Poulan Lawn Mower 188781 User Guide
IMPORTANT MANUAL  
Do Not Throw Away  
02478  
OWNER'S MANUAL  
WARNING:  
ReadthisOwner'sManualandfollowallWarnings  
and Safety Instructions. Failure to do so can result  
in serious injury.  
MODEL:  
PD22H42STA  
LAWN TRACTOR  
ALWAYS WEAR EYE PROTECTION DURING OPERATION  
188781 Rev. 1 11.3.03 RD/MH  
Printed in U.S.A.  
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SAFETY RULES  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE  
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.  
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Be sure the area is clear of other people before mowing.Stop  
machine if anyone enters the area.  
Never carry passengers or children even with the blades  
off.  
Do not mow in reverse unless absolutely necessary. Always  
look down and behind before and while backing.  
Nevercarrychildren.Theymayfalloffandbeseriouslyinjured  
or interfere with safe machine operation.  
Keep children out of the mowing area and under the watchful  
care of another responsible adult.  
Be alert and turn machine off if children enter the area.  
Before and when backing, look behind and down for small  
children.  
WARNING: In order to prevent ac-  
cidental starting when setting up,  
transporting, adjusting or making re-  
pairs, always disconnect spark plug  
wire and place wire where it cannot  
contact spark plug.  
WARNING: Do not coast down a hill  
in neutral, you may lose control of the  
tractor.  
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Mow up and down slopes (15° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Watchforholes,ruts,orbumps.Uneventerraincouldoverturn  
the machine. Tall grass can hide obstacles.  
Use slow speed. Choose a low gear so that you will not have  
to stop or shift while on the slope.  
Avoid starting or stopping on a slope. If tires lose traction,  
disengage the blades and proceed slowly straight down the  
slope.  
If machine stops while going uphill, disengage blades, shift  
into reverse and back down slowly.  
Donotturnonslopesunlessnecessary, andthen, turnslowly  
and gradually downhill, if possible.  
WARNING: Tow only the attachments  
that are recommended by and com-  
ply with specifications of the manu-  
facturer of your tractor. Use common  
sense when towing. Operate only at  
the lowest possible speed when on a  
slope. Too heavy of a load, while on  
a slope, is dangerous. Tires can lose  
tractionwiththegroundandcauseyou  
to lose control of your tractor.  
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WARNING  
Engine exhaust, some of its constituents, and cer-  
tain vehicle components contain or emit chemicals  
knowntotheStateofCaliforniatocausecancerand  
birth defects or other reproductive harm.  
WARNING  
Battery posts, terminals and related accessories  
containleadandleadcompounds,chemicalsknown  
to the State of California to cause cancer and birth  
defects or other reproductive harm. Wash hands  
after handling.  
3
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CONGRATULATIONS on your purchase of a new tractor.  
Ithasbeendesigned,engineeredandmanufacturedtogive  
you the best possible dependability and performance.  
PRODUCT SPECIFICATIONS  
GASOLINE CAPACITY  
4.0 GALLONS  
AND TYPE:  
UNLEADED REGULAR  
Shouldyouexperienceanyproblemyoucannoteasilyrem-  
edy,pleasecontactyournearestauthorizedservicecenter/  
department. We have competent, well-trained technicians  
and the proper tools to service or repair this tractor.  
OIL TYPE (API-SF-SJ):  
OIL CAPACITY:  
SAE 30 (above 32°F)  
SAE 5W-30 (below 32°F)  
W/FILTER 4.0 PINTS  
W/O FILTER 3.75 PINTS  
Please read and retain this manual. The instructions will  
enable you to assemble and maintain your tractor properly.  
Always observe the “SAFETY RULES”.  
SPARK PLUG:  
(GAP: .040")  
CHAMPION QC12YC  
GROUND SPEED (MPH): Forward:  
Reverse  
0-5.5  
0-2.4  
CUSTOMER RESPONSIBILITIES  
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Read and observe the safety rules.  
TIRE PRESSURE:  
CHARGING SYSTEM:  
BATTERY:  
FRONT:  
REAR:  
14 PSI  
10 PSI  
Follow a regular schedule in maintaining, caring for  
and using your tractor.  
3 AMPS BATTERY  
5 AMPS HEADLIGHTS  
•
Follow the instructions under“Maintenance”and“Stor-  
age” sections of this owner’s manual.  
AMP/HR:  
35  
MIN. CCA:  
CASE SIZE:  
280  
U1R  
WARNING: This tractor is equipped with an internal com-  
bustion engine and should not be used on or near any  
unimprovedforest-covered,brush-coveredorgrass-covered  
land unless the engine’s exhaust system is equipped with  
a spark arrester meeting applicable local or state laws (if  
any). If a spark arrester is used, it should be maintained  
in effective working order by the operator.  
BLADE BOLT TORQUE:  
27–35 FT. LBS.  
A spark arrester for the muffler is available through your  
nearestauthorizedservicecenter/department(SeeREPAIR  
PARTS section of this manual).  
In the state of California the above is required by law  
(Section 4442 of the California Public Resources Code).  
Other states may have similar laws. Federal laws apply  
on federal lands.  
TABLE OF CONTENTS  
SAFETY RULES .........................................................2-3  
PRODUCT SPECIFICATIONS....................................... 4  
CUSTOMER RESPONSIBILITIES................................. 4  
ASSEMBLY.................................................................6-8  
OPERATION .............................................................9-15  
MAINTENANCE SCHEDULE ...................................... 16  
MAINTENANCE .....................................................16-19  
SERVICE AND ADJUSTMENTS ............................20-25  
STORAGE.................................................................... 26  
TROUBLESHOOTING ............................................27-28  
REPAIR PARTS - TRACTOR ..................................30-45  
WARRANTY................................................................. 46  
4
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UNASSEMBLED PARTS  
Seat  
Steering Wheel  
Steering  
Wheel Insert  
(1) Washer  
17/32 x 1-3/16 x 12 Gauge  
(1) Knob  
Steering  
Extension  
Shaft  
Steering  
Sleeve  
Slope Sheet  
Steering Adapter  
(1) Large Flat  
Washer  
(1) Oil Drain Tube  
(1) Locknut 1/2-20  
(2) Keys  
(1) Locknut 1/4-28  
(1) Hex Bolt 1/4-28 x 1-1/4  
5
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ASSEMBLY  
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.  
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use  
the correct tools as necessary to insure proper tightness.  
TOOLS REQUIRED FOR ASSEMBLY  
INSERT  
A socket wrench set will make assembly easier. Standard  
wrench sizes are listed.  
Utility knife  
Pliers  
1/2 HEX NUT  
(1) 3/4" wrenches  
(2) 7/16" wrenches  
Whenrightorlefthandismentionedinthismanual,itmeans  
when you are in the operating position (seated behind the  
steering wheel).  
Tire pressure gauge  
Utility knife  
LARGE FLAT  
WASHER  
TO REMOVE TRACTOR FROM CAR-  
TON  
STEERING  
WHEEL  
STEERING  
BOOT  
UNPACK CARTON  
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Remove all accessible loose parts and parts cartons  
from carton .  
Cut along dotted lines on all four panels of carton.  
Remove end panels and lay side panels flat.  
Check for any additional loose parts or cartons and  
remove.  
TABS  
ADAPTER  
EXTENSION SHAFT  
1/4 HEX BOLT  
BEFORE REMOVING TRACTOR FROM  
SKID  
ATTACH STEERING WHEEL (See Fig. 1)  
ASSEMBLE EXTENSION SHAFT AND BOOT  
•
Slide extension shaft onto lower steering shaft. Align  
mounting holes in extension and lower shafts and install  
1/4 hex bolt and locknut. Tighten securely.  
IMPORTANT:TIGHTEN BOLT AND NUT SECURELY TO 10-12  
FT. LBS TORQUE.  
1/4 LOCKNUT  
•
Place tabs of steering boot over tab slots in dash and push  
TAB  
down to secure.  
SLOTS  
LOWER  
STEERING  
SHAFT  
INSTALL STEERING WHEEL  
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Positionfrontwheelsofthetractorsotheyarepointingstraight  
forward.  
Remove steering wheel adapter from steering wheel and  
slide adapter onto steering shaft extension.  
Position steering wheel so cross bars are horizontal (left to  
right) and slide inside boot and onto adapter.  
Assemble large flat washer, 1/2 hex nut and tighten se-  
curely.  
FIG. 1  
HOW TO SET UPYOUR TRACTOR  
CHECK BATTERY (See Fig. 2)  
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Snap steering wheel insert into center of steering wheel.  
Remove protective materials from tractor hood and grill.  
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Lift hood to raised position.  
If this battery is put into service after month and year  
indicated on label (label located between terminals)  
charge battery for minimum of one hour at 6-10  
amps. (See "BATTERY" in Maintenance section of  
this manual for charging instructions).  
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES  
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR  
IS TO ROLL OFF SKID.  
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ASSEMBLY  
NOTE: You may now roll or drive your tractor off the skid.  
Follow the appropriate instruction below to remove the  
tractor from the skid.  
LABEL  
TO ROLL TRACTOR OFF SKID (See Op-  
eration section for location and function of  
controls)  
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Press lift lever plunger and raise attachment lift lever  
to its highest position.  
Release parking brake by depressing clutch/brake  
pedal.  
Place freewheel control in "transmission disengaged  
position" (See “TO TRANSPORT” in the Operation  
section of this manual).  
FIG. 2  
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Roll tractor forward off skid.  
Removebandingholdingthedeflectorshieldupagainst  
tractor.  
HOW TO SET UPYOUR TRACTOR  
INSTALL SEAT (See Fig. 3)  
Adjust seat before tightening adjustment knob.  
TO DRIVE TRACTOR OFF SKID (See Op-  
eration section for location and function of  
controls)  
•
Remove adjustment knob and flat washer securing  
seat to cardboard packing and set aside for assembly  
of seat to tractor.  
WARNING:Beforestarting,read,understandandfollow  
all instructions in the Operation section of this manual. Be  
sure tractor is in a well-ventilated area. Be sure the area in  
front of tractor is clear of other people and objects.  
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Pivotseatupwardandremovefromthecardboardpack-  
ing. Remove the cardboard packing and discard.  
Place seat on seat pan so head of shoulder bolt is  
positioned over large slotted hole in pan.  
Push down on seat to engage shoulder bolt in slot and  
pull seat towards rear of tractor.  
Pivot seat and pan forward and assemble adjustment  
knob and flat washer loosely. Do not tighten.  
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Be sure all the above assembly steps have been com-  
pleted.  
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Check engine oil level and fill fuel tank with gasoline.  
Place freewheel control in "transmission engaged"  
position (see "TO TRANSPORT" in Operation section  
of this manual).  
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Lower seat into operating position and sit on seat.  
Slide seat until a comfortable position is reached  
which allows you to press clutch/brake pedal all the  
way down.  
Get off seat without moving its adjusted position.  
Raise seat and tighten adjustment knob securely.  
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Sit on seat in operating position, depress clutch/brake  
pedal and set the parking brake.  
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Place motion control lever in neutral (N) position.  
Press lift lever plunger and raise attachment lift lever  
to its highest position.  
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Starttheengine.Afterenginehasstarted,movethrottle  
control to idle position.  
SEAT  
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Release parking brake.  
Slowlymovethemotioncontrolleverforwardandslowly  
drive tractor off skid.  
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Apply brake to stop tractor, setparkingbrake andplace  
motion control lever in neutral position.  
SEAT PAN  
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Turn ignition key to "STOP" position.  
Continue with the instructions that follow.  
SHOULDER  
BOLT  
FLAT WASHER  
ADJUSTMENT  
KNOB  
FIG. 3  
7
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ASSEMBLY  
INSTALL MULCHER PLATE (See Figs. 4)  
CHECK BRAKE SYSTEM  
Afteryoulearnhowtooperateyourtractor,checktoseethat  
the brake is properly adjusted. See “TO ADJUST BRAKE”  
in the Service and Adjustments section of this manual.  
