MODEL SWU
THIS MANUAL CONTAINS THE OPERATING
INSTRUCTIONS AND SAFETY INFORMA-
TION FOR YOUR SCAG MOWER. READING
THIS MANUAL CAN PROVIDE YOU WITH
ASSISTANCE IN MAINTENANCE AND AD-
JUSTMENT PROCEDURES TO KEEP YOUR
MOWER PERFORMING TO MAXIMUM EFFI-
CIENCY. THE SPECIFIC MODELS THATTHIS
BOOK COVERS ARE CONTAINED ON THE
INSIDE COVER. BEFORE OPERATING YOUR
MACHINE, PLEASE READ ALL THE INFOR-
MATION ENCLOSED.
PART NUMBER 03085
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TABLE OF CONTENTS
SUBJECT
PAGE
Introduction.................................................................................................. 1
General Safety Instructions ......................................................................... 1
Signal Words ............................................................................................... 1
Symbols....................................................................................................... 2-3
Before Operating ......................................................................................... 4
While Operating........................................................................................... 4-5
Maintenance and Storage ........................................................................... 5-6
Initial Run-In Procedures ............................................................................. 6
Mower Operation ......................................................................................... 6-7
Cutter Deck Belt Adjustments ...................................................................... 7
Transmission Drive Belt ............................................................................... 7
Drive Control Adjustments ........................................................................... 7
"Adjust-A-Grip" Settings .............................................................................. 7-8
Adjusting Cutting Height.............................................................................. 8
Cutter Blades............................................................................................... 8
Lubrication and Maintenance Chart ............................................................ 9
Troubleshooting Cutting Conditions ............................................................ 10-12
Technical Specifications .............................................................................. 13-14
Limited Warranty Statement......................................................Inside Back Cover
MEMBER
WE SUPPORT OPE
Equipment & Engine
TECHNICIAN
Training Council
CERTIFICATION
I
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TABLE OF CONTENTS
(CONTINUED)
SUBJECT
Illustrated Parts List
PAGE
Notes ................................................................................................ 15
SWMU - 36" Cutter Deck .................................................................. 16-17
SWMU - 48" & 52" Cutter Deck ........................................................ 18-19
Deck Frame - 36" .............................................................................. 20-21
Deck Frame - 48" & 52"..................................................................... 22-23
Engine Deck ..................................................................................... 24-25
Handle Assembly ............................................................................. 26-27
Instrument Panel ............................................................................... 28
Peerless Transmission ...................................................................... 29
Wire Harness - Handle ..................................................................... 30
Wire Harness - Engine Deck ............................................................ 31
Wire Harness Adapter - Kawasaki .................................................... 31
Replacement Decals ........................................................................ 32-34
Limited Warranty Statement............................................Inside Back Cover
II
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INTRODUCTION
SIGNAL WORDS
Your mower was built to the highest standards in the
industry. However, the prolonged life and maximum
efficiency of your mower depends on you following
theoperating,maintenanceandadjustmentinstruc-
tions in this manual.
This symbol means “Attention! Become Alert!
Your Safety is Involved!". The symbol is used
with the following signal words to attract your
attention to safety messages found on the decals and
throughout this manual. The message that follows the
symbolcontainsimportantinformationaboutsafety.
To avoid injury and possible death, carefully read the
message! Be sure to fully understand the causes of
possible injury or death.
We encourage you to contact your dealer for repairs.
All Scag dealers are informed of the latest methods to
service this equipment and provide prompt and
efficient service in the field or at their service shop.
They carry a full line of Scag service parts.
A replacement Operator's Manual is available from
your Scag Servicing Dealer or by contacting Scag
Power Equipment, Service Department at P.O. Box
152, Mayville, WI 53050. Please indicate the
complete model and serial number of your Scag
SignalWord:
It is a distinctive word on safety decals and through-
out this manual that alerts the viewer to the existence
and relative degree of the hazard.
product.
USE OF OTHER THAN ORIGINAL SCAG
REPLACEMENTPARTSWILLVOIDTHE
WARRANTY.
The “Right” and “Left”, “Front” and “Rear” of the
machine are referenced from the operator’s per-
The signal word “DANGER” denotes that an ex-
spective when in the normal operating position and tremely hazardous situation exists on or near the
facing the forward travel direction.
machine that could result in high probability of death
or irrepairable injury if proper precautions are not
taken.
GENERAL SAFETY INSTRUCTIONS
READTHISOPERATOR'SMANUALand
instructionsfurnishedwithattachments.
WARNING:
Perform only those maintenance procedures described
in this manual. If major repairs are ever needed or
assistance is desired, contact an Authorized Scag
Dealer. To ensure optimum performance and safety,
always purchase genuine SCAG replacement parts
andaccessories.
The signal word “WARNING” denotes that a hazard
exists on or near the machine that can result in injury
or death if proper precautions are not taken.
CAUTION:
Your safety and the safety of others depends
significantly upon your knowledge and
understanding of all correct operating practices and
procedures of this machine.
The signal word “CAUTION” is a reminder of safety
practices on or near the machine that could result in
personal injury if proper precautions are not taken.
1
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ISO Symbols
CE Mark
SYMBOL
DESCRIPTION
SYMBOL
DESCRIPTION
Choke
Transmission
Parking Brake
Spinning Blade
48071S
On/Start
Off/Stop
Spring Tension on Idler
Oil
Falling Hazard
2
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SYMBOL
DESCRIPTION
SYMBOL
DESCRIPTION
Fast
Slow
Cutting element - Basic symbol
Continuously variable - Linear
Pinch Point
Cutting element - Engage
481039S
Hourmeter/elapsed operating hours
Cutting element - Disengage
Keep bystanders away
Read operator's manual
3
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BEFORE OPERATING
WHILE OPERATING
1. Know the controls and how to stop quickly.
1. Start the engine when the neutral latches are in the
neutral lock position, the cutter blades are disen-
gaged, and the transmission is in neutral.
2. Do not allow children to operate the machine. Do
not allow adults to operate the machine without
proper instruction.
2. Do not run the engine in a confined area without
adequate ventilation. Exhaust fumes are hazard-
ous and could possibly be deadly.
3. Remove all debris or other objects that might be
picked up and thrown by the cutter blades. Keep
all bystanders away from the mowing area.
3. Usingthemachinedemandsattention. To
prevent loss of control:
4. Keep all shields, safety devices, and decals in
place. If a shield, safety device or decal is
defective or damaged, repair or replace it before
operating. Also, check all nuts, bolts and screws
for proper tightness, to assure the machine is in
safe operating condition.
A. Mow only in daylight or when there is good
artificial light.
B. Watch for holes or other hidden hazards.
C. Do not drive close to a drop-off, ditch, creek
bank, or other hazard.
D. Reduce speed when making sharp turns and
when turning on hillsides.
5. Do not operate the machine while wearing san-
dals, tennis shoes, sneakers or shorts. Also, do
not wear loose fitting clothing which could get
caught in moving parts. Always wear long pants
E. Always be sure of your footing. Keep a firm
hold on the handles and walk---never run.
F. Do not operate where conditions are slippery.
and substantial shoes. Wearing safety glasses and 4. The discharge chute must always be installed and
safety shoes is advisable and required by some
local ordinances and insurance regulations.
in the down position on the side discharge cutter
deck except when the Scag optional grass catcher
or mulching plate are properly installed. If the
discharge area should plug, shut the engine off
and wait for all movement to stop before remov-
ingtheobstruction.
