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		 ® 
					Industrial   
					1295   
					1296   
					ADJUSTMENT MANUAL   
					This Adjustment Manual is valid for machines   
					from the following serial numbers onwards:   
					# 2 730 099   
					296-12-18 640/002   
					Justieranleitung engl. 06.09   
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				Contents   
					Contents ............................................................................... Chapter - Page   
					13   
					Adjustment .............................................................................................................. 13 - 1   
					Notesonadjustment ................................................................................................ 13 - 1   
					Tools, gauges and other equipment .......................................................................... 13 - 1   
					Abbreviations............................................................................................................ 13 - 1   
					Explanation of the symbols ...................................................................................... 13 - 1   
					13.01   
					13.02   
					13.03   
					13.04   
					13.05   
					Adjusting the basic machine ................................................................................. 13 - 2   
					Position of the bottom feed dog crosswise to sewing direction ................................ 13 - 2   
					Adjusting the bottom feed dog in sewing direction.................................................... 13 - 3   
					Bottomfeeddogheight ............................................................................................ 13 - 4   
					Needleheight(preliminaryadjustment)..................................................................... 13 - 5   
					Needleinneedle-holecentre ..................................................................................... 13 - 6   
					Bottomfeeddogliftingmotion.................................................................................. 13 - 7   
					Feeding stroke of bottom and top feeds.................................................................... 13 - 8   
					Hook clearance, needle rise, needle height and needle guard ................................... 13 - 9   
					Topfeedstroke......................................................................................................... 13 - 11   
					Topfeedliftingmotion .............................................................................................. 13 - 12   
					Bobbin case opener .................................................................................................. 13 - 13   
					Slipcoupling ............................................................................................................. 11 -14   
					Needle-threadtensionrelease................................................................................... 13 - 15   
					Thread check spring, without subclass -900/56 ........................................................ 13 - 16   
					Thread check spring on the PFAFF 1296 with subclass -900/56 ............................... 13 - 17   
					Bobbinwinder .......................................................................................................... 13 - 18   
					Pressure of the lifting presser ................................................................................... 11 - 19   
					13.05.01   
					13.05.02   
					13.05.03   
					13.05.04   
					13.05.05   
					13.05.06   
					13.05.07   
					13.05.08   
					13.05.09   
					13.05.10   
					13.05.11   
					13.05.12   
					13.05.13   
					13.05.14   
					13.05.15   
					13.05.16   
					13.05.17   
					13.06   
					Adjustingthethreadtrimmer-900/56........................................................................ 13 - 20   
					Engagingsolenoid..................................................................................................... 13 - 20   
					Control cam (preliminary adjustment) ....................................................................... 13 - 21   
					Control lever spring action ........................................................................................ 11 - 22   
					Controlleverstroke .................................................................................................. 13 - 23   
					Thread-trimmerdrivelinkage .................................................................................... 13 - 24   
					Linkage bar (only on the PFAFF 1296)....................................................................... 13 - 25   
					Threadcatcherheight ............................................................................................... 13 - 26   
					Threadcatcherrestingposition ................................................................................. 13 - 27   
					Knifepressure .......................................................................................................... 13 - 28   
					Bobbinthreadtrappingspring ................................................................................... 13 - 29   
					Control cam (final adjustment).................................................................................. 13 - 30   
					Release lever............................................................................................................ 11 - 31   
					Release rod .............................................................................................................. 13 - 32   
					13.06.01   
					13.06.02   
					13.06.03   
					13.06.04   
					13.06.05   
					13.06.06   
					13.06.07   
					13.06.08   
					13.06.09   
					13.06.10   
					13.06.11   
					13.06.12   
					13.06.13   
					13.07   
					13.07.01   
					Parametersettings ................................................................................................... 13 - 33   
					Parameter list ........................................................................................................... 13 - 33   
					14   
					Circuit diagrams ....................................................................................................... 14 - 01   
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				Adjustment   
					13   
					Adjustment   
					Please observe all notes from Chapter 1 Safety of the instruction manual! In   
					particular care must be taken to see that all protective devices are refitted   
					properly after adjustment, see Chapter 1.06 Danger warnings of the instruction   
					manual!   
					Unless stated otherwise, during all adjustment work the machine must be   
					disconnected from the electric and pneumatic power supply!   
					Danger of injury if the machine is started accidentally!   
