OFF position.
Check that the circuit breaker F3 of the EBC is in the OFF position. To minimise safety risk
remove one of the cable (+ or -) from battery string to break a battery circuit.
Battery cables can be accessed by removing a plastic front cover and a metal hatch behind
the plastic cover. Do not remove the safety wire of the circuit breaker before all the wires
are connected and the installation of the whole system is ready. Remove plate A on the
rear side of the EBC to connect cables to EBC’s terminal block X6. Bring cables outside
from the EBC by removing the cover plate B. Place the plate A back to the original position
and connect the cable clamp to the place of the cover plate B.
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Warning!
If there is already connected battery string to terminal block there is a danger of a lethal
electric shock. Thus it is recommended break a battery circuit by disconnecting one of the
cables from battery string before connecting new cables to terminal circuit.
5.
If the system consists two or more EBC connect first the EBCs parallel as follows:
a) Connect the cables to second EBC in the same way as guided in point four (4)
of this installation procedure.
b) Remove the cover plate C of the first EBC and connect cables to terminal block X6.
Connect the cable clamp to the place of the cover plate C.
6.
When all the EBCs are connected parallel, disconnect one of the cables (+ or -) from UPS
cabinets internal battery string in the same way as guided with EBC in point four (4) of
this installation procedure before connecting cables to terminal block X3 of the UPS unit.
Otherwise the terminal block X3 is live.
7.
8.
After installation connect disconnected battery cables to strings, check that the removed
plates on right positions remove safety wires from circuit breakers and turn breakers of
EBCs and the UPS on.
Finally change the Number of 32 pcs. battery strings from User Settings. SETTINGS ->
USER SETTINGS -> NUMBER OF BATTERY STRINGS.
Figure 24. Connection of UPS and External Battery Cabinets
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Figure 25. To minimise safety risk remove + or - cable from battery string before connecting
UPS and EBCs.
SPM tie cabinet
The System Parallel Module (SPM), provided by UPS manufacturer, has input connections up
to three parallel UPS modules. It is also possible to use two parallel UPS modules and one
bypass connection. This bypass option can be used for service or test purposes.
Note!
It is not allowed to feed the load simultaneously from mains (bypass) and inverter(s) of
the UPS unit(s). While turning the switch, where the bypass is connected, ON/OFF, UPS
should be on static bypass mode or shut down.
Note!
The maximum load supported by the system is limited to size of one UPS if there are
two UPSs and bypass connected to SPM.
Terminals of the SPM have two-wire connection (L1 and N) and ground terminals. The upper
ground terminal is for a load cable and the lower ground terminal is for UPSs. The wiring shall
be done according to the following wiring diagrams. The terminals and cable routing is shown
in Figure Cable routing of the SPM. See also Table 14 for cable and fuse ratings for the different
UPS ratings.
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Figure 26. Dimensions of the SPM
Figure 27. Cable routing of the SPM
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Figure 28. SPM9155 wiring diagram with three UPSs connected
Figure 29. SPM9155 wiring diagram with two UPSs and bypass connected
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6. Software and connectivity
The software Suite CD-ROM that is bundled with the UPS contains software distributions and
documentation in CD format. Furthermore, the comprehensive connectivity option portfolio
includes Web/SNMP adapters for networked environments, Modem card for 24/7 remote
monitoring, ModBus/Jbus card for building management system integration, relay interface
cards for industrial and facilities use and RS-232 cards for serial communication to one or
multiple computers.
Communication cables
It is recommended that the control cables and power cables be installed on separate trays.
Where control cables will cross power cables make sure they are arranged at an angle as near to
90 degrees as possible.
All control cables shall preferably be shielded. If the shield is grounded, this shall take place on
only one end of the cable.
The procedure for connecting the control cables is the following:
1.
Remove the front cover by lifting the cover from the bottom outwards by releasing the
retaining clip. It’s located in the bottom part of the bezel.
2.
Locate the control terminal or X-slot module where you want to install the
communications cable.
Figure 30. Location of control cable terminals.
Connection to the standard RS-232 port (X53)
The standard RS-232 interface uses 9-pin female D-sub connector. It shall be used with the
delivered cable for a computer or external modem connection. The data is transmitted with
XCP protocol that includes status and meters information about the UPS. The RS-232 port has
the following format:
•
•
•
•
Data bits
Parity
8
None
1
Stop bits
Handshake
None
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Figure 31. Identification of the interface port pins.