•
Install two latch hooks to mulcher plate using screw,  
washer, lock washer, and weld nut as shown.  
NOTE: Pre-assemble weld nut to latch hook by inserting  
weld nut from the top with hook pointing down.  
✓CHECKLIST  
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Tighten hardware securely.  
Raise and hold deflector shield in upright position.  
Place front of mulcher plate over front of mower deck  
opening and slide into place, as shown.  
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-  
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE  
BESTPERFORMANCEANDSATISFACTIONFROMTHIS  
QUALITY PRODUCT.  
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Hook front latch into hole on front of mower deck.  
Hook rear latch into hole on back of mower deck.  
PLEASE REVIEW THE FOLLOWING CHECKLIST:  
✓
✓
✓
All assembly instructions have been completed.  
No remaining loose parts in carton.  
Battery is properly prepared and charged. (Minimum  
1 hour at 6 amps).  
CAUTION: Do not remove deflector  
shield from mower.  
✓
✓
Seat is adjusted comfortably and tightened securely.  
All tires are properly inflated. (For shipping purposes,  
the tires were overinflated at the factory).  
DEFLECTOR  
SHIELD  
✓
Be sure mower deck is properly leveled side-to-side/  
front-to-rear for best cutting results. (Tires must be  
properly inflated for leveling).  
MULCHER  
PLATE  
✓
✓
✓
Check mower and drive belts. Be sure they are routed  
properly around pulleys and inside all belt keepers.  
Check wiring. See that all connections are still secure  
and wires are properly clamped.  
Before driving tractor, be sure freewheel control is in  
drive position.  
LATCH  
HOOKS  
WHILE LEARNING HOW TO USEYOUR TRACTOR, PAY  
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT  
ITEMS:  
FIG. 4  
TO CONVERT TO BAGGING OR  
DISCHARGING  
Simply remove mulcher plate and store in a safe place.  
Your mower is now ready for discharging or installation of  
optional grass catcher accessory.  
✓
Engine oil is at proper level.  
✓
Fuel tank is filled with fresh, clean, regular unleaded  
gasoline.  
✓
Become familiar with all controls - their location and  
function. Operate them before you start the engine.  
NOTE: It is not necessary to change blades. The mulcher  
blades are designed for discharging and bagging also.  
✓
✓
Be sure brake system is in safe operating condition.  
It is important to purge the transmission before oper-  
ating your tractor for the first time. Follow proper start-  
ing and transmission purging instructions (See “TO  
START ENGINE” and “PURGE TRANSMISSION” in  
the Operation section of this manual).  
CHECK TIRE PRESSURE  
The tires on your tractor were overinflated at the factory  
for shipping purposes. Correct tire pressure is important  
for best cutting performance.  
•
Reduce tire pressure to PSI shown in “PRODUCT  
SPECIFICATIONS” section of this manual.  
CHECK DECK LEVELNESS  
For best cutting results, mower housing should be properly  
leveled. See“TOLEVELMOWERHOUSING”intheService  
and Adjustments section of this manual.  
CHECK FOR PROPER POSITION OF ALL  
BELTS  
See the figures that are shown for replacing motion and  
mower blade drive belts in the Service and Adjustments  
section of this manual. Verify that the belts are routed  
correctly.  
8
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OPERATION  
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-  
ing.  
IGNITION  
FAST  
SLOW  
REVERSE  
HIGH  
LOW  
NEUTRAL  
CHOKE  
P
LIGHTS ON  
ENGINE START  
ENGINE ON  
PARKING BRAKE  
PARKING BRAKE PARKING BRAKE  
ENGINE OFF  
LOCKED  
UNLOCKED  
OIL PRESSURE  
BATTERY  
REVERSE  
FUEL  
FORWARD  
OVER TEMP  
LIGHT  
MOWER HEIGHT  
MOWER LIFT  
15  
15  
ATTACHMENT  
CLUTCH ENGAGED  
ATTACHMENT  
CLUTCH DISENGAGED  
SLOPE HAZARDS  
KEEP AREA CLEAR  
(SEE SAFETY RULES SECTION)  
DANGER, KEEP HANDS  
AND FEET AWAY  
DANGER indicates a hazard which, if not avoided,  
will result in death or serious injury.  
WARNING indicates a hazard which, if not avoided,  
could result in death or serious injury.  
FREE WHEEL  
(Automatic Models only)  
CAUTION indicates a hazard which, if not avoided,  
might result in minor or moderate injury.  
CAUTION when used without the alert symbol,  
indicates a situation that could result in damage  
to the tractor and/or engine.  
Failure to follow instructions  
could result in serious injury or  
death. The safety alert symbol  
is used to identify safety inform-  
ation about hazards which can  
result in death, serious injury  
and/or property damage.  
HOT SURFACES indicates a hazard which,  
if not avoided, could result in death, serious injury  
and/or property damage.  
FIRE indicates a hazard which, if not avoided,  
could result in death, serious injury and/or  
property damage.  
9
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OPERATION  
KNOWYOUR TRACTOR  
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR  
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.  
Save this manual for future reference.  
LIGHT  
SWITCH  
POSITION  
IGNITION  
SWITCH  
ATTACHMENT  
CLUTCH LEVER  
AMMETER  
CHOKE  
CONTROL  
LIFT LEVER  
PLUNGER  
THROTTLE  
CONTROL  
ATTACHMENT  
LIFT LEVER  
CLUTCH/BRAKE  
PEDAL  
HEIGHT  
ADJUSTMENT  
KNOB  
PARKING  
BRAKE  
MOTION  
CONTROL  
LEVER  
FREE WHEEL  
CONTROL  
FIG. 5  
Our tractors conform to the safety standards of the American National Standards Institute.  
FREEWHEEL CONTROL - Disengages transmission for  
ATTACHMENT CLUTCH LEVER: - Used to engage the  
mower blades, or other attachments mounted to your  
tractor.  
pushing or slowly towing the tractor with the engine off.  
MOTION CONTROL LEVER - Selects the speed and  
direction of tractor.  
ATTACHMENT LIFT LEVER - Used to raise, lower, and  
adjust the mower deck or other attachments mounted to  
your tractor.  
LIGHT SWITCH POSITION - Turns the headlights on and  
off.  
AMMETER - Indicates charging (+) or discharging (-) of  
battery.  
LIFT LEVER PLUNGER - Used to release attachment lift  
lever when changing its position.  
CHOKE CONTROL - Used when starting a cold engine.  
IGNITION SWITCH - Used for starting and stopping the  
engine.  
THROTTLE CONTROL - Used for controlling engine  
speed.  
HEIGHTADJUSTMENTKNOB -Usedtoadjustthemower  
cutting height.  
CLUTCH/BRAKEPEDAL-Usedfordeclutchingandbrak-  
ing the tractor and starting the engine.  
PARKING BRAKE - Locks clutch/brake pedal into the  
brake position.  
10  
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OPERATION  
The operation of any tractor can result in foreign objects thrown into the eyes, which can  
result in severe eye damage. Always wear safety glasses or eye shields while operating  
your tractor or performing any adjustments or repairs. We recommend a wide vision safety  
mask over spectacles or standard safety glasses.  
IMPORTANT:LEAVING THE IGNITION SWITCH IN ANY  
HOW TO USEYOUR TRACTOR  
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY  
TO BE DISCHARGED, (DEAD).  
TO SET PARKING BRAKE (See Fig. 6)  
NOTE: Under certain conditions when tractor is standing  
idlewiththeenginerunning, hotengineexhaustgasesmay  
cause “browning” of grass. To eliminate this possibility, al-  
ways stop engine when stopping tractor on grass areas.  
Your tractor is equipped with an operator presence sens-  
ing switch. When engine is running, any attempt by the  
operator to leave the seat without first setting the parking  
brake will shut off the engine.  
•
Depress clutch/brake pedal into full “BRAKE” position  
and hold.  
Place parking brake lever in“ENGAGED”position and  
releasepressurefromclutch/brakepedal. Pedalshould  
remain in “BRAKE” position. Make sure parking brake  
will hold tractor secure.  
CAUTION: Always stop tractor com-  
pletely,asdescribedabove,beforeleav-  
ing the operator's position; to empty  
grass catcher, etc.  
•
TO USE THROTTLE CONTROL (See Fig. 6)  
Always operate engine at full throttle.  
CHOKE  
CONTROL  
LEVER  
ATTACHMENT CLUTCH LEVER  
"ENGAGED" POSITION  
•
•
Operating engine at less than full throttle reduces the  
battery charging rate.  
Full throttle offers the best bagging and mower perfor-  
mance.  
THROTTLE  
CONTROL  
LEVER  
IGNITION KEY  
"DISENGAGED"  
POSITION  
TO USE CHOKE CONTROL (See Fig. 6)  
Use choke control whenever you are starting a cold engine.  
Do not use to start a warm engine.  
"BRAKE"  
POSITION  
PARKING BRAKE  
"ENGAGED"  
POSITION  
•
To engage choke control, pull knob out. Slowly push  
knob in to disengage.  
TO MOVE FORWARD AND BACKWARD (See  
Fig. 6)  
The direction and speed of movement is controlled by the  
motion control lever.  
MOTION CONTROL  
LEVER  
PARKING BRAKE  
"DISENGAGED"  
POSITION  
HEIGHT  
ADJUSTMENT  
KNOB  
CLUTCH/BRAKE  
PEDAL "DRIVE"  
POSITION  
•
Start tractor with motion control lever in neutral (N)  
position.  
FIG. 6  
•
•
Release parking brake.  
Slowly move motion control lever to desired position.  
STOPPING (See Fig. 6)  
TO ADJUST MOWER CUTTING HEIGHT (See  
Fig. 6)  
The cutting height is controlled by turning the height ad-  
justment knob in desired direction.  
MOWER BLADES -  
•
To stop mower blades,move attachment clutch lever  
to “DISENGAGED” position.  
GROUND DRIVE -  
•
•
Turn knob clockwise ( ) to raise cutting height.  
Turn knob counterclockwise ( ) to lower cutting  
height.  
•
To stop ground drive, depress clutch/brake pedal into  
full “BRAKE” position.  
•
Move motion control lever to neutral (N) position.  
The cutting height range is approximately 1-1/2" to 4". The  
heights are measured from the ground to the blade tip with  
theenginenotrunning. Theseheightsareapproximateand  
may vary depending upon soil conditions, height of grass  
and types of grass being mowed.  
IMPORTANT:THE MOTION CONTROL LEVER DOES NOT  
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/  
BRAKE PEDAL IS DEPRESSED.  
ENGINE -  
•
Move throttle control to slow position.  
•
The average lawn should be cut to approximately 2-1/2  
inches during the cool season and to over 3 inches  
during hot months. For healthier and better looking  
lawns, mow often and after moderate growth.  
NOTE: Failure to move throttle control to slow position and  
allowing engine to idle before stopping may cause engine  
to “backfi r e ” .  
•
Turn ignition key to “OFF” position and remove key.  
Always remove key when leaving tractor to prevent  
unauthorized use.  
•
For best cutting performance, grass over 6 inches  
in height should be mowed twice. Make the first cut  
relatively high; the second to desired height.  
•
Never use choke to stop engine.  
11  
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OPERATION  
TO ADJUST GAUGE WHEELS (See Fig. 7)  
"ENGAGED" POSITION  
ATTACHMENT  
Gaugewheels areproperlyadjustedwhentheyareslightly  
off the ground when mower is at the desired cutting height  
in operating position. Gauge wheels then keep the deck  
in proper position to help prevent scalping in most terrain  
conditions.  