					For the adjustments in this chapter the PFAFF 1296 two-needle machine is   
					illustrated. On the PFAFF 1295 single-needle machines various adjustments only   
					have to be carried out on one side, i.e. in the right-hand hook area. This is   
					referredtointhedifferentchapters.   
					13.01   
					Notes on adjustment   
					All following adjustments are based on a fully assembled machine and may only be carried   
					out by expert staff trained for this purpose.   
					Machine covers, which have to be removed and replaced to carry out checks and   
					adjustments, are not mentioned in the text.   
					The order of the following chapters corresponds to the most logical work sequence for   
					machines which have to be completely adjusted. If only specific individual work steps are   
					carried out, both the preceding and following chapters must be observed.   
					Screws, nuts indicated in brackets ( ) are fastenings for machine parts, which must be   
					loosenedbeforeadjustmentandtightenedagainafterwards.   
					13.02   
					Tools, gauges and other equipment   
					● Screwdrivers withi blade widths from 2 to 10 mm   
					● Spanners (wrenches) in sizes from 7 to 13 mm   
					● Allen keys from 1.5 to 6 mm   
					● Metal rule (part No. 08-880 218-00)   
					● Needle-rise gauge (part No. 61-111 600-01)   
					● Gauge, (top feed stroke 7 mm) (Part No. 61-111 633-61)   
					● Screw clamp (part No. 61-111 600-35)   
					13.03   
					13.04   
					Abbreviations   
					t.d.c. = top dead centre   
					b.d.c. = bottom dead centre   
					Explanation of the symbols   
					In this adjustment manual, symbols emphasize operations to be carried out or important   
					information. The symbols used have the following meaning:   
					Note,information   
					Service, repair, adjustment, maintenance   
					(work to be carried out by qualified staff only)   
					13 - 1   
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				Adjustment   
					13.05   
					Adjusting the basic machine   
					13.05.01   
					Position of the bottom feed dog crosswise to sewing direction   
					Requirement   
					The bottom feed dog must be the same distance from the left and right side of the feed slots.   
					4 
					1 
					X 
					X 
					2 
					4 
					1 
					3 
					Fig. 11 - 01   
					● Loosen screws 1 and 2.   
					● Position rock shaft 3 according to Requirement..   
					● Tighten screw 1.   
					The flats of pins 4 must face screws 1 and rock shaft 3 must neither have any   
					play nor bind.   
					Leave screws 2 loose for the following adjustments.   
					13 - 2   
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				Adjustment   
					13.05.02   
					Adjusting the bottom feed dog in sewing direction   
					Requirement   
					With the longest stitch length set, the bottom feed dog must not strike the feed slot at the   
					front or rear end of its stroke.   
					1 
					2 
					Fig. 11 - 02   
					● Set the longest stitch length.   
					● Turn rock shaft 1 according to Requirement. and tighten screws 2.   
					13 - 3   
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				Adjustment   
					13.05.03   
					Bottom feed dog height   
					Requirement   
					With the stitch length set at "0" the feed dog must protrude from the needle plate by the   
					height of its teeth when at its highest position.   
					2 
					1 
					Fig. 11 - 03   
					● Set stitch length „0“.   
					● Turn the balance wheel to set the bottom feed dog at its highest position.   
					● Adjust bracket 1 (screws 2) according to Requirement.   
					On machines without bottom-feed lifting phase (without "P") the feed dog   
					height may be reduced somewhat if necessary.   
					13 - 4   
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				Adjustment   
					13.05.04   
					Needle height (preliminary adjustment)   
					Requirement   
					With the needle bar at b.d.c. the clearance between needle bar and needle plate must be   
					15 mm.   
					2 
					1 
					1 
					Fig. 11 - 04   
					● Re-position the height of needle bar 1 (screws 2) according to Requirement, but do not   
					turn it.   
					13 - 5   
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				Adjustment   
					13.05.05   
					Needle in needle-hole centre   
					Requirement   
					With the stitch length set at "0" the needle must enter exactly in the centre of the needle   
					hole.   
					4 
					3 
					0 
					1 
					2 
					3 
					7 
					6 
					5 
					8 
					9 
					1 
					2 
					Fig. 11 - 05   
					● Remove vibrating presser 1 and lifting presser 2.   