LanSafe software
The LanSafe software shuts down computers and whole networks in case of an extended power
failure. It provides basic monitoring, data logging, notification and event actions for a single
UPS solution. The software is bundled free of charge in Software Suite CD.
The connection procedure for the RS-232 interface port is following:
1. Connect the RS-232 communication cable to the computer.
2. Connect the RS-232 communication cable to the serial interface on the UPS.
3. Run the UPS software installation disk (Software Suite CD) on the computer.
Note!
If communication does not work choose the correct baud rate from the LCD display
Please refer to the optional software manuals for appropriate baud rate settings.
External control connections
The UPS has an input/output interface for direct communication with your computer system. It
is located behind the front bezel of the UPS unit. The cables connected to these terminals
should be connected to cable clips.
Input and output terminals have a functional isolation from terminal to terminal. They are
connected to the chassis through individual 1 MΩ resistors.
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Figure 32. External control cable connections to the UPS.
Note!
Pay attention to proper polarity if one is using a semiconductor switch type. A relay or
other mechanical control is a preferred method.
Emergency Power Off (EPO)
This input is used to shut down the UPS from a distance. This feature can be used for
emergency power down. There are two modes of operation, normally closed at X52 and
normally open at X12. Remote shut down terminal X52 pins 1 and 2 are as factory default
linked (X12 is open). When the loop on X52 is opened, the logic circuitry will immediately
shut down the UPS output.
Note!
EPO does not necessarily disconnect supply to load when unit is on internal or external
bypass. Quaranteed disconnection of bypass supply has to be through a separate
disconnect switch located in the supplying switchgear cabinet.
In order to have the UPS running again pins 1 and 2 of connector X52 have to be reconnected
and the UPS started manually. The pins must be shorted in order to keep the UPS running.
Maximum resistance is 10 ohm. The EPO shall not be galvanically connected to any mains
connected circuits. Reinforced insulation to the mains is required.
If the use of normally open EPO operation is desired, the loop on X52 has to be retained and
the normally open EPO switch connected to X12. Operation is as above.
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Relay outputs
The UPS incorporates a programmable relay output with potential free contacts at X57 for remote
alarm indications. It is rated for max. 30 VAC 1 A or 60 VDC 0,2 A nominal values. Additional
(4) relay outputs can be obtained with the X-slot compatible AS/400 Relay Module (optional).
Warning!
The relay contacts must not be directly connected to mains related circuits. Reinforced
insulation to the mains is required.
Programmable signal inputs
The UPS incorporates two programmable inputs (X44, X45). Use of a non-polar (relay) control
input is recommended. The pins must be shorted with maximum resistance of 10 ohm in order
to activate the specific input.
Note!
Please note the polarity of the inputs as indicated in the external control connections if
used with a polarity control.
The default and programmable settings for the signal inputs are
a)
Disable Bypass Operation
If active the automatic transfer to the static bypass is prevented.
b)
Charger off
If active the batteries charging is disabled. In case of mains power outage the discharge of
batteries is supported.
c)
Remote ON/OFF
If active the UPS output turns off regardless of mode of operation. Auxiliary power, fan,
communications and rectifier/battery charger shall remain functional. Restart initiated
immediately when inactive.
d)
e)
f)
Request Bypass
If active the UPS transfers to bypass if bypass voltage, frequency and synchronisation are ok.
Request Normal
If active the UPS transfers to inverter operation if not prohibited by EPO or alarm condition.
Force Bypass
If active the UPS is forced to static bypass operation regardless of the bypass status.
g)
h)
External Battery Breaker Status
If active the UPS knows that the batteries are disconnected.
Building alarm 1-6
These can be activated separately or at the same time with other building alarms.
i)
j)
Not in use (default)
Shutdown
If active the UPS will shutdown immediately.
k)
l)
Delayed Shutdown
If active the UPS will shutdown after user configurable delay time. Restart initiated
immediately when inactive.
Normal/Bypass
If active the UPS transfers to bypass if ok. If inactive the UPS transfers to inverter when
possible.
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X-slot communication (option)
X-Slot modules allow the UPS to communicate in a variety of networking environments and with
different types of devices. The UPS incorporates two (2) empty X-slot communication bays.
Figure 33. Location of empty X-slot bays.
The UPS supports two serial communication devices according to the table below.
