INSTRUCTIONS-PARTS LIST
309067
Rev. A
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
First choice when
quality counts.
t
INSTRUCTIONS
ULTRAr MAX 695
Airless Paint Sprayer
3000 psi (210 bar, 21 MPa) Maximum Working Pressure
230 VAC
232918, A
Hi-boy sprayer with hoses, gun,
RAC IVr DripLesst Tip Guard and SwitchTip
t
240 VAC
232914, A
Hi-boy sprayer with hoses, gun,
RAC IVr DripLesst Tip Guard and SwitchTip
t
t
232915, A
9659A
Lo-boy sprayer with hoses, gun,
RAC IVr DripLesst Tip Guard and SwitchTip
232915
232917
120 VAC
232919, A
9660A
Hi-boy sprayer with hoses, gun,
RAC IVr DripLesst Tip Guard and SwitchTip
232918
232916
232919
232914
t
120 VAC
232910 – 232913, A
232911 Hi–boy & 232913 Lo–boy sprayers with hoses, gun,
RAC IVr DripLesst Tip Guard and SwitchTip
t
Related Manuals
232910 Hi–boy & 232912 Lo–boy sprayers
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 309067
Displacement Pump . . . . . . . . . . . . . . . . . 308815
Fluid Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 308249
Spray Gun . . . . . . . . . . . . . . . . . . . . . . . . . 309091
Spray Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . 309055
100 VAC
232916, A; 232917, A
Basic Hi-boy sprayer; Basic Lo-boy sprayer
Table of Contents
Component Function and Identification . . . . . . . . . . . . . . . . . 2
Drive Housing, Connecting Rod, Crankshaft . . . . . . 15
Pressure Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pressure Transducer Seal . . . . . . . . . . . . . . . . . . . . . . 16
Drain Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Complete Sprayer Parts . . . . . . . . . . . . . . . . . . . . . . . . 20
Graco Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Phone Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
General Repair Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Motor Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Motor Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Displacement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Motor Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
On/Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pressure Adjusting Potentiometer . . . . . . . . . . . . . . . . . . . . . 14
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
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Graco Inc. is registered to I.S. EN ISO 9001
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General Repair Information
WARNING
EXPLOSION HAZARD
CAUTION
To reduce risk of pressure control malfunction:
Motor and drive housing are very hot
during operation and could burn skin if
touched. Flammable materials spilled on
hot, bare motor could cause fire or explosion. Have
motor shield in place during operation to reduce
risk of burns, fire or explosion.
D
D
D
Use needle nose pliers to disconnect a wire. Never
pull on wire, pull on connector.
Mate wire connectors properly. Center flat blade of
insulated male connector in female connector.
Route wires carefully to avoid interference with
other connections of pressure control. Do not pinch
wires between cover and control box.
CAUTION
Do not run sprayer dry for more than 30 seconds to
avoid damaging pump packings.
Tool List
Phillips screwdriver
Small flat blade
screwdriver
Needle nose pliers
Plastic mallet or 20 oz
(max) hammer
12 in. adjustable wrench
Adjustable, open-end
wrench
1/4 in. hex key wrench
3/16 in. hex key wrench
5/8 in. socket wrench
3/8 in. open end wrench
1/2 in. open end wrench
3/4 in. open end wrench
7/8 in. open end wrench
High quality motor oil
Bearing grease
4. Install motor shield before operation of sprayer
and replace if damaged. Motor shield directs
cooling air around motor to prevent overheating. It
can also reduce risk of burns, fire or explosion; see
preceding WARNING.
Pressure Relief Procedure
WARNING
Torque wrench
INJECTION HAZARD
System pressure must be manually
relieved to prevent system from starting
or spraying accidentally. Fluid under high
pressure can be injected through skin and cause
serious injury. To reduce risk of injury from injec-
tion, splashing fluid, or moving parts, follow Pres-
sure Relief Procedure whenever you:
1. Keep all screws, nuts, washers, gaskets, and
electrical fittings removed during repair proce-
dures. These parts are not normally provided with
replacement assemblies.
D are instructed to relieve pressure,
D stop spraying,
WARNING
ELECTRIC SHOCK HAZARD
To reduce risk of serious injury, including
electric shock, do not touch moving or
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D or install or clean spray tip.
1. Lock gun safety latch.
2. Turn ON/OFF switch to OFF.
3. Unplug power cord.
4. Unlock gun safety latch. Hold metal part of gun
firmly to grounded metal pail. Trigger gun to relieve
pressure.
electrical parts with fingers or tools while
testing repair. Shut off and unplug sprayer when
inspection is complete. Install all covers, gaskets,
screws and washers before operating sprayer.
5. Lock gun safety latch.
6. Open pressure drain valve. Leave pressure drain
valve open until ready to spray again.
2. Test repair after problem is corrected.
If suspected that spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following steps above, VERY SLOWLY loosen tip
guard retaining nut or hose end coupling to relieve
pressure gradually, then loosen completely. Now clear
tip or hose obstruction.
3. If sprayer does not operate properly, review
repair procedure to verify procedure was done
correctly. If necessary, see Troubleshooting,
page 4, for other possible solutions.
309067
3
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Grounding
WARNING
Grounded
Outlets
Grounding Plug
Improper installation or alteration of grounding plug
results in risk of electric shock, fire or explosion
that could cause serious injury or death.
1. The 232918, 232915, 232914 require a 230 VAC,
50 Hz, 10A circuit with a grounding receptacle.
The 232919 requires a 120 VAC, 50/60 Hz, 15A
circuit with a grounding receptacle. The 232916,
232917 require a 100 VAC, 50 Hz, 15A circuit with
a grounding receptacle. The 232910 – 232913
require 120 VAC, 60 HZ, 15A with a grounding
receptacle. See Fig. 2.
230 VAC plug and outlet
9248A
Fig. 2
3. A 12 AWG, 3 wires with grounding prong, 300 ft
(90 m) extension cord may be used. Long lengths
reduce sprayer performance.
2. Do not alter ground prong or use adapter.
Troubleshooting
Relieve pressure; page 3.
Basic Problem Solving
TYPE OF
PROBLEM
WHAT TO CHECK
If check is OK, go to next check
WHAT TO DO
When check is not OK, refer to this column
Fluid Pressure 1. Pressure control knob setting. Motor will not run if at mini-
mum setting (fully counterclockwise).
1. Slowly increase pressure setting to see if
motor starts.
2. Clogged spray tip or fluid filter, if used. Refer to separate
gun, tip or fluid filter instruction manual.
2. If tip is still clogged, relieve pressure;
refer to separate gun or tip instruction
manual for tip cleaning. Clean or replace
filter element. See manual 308249.
Mechanical
1. Frozen or hardened paint in pump (18). Use a screwdriver 1. Thaw sprayer if water or water-based
and carefully rotate fan at back of motor. See page 12.
paint has frozen in sprayer. Place spray-
er in warm area to thaw. Do not start
sprayer until completely thawed. If paint
hardened (dried) in sprayer the pump
packings and/or pressure transducer
must be replaced. See page 11 (pump)
or 16 (pressure transducer).
2. Pump connecting rod pin (14). Pin must be completely
pushed into connecting rod (12), and retaining spring (15)
must be firmly in connecting rod groove. See Fig. 9, page
11.
2. Push pin into place and secure with
spring retainer.
3. For motor damage. Remove drive housing assembly (2).
See page 15. Try to rotate motor
fan by hand.
3. Replace motor (85) if fan won’t turn. See
page 12.
Electrical
1. Electrical supply with volt meter.
Meter must read 90–110 VAC for 232916, 232917.
Meter must read 105–125 VAC for 232910 – 232913,
232919.
1. Reset building circuit breaker; replace
building fuse. Try another outlet.
Meter must read 210–250 VAC for 232918, 232915,
232914.
2. Extension cord for damage. Check extension cord conti-
nuity with volt meter.
2. Replace extension cord.
3. Sprayer power cord (30) for damage such as broken insu- 3. Replace power cord. See page 14.
lation or wires.