6. Fill the fuel tank with clean, fresh gasoline, with a
minimum octane rating of 87. Avoid spilling
gasoline. Gasoline is highly flammable, handle it
carefully.
A. Use an approved gasoline container.
B. Do not fill the tank while the engine is hot or
running.
5. Disengage the blades and wait for them to stop
before crossing gravel drives, walks or roads.
C. Do not smoke while handling gasoline.
D. Fill the fuel tank outdoors and up to approxi-
mately 1" (25 mm) below the bottom of the
filler neck.
6. Shut the engine off and wait until the blades come
to a complete stop before removing the grass
catchercontainer.
E. Wipe up any spilled gasoline.
7. Never raise the cutter deck while the blades are
rotating.
7. Before attempting to start the engine, shift the
transmission into neutral, move the blade engage- 8. Always park the mower and/or start the engine on
ment switch to the OFF position, and move the
neutral latches to neutral.
a level surface.
4
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14. Use only Scag approved riding attachments.
9. If the cutting blades should strike a solid object
or the equipment should start to vibrate abnor-
mally, stop the engine, disconnect the spark plug
wire, and check immediately for the cause.
Vibration is generally a warning of trouble.
Check the machine for damaged or defective
parts. Repair any damage before starting the
engine or operating the cutter deck. Be sure the
blades are in good condition and the blade bolts
aretight.
ScagApprovedRidingAttachments:
RS-2
RS-ZT
Usingunapprovedattachments,(especially"stand-
up"ridingattachments)maybehazardous.
MAINTENANCE AND STORAGE
1. Disconnect the spark plug wire from the spark
plug to prevent accidental starting of the engine
when servicing, adjusting or storing the machine.
10. Reduce speed and exercise extreme caution on
slopes and in sharp turns to prevent tipping or
loss of control. Be especially cautious when
changing directions on slopes.
2. If the mower must be tipped to perform mainte-
nance or adjustment, remove the battery if it has
one, drain the gasoline from the fuel tank and the
oil from the crankcase.
WARNING:
DO NOT operate on steep slopes. To check a
slope, attempt to back up it (with the cutter deck
down). If the machine can back up the slope
without the wheels slipping, reduce speed and
use extreme caution. ALWAYS FOLLOW OSHA
APPROVED OPERATION.
3. To reduce potential fire hazard, keep the engine
free of excessive grease, grass, leaves and
accumulations of dirt.
4. Be sure the machine is in safe operating condition
by keeping nuts, bolts, and screws tight. Check
the blade mounting bolts and nuts frequently to be
sure they are tightened.
11. Do not touch the engine or muffler while the
engine is running or soon after it is stopped.
These areas could be hot enough to cause a burn.
5. If the engine must be running to perform a mainte-
nanceadjustment, keephands, feet, clothingand
other parts of the body away from the cutter deck
blades and other moving parts.
12. Before leaving the operator’s position or leaving
the mower unattended, shift the transmission into
neutral, place the neutral latches in the neutral
lock position, and move the blade engagement
switch to OFF. Shut the engine OFF and remove
thekey.
6. Do not overspeed the engine by changing gover-
nor settings. To be sure of safety and accuracy,
haveanauthorizeddealercheckmaximumengine
speed with a tachometer.
13. Do not pass or stand on the grass discharge side
of any mower with the engine running. Stop
operation when another person approaches.
7. The engine must be shut off before checking the
oil or adding oil to the crankcase.
8. Allow the engine to cool before storing the
mower in any enclosure such as a garage or
storage shed. Make sure the fuel tank is empty if
the machine is to be stored in excess of 30 days.
Do not store the mower near any open flame or
where gasoline fumes may be ignited by a spark.
WARNING
FALLING HAZARD
USE ONLY SCAG APPROVED
RIDING ATTACHMENTS
481109
SEE OPERATOR'S MANUAL
5
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9. Always store gasoline in a safety-approved, red
container.
MOWEROPERATION
1. Read and understand the safety instructions
before attempting to operate this machine.
10. Be careful when servicing the battery as it con-
tains acid, which is corrosive and could cause
burns to skin and clothing.
2. Before starting the engine:
* Check the oil level in the engine.
* Fill the fuel tank with clean, fresh, lead-free
gasoline.
* Open the fuel valve on the bottom of the fuel
tank.
11. Batteries release explosive gases when being
charged or discharged. Keep batteries away from
any source of sparks and/or flame.
INITIAL RUN-IN PROCEDURES (FIRST
DAY OF USE OR APPROXIMATELY 10
HOURS)
-NOTE-
Use gasoline with an octane rating no less than
87.
1. Check the belts for proper tension at 2, 4 and 8
hours. Check for abnormal wear and adjust as
needed.
* ThetransmissionmustbeinNEUTRAL.
* The blade clutch switch must be in the OFF
position.
2. Check the steering control rods for neutral
adjustment. (SeeAdjustments,page7)
* The operator's presence levers must be
released.
* The neutral latches must be in the neutral lock
position.
* The key switch must be on.
3. Check the tires for proper pressure.
Caster Wheels
Drive Wheels
25 psi.
15 psi.
3. Starttheengine:
4. Check for loose hardware. Tighten as needed.
* Choke as required. If the engine is cold, pull
the choke knob out. When the engine starts,
slowly push the choke in. If the engine stalls,
repeat the above operation. When the engine
is warm, choking may not be necessary.
5. Check the safety switches for proper adjustment:
* The engine will crank, but not start if the
machine is not in neutral.
* On electric start machines, the engine will
not crank if the PTO switch is on.
* The engine should crank and start if the
machineisinneutralandthePTO
4. Engage the cutter blades by pulling the blade
clutch switch into the ON position. Push the
switch to the OFF position to disengage the cutter
blades.
engagementswitchisOFF.
6. Apply lubricant to all the grease fittings.
Lubricant was applied at the factory. This is
just a precautionary check to make sure that
all the fittings have been lubricated properly.
PULL UP TO ENGAGE
PUSH DOWN TO DISENGAGE
390S0138
6
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-NOTE-
TRANSMISSION DRIVE BELT
When the PTO is engaged or (possibly) disen-
gaged, a squealing sound from the underside of
the machine is normal. It is caused by the
electric clutch plates meshing as the cutter
blades come up to speed. For best equipment
life, engage the clutch with the engine at 1/2
throttle, not under full load.
ThetransmissiondrivebeltontheSWUbeltdrivemachine
hasaspring-loadedidlersystemandneedsnoadjustment.
Ifyoufindthatthetransmissionslips,seeyourlocalScag
ServicingDealerforservice.
DRIVE CONTROL ADJUSTMENTS
1. Adjust the steering control rods so that there is
approximately 3/4" clearance from the bottom of
the rod to the bottom of the neutral latch slot when
inthedriveposition. (SeeFigure1)
WARNING:
Toavoidseriousbodilyinjuryanddamagetothe
transmission, themachinemustbeatafullstop
before shifting between gears or shifting
between forwardandreverse.
NEUTRAL
LATCH
5. Shift the transmission into gear for the desired
mowing speed.
NEUTRAL LOCK
POSITION
-NOTE-
Top speed is suggested only for transport!
DRIVE POSITION
6. While squeezing the steering brake levers with
both hands, release both neutral latches.
3/4"
7. When the steering brake levers are released, the
machine will travel straight. To make a right
turn, squeeze the RH lever. To turn left, squeeze
the LH lever.
STEERING
BRAKE LEVER
SC404GB
Figure 1. Steering Control Rod Adjustment
2. Adjustthe steeringbrake rodsso thatthe brakesdo
notapplyuntilthesteeringleversarepulledtightto
thehandles. Whenthesteeringleversarelockedin
theneutralpositionthemachineshouldmovefreely.
