Omega Engineering Thermometer OS1592 User Manual

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WARRANTY/DISCLAIMER  
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a  
period of 25 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month  
grace period to the normal two (2) year product warranty to cover handling and shipping time. This  
ensures that OMEGA’s customers receive maximum coverage on each product.  
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service  
Department will issue an Authorized Return (AR) number immediately upon phone or written request.  
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no  
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,  
including but not limited to mishandling, improper interfacing, operation outside of design limits,  
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of  
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;  
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating  
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not  
limited to contact points, fuses, and triacs.  
OMEGA is pleased to offer suggestions on the use of its various products. However,  
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any  
damages that result from the use of its products in accordance with information provided by  
OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the  
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR  
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF  
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY  
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF  
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of  
OMEGA with respect to this order, whether based on contract, warranty, negligence,  
indemnification, strict liability or otherwise, shall not exceed the purchase price of the  
component upon which liability is based. In no event shall OMEGA be liable for  
consequential, incidental or special damages.  
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic  
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical  
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or  
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility  
as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify  
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the  
Product(s) in such a manner.  
RETURN REQUESTS/INQUIRIES  
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE  
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN  
(AR) NUMBER FROM OMEGAS CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID  
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return  
package and on any correspondence.  
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent  
breakage in transit.  
FOR WARRANTY RETURNS, please have the  
following information available BEFORE  
contacting OMEGA:  
FOR NON-WARRANTY REPAIRS, consult OMEGA  
for current repair charges. Have the following  
information available BEFORE contacting OMEGA:  
1. Purchase Order number under which the product  
was PURCHASED,  
1. Purchase Order number to cover the COST  
of the repair,  
2. Model and serial number of the product under  
warranty, and  
3. Repair instructions and/or specific problems  
relative to the product.  
2. Model and serial number of the product, and  
3. Repair instructions and/or specific problems  
relative to the product.  
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords  
our customers the latest in technology and engineering.  
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.  
© Copyright 2005 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,  
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the  
prior written consent of OMEGA ENGINEERING, INC.  
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Table of  
Contents  
OS1592 Infrared Fiber Optic Thermometer/Transmitter  
TABLE OF CONTENTS  
SECTION..................................................................PAGE  
Section 1 Introduction ........................................................................ 1  
Section 2 Installation ........................................................................... 1  
2.1 Unpacking.............................................................................. 1  
2.2 Electrical Connection............................................................ 3  
Section 3 Operation .............................................................................. 4  
3.1 Changing the Temperature from °F or °C (or vice versa) ... 5  
3.2 Turning on the Display Backlight ...................................... 5  
3.3 Using the Alarm Function .................................................. 5  
3.4 Analog Output vs. Temperature ........................................ 5  
3.5 Resetting Temperature Values ............................................ 6  
Section 4 Specifications ....................................................................... 9  
Section 5 Maintenance ....................................................................... 11  
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Table of  
Figures  
OS1592 Infrared Fiber Optic Thermometer/Transmitter  
TABLE OF FIGURES  
FIGURE ..................................................................PAGE  
1 OS1592 Main Unit ............................................................................ 3  
2 Power Supply and Analog Output Connections........................... 3  
3 Visual Functional Flow Chart .......................................................... 4  
4 NEMA-4 Aluminum Enclosure ....................................................... 6  
5 Optical Lens Assembly (L1) .25" @ 8" FOV .................................... 7  
6 Optical Lens Assembly (L1) .19" @ 20" FOV .................................. 7  
7 Optical Lens Assembly (L1) .076" @ 6" FOV .................................. 7  
8 Ceramic Tip Assembly (L2) .............................................................. 7  
9 Polymer Bolt Assembly (L3) with 90° Angle Air Purge Fitting ...... 8  
10 Optical Head, Mounting Bracket, OS1592-MB ............................. 8  
11 Air Purge Collar, OS1592-AP ........................................................... 8  
ii  
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1
OS1592 Infrared Fiber Optic Thermometer/Transmitter  
INTRODUCTION  
The new OS1592 series Infrared Fiber Optic Thermometer/Transmitter  
provides non-contact temperature measurement for industrial  
applications. The unit measures temperature starting at 260°C (500°F)  
and up to 2482°C (4500°F). It provides dual analog outputs (4-20 mA, 0-5  
VDC, 0-10 VDC, 1 mV/Deg, J & K type T/Cs) electrically isolated from  
the main input DC power supply. The 1 mV/Deg analog output is  
standard on all units.  
