Jeep Snow Blower E 60 User Manual

SNOWPLOWS  
by Meyer  
Out-Front-Electric Hydraulics  
Owner’s Manual  
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Introduction  
Snow, despite the beauty it may impart to a bleak winter  
landscape, poses the dual threat of inconvenience and danger.  
The environmental conditions associated with snow, not to  
mention the health hazards and economic loss it may impose,  
seriously endanger thousands of lives annually. Business and  
industry suffer, and millions of snowbelt residents may be  
affected by a single snowstorm.  
accessories, and it is so stated in vehicle manufacturer  
specifications for snowplow application.  
WARNING: Deployment of an air bag while using a Diamond  
snowplow will not be covered under Diamond Equipment  
warranty.  
We also recommend that, for optimum performance, vehicles  
used for snowplowing be equipped with:  
Diamond Equipment has published this manual to help you get  
maximum performance from your Diamond Snowplow and  
familiarize you with the features designed for efficiency and  
safety; be sure you recognize and understand them. Follow  
recommended operation and maintenance instructions, so  
when the storm hits, your Diamond Snowplow will be ready and  
you will know how to plow like a pro. Do not equip any vehicle  
with a snowplow without consulting manufacturer's  
recommendations.  
• Four-Wheel Drive  
• Minimum 60 Amp Alternator or larger  
• Minimum 70 Amp Battery or larger (550 C.C.A.)  
• Mud and Snow Tires  
• Increased Radiator Cooling  
• Automatic Transmission  
Transmission Cooler  
• Power Brakes  
• Power Steering  
Vehicles with Diamond Snowplows installed may be so  
equipped as to meet vehicle manufacturers' specifications and  
recommended options for snowplowing use. Most vehicle  
manufacturers insist that vehicles which are to be used for  
snowplowing be equipped with certain options and  
Under the continuing Diamond Product Improvement Plan,  
Diamond Equipment reserves the right to change design details  
and construction without prior notice and without incurring any  
obligation.  
Diamond snowplow equipment should only be used on vehicles equipped with the manufacturer’s snowplow preparation packages. Snowplowing without the original  
snowplow preparation package may damage your vehicle and the added weight of the equipment may impair the operation and control of the vehicle. Snowplowing with a  
vehicle that the manufacturer does not recommend for that purpose may void your new vehicle warranty. If your vehicle is not originally equipped with the snowplow  
preparation package, additional equipment may be necessary before snowplowing. Owners of these vehicles should consult their truck dealer before purchase or  
installation of equipment. CAUTION: The installation, on any vehicle, of these parts is not a full substitute for the original equipment snowplow preparation package.  
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®
Get to know your Diamond MDII Snow Plow  
®
1. Blade  
Steel or Polyethylene sheet is bump and corrosion resistant. Built  
9. MDII Lift Frame  
Allows for fast, complete removal of front end hardware, snow plow  
to last.  
lights and hydraulic unit in one complete module.  
2. Adjustable Tripedge Extension Springs  
10. Attaching Pins  
Tripedge gives way when objects are struck at ground level.  
Note: Trip Spring tension should be checked on a regular basis  
during the snowplowing season. See page 18 under  
SNOWPLOW Paragraph 4 for more information.  
Pull 4 blue pins to remove complete assembly or pull 2 yellow pins to  
remove moldboard assembly.  
11. Lift Arm  
Dual Chain locks in position to lift snow plow.  
WARNING: LIFT ARM EXTENDS BEYOND BUMPER OF VEHICLE.  
TO MINIMIZE DAMAGE FROM A FRONT END COLLISION, LIFT  
ARM SHOULD BE REMOVED FROM VEHICLE WHEN SNOW PLOW  
IS REMOVED.  
3. Power Angling Cylinders (1-1/2" x 10")  
Hydraulically positions the moldboard straight, or to right or left.  
4. Cutting Edge (Optional)  
Replaceable, high carbon steel provides extra long operating life.  
Recommended for commercial plowers.  
12. Diamond Snow Plow Lights  
Complies with the Federal Motor Vehicle Safety Standards.  
5. Wear Shoes  
Wear Shoes are an integral part of the Tripedge to reduce wear.  
13. Electric Hydraulic Power Unit (E-60H, E-57H)  
Operates snow plow hydraulically- raises, lowers, angles, holds and  
floats moldboard in plowing position.  
6. Pushframe  
Designed to attach the snow plow to the vehicle, to pivot blade  
for angle plowing, and to hold plow at proper distance in front of  
vehicle.  
14. Sno-Flo® Powder Coat  
Baked on finish that looks like glass, provides an extremely hard, low  
friction surface that outlasts ordinary paint by a large margin.  
7. Upper/Lower Pivot Pins  
Pins that attach blade to pushframe.  
15. Crankstand  
Positions Moldboard and Lift Frame for easy attaching and detaching.  
8. Clevis Frame  
Allow snow plow assembly to be attached or detached from  
16. Hydraulic Cover  
vehicle in minutes.  
Protects the Hydraulic Unit from the elements and also enhances the  
appearance of your vehicle.  
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CRANKSTAND STORAGE  
ATTACHING MOLDBOARD ASSEMBLY ONLY  
To store Crankstand on the Lift Frame slide the tube that is attached  
to the side of the Crankstand over the receiver tube on the driver's  
side of the Lift Frame. Insert the chain locking pin through the vertical  
holes on both the tubes. Note: Crankstand should always be fully  
retracted (up) and be pinned in the vertical transport position  
when not In use. Receiver Tube Cap may be placed over the driver  
side transport tube while the Crankstand is in use on the A-Frame.  
The Receiver Tube Cap may also be switched over to the Adjustment  
Tube of the A-Frame when the Crankstand is mounted to the Lift  
Frame.  
Attach A-Frame to Lift Frame by connecting Crankstand to the  
adjustment tube in the center of the A-Frame Frame. Insert the  
chained locking pin all the way through the vertical holes on both the  
tubes. Crank up A-Frame until the holes on the back ears of the A-  
Frame are about 12” off the ground. Pull out the Yellow Handle Pins  
on both sides of the Lift Frame. Twist handle slightly to the right or  
left disengaging the pin. Pull truck up to the A-Frame / Moldboard  
assembly aligning the A-Frame ears between the two lift frame plates  
until contact is made with the Clevis Frame. Once you feel contact,  
push the moldboard assembly a few inches forward, this insures  
proper alignment so that the A-Frame is square to the Clevis Frame.  
Adjust the Crankstand up until the front of the truck raises slightly.  
Rotate the Yellow Handled Pins so that the small leg realigns with the  
slot, engaging the pin. The spring loaded pin should snap into place  
locking the A-Frame to the lift frame. Note: If pins do not properly  
engage move the truck slightly forward a few more inches and/or  
adjust (raise or lower) the Crankstand until pins lock into place. If  
only one pin should engage, retract the stand to the full upright  
position. Remove the Crankstand from the A-frame by removing the  
chained locking pin. Reattach the Crankstand to the transport tube  
on the driver's side of the Lift Frame in the vertical transport position.  
Attach the Lift Chain to the Lift Arm through the two hooks on the lift  
arm. Adjust the lift chain at the lift arm so that there are 2-3 links of  
slack. This ensures that the plow blade will lift fully and be able to  
follow the ground contour while plowing. Raise the plow with the  
hydraulics and swing the moldboard slightly left or right until the pin  
engages.  
Storage of the Crankstand is the responsibility of the operator.  
The stand can be stored on the lift frame in the retracted  
position to the driver's side transport tube or inside the vehicle  
cab.  
HYDRAULIC COVER  
Install Black Hydraulic Cover before installing the Lift Assembly to  
the Lift Frame. Begin by sliding the Hydraulic Cover down over the  
Lift Ram. Slide the side covering the motor carefully over the motor,  
do not force or stretch the Hydraulic Cover; it will fit comfortably over  
all parts of the Hydraulic Unit. Feed the three coil wires (red, green  
and black) through the hole located on backside of cover. Route  
coupler weather plugs through holes in cover where power angling  
hoses enter. Snap Cover together. Caution: Care should be taken  
with the installation and or removal of the Hydraulic Cover, including  
partial removal when repairs are performed on the Hydraulic Lift Unit.  