8. TO STOP, squeeze both levers, lock the neutral
latches, and shift the transmission into neutral.
CUTTER DECK BELT ADJUSTMENTS
"ADJUST-A-GRIP SETTINGS"
Duetoaspring-loadedidlersystem,thereisnoadjust-
mentnecessaryforthecutterdeckbelts. The36"cutter
deckhasonespring-loadedidler. The48"cutterdeck
hastwospringloadedidlers.
"Adjust-A-Grip,"withthreesettings,allowshandforce
adjustmentinthefield,withnotoolsrequired. To
operatethe"Adjust-A-Grip",pullbackonthehandle
andmovetheleverupordowndependingonthe
amountofbeltforceneeded(SeeFigure2, page8).
7
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3. Using the deck handles, lift or lower the deck to the
desired cutting height and reinstall the hairpins. A
deck height decal is located on the deck mounting
frame as an aid in adjusting the deck to the desired
height.
4. Repeat the above process on the other side of the
cutter deck.
SWU99AG
Figure 2. "Adjust-A-Grip"
Cutting conditions will determine what setting is needed
for the Adjust-A-Grip" and your machine. If the drive
belts slip due to high moisture conditions, the tension may
need to be increased. On the other hand, if the day is
dry and you are cutting on flat terrain the tension may be
decreased. To change the settings:
Lift deck with
handles only
1. Pull back and move the lever up to reduce tension
on the drive belt.
2K SWU DHA
Remove Hair Pins
Figure 3. Cutting Height Adjustment
2. Pull back and move the lever down to increase
tension on the drive belt.
CUTTER BLADES
ADJUSTING CUTTING HEIGHT
Donotsharpenbeyond1/3ofthewidthoftheblade.
(SeeFigure3)
The mower deck can be adjusted from a height of
1-inch to 4-1/2 inches at 1/2-inch intervals. To adjust the
cuttingheight:
-NOTE-
Dress the blade with a file. Using a wheel
grinder may burn the blade. Check the balance
of the blade. If blades are out of balance,
vibration and premature wear of spindle assem-
bly can occur. See your authorized Scag dealer
for blade balancing or special tools if you
choose to balance your own blades.
WARNING:
Do not adjust the cutting height with the mower
blades rotating. Shut off the engine and remove
the ignition key. Bodily injury could occur from
the rotating blades. Lift cutter deck by the handles
only. Do not reach under the cutter deck to lift it.
ANGLE BLADE BACK
1. Shut off the engine and remove the ignition key.
DO NOT CUT IN
2. Remove the two hairpins from the adjusting pins on
one side of the cutter deck (Figure 3).
X
X MUST NOT EXCEED
1/3 BLADE WIDTH
30
SC4O8G
Figure 4. Blade Sharpening
8
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LUBRICATION & MAINTENANCE
BREAK-IN
8 HOURS (DAILY)
40HOURS(WEEKLY)
100 HOURS (BIWEEKLY)
+Greasespindleuntilgreasecomesoutthereliefvalve.
Compatible Greases:
Lidok EP #2 (found at industrial shops)
Ronex MP (Exxon service stations)
Shell Alvania (Shell service stations)
Mobilux #2 (Mobil service stations)
COMMENTS
PROCEDURE
X
X
Check all hardware for proper tightness
Change engine oil and filter at 5 hours
Check engine oil
Remove debris from under belt cover
Sharpen cutter blades
Grease spindle bearings
Clean air filter
Check belt wear
X
X
X
X
X
X
X
Do not over fill
More often if needed
More often if needed
+ US Lithium MP White Grease 2125
More often if needed
Check tire pressure
Add or adjust as required
See engine mfg. information
More often if needed
Chassis grease
Chassis grease
Chassis grease
Chassis grease
Chassis grease
More often if needed
X
Change engine oil
Replace air filter
X
X
X
X
X
X
X
Grease caster wheel bearings
Grease caster wheel pivot shafts
Grease drive wheel bearings
Grease transmission couplers
Grease idler bracket LH & RH
Check all hardware for proper tightness
X
Adjust air gap on electric clutch
Contact your Scag dealer for information about
making this adjustment.
9
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TROUBLESHOOTING CUTTING CONDITIONS
CAUSE
CURE
CONDITION
Stringers - Occasional
Blades of Uncut
Grass
Low engine RPM
Run engine at full 3600 RPM
Slow speed to adjust for conditions
Cut grass after it has dried out
Sharpenblades
Ground speed too fast
Wet grass
Dull blades, incorrect sharpening
Deck plugged, grass accumulation Clean underside of deck
Width of Deck
Belts slipping
Adjust belt tensions
SGB020
Streaking - Strips of
Uncut Grass in Cutting
Path
Dull, worn blades
Incorrect blade sharpening
Low engine RPM
Belt slipping
Sharpenblades
Sharpenblades
Run engine at full 3600 RPM
Adjust belt tension
Deck plugged, grass accumulation Clean underside of deck
Ground speed too fast
Wet grass
Slow speed to adjust for conditions
Cut grass after it has dried out
Replaceblades
Width of Deck
Bent blades
SGB018
Streaking - Strips of
Uncut Grass Between
Cutting Paths
Not enough overlapping
between rows
Increase the overlap of each
pass
Width
of
Deck
Width
of
Deck
SGB019
10
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TROUBLESHOOTING CUTTING CONDITIONS
CAUSE
CURE
CONDITION
Uneven Cut on Flat
Ground - Wavy
High-Low
Lift worn off of blade
Blade upside down
Replace blade
Mount with cutting edge toward
ground
Appearance,
Scalloped Cut, or
RoughContour
Deck plugged, grassaccumulation Clean underside of deck
Too much blade angle (deck pitch) Adjust pitch and level
Deck mounted improperly
Bent spindle area
Dull blade
See your authorized SCAG dealer
See your authorized SCAG dealer
Sharpen blade
Width of Deck
SGB020
Uneven Cut on
Uneven Ground -
Wavy Appearance,
Unevenground
May need to reduce ground speed,
raise cutting height, and/or change
direction of cut
High-Low Scalloped
Cut, or Rough Contour
Width of Deck
SGB021
Sloping Ridge Across
Width of Cutting Path
Tire pressures not equal
Wheelsuneven
Check and adjust tire pressure
Check and adjust tire pressure
See your authorized SCAG dealer
Deck mounted incorrectly
Width of Deck
SGB023
11
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TROUBLESHOOTING CUTTING CONDITIONS
CAUSE
CURE
CONDITION
Scalping - Blades
Hitting Dirt or
Cutting Very Close to
the Ground
Low tire pressures
Ground speed too fast
Cutting too low
Check and adjust pressures
Slow speed to adjust for conditions
May need to reduce ground speed,
raise cutting height, change direction
of cut, and/or change pitch and level
Rough terrain
May need to reduce ground speed,
raise cutting height, and/or change
direction of cut
Ground speed too fast
Wet grass
Slow speed to adjust for conditions
Cut grass after it has dried out
Width of Deck
SGB022
Step Cut
Ridge in Center of
Cutting Path
Blades not mounted evenly
Bent blade
Adjust pitch and level
Replace blade
Internal spindle failure
Mounting of spindle incorrect
See your authorized SCAG dealer
See your authorized SCAG dealer
Width of Deck
SGB024
Slope Cut - Sloping
Ridges Across Width
of Cutting Path
Bent spindle mounting area
Internal spindle failure
Bent deck housing
See your authorized SCAG dealer
See your authorized SCAG dealer
See your authorized SCAG dealer
Width of Deck
SGB025
12
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TECHNICALSPECIFICATIONS
MODELS
SWU36A-15KA,SWU48A-17KA,SWU52A-17KA
ENGINE
General Type:
Brand / Model:
Horsepower:
Heavy duty industrial/commercial
Kawasaki FH451V, Kawasaki FH500V
Kawasaki FH451V = 15HP maximum @ 3600 RPM
Kawasaki FH500V = 17HP maximum @ 3600RPM
Type:
Kawasaki = 15HP 4 cycle gas, air cooled, V twin cylinder, vertical shaft engine
Kawasaki = 17HP 4 cycle gas, air cooled, V twin cylinder, vertical shaft engine
Displacement:
Cylinder:
Kawasaki FH451V = 426 cc; Kawasaki FH500V = 494 cc
Kawasaki FH451V & FH500V = 2 cast-iron sleeves
Governor:
Mechanical type governor with variable speed control. Settings:
Kawasaki = 3600 rpm(+/- 75rpm), idle set at 1550 rpm (+/- 75 rpm)
AirCleaner:
Exhaust:
Kawasaki = Semi-cyclone type with dual element
Single canister side mount muffler.