The main electronics is in a NEMA-4 rated Die cast Aluminum housing,  
with a local backlit LCD, built-in Relay, Alarm LED, and a 4 position  
programmable keypad.  
The unit accommodates any of the following assembly types:  
• Optical Assembly  
• Ceramic Tip Assembly  
• Polymer Bolt Assembly  
INSTALLATION  
2.1 Unpacking  
Remove the packing list and verify that you have received all your  
equipment. If you have any questions about the shipment, please call  
Customer Service at  
1-800-622-2378 or 203-359-1660. We can also be reached on the internet:  
www.omega.com  
When you receive the shipment, inspect the container and equipment for  
any signs of damage. Note any evidence of rough handling in transit.  
Immediately report any damage to the shipping agent.  
NOTE:  
The carrier will not honor any damage claims unless all the shipping materials are saved for  
inspection. After examination and removing contents, save packing material and carton in the  
event reshipment is necessary.  
The following items are supplied in the box:  
• OS1592 Infrared Fiber Optic Thermometer/Transmitter  
• The corresponding Optical Assembly  
• User’s Manual  
1
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2
OS1592 Infrared Fiber Optic Thermometer/Transmitter  
The following describes the ordering information:  
To Order ( Specify Model Number )  
Model No.  
Temperature Range  
Optical Assy (Spot Size)  
Length  
Cable  
OS1592-L1-R1-1-* 260/538°C (500 to 1000°F)  
Lens Probe 6.3 mm (0.25") @ 20.3 cm (8") 1.52 m (5')  
OS1592-L2-R1-*  
OS1592-L3-R1-*  
260/538°C (500 to 1000°F)  
260/538°C (500 to 1000°F)  
Ceramic Tip, 15.2 cm (6") Probe  
Polymer Bolt, 10.2 cm (4") Probe  
1.52 m (5')  
1.52 m (5')  
1.52 m (5')  
OS1592-L1-R2-1-* 538/1093°C (1000 to 2000°F) Lens Probe 6.3 mm (0.25) @ 20.3 cm (8")  
OS1592-L1-R2-2-* 538/1093°C (1000 to 2000°F) Lens Probe 4.8 mm (0.19") @ 50.8 cm (20") 1.52 m (5')  
OS1592-L1-R2-3-* 538/1093°C (1000 to 2000°F) Lens Probe 1.9 mm (0.076") @ 15.2 cm (6") 1.52 m (5')  
OS1592-L2-R2-*  
OS1592-L3-R2-*  
538/1093°C (1000 to 2000°F) Ceramic Tip, 15.2 cm (6") Probe  
538/1093°C (1000 to 2000°F) Polymer Bolt, 10.2 cm (4") Probe  
1.52 m (5')  
1.52 m (5')  
OS1592-L1-R3-2-* 1093/2482°C (2000 to 4500°F) Lens Probe 4.8 mm (0.19") @ 50.8 cm (20") 1.52 m (5')  
OS1592-L1-R3-3-* 1093/2482°C (2000 to 4500°F) Lens Probe 1.9 mm (0.076") @ 15.2 cm (6") 1.52 m (5')  
The unit provides two separate analog outputs. The first is 1mV/Deg  
(Standard). The second analog output to be specified as follows :  
- * , where,  
- mA , 4-20 mA output  
- V1, 0/5 VDC output  
- V2, 0/10 VDC output  
- K, Thermocouple output, K type (For R1 & R2 Temperature range only)  
- J , Thermocouple output, J type (For R1 Temperature range only)  
There are three temperature ranges:  
R1 – 260 to 538 ºC (500 to 1000 ºF)  
R2 – 538 to 1093 ºC (1000 to 2000 ºF)  
R3 – 1093 to 2482 ºC (2000 to 4500 ºF)1  
Accessories  
Model No.  