Tearing of the Hydraulic Cover for any reason will not be covered  
under the Diamond Warranty.  
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DETACHING THE COMPLETE ASSEMBLY  
until the front of the truck raises slightly. The rear Blue Handle Pins  
should now be aligned with the rear holes on the clevis frame. Twist  
all Blue Handle Pins so that the small leg re-aligns with the slot,  
engaging the pins. The rear spring loaded pins should snap into  
place. Note: If pins do not lock immediately the A-Frame is not  
square to the Clevis Frame. Move truck slightly forward and/or adjust  
the Crankstand up or down until rear pins engage. Once the back  
pins are locked push the top of the Lift Frame towards the truck  
locking the front pins to the clevis frame. Remove the Crankstand  
from the A-frame by removing the chained locking pin. Reattach the  
Crankstand to the transport tube on the driver's side of the Lift  
Frame in the vertical, retracted position. Caution: Crankstand must  
be secured at all times. Reattach the one step electrical  
connection.  
Leave control switch in lower float position and push down on the  
Lift Arm. Disconnect the electrical plug and slip on weather caps  
over both ends. Attach Crankstand to the adjustment tube in the  
center of the A Frame using the chained locking pin. Caution:  
Crankstand must be secured at all times. Adjust the Crankstand  
down until the bottom of stand touches the ground. Pull and twist the  
two rear Blue Handle Pins to disengage. Next pull and twist the two  
front Blue Handle Pins to disengage. If the pins do not pull easily,  
adjust stand up or down slightly to remove tension on the pins until  
they disengage. At this time the lift frame should be leaning forward  
slightly, at rest on the top of the Crankstand. Pull truck away.  
DETACHING MOLDBOARD ASSEMBLY ONLY  
Leave control switch in lower float position and push down on the  
Lift Arm. Disconnect hydraulic couplers and Lift Chain from Lift Arm.  
Attach Crankstand to the adjustment tube in the center of the A-  
Frame using the chained locking pin. Caution: Crankstand must be  
secured at all times. Adjust the Crankstand down until the bottom  
of stand touches the ground. Pull and twist the Yellow Handled Pins  
to disengage. If the pins do not pull easily, adjust stand up or down  
slightly to remove tension on the pins until they disengage. Pull truck  
away.  
ATTACHING THE COMPLETE ASSEMBLY  
Check that all four Blue Handle Pins are disengaged. Drive the truck  
up to the MDII assembly centering the hood of the truck to the lift  
arm to assure proper alignment with lift frame guide plates until  
contact is made. Once contact is made drive forward, pushing the  
assembly a few inches. This insures the A-Frame is square to the  
Clevis Frame for proper pin attachment. Adjust the Crankstand up  
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Get to know your Diamond Tripedge Snowplow  
1. Blade  
High strength steel. Built to last.  
8. Pushframe  
Designed to attach snowplow to vehicle, to pivot blade for angle  
plowing, and to hold plow at proper distance in front of vehicle.  
2. Adjustable Tripedge Extension Springs  
Tripedge gives way when objects are struck at ground level.  
NOTE: Trip spring tension should be checked on a regular basis  
during the snowplowing season. See Page 18 under  
SNOWPLOW Paragraph 4 for more information.  
9. Upper/Lower Pivot Pins  
Pins that attach blade to pushframe.  
10. Lift Arm  
Dual chain locks in position to lift snowplow. WARNING: Lift arm  
extends beyond bumper of vehicle. To minimize damage  
from a front-end collision, lift arm should be removed from  
vehicle when snowplow is removed.  
3. Power Angling Cylinders  
Enables the operator to hydraulically position the moldboard  
straight, or to right or left, by simply activating the fingertip  
control switch.  
®
11. MDII Mounting System  
4. MDII Attaching System  
Allows for fast, complete removal of all front end hardware,  
snowplow lights, hydraulic unit, moldboard, sector and  
pushframe, in one complete module.  
Rubber coated stainless steel pins give you the choice of  
removing the plow, mount, hydraulics, and lights (blue pins) or to  
remove only the plow (yellow pins).  
12. Snowplow Lights  
5. Cutting Edge (optional)  
Lights and brackets comply with the Federal Motor Vehicle  
Replaceable, high carbon steel provides extra long operating life.  
Safety Standards.  
Recommended for commercial plowers.  
13. Tubular PULL-AWAY™ Mounting System  
Allows for fast removal of all snowplow components in two  
complete, easy to manage, modules.  
8. Wear Shoes  
Wear shoes are an integral part of the tripedge to reduce wear.  
7. Electric Hydraulic Power Unit  
14. Tubular PULL-AWAY™ Easy Hitch™ System  
Allows moldboard, sector and pushframe to be detached and  
attached as a separate module in minutes.  
Operates snowplow hydraulically - raises, lowers, angles, holds  
and floats blade in plowing position.  
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12  
®
MDII Mounting System  
E-57H  
10  
E-60H  
9
11  
1
5
2
8
3
14  
13  
6
Pull-Away™ Easy Hitch™  
Mounting System  
4
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TRIPEDGE SERIES  
Model 7.5  
For 1/2 and 3/4 ton 4x4 Standard Duty  
Pickups and Sport Utility Vehicles  
STEEL MOLDBOARD SPECIFICATIONS  
POLY MAX MOLDBOARD SPECIFICATIONS  
BLADE WIDTH  
BLADE HEIGHT  
GAUGE STEEL  
VERTICAL RIBS  
7 1/2’  
27 5/16’  
12 Gauge  
6
Extension (4)  
6
BLADE WIDTH  
BLADE HEIGHT  
MOLD BOARD SHEET THICKNESS  
VERTICAL RIBS  
TYPE OF SPRINGS  
NUMBER OF TRIP-EDGE PINS  
CUTTING EDGE(OPTIONAL)  
PLOW WIDTH AT FULL ANGLE  
PUSHFRAME  
PIVOT PIN DIAMETER  
POWER ANGLING RAMS  
AVERAGE SHIPPING WEIGHT *  
71/2'  
29”  
3/8" U.H.M.W. Polyethylene  
6
Extension (4)  
6
TYPE OF SPRINGS  
NUMBER OF TRIP-EDGE PlNS  
CUTTING EDGE (OPTIONAL)  
PLOW WIDTH AT FULL ANGLE  
PUSHFRAME  
PIVOT PIN DIAMETER  
POWER ANGLING RAMS  
AVERAGE SHIPPING WEIGHT  
2
81’  
2
81"  
3” x 2” x 3/16”  
1 3/16”  
1 1/2’ x 10”  
600 lbs.  
3” x 2” x 3/16’  
1 3/16’  
1 1/2” x 10”  
625 Lbs.  
*weight is based on average depending on specific mounting  
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TRIPEDGE SERIES  
Models 8.0, 8.5, 9.0  
For 3/4 and One Ton 4x4 Standard  
Duty Pickups and Cab-Chassis Vehicles  
STEEL MOLDBOARD SPECIFICATIONS  
BLADE WIDTH  
BLADE HEIGHT  
GAUGE STEEL  
VERTICAL RIBS  
8.0'  
29 3/8”  
11 Gauge  
6
8.5'  
29 3/8”  
11 Gauge  
6
9.0'  
29 3/8”  
11 Gauge  
6
HML-10 10’  
32”  
7 Gauge  
7
DAGT-10 10’  
32”  
7 Gauge  
7
TYPE OF SPRINGS  
Extension (4)  
6
Extension (4)  
6
Extension (4)  
6
Extension (6)  
Extension (6)  
NUMBER OF TRIP-EDGE PINS  
CUTTING EDGE (OPTIONAL)  
PLOW WIDTH AT FULL ANGLE  
PUSHFRAME  
PIVOT PIN DIAMETER  
POWER ANGLING RAMS  
AVERAGE SHIPPING WEIGHT*  
2
86”  
2
92”  
3
97"  
3" x 2” x 3/16"  
1 3/16”  
1 1/2" x 10"  
800 Lbs.  
3” x 2” x 3/16”  
1 3/16”  
1 1/2” x 10”  
825 Lbs.  
3” x 2" x 5/16"  
1 3/16”  
1 1/2” x 10”  
875 Lbs.  
2” x 12”  
2” x 12”  
*weight is based on average depending on specific mounting  
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II. Controls and Operating Instructions  
Tripedge Series  
Special Features  
1. Diamond's unique dual pivot pins and diagonal bracing system distribute plow loads better and reduce stress on the  
pushframe and cylinders.  