					● Set the stitch length at "0" and set the needle bar at t.d.c.   
					● Insert a new needle, loosen screws 3, 4, 5 and 6.   
					● Turn the balance wheel to set the needle immediately above the bottom feed dog.   
					● Shift the position of needle bar frame 7 according to Requirement.   
					● Tighten screws 3, 4 and 5.   
					● Move stop 8 up against needle bar frame 7 and tighten screw 6.   
					There must be no binding of needle bar frame 7 in guide 9 nor in the top-feed   
					drive linkages.   
					13 - 6   
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				Adjustment   
					13.05.06   
					Bottom feed dog lifting motion   
					Requirement   
					1. With the needle bar at b.d.c. the feed dog must be at its highest position.   
					2. When the longest stitch length is set and the balance wheel is turned, the bottom feed   
					dog must reach the top side of the needle plate at the same time as the needle.   
					1 
					2 
					Fig. 11 - 06   
					This adjustment does not apply to machines without bottom-feed dog lifting   
					phase (without "P")   
					● Set needle bar at b.d.c.   
					● Turn eccentric 1 (screws 2) according to Requirement 1.   
					● In this position tighten the accessible screw 2 just enough to allow eccentric 1 to be   
					turned against a resistance.   
					● Turn eccentric 1 slightly according to Requirement 2.   
					● Tighten both screws 2.   
					13 - 7   
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				Adjustment   
					13.05.07   
					Feeding stroke of bottom and top feeds   
					Requirement   
					With the longest stitch length set and the needle bar at b.d.c. neither the top- nor bottom   
					feed must make any movement when the reverse-feed lever is operated.   
					2 
					1 
					Fig. 11 - 07   
					● Set the longest stitch length.   
					● Undo screw 1 enough to allow eccentric 2 to be turned on the shaft against a resistance.   
					● Set needle bar at b.d.c.   
					● First turn eccentric 2 so that its highest eccentric point is facing "downwards."   
					● Now turn it slightly in rotation direction according to Requirement.   
					● Tighten screw 1.   
					13 - 8   
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				Adjustment   
					13.05.08   
					Hook clearance, needle rise, needle height and needle guard   
					Requirement   
					With the stitch length set at "3" and in needle-rise position (= 1.8 mm past b.d.c. on version   
					"B" or 2.0 mm past b.d.c. on version "C")   
					1. The hook point must be at the "needle centre" and the clearance between hook and   
					needle 0.05 to 0.1 mm,   
					2. the top end of the needle eye must be 0.8 to 0.1 mm below the hook point, and   
					3. needle guard 8 must touch the needle just lightly.   
					0.05 - 0.1 mm   
					1 
					1 
					8 
					6 
					7 
					7 
					6 
					2 
					3 
					2 
					3 
					1 
					1 
					4 
					5 
					Fig. 11 - 08   
					● Set the stitch length at "3" and loosen screws 1, 2 and 3.   
					● Loosen screws 4 at the front and rear side.   
					● Position posts 5 according to Requirement 1.   
					● Tighten screws 1 and 4.   
					● Set the needle bar at b.d.c. and place the 1.8 or 2.0 mm thick feeler gauge close under   
					the needle bar bearing, move the screw clamp up against the feeler gauge and screw it   
					tight.   
					● Remove the feeler gauge and turn the balance wheel in sewing direction until the screw   
					clamp is against the needle bar bearing.   
					13 - 9   
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				Adjustment   
					● Set the hook point at the needle centre, making sure that the needle is not deflected by   
					needle guard 8.   
					● Making sure that bevel gear 6 is not too close, but the hook has not too much play,   
					tighten screws 2.   
					● Move fixing collar 7 up against bevel gear 6 and tighten screws 3.   
					● Adjust the needle height according to Requirement 2 (see also Chapter 13.04.04, Needle   
					heightpreliminaryadjustment).   
					● position needle guard 8 according to Requirement 3.   
					After changing the needle clearance be sure to readjust the connecting linkage   
					of the thread trimmer mechanism (see also Chapter 13.05.6, Connecting   
					linkage).   
					13 - 10   
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				Adjustment   
					13.05.09   
					Top feed stroke   
					Requirement   
					With the longest top feed stroke set and the stitch length at "0", lifting presser 1 and   
					vibrating presser 2 must each rise from the needle plate by 7.0 mm when the balance   
					wheel is turned.   