Fuel Pump Group:
Kawasaki = Pulse-type fuel pump with in-line fuel filter
Oil Pump Group:
Starter/Electrical:
Kawasaki = Full pressure lubrication with oil filter
Electronic ignition with recoil starter
ENGINE DECK
Thickness:
7 gauge steel.
Fuel Tank:
Drive Wheels/Tires:
Handle Bars:
5 gallon (19.0 liters) seamless polyethylene.
15.0 x 6.0-6 two-ply pneumatic tubeless.
1-1/4" diameter.
DRIVE SYSTEM
Type:
Belt drive with twin power belts for increased friction to pulley surface and
"Adjust-A-Grip" traction control lever with three settings
Peerless 5-speed transmission, Model #700-070A with 9 spline coupler shaft
Clutch/brake fingertip steering, key lock switch. ("Adjust-A-Grip"
design allows minimum hand force to operate controls)
6" drum, band brake, one on each wheel.
1"
Transmissions:
Steering/Travel Control:
Brakes:
Axles:
Wire Harness:
Safety Group:
14 gauge wire.
Hand actuated operator presence system with blade clutch and
transmission interlock to engine kill
Forward Speed Range:
Reverse Speed Range:
1.5 to 7.0 mph
3.0 mph
Date of Issue: October, 2000
Specifications Subject to Change Without Notice
13
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TECHNICAL SPECIFICATIONS (CON'T)
CUTTERDECK
Type:
Construction:
Out-front floating design with anti-scalp rollers.
10-gauge steel reinforced with 7-gauge (3/16") Support plate.
7-gauge (3/16") deck skirt with easy clean-out design.
36.0inches(90.2cm),48.0inches(122.0cm)
Electric blade engagement clutch with control panel switch
Manual adjustment 1" to 4-1/2" in 1/2" increments
.197 Thick Marbane
TrueCuttingWidth:
Blade Engagement:
Cutting Height Adjustment:
Cutter Blades:
36" = Two (2) 18" blades
48" = Three (3) 16.5" blades
52" = Three (3) 18" blades
DischargeOpening:
CasterWheels:
Spindles:
36", 48" & 52" = Extra wide 11.5"
11 x 4.5-5 smooth-tread flotation, roller bearings with quick pin removal
Cast housing, taper roller bearing, low maintenance with top access
grease fitting and grease overfill relief poppet.
Cast-iron with easily removed taper hubs
Spring-loadedselfadjustingwithpermanentlubrication
B-section with Kevlar® cord.
Spindle Pulleys:
Idler Arm:
Cutter Deck Belts:
ADDITIONALSPECIFICATIONS
OPTIONALITEMS/ATTACHMENTS
Fabric Grass Catcher:
GC-F4 Grass Catcher with 4 cubic ft. capacity
Metal Grass Catcher:
GC-4D Grass Catcher with 4 cubic ft. capacity and rope pull dump or
pickup and dump.
Sulky:
RS-2 Two-Wheel Sulky with padded seat.
RS-ZT Two-Wheel Zero-Turn Sulky with padded seat.
Provides individually baffled chambers with specially designed
deflectors to redistibute grass clippings within the chambers for improved
mulching. Includes serrated "Eliminator" cutter blades featuring
"Double-Cut" edge for high velocity shredding of grass clippings.
Mulch Master
APPROXIMATE DIMENSIONS
Length:
SWU36A
79.5"
SWU48A
74.0"
SWU52A
75"
Length with grass catcher:
TrackingWidth:
Width:
79.5"
34.75"
48.0"
74.0"
34.75"
59.0"
75"
34.75"
64"
Width (with discharge chute up):
Width with grass catcher:
Height:
Height with grass catcher:
Weight:
38.0"
56.0"
41.25"
41.25"
513 lbs.
553 lbs.
49.0"
68.0"
41.25"
41.25"
578 lbs.
618 lbs.
53"
72"
41.25"
41.25"
643 lbs.
686 lbs.
Weight with grass catcher:
Date of Issue: October, 2000
Specifications Subject To Change Without Notice
14
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NOTES
15
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36" CUTTER DECK
45
44
44
48
45
63
53
50
49
48
50
62
49
59
42
51
46
58
43
52
50
53
60
47
32
57
51
61
47
56
41
42
34
54
To"A"
41
39
55
50
40
36
"A"
13
34
13
37
39
64
38
33
1
2
3
20
4
21
35
23
22
24
5
7
13
32
31
8
12
11
6
5
14
15
25
26
9
16
10
9
27
19
19A
22
17
28
30
18
29
2001-SWU-CD36
16
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36" CUTTER DECK
Ref. Part
Ref. Part
No. Number Description
No. Number Description
1
2
3
4
5
6
7
8
461363
04017-27
422478
04021-05
48100-15
481632
04003-26
481838
Cutter Deck (Includes Decals)
Capscrew, 3/8-16 x 1.0"Serrated Flange Hex Hd
Bracket, Anti-Scalp Wheel
Lock Nut, 3/8-16 Center Lock
Bushing, 376 ID Oilite
Wheel, Anti-Scalp (Incl. Item 5)
Bolt, Carriage 3/8-16 x 4.0"
Pin Assy., Deck Adj. (Incl. Items 10 & 11)
Spacer, Deck Adjustment Pin
Rod End, Male 3/8-24 RH Thread
Nut, 3/8-24 Jam
Spindle Assembly
Nut, 5/16-18 Elastic Stop
Key,1/4 x 1/4 x 2.0"
Bolt, Hex Head 5/16-18 x 1.50"
Spacer, Spindle
Flatwasher, 5/8 W
Bolt, Hex Head 5/8-11 x 9.50"
Cutter Blade, 18"
Cutter Blade, 18" Hi Lift
Spindle Shaft
Seal, Cutter Spindle Top
Tapered Bearing Set (Two Bearings W/Race)
Grease Fitting
Relief Fitting, Cutter Spindle
Spindle Housing
Spacer, Outside
Spacer, Inside
Seal, Cutter Spindle Bottom
Spindle Bushing
33
34
04021-09
04110-03
04001-31
43515
04060-08
48038
04001-12
04001-11
451118
Nut, 3/8-16 Elastic Stop
U-Nut, 3/8-16
Bolt, Hex Head 3/8-16 x 2.50"
Pin, Deck Adj. Rear
Pin, Sloted Spring 3/16 x 1.50"
Guide, Roller
Bolt, Hex Head 5/16-18 x 1.75" Front
Bolt, Hex Head 5/16-18 x 1.50" Rear
Roller Shaft
Tapered Hub
Pulley
Belt, Cutter Deck
Capscrew, Socket Head. 1/4-20 x 1.375"
Hex Nut, 5/8-11
35
36
37
38
39
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
9
43512
481539
10
11
12
13
14
15
16
17
18
19
48926
48924
481880
04020-25
46631
04021-10
04063-08
04001-10
43309
04040-10
04001-41
481707
04015-14
04020-09
482245
04021-10
04021-09
04043-04
04019-04
461291
Spring, Chute Return
Hex Nut, 5/16-18 Elastic Stop
Hex Nut, 3/8-16 Elastic Stop
Flatwasher, 3/8 (.938 x .391 x .105) Grade 8
Nut, 3/8-16 Serrated Flange
Discharge Chute, Nylon
Capscrew, Hex Head 3/8-16 x 3.75"
19A 48185
20
21
22
23
24
25
26
27
28
29
30
31
32
43299
04001-51
481024
481022
48114-04
48677
43294
43312
43296
481025
43297
481035
422762
04001-136 Capscrew, Hex Head 3/8-16 x 1.50" Grage 8
43510
Pivot, Idler - Long
Capscrew, Hex Head 38/16 x 3.25"
Base, Idler Pivot
Bolt, Carriage 5/16-18 x 1.0"
Idler Arm Weldment
Ball Bearing
04001-62
422713
04003-04
461174
48224
04001-154 Bolt, Hex Head 5/16-18 x 4.75"
422763
481597
481962
04030-03
Belt Cover, RH
Spring, Deck Idler
Pulley, Idler
Lockwasher, 5/16 (.317 x .586 x .078)
Nut, Spindle
Belt Cover, LH
481625-01 Wing Nut, 3/8-16
* Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated.