4
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Basic Problem Solving
TYPE OF
PROBLEM
WHAT TO CHECK
If check is OK, go to next check
WHAT TO DO
When check is not OK, refer to this column
4. Motor brushes for the following:
a. Loose terminal screws.
4. Refer to page 10.
a. Tighten.
Electrical
(continued)
b. Broken or misaligned brush springs.
b. Replace broken spring and/or align
spring with brush
c. Brushes binding in holders.
c. Clean brush holders. Remove carbon
with small cleaning brush. Align brush
leads with slot in brush holder to as-
sure free vertical brush movement.
d. Broken leads.
e. Worn brushes.
d. Replace brushes
e. Replace brushes if less than 0.5 in.
(12.5 mm) long.
f. Brush leads snagged on spring clip.
f. Correctly route wires. See page 10.
NOTE: Brushes do not wear at same rate on both
sides of motor. Check both brushes.
5. Motor armature commutator for burn spots, gouges and
extreme roughness. Remove motor cover and brush in-
spection plates to check. See page 10.
5. Remove motor and have motor shop
resurface commutator if possible.
See page 12.
6. Motor armature for shorts using armature tester (growler)
or perform motor test. See page 9.
6. Replace motor. See page 12.
7. That leads from pressure transducer and motor to motor
control board (22a) are securely fastened and properly
mated.
7. Replace loose terminals; crimp to leads.
Be sure male terminal blades are straight
and firmly connected to mating part.
8. Motor control board (22a) by performing motor control
board diagnostics on page 13. If diagnostics indicate, sub-
stitute with a good board.
8. Replace board. See page 13.
CAUTION: Do not perform this check until motor armature
is determined to be good. A bad motor armature can burn
out a good board.
9. Power cord (30).
9. Replace power cord.
See page 14.
232918, 232915, 232914. Disconnect brown and blue
power cord terminals; connect volt meter to these leads.
Plug in sprayer. Meter must read 210–250 VAC.
232910 – 232913, 232919. Disconnect brown and blue
power cord terminals; connect volt meter to these leads.
Plug in sprayer. Meter must read 105–125 VAC.
232916, 232917.Disconnect black and white power cord
terminals; connect volt meter to these leads.
Plug in sprayer. Meter must read 90–110 VAC.
Unplug sprayer.
10. ON/OFF switch (80).
10. Replace ON/OFF switch. See page 14.
232918, 232915, 232914. Disconnect brown wire (96)
between motor control board (22a) and switch and con-
nect volt meter between exposed terminal switch and
power cord blue wire (94). Plug in sprayer and turn ON.
Meter must read 210–250 VAC.
232910 – 232913, 232919. Disconnect brown wire (96)
between motor control board (22a) and switch and con-
nect volt meter between exposed terminal switch and
power cord blue wire (94). Plug in sprayer and turn ON.
Meter must read 105–125 VAC.
232916, 232917.Disconnect black wire (96) between
motor control board (22a) and switch and connect volt
meter between exposed terminal of (96) and power cord
white wire. Plug in sprayer and turn ON.
Meter must read 90–110 VAC.
Turn OFF and unplug sprayer.
309067
5
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Basic Problem Solving
TYPE OF
PROBLEM
WHAT TO CHECK
If check is OK, go to next check
WHAT TO DO
When check is not OK, refer to this column
11. Motor thermal cutout switch. Connect ohmmeter between
motor yellow leads. Meter must read 1 ohm maximum.
11. Allow motor to cool. Correct cause of
overheating. If switch remains open after
motor cools, replace motor.
12. Pressure transducer (67) by replacing it with a new one.
12. Replace pressure transducer.
See page 16.
13. Pressure adjustment potentiometer (77) by replacing it
with a new one.
13. Replace potentiometer. See page 14.
Intermediate Problem Solving
TYPE OF
PROBLEM
WHAT TO CHECK
If check is OK, go to next check
WHAT TO DO
When check is not OK refer to this column
Low output
1. For worn spray tip.
1. Follow Pressure Relief Procedure
Warning on page 3, then replace tip.
See your separate gun or tip manual.
2. Verify pump does not continue to stroke when gun trigger
is released. Plug in and turn on sprayer. Prime with paint.
Trigger gun momentarily, then release and engage safety
latch. Relieve pressure, turn off and unplug sprayer.
2. Service pump. See page 11.
3. Release gun trigger. Observe resting position of pump rod 3. If pump consistently comes to rest
(222).
with rod (222) fully extended, the piston
packings and/or piston valve may be
worn. Service pump. See page 11.
4. Electrical supply with volt meter.
Meter must read 90–110 VAC for 232916, 232917.
Meter must read 105–125 VAC for 232910 – 232913,
232919
4. Reset building circuit breaker; replace
building fuse. Repair electrical outlet or
try another outlet.
Meter must read 210–250 VAC for 232918, 232915,
232914.
5. Extension cord size and length; must be at least 12 AWG
5. Replace with a correct, grounded exten-
sion cord.
2
(1.5 mm ) and no longer than 300 ft (90 m).
6. Motor brushes. See Electrical – What To Check, item 4, on 6. See page 10.
page 5.
Low output
(continued)
7. Motor control board (22a) by substituting with a good
board.
7. Replace board. See page 13.
CAUTION: Do not perform this check until motor armature
is determined to be good. A bad motor armature can burn
out a good board.
8. Motor armature for shorts by using an armature tester
(growler) or perform motor test. See page 9.
8. Replace motor. See page 12
.
6
309067
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Intermediate Problem Solving
TYPE OF
PROBLEM
WHAT TO CHECK
If check is OK, go to next check
WHAT TO DO
When check is not OK, refer to this column
Drain valve
leaks
1. Drain valve for correct torque and/or worn parts. Check for 1. Tighten to 185 in-lb (21 Nꢀm). Clean
debris trapped on seat.
valve and replace with new gasket (55)
and sealant 110–110. See page 18.
No output:
motor runs
and pump
strokes
1. Paint supply.
1. Refill and reprime pump.
2. For clogged intake strainer.
2. Remove and clean, then reinstall.
3. For loose suction tube or fittings.
3. Tighten; use thread sealant on
npt threads of adapter fitting (43).
4. To see if intake valve ball and piston ball are seating
properly. See page 11.
4. Remove intake valve and clean. Check
ball and seat for nicks; replace as need-
ed. See page 11. Strain paint before us-
ing to remove particles that could clog
pump.
5. For leaking around throat packing nut which may indicate
worn or damaged packings. See page 11.
5. Replace packings. See page 11. Also
check piston valve seat for hardened
paint or nicks and replace if necessary.
Tighten packing nut.
6. Release gun trigger. Observe resting position of pump rod 6. If pump consistently comes to rest
(222).
with rod (222) fully extended, piston
packings and/or piston valve may be
worn. Service pump. See page 11.
No output:
1. Displacement pump connecting rod pin (14).
See Fig. 9, page 11.
1. Replace pin if missing. Be sure retainer
spring (15) is fully in groove all around
connecting rod.
motor runs but
pump does not
stroke
2. Connecting rod assembly (12) for damage. See page 15.
2. Replace connecting rod assembly. See
page 15.
3. Be sure crank in drive housing rotates; plug in sprayer and 3. Check drive housing assembly for dam-
turn on briefly to check. Turn off and unplug sprayer.
See page 15.
age and replace if necessary. See
page 15.
Spray pattern
variations
1. Spray tip worn beyond sprayer pressure capability.
1. Replace spray tip.
NOTE: Smaller size tip provides
longer life.
2. Motor control board (22a) by performing motor control
board diagnostics on page 13. If diagnostics indicate, sub-
stitute with a good board.
2. Replace board. See page 13.
CAUTION: Do not perform this check until motor armature
is determined to be good. A bad motor armature can burn
out a good board.
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Intermediate Problem Solving
TYPE OF
PROBLEM
WHAT TO CHECK
If check is OK, go to next check
WHAT TO DO
When check is not OK, refer to this column
Spray pattern
variations
3. Pressure adjustment potentiometer (77) by replacing
with a new one.
