Kettler Bicycle HP 355 User Manual

©
Assembly Instructions  
„KLASSIC“  
Item # 08845-799  
Adult Assembly Required  
USA  
Montage par une personne adulte.  
La asamblea del adulto requirió.  
F
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picture similar  
®
KETTLER International Inc. 1355 London Bridge Road Virginia Beach Virginia VA 23453 USA  
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USA  
roadways, alleys or swimming pool areas. Always wear shoes. Never allow more than  
one rider (without a tandem seat). The use of protective gear and a Safety Helmet is high-  
ly recommended.  
Ensure that the toy vehicle is not used until it has been properly assembled and checked  
by an adult person.  
In case of tricycles without a free-wheel consider the fact that the pedals will rotate even  
when the tricycle is pushed.  
Do not transport any objects on the tricycle.  
Always adjust the use of the tricycle to the conditions encountered.  
Tricycles do not possess a continuously effective brake system. Therefore, safeguard the tri-  
cycle against rolling away  
Never pull the tricycle behind you as long as a child is seated on it.  
Instruct your child how to use the vehicle correctly and draw attention to possible sources  
of danger.  
Although dangerous situations are unlikely to occur if the toy is used correctly, children at  
play should, if possible, be supervised.  
Please bear in mind that there is always a danger of children injuring themselves while  
using swings, climbing frames,toy vehicles or similar equipment.  
When using the toy vehicle, the user should always wear strong shoes.  
Instruct your child how to use the vehicle correctly and draw attention to possible sources  
of danger.  
When children are at play, situations may arise which cannot be predicted by the manu-  
facturer and for which he cannot be held responsible.  
Before use, always check all screws and plug-in connections as well as respective safety  
devices fit correctly.  
Never use corrosive or abrasive substances to clean the toy. Never use substances which  
may cause pollution of the environment.  
Lubricate the bearing sleeves of the wheels and the handlebars with a few drops of oil  
every two or three months.  
®
Due to the nature of materials used in pneumatic tires on KETTLER toys, it is not recom-  
mended for the product to be left in any one place for too long where solvents or other  
chemicals, i. e. petrol, may lie. This may result in a chemical reaction, which could cause  
the tires to mark the surface such as a vinyl flooring. If in doubt put something underneath  
the wheels to cover the floor.  
For models with push bars: Always ensure that the push bar fits correctly in the adaptor,  
and locks. Do not hang any weights on the bar! The vehicle may tip over, and your child  
may be hurt. The push bar is intended for adult use only, do not pass responsibility for chil-  
dren on to other children. For free play time take the push bar off for safety reasons.  
Assembly of the toy vehicle  
The toy vehicle must be assembled carefully by an adult person. Study the assembly instruc-  
tions carefully before beginning work. Assemble the vehicle in the exact sequence shown  
by the letters in the diagrams. This is essential for the safe function and use of the tricycle.  
Please note that there is always a danger of injury when working with tools or doing  
manual work. Therefore please be careful when assembling this machine.  
3
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Ensure that your working area is free of possible sources of danger, for example don’t  
leave any tools lying around. Always dispose packaging material in such a way that it  
may not cause any danger. There is always a risk of suffocation if children play with  
plastic bags!  
Bolt all the parts together loosely at first, and check that they have been assembled cor-  
rectly. Tighten the locknuts by hand until resistance is felt, then use wrench to finally  
tighten nuts completely against resistance (locking device). Then check that all  
screw connections have been tightened firmly. Attention: once locknuts have been  
unscrewed they no longer function correctly (the locking device is destroyed), and  
must be replaced.  
The grips can be pushed onto the handlebars more easily if they are first soaked in warm  
water.  
Please keep original packaging of this article, so that it may be used for transport at a later  
date, if necessary. Goods may only be returned after prior arrangement and in (internal)  
packaging, which is safe for transportation, in the original box if possible. It is important  
to provide a detailed defect description / damage report!  
For technical reasons, we reserve the right to carry out preliminary assembly work (e.g.  
addition of tubing plugs).  
When ordering spare parts, always state the full item number, spare-part number, the  
quantity required and the serial number of the product..  
Example order: item # 08845-799 / spare part no. 10100006 / 1 piece/ S/N ...  
Important: spare part prices do not include fastening material; if fastening material (bolts,  
nuts, washers etc.)is required, this should be clearly stated on the order by adding the  
words „with fastening material“.  
KETTLER limited warranty  
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, MADE BY EITHER THE DISTRIBUTOR  
OR THE MANUFACTURER ON KETTLER PRODUCTS, EXCEPT THE MANUFACTURER’S LIMITED  
WARRANTY AGAINST DEFECTS IN MATERIAL SET OUT BELOW:  
This KETTLER Limited Warranty applies to products sold through the KETTLER Authorized Dealer  
Network to the original retail purchaser and authenticated by proof of purchase from a retailer  
located in the United States. Any shipments made under this warranty will be shipped to the  
United States only. Any shipment outside of the United States will be at the sole cost of the custo-  
mer. This KETTLER Limited Warranty is a manufacturers warranty and is not changed or modi-  
fied by additional warranties extended by individual retailers at the point of sale. Manufacturer  
warrants this product to be free from defects in material at the time of the products tender of  
delivery for a period of 3 years for residential use. This Limited Warranty is not transferable and  
does not cover normal wear and tear (including, but not limited to, damage and wear to tires,  
power shocks, drive belts and other non-durable parts). The liability of the manufacturer under  
this Limited Warranty shall not include any liability for direct, indirect, or consequential dama-  
ges resulting from the defect. This Limited Warranty is void if the product is damaged by acci-  
dent, unreasonable use, improper service, failure to follow instructions provided, modification  
from its original state, or other causes determined not arising out of defects in material.  