17
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48" & 52" CUTTER DECKS
8
51
52
71
8
52
46
9
51
67
9
18
56
10
46
18
17
52
48
51
"D"
9
49
50
61
41
62
68
53
57
13
59
54
17
14
48
47
To"B"
18
55
60
46
To "C"
60
17
18
45
59
43
59
44
"A"
64
18
To "D"
71
58
43
3
42
1
"B"
70
2
59
18
30
31
63
69
32
8
4
9
19
35
6
5
33
4
20
65
7
9
34
36
66
10
11
18
21
24
41
22
17
37
12
23
29
22
13
14
"C"
32
38
25
28
28A
27
16
26
2001-SWU-CD48, 52
39
40
15
To"A"
18
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48" & 52" CUTTER DECKS
Ref. Part
No. No.
Ref. Part
No. No.
Description
Description
1
461368
461373
Cutter Deck With Decals 48"
Cutter Deck With Decals 52"
35 48677
36 43312
37 43296
38 481025
39 43297
40 481035
Relief Fitting, Cutter Spindle
Spacer Outside
Spacer, Inside
Seal, Cutter Spindle - Bottom
Spindle Bushing
2
3
4
5
6
7
8
9
04017-27 Capscrew, 3/8-16 x 1.0" Serrated Flange
04021-05 Lock Nut, 3/8-16 Center Lock
48100-15 Bushing, 376 ID Oilite
481632
422478
04003-26 Bolt, Carriage 3/8-16 x 4.0"
04021-09 Hex Nut, 3/8-16 Elastic Stop
04043-04 Flatwasher, 3/8 (.938 x .391 x .105) Grade 8
Nut, Spindle
Wheel, Anti-Scalp
Bracket, Anti-Scalp Wheel
41 481625-01 Wing Nut, 3/8-16
42 451118 Roller Shaft
43 04001-12 Bolt, Hex Head 5/16-18 x 1.0" Front
43 04001-11 Bolt, Hex Head 5/16-18 x 1.50" Rear
44 04060-08 Pin, Slotted Spring 3/16 x 1.50"
45 43515
46 48926
47 48038
48 48924
49 48923
50 481922
10 48224
11 461175
12 43503
13 04003-04 Bolt, Carriage 5/16-18 x 1.0"
14 422713 Base, Idler Pivot
15 04001-31 Capscrew, Hex Head 3/8-16 x 2.50"
16 04001-45 Capscrew, Hex Head 3/8-16 x 2.0"
17 04001-136 Capscrew, Hex Head 3/8-16 x 1.50" Grade 8
18 04019-04 Nut, 3/8-16 Serrated Flange
Ball Bearings
Idler Arm RH
Pivot, Idle - Short
Pin, Deck Adjustment Rear
Tapered Hub
Guide, Roller
Pulley
Pulley, 5.75 Double Groove
Belt, Deck Drive
51 04015-14 Capscrew, Socket Head 1/4-20 x 1.375"
52 04020-09 Hex Nut, 5/8-11
19 48181
20 481838
21 04020-25 Nut, 3/8-24 Jam
Pulley, Idler
Pin Assembly (Incl. 21 & 23)
53 48087
53 48285
54 422745
Belt, RH Blade Drive 48"
Belt, RH Blade Drive 52"
Belt Cover, RH
55 04001-62 Capscrew, Hex Head 3/8-16 x 3.25"
56 461174 Idler Arm Weldment
57 04001-51 Capscrew, Hex Head 3/8-16 x 3.75"
58 461291 Discharge Chute, Nylon
59 04019-03 Nut, 5/16-18 Serrated Flange
60 481597 Spring, Deck Idler
61 04001-154 Bolt, Hex Head 5/16-18 x 4.75"
62 482245 Spring, Chute Return
63 04021-09 Nut, 3/8-16 Elastic Stop
64 04021-10 Nut, 5/16-18 Elastic Stop
65 04001-31 Bolt, Hex Head 3/8-16 x 2.50"
66 04063-08 Key, 1/4 x 1/4 x 2.0"
22 43512
23 481539
24 46631
25 43309
26 04001-41 Bolt,Hex Head 5/8-11 x 9.50"
27 04040-10 Flatwasher, 5/8 W
28 481706
28 481707
28A 481710
28A 481711
Spacer, Deck Adjustment Pin
Rod End, Male 3/8-24
Spindle Assembly
Spacer, Spindle
Cutter Blade 16-1/2" 48"
Cutter Blade 18" 52"
Cutter Blade 16-1/2" Hi Lift 48"
Cutter Blade 18" Hi Lift 52"
29 04001-10 Bolt, Hex Head 5/16-18 x 1.50"
30 43298
31 481024
32 481022
33 48114-04 Grease Fitting
34 43294 Spindle Housing
Spindle Shaft
Seal, Cutter Spindle - Top
Tapered Bearings (Two)
67 481962
68 43510
69 422744
Pulley, Idler
Pivot, Idler - Long
Belt Cover LH
70 04110-03 U-Nut, 3/8-16
71 04030-03 Lockwasher, 5/16 (.317 x .586 x .078)
* Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated.
19
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36" DECK FRAME
1
2
6
27
26
30
28
3
22
25
4
5
24
4
7
11
10
13
9
12
8
7
16
17
14
19
18
20
21
29
17
23
15
SWU99DF36
20
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36" DECK FRAME
Ref. Part
No. No.