LIFT LEVER  
HIGH POSITION  
ATTACHMENT  
CLUTCH LEVER  
"DISENGAGED"  
POSITION  
LOW  
POSITION  
NOTE:Adjust gauge wheels with tractor on a flat level  
surface.  
•
Adjust mower to desired cutting height (See “TO AD-  
JUST MOWER CUTTING HEIGHT” in the Operation  
section of this manual).  
DEFLECTOR  
SHIELD  
•
•
Remove retainer spring and clevis pin which secure  
each gauge wheel bar.  
Lower gauge wheels to ground. Raise gauge wheels  
slightly to align holes in bracket and gauge wheel bar  
and insert clevis pin. Gauge wheels should be slightly  
off the ground.  
FIG. 8  
•
•
Replace retainer spring into clevis pin.  
Be sure all gauge wheels are in the same setting.  
TO OPERATE ON HILLS  
IMPORTANT:BESURETOREADJUSTGAUGEWHEELSIFYOU  
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.  
WARNING: Do not drive up or down  
hills with slopes greater than 15° and  
do not drive across any slope.  
RETAINER  
SPRING  
•
Choose the slowest speed before starting up or down  
hills.  
•
•
Avoid stopping or changing speed on hills.  
If slowing is necessary, move throttle control lever to  
slower position.  
•
If stopping is absolutely necessary, push clutch/brake  
pedal quickly to brake position and engage parking  
brake.  
•
Move motion control lever to neutral (N) position.  
IMPORTANT:  
THE MOTIONCONTROLLEVERDOESNOT  
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/  
BRAKE PEDAL IS DEPRESSED.  
CLEVIS PIN  
•
Torestartmovement, slowlyreleaseparkingbrakeand  
clutch/brake pedal.  
FIG. 7  
•
•
Slowly move motion control lever to slowest setting.  
Make all turns slowly.  
TO OPERATE MOWER (See Fig. 8)  
Your tractor is equipped with an operator presence sens-  
ing switch. Any attempt by the operator to leave the seat  
with the engine running and the attachment clutch engaged  
will shut off the engine.You must remain fully and centrally  
positioned in the seat to prevent the engine from hesitat-  
ing or cutting off when operating your equipment on rough,  
rolling terrain or hills.  
TO TRANSPORT (See Figs. 5 and 9)  
When pushing or towing your tractor, be sure to disengage  
transmission by placing freewheel control in freewheeling  
position. Free wheel control is located at the rear drawbar  
of tractor.  
•
•
•
•
Raiseattachmentlifttohighestpositionwithattachment  
lift control.  
Pull freewheel control out and into the slot and release  
so it is held in the disengaged position.  
Do not push or tow tractor at more than two (2)  
MPH.  
To reengage transmission, reverse above procedure.  
•
•
•
Select desired height of cut.  
Lower mower with attachment lift control.  
Start mower blades by engaging attachment clutch  
control.  
•
TO STOP MOWER BLADES - disengage attachment  
clutch control.  
CAUTION: Do not operate the mower  
without either the entire grass catcher,  
onmowerssoequipped,orthedeflector  
shield in place.  
12  
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OPERATION  
Transmission Engaged  
CAUTION: Alcohol blended fuels (called  
gasohol or using ethanol or methanol) can at-  
tract moisture which leads to separation and  
formation of acids during storage. Acidic gas  
can damage the fuel system of an engine while  
in storage. To avoid engine problems, the fuel  
system should be emptied before storage of  
30 days or longer. Drain the gas tank, start  
the engine and let it run until the fuel lines  
and carburetor are empty. Use fresh fuel next  
season. SeeStorageInstructionsforadditional  
information. Never use engine or carburetor  
cleaner products in the fuel tank or permanent  
damage may occur.  
Transmission Disengaged  
FIG. 9  
TO START ENGINE (See Fig. 5)  
When starting the engine for the first time or if the engine  
has run out of fuel, it will take extra cranking time to move  
fuel from the tank to the engine.  
NOTE: To protect hood from damage when transporting  
your tractor on a truck or a trailer, be sure hood is closed  
and secured to tractor. Use an appropriate means of tying  
hood to tractor (rope, cord, etc.).  
•
Besurefreewheelcontrolisinthetransmissionengaged  
position.  
TOWING CARTS AND OTHER ATTACH-  
MENTS  
Tow only the attachments that are recommended by and  
comply with specifications of the manufacturer of your trac-  
tor. Use common sense when towing.Too heavy of a load,  
while on a slope, is dangerous.Tires can lose traction with  
the ground and cause you to lose control of your tractor.  
•
Sit on seat in operating position, depress clutch/brake  
pedal and set parking brake.  
Place motion control lever in neutral (N) position.  
Move attachment clutch to “DISENGAGED” position.  
Move throttle control to fast position  
Pull choke control out for a cold engine start attempt.  
For a warm engine start attempt the choke control may  
not be needed.  
•
•
•
•
BEFORE STARTING THE ENGINE  
NOTE: Before starting, read the warm and cold starting  
procedures below.  
•
CHECK ENGINE OIL LEVEL  
Insert key into ignition and turn key clockwise to  
“START” position and release key as soon as engine  
starts. Do not run starter continuously for more than  
fifteen seconds per minute.If the engine does not start  
after several attempts, push choke control in, wait a  
few minutes and try again.If engine still does not start,  
pull the choke control out and retry.  
•
The engine in your tractor has been shipped, from the  
factory, already filled with summer weight oil.  
•
•
Check engine oil with tractor on level ground.  
Remove oil fill cap/dipstick and wipe clean, reinsert the  
dipstick and screw cap tight, wait for a few seconds,  
remove and read oil level. If necessary, add oil until  
“FULL” mark on dipstick is reached. Do not overfill.  
WARM WEATHER STARTING (50° F and above)  
•
•
•
For cold weather operation you should change oil for  
easier starting (See “OIL VISCOSITY CHART” in the  
Maintenance section of this manual).  
To change engine oil, see the Maintenance section in  
this manual.  
When engine starts, slowly push choke control in until  
the engine begins to run smoothly. If the engine starts  
to run roughly, pull the choke control out slightly for a  
few seconds and then continue to push the control in  
slowly.  
•
The attachments and ground drive can now be used.If  
the engine does not accept the load, restart the engine  
and allow it to warm up for one minute using the choke  
as described above.  
ADD GASOLINE  
•
Fill fuel tank to bottom of filler neck. Do not overfill.  
Use fresh, clean, regular unleaded gasoline with a  
minimum of 87 octane. (Use of leaded gasoline will  
increase carbon and lead oxide deposits and reduce  
valve life). Do not mix oil with gasoline. Purchase fuel  
in quantities that can be used within 30 days to assure  
fuel freshness.  
COLD WEATHER STARTING (50° F and below)  
•
When engine starts, slowly push choke control in until  
the engine begins to run smoothly. Continue to push  
the choke control in small steps allowing the engine to  
acceptsmallchangesinspeedandload,untilthechoke  
control is fully in.If the engine starts to run roughly, pull  
the choke control out slightly for a few seconds and  
then continue to push the control in slowly. This may  
requireanenginewarm-upperiodfromseveralseconds  
to several minutes, depending on the temperature.  
CAUTION: Wipe off any spilled oil or  
fuel. Do not store, spill or use gasoline  
near an open flame.  
IMPORTANT: WHEN OPERATING IN TEMPERATURES  
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE  
GASOLINE TO HELP INSURE GOOD COLD WEATHER  
STARTING.  
13  
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OPERATION  
AUTOMATIC TRANSMISSION WARM UP  
•
Slowly move motion control lever forward, after the  
•
Beforedrivingtheunitincoldweather,thetransmission  
should be warmed up as follows:  
tractor moves approximately five (5) feet, slowly move  
motion control lever to reverse position. After the trac-  
tor moves approximately five (5) feet return the mo-  
tion control lever to the neutral (N) position. Repeat  
this procedure with the motion control lever three (3)  
times.  
• Be sure the tractor is on level ground.  
• Place the motion control lever in neutral. Release  
the parking brake and let the clutch/brake  
slowly return to operating position.  
• Allow one minute for transmission to warm up. This  
can be done during the engine warm up period.  
•
Your transmission is now purged and now ready for  
normal operation.  
•
The attachments can be used during the engine warm-  
up period after the transmission has been warmed  
up and may require the choke control be pulled out  
slightly.  
MOWING TIPS  
•
Mower should be properly leveled for best mowing per-  
formance. See“TO LEVEL MOWER HOUSING”in the  
Service and Adjustments section of this manual.  
NOTE: If at a high altitude (above 3000 feet) or in cold  
temperatures (below 32 F) the carburetor fuel mixture may  
need to be adjusted for best engine performance. See “TO  
ADJUST CARBURETOR” in the Service and Adjustments  
section of this manual.  
•
•
The left hand side of mower should be used for trim-  
ming.  
Drive so that clippings are discharged onto the area  
that has been cut. Have the cut area to the right of the  
machine. This will result in a more even distribution of  
clippings and more uniform cutting.  
PURGE TRANSMISSION  
•
Whenmowinglargeareas,startbyturningtotherightso  
that clippings will discharge away from shrubs, fences,  
driveways, etc. After one or two rounds, mow in the  
opposite direction making left hand turns until finished  
(See Fig. 10).  
CAUTION: Never engage or disengage  
freewheel lever while the engine is run-  
ning.  
To ensure proper operation and performance, it is recom-  
mended that the transmission be purged before operating  
tractor for the first time. This procedure will remove any  
trapped air inside the transmission which may have de-  
veloped during shipping of your tractor.  
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE  
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD  
BE PURGED AFTER REINSTALLATION BEFORE OPERATING  
THE TRACTOR.  
•
Place tractor safely on level surface with engine off and  
parking brake set.  
•
Disengage transmission by placing freewheel control  
infreewheelingposition(See“TOTRANSPORT”inthis  
section of manual).  
Sitting in the tractor seat, start engine.After the engine  
is running, move throttle control to slow position. With  
motion control lever in neutral (N) position, slowly dis-  
engage clutch/brake pedal.  
Move motion control lever to full forward position and  
hold for five (5) seconds. Move lever to full reverse  
position and hold for five (5) seconds. Repeat this  
procedure three (3) times.  
FIG. 10  
•
If grass is extremely tall, it should be mowed twice to  
reduce load and possible fire hazard from dried clip-  
pings. Make first cut relatively high; the second to the  
desired height.  
Do not mow grass when it is wet. Wet grass will plug  
mower and leave undesirable clumps. Allow grass to  
dry before mowing.  
Always operate engine at full throttle when mow-  
ing to assure better mowing performance and proper  
discharge of material. Regulate ground speed by se-  
lecting a low enough gear to give the mower cutting  
performance as well as the quality of cut desired.  
When operating attachments, select a ground speed  
that will suit the terrain and give best performance of  
the attachment being used.  
•
•
•
•
NOTE: During this procedure there will be no movement  
of drive wheels. The air is being removed from hydraulic  
drive system.  
•
Move motion control lever to neutral (N) position.Shut-  
off engine and set parking brake.  
Engage transmission by placing freewheel control in  
driving position (See“TOTRANSPORT”in this section  
of manual).  
•
•
•
Sitting in the tractor seat, start engine.After the engine  
is running, move throttle control to half (1/2) speed.  
With motion control lever in neutral (N) position, slowly  
disengage clutch/brake pedal.  
14  
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OPERATION  
MULCHING MOWING TIPS  
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER  
HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN  
AFTER EACH USE.  
MAX 1/3  
•
The special mulching blade will recut the grass clip-  
pings many times and reduce them in size so that as  
they fall onto the lawn they will disperse into the grass  
and not be noticed. Also, the mulched grass will biode-  
grade quickly to provide nutrients for the lawn. Always  
mulch with your highest engine (blade) speed as this  
will provide the best recutting action of the blades.  
