OWNERS MANUAL
COMPACT MASONRY SAW
MODELS
BBC157
BBC207
BBC547
FORM <<7506 rev 2/2006
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BBC 157/207/547
OWNER'S MANUAL
CONTENTS
PAGE
I. Preparation
A. Safety Precautions
B. Assembly
4-6
7-12
13
C. Specifications
D. Electrical Connections
E. Wiring Diagram
F. Gasoline Engine
14
15
16
II. Operation
A. How to mount Blade
17
18
B. How To Use "Step Cutting"
with abrasive blades
C. How To Use "Jam Cutting"
And "Step Cutting" With
Diamond Blades.
19
D. Dry Cutting
E. Wet Cutting
20
20
III. Maintenance
A. V-Belts
20
21
B. Electric Motor
Electric Motor Warranty/Service
C. Gasoline Engine
Gasoline Engine Warranty/Service
21
21
21
D. Blade Shaft Bearings
E. Water Pump
21-22
22
IV. Parts List Section
A. Ordering Information
B. Parts List
23
24-32
33
C. Baldor Service Policy
D. Honda Service Policy
34
Read Owners Manual Before Use
Safety Alert Symbol: Information Following This Symbol Is Very Important.
Use Only Norton Clipper Diamond Blades
3
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I. PREPARATION
A. Safety Precautions
Important! The following safety precautions must always be observed.
Hazard Symbols
Fuel (gasoline) is extremely flammable and its vapors can explode if ignited.
Store gasoline only in approved containers, in well-ventilated, unoccupied
approved areas, and away from sparks or flames. Do not fill the fuel tank
while the engine is hot or running. Do not start the engine near spilled fuel.
Never use the fuel as a cleaning agent
Engine components can get extremely hot from operation. To prevent burns,
do not touch the engine or related parts while the engine is running or
immediately after it is turned off. Never operate the engine with any heat
shields or guards removed.
Keep all guards in place when operating any piece of equipment
Keep hands, feet, hair, and clothing away from all rotating parts
Lethal Exhaust Gas use only in well ventilated areas. Engine exhaust gases
contain poisonous carbon monoxide, which is odorless, colorless, and can
cause death if inhaled. Avoid inhaling exhaust fumes, and never run the
engine in a closed building or confined area
Never tamper with the governor components of settings to increase the
maximum speed. Severe personal injury and damage to the engine or
equipment can result if operated at speed above maximum. Always obey the
maximum speed rating of blade.
DO NOT LIFT THE SAW BY THE HANDLE BARS
4
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Dust and Silica Warning
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust,
mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as
respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with
the risks associated with the particular process and/or material being cut or the composition of
the tool being used, review the material safety data sheet and/or consult your employer, the
material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other
sources on hazardous materials and make certain to comply with all product warnings and
instructions for the safe and effective use of the material being cut. California and some other
authorities, for instance, have published lists of substances known to cause cancer,
reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work
practices and follow the recommendations of the manufacturer/supplier, OSHA/NIOSH, and
occupational and trade associations. Water should be used for dust suppression when wet
cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be
eliminated through engineering controls such as either vacuum and/or water mist, the operator
and any bystanders should always wear a respirator approved by NIOSH/MSHA for the
material being cut.
Use Approved:
Eye Protection
Hearing
Protection
Respiratory
Protection
Head Protection
5
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1. Before mounting any blade on the saw, the blade should be inspected for any damage
which might have occurred during shipment, handling or previous use.
2. The blade collars and arbors should be cleaned and examined for damage before
mounting the blade.
3. The blade must be properly fitted over the arbor with the drive pin on the outside
collar projecting through the drive pinhole on the blade and inside collar.
4. The blade shaft nut, which is a left-hand thread nut, must be tightened securely
against the outside blade shaft collar.
5. The blade must be operated within the specified maximum operating speed listed on
the blade.
6. Turn water control valve to full to provide adequate coolant (4 to 6 gallons per
minute) for diamond blades and wet cutting abrasive blades. Insufficient coolant
could result in severe blade breakage or diamond segment separation.