3. Replace potentiometer. See page 14..
(continued)
4. Low Output section, page 6.
Motor is hot and 1. Determine if sprayer was operated at high pressure with 1. Decrease pressure setting or increase tip
small tips, which causes excessive heat build up.
size.
runs intermit-
tently
2. Be sure ambient temperature where sprayer is located is 2. Move sprayer to shaded, cooler area if
possible.
no more than 90_ F (32_ C) and sprayer is not located in
direct sun.
3. Motor.
3. Replace motor. See page 12.
Building circuit
breaker opens
as soon as
sprayer switch is
turned on.
1. All electrical wiring for damaged insulation,
and all terminals for loose fit or damage.
Also check wires between pressure transducer
and motor. See page 12.
1. Repair or replace any damaged wiring or
terminals. Securely reconnect all wires.
2. For missing motor brush inspection plate gasket (see
page 10), bent terminal forks or other metal to metal
contact points which could cause a short.
2. Correct faulty conditions.
3. Motor armature for shorts. Use an
3. Replace motor. See page 12.
4. Replace board. See page 13.
armature tester (growler) or perform motor test.
See page 9. Inspect windings for burns.
4. Motor control board (22a) by performing motor control
board diagnostics on page 13. If diagnostics indicate,
substitute with a good board.
CAUTION: Do not perform this check until motor arma-
ture is determined to be good. A bad motor armature
can burn out a good board
Circuit breaker
opens after
1. Basic Problems – Electrical’ on page 4.
sprayer oper-
ates for 5 to 10
minutes.
Building circuit
breaker opens
as soon as
sprayer is
1. ON/OFF switch (80). Be sure sprayer is unplugged!
Disconnect wires from switch. Check switch with
ohmmeter. The reading should be infinity with ON/OFF
switch OFF, and zero with switch ON.
1. Replace ON/OFF switch. See page 14.
plugged into
outlet and
sprayer is not
turned on.
CAUTION: A short in motor circuit can damage switch
and or motor control board (22a).
2. For damaged or pinched wires in junction box (20).
2. Replace damaged parts.
Unit will not run
on generator but
does run on AC
power
1. Generator “peak” voltage.
1. Use AC power or a different generator.
Sprayer will not run if peak voltage is above 165 or be-
low 75 VAC for 232916, 232917; above 190V or below
100V for 232910 – 232913, 232919 or above 260V or
below 180V for 232918, 232915, 232914.
8
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Motor Test
Armature Short Circuit Test
Relieve pressure; page 3.
1. Remove fan cover (B). See Fig.3.
2. Spin motor fan by hand. If there are no shorts,
motor coasts two or three revolutions before
coming to complete stop. If motor does not spin
freely, armature is shorted and motor must be
replaced. See page 12.
For checking armature, motor winding and brush
electrical continuity.
Armature, Brushes, and Motor Wiring
Open Circuit Test (Continuity)
Setup
1. Fig. 4 Connect red and black motor leads (C)
together with a test lead. Turn motor fan by hand
at about two revolutions per second.
1. Unplug sprayer.
brown
96
80
107
108
22a
2. Remove drive housing. See page 15. This ensures
that any resistance noticed in armature test is due
to motor and not to worn gears in drive housing.
67
77
D
yellow
black
green
78
E
3. Fig. 3. Remove brush inspection covers (A).
30
4. Fig.4. Remove screws (25, 26). Lower control
board (22a). Disconnect two leads (C) from motor
to board.
white
black
red
C
8385A
232910 – 232913, 232916, 232917
brown
107
80
119
E
108
22a
67
D
black
yellow
78
white
green
with yellow
stripe
B
77
black red
C
96
blue
116
232918, 232915, 232919, 232914
8386A
A
Fig. 4
2. If uneven or no resistance, check for: broken brush
springs, brush leads, motor leads; loose brush
terminal screws or motor lead terminals; worn
brushes. See page 10.
02991
Fig. 3
3. If still uneven or no resistance, replace motor;
page 12.
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Motor Brushes
NOTE: Replace brushes worn to less than13 mm
(0.5 in.). Check both brushes. Use Brush Repair Kit
236967 (243268 for sprayers 232914 and 232915) for
motor brush repair.
WARNING
ELECTRIC SHOCK HAZARD
Do not touch the brushes, leads, springs
or brush holders while the sprayer is
plugged in to reduce the risk of electric
Relieve pressure; page 3.
shock and serious bodily injury.
b. With sprayer OFF, turn pressure control knob
fully counterclockwise to minimum pressure.
Plug in sprayer.
1. Unplug sprayer.
2. Remove both inspection covers (A) and their
gaskets. See Fig.5.
c. Turn sprayer ON. Slowly increase pressure
until motor is at full speed.
d. Inspect brush and commutator contact area for
excessive arcing. Arcs must not trail or circle
around commutator surface.
10. Install brush inspection covers and gaskets.
11. Install pump connecting rod pin (14).
A
Motor lead; do not disconnect
1
2
Minimum 13 mm (.5 in.)
2
1
C
H
G
9662A
Fig. 5
F
3. Push in spring clip (F) and release hooks (G) from
brush holder (B). Pull out spring clip. See Fig. 6.
B
4. Inspect commutator for excessive pitting, burning or
gouging. A black color on commutator is normal.
Have commutator resurfaced by a qualified motor
repair shop if brushes seem to wear too fast or arc
excessively. See Step 9.d., also.
E
03881
D
Fig. 6
5. Repeat for other side.
6. Place a new brush (C) in holder (B) so ramp (H)
faces spring. See Fig. 6.
1
7. Holding spring clip (F) at a slight angle, slide spring
clip into brush holder and hook it over end of
holder. See Fig. 7. Pull on spring clip to be sure it
stays in place. Connect brush lead to blade con-
nector (E).
F
G
C
8. Repeat for other side.
9. Test brushes.
E
03881
Fig. 7
a. Remove pump connecting rod pin (14).
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Displacement Pump
NOTE: Packing Repair Kit 239939 is available. Refer-
7. Loosen screws (17). Remove pump (18).
ence numbers of parts included in the kit are marked
with an asterisk, i.e., (223*).
Repairing pump
See manual 308815 for displacement pump repair
instructions and parts.
Removing pump (See Fig.8)
Torque to
1
232912,
232913,
232915,
232917
50 ft-lb (68 Nꢀm)
Installing pump (See Fig. 8 and 9)
Apply pipe
2
sealant (110110)
12
11
15
14
15
215
201
*214
222
18
48
14
202
*227
213
43
36
50
17
1
7840A
Fig. 9
47
1. Lightly grease or oil transducer (67). See Fig. 15.
Guide pump over alignment pins and pressure
transducer. Tap it into position with a soft hammer.
Tighten screws (17) to 50 ft-lb (68 Nꢀm).
2
213
9663A
Fig. 8
2. Align hole in rod (222) with connecting rod assem-
bly (12). Use screwdriver to push retaining spring
(15) up and push in pin (14). Push retaining spring
into place around connecting rod.
1.
Relieve pressure; page 3.
2. Flush pump, if possible. Relieve pressure. Stop
pump with piston rod (222) in its lowest position, if
possible. To lower piston rod manually, rotate
motor fan blades.
WARNING
MOVING PARTS HAZARD
Be sure retaining spring (18) is firmly in
groove all around, to prevent pin (14)
from working loose. See Fig. 9.
3. Remove filter (48).
If pin works loose, parts (including pump connect-
ing rod or bearing housing) could project into the air
and cause serious injury or property damage.
4. 232912, 232913, 232915, 232917. Unscrew drain
hose from inlet adapter (43). Remove drain hose
by unscrewing displacement pump nipple (36).
3. Reconnect suction and drain hoses (47, 50). Install
front cover (11).
5. 232910, 232911, 232914, 232916, 232918 and
232919. Remove suction tube. Remove drain hose
by unscrewing displacement pump nipple (36).
4. Tighten packing nut (202) enough to stop leakage,
but no tighter. Fill packing nut full with Graco TSL.
Push plug (201) into packing nut.