2. Diamond's tripedge gives way when objects are struck at ground level. Diamond's rigid moldboard system keeps the blade  
upright and plowing until your truck loses traction. Fig. 2.  
3. Diamond Snowplows have a more pronounced curve in the blade design which means a better job in throwing snow.  
4. Diamond's heavy duty undercarriage support system uniformly distributes snow plowing loads to the vehicle frame.  
5. Diamond's unique wear shoes are engineered to load up into the tripedge angle while plowing.  
6. Dual chain hooks on the lift arm provide easier hookup and greater stability of the blade.  
7. Pivot Pins are 1 3/16" diameter with one-piece construction to eliminate welded-on washers.  
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TRIP-EDGE  
Fig. 2  
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Diamond®  
™ Snowplow Instructions  
CHOICE 1: Removing MDII (Entire Mount)  
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CHOICE 1: Attaching MDII (Entire Mount)  
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CHOICE 2: Removing MDII (Moldboard Only)  
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CHOICE 2: Attaching MDII (Moldboard Only)  
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Over-the-Road Operation  
Snowplow Operation  
Based on the experience of our representatives and other background, we  
advise a maximum transporting speed of 40 m.p.h. or locally regulated  
speeds, which ever is less, dependent upon road conditions. The operators  
should, of course, maintain a safe stopping distance and adequate passing  
clearance at all times.  
The snowplow should only be in operation when the vehicle ignition switch  
and the Electro-Touch® control switch are in the "ON"  
position. Care should be taken to insure that the Electro-  
Touch® control switch is kept dry and free from moisture  
during normal operation.  
When the Electro-Touch® control switch is turned "On,"  
yellow lights illuminate the location of the individual touch  
pads for the functions of the snowplow: (Up), (Angle Left),  
(Angle Right), and (Down).  
When transporting the snowplow to avoid engine overheating, angle the  
moldboard completely, carrying it as low as permitted for safety by road and  
surface conditions.  
Lowering of the snowplow an inch at a time is possible by tapping the down  
arrow in short intervals. Holding down the down arrow will activate a green  
light located in the upper left corner of the Electro-Touch® switch. This  
green light indicates the snowplow is now in the Lower/Float position. In this  
position the snowplow will be able to follow the contour of the road and the  
snowplow can also be angled to the left or right. Touching the up arrow  
automatically cancels the Lower/Float position.  
Removing Moldboard Assembly  
1.  
Be sure moldboard is on ground! The chain can have a small amount of  
tension to help support the back of the pushframe.  
2.  
3.  
Pull hook-up pins in pushframe outward and turn to hold in place.  
Lower lift ram all the way and detach chains from lift arm. Reverse the  
above procedure to reattach snowplow to vehicle.  
4.  
WARNING: Lift arm extends beyond bumper of vehicle. To minimize  
damage from a front-end collision, lift arm should be removed from  
vehicle when snowplow is removed.  
This switch is short circuit and temperature protected. All wire connections  
must be securely plugged together. If any of these conditions exist, the red  
overload LED will light. The overload LED (red light) is located in the upper left  
corner below the float light of the Electro-Touch® switch. Reset is  
accomplished by turning off the ignition switch or by turning the power switch  
off momentarily and then back on. If an overheating temperature condition  
exists, it will be necessary to allow the unit to cool down for approximately 2  
minutes. If the overload light is still illuminated after attempts to reset the  
switch have failed, contact your nearest authorized Diamond Distributor for  
repairs.  
ADJUSTING CHAIN FOR PROPER SLACK WHEN PLOWING SNOW  
1.  
Be sure moldboard is on ground and pushframe is reattached at proper  
hole in front mounting frame.  
2.  
3.  
Be sure lift piston is fully retracted.  
Hold chains taut and choose the third link above lift arm, place that link  
in lift arm locking groove. This procedure will provide the proper amount  
of slack when snowplowing for the moldboard to follow the contour of  
the ground. You may wish to mark these links with paint or tape for easy  
identification. Due to the differences in vehicle ride heights, extra chain  
links may vary in length.  
Note: On Model E-60 only to regulate the lower speed, locate the lower adj.  
screw on page 19, Fig. 0-3. Turn adj. screw in to slow down or out for faster  
lower speed. Adjustments must be made with moldboard on the ground.  
This feature is not available on model E-57.  
CAUTION: When the snowplow is not in operation, the Electro-Touch®  
Control Switch should be in the "OFF" position.  
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SNOWPLOW  
General Maintenance  
NOTE: ALWAYS lower moldboard to ground when vehicle is not in use.  
Check the Troubleshooting Chart, pages 20-22, and Post Season  
Maintenance, page 19, for advice on maintaining the unit.  
Diamond Equipment recommends this maintenance information for regular  
service. Sustained heavy operation may call for more frequent service.  
Snowplowing subjects a vehicle to exceptionally rugged use. As a result, it is  
important to inspect and bring the snowplow and vehicle up to maximum  
operating conditions. Inspection should be made of both the vehicle and  
snowplow prior to the plowing season and after each use.  
1.  
Check and maintain hydraulic fluid reservoir level to 1 " - 1 1/2" from top  
cap. (Lift cylinder in down position.)  
2.  
Check entire hydraulic system for leaks. A significant drop in hydraulic  
fluid level is evidence of a leak which must be corrected to prevent  
serious damage. See page 19  
Pre-Season Maintenance  
Scheduled vehicle maintenance should be performed as recommended by  
the manufacturer.  
3.  
4.  
Before and after each season, remove sector pivot pins, thoroughly  
grease pivot tubes and reinstall pins. Lubricate all pivot points with  
chassis lube.  
ADJUSTING TRIP SPRING TENSION - Tighten  
adjustment nut to the point when spring coils  
begin to separate. Tighten bottom locknut to  
hold in place.  
Don't forget that in addition to keeping equipment in order:  
1.  
2.  
Keep windshield wipers, heaters and lights working.  
Diamond offers as standard equipment quartz halogen snowplow lights  
for even brighter illumination.  
3.  
4.  
Equip vehicles with chains where necessary.  
Provide operators with protective clothing and with rubber gloves for  
handling snow melting chemicals.  
5.  
WEAR SHOES  
A. Inspect moldboard wear shoes for wear  
and height adjustment.  
B. Always replace wear shoes as soon as they start to wear through.  
C. Adjust the wear shoes to maintain cutting edge height of 1/2"  
above ground in snowplowing position. (Can be set higher when  
used on gravel driveways.  
VEHICLE ELECTRICAL SYSTEM—For maximum efficiency, the vehicle  
supporting the snowplow must be properly serviced. The system should  
consist of at least a 70 amp/hr. battery and a 60 amp alternator. Be sure to  
check regularly:  
6.  
7.  
8.  
CUTTING EDGE  
1.  
2.  
Battery terminals to assure they're clean and free of corrosion.  
Electrical connections, to assure they're tight and corrosion-free. Taping  
may be called for. All wires must be held clear of moving or hot engine  
parts or sharp sheet metal.  
Replace the cutting edge before it wears to the attaching bolts. This will  
prevent permanent damage to the trip edge.  
MOUNTING BOLTS  
Retighten all mounting bolts after first snowplowing session and at  
regular intervals through the season.  
3.  
4.  
Battery must be in top operating condition.  
Alternator and regulator, to assure maximum electrical output.  
SNO-FLO® PAINT  
At the beginning and end of each season, remove any accumulated rust,  
then paint the moldboard surface with Meyer Sno-Flo® paint to inhibit  
rust formation. Touch-up paint is also available in aerosol cans—both  
Sno Flo® yellow and black.  
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NOTE: PROTECTION AGAINST RUST AND CORROSION  
When the power unit is not used for extended periods, protect the chromed  
lift piston fully extending and coating it with chassis lubricant. Coat the  
exposed portions of the power angling cylinder rods with chassis lubricant  
to protect against corrosion.  