7. The blade guard must be in place with the nose guard down and locked when the saw
is running.
8. The operator should wear safety glasses and any other appropriate safety equipment.
9. When starting the saw, the operator should stand away and to the side of the blade.
10. If for any reason the saw should stall in the cut, raise the blade out of the cut. Check
the outside blade shaft collar and nut for tightness. Inspect the blade for damage
before restarting the saw. Use caution when resuming a cut. Be certain that the
blade is in alignment with the previous cut.
11. During cutting operations, do not exert excess side pressure on the handles as a
method of steering. Do not force the blade into the cut by lowering the blade too fast
or by pushing the saw too fast.
You Are Responsible For Your Safety!!!
6
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I. PREPARATION
B. Assembly
The compact Masonry saws are shipped completely assembled and ready for use except
for diamond blade, gasoline, oil, and Head Locking Bar. Inspect the saw for shipping
damage. If any damage is found, contact the shipper immediately and file a freight claim.
The Norton Company is not responsible for any freight-related damages.
Remove the saw from the pallet.
Items Included with the saw:
Item
Head Locking Handle
Depth Limit Assembly
Part Number
QTY
82738
1
1
1
1
Legs Set of 4
75817
83754
83892
75128
70807
72143
72305
7499
Conveyor Cart Assembly
Guide-A-Cut Assembly
Water Curtain Assembly
Wrench 19 mm
1
1
1
1
1
Wrench 22mm
Water Pump Assembly
14” Genuine Norton Diamond Blade for Brick And Block
Head Locking Handle:
Remove the Head Locking Screw from the machine (see Figure: Head Locking Screw
Removal). Replace the Head Locking Screw with the Head Locking Handle located in the
plastic bag of accessories (see Figure: Head Locking Handle Installation). Read and
understand the remaining sections of this Owners Manual.
The Head Locking Handle is used to lock the cutting head at a set position or depth of cut.
The Head Locking Screw is only used to hold the Cutting Head of the machine in place at
the Norton Company Factory.
Do not install the blade until it is time to use the saw!
ANSI regulations prohibit the transportation of any concrete
saw with the blade installed!
7
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Figure 1: Head Locking Screw Removal
Figure 2: Head Locking Handle Installation
Depth Limiting Bolt:
Remove the 12mm Carriage Bolt, 12mm Large Flat Washer (DIN9021), 12mm Flat
Washer, 12mm Lock Washer, and 12mm Nut from the plastic Bag. Place the 12mm Large
Washer over the 12mm Carriage Bolt. Slide the 12mm Carriage thru the Head Locking
handle Slot either above the Head Locking Handle (to limit the depth of cut) or below the
Head Locking Handle (to limit the tilt angle of the Cutting Head) and attach the 12mm Flat
Washer, 12mm Lock Washer, and 12mm Nut as show in Figure 3: Depth Limiting Bolt
Assembly.
Figure 3: Depth Limiting Bolt Assembly
8
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Leg Assembly:
Remove the four (4) Legs from the Saw Water Pan, and the four (4) Plastic Handle Knobs
and four (4) Square Nuts from the plastic bag. Place one (1) Square Nut into each of the
Nut Retaining Brackets located on each of the Leg Holders. Attach one (1) Plastic Knob to
each of the Square Nuts as shown in Figure 4: Plastic Knob Attachment. NOTE: Do not
tighten Plastic Knobs at this time. Place one (1) Leg into each of the Leg Holders and
tighten the Plastic Knobs see Figure 5: Leg Attachment.
Figure 4: Plastic Knob Attachment
Figure 5: Leg Attachment
9
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Conveyor Cart Assembly:
Remove the Conveyor Cart and Back Stop from the Saws Water Pan, and the Wing Nuts,
Carriage Bolts, Washers, and Cart Stop from the plastic bag. Slide one (1) Carriage Bolt
thru each of the three (3) Square Holes located on the front of the Conveyor Cart. Slide the
Back Stop Over each of the Carriage Bolts. Slide the Stop Assembly over the Carriage
Bolt Located on the Left front of the Conveyor Cart NOTE: The Rubber Stop will faces
away from the Conveyor Cart. Attach one (1) Washer and one (1) Wing Nut to each
Carriage Bolt and Tighten. See Figure 6: Back Stop Assembly. Place the Conveyor Cart
on the Machine see Figure 7: Conveyor Cart Installation.