6. Use a screwdriver to push retaining spring (15) up
and push out pin (14).
309067
11
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Motor
NOTE: See Fig. 12 except where noted.
10. Align new motor with cart and reinstall screws (75).
11. Assemble drive housing to motor. Follow steps 9
to 15 on page 15. Install junction box.
1. Try to stop pump with piston rod (222) in lowest
position. To lower piston rod manually, remove
shroud (32) and rotate motor fan blades. Use a
screwdriver to push retaining spring (15) up and
push out pin (14). See Fig. 10.
12. Connect wires to motor control board (22a). Refer
to Fig. 4. Install motor control board.
13. Connect piston rod (222) to drive housing; see
page 11, Installing Pump, Step 2 and WARNING
following it.
2.
Relieve pressure; page 3.
14. Install shroud (32) and drive housing cover (11).
3. Remove motor shield (32).
4. Lift connecting rod. Remove screws (25, 26) and
lower heat sink (22) and motor control board (22a).
Disconnect motor wires and pressure transducer
wire (A) from motor control board. Remove heat
sink (22) and motor control board (22a), screws
(23), and junction box (20). Refer to Fig. 12 and 4.
15
14
7840A
Fig. 10
5. Remove drive housing cover (11).
6. Turn displacement pump rod (222) so pin hole
aligns with bottom drive housing screw (16). See
Fig. 11. Remove three drive housing screws and
lockwashers (16, 4). See Fig. 11 and 12.
4
16
222
12
7. Remove two motor screws and lockwashers (3, 4).
8. Tap lower rear of drive housing (2) with a plastic
mallet to loosen motor. Pull drive housing straight
off motor while guiding pressure transducer wire
(A) from motor. Do not allow gear (13) to fall. Read
CAUTION on page 15.
7840A
Fig. 11
9. Remove four screws (75) and lift motor off cart
(70).
trolls
32
3
1
t
4
5
2
13
4
1 16
70
20
23
75
34
11
26
A
22a
22
25
Torque to 80 in-lb (9 Nꢀm)
1
9664A
Fig. 12
12 309067
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Pressure Control Repair
Motor control board removal
6. Install new motor control board (22a) with four
screws. Reconnect all wires and secure heat sink
(22) to junction box (20).
1.
Relieve pressure; page 3.
2. Remove screws (25, 26) and lower heat sink (22)
and motor control board (22a). See Fig. 12.
CAUTION
To reduce the risk of a malfunction:
3. Disconnect wires (C), (D), (96), (E) and 108 from
motor control board (22a). See Fig. 4.
S Be sure the flat blade of the insulated male
connector is centered in the wrap–around blade of
the female connector when the connections are
made.
4. Disconnect potentiometer (77) and transducer (67)
from motor control board (22a).
S
R
o
u
t
e
a
l
l
w
i
r
e
s
c
a
r
e
f
u
l
l
y
t
o
a
v
o
i
d
i
n
t
e
r
f
e
r
e
n
c
e
w
i
t
h
5. Remove four screws and motor control board
(22a).
the motor control board or junction box.
Motor control board diagnostics
1.
3. Turn ON/OFF switch ON.
Relieve pressure; page 3.
2. Remove screws (25, 26) and lower heat sink (22)
and motor control board (22a). See Fig. 12.
4. Observe LED operation and reference following
table:
LED
BLINKS
SPRAYER OPERATION
INDICATES
WHAT TO DO
Once
Twice
Sprayer runs
Sprayer runs
Normal operation
Normal operation
Do nothing
Do nothing
Two times
repeatedly
Sprayer shuts down and LED continues Run away pressure.
Replace motor control board.
See preceding Motor control
board removal procedure.
Pressure greater than
4500 psi.
to blink two times repeatedly
Three times
repeatedly
Sprayer shuts down and LED continues Pressure transducer
is faulty or missing
Replace pressure transducer
to blink three times repeatedly
Four times
repeatedly
Sprayer shuts down and LED continues Line voltage is too
high
Lower line voltage to 230 VAC
for 232918, 232915, 232914;
to 120 VAC for 232910 –
to blink four times repeatedly
232913, 232919; and to 100
VAC for 232916, 232917
Five times
repeatedly
Sprayer shuts down and LED continues Locked rotor. Motor
Clear obstruction and replace
broken parts preventing motor
from turning
can not turn because
of some mechanical
condition.
to blink five times repeatedly
309067
13
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Power Cord
232916, 232917, 232910–232913
6. Install heat sink (22). Be sure no leads are pinched
between heat sink and junction box (20).
1.
Relieve pressure; page 3.
232915, 232918, 232919 and 232914
2. Remove screws (25, 26) and lower heat sink (22).
See Fig. 12.
1.
Relieve pressure; page 3.
3. Disconnect power cord leads (30), including green
wire to grounding screw (78). See Fig. 4.
2. Loosen screw on power cord retainer (120) and
remove power cord (30).
4. Loosen strain relief bushing (29). Remove power
cord (30).
5. Install new cord (30) in reverse order of disassem-
bly.
3. Install new power cord (30) and tighten screw on
power cord retainer (120).
On/Off Switch
5. Install switch so internal tab of anti–rotation ring
(81) engages with vertical groove in threads of
switch, and external tab engages with slot of
junction box. See page 20.
1.
Relieve pressure; page 3.
6. Powder inside of rubber boot (82) with talcum,
then shake excess out of boot. Install nut and
rubber boot and tighten.
2. Remove screws (25, 26 ) and lower heat sink (22).
See Fig. 14.
7. Reconnect black, white, brown and blue wires to
ON/OFF switch (80).
3. Remove rubber boot (82). See page 20.
4. Disconnect black, white, brown and blue wires
from ON/OFF switch (80) and remove switch. See
Fig. 4.
8. Install heat sink (22) with screws (25, 26 ).
See Fig. 14. Be sure no leads are pinched be-
tween motor control board or other components.
Pressure Adjusting Potentiometer
5. Disconnect and remove potentiometer (77).
1.
Relieve pressure; page 3.
6. Install and connect new potentiometer (77).
7. Install shaft sealing nut (76).
2. Remove screws (25, 26 ) and lower heat sink (22).
See Fig. 14.
8. Install potentiometer knob (27).
3. Remove potentiometer knob (27).
4. Remove shaft sealing nut (76).
9. Install heat sink (22) with screws (25, 26 ).
See Fig. 14. Be sure no leads are pinched be-
tween motor control board or other components.
14 309067
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Drive Housing, Connecting Rod, Crankshaft
NOTE: Inspect parts as they are removed. Replace
parts that are worn or damaged.
7. Tap lower rear of drive housing (2) with a plastic
mallet to loosen motor. Pull drive housing straight
off motor.
1.
8. Remove and inspect crankshaft (5) and connecting
rod (12). Replace all damaged or worn parts.
Relieve pressure; page 3.
2. Remove displacement pump. See page 11.
3. Remove shroud (32).
9. Install connecting rod.
10. Lubricate inside of connecting rod bearing with
SAE non-detergent oil. Pack roller bearing and
gears with grease supplied.
4. Lower heat sink (22) and remove pressure trans-
ducer (67). See page 16.
4
NOTE: The gears and bearings between the drive
housing (2) and motor front end bell (C) should contain
a total of 3 fl oz (89 cc) of grease.
16
11. Place large washer (6) and then small washer (7)
on crankshaft (5).
12. Rotate crank to top of stroke and insert crankshaft
(5). Align gears and push drive housing (2) straight
onto motor and locating pins. Install screws (16, 3)
and their lockwashers (4). Torque to 80 in-lb (9
Nꢀm).
7840A
Fig. 13
5. Remove three drive housing screws (16) and
lockwashers (4). Also see Fig. 14.
6. Remove two motor screws and lockwashers (3, 4).
See Fig. 14.
13. Plug in pressure transducer. See page 16.
14. Install displacement pump. See page 11.
15. Install front cover (11).
CAUTION
Do not allow gear (13) to fall; gear may stay attached
to the drive housing or to the motor.