OS1500-BLS  
OS1500-BLF  
OS1500-RC  
PSU-93  
Description  
Backlight Source  
Backlight Fiber Assembly to use with OS1500-BLS  
Replacement Bulb  
Unregulated 24 VDC Power Supply  
Mounting Bracket  
Air Purge Collar for -1 & -2 Lens probe  
6.3 mm (.25") @ 20.3 cm (8") (-1 probe)  
4.8 mm (.19") @ 50.8 cm (20") (-2 probe)  
OS1592-MB  
OS1592-AP1  
OS1592-AP2  
Air Purge Collar for -3 Lens probe  
1.9 mm (.076") @ 15.2 cm (6")  
2
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2
OS1592 Infrared Fiber Optic Thermometer/Transmitter  
2.2 – Electrical Connection  
Attach the optical assembly to the optical adapter located on the side of  
the housing. Refer to Fig. 1 for the overall appearance of the unit.  
Open the cover of the aluminum housing. Slide your cable through the  
metal feed thru and connect the wires to the 9 position terminal block  
(J101) as shown in Fig. 2. Depending on the type of the analog outputs,  
you need to make the proper connection. Connect the shield of the cable  
to the inside of the metal feed thru to minimize RF noise.  
In order to use the Backlight source OS1500-BLS, disconnect the fiber  
optic assembly from the main electronic unit and connect to the light  
source. The focused light through the fiber optic assembly provides the  
positioning of the optical assembly on the target. After the positioning,  
reconnect the fiber optic assembly back to the main unit.  
ALARM LED  
INDICATION  
FIBER OPTIC  
THERMOMETER  
®
MODE  
SET  
HAL  
°F  
ALARM  
°F–°C  
OS1590 SERIES  
CURRENT  
TEMPERATURE  
4 POSITION  
MEMBRANE  
KEYPAD  
MODEL & S/N  
Figure 1 - OS1592 Main Unit  
9
RELAY/NO  
RELAY  
RELAY/NC  
CONTACTS  
RELAY/COM  
4/20mA  
+
mA  
ANALOG  
OUTPUTS  
1mV/Deg  
+
mV  
+
0/5VDC, 0/10VDC  
J & K T/C  
V/TC  
+
POWER  
SUPPLY  
18-36VDC  
1
J101  
Figure 2 - Power Supply and Analog Output Connections  
3
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3
OS1592 Infrared Fiber Optic Thermometer/Transmitter  
OPERATION  
Table 1 shows all the display modes of the model OS1592, as well as all  
the functions of the membrane keypad. Fig 3 shows the Visual Functional  
flow chart of the display.  
DISPLAY  
MODE:  
Display shows:  
MODE  
SET  
Press  
to...  
Press  
to...  
Press  
or  
to...  
°F–°C  
Current temperature  
Emissivity  
__ __ __  
Go to  
Set emissivity  
Current temperature  
Maximum temperature  
Go to  
Go to  
Press to change  
°F–°C  
Reset  
Max, Min, Dif,  
temperatures  
between °F/°C  
Current temperature  
Minimum temperature  
Press to turn LCD  
Current temperature  
Differential temperature  
Go to  
Go to  
backlighting ON and OFF  
Activate/Deactivate  
Set  
Current temperature  
High alarm setpoint  
High alarm value  
Table 1 - Functional Flow Chart  
DISPLAY MODES  
°F  
MODE  
°F  
MODE  
°F  
MODE  
°F  
MODE  
HAL  
°F  
MODE  
Figure 3 - Visual Functional Flow Chart  
4
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3
OS1592 Infrared Fiber Optic Thermometer/Transmitter  
NOTE:  
The Emissivity setting as well as the temperature Engineering unit (°F or °C) are  
stored in the non-volatile memory. Removing the main power will not erase or  
change these settings.  