Figure 6: Back Stop Assembly
Figure 7: Conveyor Cart Installation
Guide-A-Cut Assembly:
Attach the Guide-A-Cut to the Conveyor Cart by adjusting the Wing Bolt until the Guide-A-
Cut can slide over the Black Stop. The Guide-A-Cut will work as a Rip Guide that is
adjustable for 90° and 45° cuts. See Figure 8: Guide-A-Cut Assembly.
10
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Figure 8: Guide-A-Cut Assembly
Water Curtain Assembly:
Remove the Water Curtain from the Saw Water Pan. Attach the Water Curtain Spring Clips
to the Pivoting Bar Located Under the Cutting Head. Note that the rough side of the Water
Curtain should face towards the front of the saw. The Water Curtain material is made is
designed to be easy to clean. To clean simply rinse the Water Curtain with water until
clean. The Water Curtain should be used when wet cutting to reduce the amount of debris
thrown from the blade and cutting surface. When dry cutting the Water Curtain can be
removed to allow the dust particles to drift away from the Saw Operator. See Figure 9:
Water Curtain Assembly.
Attach Splash Guard Here
Figure 9: Splash Guard Assembly
Wrenches:
Remove the 19mm and 22mm Wrenches from the plastic bag. Place the Wrenches in the
Wrench Holder Slots located in the rear of the machine see Figure10: Wrench
Placement.
11
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Figure 10: Wrench Placement
Water Pump Assembly:
The Water Pump requires no additional assembly.
12
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I. PREPARATION
C. BBC157/207/547 Series Masonry Saw Specifications
Dimensions/Weight
Length (Working)
Width
60” (1524mm)
24” (965mm)
34” (864mm)
38” (965mm)
250lbs (kg)
Height (Electric)
Height (Gas)
Weight (Electric) Uncrated
Weight (Gas) Uncrated
Electric Motor
Motor Mfg.
Motor Type
Motor Voltages
Motor RPM
275lbs (kg)
Baldor
TEFC, Thermal Protection
115-230 (Switch able) 60 Hz single Phase
3450
BBC157 Horse Power
BBC157 Amp Draw
BBC207 Horse Power
BBC207 Run Amp
Engine
1-1/2 HP
13.4 Amp @ 115v, 6.7 Amp @ 230v
2 HP
16.8 Amp @115v, 8.4 Amp @ 230v
Engine Mfg.
Model
Honda
GX160
Spec No.
GX160K1QXC9
Engine Type
Horse Power
Max Torque
Cooling System
Oil Capacity
Fuel Capacity
Fuel Type
Fuel Consumption
Low Oil Sensor
Air Filtration
Single Cylinder 4 Cycle
5.5 hp (4.0 kW) @ 3,600 rpm
8 ft-lbs (11 Nm, 1.1 kg-m) @ 2,500 rpm
Forced Air
0.6 liter (0.63 US qt)
3.6 liter (0.95 US gal)
Unleaded Gasoline (86 pump octane)
310 g/kWh (0.51 lb/Hp hr)
Yes
Four Stage Cyclone
Characteristics
Max Blade
∅14” (356 mm)
Depth of Cut 14” (356 mm)
12” (305 mm)
5” (127 mm)
4” (102 mm)
Arbor Bore
1” (25.4 mm)
Blade Shaft Locking Device
Blade Shaft Speed
Depth Control
Machined Into Flats Of Tight Collar
2900 rpm
Hand Feed With Return Spring
Depth Lock
Standard
Number Of V-Belts
Blade Guard Type
Stay Level Blade Guard
Fork Lift Brackets
Rolling Wheels
Water Pump
1
All Steel Construction
Yes
Built In
Standard
Standard, Mechanically Belt Driven
88 db (A)
Sound pressure1 (Gasoline Engine)
Sound power1 (Gasoline Engine)
105 db (A)
1) The sound measures have been made following pr EN 12638, Annex A; 2)“ Floor sawing, grooving and milling machines – Safety “
13
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I. PREPARATION
D. Electrical Connections
Important-Before connecting the motor leads to the power supply be sure that the
voltage, cycles and phase shown on the nameplate of the motor correspond to the
available power supply.