Description
1
2
3
4
5
6
7
8
9
461170
481625-01 Knob With Stud
04029-03 Knob, Deck Cover Mounting
48100-08 Bushing,Caster
451097
04062-04 Hair Pin Cotter, .177 x 3.25"
48114-04 Grease Fitting Str. 1/4-28 Self Tap
04066-01 Quick Pin .438 Dia
04024-02 Nut, Push-On - 3/8 Thd.
Belt Cover With Decal
Frame Weldment, Deck Mounting - 36"
10 04041-07 Flatwasher, 3/8 - (.391 x .938 x .105)
11 04019-04 Nut, 3/8-16 Serrated Flange Hex Head
12 45325
Yoke, Caster Wheel
13 04001-80 Capscrew, Hex Head 1/2-13 x 6.50"
14 04021-07 Locknut, 1/2-13 Elastic Stop
15 481843
16 481845
17 481770
18 481846
19 481844
Wheel Assembly, Caster
Tire, 11 x 4.00-5
Retainer
Roller Bearing
Rim, 5.0 x 2.75 With Zerk & Valve
20 48114-05 Grease Fitting Str.1/4-28
21 481769 Roller Bearing .625 x 3.25"
22 04001-46 Capscrew, Hex Head 3/8-16 x 2.25"
23 ** Tire Valve, Purchase Locally
24 04050-16 Retaining Ring 1.50 Ext.
25 43530 Bushing, Deck Adjustment Pin
26 04017-42 Capscrew, Hex Head 7/16-14 x 1.0"
27 04019-05 Nut, 7/16-14 Serrated Flange Hex
28 04110-03 U-Nut, 3/8-16
29 43511
Sleeve, Caster Wheel
30 04040-10 Flatwasher, 5/8 - (.688 x 1.75 x .134)
* Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated.
** Purchase Locally.
21
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48"
&
5
2"
D
E
C
K
F
R
AME
1
2
3
22
26
25
4
4
30
5
27
24
28
6
10
6
9
8
23
7
11
12
13
16
17
18
19
29
16
15
21
14
20
SWU99DF48
22
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48" & 52" DECK FRAME
Ref. Part
No. No.
Description
1
461171
461279
481625-01 Knob With Stud
04029-03 Knob, Deck Cover Mounting
48100-08 Bushing,Caster
Belt Cover With Decal - 48"
Belt Cover With Decal - 52"
1
2
3
4
5
5
6
7
8
9
451098
451155
Frame Weldment, Deck Mounting - 48"
Frame Weldment, Deck Mounting - 52"
48114-04 Grease Fitting Str. 1/4-28 Self Tap
04066-01 Quick Pin,.438 Dia
04024-02 Nut, Push-On - 3/8 Thd.
04041-07 Flatwasher, 3/8 (.391 x .938 x .105)
10 04019-04 Nut, 3/8-16 Serrated Flange Hex Head
11 45325 Yoke, Caster Wheel
12 04001-80 Capscrew, Hex Head 1/2-13 x 6.50"
13 04021-07 Locknut, 1/2-13 Elastic Stop
14 481843
15 481845
16 481770
17 481846
18 481844
Wheel Assembly, Caster
Tire, 11 x 4.00-5
Retainer
Roller Bearing
Rim, 5.0 x 2.75 With Zerk & Valve
19 48114-05 Grease Fitting Str.1/4-28
20 481769
21
Roler Bearing .625 x 3.25"
Tire Valve, Purchase Locally
*
22 04062-04 Hair Pin Cotter, .177 x 3.25"
23 04050-16 Retaining Ring 1.50 Ext.
24 43530
Bushing, Deck Adjustment Pin
25 04017-42 Capscrew, Hex Head 7/16-14 x 1.0"
26 04019-05 Nut, 7/16-14 Serrated Flange Hex
27 04110-03 U-Nut, 3/8-16
28 04001-46 Capscrew, Hex Head 3/8-16 x 2.25"
29 43511
Sleeve, Caster Wheel
30 04040-10 Flatwasher, 5/8 - (.688 x 1.75 x .134)
* Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated.
23
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ENGINE DECK
4
5
34
57
3
15, 17 KA
ONLY
12
13
5A
7
18
6
9
8
10
1
To "B"
16
42
18
14
66
44
2
40
41
52
40, 40A
19
"B"
48
43
11
65
17
45
50
2
39
36
16
24
16
48
Pulley
"X"
20
"A"
47
23
39
38
38A
38B
29
28
15
56
37
49
25
To "A"
26
21
33
46
59
Pulley
"X"
27
2
53
22
35
55
30
60
46
31
54
51
61
32
32A
62
48
47
63
58
64
2K SWU ED
2
47
24
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ENGINE DECK
Ref. Part
No. No.
Ref. Part
No. No.
Description
Description
1
482144
Engine,15HP Kawasaki (FH451V - AS02)
41 04050-08
42 48200
43 43088
Retaining Ring, 1" Ext.- "E"
Pulley, Wheel Drive
Spacer, Wheel Pulley
Brake Drum
Bolt, 5/16-18 x 1-1/2" Serrated Flange
Capscrew, Hex Head 3/8-16 x 2.75"
Nut, 5/16-18 Elastic Stop
1
2
3
4
5
481563
48030-09
481580
48231
Engine, 17HP Kawasaki (FH500V)
Cable Clamp
Transmission, 5-speed (Peerless 700-070, 9 spline) 44 48209
Neutral Safety Switch
Fibre Washer, thin
Fibre Washer, thick
Coupler, Jackshaft
Grease Fitting, straight 1/4-28
Jackshaft (fits SW32,36 & 48)
Key, Hi-Pro #9
45 04017-19
46 04001-22
47 04021-10
48 04019-03
49 04041-07
50 04001-08
51 481716
52 04003-02
53 461169
54 422533
55 48224
48122-01
5A 48122-02
6
7
8
9
481581
48114-05
481582
Nut, 5/16-18 Serrated Flange Hex Head
Flatwasher, 3/8 (.391 x .938 x .105)
Bolt, 5/16-18 x .75" Hex Head
Rubber Pad, Clutch Stop
Bolt, 1/4-20 x .75" Carriage
Idler Arm, Trans. Drive
Backing Plate
04063-09
10 422737
10 422883
11 43085
12 481717
13 04017-16
14 04040-14
15 04030-03
16 04019-04
17 46765
18 04021-08
19 48114-04
20 04001-51
21 461073
22 04041-07
23 48197
24 04063-07
25 04050-09
26 48203
Heat Shield, 36" & 48"
Heat Shield, 52"
Wheel Axle (SW36,48) **
Wire Harness Adaptor, 17KA
Bolt, 5/16-18 X .75" Serrated Flange Hex Head
Flat Washer 1/4" (.312 X .75 X .065)
Lock Wshr. 5/16"
Ball Bearing
Hub Idler Pivot
56 43504
57 04031-09
58 421370
59 04003-04
60 04043-04
61 422534
62 04021-05
63 481835
64 04001-02
65 04017-16
66 12-068-64
Lock Washer Internal Tooth
Anti Rotation Bracket
Bolt, 5/16-18 x 1" Carriage
Flatwasher, 3/8 (.391 x .938 x .105 HD) Grade 8
Plate, Backing
Nut, 3/8-16 Elastic Stop
Spring, Return Drive Idler
Bolt, Hex Head 3/8-16 x 2.75"
Capscrew, 5/16-18 x .75 Serrated Flange Hex Head
Nut, 3/8-16 Serrated Flange
Engine Deck
Nut, 1/4-20 Elastic Stop
Grease Fitting, 1/4-28 Self Tap
Bolt, 3/8-16 x 3-3/4" Hex Head
Electric Clutch (Ogura)
Washer, 3/8" (.391 x .938 x .105)
Pulley, Transmission Input
Key, Woodruff #9
Retaining Ring, 5/8" Ext, Basic
Belt, Transmission Drive
Idler Pulley, Transmission
Pulley, Traction Drive
Muffler, Kohler (Purchase from Kohler Only)
66 49070-7002 17KA Muffler (Purchase from Kawasaki Only)
27 481048
28 481666
29 04063-19
30 04041-28
31 04030-05
Key, 1/4 x 1/4 x 3/4"
Flat Washer, 7/16" Special
Lock Washer,7/16"
32 04001-101 Bolt, 7/16-20 x 2-1/2" Hex Head (Kohler Only)
32A 04002-15
33 04001-12
34 04002-07
35 04021-09
Cpsrw, M10-1.5 x 55 Metric Hex Hd (Kawasaki)
Bolt, 5/16-18 x 1-3/4" Hex Head
Bolt, M8-1.25 x 1.0
Nut, 3/8-16 Elastic Stop
36
*
Valve Stem, Purchase Locally
Bolt, M8-1.25 x M25 Metric Hex Hd
Wheel Assembly (incl. 38A-38B)
Tire, 15 x 6.0-6, Turf Saver
Rim & Bearing Assembly (incl. 39)
Wheel Brng. NWC (OD 1.984 - 1.980)