4
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This warranty gives you specific legal rights. Should this product become defective due to mate-  
rial within the warranty period, contact KETTLER Parts & Service Dept. by phone at  
866.804.0440, fax at 757.563.9273, or e-mail at [email protected].  
THIS LIMTIED WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED  
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS  
FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATIONS OR LIABILITY ON THE  
PART OF THE MANUFACTURER. KETTLER NEITHER ASSUMES NOR AUTHORIZES ANY  
OTHER PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH SUCH  
PRODUCTS.  
®
KETTLER International Inc. 1355 London Bridge Road · Virginia Beach VA 23453  
For parts or service ONLY call 1-866-804-0440 or send e-mail to:  
call (866) 804-0440 fax (757) 563-9273.  
The manufacturer reserves the right to make changes reflecting product or  
other technical advances. The content of these instructions is accurate at the  
date of printing.  
5
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Checklist  
Liste de contrôle  
Lista de verificación  
1
1
1
1
1
1
1
1
1
M12  
M6x25mm  
M6x35mm  
1
2
1
1
1
M6x65mm  
1
4
1
4,8 x16 mm  
M5x10mm  
4,2 x16 mm  
1/1  
1/1  
1
2
5
1
1
1
1
12  
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1a  
1b  
D
E
!
A
!
B
1c  
C
M5x10mm  
!
1d  
F
M 6 x 25 mm  
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13  
2
C
A
B
A
D
D
F
E
B
3a  
3b  
C
B
A
14  
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4
6
B
locked  
B
A
5
5x  
7
B
A
15  
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8
9
!
Type label  
Plaque signalétiqu  
Placa identificativa  
USA  
Example Type label - Serial number  
Example Plaque signalétiqu - Numèro de serie  
Ejemplo Placa identificativa - Número de serie  
F
E
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Handling Manutention  
Manejo  
Handlebar limiter  
Angle de braquage limité  
Limitar del volante  
45°  
+/- 3°  
45°  
Automatic free wheel  
Llanta libre automática  
Automatisme de roue libre  
Automatic fixed wheel  
Automatisme de roue fixée  
Llanta fija automática  
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Spare parts drawing Dessin et liste des pièces de rechange Designación y lista de las piezas de recambio  
36  
37  
24  
26  
25  
27  
28  
35  
17  
39  
18  
23  
31  
2
29  
4
13  
3
20  
38  
40  
5
10  
12  
8
30  
7
1
6
9
32  
11  
33  
15  
16  
19 21  
22  
When ordering spare parts, always state the full item number, spare part number, the quantity required  
and the serial number of the product.  
Example order: item # 08845-799/spare part no. 10112010 /1 piece/ serial number of the product.  
Important: spare part prices do not include fastening material; if fastening material (bolts,  
nuts, washers etc.) is required, this should be clearly stated on the order by adding the words  
„with fastening material“.  
®
KETTLER International Inc. 1355 London Bridge Road · Virginia Beach · Virginia VA  
23453 USA  
For parts or service ONLY call 1-866-804-0440 or send e-mail to:  
call (866) 804-0440 fax (757) 563-9273.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Spare parts list  
Dessin et liste des pièces de rechange Designación y lista de las piezas de recambio  
pos. description  
qty  
part no.  
1
2
3
4
5
6
7
8
front frame complete  
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
2
2
2
1
1
2
1
1
1
1
2
1
4
4
1
1
1
1
1
1
1
91611419  
91640021  
70122051  
70121770  
70121560  
70128425  
91611008  
70121432  
70121435  
91670058  
10116029  
91640031  
70121571  
10101105  
15170087  
70121845  
70122088  
91620316  
15170081  
10116032  
70121856  
70121541  
70121467  
91650258  
10111023  
70120241  
70121811  
97201280  
10100006  
70121820  
70122089  
10100169  
70121470  
91680522  
70121396  
70121573  
70121574  
97100399  
97100400  
70125638  
locking pin complete  
handlebar bushing  
parental control locking mechanism  
guide bushing for ø42mm  
front frame plug  
rear frame  
plug  
9
adjustement sleeve  
quick release knob M12  
axle bearing  
brake complete  
brake grip  
lacquered cap, w/o fig.  
running wheel  
cap for running wheel  
sand bucket  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
wheel fork  
front wheel complete  
front wheel bearing  
cap for front wheel  
pedal  
mudguard  
handlebar with grips  
grips  
molded seat  
covering  
handlebar clamp  
plug for ø18mm  
hubcap  
release latch for bucket  
plug for Ø 8 mm  
hexagon bushings  
hardware bag  
handlebar limiter  
grip, upper part (3378)  
grip, lower part  
pushbar, upper part  
pushbar, lower part  
adaptor (3493)  
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docu 2818/06.10  
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