Voltage Selection For Single Phase Motors
1-1/2 h.p. and 2 h.p. single phase masonry saw motors have a dual voltage capable. A 115-
volt or 230 volt power supply can be used. To change voltage simply move the voltage
change switch located on the front of the motor to the required voltage, no rewiring is required.
Wherever possible, use 230-volt power supply for best operation.
Failure to run the motor on the proper voltage will damage the motor and is not
covered under warranty. Improperly wired motors are not covered under warranty.
Saws are wired for 115 Volt from the factory!!!
Power Connections
Connect the power supply to the pigtail leads of the switch. Direct wiring connection is
preferred, but an extension cord with an electrical plug with 30-amp minimum capacity may be
used. A 30-amp circuit breaker is recommended. Connecting wires should be as short as
possible and in one piece. In no case should the connecting wires be longer than shown in the
following table for 1-1/2 and 2 h.p. Single-phase motors:
LENGTH OF WIRE
WIRE GAUGE
NUMBER 12
NUMBER 10
NUMBER 08
115 VOLT
25 FEET
50 FEET
75 FEET
230 VOLT
100 FEET
150 FEET
175 FEET
Caution-When wires that are too small gauge or too long are used, loss of power, over
heating, or possible damage to the motor will result.
Always use the proper wiring connectors that are UL/CSA approved to attach the
motor to the electrical supply. Any wiring hook ups should be made by qualified
personal and made to National Electrical Code and to any Local Codes.
Generators:
If a generator must be used, it must be of 8kW or larger. The generator must have a 30A
circuit and capable of providing a minimum of 8kW at the required voltage. Under size
generators will cause motor damage and is not covered under warranty.
14
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D. Wiring Diagram
Be sure to ground the saw properly before operating, such as a ground wire connection
provided by the power company.
Electrical Connections
115 Volt
230 Volt
For any Electric Motor service, warranty, or technical related questions please contact your nearest Baldor service center:
Baldor Electric Company
5711 R.S. Boreham, Jr. St.
P.O. Box 2400
Fort Smith, AR 72901
Phone: (501) 646-4711
Fax: (501) 648-5792
15
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I. PREPARATION
F. Gasoline Engine
Prior to attempting to operate the engine, read the information contained in the engine
owner's manual. An engine owner’s manual is supplied with every gasoline powered
concrete saw.
1. Check Oil: Add oil if low. Refer to the engine owner's manual for the recommended SAE
viscosity grades. Capacity of oil is 1.1 liters (1.16 US qt)
2. Check Fuel: Fill if low. Use only unleaded gasoline with a pump sticker octane rating of 86
or higher is recommended. Never use an oil and gasoline mixture!
3. Air Cleaner: Never run the engine without the air cleaner! Rapid engine wear will result
from contaminants being drawn through the carburetor and into the engine.
4. Engine Starting: Refer to the engine owner's manual for proper engine starting procedure.
Make sure that the Cutting Head Depth Limiting Bolt
Assembly is in the bottom position. The head on the Gasoline
Powered Saw should only rise to a maximum of nine (9) inches
above the surface of the Cutting Table
For any Engine service, warranty, or technical related questions please contact your nearest
Honda service centers:
Honda Power Equipment Group
4900 Marconi Dr.
Alpharetta, GA 30005-8847
Tel: (800) 426-7701 | Fax: (678) 339-2670
Web page: http://www.honda-engines.com/dis.htm
16
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II. OPERATION
A. Installing the Blade
1. For Gasoline powered machines disconnect the spark plug and for Electrical Powered
Machines disconnect from power source.