Washer, 1-1/16 x 1-3/4 x 12 ga
Washer, 1-1/16 x 1-1/2 x 18 ga
37 04018-01
38 481841
38A 481842
38B 481859
39 481858
40 04042-05
40A 04041-14
* = Purchase Locally
** = Requires welding onto chassis.
25
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HANDLE ASSEMBLY
72
24
73
44
7
71
24
31
8
70
12
8
28
75
27
26
29
30
23
30A
69
42
80
78
66
9
79
28
50
49
77
48
51
20
52
65
74
68
58
66
53
54
1
8
45
45A
47
55
19
76
46
25
20
67
11
56
59
3
21
57
14
37
15
60
15A
41
10
61
16
4
22
43
13
2
14
13
5
81
19
82
19
17
48
32
35
63
18
33
19
22
36
14
38
19
62
19
5
6
34
40
39
62
19
19
64
2K SWU HA
26
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HANDLE ASSEMBLY
Ref. Part
No. No.
Ref. Part
No. No.
Description
15KA 17KA
Description
15KA 17KA
1
2
3
4
5
6
7
8
9
49403
421360 Belt Guard
04017-27 Capscrw, 3/8-16 x 1" Ser. Flange
04041-07 Flatwasher, 3/8 (.391 x .938 x .105)
04021-09 Nut, 3/8-16 Elastic Stop
Handle Assembly 16" Frame
x
x
x
x
x
x
44 04020-02 Nut, 1/4-20 Hex
45 461242 Neutral Latch, RH
45A 461241 Neutral Latch, LH
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
46 48205
Rubber Pad (Lower)
47 48202A Belt, Wheel Drive
481834 Spring, Idler
48 48198
49 48199
Idler Pulley, Wheel Drive
Pulley, Jackshaft (Inc. 50)
04001-10 Bolt, 5/16-18 x 1-1/4" Hex Head
04021-10 Nut, 5/16-18 Elastic Stop
04017-05 Capscrew, 1/4-20 x 3/4" Hex Head
50 04012-04 Setscrew, Hex Socket Knurl
Cup Pt. 5/16-18 (nylock)
10 44004
11 04062-02 Hair Pin, Small
12 481839 Grip, Shift Lever
13 43032
14 04062-01 Hair Pin, Large .094 Diameter
15 45847
15A 45846
16 43092
17 04001-62 Bolt, 3/8-16 x 3/4" Hex Head
18 04004-17 Support Belt Guard
19 04019-04 Nut, 3/8-16 Serrated Flange
20 04019-03 Nut, 5/16-18 Serrated Flange
21 04017-16 Cpscrw, 5/16-18 x .75" Ser. Flng.
22 43286
23 48309
24 48292
25 46089
Control Rod, Steering
51
52
53
54
55
43098
48223
48224
Spacer, Jackshaft Pulley
Flange, Jackshaft Bearing
Bearing, Jackshaft
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Swivel Joint
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
04050-09 Retaining Ring, 5/8 Ext. Basic
04017-06 Capscrew, 1/4-20 x 1" Ser. Flange
Idler Bracket, RH
Idler Bracket, LH
Idler Sleeve
56
57
58
04001-62 Bolt, 3/8-16 x 3.25"
48030-09 Clamp
04001-17 Bolt, 5/16-18 x 2" Hex Head
59
60
61
62
482314 Choke Control
04040-15 Flatwasher, 5/16 (.375 x .875 x .083)
04021-02 Nut, 1/4-20 Elastic Stop
43212
Spacer
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
04001-32 Bolt, Hex Head 3/8-16 x 1.25"
422756 Bar
Spacer
x
x
x
x
x
x
x
x
x
Bushing, Fuel Tank
Rubber Pad, (Upper)
Steering Lever
48058
Fuel Hose,1/4"ID, 20" (KA )
48059-01 Clamp, Fuel Hose
421622 Bracket, Choke Mounting
x
26 04017-17 Capscrew, 5/16-18 x 1" Ser. Flng.
27 48312 Bushing, Operator Presence
28 04040-15 Washer, 5/16 (.375 x .875 x .083)
29 48951
30 45573
48159
48308
46846
Grip, Handle
Valve, Fuel Shut Off
Fuel Tank Assy.(Incl. Bush. & Val.)
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Spring, Operator Presence
Operator Presence Lever,
LH (Small Frame)
Operator Presence Lever, RH
Brake Rod
Brake Lever
Brake Link
Brake Link Plate
481603 Fuel Tank Cap
421239 Strap, Fuel Tank
04010-10 Screw, 1/4-20 x 2" Rnd Hd Slotted
422279 Shift Lever
461163 Shift Lever (Incl. Item 12)
31 45572
32 44005
33
34 45093
35 42254
36
37 48114-05 Greese Fitting, Straight 1/4-28
38 04050-01 Retaining Ring, 5/8 Ext. "E"
39 48210
40 04001-45 Bolt, 3/8-16 x 2" Hex Head
41 04031-08 1/4" Internal Tooth Lockwasher
42 04032-01 Curved Spring Washer
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
45092
48144
Grip, Steering Lever
04041-07 Washer, 3/8 (.391x .938 x .105)
04020-14 Nut, 3/8-24 UNF
48028-05 Cable Tie
04024-01 Nut, 3/8 Push-on
80
81
82
04001-53 Bolt, 5/16-18 x 2-1/2"
461304 Lever, Traction Adjustment W/Grip
481847 Grip, Traction Adjustment Lever
x
x
x
Brake Band
43 04001-32 Bolt, Hex Head 3/8-16 x 1.25"
* Common hardware should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated.
27
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INSTRUMENT PANEL
3
7
2A
2B
6
5
4
1
8
SW99IP
Ref. Part
No. No.
Description
15KA
17KA
1
2
3
4
5
6
7
8
48717
48946
481687
48609
48023
*
Switch, Neutral Interlock
Throttle Control
Engagement Switch, Electric Clutch
Key Switch (Includes hardware)
Hour Meter (Dealer installed)
Screw, #10-32 x .50 Phillips Washer Head
Nut, #10-32 Serrated Flange Hex Head
Handle Wire Harness, Manual Start
Clamp, Wire Harness
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
04019-01
481678
NS 48030-09
* Common hardware which should be purchased locally. All bolts grade 5 plated, all other fasteners zinc plated.