3.1 - Changing the Temperature from °F to °C (or vice versa)  
MODE  
Press the  
Press the  
key to go to either the MAX , MIN, or DIF display mode.  
key to change the temperature display from °F to °C or vice  
°C  
versa. The°Fanalog output 1 (1 mV/Deg) also follows the temperature  
display unit.  
3.2 - Turning on the Display Backlight  
MODE  
Press the  
Press the  
key to go to either the MAX, MIN, or DIF display mode.  
key to turn the display backlight ON or OFF.  
3.3 - Using the Alarm Function  
MODE  
1. Press the  
key to go to the HAL display mode.  
2. Press either the  
or  
keys to set the high alarm value.  
SET  
3. Press the  
key to enable the high alarm function. The  
icon  
appears on the display.  
If the temperature exceeds the high alarm set point, the unit goes into  
an alarm condition. The  
icon on the display flashes, the alarm red  
LED turns on, and the internal relay energizes. The relay contacts are  
brought out to the terminal block J101 for ease of access.  
SET  
4. To disable the high alarm function, press the  
key again, and the  
icon disappears.  
NOTE:  
1- The alarm temperature value as well as the alarm status are stored in the non-  
volatile memory. As a result, removing main power will not erase or change these  
settings.  
2- The alarm deadband is 10°C or 18°F.  
3.4 - Analog Output vs. Temperature  
The following equations relate the analog outputs of 4-20mA, 0/5VDC,  
0/10VDC to measured temperature:  
mA Output – 4  
16  
4-20mA:  
Measured Temperature = (  
) x (T2 - T1) + T1  
[
]
5
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3
OS1592 Infrared Fiber Optic Thermometer/Transmitter  
Voltage Output  
5
0-5VDC:  
Measured Temp = (  
) x (T2 - T1) + T1  
[
]
Voltage Output  
0-10VDC: Measured Temp = (  
) x (T2 - T1) + T1  
[
]
10  
Where,  
T1 is the minimum temperature range  
T2 is the maximum temperature range  
3.5 - Resetting Temperature Values  
The calculated temperature values (Min, Max, and Diff) can be reset at  
SET  
any time by pressing the  
key in either the MAX, MIN, or DIF display  
modes. This will reset the calculated temperatures as follows:  
MAX = Current Temperature  
MIN = Current Temperature  
DIF = 0  
After the reset, the unit starts to keep track of the Maximum, Minimum,  
and Differential temperatures.  
The following figures show the Main Housing, Optical Assemblies,  
Mounting Bracket, and Air purge Collar.  
89.99  
(3.543)  
Dimensions mm (in.)  
77.90  
5.72 (0.225) DIA.  
(3.067)  
(4) HOLES  
71.93  
(2.832)  
5.08 (0.20)  
77.09  
(3.035)  
115  
(4.535)  
103  
(4.057)  
59.72  
(2.351)  
51.31  
(2.020)  
9.78 (0.385) DIA. x  
47.50 (1.870) DEEP  
(2) PLACES  
COVER  
MAIN HOUSING  
Figure 4 - NEMA-4 Aluminum Enclosure  
6
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3
OS1592 Infrared Fiber Optic Thermometer/Transmitter  
FIBER  
19 (.75) DIA.  
Dimensions mm (in.)  
25.4  
(1.00)  
DIA.  
111  
(4.38)  
159  
(6.25)  
Figure 5 - Optical Lens Assembly (L1) .25" @ 8" FOV  
FIBER  
19 (.75) DIA.  
25.4  
(1.00)  
DIA.  
111  
(4.38)  
Dimensions mm (in.)  
149  
(5.87)  
Figure 6 - Optical Lens Assembly (L1) .19" @ 20" FOV  
FIBER  
19 (.75) DIA.  