2. Remove the blade shaft nut, (Turn clockwise), and remove the outside collar.
3. Clean off any foreign particles on the clamping surfaces of both collars and on the mounting
surface of the blade.
4. Place the blade on the blade shaft.
Use only Norton Clipper Diamond Blades.
5. Slide the outside blade shaft collar onto the blade shaft.
6. Tighten the blade shaft nut (clockwise) securely against the outside collar by using the
Blade Shaft Wrench 19mm and Blade Shaft Flat Wrench 22mm as show in the figure below
Figure 11: Blade Tightening
7. Reconnect the spark plug or reconnect the electrical power.
Use Only Norton Clipper Diamond Blades
17
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II. OPERATION
B. How To Use " Step Cutting " With Abrasive Blades
Use "step cutting" without exception when cutting wet or dry with abrasive blades.
"Jam cutting", which is discussed and illustrated in the section following, is to be used only with
wet and dry cutting diamond blades.
1. Clamp and hold material firmly against the backstop on conveyor cart. Be certain
the material does not slip or rock during cutting operation, as this can bind blade,
causing excessive wear and fracture.
2. Move the conveyor cart near the blade, and pull down on the head until the blade is
lowered to a point where it will lightly contact the top of the material. Then start
"step cutting" - which means passing the material beneath the blade with rapid , (50
to 60 strokes per minute) full length strokes, taking a shallow cut (approximately 1/8"
deep ) on the forward, and also on the backward stroke. Complete each rapid stroke
backward and forward, by passing the material beyond the center of the blade before
starting the reverse movement of the cart. The harder the material, the more rapid
the forward and backward strokes.
3. "Step cutting as can be seen in the sketch below, lessens the area of the blade
circumference in contact with the material, keeping the blade cool, running free, and
cutting at peak efficiency. Don't get the impression "step" cutting means slow
cutting - actually it is 6 times faster than trying to "force" the cut by strong-arming
the material through the blade. Forcing the blade through with a deep cut causes a
longer area of the blade circumference to be in contact with the material, causing
excessive friction heat to be generated, which then causes the blade to "smear" or
"load" with fused material particles and lose its sharp cutting surface. (Note: If
improper operation should cause an abrasive blade to "smear", make several cuts
through a soft brick to "dress” the blade back to good cutting performance.)
18
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II. OPERATION
C. How To Use "Jam Cutting" (Fixed Cutting) and "Step Cutting" With
Diamond Blades
In "Jam" cutting the head is locked in a fixed position and the material is pushed into it as
shown in the sketch at the bottom. "Jam" cutting with the head locked in a fixed position
usually provides greater efficiency.
1. To lock the head into position, tighten the lever nut at the back of the saw.
2. "Step" cutting with diamond blades is done by applying more pressure to the blade.
Unlike "step" cutting with abrasive blades, "step" cutting with diamond blades
requires only a few passes through the material.
3. In cutting, clamp the material securely and hold it firmly against the conveyor cart
backstop. If the material is allowed to slip, resulting seizure of the blade may bend
the diamond blade steel center or cause a ring section to be twisted off.
4. Do not force the material or bump into the blade. When nearing completion of the
cut, retard and slightly hold back the conveyor cart. If this is not done, the material
may be pulled into the blade so fast that excessive pressure on the rim may cause
warping or twisting of the rim section.
5. When a new diamond blade is broken in, make the first few cuts slowly until the
blade cuts freely and easily.
6. When the blade is cutting freely and easily. Use it! As long as it cuts satisfactorily do
not dress the diamond blade or remove it from the blade shaft.
7. After continuous cutting of extremely hard and dense materials, the blade may slow
down and it may be necessary to "dress" the cutting edge. To do this:
a.
b.
Use a rapid "step" cutting method for a few cuts - push the material back and
forth under the blade while it is cutting down. If this is not sufficient:
Make one or two cuts in a soft brick or light weight block.