•
Avoid cutting your lawn when it is wet. Wet grass tends  
to form clumps and interferes with the mulching action.  
The best time to mow your lawn is the early afternoon.  
At this time the grass has dried, the newly cut area will  
not be exposed to direct sunlight.  
FIG. 11  
•
•
Certaintypesofgrassandgrassconditionsmayrequire  
that an area be mulched a second time to completely  
hide the clippings. When doing a second cut, mow  
across (perpendicular) to the first cut path.  
Change your cutting pattern from week to week. Mow  
northtosouthoneweekthenchangetoeasttowestthe  
next week. This will help prevent matting and graining  
of the lawn.  
•
For best results, adjust the mower cutting height so  
that the mower cuts off only the top one-third of the  
grassblades(SeeFig.11).Forextremelyheavymulch-  
ing, reduce your width of cut on each pass and mow  
slowly.  
15  
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MAINTENANCE  
E
S
MAINTENANCE SCHEDULE  
U
N
H
C
FILL IN DATES  
A
EASO  
E
E
AS YOU COMPLETE  
REGULAR SERVICE  
R
O
F
E
BEFORE STORAGE  
SERVICE DATES  
EVERY 8EV  
H
EO  
R
U
Y
RS  
2
E
5
V
H
ER  
O
Y
UR  
5
E
0
S
VE  
H
R
O
Y
UR  
1
E
0
S
V
0
E
H
R
O
Y
URS  
S
B
Check Brake Operation  
Check Tire Pressure  
Check Operator Presence and  
Interlock Systems  
T
Check for Loose Fasteners  
R
5
A
Sharpen/Replace Mower Blades  
3
C
Lubrication Chart  
T
Check Battery Level  
4
0
Clean Battery and Terminals  
R
Check Transaxle Cooling  
Check V-Belts  
Check Engine Oil Level  
Change Engine Oil (with oil filter)  
1,2  
Change Engine Oil (without oil filter)  
1,2  
E
Clean Air Filter  
N
2
2
G
Clean Air Screen  
I
Inspect Muffler/Spark Arrester  
N
Replace Oil Filter (If equipped)  
1,  
2
E
Clean Engine Cooling Fins  
Replace Spark Plug  
2
Replace Air Filter Paper Cartridge  
Replace Fuel Filter  
2
3 - Replace blades more often when mowing in sandy soil.  
4 - Not required if equipped with maintenance-free battery.  
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.  
Do not overtighten.  
1 - Change more often when operating under a heavy load or  
in high ambient temperatures.  
2 - Service more often when operating in dirty or dusty conditions.  
GENERAL RECOMMENDATIONS  
LUBRICATION CHART  
The warranty on this tractor does not cover items that have  
beensubjectedtooperatorabuseornegligence. Toreceive  
full value from the warranty, operator must maintain tractor  
as instructed in this manual.  
➀SPINDLE  
➀SPINDLE  
ZERK  
ZERK  
➀FRONT WHEEL  
BEARING ZERK  
➀FRONT WHEEL  
BEARING ZERK  
Some adjustments will need to be made periodically to  
properly maintain your tractor.  
At least once a season, check to see if you should make  
any of the adjustments described in the Service and  
Adjustments section of this manual.  
➁ENGINE  
• At least once a year you should replace the spark  
plug, clean or replace air filter, and check blades and  
belts for wear. A new spark plug and clean air filter  
assure proper air-fuel mixture and help your engine  
run better and last longer.  
BEFORE EACH USE  
•
•
•
•
Check engine oil level.  
Check brake operation.  
Check tire pressure.  
Check operator presence and  
interlock systems for proper operation.  
Check for loose fasteners.  
➀GENERAL PURPOSE GREASE  
➁REFER TO MAINTENANCE “ENGINE” SECTION  
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH  
HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL  
ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF  
THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST  
BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE  
LUBRICANT SPARINGLY.  
•
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MAINTENANCE  
TRACTOR  
MANDREL  
ASSEMBLY  
TRAILING  
EDGE UP  
Always observe safety rules when performing any main-  
tenance.  
BLADE  
CENTER  
HOLE  
BRAKE OPERATION  
If tractor requires more than six (6) feet stopping distance  
at high speed in highest gear, then brake must be adjusted.  
(See“TOADJUSTBRAKE”intheServiceandAdjustments  
section of this manual).  
FLAT WASHER  
LOCK WASHER  
STAR  
TIRES  
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT  
SPECIFICATIONS” section of this manual).  
BLADE BOLT  
Keep tires free of gasoline, oil, or insect control chemi-  
cals which can harm rubber.  
Avoid stumps, stones, deep ruts, sharp objects and  
other hazards that may cause tire damage.  
FIG. 12  
TO SHARPEN BLADE (See Fig. 13)  
NOTE: We do not recommend sharpening blade - but if  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
you do, be sure the blade is balanced.  
Care should be taken to keep the blade balanced. An un-  
balancedbladewillcauseexcessivevibrationandeventual  
damage to mower and engine.  
OPERATOR PRESENCE SYSTEM  
Besureoperatorpresenceandinterlocksystemsarework-  
ing properly. If your tractor does not function as described,  
repair the problem immediately.  
•
The blade can be sharpened with a file or on a grind-  
ing wheel. Do not attempt to sharpen while on the  
mower.  
•
To check blade balance, you will need a 5/8" diameter  
steel bolt, pin, or a cone balancer. (When using a  
cone balancer, follow the instructions supplied with  
balancer).  
•
•
•
•
The engine should not start unless the clutch/brake  
pedalisfullydepressedandattachementclutchcontrol  
is in the disengaged position.  
Whentheengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake  
should shut off the engine.  
When the engine is running and the attachment clutch  
is engaged, any attempt by the operator to leave the  
seat should shut off the engine.  
The attachment clutch should never operate unless  
the operator is in the seat.  
NOTE: Do not use a nail for balancing blade. The lobes of  
the center hole may appear to be centered, but are not.  
•
Slidebladeontoanunthreadedportionofthesteelbolt  
or pin and hold the bolt or pin parallel with the ground.  
If blade is balanced, it should remain in a horizontal  
position. If either end of the blade moves downward,  
sharpen the heavy end until the blade is balanced.  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bent or damaged blades.  
CENTER HOLE  
BLADE  
5/8" BOLT  
OR PIN  
BLADE REMOVAL (See Fig. 12)  
•
•
•
Raise mower to highest position to allow access to  
blades.  
Removebladebolt,lockwasherandflatwashersecuring  
blade.  
Install new or resharpened blade with trailing edge up  
towards deck as shown.  
FIG. 13  
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER  
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL  
ASSEMBLY.  
BATTERY  
Yourtractorhasabatterychargingsystemwhichissufficient  
for normal use. However, periodic charging of the battery  
with an automotive charger will extend its life.  
•
Reassemble blade bolt, lock washer and flat washer  
in exact order as shown.  
•
•
•
•
Keep battery and terminals clean.  
Keep battery bolts tight.  
Keep small vent holes open.  
Recharge at 6-10 amperes for 1 hour.  
•
Tighten blade bolt securely (27-35 Ft. Lbs. torque).  
IMPORTANT: BLADEBOLTISHEATTREATED.IFBOLTNEEDS  
REPLACING, REPLACE ONLYWITH APPROVE BOLT SHOWN  
IN THE REPAIR PARTS.  
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MAINTENANCE  
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)  
NOTE: The original equipment battery on your tractor is  
maintenance free. Do not attempt to open or remove caps  
or covers. Adding or checking level of electrolyte is not  
necessary.  
improve starting in cold weather, these multi-viscosity oils  
will result in increased oil consumption when used above  
32°F. Check your engine oil level more frequently to avoid  
possible engine damage from running low on oil.  
TO CLEAN BATTERY AND TERMINALS  
Corrosion and dirt on the battery and terminals can cause  
the battery to “leak” power.  
Change the oil after every 50 hours of operation or at least  
once a year if the tractor is not used for 50 hours in one  
year.  
•
Disconnect BLACK battery cable first then RED bat-  
tery cable and remove battery from tractor.  
Check the crankcase oil level before starting the engine  
and after each eight (8) hours of operation. Tighten oil fill  
cap/dipstick securely each time you check the oil level.  
•
•
Rinse the battery with plain water and dry.  
Cleanterminalsandbatterycableendswithwirebrush  
until bright.  
TO CHANGE ENGINE OIL (See Figs. 13 and 14)  
•
•
Coat terminals with grease or petroleum jelly.  
Determine temperature range expected before oil change.  
All oil must meet API service classification SF-SJ.  
Reinstall battery (See “REPLACING BATTERY” in  
the SERVICE AND ADJUSTMENTS section of this  
manual).  
•
•
•
•
Be sure tractor is on level surface.  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
Remove oil fill cap/dipstick. Be careful not to allow dirt  
to enter the engine when changing oil.  
V-BELTS  
Check V-belts for deterioration and wear after 100 hours  
of operation and replace if necessary. The belts are not  
adjustable. Replace belts if they begin to slip from wear.  
•
Remove yellow cap from end of drain valve and install  
the drain tube onto the fitting.  
TRANSAXLE COOLING  
The transmission fan and cooling fins should be kept clean  
to assure proper cooling.  
OIL DRAIN VALVE  
CLOSED  
AND  
LOCKED  
POSITION  
Do not attempt to clean fan or transmission while engine  
is running or while the transmission is hot.To prevent pos-  
sible damage to seals, do not use high pressure water or  
steam to clean transaxle.  
•
Inspect cooling fan to be sure fan blades are intact and  
clean.  
•
Inspect cooling fins for dirt, grass clippings and other  
materials. To prevent damage to seals, do not use  
compressed air or high pressure sprayer to clean cool-  
ing fins.  
YELLOW  
CAP  
DRAIN  
TUBE  
TRANSAXLE PUMP FLUID  
The transaxle was sealed at the factory and fluid mainte-  
nance is not required for the life of the transaxle. Should  
the transaxle ever leak or require servicing, contact your  
nearest authorized service center/department.  
FIG. 14  
•
Unlock drain valve by pushing inward and turning  
counterclockwise.  
•
•
To open, pull out on the drain valve.  
ENGINE  
After oil has drained completely, close and lock the  
drain valve by pushing inward and turning clockwise  
until the pin is in the locked position as shown.  
Remove the drain tube and replace the cap onto to the  
bottom fitting of the drain valve.  
Refill engine with oil through oil fill dipstick tube. Pour  
slowly. Do not overfill. For approximate capacity see  
“PRODUCT SPECIFICATIONS” section of this man-  
ual.  
LUBRICATION  
Only use high quality detergent oil rated with API service  
classification SF-SJ. Select the oil’s SAE viscosity grade  
according to your expected operating temperature.  
•
•
SAE VISCOSITY GRADES  
SAE 30  
5W-30  
•
Use gauge on oil fill cap/dipstick for checking level.  
Be sure dipstick cap is tightened securely for accurate  
reading. Keep oil at “FULL” line on dipstick.  
-20  
0
30  
32 40  
0
100  
60  
80  
F
C
-20  
10  
-30  
-10  
20  
30  
40  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
FIG. 13  
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MAINTENANCE  
CLEAN AIR SCREEN  
ENGINE OIL FILTER  
Replace the engine oil filter every season or every other  
oil change if the tractor is used more than 100 hours in  
one year.  
Air screen must be kept free of dirt and chaff to prevent  
engine damage from overheating. Clean with a wire brush  
or compressed air to remove dirt and stubborn dried gum  
fibers.  
MUFFLER  
CLEAN AIR INTAKE/COOLING AREAS  
Inspect and replace corroded muffler and spark arrester  
(if equipped) as it could create a fire hazard and/or dam-  
age.  
To insure proper cooling, make sure the grass screen,  
cooling fins, and other external surfaces of the engine are  
kept clean at all times.  