25.4  
(1.00)  
DIA.  
183  
(7.22)  
Dimensions mm (in.)  
264  
(10.38)  
Figure 7 - Optical Lens Assembly (L1) .076" @ 6" FOV  
FIBER  
6.35 (.250) DIA.  
4.8  
(.190)  
DIA.  
12.7  
(.50)  
Dimensions mm (in.)  
46  
(1.812)  
152  
(6.00)  
Figure 8 - Ceramic Tip Assembly (L2)  
7
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3
OS1592 Infrared Fiber Optic Thermometer/Transmitter  
72  
(2.84)  
7.8 (0.307)  
7.7 (0.305)  
11 (0.414)  
10 (0.412)  
FIBER  
45°  
12.7  
5.3 (0.209)  
(0.50)  
15.7 (0.62)  
ACROSS FLATS  
1/2-20 UNF-2A  
5.6 (0.219)  
25.4 1.5  
(1.00 .06)  
11 (0.438)  
12.7 1.5  
(.50 0.06)  
FULL THREAD  
53 1.5  
102 1.5  
4.00 0.06  
(2.10 0.06)  
Dimensions mm (in.)  
AIR PURGE FITTING  
6.35  
(0.25)  
Figure 9 - Polymer Bolt Assembly (L3) with 90° Angle Air Purge Fitting  
o
o
.156 TOP LIP  
6-32 UNC  
25.4 (1.00)  
44.5  
(1.75)  
12.7 (1/2) DEEP FROM  
3.3 (0.13) SLOT  
15.7  
(0.62)  
6.35  
(0.25)  
7.62 (0.30)  
44.5  
(1.75)  
25.4  
(1.00)  
3.3 (0.13)  
44.5  
(1.75)  
19  
(0.75)  
35  
(1.38)  
30°  
44.5 (0.75)  
Dimensions mm (in.)  
R 17.0 (0.67)  
24.6 (0.97)  
6.35 (0.25)  
4.8 (0.19)  
17.5  
(0.69)  
Figure 10 - Optical Head, Mounting Bracket OS1592-MB  
AIR PURGE INLET (1/8 NPT)  
31.8  
(1.25) DIA.  
L
Dimensions mm (in.)  
MODEL  
L
OS1592-AP1  
OS1592-AP2  
114.3 mm (4.5")  
185.4 mm (7.3")  
Figure 11 - Air Purge Collar  
8
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4
OS1592 Infrared Fiber Optic Thermometer/Transmitter  
SPECIFICATIONS  
Temperature Range  
R1  
R2  
R3  
260 to 538°C (500 to 1000°F)  
538 to 1093°C (1000 to 2000°F)  
1093 to 2482°C (2000 to 4500°F)  
1% of Rdg.  
Accuracy at 22°C (72 °F)  
ambient temperature  
and at Emissivity of  
0.95 or greater  
Repeatability  
Resolution  
0.5% of Rdg  
1°C or 1°F  
Response Time  
Spectral Response  
Emissivity  
25 msec (0 to 63% of Final value)  
0.8 to 1.8 microns  
0.05 to 1.00 in 0.01 increments  
Set via Keypad  
Optical Assemblies  
1- Lens Probe (L1-1)  
Spot Size (D:S)  
Fiber Bundle  
6.3 mm @ 203 mm (0.25" @ 8"), (32:1)  
1.8 mm (0.070")  
Dimensions  
25.4 mm (1") OD. x 159 mm (6.25") L  
2- Lens Probe (L1-3)  
Spot Size (D:S)  
Fiber Bundle  
1.9 mm @ 152 mm (0.076" @ 6"), (79:1)  
1.8 mm (0.070")  
Dimensions  
25.4 mm (1") OD. x 264 mm (10.38") L  
3- Lens Probe (L1-2)  
Spot Size (D:S)  
Fiber Bundle  
4.8 mm @ 508 mm (0.19" @ 20"), (105:1)  
0.5 mm (0.020")  
Dimensions  
25.4 mm (1") OD. x 149 mm (5.87") L  
4- Ceramic Tip (L2)  
152.4 mm (6") Probe  
Fiber Bundle  
1.8 mm (0.070")  
Dimensions  
.48 mm (0.190") OD. x 152.4 mm (6") L  
5- Polymer Bolt (L3)  
101.6 mm (4") Probe with air purge fitting  
Fiber Bundle  
1.8 mm (0.070")  