Do not lose the thrust balls (2a or 41) or let them fall
between the gears, which will damage the drive
housing if not removed. The balls, which are heavily
covered with grease, usually stay in the gear re-
cesses, but could be dislodged. If the balls are not in
place, the bearings will wear prematurely.
16. Replace shroud (32).
17. Replace heat sink (22).
1
4, 3
41
7
13
2a
5
6
B
4
16
Note: Filter &
Displacement Pump
not shown
C
22a
12
Torque to 80 in-lb (9 Nꢀm)
1
A
26
2
22
1
25
9665A
Fig. 14
309067
15
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Pressure Transducer
NOTE: See Fig. 14 and 15 for this procedure.
3. Guide harness up through leg and notch of drive
housing (2). Secure guide wire over connector.
NOTE: The pressure transducer (67) cannot be re-
paired or adjusted. If it malfunctions, replace it.
4. While pulling guide wire out through bottom of
motor, guide harness through drive housing and
motor castings.
Removal
5. Place grommet (65) over harness and push into
position in drive housing hole.
1.
Relieve pressure; page 3.
6. Feed excess harness cable through grommet and
fully seat transducer body into hole in drive
2. Remove displacement pump (18). See page 11.
housing leg. Secure it with retaining ring (66).
3. Remove front cover (11). Remove screws (25, 26).
Lower heat sink (22).
7. Attach connector to motor control board (22a).
Replace cover (11) and heat sink (22). Ensure no
wires are pinched between components.
4. Disconnect harness connector from motor control
board (22a). Remove grommet (65).
5. Remove retaining ring (66). Pull pressure trans-
ducer down and out past drive housing (2).
6. Guide harness (A) through motor and drive hous-
ing and remove pressure transducer.
65
A
7. Inspect spacer (68) and seal (69) for damage.
Replace seal (69) only if it is cut, nicked, or if
leakage occurred. See page 16.
66
67
Installation
68
69
1. Using a small piece of solid copper or mild steel
wire (approximately 12 in.), form a small hook and
place it in the passage of bottom of the motor.
Guide it up and out the hole in the drive housing.
2. Pass a spacer (68) over harness connector (A)
and down into position at bottom of transducer
(67).
02996A
Fig. 15
Pressure Transducer Seal
NOTE:
seal is unaffected by most solvents and
2. Remove displacement pump (18). See page 11.
PTFE
materials. Replace seal only when leakage occurs.
Removal
3. Remove seal (69) from recess in manifold (229).
1.
4. Clean manifold recess with solvent and cloth or
cotton swabs. Inspect for nicks or scratches.
Relieve pressure; page 3.
16 309067
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Pressure Transducer Seal
Installation
4. Lightly grease or oil transducer (67) and install
pump (18). See page 11.
1. Lightly coat cleaned packing recess in manifold
with a light grease or oil.
69
2. Heat seal (69) in hot water for several minutes.
229
CAUTION
Excess pressure from the probes or fingernails will
damage the packing and cause subsequent leakage.
3. Use a blunt wooden or plastic probe and install
seal (69) into recess in manifold (229). Be careful
not to cause kinks or bends in packing during
installation.
9666A
Fig. 16
309067
17
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Drain Valve
Repair
1.
Relieve pressure; page 3.
1. Unscrew spring retainer from valve body. Remove
spring, washers and stem/ball. Clean any debris
from ball or seat area.
2. Turn handle (54) to closed position. Drive out pin
(53). Remove handle.
2. If replacing gasket (55) or seat (56), pry out gas-
ket.
3. Remove base (52).
NOTE: Whenever gasket (55) is removed, replace it
with a new one.
4. Unscrew drain valve assembly (51). gasket (55)
and seat (56) will stay in valve.
3. Place seat (56) in drain valve assembly (51) so
lapped side is toward ball. Apply a small amount of
grease to new gasket (55) and install it in drain
valve assembly.
55
56
2
51
NOTE: The gasket will protrude from the end of the
valve until the valve is tightened into pump, which
correctly seats the gasket.
52 3
1
Replacement
1. Apply a small amount of thread sealant (110110)
onto drain valve assembly (51) threads. Tighten
the valve into the pump manifold (229) to 185 in-lb
(21 Nꢀm).
53
1
Torque into pump manifold to
185 in-lb (21 Nꢀm)
54
4
Apply thread sealant
2
3
4
Apply grease to face of base
Handle shown in closed position
2. Lightly grease face of base (52) and install base.
Turn stem so pin hole is vertical.
7839A
Fig. 17
3. Securely install handle (54) and drive pin (53).
18 309067
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Technical Data
Power Requirements
Inlet Paint Strainer . . . . . . . . . . . . 16 mesh (975 micron)
Stainless Steel Screen, reusable
232914, 232915 . . . . . . . . . . . . . . . . 240 VAC, 50 Hz,
1 phase, 10A minimum
232918 . . . . . . . . . . . . . . . . . . . . . . . . 230 VAC, 50 Hz,
1 phase, 10A minimum
Outlet Filter . . . . . . . . . . . . . . . . . . 60 mesh (238 micron)
Pump Inlet Size . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 npt(f)
Fluid Outlet Size . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npsm
Sound Data:
232919 . . . . . . . . . . . . . . . . . . . . . 120 VAC, 50/60 Hz,
1 phase, 15A minimum
232910 – 232913 . . . . . . . . . . . . . . . 120 VAC, 60 Hz,
1 phase, 15A minimum
232916, 232917 . . . . . . . . . . . . . . . . 100 VAC, 50 Hz,
1 phase, 15A minimum
Sound Pressure Level . . . . . . . . . . . . . . . . . . 82dB(A)*
Sound Power Level . . . . . . . . . . . . . . . . . . . . 91dB(A)*
*Measured while spraying with a .017 tip per ISO–3744
Wetted Parts: . . . . . . . . . . . . . Zinc-plated carbon steel,
Aluminum, Stainless steel,
Generator . . . . . . . . . . . . . . . . . . . . . . . 3000W minimum
Working Pressure Range . . . . . . . . . . . . . . . 0–3000 psi
(0–210 bar, 21 MPa)
Polyethylene, DelrinR , Leather
Tungsten carbide, Chrome plating, Polyurethane
NOTE:
PTFE
and Delrin
are trademarks of the DuPont Company.
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.9 HP
with latex at 2000 psi (138 bar, 13.8 MPa)
Cycles/Gallon (liter) . . . . . . . . . . . . . . . . . . . . . 566 (150)
Maximum Delivery Rating . . . . . . . . 0.6 gpm (2.3 lpm)
Tip Size . . . . . . . . . . . . . . . . . . one gun to 0.026 new tip
with latex at 2000 psi (138 bar, 13.8 MPa)
Power Cord . . . . . . . . . . . 14 AWG, 3 wire, 15 ft (4.5 m)
Dimensions
232912, 232913, 232915, 232917
232910, 232911, 232914, 232916, 232918,
232919
Weight (dry w/o packaging) . . . . . . . . . . . . 69 lb (31 kg)
Length (handle collapsed) . . . . . . . . . . 27 in. (686 mm)
Width . . . . . . . . . . . . . . . . . . . . . . . . . . 19.5 in. (495 mm)
Height (handle collapsed) . . . . . . . . . . . 22 in. (559 mm)
Weight (dry w/o packaging) . . . . . . . . . . 73 lb (33.1 kg)
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 in. (533 mm)
Width . . . . . . . . . . . . . . . . . . . . . . . . . . 20.5 in. (521 mm)
Height (Handle Down) . . . . . . . . . . . . 28.5 in. (711 mm)
Accessories
DANGER LABELS
An English language DANGER label is on your sprayer.
If you have painters who do not read English, order one
of the following labels to apply to your sprayer. The
drawing below shows the best placement of these
labels for good visibility.