However, "dressing" should be done as seldom as possible - because too much
"dressing" reduces blade life.
19
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II. OPERATION
D. How To Use Blockbuster Compact For Dry Cutting
1. Use a proper blade, which is marked for dry cutting.
2. Remove the water curtain.
3. Disconnect the water pump.
4. Use "step" cutting as explained previously when using abrasive blades.
5. Use "jam" or "step" cutting when using dry cutting diamond blades.
E. How To Use Blockbuster Compact For Wet Cutting
Water may be supplied either by filling the water pan to within a half-inch of the top (for
continuous use of the same water) or by placing a barrel of water next to the saw (for
continuous flow of clean water). When using water from a barrel, remove water from
pan and submerge it in water barrel. Remove the drain plug so the used water and
sludge will drain from pan.
1. Prepare water supply.
2. Install water curtain on cutting head pivot bar.
3. Be sure the water pump is plugged into the receptacle on the back of the
masonry saw motor. (The pump will start when the main switch is turned on.)
4. Handle on petcock should be turned in line with the water flow. Start motor
and be certain that both sides of the blade are getting water.
5. Be sure that the water covers the bottom of the pump at all times. Do
not let sludge and dirt get deep enough in the pan to block the pump inlet.
6. Use "step" cutting with abrasive blades as previously directed.
7. Use "jam" cutting or "step" cutting with diamond blades as previously
described.
20
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III. MAINTENANCE
The Blockbuster Compact requires very little maintenance for long satisfactory operation.
However, the following points must be watched:
A. V-Belts
The drive belts are made of premium oil and heat resistant materials. They require very little
adjustment, but should be tightened after the first few days of running.
Adjustment And Alignment
Warning: Never make adjustments to v-belts and pulleys while engine is running.
1. The best tension for a v-belt drive is the lowest tension at which the belts will not slip
under full load. The normal tension is 3.8 to 5.4 lbf. approx. 1/2” defection
2. Simply take up the drive until the belts are snug in the grooves. Run the drive for
about 15 minutes to "seat" the belts. Then impose the peak load. If the belts slip,
tighten them until they no longer slip at peak load.
3. Remember, too much tension shortens belt and bearing life.
4. Check belt tension frequently during the first day of operation. Check belt tension
periodically thereafter and make any necessary adjustments.
5. The two most common causes of misalignment are shown in the drawing.
a). The engine drive shaft pulley and the blade shaft are not parallel.[See figure 1]
b). The pulleys are not located properly on the shafts.[See figure 2]
6). To check alignment, all you need is a steel straight edge.
7). Line up the straight edge along the outside face of both pulleys as shown in the
drawing.
8). Misalignment will show up as a gap between the pulley face and the straight edge.
9). Make sure that the width of the outside land is equal on both pulleys.
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III. MAINTENANCE
B. Motor
The motors are specially designed for masonry sawing. It is totally enclosed and the
sealed bearings require no lubrication. The motor is equipped with thermal overload
protection.
1. Periodically clean the dirt and sludge build-up from the motor fan housing and
cooling fins.
2. If the motor becomes overheated, the protector shuts the motor off. Turn the motor
switch to the "OFF" and identify the cause of overheating.
For any Electric Motor service, warranty, or technical related questions please contact your
nearest Baldor service center:
Baldor Electric Company
Corporate Headquarters
5711 R.S. Boreham, Jr. St.
P.O. Box 2400
Fort Smith, AR 72901
Phone: (501) 646-4711
Fax: (501) 648-5792
C. Engine
1. Refer to the engine owner’s manual for complete maintenance.
a. Pre-cleaner: every 25 operating hours, more often in dusty or dirty
conditions, wash and oil the pre-cleaner.
b. Paper Element: Every 100 operating hours, more often under dusty or dirty
conditions clean the paper element.
c. Engine Oil: After the first month or 20 operating hours, change the oil, then
every 6 months or 100 operating hours.