Dimensions  
12.7 mm (0.5") OD. x 101.6 (4") L  
Included at 90° Angle  
Air Purge Fitting  
Fiber Optic Cable  
Power  
152.4 cm (5 Feet) Long, Standard  
18 to 36 VDC  
Operating Ambient Temperature  
Electronic Unit  
0 to 50°C (32 to 122°F)  
0 to 150°C (32 to 302°F)  
Optical Assembly  
Operating Relative Humidity Less than 95% without condensation  
9
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OS1592 Infrared Fiber Optic Thermometer/Transmitter  
Display  
Backlit LCD dual display  
Keypad switch  
Electrical Isolation  
4 position, tactile feed back membrane  
Between Input supply and Analog  
outputs, 1000 VAC  
Calculated Temperature  
values  
Maximum (MAX), Minimum (MIN)  
and Differential (DIF), Reset via keypad  
High Alarm  
LED & Display Icon indication  
Set & enabled via Keypad  
Alarm set point  
0 to 100%, set via keypad  
10°C or 18°F  
5A @ 28 VDC  
Alarm Deadband  
Relay Contact rating  
Analog Outputs  
1-1 mV/°F or °C  
Standard  
6 mV  
Accuracy  
2-4/20 mA  
Accuracy  
Optional, -mA  
0.25% of Full Scale  
350 Ohms  
Max. Load  
3-0/5 VDC  
Accuracy  
Min. Load  
Optional, -V1  
0.25% of Full Scale  
250 Ohms  
4-0/10 VDC  
Optional, -V2  
0.25% of Full Scale  
750 Ohms  
Accuracy  
Min. Load  
5-J type Thermocouple  
500 to 1000°F Range (R1)  
Accuracy  
6-K type Thermocouple  
500 to 1000 °F Range (R1)  
1000 to 2000 °F range (R2)  
Accuracy  
Optional, -J  
F, Cold Junction compensated  
Optional, -K  
7°F , Cold Junction compensated  
Air Purge Collar  
OS1592-AP1  
For -1 & -2 Lens Probes  
6.3 mm (0.25") @ 203 mm (8") and  
4.8 mm (0.19") @ 508 mm (20") FOVs  
For -3 Lens Probe  
OS1592-AP2  
1.9 mm (0.076") @ 152 mm (6") FOV  
Main Housing  
Dimensions  
Die cast Aluminum, NEMA-4 & IP-68  
89 W x 114.3 L x 56 mm H  
(3.5" W x 4.5" L x 2.2" H)  
Weight  
500 g (1.1 lbs)  
10  
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5
OS1592 Infrared Fiber Optic Thermometer/Transmitter  
MAINTENANCE  
Routine maintenance is not required except for periodic re-calibration,  
occasional inspection of the input and output ends of the fiber assembly  
for cleanliness, and a check for broken fibers if damage is suspected.  
The optical fibers will provide satisfactory service indefinitely if handled  
with normal care. Although the fibers are protected by a steel jacket, they  
can be damaged if the jacket is stretched, twisted, shocked or tightly bent  
to a small radius. The ends should be protected from damage,  
contaminants, and temperatures above 371°C (700°F). OMEGA does not  
warrant broken or damaged fibers due to mishandling.  
Fiber or lens damage or contamination should be suspected if there is a  
sudden change in the calibration of the unit.  