Order the labels directly from Graco, free of charge:
Apply other
language here
1–800–328–0211
French
Spanish
German
Greek
187784
185956
185961
186041
186045
187791
Korean
English
9659A
309067
19
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Complete Sprayer Parts
232915, A
232917, A
44
101
49
100
126
50 Ref
47 Ref
197
60
105
71
9
57
126
30
102
32
31
3
4
85
19
13
7
74
72
9
2
37
70
73
39
16
65
41
2a
12
15
40
38
5
75
21
24
95
6
11
8
99
34
35
14
68
23
30
20
22a
120
18
56
67
69
112
26
55
66
22
25
116
51
17
121
52
48
54
42
20 Ref
114
36
125
64
43
53
111
118
117
50
46
47
108
107
80
119
22a
96
67 Ref
103
27
28
76
78
77
116 Ref
20 Ref
78 Ref
77 Ref
80
232914, 232915, 232918, 232919
232917; page 22
1
81
82
Pressure Control Box
(Bottom View)
1
9668A
20 309067
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Complete Sprayer Parts
232915, A; 232917, A
Ref.
Ref.
No.
Part No.
Description
Qty.
No.
Part No.
Description
Qty.
2
2a
3
4
240057
100069
101682
105510
239979
KIT, housing, drive, U-695
BALL, thrust
SCREW, sch, 1/4–20 x .625
LOCKWASHER, 1/4 hi-collar
CRANKSHAFT, U-695;
232917
CRANKSHAFT, U-600; 232915
BEARING, thrust, front
BEARING, thrust, rear
BRACKET, shield
1
1
2
2
1
1
1
1
1
1
4
1
1
1
1
1
1
1
3
2
1
54
55
56
187625
111699
187615
HANDLE, drain valve
GASKET, seat valve
SEAT, valve, lapped
LABEL, DANGER, English
232915
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
2
4
1
1
1
2
1
1
1
1
1
57Y
5
187791
189702
232917
218242
180131
107434
189270
108865
236366
60Y
LABEL, WARNING, elec shock
232918
232916
LIQUID, throat seal
GROMMET, cable
RING, external retaining
TRANSDUCER, pressure control
SPACER, transducer
6
7
8
9
11
12
187975
193520
206994
114296
112396
240514
189269
104319
243193
103117
178565
243205
195501
110997
112382
236352
110037
195673
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
SCREW, panh
KIT, cover, front, U-695
CONNECTING, rod assy
232915
232917
GEAR, assy, 2nd stage
218359
240519
218364
176818
176817
114811
111706
243189
PACKING, o-ring,
PTFE
13
14
15
16
17
18
FRAME,cart, U-695
RING, retaining
BUTTON, spring
HANDLE, cart
PIN, straight
SPRING, retaining
SCREW, sch, 1/4–20 x 1.12
SCREW, mach, sch, 7/16 x 1.75
KIT, pump, displacement
Manual 308815
SCREW, 10–32 x 0.25
HOUSING, junction box
232915
232917
GASKET, motor
HEAT SINK, does not include 22a
KIT, board, control, motor
see manual 308816
232915
SLEEVE, cart
SCREWS, 1/4–20 x .625
NUT, shaft sealing
POTENTIOMETER, pressure adj
SCREW, sltd hex hd, 10–24 x .375
WASHER
SWITCH, toggle
232915
232917
RING, locking
BOOT, toggle
KIT, motor, electric, DC
232915
232917
SCREW
WIRE, electrical, 5”, (F),18 AWG
232915
232917
LABEL, warning
STRAP, hose
HOSE, whip, 3/16” x 3’
SPRAY GUN, contractor
manual 307614
HOSE, 1/4” x 50’
LABEL, pressure
LABEL, WARNING, French
SCREW, pnhd
WIRE, ground
LABEL, caution (not shown)
LABEL, caution (not shown)
232915
232917
TEE
19
20
109032
4
194435
189105
112158
192844
1
1
1
1
21
22
22a
111826
111930
105658
105659
81
82
85
240561
240168
112379
112159
112381
114417
114273
193056
114284
1
1
2
1
2
2
1
1
1
1
1
1
2
1
232917
243267
240035
114420
1
1
4
1
1
1
2
1
1
1
23
24
25
26
27
28
SCREW, filh, 10–24 x 0.75
GASKET, heatsink
SCREW, panh, 10–24 x 3.5
SCREW, panh, 8–32 x 0.5
KNOB, potentiometer
LABEL, pressure adjust
CLAMP, power cord
CORD, power set
95
96
241546
240495
192838
114271
238358
220955
97
99
100
29
30
}
{
241731
240721
114053
240318
232915
232917
101
{
31
32
SCREW, trusshead, 8–32
KIT, shield, motor, U-695
includes 9, 31, & 37; 33 & 57
LABEL, DANGER, French
SCREW, filh, 8–32 x 1.0
LABEL, cover, front
ADAPTER, tube
NUT, self–retaining
CAP, hub
WHEEL, semi–pneumatic
RING, retaining
BALL, thrust
PLUG, tube
FITTING, adapter
STRAINER, 1/2 npsm
NIPPLE, 1/4 npt x 1/4 npsm
HOSE, suction, swivel
FILTER, fluid; manual 308249
CLIP, spring
102
103
105
107
108
109
110
{
220794
193072
192838
114422
240498
193521
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
Y
Y
33
34
35
36
37
38
39
40
41
42
43
44
46
47
48
49
50
51
Y
{
187784
114406
192617
115787
114052
104811
195766
101242
100069
112759
157191
235004
193718
241937
240711
195186
241936
235014
2
4
1
1
2
2
2
2
1
2
1
1
1
1
1
1
1
1
}
192839
189699
104984
102814
192849
241337
187962
111839
241545
115098
111840
114974
241920
111
112
114
116
117
118
119
120
{
{
GAUGE
LABEL, WARNING
FILTER, power inlet
GASKET
{
{
{
SCREW
{
WIRE, electrical
RETAINER, cord
SCREW
CLAMP, outlet
DEFLECTOR
{
121
125
126
{
HOSE, drain assy
ASSEMBLY, drain valve
includes 55 and 56
VALVE, base
Y
E
x
t
r
a
W
a
r
n
i
n
g
L
a
b
e
l
s
a
v
a
i
l
a
b
l
e
f
r
e
e
{
2
3
2
9
1
5
o
n
l
y
52
53
224807
111600
1
1
}
2
3
2
9
1
7
PIN, grooved
309067
21
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Complete Sprayer Parts
232914, A
232916, A
232918, A
232919, A
73
99
32
101
100
60
105
57
33
9
74
72
3
4
85
21
102
31
37
7
41
5
79
71
9
8
2
19
16
65
12
2a 13
11
75
95
34
35
70
6 20 23
68
67
69
24
66
45
22a
22
26
112
14
15
25
40 38
55
48
47
56
39
51
52
114
121
120
98
36
53
84
116
17 18
42
30
54
111
117
49
20 Ref
43
44
103
27
64
46
118
119
76
77
28
108
80
107
22a
96
67 Ref
78
78
116 Ref
77 Ref
80
1
232916, 232917
81
82
Pressure Control Box
(Bottom View)
1
232918, 232919 and 232914; page 20
9669
A
22 309067
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Complete Sprayer Parts
232918, A; 232916, A; 232919, A; 232914, A
Ref.
No.
Ref.
No.
Part No.
Description
Qty.
Part No.
Description
Qty.