For any Engine service, warranty, or technical related questions please contact your nearest
Honda service centers:
Honda Power Equipment Group
4900 Marconi Dr.
Alpharetta, GA 30005-8847
Tel: (800) 426-7701 | Fax: (678) 339-2670
Web page: http://www.honda-engines.com/dis.htm
D. Blade Shaft Bearings
The blade shaft bearings are lubricated and should not require daily lubrication
under normal conditions. However, to assure long life the bearings do need to be
lubricated periodically. The time interval between greasing is dependent on the running
speed and operating conditions. The following chart covers most situations and can be
used as a guide.
GREASING INTERVAL
TEMPERATURE
CLEANLINESS
*UP TO 150 F
Over 150 F
Any Temp
Dirty
Dirty
6 to 12 months
Daily to 2 Weeks
Daily to 2 Weeks
Daily to 2 Weeks
Very Dirty
Extreme Conditions
Any Temp
22
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Note: Never operate saw without bearing cover in place.
For normal conditions the grease should conform to the NLGI grade two consistency
and be free of any chemical impurities such as free acid or free alkali, dust, rust, metal
particles or abrasives.
For best results, the bearings should be lubricated while in operation.
Note:
Due caution for personal safety must be observed when servicing rotating
equipment.
If necessary to lubricate while the bearing is idle, refer to lubrication table for the
maximum grease capacity for the bearings.
LUBRICATION OF SEALMASTER BEARINGS
Shaft Sizes
Maximum Grease Capacity of Bearing
Chamber in Ounces
1/2" to 3/4"
7/8" to 1-3/16"
1-1/4" to 1-1/2"
1-11/16" to 1-15/16"
2” to 2-3/16"
.09
1/4
3/8
3/4
1-1/8
E. Pump
The submersible pump is mechanically driven by the V-belts and the sealed bearings
require no lubrication. The pump is designed to run wet or dry, but for continued dry
cutting, disconnect the pump.
1. Be sure to keep the pump clean - do not allow sediment to cake in the pump and
clog it.
2. Keep all lines clean and running free.
3. Do not allow the Flex-cable to be pinched by the blade guard or anything else.
Damage to the flex cable by pinching is not covered under any warranty
23
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V. PARTS LIST SECTION
A. Ordering Information
1. List model number and serial number of machine.
2. List the part number and description of part (not item number).
3. Whenever alternate parts are shown due to product improvement, inspect the part you
have and provide additional description as necessary.
4. Specify mode of shipping desired, for example, parcel post, truck, airfreight, U.P.S., best
way, etc.
B. Parts List
See assembly drawing.
C. Power Unit Service Information
Repair or replacement service is available from your nearest authorized service station. Refer
to the service center listing for the nearest authorized motor/engine service center.
24
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V. PARTS LIST SECTION
Power Plant (BBC547) Gasoline
S 1
S 2
25
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Power Plant (BBC547) Gasoline
Item No Description
Part Number
83715
83716
83717
83718
83719
83720
70599
83721
83722
83723
83724
83725
83726
76102
75270
76098
70398
76015
83746
83745
1
2
Honda motor GX160
Motor pulley
3
4
5
6
Belt XPZ 562 LW
Jackshaft pulley
Right belt guard
Guard for the jackshaft
Bearing
7
8
Jackshaft
9
Motor fixation plate
Jackshaft fixation plate
Cutting head
Support plate for belt guard
Belt guard
Jackshaft pulley
Water pump pulley
Blade shaft pulley
Belt XPZ 1280 LW
Eyebolt with Hardware (1)
Switch support
10
11
12
13
14
15
16
17
18
S1
S2
Emergency stop switch
26
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Power Plant (BBC157-207) Electric
M3
M2
M4
M5
M6
M7
M1
Item No Description
Part Number
232084
M1
Motor Assembly w/Switch 1-1/2HP 115/230v/60/1
Motor Assembly w/Switch 2 HP 115/230v/60/1
Capacitor Box Large (Terminal Box)
Voltage Change Switch
232085
232085A
231085
M2
M3
M4
Switch Box Rear
231087
M5
Switch On/Off
231089
M6
Switch Box Cover
231088
M7
Capacitor Box Small
231091
-NA-
Thermal Reset Button 1-1/2 HP
Thermal Reset Button 2 HP
NOTE: The Thermal Reset Button Is Located On
The Rear Of The Large Capacitor Housing
Pulley 68MM OD 24MMB 1G Electric Models
Only
-NA-
-NA-
83747
72926
Belt XPZ 1500 LW (1) Electric Models Only
27
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Frame (Common All BBC157-207-547))
28
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Frame (Common All BBC157-207-547))
Item No Description
Part Number
75280
18
19
20
21
22
23
24
25
26
27
28
29
30
Screws for water pump
Frame
Leg set of 4
Wheel
Wrench 19mm
Wrench 22mm
Drain plug
Splited bearing
Water pump fixation spring
Support post
Water pump complete.