28
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PEERLESS 700-070
E
OM
MSEH
REF. PART
NO. NO.
REF. PART
NO. NO.
DESCRIPTION
DESCRIPTION
50
51
52
53
56
57
58
59
60
65
66
67
71
72
81
82
83
90
778125
778239A
778124A
778123A
778145
778151
778240
778126A
778127A
780139
776135
776402
788069
792074
786081
786082
786083
788067B
Spur Rear (35 teeth)
Spur Gear (32 teeth-steel)
Spur Gear (30 teeth)
Spur Gear (25 teeth)
Spur Gear (12 teeth-steel)
Spur Gear (15 teeth)
Spur Gear (18 teeth-steel)
Spur Gear (20 teeth)
Spur Gear (25 teeth)
Washer
Input Shaft (3-11/16" long)
Shifter & Brake Shaft
1
2
772083A
780086A
Case, Transmisson
Needle Bearing Grease Spec
Needle Bearing
Case, Transmission
Shift Key
2A 780142
3
8
9
770061A
792089A
784266
Shift Collar
10 784376
11 778154
12
Shift Rod & Fork
Bevel Gear (42 teeth)
Bevel Pinion (14 teeth-steel)
Steel Ball, 5/16" dia.
Set Screw, 3/8-16 x 3/8"
Spring
Thrust Bearing
Screw, 1/4-20 x 1-1/4" (6)
Retaining Ring
Retaining Ring
Washer (6)
Washer (5)
"O" Ring
778176
792077
792078
792079
780071
792073
792035
788040
780072
780108
792001
780105A
778146A
20
21
22
24
25
27
28
29
30
32
34
49
Square Cut Ring
Threaded Plug (Shipping only, not used)
Roller Chain (No. 41 chain, 24 links)
Sprocket (9 teeth)
Sprocket (18 teeth)
Grease (32 oz. bottle Bentonite grease)
Gasket Eliminator (Loctite #515)
Coupler, Jackshaft (Purchase From Scag)
Jackshaft (Purchase From Scag)
150 510334
178 481581
179 481582
Flanged Bushing
Spur Gear (37 teeth)
29
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C K B L A
W
Y E L L O
30
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BLADE
CLUTCH
ENGINE DECK
WIRE HARNESS -
15 HP KAWASAKI
17 HP KAWASAKI
PART NO. 481073
NEUTRAL
INTERLOCK
GROUND
BLACK
BLACK W/RED STRIPE
BLACK
E
F
A
B
C
D
BLUE
WHITE
G
H
YELLOW
WIRE HARNESS
ADAPTER - ENGINE
INSTRUMENT
PANEL HARNESS
2K SWU WH481073
WIRE HARNESS ADAPTER / KAWASAKI
PART NO. 481717
31
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CAUTION
BEFORE OPERATING
MOWER DECK
PULL OUT TO ENGAGE
READ OPERATORS
MANUAL AND SAFETY
INSTRUCTIONS
CAUTION
ON
KEEP BYSTANDERS AWAY
481684
OFF
PUSH IN TO DISENGAGE
481684
R
488331144
481863
481905
32
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FAST
SLOW
481483
4
482285
48404
WARNING
INSTALL BELT COVER BEFORE
OPERATING MACHINE
READ OPERATOR'S MANUAL
481039
481039
MANUFACTURED UNDER ONE OR MORE
OF THE FOLLOWING PATENTS:
4, 487, 006
4, 885, 903
4, 920, 733
4, 967, 543
4, 991, 382
4, 998, 948
5, 118, 617
5, 826, 416
5, 832, 708
5, 865, 018
Hea Duty
vy-
Comm rc
ial
e
481971
PATENTS PENDING
481971
48656
33
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482286
36"-482297
48"-481953
52"-481954
WARNING
FALLING HAZARD
USE ONLY SCAG APPROVED
RIDING ATTACHMENTS
481109
SEE OPERATOR'S MANUAL
481109
R N 1 2 3 4 5
48332
48332
WARNING
DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING
KIT, OR ENTIRE GRASS CATCHER INSTALLED
482165
482165
34
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LIMITED WARRANTY - COMMERCIAL EQUIPMENT
Any part of the Scag commercial mower manufactured by Scag Power Equipment and found, in the reasonable judgment
of Scag, to be defective in materials or workmanship, will be repaired or replaced by anAuthorized Scag Service Dealer
without charge for parts and labor. This warranty is limited to the original purchaser and is not transferable. Proof of
purchase will be required by the dealer to substantiate any warranty claims. All warranty work must be performed by an
Authorized Scag Service Dealer.
This warranty is limited to the following specified periods from the date of the original retail purchase for defects in
materials or workmanship:
* Wear items including drive belts, blades, hydraulic hoses and tires are warranted for ninety (90) days.
* Batteries are covered for ninety (90) days.
* Frame and structural components including oil reservoir, fittings, and oil coolers are warranted for 1 year.
* Cutter decks are warranted against cracking for a period of three (3) years. (Parts and labor 1st year; Parts
only 2nd and 3rd year.) The repair or replacement of the cutter deck will be at the option of Scag Power
Equipment. We reserve the right to request components for evaluation. This warranty does not cover any
mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way
contrary to the operating instructions as specified in the Operator’s Manual.
* Engines and electric starters are covered by the engine manufacturer’s warranty period.
* Major drive system components (hydraulic pumps and hydraulic motors only) are warranted for two (2)
years by Scag Power Equipment. (Parts and labor 1st year; Parts only 2nd year.) (Two year warranty excludes
fittings, hoses, cooling system, oil reservoir, drive belts, transaxles). The repair or replacement of the
hydraulic pump or hydraulic motor will be at the option of Scag Power Equipment. This warranty does not
cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in
any way contrary to the operating instructions as specified in the Operator’s Manual.
* Electric clutches have a Limited Warranty for 2 year (Parts and labor 1st year; Parts only 2nd year).
* Cutter SpindleAssemblies 46631 have a Limited Warranty for three years (Parts and labor 1st year; Parts
only 2nd and 3rd year).
* Any Scag product used for rental purposes is covered by a 90 day warranty.
The Scag mower, including any defective part must be returned to an Authorized Scag Service Dealer within the warranty
period. The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner
after repair will be paid for by the owner. Scag’s responsibility is limited to making the required repairs and no claim of
breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower.
This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has
been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. The warranty
does not apply to any damage to the mower that is the result of improper maintenance, or to any mower or parts that have
not been assembled or installed as specified in the Operator’s Manual and Assembly Manual. The warranty does not
cover any mower that has been altered or modified, changing performance or durability. In addition, the warranty does not
extend to repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment
of Scag, are either incompatible with the Scag mower or adversely affect its operation, performance or durability.
Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obliga-
tion to modify any mower previously manufactured.All other implied warranties are limited in duration to the one (1) year
warranty period or ninety (90) days for mowers used for rental purpose. Accordingly, any such implied warranties
including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration
of the appropriate one year or ninety day warranty period. Scag’s obligation under this warranty is strictly and exclusively
limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them
any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation
may not apply to you.
Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for
gasoline, expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner,
mechanic’s travel time, telephone or telegram charges, rental of a like product during the time warranty repairs are being
performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time or inconve-
nience. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limita-
tion or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state.
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© 2000
PART NO. 03085
PRINTED 10/00
PRINTED IN USA
SCAG POWER EQUIPMENT
DIVISION OF METALCRAFT OF MAYVILLE, INC.
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