SNOWPLOW STORAGE  
1. When snowplow is disconnected, extend lift cylinder to end of  
stroke and coat chrome rod with light grease. This fills the cylinder  
with hydraulic fluid and protects the interior and exterior from rust  
and corrosion.  
2. Whenever Moldboard is disconnected, coat the exposed portions of  
the power angling cylinder chrome rods with light grease to protect  
them from corrosion.  
3. Be sure to reconnect quick couplers to keep them clean and prevent  
contamination of the system.  
Post-Season Summer Maintenance  
1. Draining & Replacing Meyer M-1 Hydraulic Fluid  
Drain fluid through drain hole in base, shown in Figure a 0-3, by  
completely retracting cylinder lift position and unbolting unit to pour  
fluid out, or use a suction pump. Disconnect the fittings at the Power  
Angling cylinders, completely retract the cylinder rods and purge  
cylinders and hoses of all hydraulic fluid. The complete hydraulic  
system should then be flushed out with clean mineral spirits or  
hydraulic oil before adding new Meyer M-1 Hydraulic Fluid.  
4. Coat all pivot pins and other wear points with chassis lubricant.  
5. Unplug all electrical connections at power unit. Coat all connections  
with a dielectric compound to prevent corrosion and plug into their  
corresponding weather plugs. Unplug the snowplow lights, tape or  
use a dielectric compound at light connections to prevent corrosion.  
6. Remove PULL-AWAY™ lift frame module from vehicle. Liberally  
coat insides of frame receiver tubes and ends of lift frame with  
chassis grease/anti-seize lubricant. Protect frame receiver tubes  
from dirt and other types of contamination by installing the receiver  
tube caps when the lift frame is removed from the vehicle  
7. WARNING: Lift arm extends beyond bumper of vehicle. To  
minimize damage from a front-end collision, lift arm should be  
removed from vehicle when snowplow is removed.  
2. Screen-Type Filters - Clean the filters (all models) with mineral spirits  
or equivalent and blow out with compressed air. See Figure 0-3.  
3. Diamond Hydraulic Fluid M-1 is specially formulated with an anti-ice  
additive for almost constant viscosity in subzero temperatures.  
Because it is free-flowing in extreme cold, the unit's performance and  
efficiency are not affected by winter weather. It is effective for a  
maximum of one year. Always carry an extra quart of Meyer Hydraulic  
Fluid M-1 or equal fluids. Use of any inferior fluids will void the  
Diamond warranty.  
4. Refill power unit with Meyer Hydraulic Fluid M-1 by fully retracting lift  
piston and filling reservoir to 1 1/2below the filler hole. Fill and bleed  
hoses and Power Angling cylinders by loosening hydraulic fittings at  
cylinders until they leak. Power angle the plow repeatedly from one  
side to the other until fluid flows steadily from the fittings while  
maintaining a constant check on the reservoir fluid level. The filling end  
of the cylinder should be higher than the piston end to facilitate  
removal of air. Raise and lower the plow several times. With lift rod fully  
retracted check fluid level and replace filter plug.  
Filler Hole and  
E-60H  
Relief Valve  
Pressure Relief Valve  
E-57H  
Grounding Point  
“B” Solenoid  
(red wire)  
“C” Solenoid  
Motor  
(green wire)  
Right Angle  
“A” Solenoid  
(black wire)  
Lower Adjustment  
Angle Left  
Cross-over Relief  
Valve  
FIGURE 0-3  
19  
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TROUBLESHOOTING CHART FOR ELECTRIC HYDRAULIC POWER UNITS  
This chart is intended to be used as an aid in diagnosing problems on Diamond Hydraulic Power Units. It is not a substitute for factory training and  
experience. Be certain to read the General Information and Testing Tips sections before attempting any troubleshooting. Additional detailed  
information as well as all electrical schematics may be found in Service Manuals 1-667 (E-60, E-60H) and E-57H.  
GENERAL INFORMATION  
Before any troubleshooting is started, make certain the following conditions are met.  
1. The moldboard is pointing straight ahead. This can often be done by coupling the hose from the left cylinder into the right cylinder and pushing  
the snowplow by hand.  
2. The power angling cylinders must be installed correctly. The left cylinder has a hose with a male half of a coupler attached while the right  
cylinder only has the female half of a coupler attached. Reverse them if installed on wrong side.  
3. The solenoid coils must be on their proper valve. The "C"- coil (green wire) must be located on the valve closest to the power angling hoses.  
The "B"-coil (red wire) is positioned on the valve furthest from the power angling hoses. The “A” coil (black wire) is smaller in diameter and is  
easily located on the E-60 power unit. On the E-57 power unit, the "A" coil (black wire) is located on the back side of the unit.  
4. The electrical installation must have been made according to instructions supplied by Diamond Equipment.  
TESTING TIPS  
Many tests do not require removing the Power Unit from the vehicle. However, more thorough testing can be done by using the Meyer Test Stand  
which allows direct pressure and Amperage readings.  
1. Use a screwdriver or other small tool to check for magnetism of solenoid coils “A”, “B” & "C". Place the tool on the nut securing the coil and  
have an assistant operate the switch. You should feel strong magnetic attraction.  
2. Use a test light or volt meter to determine whether there is power at harness or switches.  
3. When determining Ampere draw of motor, always obtain the highest value possible, i.e., at maximum raise or angle with motor running.  
4. Proper rotation for motor is indicated by an arrow on the top of the E-57 pump.  
5. The pump shaft (all models) of a good pump can be turned smoothly using two fingers. If it can't be turned easily, the pump is too tight and  
must be replaced.  
6. Pump pressure can be measured at an angle hose (note pressure at full angle) or in the pressure filter port (an adapter is necessary for the filter  
port). (See Figure 0-3.)  
7. If hydraulic system is contaminated it is recommended that the hydraulic unit, power angling rams and hoses be drained and flushed clean.  
The system should then be refilled with Meyer M-1 oil. See pages 18-19.  
20  
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Troubleshooting Chart for Electric Hydraulic Power Units  
MODEL  
CONDITION  
POSSIBLE CAUSE  
CORRECTION  
All  
Plow does not lift or lifts  
slowly- motor operates.  
1. Low hydraulic fluid level  
2. Discharged battery.  
3. Leaking or open “A” cartridge.  
4. No current to “B” coil. (red wire)  
5. Inoperative “B” coil. (red wire)  
6. Malfunctioning motor.  
1. Add fluid to proper level.  
2. Recharge battery.  
Power  
Angling  
Models  
3. Clean or replace “A” cartridge.  
4. Locate malfunction and repair.  
5. Replace “B” coil. (red wire)  
6. Repair or replace motor.  
7. Replace pump.  
7. Malfunctioning pump.  
All  
Plow does not angle right -  
motor operates.  
1. Improper coupler engagement.  
2. Mechanical bind or interference.  
3. Malfunctioning coupler.  
4. No current to “C” coil. (green wire)  
5. Inoperative “C” coil. (green wire)  
6. Inoperative “C” cartridge.  
1. Engage coupler properly.  
2. Eliminate mechanical bind or interference.  
3. Repair or replace coupler.  
4. Locate malfunction and repair.  
5. Replace “C” coil. (green wire)  
6. Clean or replace “C” cartridge.  
Power  
Angling  
Models  
7. Leaking or open crossover relief valve. 7. Clean or replace crossover relief valve.  
All  
Plow does not angle left -  
motor operates.  
1. Improper coupler engagement.  
2. Mechanical bind or interference.  
3. Malfunctioning coupler.  
1. Engage coupler properly.  
2. Eliminate mechanical bind or interference.  
3. Repair or replace coupler.  
Power  
Angling  
Models  
4. Leaking or open crossover relief valve. 4. Clean or replace crossover relief valve.  
All  
Plow will not angle -  
Motor operates.  
1. Improper coupler engagement.  
2. Mechanical bind or interference.  
3. Leaking or open crossover relief valve. 3. Clean or replace crossover relief valve.  
1. Engage coupler properly.  
2. Eliminate mechanical bind or interference.  
Power  
Angling  
Models  
21  
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MODEL  
CONDITION  
POSSIBLE CAUSE  
CORRECTION  
All  
Plow will not hold in  
angled position.  