Independent
Multiplexed
Std. RS-232 port
Configuration
Default #1
Default #2
Default #3
X-slot #1
X-slot #2
Any X-slot Module
Any X-slot Module
Any X-slot Module
Any X-slot Module
Relay Module
Not in use
Not in use
Available
Available
Table 34. Typical X-slot configurations for UPS communication.
SNMP/Web Module (optional)
The module supports SNMP and HTTP compliant remote monitoring and shutdown for the
protected computer systems. It can be connected to a twisted-pair Ethernet network (10/
100BaseT) using an RJ45 connector.
The SNMP/Web module has a build-in switching hub that allows three (3) additional network
devices to be connected to the network without the requirement of additional network drops.
In addition, an Environmental Monitoring Probe can be requested from the UPS manufacturer
to obtain humidity, temperature, smoke alarm and security information. It is connected to the
communication port of the SNMP/Web module as option.
Figure 35. ConnectUPS-X SNMP/Web Module and Environmental Monitoring Probe.
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AS400 Relay Module (optional)
The Relay Module provides potential free relay interface for AS/400 connected computers and
industrial applications. The relay interface supports both 15-pin D-sub connector and terminal
block connections up to four (4) potential free relays.
The relay contacts are rated for 1 A, 30 Vac or 200 mA, 60 Vdc, and they have a galvanic
isolation from the other circuits of the UPS unit.
Figure 36. AS400 Relay Module.
Single Serial Port Module (optional)
To establish communication between the UPS and a computer, connect your computer to the
UPS communication port using the supplied communication cable.
When the communication cable is installed, power management software can exchange data
with the UPS. The software polls the UPS for detailed information on the status of the power
environment. If a power emergency occurs, the software initiates the saving of all data and an
orderly shutdown of the equipment.
Modus/Jbus Module (optional)
The Modbus module provides monitoring and integration to the Building Management
Software (BMS) such as Wonderware. It features continuous and reliable communication
through isolated DB9 ports (RS485/RS232) or a terminal strip (RS485).
Figure 37. Modus/Jbus Module.
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7. User operations
The UPS has a four-button graphical LCD with backlight. It provides useful information about
the unit itself, load status, events, measurements, and settings.
The LCD backlight is switched on by pressing any button. It has a timeout that automatically
switches off after 15 minutes of inactivity.
Display functions
As default and after 15 minutes of inactivity the UPS is showing the selectable start screen:
1.
2.
Logo screen
Mimic screen (See User Settings on LCD screen)
The screen backlit has automatic shutdown after long period of inactivity. It will light up once a
button is pushed. The right side button will initiate the text to the screen. The scrolling
through the menu structure is done with buttons indicated by the ↑ ↓images of the LCD
screen. The menu structure is shown in the table below.
Main Menu
Submenu
Menu functions
I
UPS off / System normal / UPS supporting load / UPS on battery /
UPS on bypass / +active alarms and notices / +battery status
(resting, charging, floating, not connected, dischargin)
UPS STATUS
->
->
I
EVENT LOG
I
Notice / Alarm
MEASUREMENTS OUTPUT
Voltage / Current / Frequency / Power
Voltage / Current / Runtime
Voltage / Current / Frequency
Voltage / Frequency
BATTERY
INPUT
BYPASS
I
CONTROL
->
Goto bypass / Battery test / Display test
Date / LCD contrast / Change language / Relay config / Signal
inputs / Serial port config / Start screen / User password / Audible
alarms / Battery charging method / +list of std. settings
USER
SETTINGS
SETTINGS
SERVICE
SETTINGS
Adjust parameters / Adjust events / Reset custom / Clear history /
+ modem call settings
I
IDENTIFICATI-
ON
->
->
UPS Type / Part nro. / Serial nro / Revisions
-
I
TURN UPS
ON/OFF
Table 38. Menu map for display functions.
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User Settings
The UPS has the following typical settings that are user configurable. Note that some of the
settings become effective at the next start-up of the UPS.
Description
Available settings
Default setting
General:
Display contrast adjustment
+ / -
Moderate
[English], [Spanish], [French],
[German]
Display language
English (British)
Date & time
[xxxx-xx-xx]
0001-01-01
Normal
Audible alarms
[Normal], [Disabled]
[logo], [mimic]
Normal screen in display
user settings password
Nominal values:
Powerware logo
Not required
[Not required], [Set]
Nominal output voltage
Nominal output frequency
Rectifier phase current limit
Communication and connectivity:
Disable control commands
Communication speed
[220], [230], [240]
[50 Hz], [60 Hz]
Step: 1 A
230 Volts
50 Hz
32 Amps (3~)
[Enabled], [Disabled]
Disabled
[1200], [2400], [9600], [19200]
19200 bps.