					4 
					3 
					2 
					1 
					Fig. 11 - 09   
					● Set the longest top feed stroke and stitch length "0".   
					● Lower lifting presser 1.   
					● Turn the balance wheel in sewing direction until vibrating presser 2 has reached its   
					highest point.   
					● Turn crank 3 (srews 4) according to Requirement.   
					13 - 11   
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				Adjustment   
					13.05.10   
					Top feed lifting motion   
					Requirement   
					When lifting presser 1 is resting on the needle plate, vibrating presser 4 and needle point 5   
					must reach the needle plate at the same time at the highest top feed stroke.   
					3 
					2 
					5 
					1 
					4 
					Fig. 11 - 10   
					● Lower lifting presser 1 onto the needle plate.   
					● Loosen screws 2 just enough to allow eccentric 3 to be turned against a resistance on it   
					shaft.   
					● Turn eccentric 3 according to Requirement.   
					● Tighten screws 2.   
					13 - 12   
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				Adjustment   
					13.05.11   
					Bobbin case opener   
					Requirement   
					The needle thread must neither be trapped between bobbin case opener 3 and hook base   
					4 nor between position finger 5 and the retainer on the needle plate (see arrows).   
					2 
					6 
					5 
					1 
					3 
					4 
					Fig. 11 - 11   
					● Undscrew and remove post covers 1 (on left post from the rear).   
					● Undo screws 2 enough to allow bobbin case opener 3 to be turned on its shaft against a   
					resistance.   
					● Thread up the machine, place sewing material in and lower the lifting presser.   
					● Set bobbin case opener 3 according to Requirement.   
					● In this position, apply pressure on the bobbin case opener from the top, move clamp   
					collar 6 up against it and tighten screws 2.   
					13 - 13   
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				Adjustment   
					13.05.12   
					Slip coupling   
					Slip coupling 4 is adjusted at the works. When a thread jams, slip coupling 4   
					disengages, in order to avoid damage to the hooks. To engage the coupling   
					again, proceed as follows.   
					1 
					4 
					2 
					3 
					4 
					Fig. 11 - 12   
					● Remove jammed thread.   
					● Press plunger 1 and turn the balance wheel until pawl 2 engages groove 3.   
					13 - 14   
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				Adjustment   
					13.05.13   
					Needle-thread tension release   
					Requirement   
					With the lifting presser raised, there must be a clearance of at least 0.5 mm between   
					tension discs 4.   
					2 
					0.5 mm   
					1 
					3 
					4 
					Fig. 11 - 13   
					● Position pressure plate 1 behind mounting bracket 2 according to Requirement.   
					The clearance of 0.5 mm is a miminum setting and may be as much as 1 mm   
					for heavy threads.   
					When the tension is engaged, release pin 3 must not be under load.   
					13 - 15   
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				Adjustment   
					13.05.14   
					Thread check spring, without subclass -900/56   
					Requirement   
					The movement of thread check spring 5 must be finished when the needle pointe enters   
					the material (=spring stroke of about 7 mm).   
					5 
					3 
					1 
					2 
					4 
					Fig. 11 - 14   
					● Adjust stop 1 (screw 2) according to Requirement.   
					● To adjust the pressure of the spring, turn screw 3 (screw 4).   
					For technical reasons the length of the thread check spring stroke may vary   
					upwards or downwards a little.   
					13 - 16   
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				Adjustment   
					13.05.15   
					Thread check spring on the PFAFF 1296 with subclass -900/56   
					Requirement   
					The movements of thread check springs 1 and 6 must be finished when the needle points   
					enter the material (=spring stroke of about 7 mm).   
					8 10   
					5 
					1 
					6 
					4 
					2 
					7 
					9 
					3 
					Fig. 11 - 15   
					● To adjust the pressure of spring 1, turn screw 2 (screw 3).   
					● Adjust stop 4 (screw 5) according to Requirement.   
					● To adjust the pressure of spring 6, turn screw 7 (screw 8).   
					● Adjust stop 9 (screw 10) according to Requirement.   
					For technical reasons the length of the thread check spring stroke may vary   
					upwards or downwards a little.   