1. Air in cylinders and hoses.  
1. Bleed cylinders and hoses. Tighten P.A.  
cylinder gland nut.  
2. Replace O-rings.  
3. Clean or replace pilot check valve.  
4. Clean or replace crossover relief valve.  
5. Replace crossover relief valve.  
Power  
Angling  
Models  
2. Leaking “C” cartridge O-rings.  
3. Leaking or open pilot check valve.  
4. Leaking crossover relief valve.  
5. Crossover relief valve opening at  
too low a pressure.  
All  
Motor does not operate.  
1. Discharged or defective battery.  
2. Loose or corroded electrical connections.  
3. Inoperative starter solenoid.  
4. Malfunctioning control switch.  
5. Malfunctioning motor.  
1. Recharge or replace battery.  
2. Clean and tighten electrical connections.  
3. Replace starter solenoid.  
4. Replace control switch.  
5. Repair or replace motor.  
Power  
Angling  
Models  
All  
Plow does not lower.  
Plow creeps down.  
1. No current to “A” coil. (black wire)  
2. “A” cartridge jammed in closed position.  
3. Inoperative “A” coil. (black wire)  
1. Locate malfunction and repair.  
2. Clean or replace “A” cartridge.  
3. Replace “A” coil. (black wire)  
Power  
Angling  
Models  
All  
1. Leaking “A” cartridge.  
2. Leaking “A” cartridge O-ring.  
3. Leaking “B” check valve.  
4. Leaking ram packing cup.  
5. Leaking O-ring at bottom of lift cylinder.  
1 Clean or replace “A” cartridge.  
2. Replace O-ring.  
3. Clean or replace “B” check valve.  
4. Replace ram packing cup.  
5. Replace O-ring.  
Power  
Angling  
Models  
22  
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Efficient Snow Clearance Starts with Planning  
PREPARING AREAS, USE OF GUIDE MARKERS  
KEEP SNOW UNDER CONTROL  
Every area to be plowed should be inspected before snowfall for  
potential hazards. Holes should be repaired, raised manhole  
covers leveled or noted and obstructions noted to prevent  
damage to the plow mounting or vehicle undercarriage.  
Deep or heavy, wet snow, because of its increased weight, calls  
for more skillful and powerful plowing than light powder snow.  
Always plow in low gear and keep plowing. Heavy snow may  
also require clearing a path or area for working room to move  
snow to another area. Remember that wet snow weighs about 12  
pounds per cubic foot. As it piles up in front of a snowplow  
blade, the weight can quickly increase to several tons.  
Markers or stakes with reflectors should be in position to indicate  
boundaries of areas to be plowed, location of shut-off valves,  
catch basins and other hazards. Markers should be at least three  
feet above the ground; higher in areas of deeper snowfall.  
Where packed snow or ice must be plowed, it is sometimes  
necessary to lower the cutting blade to rest directly on the road  
surface. In that situation, plow in lowest gear for greatest power  
to the cutting edge. This method also prevents the plow from  
"climbing over" the icy surface.  
The first step in organizing an efficient plan is to prepare a map  
or procure a blueprint of the area. Locate and mark all utilities,  
outlets, shutoffs, catch basins and possible emergency  
equipment that must be reached from outside.  
Figure the square footage of each area and the total area.  
Especially note areas from which snow will have to be carried,  
call "trapped'' areas. Although hauling is expensive, it is  
necessary where piled snow would limit access. indicate clearing  
priorities on your map.  
If plowing very deep snow, 12 inches or more, you may have to  
plow with the blade partially raised to shear off successive layers  
of snow until a working area is clear. Then work small "bites" into  
the edge. The "bite" depth should be inversely proportional to  
the snow depth. A rule of thumb: 6 inch snow may be plowed  
with the entire blade width; 9-inch snow with 3/4 of the blade  
width; and 12-inch snow with only 1/2 of the width. Experience  
will show what work can be done without stalling or getting  
stuck.  
This may aid you in preparing a priority plan for your clearance  
operation.  
23  
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Careful analysis of the area you intend to clear of snow will direct  
you to the types of equipment you'll require. Check Table 1,  
Average Hourly Snow Clearing Capacities, for recommended  
equipment depending upon the area in which you'll be working.  
SELECTING EQUIPMENT  
Where you plan to plow, and the conditions under which you will  
be plowing, determine to a great extent the type of vehicle you'll  
find most useful. In general, three types of vehicles are available  
as the power source of snow clearance. Each type has certain  
inherent advantages depending upon the particular situation.  
Then, match the vehicles you already have with the snow  
removal equipment you need. If your vehicles do not have the  
capacity to clear all major access areas within two hours, you  
should increase clearing capacity with additional equipment or  
arrange for assistance through a contract plowing service.  
Four-wheel drive UTILITY VEHICLES and TRUCKS have proven  
most effective in general snowplowing situations. They have  
excellent traction and maneuverability and are extremely easy to  
handle.  
AVERAGE HOURLY SNOW CLEARING CAPACITIES*  
TABLE 1  
Two-wheel drive TRUCKS, particularly those of 1 1/2 to 3 tons,  
are best for straight line road clearance and in large open areas.  
TRACTORS are effective for trapped areas in which visibility is  
limited, plus a rear grader blade can be used in conjunction with  
the Diamond Snowplow.  
Diamond Snowplow's custom design for specific vehicles  
provides the advantage of easy, fast attaching and detaching.  
This feature permits utilization of vehicle versatility as weather  
conditions and job requirements demand.  
20 m.p.h. is a maximum snowplowing speed under ideal  
conditions, assuming the driver is familiar with the roadway or  
area to be cleared. Under unfamiliar or hazardous conditions, or  
if there is poor visibility, we recommend reduced speed and  
extreme caution.  
• Based upon regional interviews with knowledgeable contractors  
(6" snowfall cleared by operators with average ability).  
** Based upon recommended maximum plowing speed of 20 mph.  
~ Not recommended for use, except in very large areas of this type.  
Use 1 1/2 ton figures if necessary.  
24  
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Angle Moldboard for Optimum Results. You will not be able to  
plow snow of any significant depth straight ahead for more than  
a short distance. Set the moldboard at the best angle for rolling  
snow sideways in the desired direction. The snowplow path, in  
the angled position, should exceed the tire track by at least six  
inches on either side. Be sure to have enough slack in the lift  
chain while plowing so the cutting edge of the moldboard can  
follow the ground contour. Use the adjustable runner shoes to set  
the bottom edge of the plow just above the ground for best  
operation.  
Plow with the Storm  
It is of utmost importance to remember one basic rule -Always  
plow with the storm. Start plowing when snow is 1 to 4 inches  
deep, depending upon traffic or other limitations. Heavy wet  
snow can be very hazardous when just 1 inch is on the ground.  
Accumulations of more than 4 inches can be very difficult to  
clear.  
It's important to recognize the significance of even a few inches  
of snow. Besides being slippery, especially when wet, snow can  
be extraordinarily heavy, and make auto travel impossible.  
Snowfall of just 1 to 3 inches will produce hazardous traffic and  
roadway conditions even for experienced drivers.  
Snow is heaviest when wet, and most difficult to handle. The  
National Weather Service reports that a 6-inch, average weight  
snowfall on a 200 x 200 foot parking lot weighs 62 tons. Heavy,  
wet snow for the same area might weigh as much as 248 tons. If  
the heavy snow had to be hauled away, you'd need 74 full loads  
on a 10-yard truck.  
Obviously, the only way to assure clear traffic areas is to be  
prepared with the proper equipment and expertise to open  
arteries and areas to traffic. Remember to keep current with  
accurate snowfall information from local weather bureaus via  
radio and television.  
25  
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Two Established Snow Clearance Plans  
These two snowplowing techniques have been time-and  
operation-tested. Use them as guidelines for most  
snowplowing strategies. Plan I is for smaller areas of 50,000  
sq.ft. or less. Plan II is for larger establishments having more  
than 50,000 sq.ft. to be cleared.  