[UPS ON/OK], [Custom], [Battery low], UPS ON/OK
[System on bypass], [System on battery]
Std. relay output function
Signal input #1-2 function
[Nothing], [see Signal inputs]
Nothing
120 sec
Hardware remote off delay for hardware Remote off
with restart function.
Step: 1 sec.
X-slot defaults:
#1: on battery
#2: battery low
#3: UPS on/ok
#4: on bypass
X-slot relay output 1-4 function
[Nothing], [see Signal inputs]
Step: 1 sec.
X-slot input signal (long break via Rx)
Nothing
X-slot shutdown signal activation delay before the
signal is accepted.
5 sec
Bypass and syncronisation:
Usage of bypass
[Enabled], [Disabled]
[Required], [Not Required]
[Immediately], [after delay]
[Enabled], [Disabled]
+1% ... +20%, step: 1%
-1% ... -20%, step: 1%
0.5 ... 3.0 Hz, step: 0.1 Hz
Step: 0.1 Hz/s
Enabled
Not required
Immediately
Enabled
+10%
Require synch at transfer on bypass
Transfer on bypass on overload
Synchronization enable
Bypass voltage deviation high limit
Bypass voltage deviation low limit
Synchronization window
-15%
2.0 Hz
Frequency slew rate
0.2 Hz/s
Battery information and settings:
ABM charging cycling disable
Charging temp compensation
Battery size setting
[Enabled], [Disabled]
[Enabled], [Disabled]
Step: 1 Watts/cell
Enabled
Enabled
24 Watts/cell
1 string
Number of 32 pcs. battery strings
Battery low alarm level
0 (no batteries), 1, 2, 3, 4...
Step: 0.01 V/cell
1.88 V/cell
Enabled
Automatic battery support test
Maximum charging current
[Enabled], [Disabled]
Step: 0.1 A [max. 20 Amps]
3 Amps
Output on, automatic delay time before turning
the output on
[Disabled], [Set delay, step: 1 sec]
[Disabled], [Set delay, step: 1 sec]
0 sec.
Output off, automatic delay time on battery after
which output is turned off
Disabled
User preferences:
Operation priority while rectifier input break
Site wiring fault w/ wrong Neurtal connection
[On battery], [On bypass]
[Enabled], [Disabled]
On bypass
Enabled
Table 39. User setting in the LCD menu screen.
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Configuring user settings
User settings can be configured via front panel. Select Settings from main menu and then select
User Settings.
Changing language
Pressing and holding down the first button on the left for about 5 seconds selects the language
menu. This action is possible from any LCD menu screen.
The default firmware has four main languages: English, Spanish, French and German. Other
local language packages including Chinese, Greek and Russian can be requested from the local
service representative.
Changing charging current
Maximum charging current setting should be checked when needed back-up time needs more
than 3 Amps charging current.
Load (kVA)
p.f. 0.7
10
10
10
Load (kVA)
p.f. 0.7
15
15
15
Back-up time
Min current
Back-up time
Min current
1 h
3 h
5 h
10 h
1.8 A
4 A
6.5 A
13 A
1 h
3 h
5 h
10 h
2.5 A
6.5 A
9 A
10
15
18 A
Table 40. Required battery charge currents.
Select Maximum charging current from User Settings menu. Default setting is 3.0 Amps and it
is changeable up to 20 Amps. Minimum step is 0.1 A.
Note!
Maximum charging current is dependent on output load and power rate of the UPS. If the
UPS is supporting maximum output load the highest level of Maximum charging current is
3.0 A, which is also the default setting. As a thumb rule, 1 kW decrease in the load provides
extra 2.0 A charging capacity. For example, the charging capacity is 5 Amps at 8 kW load,
and 7 A at 7 kW load.
Using relay outputs
Relay outputs can be used for remote alarm indications.
Each relay has four standard pre-programmed settings for alarms:
•
on bypass, UPS ok, battery low, on battery
One of the standard relay settings is “custom” that can be customised by the user.
The procedure to select customised alarms:
1.
2.
Push any key of the control panel to enable the functions on the LCD screen.
First select “SETTINGS”, then “USER SETTINGS” and finally “RELAY CONFIG” from
the LCD menu.
3.
4.
5.