Every 100 hours of operation (more often under extremely  
dusty, dirty conditions), remove the blower housing and  
other cooling shrouds. Clean the cooling fins and external  
surfaces as necessary. Make sure the cooling shrouds are  
reinstalled.  
SPARK PLUGS  
Replace spark plugs at the beginning of each mowing  
season or after every 100 hours of operation, whichever  
occurs first. Spark plug type and gap setting are shown in  
“PRODUCT SPECIFICATIONS” section of this manual.  
NOTE: Operating the engine with a blocked grass screen,  
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved  
will cause engine damage due to overheating.  
IN-LINE FUEL FILTER (See Fig. 16)  
The fuel filter should be replaced once each season. If fuel  
filter becomes clogged, obstructing fuel flow to carburetor,  
replacement is required.  
AIR FILTER (See Fig. 15)  
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean  
the foam pre-cleaner after every 25 hours of operation or  
every season. Service paper cartridge every 100 hours of  
operation or every season, whichever occurs first.  
•
•
•
•
With engine cool, remove filter and plug fuel line sec-  
tions.  
Place new fuel filter in position in fuel line with arrow  
pointing towards carburetor.  
Be sure there are no fuel line leaks and clamps are  
properly positioned.  
Immediately wipe up any spilled gasoline.  
Service air cleaner more often under dusty conditions.  
•
Remove knobs and cover.  
TO SERVICE PRE-CLEANER  
•
•
•
Wash it in liquid detergent and water.  
Squeeze it dry in a clean cloth.  
Saturate it in engine oil. Wrap it in clean, absorbent  
cloth and squeeze to remove excess oil.  
CLAMP  
CLAMP  
•
If very dirty or damaged, replace pre-cleaner.  
TO SERVICE CARTRIDGE  
FUEL  
FILTER  
•
Clean cartridge by tapping gently on flat surface. If  
very dirty or damaged, replace cartridge.  
FIG. 16  
•
Reinstall precleaner cartridge, cover and secure with  
knobs.  
CLEANING  
IMPORTANT: PETROLEUMSOLVENTS,SUCHASKEROSENE,  
ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY  
MAY CAUSE DETERIORATION OFTHE CARTRIDGE. DO NOT  
OILCARTRIDGE. DONOTUSEPRESSURIZEDAIRTOCLEAN  
OR DRY CARTRIDGE.  
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign  
matter.  
Keep finished surfaces and wheels free of all gasoline,  
oil, etc.  
Protect painted surfaces with automotive type wax.  
KNOBS  
We do not recommend using a garden hose or pressure  
washer to clean your tractor unless the engine and trans-  
mission are covered to keep water out. Water in engine or  
transmission will shorten the useful life of your tractor. Use  
compressed air or a leaf blower to remove grass, leaves  
and trash from tractor and mower.  
CARTRIDGE  
COVER  
FOAM  
PRE-CLEANER  
FIG. 15  
19  
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SERVICE AND ADJUSTMENTS  
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-  
MENTS  
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.  
Place motion control lever in neutral (N) position.  
Place attachment clutch in “DISENGAGED” position.  
Turn ignition key to “STOP” and remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact  
with plug.  
IMPORTANT:IFANATTACHMENTOTHERTHANTHEMOWER  
DECK ISTO BE MOUNTED ONTHETRACTOR, REMOVETHE  
FRONTLINKSANDHOOKTHECLUTCHSPRINGINTOSQUARE  
TRACTOR  
TO REMOVE MOWER (See Fig. 17)  
Mower will be easier to remove from the right side of trac-  
tor.  
HOLE IN FRAME.  
TO INSTALL MOWER (See Fig. 17)  
•
•
Place attachment clutch in “DISENGAGED” position.  
Move attachment lift lever forward to lower mower to  
its lowest position.  
•
•
Raise attachment lift lever to its highest position.  
Slide mower under tractor with deflector shield to right  
side of tractor.  
•
•
Roll belt off engine pulley.  
Removesmallretainerspring,andremoveclutchspring  
off pulley bolt.  
•
•
Lower lift lever to its lowest position.  
Connect front links to mower deck and secure with  
retainer springs..  
•
•
•
•
•
Remove large retainer spring, slide collar off and push  
housing guide out of bracket.  
Disconnect anti-swaybar from chassis bracket by re-  
moving retainer spring.  
Disconnect suspension arms from rear deck brackets  
by removing retainer springs.  
Disconnect front links from deck by removing retainer  
springs.  
•
•
•
•
•
Connect suspension arms to rear deck brackets and  
secure with retainer springs.  
Connect anti-swaybar to chassis bracket and secure  
with retainer spring.  
Push clutch cable housing guide into bracket, slide col-  
lar onto guide and secure with large retainer spring.  
Place flat washer and clutch spring on idler pulley bolt  
and secure with small retainer spring.  
Raise lift lever to raise suspension arms. Slide mower  
out from under tractor.  
Install belt onto engine pulley.  
SMALL RETAINER SPRING  
CLUTCH SPRING  
FLAT WASHER  
SQUARE HOLE  
SMALL RETAINER SPRING  
SUSPENSION  
ENGINE PULLEY  
ARMS  
CLUTCH SPRING  
FRONT LINK  
RETAINER SPRING  
ANTI-SWAY BAR  
RETAINER SPRINGS  
(BOTH SIDES)  
COLLAR  
LARGE RETAINER  
SPRING  
HOUSING GUIDE  
BRACKET  
DEFLECTOR SHIELD  
Fig. 17  
20  
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SERVICE AND ADJUSTMENTS  
•
•
•
•
Before making any necessary adjustments, check that  
TO LEVEL MOWER HOUSING  
both front links are equal in length.  
Adjust the mower while tractor is parked on level ground  
or driveway. Make sure tires are properly inflated (See  
“PRODUCT SPECIFICATIONS”section of this manual). If  
tires are over or underinflated, you will not properly adjust  
your mower.  
If links are not equal in length, adjust one link to same  
length as other link.  
To lower front of mower loosen nut “E” on both front  
links an equal number of turns.  
When distance “D” is 1/8" to 1/2" lower at front than  
rear, tighten nuts “F” against trunnion on both front  
links.  
To raise front of mower, loosen nut “F” from trunnion  
on both front links. Tighten nut “E” on both front links  
an equal number of turns. The two front links must  
remain equal in length.  
SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19)  
•
Raise mower to its highest position.  
•
At the midpoint of both sides of mower, measure height  
from bottom edge of mower to ground. Distance “A”  
on both sides of mower should be the same or within  
1/4" of each other.  
•
•
•
•
If adjustment is necessary, make adjustment on one  
side of mower only.  
To raise one side of mower, tighten lift link adjustment  
nut on that side.  
To lower one side of mower, loosen lift link adjustment  
nut on that side.  
•
•
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,  
tighten nut “F” against trunnion on both front links.  
Recheck side-to-side adjustment.  
MANDREL  
NOTE: Threefullturnsofadjustmentnutwillchangemower  
height about 1/8".  
•
Recheck measurements after adjusting.  
"D"  
"D"  
BOTTOM EDGE OF  
MOWER TO GROUND  
BOTTOM EDGE OF  
MOWER TO GROUND  
FIG. 20  
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH  
GROUND LINE  
“A”  
“A”  
FIG. 18  
SUSPENSION ARM  
NUT "F"  
NUT "E"  
LIFT LINK ADJUSTMENT NUT  
FIG. 19  
TRUNNION  
FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21)  
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE  
FOLLOWINGFRONT-TO-BACKADJUSTMENTISNECESSARY,  
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO  
MOWER WILL STAY LEVEL SIDE-TO-SIDE.  
To obtain the best cutting results, the mower housing  
should be adjusted so that the front is approximately 1/8"  
to 1/2" lower than the rear when the mower is in its high-  
est position.  
FRONT LINKS  
Checkadjustmentonrightsideoftractor. Measuredistance  
“D” directly in front and behind the mandrel at bottom edge  
of mower housing as shown.  
FIG. 21  
21  
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SERVICE AND ADJUSTMENTS  
•
If distance is other than 1-9/16", loosen jam nut and  
turn nut “A” until distance becomes 1-9/16". Retighten  
jam nut against nut “A”.  
Engage transmission by placing freewheel control in  
“transmission engaged” position.  
Roadtesttractorforproperstoppingdistanceasstated  
above. Readjust if necessary. If stopping distance is  
still greater than five (5) feet in highest gear, further  
maintenance is necessary. Replace brake pads or  
contact a qualified service center.  
TO REPLACE MOWER BLADE DRIVE BELT  
(See Fig. 22)  
The mower blade drive belt may be replaced without tools.  
Park the tractor on level surface. Engage parking brake.  
•
•
BELT REMOVAL -  
•
Remove mower from tractor (See “TO REMOVE  
MOWER” in this section of manual).  
•
•
Work belt off both mandrel pulleys and idler pulleys.  
Pull belt away from mower.  
BELT INSTALLATION -  
WITH PARKING BRAKE “ENGAGED”  
NUT “A”  
•
•
•
Work belt around both mandrel pulleys and idler pul-  
leys.  
1-9/16”  
Make sure belt is in all pulley grooves and inside all  
belt guides.  
Install mower (See "To Install Mower" in this section of  
manual).  
JAM NUT  
IDLER  
PULLEYS  
MANDREL  
PULLEY  
OPERATING  
ARM  
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT  
IS NECESSARY CONTACTYOUR NEAREST AUTHORIZED SER-  
VICE CENTER/DEPARTMENT  
FIG. 23  
MANDREL  
PULLEY  
TO REPLACE MOTION DRIVE BELT  
(See Fig. 24)  
Park the tractor on level surface. Engage parking brake.  
For assistance, there is a belt installation guide decal on  
bottom side of left footrest.  
FIG. 22  
TO CHECK AND ADJUST BRAKE (See Fig.  
23)  
Your tractor is equipped with an adjustable brake system  
which is mounted on the right side of the transaxle.  
BELT REMOVAL -  
•
Remove mower (See “TO REMOVE MOWER” in this  
section of manual).  
NOTE: Observe entire motion drive belt and position of all  
belt guides and keepers.  
If tractor requires more than five (5) feet to stop at highest  
speed in highest gear on a level, dry concrete or paved  
surface, then brake must be checked and adjusted.  
•
•
•
Remove belt from stationary idler and clutching idler.  
Remove belt downward from around engine pulley.  
Pull belt slack toward rear of tractor. Carefully remove  
belt upwards from transmission input pulley and over  
cooling fan blades.  
TO CHECK BRAKE  
•
Park tractor on a level, dry concrete or paved surface,  
depress clutch/brake pedal all the way down and en-  
gage parking brake.  
Disengage transmission by placing freewhel control  
in “transmission disengaged” position. Pull freewheel  
control out and into the slot and release so it is held in  
the disengaged position.  
•
Remove belt from center span keeper and pull belt  
away from tractor.  
•
BELT INSTALLATION -  
•
Carefully work new belt down around transmission  
cooling fan and onto the input pulley.  
Slide belt into the center span keeper.  
Pull belt toward front of tractor and roll around the top  
groove of engine pulley.  
Therearwheelsmustlockandskidwhenyoutrytomanually  
push the tractor forward.If the rear wheels rotate, the brake  
needs to be adjusted or the pads need to be replaced.  
•
•
TO ADJUST BRAKE  
•
•
•
Install belt through stationary idler and clutching  
•
Depress clutch/brake pedal all the way down and en-  
idler.  
gage parking brake.  
Make sure belt is in all pulley grooves and inside all  
belt guides and keepers.  
Install mower (See “TO INSTALL MOWER” in this sec-  
tion of manual).  
•
Measure distance between brake operating arm and  
nut “A” on brake rod.  