2
2a
3
4
240057
100069
101682
105510
239979
KIT, housing, drive, U-695
BALL, thrust
1
1
2
2
1
1
1
1
1
1
5
1
54
55
56
187625
111699
187615
HANDLE, drain valve
GASKET, seat valve
SEAT, valve, lapped
LABEL, DANGER, English
232918, 232919 and 232914
232916
LABEL, WARNING, elec shock
232918, 232919 and 232914
232916
LIQUID, throat seal
GROMMET, cable
RING, external retaining
TRANSDUCER, pressure control
SPACER, transducer
1
1
1
SCREW, sch, 1/4–20 x .625
LOCKWASHER, 1/4 hi–collar
CRANKSHAFT, U-695;
232916, 232918 and 232919
CRANKSHAFT, U-600; 232914
BEARING, thrust, front
BEARING, thrust, rear
BRACKET, shield
57Y
5
187791
189702
2
2
1
1
1
1
1
1
1
1
1
1
2
2
1
2
4
1
1
1
2
218242
180131
107434
189270
108865
236366
60Y
6
7
8
9
11
12
187975
193520
206994
114296
112396
240514
189269
104319
240007
110243
111590
239998
192027
110997
112382
236352
110037
183350
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
SCREW, panh
KIT, cover, front, U-695
CONNECTING, rod assy
232916, 232918 and 232919
232914
GEAR, assy, 2nd stage
PIN, straight
240519
218359
218364
176818
176817
114811
111706
243189
1
1
1
1
1
3
2
1
PACKING, o-ring,
PTFE
13
14
15
16
17
18
FRAME,cart, U-695
RING, retaining, handle
BUTTON, spring
HANDLE, cart
SPRING, retaining
SCREW, sch, 1/4–20 x 1.12
SCREW, mach, sch, 7/16 x 1.75
KIT, pump, displacement;
Manual 308815
SCREW, 10–24 x 0.250
HOUSING, junction box
232918, 232919 and 232914
232916
SLEEVE, cart
SCREWS, 1/4–20 x .625
NUT, shaft sealing
POTENTIOMETER, pressure adj
SCREW, sltd hex hd, 10–24 x .375
WASHER, flat
SWITCH, toggle
232918, 232919 and 232914
232916
RING, locking
BOOT, toggle
TUBE, drain
KIT, motor, electric, DC
232914
232918
232916 and 232919
SCREW
WIRE, electrical, 5”, (F),18 AWG
232918, 232919 and 232914
232916
LABEL, WARNING, finger pinch
STRAP, hose
HOSE, whip, 3/16” x 3’
SPRAY GUN, contractor
Manual 307614
HOSE, 1/4” x 50’
LABEL, pressure
LABEL, WARNING, French
SCREW, pnhd
19
20
109032
4
194435
189105
112158
192844
1
1
1
1
21
22
22a
GASKET, motor
111826
111930
105658
105659
240017
1
1
1
1
1
HEAT SINK, does not include 22a
KIT, board, control, motor
Manual 308816
232918 and 232914
232916 and 232919
SCREW, filh, 10–24 x 0.75
GASKET, heatsink
SCREW, panh, 10–24 x 3.5
SCREW, panh, 8–32 x 0.5
KNOB, potentiometer
LABEL, pressure adjust
CLAMP, power cord
CORD, power set
81
82
84
85
240561
240168
112379
112159
112381
114417
114273
193056
114284
1
1
2
1
2
2
1
1
1
1
1
1
1
1
2
1
23
24
25
26
27
28
243267
240511
240035
114420
1
1
1
4
95
96
241546
240495
192840
114271
238358
220955
1
1
1
1
1
1
29
30
}
98
99
Y
241731
241547
240721
238964
114053
240318
232914
232918
232916
232919
100
101
{
{
31
32
SCREW, trusshead, 8–32
KIT, shield, motor, U-695
includes 9, 31, & 37; 33 & 57
LABEL, DANGER, French
SCREW, filh, 8–32 x 1.0
LABEL, cover, front
ADAPTER, tube
NUT, self–retaining
CAP, hub
WHEEL, semi–pneumatic
RING, retaining, wheel
BALL, thrust
102
103
105
107
108
{
240794
193072
192838
114422
240498
193521
1
1
1
1
1
1
Y
Y
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
51
52
53
Y
187784
114406
192617
111612
114052
104811
106062
101242
100069
108691
192809
187190
112777
193718
190321
240711
192648
235014
224807
111600
2
4
1
1
2
2
2
2
1
2
1
1
2
2
1
WIRE, ground
109
110
}
LABEL, caution (not shown)
LABEL, caution (not shown)
232918, 232919 and 232914
232916
TEE
GAUGE
LABEL, WARNING
FILTER, power inlet
GASKET
192839
189699
104984
102814
192849
241337
187962
111839
241545
1
1
1
1
1
1
1
2
1
1
1
1
2
111
112
114
116
117
118
119
120
{
{
PLUG, tube
TUBE, suction
STRAINER
{
{
{
SCREW
SCREW, 8–32 x 3/8
NIPPLE, 1/4 npt x 1/4 npsm
HANGER, pail
FILTER, fluid; Manual 308249
CLIP, spring
ASSY, drain valve; includes 55 and 56
VALVE, base
PIN, grooved
{
WIRE, electrical, 5 in., 14 AWG
RETAINER, cord
232918 and 232914
232919
115098
115526
111840
1
1
1
1
121
{
SCREW
Y Extra Warning Labels available free
{ 232918, 232919 and 232914
} 232916
309067
23
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Complete Sprayer Parts
Model 232912 and 232913, Series A
44
49
109
50
47
19
71
97
71
9
33
60
57
74
3
72
73
4
32
31
85
7
41
37
5
9
8
70
2
14
12
16
65
39
40
38
11
15
6
2a
13
99
21 75
95
68
67
69
34
35
23
20
18
24
22a
55
26
66
56
51
64
17
22
48
25
52
54
42
101
36
110
43
100
53
46
103 27
102
47 Ref
28
80 Ref
96
76
77
50 Ref
107
108
22a
67 Ref
78
78
80
77 Ref
Pressure Control Box
(Bottom View)
81
82
30 Ref
9670A
24 309067
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Complete Sprayer Parts
Model 232912 and 232913, Series A
Ref.
No.
Ref.
No.
Part No. Description
Qty.
Part No. Description
Qty.
2
2a
3
4
5
6
7
8
240057
100069
101682
105510
239979
180131
107434
189270
108865
236366
240519
218364
176818
176817
114811
111706
243189
KIT, housing, drive, U–695
BALL, thrust
1
1
2
2
1
1
1
1
5
1
1
1
1
1
3
49
50
195186
241936
235014
CLIP, spring
HOSE, drain assy
ASSEMBLY, drain valve
includes 55 and 56
VALVE, base
1
1
1
SCREW, sch, 1/4–20 x .625
LOCKWASHER, 1/4 hi–collar
CRANKSHAFT, U–695
BEARING, thrust, front
BEARING, thrust, rear
BRACKET, shield
51H
52
53
54
55
56
57
60
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
85
95
96
97
99
224807
111600
187625
111699
187615
187791
187975
206994
114296
112396
240514
189269
104319
243193
103117
178565
243205
195501
110997
112382
236352
110037
195673
111930
105658
105659
240035
114420
240495
192838
114271
1
1
1
1
1
2
1
1
1
1
PIN, grooved
HANDLE, drain valve
GASKET, seat valve
SEAT, valve, lapped
LABEL, DANGER, English
LABEL, WARNING, elec shock
LIQUID, throat seal
GROMMET, cable
RING, external retaining
TRANSDUCER, pressure control 1
SPACER, transducer
PACKING, o-ring,
FRAME,cart, U–695
RING, retaining
BUTTON, spring
HANDLE, cart
SLEEVE, cart
SCREWS, 1/4–20 x .625
NUT, shaft sealing
POTENTIOMETER, pressure adj 1
SCREW, sltd hex hd, 10–24 x .3751
WASHER
SWITCH, toggle
RING, locking
BOOT, toggle
KIT, motor, electric, DC
SCREW
WIRE, electrical, 5”, (F),18 AWG
LABEL, warning
STRAP, hose
HOSE, whip, 3/16” x 3’
SPRAY GUN, contractor
Manual 307614
HOSE, 1/4” x 50’
LABEL, pressure
SCREW, pnhd
9
SCREW, panh
11
12
13
14
15
16
17
18
KIT, cover, front, U–695
CONNECTING, rod assy
GEAR, assy, 2nd stage
PIN, straight
SPRING, retaining
SCREW, sch, 1/4–20 x 1.12
SCREW, mach, sch, 7/16 x 1.75
KIT, pump, displacement
see manual 308815
SCREW, 10–32 x 0.25
HOUSING, junction box
GASKET, motor
Y
Y
2
1
1
1
1
2
1
1
2
4
1
PTFE
19
20
21
22
22a
109032
189105
112158
192844
240168
4
1
1
HEAT SINK, does not include 22a 1
KIT, board, control, motor
see manual 308816
SCREW, filh, 10–24 x 0.75
GASKET, heatsink
SCREW, panh, 10–24 x 3.5
SCREW, panh, 8–32 x 0.5
KNOB, potentiometer
LABEL, pressure adjust
BUSHING, strain relief
CORD, power set
SCREW, trusshead, 8–32
KIT, shield, motor, U–695
includes 9, 31, & 37; 33 & 57
LABEL, DANGER, French
SCREW, filh, 8–32 x 1.0
LABEL, cover, front
FITTING, outlet
NUT, self–retaining
CAP, hub
WHEEL, semi–pneumatic
RING, retaining
BALL, thrust
PLUG, tube
FITTING, adapter
STRAINER, 1/2 npsm
NIPPLE, 1/4 npt x 1/4 npt
HOSE, suction, swivel
FILTER, fluid
1
23
24
25
26
27
28
29
30
31
32
112379
112159
112381
114417
114273
193056
108295
239995
114053
240318
2
1
2
2
1
1
1
1
2
1
2
1
1
1
1
4
1
2
1
1
1
33
34
35
36
37
38
39
40
41
42
43
44
46
47
48
Y
187784
114406
192617
115787
114052
104811
195766
101242
100069
107310
157191
235004
193718
241937
240038
2
4
1
1
2
2
2
2
1
2
1
1
1
1
1
100* 214701
101* 220955
102* 223541
1
1
1
1
1
1
103Y 193072
107
108
109
110
114422
240498
241920
114974
WIRE, ground
DEFLECTOR
CLAMP, outlet
*Not supplied with sprayer Model 232912
Y Extra Warning Labels available free
H
R
e
p
l
a
c
e
o
-
r
i
n
g
1
6
9
1
1
0
i
n
R
e
f
.