					13 - 17   
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				Adjustment   
					13.05.16   
					Bobbin winder   
					Requirement   
					1. With the bobbin winder engaged, drive wheel 1 must be driven reliably.   
					2. With the bobbin winder disengaged, friction wheel 5 must not run against drive wheel 1.   
					3. The bobbind winder must switch itself off when the filled thread is about 1 mm from   
					the rim of the bobbin.   
					1 
					5 
					2 
					4 
					3 
					Fig. 11 - 16   
					● Re-position drive wheel 1 (screws 2) according to Requirements 1 and 2.   
					● Re-position pin 3 (screw 4) according to Requirement 3.   
					13 - 18   
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				Adjustment   
					13.05.17   
					Pressure of the lifting presser   
					Requirement   
					1. The material must be properly fed, even at the highest sewing speed.   
					2. There must be no pressure marks on the material.   
					1 
					Fig. 11 - 17   
					● Turn screw 1 according to the Requirement.   
					13 - 19   
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				Adjustment   
					13.06   
					Adjusting the thread trimmer -900/56   
					13.06.01   
					Engaging solenoid   
					Requirement   
					1. Mounting bracket 1 must be in the middle of its adjusting range and parallel with the   
					right-hand edge of the mounting bracket.   
					2. When the thread trimmer is in its resting position the core of solenoid 3 must protrude   
					from the solenoid housing by about 4 mm.   
					4 mm   
					4 
					1 
					3 
					2 
					Fig. 11 - 18   
					● Re-position bracket 1 (screw 2) according to Requirement 1.   
					● Re-position solenoid 3 (screw 4) according to Requirement 2.   
					13 - 20   
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				Adjustment   
					13.06.02   
					Control cam (preliminary adjustment)   
					Requirement   
					1. Control cam 1, must be centred with the cutout of bearing mounting 5.   
					2. With the needle bar at t.d.c., screws 2 must be visible from the front and aligined   
					parallel with the bedplate.   
					2 
					4 
					4 
					3 
					3 
					1 
					5 
					Fig. 11 - 19   
					● Re-position control cam 1 (screws 2) and fixing collars 3 (screws 4) according to   
					Requirement.   
					13 - 21   
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				Adjustment   
					13.06.03   
					Control lever spring action   
					Requirement   
					When the thread trimmer is in its resting position, it must be possible to press control lever 3   
					about 1 mm towards the bedplate (spring action).   
					2 
					3 
					1 
					Fig. 11 - 20   
					● Turn screw 1 (nut 2) according to Requirement.   
					13 - 22   
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				Adjustment   
					13.06.04   
					Control lever stroke   
					Requirement   
					1. When engaging lever 5 is operated the pin of control lever 6 must drop freely into the   
					track of control cam 7.   
					2. After thread trimming, control lever 6 must pass freely on the right side of stop plate 3   
					and engage control lever 5 behind stop plate 3.   
					3. There must be a clearance of 0.2 mm between the pin of control cam 6 and the right-   
					hand inside of the control cam track.   
					0.2 mm   
					4 
					5 
					2 
					6 
					3 
					1 
					7 
					Fig. 11 - 21   
					● Re-position stop plate 1 (screws 2) and stop plate 3 (screws 4) according to   
					Requirement.   
					13 - 23   
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				Adjustment   
					13.06.05   
					Thread-trimmer drive linkage   
					Requirement   
					1. On the PFAFF 1296 thread-catcher drive linkage 1 must have a length of 128 mm, less   
					half of the needle gauge.   
					On the PFAFF 1295, thread catcher drive linkage 1 must have a length of 128 mm   
					2. When the threa trimmer is in its resting position there must be a clearance of about   
					1 mm between plunger 5 and lever 6.   
					2 
					1 
					2 
					6 
					4 
					3 
					5 
					1 mm   
					Fig. 11 - 22   
					● Turn thread-catcher drive linkage 1 (nuts 2) to adjust it according to Requirement 1.   
					● Re-position bracket 3 (screw 4) according to Requirement 2.   
					13 - 24   
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				Adjustment   
					13.06.06   
					Linkage bar (only on the PFAFF 1296)   
					Requirement   
					The length of linkage bar 1 must be the same as the distance between the two thread-   
					catcher drive shafts 3.   
					= 
					3 
					3 
					1 
					2 
					2 
					= 
					Fig. 11 - 23   
					● Adjust middle section 1 (nuts 2) of the linkage bar according to Requirement.   