3. Have vehicles and equipment inspected, fueled and ready.  
4. Clear area by pushing snow first to sides of drives, around  
perimeters of parking areas and away from loading docks  
and platforms. It is often true that the smaller the  
establishment, the greater the proportion of "trapped" areas  
which will require snow to be hauled away. Always deposit  
snow as far back as possible for greatest use of dumping  
areas.  
PLAN I (less than 50,000 sq. ft.)  
Recommended equipment: A vehicle (either four-wheel drive  
utility or truck) with snowplow, snow shovels, chemicals.  
5. Use snow shovels to clear walks, gates and doorways.  
6. Treat with snow-melting chemicals as needed.  
PLAN II (over 50,000 sq.ft.)  
Recommended procedure: PLOW WITH THE STORM.  
Begin plowing at the suggested accumulation for your type of  
establishment (i.e., 1" for commercial and institutional areas; 2"  
for industrial establishments; 3" for municipal and residential  
areas.) Continue until snow has been cleared. Don't forget -  
snowfall often surpasses weather forecasts. A well planned  
clearing schedule will help prevent the necessity for expensive  
emergency action.  
Recommended equipment: The suggested number of vehicles,  
according to the Table "Average Hourly Snow Clearing  
Capacities,” on page 24, with snowplows; front-end loaders if  
needed; snow shovels and chemicals.  
A typical small-area strategy:  
Recommended procedure: As always, PLOW WITH THE  
STORM. Begin plowing at the suggested accumulation for the  
area and continue as required. Actual snowfall frequently  
exceeds forecasted conditions. Well-planned snow clearance  
strategy reduces the chances for expensive emergency action.  
1. Keep in touch with local weather forecasts for preparatory  
measures.  
2. Notify scheduled personnel.  
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Snowplowing Tips from the Pros  
SNOWPLOWING OPEN AREAS  
Open areas such as parking lots require a more serious approach  
to planning, where to begin, and where snow can be stacked at  
the edges. The following will help in making a plan, thus turning  
out a neat, professional job.  
On a dirt or slag surface, drop moldboard to ground in straight  
position, then raise one inch or adjust runners for desired  
clearance. Plow with moldboard in suspended position.  
PARKING LOTS  
Always turn on warning flashers when plowing. Then make a  
single pass down the center on the longest dimension. Angle-  
plow the snow toward the long sides with continuous passes  
until the area is cleared and snow is all stacked around the  
outside edges.  
1. Always turn on warning flashers when plowing.  
2. Make first pass to clear area into which you will later push  
more snow.  
For larger areas, efficient plowing calls for clearing area  
immediately in front of buildings and working away from  
buildings toward the outer limits of the area. When snow is quite  
deep, it might be necessary to push the excess into piles out of  
main traffic lanes for later handling. Areas 100,000 sq.ft. or more  
-- once the main artery is clear, it is usually most efficient to plow  
at right angles to the artery, piling up windrows by back and forth  
passes in alternate lanes. The windrows can later be pushed out  
of the way or left as is depending upon conditions.  
3. Clear front in straight position and clean up remaining snow.  
Buck piles from either side to stack snow. Blade will  
automatically "ride" up pile to aid in stacking.  
To clean up remaining snow, you can put the blade in the straight  
position. Buck piles from either side to stack snow. The blade will  
automatically "ride" up the pile to make stacking easier.  
27  
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STRAIGHT LINE SNOWPLOWING  
WIDE DRIVEWAY  
This method is most efficient for drives, streets, roads and  
walkways. Moldboard type blade snowplows mounted on utility  
vehicles or service trucks are best for such an operation.  
1. Make one pass down center with blade in straight position.  
2. Push snow to side with moldboard angled.  
3. Do the same on either side.  
Set the snowplow moldboard at an angle so that the snow is  
rolled to the shoulder or curb.  
Single lane walks, roads and aisles can often be cleared with one  
pass.  
When the road is more than twice the moldboard's width, plow a  
center lane for the first full pass. Then, in follow-up passes, work  
the snow to the sides. The diagram illustrates plowing sequence  
for a typical 20-foot road.  
Corner clearing is almost automatic when clearing intersecting  
streets. When snow is heavy, a little "stop over" snow may have  
to be removed from intersections by additional short passes.  
We recommend a speed of 5 to 15 MPH for this kind of plowing.  
Of course, road surface, weather conditions and equipment will  
influence your speed.  
Plow with the storm.  
28  
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DRIVEWAYS  
CLEARING TRAPPED AREAS  
Areas where there is little or no space for stacking cleared snow are  
considered "trapped." An example is an area requiring full access from  
surrounding buildings. Snowplowing techniques are the same as for any  
other space of comparable size, but heavy accumulations must be piled  
for removal by truck.  
1. Plow toward garage pushing snow to one side.  
2. Set blade to straight position, lift it as high as possible and drive  
through snow to garage. Drop blade and back drag to street.  
3. Back into driveway and angle blade again. Use as many passes as  
necessary to clear drive.  
CLEARING RESIDENTIAL AREAS  
Driveways and aprons are most efficiently cleared by maneuverable four-  
wheel drive vehicles. Recommended procedure is to enter the driveway  
rolling snow away from the residence. Stop about two-thirds of the way  
in; set the blade in bucking position, lift as high as possible, then drive  
through the snow to the garage. Drop the blade and back drag to the  
street. Turn around, back into the cleared path to the garage, reset the  
blade angle and continue rolling snow away from the house. Complete as  
many passes as necessary to clear the snow.  
STACKING  
When snow clearance conditions are perfect, snow can be merely  
pushed out of the way to unused areas. The first storm of the season,  
plow back from the drive area to allow space to pile future snowfall. It is  
usually necessary to pile snow up to considerable heights. In that case,  
push the snow forward and upward by raising the snowplow as you  
move into the pile. The vehicle's momentum will carry the plow into the  
pile, avoiding equipment damage. The pile should slope outward, so later  
snows can be pushed upward. WARNING: Stacking snow or pushing up  
into high snow piles with the plow in Lower/Float or Angled position can  
cause damage to the Snow Plow components or the vehicle that will not  
be covered under the Diamond Equipment Warranty Program. Such  
damage may include, without limitation, twisting the A-Frame, the  
Moldboard hitting the Lift Arm, or the Plow Markers striking the vehicle.  
29  
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Minerals and Chemicals for Ice Control  
Except in very light snow, minerals or chemicals should never be  
used in place of snow plowing. However, in combination with  
trained personnel and equipment, minerals or chemicals play an  
important part in controlling ice and snow. Whenever possible,  
apply minerals or chemicals before a snowfall. You'll use less,  
and it will be less damaging for the environment. You may have  
to increase the use of minerals or chemicals at night and as  
temperatures fall.  
Experts agree that the use of chemical mixture of two parts  
mixed chemicals (1:3 calcium chloride to salt, by weight) mixed  
with one part abrasive (cinder, sand or slag) is more effective  
than rock salt alone in melting snow and ice below 30°F. One  
hundred fifty pounds of such mixture with abrasives will treat a  
50,000 sq.ft. surface.  
It is imperative to treat priority areas such as hills, heavy traffic  
areas, bridges and intersections first, especially where snow may  
compact and adhere to the road surface, causing icy road  
conditions. When slush begins to stiffen and refreeze, it will be  
necessary to plow again and reapply chemicals.  
30  
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REPLACEABLE TAILGATE SPREADER  
Spreader replaces dump body tailgate  
Positive feed from entire width  
Spreads free flowing chemicals-salt and/or sand  
Spread width of 4’ to 40’  
Capable of accepting electronic controls  
Mounts easily on most one-ton dump bodies  
MEYER MATE  
INSERT HOPPER SPREADER  
The Diamond 1.8 & 2.0 cubic yard capacity  
V-box spreader for pickup trucks mounts  
The Meyer Mate is constructed of  
thermoplastic without the added weight of a  
steel frame. The motor is enclosed in the  
thermoplastic to protect it from the elements  
while the built in vibrator allows the free flow  
of materials. The 9 cu. ft. spreader is  
capable of spreading salt, sand, salt/sand  
mixture or calcium chloride from 3’ to 30’.  
Attaching the Mate requires no tools or  
drilling. It uses the existing ball hitch hole  
and a nylon ratchet strap to clamp the  
spreader to the tailgate face.  
and stores as  
a
single unit.  