22  
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SERVICE AND ADJUSTMENTS  
ENGINE  
PULLEY  
NEUTRAL  
LOCK GATE  
MOTION CONTROL  
LEVER  
CLUTCHING  
IDLER  
STATIONARY  
IDLER  
ADJUSTMENT  
BOLT  
TRANSMISSION  
INPUT PULLEY  
FIG. 25  
CENTER SPAN  
KEEPER  
TO ADJUST STEERING WHEEL ALIGN-  
MENT  
If steering wheel crossbars are not horizontal (left to right)  
whenwheelsarepositionedstraightforward,removesteer-  
ing wheel and reassemble per instructions in the Assembly  
section of this manual.  
FRONT WHEEL TOE-IN/CAMBER  
FIG. 24  
The front wheel toe-in and camber are not adjustable on  
your tractor. If damage has occurred to affect the front  
wheel toe-in or camber, contact your nearest authorized  
service center/department.  
TRANSMISSION REMOVAL/REPLACEMENT  
Should your transmission require removal for service or  
replacement, it should be purged after reinstallation and  
beforeoperatingthetractor. See“PURGETRANSMISSION”  
in the Operation section of this manual.  
TO REMOVE WHEEL FOR REPAIRS  
(See Fig. 26)  
•
•
Block up axle securely.  
TRANSAXLE MOTION CONTROL LEVER  
NEUTRAL ADJUSTMENT (See Fig. 25)  
The motion control lever has been preset at the factory and  
adjustment should not be necessary.  
Removeaxlecover, retainingringandwasherstoallow  
wheel removal (rear wheel contains a square key - Do  
not lose).  
•
•
Repair tire and reassemble.  
On rear wheels only: align grooves in rear wheel hub  
and axle. Insert square key.  
•
•
•
•
•
•
Loosen adjustment bolt in front of the right rear wheel,  
and lightly tighten.  
Start engine and move motion control lever until tractor  
does not move forward or backward.  
Holdmotioncontrolleverinthatpositionandturnengine  
off.  
While holding motion control lever in place, loosen the  
adjustment bolt.  
•
Replace washers and snap retaining ring securely in  
axle groove.  
•
Replace axle cover.  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
Move motion control lever to the neutral (N) (lock gate)  
position.  
Tighten adjustment bolt securely.  
NOTE: Ifadditionalclearanceisneededtogettoadjustment  
WASHERS  
RETAINING  
bolt, move mower deck height to the lowest position.  
RING  
After above adjustment is made, if the tractor still creeps  
forward or backward while motion control lever is in neutral  
position, follow these steps:  
AXLE COVER  
•
•
Loosen the adjustment bolt.  
Move the motion control lever 1/4 to 1/2 inch in the  
direction it is trying to creep.  
•
•
•
Tighten adjustment bolt securely.  
Start engine and test.  
If tractor still creeps, repeat above steps until satis-  
fi e d .  
SQUARE KEY  
(REAR WHEEL ONLY)  
FIG. 26  
23  
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SERVICE AND ADJUSTMENTS  
•
•
•
Lift hood to raised position.  
Remove terminal guard.  
Disconnect BLACK battery cable then RED battery  
cable and carefully remove battery from tractor.  
Install new battery with terminals in same position as  
old battery.  
TO START ENGINE WITH A WEAK BATTERY  
(See Fig. 27)  
WARNING: Lead-acid batteries gen-  
erate explosive gases. Keep sparks,  
flameandsmokingmaterialsawayfrom  
batteries. Always wear eye protection  
when around batteries.  
•
•
•
Reinstall terminal guard.  
First connect RED battery cable to positive (+) battery  
terminal with hex bolt and keps nut as shown.Tighten  
securely.  
ConnectBLACKgroundingcabletonegative(-)battery  
terminal with remaining hex bolt and keps nut.Tighten  
securely  
If your battery is too weak to start the engine, it should be  
recharged. (See "BATTERY" in the MAINTENANCE sec-  
tion of this manual).  
•
If “jumper cables” are used for emergency starting, follow  
this procedure:  
IMPORTANT: YOURTRACTOR IS EQUIPPEDWITH A 12VOLT  
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT  
SYSTEM. DO NOT USEYOUR TRACTOR BATTERY TO START  
OTHER VEHICLES.  
•
•
Close terminal access doors.  
Close hood.  
KEPS NUT  
TERMINAL  
ACCESS  
DOOR  
HEX BOLT  
TO ATTACH JUMPER CABLES -  
•
Connect one end of the RED cable to the POSITIVE  
(+) terminal of each battery(A-B), taking care not to  
short against tractor chassis.  
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE  
(-) terminal (C) of fully charged battery.  
Connect the other end of the BLACK cable (D) to good  
chassis ground, away from fuel tank and battery.  
POSITIVE  
(RED)  
CABLE  
0217  
9
TERMINAL  
GUARD  
NEGATIVE  
(BLACK)  
CABLE  
TO REMOVE CABLES, REVERSE ORDER -  
•
BLACK cable first from chassis and then from the fully  
charged battery.  
RED cable last from both batteries.  
FIG. 28  
•
TO REPLACE HEADLIGHT BULB  
•
•
Raise hood.  
Pull bulb holder out of the hole in the backside of the  
grill.  
•
•
Replace bulb in holder and push bulb holder securely  
back into the hole in the backside of the grill.  
Close hood.  
INTERLOCKS AND RELAYS  
Loose or damaged wiring may cause your tractor to run  
poorly, stop running, or prevent it from starting.  
WEAK OR DEAD  
BATTERY  
FULLY CHARGED  
BATTERY  
•
Check wiring. See electrical wiring diagram in the  
Repair Parts section.  
FIG. 27  
TO REPLACE FUSE  
REPLACING BATTERY (See Fig. 28)  
Replace with 20 amp automotive-type plug-in fuse. The  
fuse holder is located behind the dash.  
WARNING: Do not short battery  
terminals by allowing a wrench or any  
other object to contact both terminals  
at the same time. Before connect-  
ing battery, remove metal bracelets,  
wristwatch bands, rings, etc.  
Positive terminal must be connected  
first to prevent sparking from acci-  
dental grounding.  
24  
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SERVICE AND ADJUSTMENTS  
TO REMOVE HOOD AND GRILL ASSEMBLY  
TO ADJUST CARBURETOR  
(See Fig. 29)  
Your carburetor is not adjustable. If your engine does not  
operate properly due to suspected carburetor problems,  
take your tractor to an authorized service center for repair  
and/or adjustment.  
•
•
•
Raise hood.  
Unsnap headlight wire connector.  
Stand in front of tractor. Grasp hood at sides, tilt toward  
engine and lift off of tractor.  
High speed stop is factory adjusted. Do not adjust - dam-  
age may result.  
•
To replace, reverse above procedure.  
IMPORTANT:NEVERTAMPERWITHTHEENGINEGOVERNOR,  
WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.  
OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH  
SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE  
ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,  
CONTACTYOURNEARESTAUTHORIZEDSERVICECENTER/  
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND  
EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.  
HOOD  
HEADLIGHT WIRE  
CONNECTOR  
STOP  
FIG. 29  
ENGINE  
SWIVEL  
CLAMP  
SCREW  
TO ADJUST THROTTLE CONTROL CABLE  
(See Fig. 30)  
The throttle control has been preset at the factory and  
adjustment should not be necessary. Check adjustment  
as described below before loosening cable. If adjustment  
is necessary, proceed as follows:  
FIG. 30  
•
With engine not running, move throttle control lever to  
fast position.  
•
Check that swivel is against stop. If it is not, loosen  
cable clamp screw and pull cable back until swivel is  
against stop. Tighten cable clamp screw securely.  
TO ADJUST CHOKE CONTROL (See Fig. 31)  
The choke control has been preset at the factory and ad-  
justment should not be necessary. Check adjustment as  
described below before loosening cable. If adjustment is  
necessary, proceed as follows:  
•
•
•
With engine not running, move choke control (located  
on dash panel) to full choke position.  
Loosen knob and remove cover assembly from air  
cleaner.  
Chokeshouldbeclosed.Ifitisnot,loosencasingclamp  
screw and move choke cable until choke is completely  
closed. Tighten casing clamp screw securely.  
CLAM
FIG. 31  
•
Replace air cleaner cover assembly and tighten  
knob.  
25  
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STORAGE  
Immediately prepare your tractor for storage at the end  
of the season or if the tractor will not be used for 30 days  
or more.  
ENGINE  
FUEL SYSTEM  
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS  
FROM FORMING IN ESSENTIAL FUELSYSTEMPARTS SUCH  
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK  
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT  
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING  
ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH  
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING  
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM  
OF AN ENGINE WHILE IN STORAGE.  
WARNING: Never store the tractor with  
gasoline in the tank inside a building  
where fumes may reach an open flame  
orspark. Allowtheenginetocoolbefore  
storing in any enclosure.  
TRACTOR  
•
•
•
Empty the fuel tank by starting the engine and let it run  
until the fuel lines and carburetor are empty.  
Never use engine or carburetor cleaner products in the  
fuel tank or permanent damage may occur.  
Removemowerfromtractorforwinterstorage. Whenmower  
istobestoredforaperiodoftime,cleanitthoroughly,remove  
all dirt, grease, leaves, etc. Store in a clean, dry area.  
•
Clean entire tractor (See “CLEANING” in the Mainte-  
nance section of this manual).  
Use fresh fuel next season.  
NOTE: Fuel stabilizer is an acceptable alternative in mini-  
mizing the formation of fuel gum deposits during storage.  
Add stabilizer to gasoline in fuel tank or storage container.  
Always follow the mix ratio found on stabilizer container.  
Run engine at least 10 minutes after adding stabilizer to  
allow the stabilizer to reach the carburetor. Do not empty  
the gas tank and carburetor if using fuel stabilizer.  
•
Inspect and replace belts, if necessary (See belt re-  
placement instructions in the Service and Adjustments  
section of this manual).  
•
•
Lubricate as shown in the Maintenance section of this  
manual.  
Be sure that all nuts, bolts and screws are securely  
fastened. Inspect moving parts for damage, breakage  
and wear. Replace if necessary.  
ENGINE OIL  
•
Touch up all rusted or chipped paint surfaces; sand  
lightly before painting.  
Drain oil (with engine warm) and replace with clean en-  
gine oil. (See “ENGINE” in the Maintenance section of  
this manual).  
BATTERY  
CYLINDER(S)  
•
•
Fully charge the battery for storage.  
•
•
Remove spark plug(s).  
After a period of time in storage, battery may require  
recharging.  
Pour one ounce of oil through spark plug hole(s) into  
cylinder(s).  
•
To help prevent corrosion and power leakage during  
long periods of storage, battery cables should be dis-  
connected and battery cleaned thoroughly (see “TO  
CLEAN BATTERY AND TERMINALS” in the Mainte-  
nance section of this manual).  
•
•
Turn ignition key to “START”position for a few seconds  
to distribute oil.  
Replace with new spark plug(s).  
•
After cleaning, leave cables disconnected and place  
cables where they cannot come in contact with battery  
terminals.  
If battery is removed from tractor for storage, do not  
store battery directly on concrete or damp surfaces.  
OTHER  
•
•
Do not store gasoline from one season to another.  
Replace your gasoline can if your can starts to rust.  
Rust and/or dirt in your gasoline will cause problems.  
•
•
•
•
If possible, store your tractor indoors and cover it to  
give protection from dust and dirt.  
Cover your tractor with a suitable protective cover that  
does not retain moisture. Do not use plastic. Plastic  
cannot breathe which allows condensation to form and  
will cause your tractor to rust.  
Replace with new spark plug(s).  
IMPORTANT: NEVERCOVERTRACTORWHILEENGINE AND  
EXHAUST AREAS ARE STILL WARM.  