					13 - 25   
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				Adjustment   
					13.06.07   
					Thread catcher height   
					Requirement   
					There must be a clearance of 0.7 mm between the underside of thread catcher 4 and   
					bobbin case cap 5.   
					4 
					4 
					5 
					2 
					3 
					1 
					Fig. 11 - 24   
					● Loosen screws 1 and 2.   
					● Adjust the height of shaft 3 according to Requirement.   
					● Tighten screws 1.   
					Leave screws 2 loose for the following adjustment.   
					13 - 26   
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				Adjustment   
					13.06.08   
					Thread catcher resting position   
					Requirement   
					When the thread trimmer is in its resting poistion there must be a clearance of about 4   
					mm between the point of catcher 3 and the cutting edge of knife 4.   
					4 mm   
					3 
					3 
					4 
					1 
					2 
					Fig. 11 - 25   
					● Turn shaft 2 according to Requirement.   
					● Tighten screws 1.   
					When tightening screws 1 make sure that all transmission parts of the thread   
					catcher drive can move freely.   
					13 - 27   
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				Adjustment   
					13.06.09   
					Knife pressure   
					Requirement   
					When the front edge of thread catcher 3 has passed the knife cutting edge by half, knife 1   
					must rest with light pressure on the edge of the catcher.   
					3 
					2 
					3 
					1 
					Fig. 11 - 26   
					● Adjust knife 1 (screws 2) according to Requirement   
					13 - 28   
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				Adjustment   
					13.06.10   
					Bobbin thread trapping spring   
					Requirement   
					1. Bobbin thread trapping spring 3 must not be deflected by thread catcher 4 in any phase.   
					2. After the trimming action the bobbin thread must be securely trapped.   
					3. It must be possible to insert and remove the bobbin from the hook without any hindrance.   
					4 
					3 
					4 
					1 
					3 
					2 
					Fig. 11 - 27   
					● Re-position bracket 1 (screws 2) according to Requirements 1 and 3.   
					● Bend trapping spring 3 according to Requirement 2.   
					13 - 29   
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				Adjustment   
					13.06.11   
					Control cam (final adjustment)   
					Requirement   
					The trimming action must be just completed when the take-up lever is at t.d.c.   
					2 
					1 
					Fig. 11 - 28   
					● Turn control cam 1 (screws 2) according to Requirement.   
					13 - 30   
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				Adjustment   
					13.06.12   
					Release lever   
					Requirement   
					When the pin of control lever 3 has dropped into the track of control cam 4 and the needle   
					bar is at b.d.c. there must be a clearance of about 1 mm between control lever 3 and   
					release lever 5. In this position the needle thread tension must still be engaged.   
					4 
					2 
					5 
					3 
					1 
					Fig. 11 - 29   
					● Turn eccentric 1 (screw 2) according to Requirement   
					13 - 31   
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				Adjustment   
					13.06.13   
					Release rod   
					Requirement   
					1. When the lifting presser is resting on the needle plate, pin 3 must rest at the lower end   
					of the elongated hole in pull-rod 1.   
					2. The tension discs must not be moved apart in this position.   
					2 
					1 
					3 
					1 
					Fig. 11 - 30   
					● Re-position pull-rod 1 (screws 2) according to Requirement.   
					13 - 32   
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				Adjustment   
					13.07   
					Parameter settings   
					(only on machines with Quick-EcoDrive and control unit P40ED)   
					● The selection of the user level and the alteration of parameters is described in the separate   
					instruction manual for the drive unit.   
					13.07.01   
					Parameter list   
					1 
					6 
					7 
					105   
					110   
					607   
					609   
					700   
					Speed for start backtack   
					Speed for end backtack   
					Speed max.   