Drive end comp. For water pump
Sheath for flexible shaft
(Not Available, Now part of 72307)
Flexible shaft complete for mech. water pump
L=35.8 inches (910mm)
Body of the pump
Propeller water pump
Plastic sieve for pump
Knob M10 X 20 1.5 for Legs (sold each)
83727
75817
82733
70807
72143
76095
83728
76097
83729
72305
72297
-NA- Part of 72307
31
72307
32
33
72284
72862
72186
72856
34
-NA-
29
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Cutting Head (Common All BBC157-207-547)
30
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Cutting Head (Common All BBC157-207-547)
Item No Description
Part Number
35
Locking Handle for cutting head (was 73098
replaced by 82738)
Spring
82738
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
72567
83724
76111
76060
73418
76035
73216
73217
72097
76113
73220
72413
73221
76037
72357
73266
76039
76109
72286
80568
Cutting head
Protection for Bearings and shaft
Support for blade shaft bearing (set of 2)
Bearing (set of 2)
Blade shaft assembly
Loose collar
Screw for loose collar
Handle grip
Leveling support
Bushings, bearing-Nylon (set of 2)
Hose for water pump
Splash guard
Blade guard
Water tap
Stay-level arm
Kit stay-level arm pin
Blade shaft vent cover
Y distributor
Spray nozzle (set of 2)
31
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Cutting Table (Common All BBC157-207-547)
32
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Cutting Table (Common All BBC157-207-547)
Item No Description
Part Number
56
Conveyor Cart (aka Cutting Table) Complete
With Wheels, Top, Back Stop, and Conveyor Cart
Stop
83754
57
Top For Cutting Table (Wood & Rubber)
w/Hardware
Screw 4x 12mm DIN 7976 (sold each, 11
required)
76742
30373
58
59
Conveyor Cart Frame Only (No Wheels, Top,
Backstop or Conveyor Cart Stop)
Wheel Kit, Conveyor Cart (Set Of 4) w/Hardware
Carriage Bolt M10 x 30 DIN 603 (sold each, 3
required)
-NA- Part of 83754
75333
27282
Washer 10.5 DIN 9021 (sold each, 3 required)
Wing Nut M10 DIN 315 (sold each, 3 required)
Back Stop Plate
Scale for Conveyor Cart w/rivets
Stop Assembly for Conveyor Cart (Complete)
Rubber Stop
27508
27040
83752
83753
82856
60
61
62
-NA- Part of 82856
27003
Nut M6 DIN 439
Washer M6 DIN 125
27539
Item No Description
-NA- Guide-A-Cut Assembly
Part Number
83892
33
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C. Baldor Service Policy
34
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D. Honda Service Policy
35
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Saint-Gobain Abrasives, Inc.
Norton Construction Products
2770 West Washington Street
Stephenville, TX 76401
Phone: 800-554-8009 or 254-918-2310
Fax: 800-443-1092 or 254-918-2312
Some dust created by power sanding, sawing, grinding, drilling,
and other construction activities contains chemicals known to
cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement and other masonry
products, and
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often
you do this type of work. To reduce your exposure to these
chemicals: work in a well ventilated area, and work with approved
safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.
36
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