N
o
.
5
1
a
s
s
e
m
b
l
y
2
3
5
0
1
4
with 112319 if using severe solvents such as lacquer thinner
and acetone.
see manual 308249
309067
25
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Complete Sprayer Parts
Model 232910 and 232911, Series A
73
99
32
60
105
57
33
9
74
72
3
4
85
21
31
37
7
41
5
79
71
9
8
2
19
16
65
12
2a 13
11
75
95
34
35
6 20 23
68
24
70
66
45
67
69
22a
22
26
14
15
55
56
40 38
25
39
51
48
98
47
52
84
42
17
18
101
64
54
53
46
49
27
28
103
43
44
102
76
100
77
82 Ref
107
108
96
22a
67 Ref
78
78
80
77 Ref
81
82
Pressure Control Box
(Bottom View)
30 Ref
9671A
26 309067
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Complete Sprayer Parts
Model 232910 and 232911, Series A
Ref.
No.
Ref.
No.
Part No. Description
Qty.
Part No. Description
Qty.
2
2a
3
4
5
6
7
8
240057
100069
101682
105510
239979
180131
107434
189270
108865
236366
240519
218364
176818
176817
114811
111706
243189
KIT, housing, drive, U–695
BALL, thrust
1
1
2
2
1
1
1
1
5
1
1
1
1
1
3
49
192648
235014
CLIP, spring
1
1
51H
ASSEMBLY, drain valve
includes 55 and 56
VALVE, base
SCREW, sch, 1/4–20 x .625
LOCKWASHER, 1/4 hi–collar
CRANKSHAFT, U–695
BEARING, thrust, front
BEARING, thrust, rear
BRACKET, shield
52
53
54
55
56
57
60
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
84
85
95
96
98
99
224807
111600
187625
111699
187615
187791
187975
206994
114296
112396
240514
189269
104319
240007
110243
111590
239998
192027
110997
112382
236352
110037
183350
111930
105658
105659
240017
240035
114420
240495
192840
114271
1
1
1
1
1
2
1
1
1
1
PIN, grooved
HANDLE, drain valve
GASKET, seat valve
SEAT, valve, lapped
LABEL, DANGER, English
LABEL, WARNING, elec shock
LIQUID, throat seal
GROMMET, cable
9
SCREW, panh
Y
Y
11
12
13
14
15
16
17
18
KIT, cover, front, U–695
CONNECTING, rod assy
GEAR, assy, 2nd stage
PIN, straight
SPRING, retaining
SCREW, sch, 1/4–20 x 1.12
SCREW, mach, sch, 7/16 x 1.75
KIT, pump, displacement
Manual 308815
SCREW, 10–24 x 0.250
HOUSING, junction box
GASKET, motor
RING, external retaining
TRANSDUCER, pressure control 1
SPACER, transducer
PACKING, o-ring,
FRAME,cart, U–695
RING, retaining, handle
BUTTON, spring
HANDLE, cart
SLEEVE, cart
SCREWS, 1/4–20 x .625
NUT, shaft sealing
POTENTIOMETER, pressure adj 1
SCREW, sltd hex hd, 10–24 x .3751
WASHER, flat
SWITCH, toggle
RING, locking
BOOT, toggle
TUBE, drain
KIT, motor, electric, DC
SCREW
WIRE, electrical, 5”, (F),18 AWG
LABEL, WARNING, finger pinch
STRAP, hose
HOSE, whip, 3/16” x 3’
SPRAY GUN, contractor
Manual 307614
HOSE, 1/4” x 50’
LABEL, pressure
LABEL, WARNING, French
SCREW, pnhd
1
1
1
2
2
1
2
4
1
2
1
PTFE
19
20
21
22
22a
23
24
25
26
27
28
29
30
31
32
109032
189105
112158
192844
240168
112379
112159
112381
114417
114273
193056
108295
239995
114053
240318
4
1
1
HEAT SINK, does not include 22a 1
KIT, board, control, motor
SCREW, filh, 10–24 x 0.75
GASKET, heatsink
SCREW, panh, 10–24 x 3.5
SCREW, panh, 8–32 x 0.5
KNOB, potentiometer
LABEL, pressure adjust
BUSHING, strain relief
CORD, power set
SCREW, trusshead, 8–32
KIT, shield, motor, U–695
includes 9, 31, & 37; 33 & 57
LABEL, DANGER, French
SCREW, filh, 8–32 x 1.0
LABEL, cover, front
NUT, self–retaining
1
2
1
2
2
1
1
1
1
2
1
2
1
1
1
1
1
4
1
1
1
1
1
Y
33
34
35
37
38
39
40
41
42
43
44
45
46
47
48
Y
187784
114406
192617
114052
104811
106062
101242
100069
108691
192809
187190
112777
193718
190321
240038
2
4
1
2
2
2
2
1
2
1
1
2
2
1
1
100* 214701
101* 220955
CAP, hub
102* 223541
103Y 193072
105Y 192838
1
1
1
1
1
WHEEL, semi–pneumatic
RING, retaining, wheel
BALL, thrust
PLUG, tube
TUBE, suction
STRAINER, 1/2 npsm
SCREW, 8–32 x 38
NIPPLE, 1/4 npt x 1/4 npsm
HANGER, pail
FILTER, fluid
Manual 308249
107
108
114422
240498
WIRE, ground
*Not supplied with sprayer Model 232910
Y Extra Warning Labels available free
H
R
e
p
l
a
c
e
o
-
r
i
n
g
1
6
8
1
1
0
i
n
R
e
f
.
N
o
.
5
1
a
s
s
e
m
b
l
y
2
3
5
0
1
4
with 112319 if using severe solvents such as lacquer thinner
and acetone.
309067
27
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Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from
defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the
exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of
sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment
is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-
stitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD
BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches,
hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in mak-
ing any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
ADDITIONAL WARRANTY COVERAGE
Graco does provide extended warranty and wear warranty for products described in the “Graco Contractor Equipment Warranty
Program”.
Phone Number
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1–800–690–2894 Toll Free
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Sales Offices: Minneapolis, Detroit
Foreign Offices: Belgium, Korea, Hong Kong, Japan
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
PRINTED IN USA 309067 December 1999
28 309067
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