					B, C   
					B, C   
					B, C   
					B, C   
					B, C   
					300 - 2000   
					300 - 2000   
					300 - 6000   
					60 - 300   
					600   
					800   
					▲ 
					Cutting speed 1   
					180   
					* 
					Needleposition0   
					(needlereferenceposition)   
					0 - 255   
					702   
					703   
					705   
					706   
					707   
					Needleposition1(needlelowered)   
					B, C   
					B, C   
					B, C   
					B, C   
					B, C   
					0 - 255   
					0 - 255   
					0 - 255   
					0 - 255   
					0 - 255   
					80   
					225   
					100   
					80   
					Needle position 2 (take-up lever raised)   
					Needle position 5 (end cutting signal 1)   
					Needle position 5 (start cutting signal 2)   
					Needle position 9 (start thread tension   
					release/start thread catcher)   
					195   
					722   
					723   
					Acceleration ramp   
					Brake ramp   
					B,C   
					B,C   
					1 - 60   
					1 - 60   
					45   
					40   
					734   
					760   
					Tact output A2 (thread trimming)   
					B,C   
					001 - 009   
					0 - 250   
					0 
					5 
					Multiplier for the fixed value (200) for   
					stitchcount   
					A, B, C   
					799   
					Selected machine class   
					C 
					1 - 4   
					2 
					▲ 
					See Chapter 3 Specifications   
					* 
					Adjustment see Chapter 8.05 Basic position of the machine drive unit (in the machine   
					instruction manual)   
					13 - 33   
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				Adjustment   
					8 
					800   
					884   
					Rotating direction of the motor   
					C 
					0 - 1   
					1 
					Proportionalsensitivityofthe   
					speedcontrolunit   
					1295   
					B,C   
					03 - 24   
					12   
					B,C   
					B,C   
					03 - 24   
					03 - 24   
					12   
					16   
					1296   
					897   
					900   
					Variant mini-motor, 1 = long, 2 = short   
					C 
					0 - 1   
					1 
					9 
					Additional P- sensitivity of the   
					speedcontrolunit   
					B,C   
					1 - 24   
					10   
					Further parameters and the description for an internet update of the machine   
					software and reset /cold start of the machine can be found in the instruction   
					manual for the control panel.   
					13 - 34   
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				Circuit diagrams   
					14.03   
					Circuit diagrams   
					Reference list for the Circuit diagrams   
					A1   
					Control unit Quick P40 ED   
					A2   
					Control panel BDF S2   
					A14   
					Sewing head recognition system (OTE)   
					H1   
					Sewing lamp (optional)   
					LED stitch counter   
					H10   
					M1   
					Q1   
					Sewing motor   
					Main switch   
					S1   
					Manual backtacking key   
					Pedal speed control unit   
					Needle position change key   
					Single stitch key   
					S1.1   
					S2   
					S3   
					S6   
					Start inhibitor (E6 stop)   
					X0   
					PC-interface (RS 232)   
					X1   
					Motor   
					X2   
					Incremental transducer   
					Incremental transmitter adapter   
					Synchronizer adapter   
					X2.1   
					X2.2   
					X2.3   
					X3   
					Y5-911/.. backtacking device   
					Speed control unit   
					X3.1   
					X4   
					Y2-900/.. thread trimmer (FS )   
					A2 control panel plug BDF S2   
					Y4 -910/.. automatic foot lift   
					Out-/input   
					X4.1   
					X5   
					X6   
					Bobbin thread monitor (optional)   
					Y8 Thread tension release   
					Photoelectric barrier (optional)   
					Y2 -900/.. thread trimmer (FS )   
					Y4 -910/.. automatic foot lift   
					Y5 -911/.. backtacking device   
					Y8 Thread tension release   
					S1-3 Control panel   
					X6.1   
					X7   
					X22   
					X24   
					X25   
					X28   
					X40   
					X50   
					A14 Sewing head recognition system (OTE)   
					Y2   
					Y4   
					Y5   
					Y8   
					-900/.. thread trimmer   
					-910/.. automatic foot lift   
					-911/.. backtacking device   
					Thread tension release   
					14 - 1   
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				91-191 502-95 Page 1   
					Version 07.07.06   
					Circuit diagram   
					14 - 2   
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				Circuit diagram   
					Version 07.07.06   
					91-191 502-95 Page 2   
					14 - 3   
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				91-191 502-95 Page 3   
					Version 07.07.06   
					Circuit diagram   
					14 - 4   
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				PFAFF Industriesysteme   
					und Maschinen AG   
					Hans-Geiger-Str. 12 - IG Nord   
					D-67661 Kaiserslautern   
					Phone: +49-631 200-0   
					Fax:   
					+49-631 17202   
					E-mail: [email protected]   
					Hotlines:   
					Technical service:   
					+49-175/2243-101   
					Application consultance: +49-175/2243-102   
					Spare-parts hotline:   
					+49-175/2243-103   
					Printed in Germany   
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