6.
7.
Select the relay what is needed to be configured (ALARM-1 is fixed relay output X57).
Select “empty” to clear old settings.
Select “custom” and activate needed alarms with the button on the right.
After the selection press “OK” button
Finally test that UPS alarms correctly
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Normal start-up
Check the mechanical and electrical installation of the UPS before start-up. Go through the
checklist below together with another person.
Check
†
†
†
†
†
†
†
†
†
†
†
†
†
†
Read the attached safety manual before you work on the unit.
The unit is fixed according to mechanical installation
The ambient conditions are within specification.
The cooling air will flow freely.
The UPS is grounded properly.
The input and bypass voltages match the UPS nominal voltage.
The input, bypass, battery and output terminal connections are OK
Appropriate input and bypass fuses and disconnectors are installed.
Appropriate backfeed warning sign for disconnectors are installed.
Appropriate cables sizes are used.
The external control connections inside the UPS are OK.
There are no tools, foreign objects or dust inside the UPS from the installation.
Covers are in place.
Optional MBS is placed to UPS position as default.
You are then ready to proceed with the starting up the UPS:
1. Turn the battery and input circuit breakers to ON position.
2. UPS will enter a stand-by mode and starts to charge batteries with a cooling fan
operational. Output is without the voltage in the stand-by mode.
3. Push any key of the control panel to enable the functions of the LCD screen
4. Select “TURN UPS ON” from the LCD menu (see: Display Functions)
5. Press and hold ↵ button for 2 sec. There shall be no sound during the hold.
The UPS shall check its internal functions, synchronise to bypass and start to supply the load.
The green LED is blinking if there occurs an active notice. In normal operation the green LED is
constantly lit if no new active notice such as ‘unsyncronised’ or similar notices present.
The output voltage shall be verified from the output measurements screen of the LCD. If there
is voltage in the output then UPS is supplying the load.
Battery start-up
UPS will start on battery if mains is not available. Note that the UPS behavior may be slightly
different from the normal start-ups.
Shutdown
The procedure to shutdown from LCD is following:
1. Push any key of the control panel to enable the functions of the LCD screen
2. Select “TURN UPS OFF” from the LCD menu (see: Display Functions)
3. Press and hold ↵ button for 5 sec. There shall be an indication sound during the hold.
4. UPS shall do a shutdown routine.
5. Turn the battery and input circuit breakers to OFF position to finalise the shutdown procedure.
Note!
The behaviour is different if UPS is turned off from the programmable input or through
communication cards. If battery and input circuit breakers are left ON, UPS will enter a
stand-by mode and starts to charge batteries with a cooling fan operational. Output is
without the voltage in the stand-by mode.
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8. Maintenance
All operations inside the unit must be performed only by a service engineer from the
manufacturer or from an agent, authorised by the manufacturer.
The troubleshooting procedure gives simple remedial if a malfunction occurs in the UPS. The
operator should start the trouble shooting if there is an active alarm indicated on the LCD
screen. Service should be contacted if the active alarm is abnormal and displayed as a service
code.
Call service if you are not able to solve the problem.
LCD display
Description
Action
Shut down the least important load
that is connected to the UPS. The UPS
should switch back to normal
operation once the load level is
acceptable.
The connected load needs more
power than the UPS is rated to
provide. The inverter or static bypass
is supplying the excessive load level.
Overload
Batteries should be replaced and you
need to contact the local office or
representative of the UPS manufacturer.
Your batteries are detected to be
faulty.
Battery test failed
Battery low
The UPS is operating in stored energy Make controlled shutdown of the
mode. It will shut down soon due to
low battery voltage.
protected load immediately to prevent
loss of data.
Save your data and perform a
controlled shutdown of your server
load.
The UPS is operating in stored energy
mode.
On battery
Check that fans are operational and
ventilation holes are not blocked. Make
sure the ambient temperature is not
excessive
Overtemperature
High UPS temperature is detected.
Table 41. Typical alarms displayed in the LCD screen of the UPS unit.
Scrapping
Before scrapping UPS or its battery cabinet, the battery bank must be removed. Local
requirements must be followed in battery recycling or discard. The removal of batteries is
allowed only by authorised service personnel due to high energy and voltage.
Regular service/intervals
The UPS requires very little maintenance if installed in an appropriate environment.
Maintentenance
Interval
Batteries change
Batteries test
Cooling fan change
~ 3-5 years / service
~ 18 months / service
~ 5 years / service
Table 42. Routine maintenance intervals recommended by the manufacturer.