Dust and particles on the lens or on the output end of the fiber bundle  
may be removed by use of an air jet or a soft brush. Dirt films and other  
accumulations should be removed by the use of soft cotton or a Q-tip  
moistened with Windex, triple-distilled alcohol or other grease-free and  
solids-free solvent. A final wiping with dry cotton is recommended.  
If the fiber bundles are to be removed from the detector head assemblies  
for extended periods, the fiber bundle receptacles in the head should be  
taped or capped to prevent the entry of foreign matter.  
A periodic check of the electrical ground connection can be helpful in  
preventing RF-pickup problems.  
Fiber cables are not interchangeable, as a fiber optic cable assembly is  
calibrated with the electronic unit as a system.  
There is a gain adjustment for the fiber optic cable assembly inside the  
electronic box. This gain adjustment will compensate for any small shift in  
temperature reading due to aging of the fiber optic cable over time. Open  
the front cover of the Electronic Box. There is a small plug-in PC board  
with a potentiometer on one side. This potentiometer provides the gain  
adjustment for the fiber optic cable.  
11  
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OS1592 Infrared Fiber Optic Thermometer/Transmitter Addendum  
Safety Warnings and IEC Symbols  
This device is marked with international safety and hazardous symbols in  
accordance with IEC1010. It is important to read and follow all the precautions  
and instructions in this manual before operating or commissioning this device as  
it contains important information relating to safety and EMC. Failure to follow  
all the safety precautions may result in injury and or damage to your equipment.  
IEC Symbol  
Description  
Caution - Refer to the accompanying  
document(s).  
Direct Current  
Frame or Chassis  
Caution and Safety Information  
• If the equipment is used in a manner not specified in this manual, the  
protection provided by the equipment may be impaired.  
• The installation category is one (1).  
• There are no user replaceable fuses in this product.  
• The output terminals of this product are for use with equipment (digital  
meters, chart recorders, etc,) which have no accessible live parts. Such  
equipment should comply with all the applicable safety requirements.  
• Do not operate the equipment in flammable or explosive environments.  
• All connections to the thermometer should be made via a shielded cable, 24  
AWG stranded wire with the following ratings: 300V, 105°C (221°F), PVC  
insulation.  
• Power must be disconnected before making any electrical connections.  
• The power supply used to power the thermometer should be VDE or UL  
approved with the following ratings: 12 to 24vdc @150mA with overload  
protection of 500mA.  
12  
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Where Do I Find Everything I Need for  
Process Measurement and Control?  
OMEGA…Of Course!  
Shop online at omega.com  
TEMPERATURE  
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Thermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies  
Wire: Thermocouple, RTD & Thermistor  
Calibrators & Ice Point References  
Recorders, Controllers & Process Monitors  
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Infrared Pyrometers  
PRESSURE, STRAIN AND FORCE  
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Transducers & Strain Gages  
Load Cells & Pressure Gages  
Displacement Transducers  
Instrumentation & Accessories  
FLOW/LEVEL  
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Rotameters, Gas Mass Flowmeters & Flow Computers  
Air Velocity Indicators  
Turbine/Paddlewheel Systems  
Totalizers & Batch Controllers  
pH/CONDUCTIVITY  
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pH Electrodes, Testers & Accessories  
Benchtop/Laboratory Meters  
Controllers, Calibrators, Simulators & Pumps  
Industrial pH & Conductivity Equipment  
DATA ACQUISITION  
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Data Acquisition & Engineering Software  
Communications-Based Acquisition Systems  
Plug-in Cards for Apple, IBM & Compatibles  
Datalogging Systems  
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Recorders, Printers & Plotters  
HEATERS  
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Heating Cable  
Cartridge & Strip Heaters  
Immersion & Band Heaters  
Flexible Heaters  
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Laboratory Heaters  
ENVIRONMENTAL  
MONITORING AND CONTROL  
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Metering & Control Instrumentation  
Refractometers  
Pumps & Tubing  
Air, Soil & Water Monitors  
Industrial Water & Wastewater Treatment  
pH, Conductivity & Dissolved Oxygen Instruments  
M3672/0905  
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