26  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Will not start  
1. Out of fuel.  
1. Fill fuel tank.  
2. Engine not “CHOKED” properly.  
3. Engine flooded.  
4. Bad spark plug.  
5. Dirty air filter.  
2. See “TO START ENGINE” in Operation section.  
3. Wait several minutes before attempting to start.  
4. Replace spark plug.  
5. Clean/replace air filter.  
6. Dirty fuel filter.  
6. Replace fuel filter.  
7. Water in fuel.  
7. Empty fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
8. Loose or damaged wiring.  
8. Check all wiring.  
9. Carburetor out of adjustment.  
9. See “To Adjust Carburetor” in Service Adjustments  
section.  
10. Engine valves out of adjustment.  
10. Contact an authorized service center/department.  
Hard to start  
1. Dirty air filter.  
1. Clean/replace air filter.  
2. Bad spark plug.  
2. Replace spark plug.  
3. Weak or dead battery.  
4. Dirty fuel filter.  
3. Recharge or replace battery.  
4. Replace fuel filter.  
5. Stale or dirty fuel.  
6. Loose or damaged wiring.  
7. Carburetor out of adjustment.  
5. Empty fuel tank and refill tank with fresh, clean gasoline.  
6. Check all wiring.  
7. See “To Adjust Carburetor” in Service Adjustments  
section.  
8. Engine valves out of adjustment.  
8. Contact an authorized service center/department.  
Engine will not turn over  
1. Brake pedal not depressed.  
2. Attachment clutch is engaged.  
3. Weak or dead battery.  
1. Depress brake pedal.  
2. Disengage attachment clutch.  
3. Recharge or replace battery.  
4. Replace fuse.  
4. Blown fuse.  
5. Corroded battery terminals.  
6. Loose or damaged wiring.  
7. Faulty ignition switch.  
8. Faulty solenoid or starter.  
9. Faulty operator presence switch(es).  
5. Clean battery terminals.  
6. Check all wiring.  
7. Check/replace ignition switch.  
8. Check/replace solenoid or starter.  
9. Contact an authorized service center/department.  
Engine clicks but will not  
start  
1. Weak or dead battery.  
1. Recharge or replace battery.  
2. Clean battery terminals.  
3. Check all wiring.  
2. Corroded battery terminals.  
3. Loose or damaged wiring.  
4. Faulty solenoid or starter.  
4. Check/replace solenoid or starter.  
Loss of power  
1. Cutting too much grass/too fast.  
2. Throttle in “CHOKE” position.  
3. Build-up of grass, leaves and trash under mower.  
4. Dirty air filter.  
1. Raise cutting height/reduce speed.  
2. Adjust throttle control.  
3. Clean underside of mower housing.  
4. Clean/replace air filter.  
5. Low oil level/dirty oil.  
6. Faulty spark plug.  
7. Dirty fuel filter.  
5. Check oil level/change oil.  
6. Clean and regap or change spark plug.  
7. Replace fuel filter.  
8. Stale or dirty fuel.  
9. Water in fuel.  
8. Empty fuel tank and refill tank with fresh, clean gasoline.  
9. Empty fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
10. Spark plug wire loose.  
11. Dirty engine air screen/fins.  
12. Dirty/clogged muffler.  
10. Connect and tighten spark plug wire.  
11. Clean engine air screen/fins.  
12. Clean/replace muffler.  
13. Loose or damaged wiring.  
14. Carburetor out of adjustment.  
13. Check all wiring.  
14. See “To Adjust Carburetor” in Service Adjustments  
section.  
15. Engine valves out of adjustment.  
15. Contact an authorized service center/department.  
Excessive vibration  
1. Worn, bent or loose blade.  
2. Bent blade mandrel.  
1. Replace blade. Tighten blade bolt.  
2. Replace blade mandrel.  
3. Loose/damaged part(s).  
3. Tighten loose part(s). Replace damaged parts.  
27  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Engine continues to run  
when operator leaves seat  
with attachment clutch  
engaged  
1. Faulty operator-safety presence control system.  
1. Check wiring, switches and connections. If not  
corrected, contact an authorized service center/  
department.  
Poor cut - uneven  
1. Worn, bent or loose blade.  
2. Mower deck not level.  
1. Replace blade. Tighten blade bolt.  
2. Level mower deck.  
3. Buildup of grass, leaves, and trash under mower.  
4. Bent blade mandrel.  
3. Clean underside of mower housing.  
4. Replace blade mandrel.  
5. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
5. Clean around mandrels to open vent holes.  
Mower blades will not  
rotate  
1. Obstruction in clutch mechanism.  
2. Worn/damaged mower drive belt.  
3. Frozen idler pulley.  
1. Remove obstruction.  
2. Replace mower drive belt.  
3. Replace idler pulley.  
4. Frozen blade mandrel.  
4. Replace blade mandrel.  
Poor grass discharge  
1. Engine speed too slow.  
2. Travel speed too fast.  
1. Place throttle control in “FAST” position.  
2. Shift to slower speed.  
3. Wet grass.  
4. Mower deck not level.  
3. Allow grass to dry before mowing.  
4. Level mower deck.  
5. Low/uneven tire air pressure.  
6. Worn, bent or loose blade.  
7. Buildup of grass, leaves and trash under mower.  
8. Mower drive belt worn.  
5. Check tires for proper air pressure.  
6. Replace/sharpen blade. Tighten blade bolt.  
7. Clean underside of mower housing.  
8. Replace mower drive belt.  
9. Blades improperly installed.  
10. Improper blades used.  
11. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
9. Reinstall blades sharp edge down.  
10. Replace with blades listed in this manual.  
11. Clean around mandrels to open vent holes.  
Headlight(s) not working  
(if so equipped)  
1. Switch is “OFF”.  
1. Turn switch “ON”.  
2. Bulb(s) or lamp(s) burned out.  
3. Faulty light switch.  
4. Loose or damaged wiring.  
5. Blown fuse.  
2. Replace bulb(s) or lamp(s).  
3. Check/replace light switch.  
4. Check wiring and connections.  
5. Replace fuse.  
Battery will not charge  
Loss of drive  
1. Bad battery cell(s).  
1. Replace battery.  
2. Poor cable connections.  
3. Faulty regulator (if so equipped).  
4. Faulty alternator.  
2. Check/clean all connections.  
3. Replace regulator.  
4. Replace alternator.  
1. Freewheel control in “disengaged” position.  
2. Motion drive belt worn, damaged, or broken.  
3. Air trapped in transmission during shipment  
or servicing.  
1. Place freewheel control in “engaged” position.  
2. Replace motion drive belt.  
3. Purge transmission.  
Engine “backfires” when  
turning engine “OFF”  
1. Engine throttle control not set at “SLOW”  
position for 30 seconds before stopping engine.  
1. Move throttle control to “SLOW” position and allow  
to idle for 30 seconds before stopping engine.  
28  
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TRACTOR - - MODEL NUMBER PD22H42STA  
SCHEMATIC  
RED  
BLACK  
BATTERY  
FUSE  
RED  
RED  
A
M
STARTER  
AMMETER  
(OPTIONAL)  
BLACK  
WHITE  
SOLENOID  
RED  
S
B
M
CLUTCH / BRAKE  
(PEDAL UP)  
G
A1  
A2  
WHITE  
L
SEAT SWITCH  
(NOT OCCUPIED)  
IGNITION  
SWITCH  
WHITE  
BLACK  
BLACK  
BLACK  
BLACK  
ATT'MENT CLUTCH  
(CLUTCH OFF)  
GROUNDING  
CONNECTOR  
BLACK  
HOUR  
METER  
(OPTIONAL)  
SPARK  
PLUG  
BLACK  
IGNITION  
UNIT  
GAP  
FUEL  
LINE  
(2 PLUGS ON  
TWIN CYL. ENGINES)  
BLUE  
CHARGING SYSTEM OUTPUT  
3 AMP DC @ 3600 RPM  
28 VOLTS AC MIN. @ 3600 RPM  
(CHARGING SYSTEM DISCONNECTED)  
RED  
FUEL SHUT-OFF SOLENOID  
(IF SO EQUIPPED)  
LIGHTING SYSTEM OUTPUT  
5 AMP AC @ 3600 RPM  
ALTERNATOR  
DIODE  
ORANGE  
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)  
NOTE  
YOUR TRACTOR IS  
BROWN  
BLACK  
EQUIPPED WITH A SPECIAL  
ALTERNATOR SYSTEM.  
THE LIGHTS ARE NOT  
CONNECTED TO THE  
BATTERY, BUT HAVE THEIR  
OWN ELECTRICAL SOURCE.  
BECAUSE OF THIS, THE  
HEADLIGHTS  
BRIGHTNESS OF THE LIGHTS  
WILL CHANGE WITH ENGINE  
SPEED. AT IDLE THE LIGHTS  
WILL DIM. AS THE ENGINE IS  
SPEEDED UP, THE LIGHTS  
WILL BECOME THEIR BRIGHTEST.  
NON-REMOVABLE  
CONNECTIONS  
IGNITION SWITCH  
REMOVABLE  
POSITION CIRCUIT “MAKE”  
CONNECTIONS  
OFF  
RUN/LIGHT  
M+G+A1  
B+A1  
NONE  
A2+L  
WIRING INSULATED CLIPS  
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR  
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO  
PROPERLY SECURE YOUR WIRING.  
RUN  
B+A1  
NONE  
START B + S + A1 NONE  
29  
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TRACTOR - - MODEL NUMBER PD22H42STA  
ELECTRICAL  
22  
21  
42  
41  
24  
43  
27  
27  
40  
26  
27  
27  
25  
16  
16  
33  
30  
10  
11  
D
.
C
.
A
M
P
E
R
52  
E
S
29  
45  
27  
28  
12  
2
1
8
12  
30  
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TRACTOR - - MODEL NUMBER PD22H42STA  
ELECTRICAL  
KEY PART  
NO. NO.  
DESCRIPTION  
1
144927  
74760412  
7603J  
Battery  
Bolt Hex Hd 1/4-20 unc x 3/4  
Tray Battery  
2
8
10  
11  
12  
16  
21  
22  
24  
25  
26  
27  
28  
29  
30  
33  
40  
41  
42  
43  
45  
52  
55  
145211  
150109  
145769  
176138  
183759  
4152J  
Bolt Btr frt 1/4-20 x 7.5 zinc  
Holddown battery  
Nut Push Nylon 1/4  
Switch Interlock  
Harness Socket Light  
Bulb, Light # 1156  
Cable Battery  
Cable Battery 6 Ga. Red w/16 wire  
Fuse  
Nut Keps Hex 1/4-20 unc  
Cable Ground 21" Blk 6 Ga.  
Switch Plunger Nc Gray  
Switch Ign  
Key Ign Molded Generic  
Harness Ign  
Bolt Fin Hex 1/4-20 unc x 1/2  
Cover Terminal Red  
Solenoid  
4799J  
146148  
175158  
73510400  
145491  
121305X  
175566  
140401  
179720  
71110408  
131563  
178861  
121433X  
141940  
17490508  
Ammeter Rectangular  
Protection Loop  
Screw Thdrol 5/16-18 x 1/2  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
31  
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TRACTOR - - MODEL NUMBER PD22H42STA  
CHASSIS  
259  
264  
258  
28  
263  
17  
261  
10  
39  
217  
18  
10  
30  
58  
166  
31  
209  
5
159  
5
219  
209  
20  
11  
23  
208  
219  
9
209  
208  
207  
64  
1
144  
209  
13  
26  
26  
60  
142  
143  
144  
26  
60  
26  
142  
145  
37  
37  
209  
2
14  
208  
74  
38  
209  
206  
14  
38  
chassis_elite sv_pro_7  
32  
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TRACTOR - - MODEL NUMBER PD22H42STA  
CHASSIS  
KEY PART  
NO. NO.  