This  
mechanically-operated spreader is powered  
by an electric start 8 H.P. gas engine, which  
drives a high torque orbital-type motor and a  
20:1 ratio gearbox. Spinner and drag chain  
speeds work in unison with engine R.P.M.  
The spinner will evenly spread material from  
four (4) to thirty (30) feet. In-cab controls  
make operation easy. Stainless steel hopper  
also available.  
Feed Mechanism:  
Auger and agitator driven by hydraulic motor through  
chain and sprockets  
Hydraulic safety interlock system  
Spinner Assembly  
18” polyurethane disc  
31  
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Trip Edge Accessories  
MINI AND MINI JR,  
LOW PRO SPREADERS - 5’ (1/2  
The Meyer Mini (9cu.ft.) and Mini Jr  
(5.75cu.ft.) are ideal solutions for small  
and medium sized jobs: walkways,  
intersections, access ramps and parking  
lots. The no rust thermoplastic hopper  
and internal vertical spiral auger provide  
continuos and even flow of material.  
Adjustable controls allow spreading of #1  
rock salt from 3 to 30 feet. Both units are  
easy to attach and detach. The Mini Jr.  
mounts to a standard 2" trailer receiver  
hitch.  
YARD), 6’ (3/4 YARD), 7’ (1 YARD)  
The Low Pro 5’, 6’ and 7’ spreaders are  
designed to have many of the popular  
features of the larger Insert Hopper Series in a  
smaller low profile design. The 9” wide  
conveyor chain is powered by a 10.5 Briggs  
and Stratton engine and electric clutch that  
provides 90ft. lbs.of torque capability.  
Hopper sides are slopped at 45 degrees to  
assure the free flow of Salt and/or sand. In  
cab controls make operation easy and the  
13”spinner can be adjusted to spread 4 to 30  
feet in width.  
"REVERSIBLE" CUTTING EDGE  
Diamond's optional Cutting Edge improves  
performance and durability by protecting  
your blade's tripedge. It also gives your  
plow an extra edge when cutting hard pack  
and ice. Only Diamond's cutting edge is  
attached by bolts in the center of the edge,  
so when it wears down sufficiently you  
simply remove the bolts, turn it over and  
use the opposite edge.  
32  
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DIAMOND GENUINE FAST MOVING PARTS  
NUTS & BOLTS (STEEL)  
08486  
08318  
SET OF 6 TM-SERIES  
SET OF 12 HM-SERIES  
SNOWPLOW HARDWARE  
07107  
09124  
12978  
07017  
09916  
13591  
09125  
13598  
08541  
08554  
13004  
08562  
10958  
08543  
08498  
08667  
08669  
08670  
CLIP SPRING  
EYE BOLT & NUTS  
TRIP SPRING TM  
TRIP SPRING HM  
MARKER KIT  
KING BOLT W/GREASE FIT.  
KING BOLT 3/4H  
PIVOT BOLT W/GREASE FIT. TM  
PIVOT PIN W/COTTER (2)  
PIVOT PIN W/GREASE FIT. (2)  
SECTOR PIN 3/4  
HINGE PIN W/COTTER (2) TM  
HINGE PIN (ONLY) HM-SERIES  
HAIRPIN COTTER (2)  
QUICK DISCONNECT W/COTTER  
LINCH PIN (2)  
HINGE PIN (11006) W/PIN (21  
HINGE PIN (11001 ) W/PIN (2)  
TRIPEDGE PARTS  
811000 224  
814000 005  
814000 015  
5/16” KLIK PIN  
BEAM PIN SPRING  
BEAM PIN  
FULL TRIP PARTS  
811000 003 001 TRIPEDGE PIN  
811000 003 002 TRIPEDGE PIN  
811000 003 003 UPPER PIVOT PIN  
811000 003 008 LOWER PIVOT PIN  
CUTTING EDGES - (STEEL)  
RUNNERS & SPINDLES  
09104  
09100  
07259  
07235  
TM-6.0  
08514  
09127  
09592  
07086  
12057  
22083  
20363  
20420  
RUNNER KIT COMPLETE TM  
819000 001 001 ANGLE CYL. PIN  
819000 001 005 ANGLE CYL. PIN  
TM-6.5 / TMP-6.5  
HM-9.0  
TM RUNNER ASSEMBLY  
HM-9.0 / HM-10.0 ASSEMBLY  
RUNNER ONLY HM - SERIES  
SPINDLE ASSY HM-9 / HM-10  
LINCHPIN  
811000 005  
811000 011  
811000 095  
811000 161  
811000162  
811000163  
TRIP SPRING (OLD)  
WEAR SHOE  
819000 002  
819000 013  
8501002 013  
817000 020  
817000 023  
817000 026  
BEAM BOLT  
HM -10.0  
RELEASE HOOK  
BEAM SLOTTED NUT  
CYLINDER ASSEMBLY  
CYL. PACKING SET  
DUST PLUG  
RUBBER EDGES W/HARDWARE  
PLOW MARKER  
08186  
08187  
08192  
08193  
TM-6.5 / TMP-6.5  
ST-6.5  
PLOW MARKER TIP  
TRIPEDGE SPRING (LT)  
TRIPEDGE SPRING (RT)  
WASHER HM-9 / HM-10.0  
COTTER PIN 1/4” X 2”  
HM-9.0  
HM-10 O  
33  
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TWO METER A-FRAME  
DRIVER/PASSENGER COUPLER SETS - 15876  
MISC. LIFT PARTS (CONTD.)  
LIGHTS- 07223  
13594  
10888  
TM A-FRAME  
15847  
15848  
DRIVER SIDE (LEFT) KIT  
15738  
15356  
15392  
15393  
15661  
15659  
15660  
15357  
15380  
15697  
15698  
15382  
15358  
15430  
15381  
15370  
SWITCHES  
83001  
80115  
15753  
08574  
22092  
15680  
08583  
15346  
21919  
21918  
15375  
15376  
TOP CAP ASSY. - E-60  
A SOLENOID ASSY. - 3/8” STEM  
A COIL - 3/8” STEM  
07224  
07225  
07116  
07118  
07119  
PLOW LIGHT-PASSENGER  
TM A-FRAME JEEP XJ  
PASSENGER SIDE (RIGHT) KIT  
PLOW LIGHT-DRIVER  
CONTROL MODULE  
“C” HARNESS  
A-FRAMES FOR HM-10.0  
SNOW DEFLECTOR KITS (POLYETHYLENE)  
FOR STEEL MOLDBOARDS  
13604  
13606  
H.M.B.F. 31” X 28”  
H.M.B.A. 31” X 23”  
A VALVE - 3/8” STEM  
12036  
12037  
12038  
12042  
12043  
6.0 FT. LG  
6.5 FT. LG  
7.0 FT. LG  
9.0 FT. LG  
10.0 FT. LG  
A SOLENOID ASSY. 9*16” STEM  
A COIL - 9/16” STEM  
ROCKER SWITCH  
MDII A FRAMES  
PAINT TOUCH UP  
13711  
13715  
MDII (11”) 34” X 22 1/4”  
MDII (15”) 31” X 22 1/4”  
A VALVE - 9/16” STEM  
B SOLENOID ASSY. E-57  
B VLAVE E-57  
07026  
08676  
07027  
08677  
07028  
08678  
07066  
BLACK AEROSOL (1)  
BLACK AEROSOL (2)  
PIVOT BARS / SECTORS  
SNO-FLO AEROSOL (1) YE  
SNO-FLO AEROSOL (12) YE  
SNO-FLO BRUSH-ON .6 OZ. (1) YE  
SNO-FLO BRUSH-ON .6 OZ. (12) YE  
SNO-FLO - QT. (12) YE  
12984  
10891  
12793  
TM PIVOT BAR  
FOR POLY MAX MOLDBOARDS  
B SOLENOID ASSY. - E-60  
B VALVEE-60  
TM PIVOT BAR JEEP XJ  
SECTOR HM - 10.0  
12045  
12046  
6.5 FT. LG  
7.0 FT. LG  
B COIL - E-47/E-60 (RED WIRE)  
C SOLENOID ASSY. - E-57 E-60  
C COIL - E57/E-60 (GREEN WIRE)  
C VALVE - E-57/E-60  
POWER ANGLING CYLINDERS  
ELECTRO-LIFT UNITS  
05810  
05752  
1 1/2” X 10” TM SERIES  
2” X 12” HM SERIES  
15864  
15867  
15715  
15720  
15756  
E-57H UNIT ONLY  
SINGLE HARNESS PLUB ASSEMBLY  
E-57 H UNIT ONLY MDII  
E-60 UNIT ONLY  
07240  
22261  
22262  
22263  
LUG ASSEMBLY  
ANGLING CYLINDER SEAL KITS  
MOTOR SOLENOID  
MALE PLUG (VEHICLE SIDE)  
FEMALE SOCKET (HYD. SIDE)  
WEATHER COVER  
07705  
07831  
07799  
1 1/2” CYLINDER (OMCO)  
1 1/2” CYLINDER (MONARCH)  
2” CYLINDER  
E-60H UNIT OLY  
E-60H UNIT ONLY - MDII  
MEMBRANE SWITCH W/HARN.  