Batteries
The condition of the batteries is crucial for operation. The UPS will indicate by audible and
visual alarms if the capacity of the battery bank has decreased. The UPS units are provided with
the automatic battery test and ABM management function to continuously monitor the
condition of the battery bank.
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Servicing of batteries should be performed or supervised by personnel knowledgeable about
batteries and required precautions. When replacing batteries, replace with the same type and
number of batteries.
Note!
Do not dispose of batteries in a fire. The batteries may explode.
Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It
may be toxic.
Cooling fan
The cooling fan lifespan of the UPS unit is about 60 000 operating hours. The actual lifespan
depends on the environment and ambient temperature.
Fan failure can be predicted by increasing noise from the fan bearings. The fan replacement is
recommended once this symptom starts appearing.
Do not use other than manufacturer’s specified spare parts.
LED Indicators
The UPS unit has (4) LEDs to indicate the status.
Graphical sign
LED
Description
Note
Blinking when a new notice message
is active.
Green
UPS status is ok.
Yellow 1
Yellow 2
Red
UPS is in battery mode
UPS is in bypass mode
UPS has an active alarm
Blinking when new alarm is not reset
and still active.
Table 43. Description of the LED indicators.
Maintenance bypass switch (MBS) operation
The maintenance bypass switch may be as standard or as optional in your system depending on
the ordered configuration. The operation of the MBS is allowed for a trained person only who is
familiar with the UPS behaviour and functions. The full UPS wiring diagram with a MBS switch
is presented in the installation part of the manual.
Note!
The MBS consist of three switches and failure to understand the correct sequence may
drop the critical load.
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Figure 41. The normal positions of the three MBS switches.
Turn UPS from normal mode to mechanical bypass
The procedure to turn the UPS to mechanical bypass switch is described below.
Figure 42. The normal (UPS supplying the load) positions of the three MBS switches.
No break transfer from normal mode to Service Bypass:
1.
2.
The normal start position should be following:
OFF
ON
ON
Use LCD to turn the UPS on internal static bypass mode. Remember to verify the transfer
before proceeding the next step.
3.
4.
Remove the locking plate of the S1-3 switches.
Turn ON the S1 switch to bypass UPS:
ON
ON
ON
5.
Turn OFF the S3 switch to disconnect UPS output:
ON
OFF
ON
6.
7.
Use LCD to turn UPS OFF.
Turn F1 battery breakers and F2 input to OFF position.
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8.
9.
Turn OFF the S2 switch to disconnect UPS bypass input:
ON
OFF
OFF
Remount the locking plate of the S1-3 switches to the position to prevent the use of them.
10. UPS is now in the mechanical bypass mode, see below:
Turn UPS from mechanical bypass to normal mode
The procedure to turn the UPS back to normal mode is described below.
Figure 46. The service (bypass supplying the load) positions of the three MBS switches.
No break transfer from Mechanical Bypass to normal mode:
1.
The normal start position should be following:
ON
OFF
OFF
2.
3.
Remove the locking plate of the S1-3 switches.
Turn ON S2 switch to connect bypass input to UPS:
ON
OFF
ON
4.
5.
Turn the F1 battery and F2 input breakers to ON position.
Use LCD to “Turn UPS on” and wait until fully started.
- Make sure the UPS is not displaying alarms or notices alarm with the green LED lit.
- You may verify the output voltage from the meters screen of the LCD.
6.
Use LCD to transfer the UPS to internal static bypass. Remember to verify the transfer
before proceeding the next step.
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7.
8.
9.
Turn ON S3 switch to connect UPS output to load:
ON
ON
ON
Turn OFF S1 switch to disconnect bypass output:
OFF
ON
ON
Use LCD to transfer the UPS to normal mode.
10. Remount the locking plate of the S1-3 swiches to the position to prevent the use of them.
11. UPS is now in Normal mode, see below:
40
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9. Dimensional drawings
Figure 47. UPS models with no battery sections.
Figure 48. UPS models with (1) and (2) battery bottom sections.
Figure 49. UPS models with (1) and (2) battery bottom sections plus integrated MBS.
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Figure 50. External battery cabinet models with (2) and (3) sections.
Figure 51. UPS models with middle battery and bottom transformer sections.
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10.Technical data
Standards
UPS
8 kVA
10 kVA
12 kVA
15 kVA
Safety
EMC
IEC 62040-1-1, EN 62040-1-1 and EN 60950
EN 50091-2
Product
IEC 62040-3 and EN 62040-3
Environment
UPS
8 kVA
10 kVA
12 kVA
15 kVA
Amb. temperature
Relative humidity
Altitude
0 to +40°C (electronics), 15 to +25°C (batteries)
0 to 95%, no condensation allowed
<1000 m above sea level at +40°C
Vibration
IEC 68-2-6; max. 0.3 mm (2 to 9 Hz), max. 1 m/s2 (9 to 200 Hz) sinusoidal
Mechanical configuration
UPS
8 kVA
10 kVA
12 kVA
15 kVA
Dimensions
- Width
- Depth
305 mm
702 mm
- Height
817 mm (32 bat) or 1214 mm (2x32 bat)
Weight
- no battery
- 32 battery
- 64 battery
- 32 battery and transformer
- MBS
65 kg
155 kg
265 kg
270 kg
70 kg
160 kg
270 kg
275 kg
+15 kg
Colour
RAL 9005 black
Characteristics
UPS
8 kVA
10 kVA
12 kVA
15 kVA
Efficiency
- nominal load
Heat losses
Up to 92%
<580 W
Up to 93%
<720 W
Up to 93%
<1050 W
Up to 92%
<870 W
10 min (32 bat 7 Ah) 6 min (32 bat 7 Ah)
15 min (32 bat 9 Ah) 10 min (32 bat 9 Ah) 8 min (32 bat 9 Ah)
28 min (64 bat 7 Ah) 20 min (64 bat 7 Ah) 15 min (64 bat 7 Ah) 10 min (64 bat 7 Ah)
33 min (64 bat 9 Ah) 25 min (64 bat 9 Ah) 20 min (64 bat 9 Ah) 15 min (64 bat 9 Ah)
50 - 53 dB(A) depending on the load
Backup time
- load pf 0.7
(+25°C amb.)
5 min (32 bat 9 Ah)
Noise (ISO 7779)
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AC input
UPS
8 kVA
10 kVA
12 kVA
15 kVA
Rectifier input
- S/SC model
- N/NC model
Bypass input
1-phase
3-phases
-
-
3-phases
3-phases
1 phase
Voltage (L.-N)
Frequency
Power factor
Input distortion
Rated input current
- 3-phases
192 to 253 Volts without using battery
45 to 65 Hz
0.99
< 5% THD(I)
11,6 A
34,8 A
14,5 A
43,5 A
17,4 A
-
21,8 A
-
- 1-phase
DC circuit
UPS
8 kVA
10 kVA
12 kVA
15 kVA
Management
Nominal voltage
Battery qty
Advanced Battery Management
384 Volts
32 pcs.
Float voltage
Battery type
Cut off voltage
Battery charging
2.30 VPC
VRLA 12 Volts
1.75 VPC
3 amps, user selectable
AC output
UPS
8 kVA
10 kVA
12 kVA
15 kVA
Active power
Nro. of phases
Frequency
Voltage
7,2 kW
9 kW
10,8 kW
13.5 kW
1-phase
50 Hz or 60 Hz, user selectable
220, 230 or 240 Volts, user selectable
Short circuit
capability
100 A, < 300 ms
144 A, < 300 ms
10 min >100-110% load
1 min > 110-125% load
5 sec >125-150% load
300 ms >150% load
Overload capability
44
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11. Warranty
The product is warranted against defects in design, materials and workmanship for a period of
twelve (12) months from its original date of purchase. The local office or distributor may grant
a warranty period different to the above and refer to local terms of liability as defined in the
supply contract.
The UPS manufacturer is not responsible for
•
Any costs resulting from a failure if the installation, commissioning, repair, alternation, or
ambient conditions of the equipment do not fulfil the requirements specified in the
documentation delivered with the unit and other relevant documentation.
•
•
Equipment subjected to misuse, negligence or accident
Equipment comprised of materials provided or designs stipulated by the purchaser.
Under no circumstances shall the manufacturer, its suppliers or subcontractors be liable for
special, indirect, incidental or consequential damages, losses or penalties.
The technical data, information and specifications are valid at the time of printing. The UPS
manufacturer reserves the right to modifications without prior notice.
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UPS 8 – 15 kVA, 230V 50/60 Hz output
Revision B1
User’s Guide
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Download from Www.Somanuals.com. All Manuals Search And Download.
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