MEMBRANDE SWITCH  
HARNESS  
CONVERSION KITS  
HYDRAULIC UNIT COVERS  
HOSE AND HOSE FITTINGS  
E-46 TO E-47  
80423  
80431  
80394  
E60H (DUAL TERMINAL MOTOR  
22291  
22292  
21855  
21856  
22857  
22144  
15741  
MALE COUPLER 1/4 HOSE END  
15532S TM-6.5  
SINGLE LEVER - COMP. KIT  
SWITCH ONLY  
E-57  
FEMALE COUPLER 1/4 HOSE END  
SWIVEL ELL  
15535S HM-9.0 / HM-10.0  
ELECTRO-LIFT UNITS (SEAL KITS)  
E60H (1 TERM.)  
HARNESS  
45 DEGREE HOSE W/SWIVEL  
FITTING (TALL)  
15254  
15456  
15705  
15707  
E-57 SEAL KIT  
FLOOR MOUNT BRACKET  
HDWE. BAG W/SWITCHES E-57  
LIFT SWITCH 0 E-57  
E-57  
HOSE ASSY. 194 X 45”  
COUPLER  
E-60/E-60H MASTER SEAL KIT  
E-60, E60H SEAL KIT  
ANGLE SWITCH - E-57  
YELLOW HANDLE EXTENSION  
BLACK HANDLE EXTENSION  
COUPLER LOW SPILL  
HOSE END KIT - 15846  
MISC. LIFT PARTS  
08594  
15727  
15728  
15889  
15729  
15573  
15726  
15730  
15194  
QUICK DISCONNECT  
22291  
22292  
MALE COUPLER 1/4 HOSE END  
FEMALE COUPLER 1/4 HOSE END  
MOTOR E-60 (E-57)  
RECEIVER TUBE CAP KITS  
BRUSH KIT - FENNER  
08673  
08649  
08648  
3” O.D. PIPE  
DRIVER SIDE (LEFT) KIT - 15847  
PUMP ASSEMBLY - E-57  
PUMP ASSEMBLY - E-60  
BASE & STRNR. ASSY - E-57  
SUMP BASE ASSY. E-60  
COVER MTR. MOUNT E60 - E-57  
TOP CAP ASSY - 60H  
2-7/8” O.D. PIPE  
2-1/4” O.D. PIPE  
22291  
22294  
MALE COUPLER 1/4 HOSE END  
FEMALE END 3/4-16 VALVE BLOCK SIDE  
HYDRAULIC FLUID  
PASSENGER SIDE (RIGHT) KIT - 15848  
15134  
15487  
M-1 FLUID QUART  
M-1 FLUID 12QT. CASE  
22292  
22293  
FEMALE COUPLER 1/4 HOSE END  
MALE COUPLER 3/4-16 VALVE BLOCK SIDE  
34  
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ACCESSORIES  
M1 HYDRAULIC FLUID  
Keep your Diamond Quik-Lift®  
snowplow control system  
operating at peak performance;  
change hydraulic fluid yearly.  
Meyer M1 Hydraulic Fluid has  
additives that insure peak  
efficient operation of all Meyer  
and Diamond electric hydraulic  
power units.  
ELECTRO-TOUCH®  
The ultimate for snowplow control. You can  
convert to this great new Electro-Touch®  
control system. This control pad can easily be  
placed in a variety of locations and the  
directional buttons are illuminated for night  
operations.  
SLIK-STIK  
The Slik-Stik single lever control  
offers you a choice of 4 mounting  
locations: on the floor shift  
selector, on the steering column  
shift selector, on the dash right or  
left, on the floor pedestal or  
console.  
®
EZ-GARD  
The  
EZ-Gard®  
is  
designed to slide into  
the Diamond Pull-  
Away™  
receiver  
SNO-FLO® POWDER  
COAT TOUCH-UP  
PAINT  
Super-smooth high gloss  
paint especially formulated  
for use on powder coat  
finishes. Available in 12 oz.  
aerosol cans or yellow only  
in small 0.6 oz. brush-in-  
cap bottles.  
tubes when the snow  
plow is removed. It’s  
quick, it’s easy, and  
no tools are required.  
The clean, simple  
design  
overpower  
doesn’t  
the  
appearance of your  
vehicle. It just gives it  
a powerful look!  
35  
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NOTES  
36  
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SPECIFICATIONS  
E-60 - E-60H QUIK LIFT® POWER UNITS  
NOTE: 1 Quart = 32 Fluid Ounces  
TORQUE SPECIFICATIONS  
Model E-60  
Unit  
44 oz.  
16 oz.  
60 oz.  
Thread  
Size  
5/16 - 24  
Torque  
(in Lbs.)  
100 - 125  
Hoses & 1-1/2" x 10" Cylinders  
TOTAL  
Reservoir Cover Retaining Nuts  
Pump Assembly Bolts  
End Plate of Valve Block  
Retaining Cap Screws  
Cover Motor Mounting  
Motor  
3/8 - 16  
180 - 220  
Model E-60  
Unit  
Hoses & 1-1/2" x 12" Cylinders  
TOTAL  
44 oz.  
19 oz.  
63 oz..  
5/16 - 18  
5/16 - 16  
1/4- 20  
95 - 105  
96 - 120  
60 -72  
Drain and Filter Plugs  
9/16 - 18  
75 -85  
Model E-60H  
Unit  
48 oz.  
16 oz.  
64 oz..  
HYDRAULIC SPECIFICATIONS  
Hoses & 1-1/2" x 10" Cylinders (Black)  
TOTAL  
PUMP  
Pressure Output  
(pump relief valve setting)  
Model E-60H  
Unit  
Hoses & 2" x 12" Cylinders  
TOTAL  
2500 50 P.S.I.  
3800 400 P.S.I.  
48 oz.  
28 oz.  
76 oz.  
CROSSOVER RELIEF VALVE  
Opening Pressure  
HYDRAULIC FLUID CAPACITY  
37  
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SPECIFICATIONS  
E-57H ELECTRO-LIFT® POWER UNITS  
TORQUE SPECIFICATIONS  
HYDRAULIC FLUID CAPACITY  
NOTE: 1 Quart = 32 Fluid Ounces  
Thread  
Torque  
(in Lbs.)  
100 - 125  
Model E-57H  
Unit  
Hoses & 2" x 12" Cylinders  
TOTAL  
Size  
5/16 - 24  
5/16 - 24  
36.5 oz.  
28 oz.  
64.5 oz.  
Reservoir Cover Retaining Nuts  
Pump Assembly Retaining Nuts  
End Plate or Valve Block  
Retaining Cap Screws  
Motor to Pump Retaining  
Cap Screws  
100 - 125  
5/16 - 18  
95 - 105  
1/4 - 20  
1/2 - 20  
45 -55  
75 - 85  
Drain and Filter Plugs  
HYDRAULIC SPECIFICATIONS  
PUMP  
Pressure Output  
(pump relief valve setting)  
2000 P.S.I.  
CROSSOVER RELIEF VALVE  
Opening Pressure  
3800 400 P.S.I.  
38  
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NLPOWS  
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