DESCRIPTION  
1
174619  
176554  
155272  
168337X012 Dash P/L  
72140608  
174996  
175255  
17490608  
183393X428 Hood  
126938X  
180679  
124028X  
73800600  
183828  
179131X428 Fender Footrest STLT Pnt  
139976  
17490508  
175710  
174714  
185949  
72140606  
154798  
73680600  
124346X  
Chassis  
2
Drawbar  
5
9
Bumper Hood/Dash  
10  
11  
13  
14  
17  
18  
20  
23  
26  
28  
30  
31  
37  
38  
39  
58  
60  
64  
74  
90  
Bolt Carriage 3/8-16 x 1  
Panel Dash Lh  
Panel Dash Rh  
Screw Thdrol 3/8-16 x 1/2  
Bumper Hood  
Plate Battery  
Bushing  
Nut Lock Hex W/Ins 3/8-16 unc  
Grille/Lens Asm  
Bracket Fender  
Screw Thdrol 6/16-18 x 1/2 TYT  
Bracket Asm Pivot Mower Rear  
Bracket Pivot  
Duct Air  
Bolt RDHD Sqnk 3/8-16 unc x 3/4  
Dash Lower STLT  
Nut Crownlock 3/8-16 unc  
Nut Self Thd Wsh - HD 1/4 Zinc  
Plate Reinforcement STLT  
Bracket Swaybar Chassis  
Bracket Footrest Step-thru  
Rod Pivot Chassis/Hood  
142 175702  
143 186689  
144 175582  
145 156524  
159 179950X428 Cupholder  
166 171875  
206 170165  
Screw Hwhd Hi-Lo #13-16 x 3/4  
Bolt Shoulder 5/16-18  
207 17670508  
208 17670608  
209 17000612  
Screw Thdrol 5/16-18 x 1/2  
Screw Thdrol 3/8-16 x 1/2  
Screw Hexwsh Thdr 3/8-16 x 3/4  
217 179132X428 Console Fuel Window  
219 17000512 Screw 5/16-18 x 3/4  
258 183835X599 Lens Grille Pro RH  
259 183834X599 Lens Grille Pro LH  
261 183829Z428 Insert Grille  
263 183832  
264 183833  
Bezel Grille LH  
Bezel Grille RH  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
33  
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TRACTOR - - MODEL NUMBER PD22H42STA  
DRIVE  
57  
263  
269  
120  
89  
90  
63  
197  
212  
81  
70  
59  
116  
66  
65  
64  
84  
159  
158  
61  
161  
198  
113  
162  
55  
56  
41  
21  
85  
112  
83  
169  
10  
14  
163  
13  
14  
112  
168  
202  
50  
18  
150  
80  
85  
4
82  
8
165  
18  
166  
38  
48  
3
51  
156  
5
11  
151  
51  
27  
49  
47  
39  
6
16  
79  
52  
30  
32  
30  
26  
6
170  
32  
52  
62  
120  
6
37  
35  
36  
77  
34  
25  
28  
24  
36  
19  
26  
35  
2
53  
145  
77  
74  
96  
26  
29  
78  
26  
76  
22  
27  
1
drive-fender.stlt_29  
75  
34  
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TRACTOR - - MODEL NUMBER PD22H42STA  
DRIVE  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
66  
70  
71  
73  
74  
75  
76  
77  
78  
81  
82  
83  
84  
89  
90  
95  
96  
154778  
Keeper Belt Engine  
Guide Belt  
Strap Torque Lh Hydro  
Strap Torque Rh Hydro  
Spacer, Axle  
Washer 25/32 x 1-1/4 x 16 Ga.  
E-Ring  
Key, Square  
Washer 25/32 x 1-5/8 x 16 Ga.  
Shaft Asm. Cross Hydro  
Spring Torsion T/A  
Washer 17/32 x 3/4 x 16 Ga.  
Link Transaxle  
1
- - - - - -  
Transaxle Hydro Gear 314-0510  
(Order Parts From Transaxle Manu-  
facturer)  
134683  
169183  
169182  
8
165866  
Rod Shift  
137057  
10  
14  
15  
16  
19  
21  
22  
24  
25  
26  
27  
28  
29  
30  
32  
34  
35  
36  
37  
38  
39  
41  
47  
48  
49  
50  
51  
52  
53  
55  
56  
57  
59  
61  
62  
63  
64  
65  
76020416  
10040400  
74490544  
73800500  
73800600  
140845  
Pin Cotter 1/8 x 1 CAD  
Washer Lock Hvy Helical  
Bolt, Hex FLGHD 5/16-18 Gr. 5  
Nut Lock Hex W/Ins 5/16-18 unc  
Nut Lock Hex W/Wsh 3/8-16 unc  
Knob, Round 1/2-13  
Rod, Brake Hydro  
121749X  
12000001  
123583X  
121748X  
165596  
165711  
19171216  
169594  
169498  
73350600  
106888X  
19131316  
76020412  
175765  
Nut  
Spring, Brake Rod  
164890X428 Console, Shift  
Washer  
124346X  
170201  
4497H  
Nut Self-Thd Wsh-HD 1/4 Zinc  
Pin Cotter 1/8 x 3/4 CAD.  
Rod, Parking Brake  
Cap, Parking Brake  
Bracket, Transaxle  
Control Asm Bypass Hydro  
Retainer Spring 1" Zinc/Cad  
Bolt RDHD SQNK 3/8-16 unc x 1  
Nut Lock Flg 3/8-16 unc  
Spacer Retainer  
71673  
169592  
74760512  
175578  
120183X  
19211616  
1572H  
179114  
72110622  
175556  
127783  
154407  
116 72140608  
120 73900600  
150 175456  
151 19133210  
156 166002  
158 165589  
159 183900  
161 72140406  
162 73680400  
163 74780416  
164 19091210  
165 165623  
166 17490510  
168 165492  
169 165580  
197 169613  
198 169593  
199 169612  
200 72140508  
202 72110614  
212 145212  
271 17000612  
Bolt Hex Hd 5/16-18 unc x 3/4  
Shaft, Foot Pedal  
Washer 13/32 x 2 x 10 Ga.  
Washer Srrted 5/16 ID x 1.125  
Bracket Shift Mount  
Bearing, Nylon  
Washer  
Pin, Roll  
Hub Shift  
Pulley, Composite  
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5  
Nut Crownlock 1/4-20 unc  
Bolt Hex Fin 1/4-20 unc x 1 Gr. 5  
Washer 9/32 x 3/4 x 10 Ga.  
Bracket Pivot Lever  
Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5  
Keeper, Belt Idler  
Pulley, Idler, V-Groove  
Bellcrank Clutch Grnd Drv STL  
Retainer, Belt  
Bolt Carr Sh 3/8-16 x 1-1/2 Gr. 5  
Nut Crownlock 3/8-16 unc  
Nut Crownlock 5/16-18 unc  
Link, Clutch  
Spring, Return, Clutch  
Screw 3/8-16 x 1-1/4  
V-Belt, Ground Drive  
Keeper, Center Span  
Screw 3/8-16 x .875  
Cover, Pedal  
123205X  
72110612  
73680600  
73680500  
105710X  
105709X  
17060620  
140294  
Screw 5/16-18 x 5/8  
Bolt Shoulder 5/16-18 x .561  
Plate Fastening Lt  
Nyliner Snap-In 5/8" ID  
Washer Nyl 7/8 ID x .105  
Bolt Shoulder 5/16-18 unc  
Bolt Rdhd Sqnk 5/16-18 unc x 1  
Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5  
Nut Hex flange Lock  
169691  
17120614  
8883R  
Screw Hexwsh Thdr 3/8-16 x 3/4  
175410  
Pulley, Engine  
Bolt Hex 7/16-20 x 4 x Gr. 5-1.5 Thr  
Washer  
173937  
NOTE: All component dimensions given in U.S. inches  
10040700  
1 inch = 25.4 mm  
35  
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TRACTOR - - MODEL NUMBER PD22H42STA  
STEERING ASSEMBLY  
38  
12  
39  
1
41  
42  
37  
37  
36  
44  
51  
54  
88  
91  
43  
71  
67  
67  
68  
46  
8
6
29  
67  
13  
65  
17  
46  
2
8
6
87  
5
87  
3
32  
5
68  
11  
4
26  
29  
43  
82  
40  
43  
95  
8
28  
30  
15  
29  
15  
15  
10  
steering_pl.lt_47  
36  
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TRACTOR - - MODEL NUMBER PD22H42STA  
STEERING ASSEMBLY  
KEY PART  
NO. NO.  
DESCRIPTION  
1
184704X428 Wheel Steering  
2
184706  
Axle Asm Cast Iron LT  
3
169840  
Spindle Asm LH  
4
169839  
Spindle Asm RH  
5
6266H  
Bearing Race Thrust Harden  
Washer 25/32 x 1-5/8 x 16 Ga.  
Ring Klip #t5304-75  
Link Drag  
6
121748X  
12000029  
175121  
8
10  
11  
12  
13  
15  
17  
26  
28  
29  
30  
32  
36  
37  
38  
39  
40  
41  
42  
43  
44  
46  
51  
54  
65  
67  
71  
68  
82  
87  
88  
91  
95  
10040600  
73940800  
136518  
Washer Lock Hvy Hlcl Spr 3/8  
Nut Hex Jam Toplock 1/2-20 unf  
Spacer Brg Axle Front  
Nut Hex Flange Lock  
Shaft Asm Steering  
Bushing Link Drag  
Washer 13/32 x 7/8 x 16 Ga.  
Screw 3/8-16 x .75  
Pin Cotter 1/8 x 3/4  
Rod Tie  
145212  
180641  
126847X  
19131416  
17000612  
76020412  
130465  
155099  
152927  
Bushing Strg  
Screw  
159946X428 Insert Cap Strg Wh  
19182411  
73540600  
159945  
Washer 9/16 x 1 1/20 x 11 Ga.  
Crownlock nut  
Adaptor Wheel Strg  
145054X428 Boot Steering Dash  
121749X  
180640  
121232X  
73540400  
71130420  
160367  
Washer 25/32 x 1 1/4 x 16 Ga.  
Extension Steering Shaft  
Cap Spindle Fr Top Blk  
Nut Crownlock 1/4-28  
Bolt Hex 1/4-28 unf x 1-1/4 Gr. 8  
Spacer Brace Axle  
Bolt RDHD SQNK 3/8-16 x 2 1/4  
Steering Asm  
Axle, Brace  
72110618  
175146  
169827  
169835  
Bracket Susp Chassis Front  
Washer Flat .781 x 1-1/2 x .14  
Bolt Shoulder 7/16-20 unc  
Clip Steering  
173966  
175118  
175553  
188967  
Washer Harden .739 x 1.637 x 060  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
37  
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TRACTOR - - MODEL NUMBER PD22H42STA  
SEAT ASSEMBLY  
1
8
9
8
9
14  
7
7
10  
5
6
22  
21  
2
24  
5
16  
25  
15  
11  
4
13  
3
17  
12  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
13  
14  
15  
16  
17  
21  
22  
24  
25  
121248X  
72050412  
134300  
121250X  
123976X  
171852  
73800500  
19171912  
127018X  
Bushing Snap Blk Nyl 50 Id  
Bolt Rdhd Sqnk 1/4-20 x 1-1/2  
Spacer Split 28x 88  
1
188720  
Seat  
2
140551  
Bracket Pivot Seat 8 720  
Bolt Fin Hex 3/8-16 unc x 1  
Washer 13/32 x 1 x 10 Ga.  
Clip Push-In  
3
71110616  
19131610  
145006  
73800600  
124181X  
17000616  
19131614  
182493  
Spring Cprsn  
4
Nut Lock 1/4 Lge Flg Gr. 5 Zinc  
Bolt Shoulder 5/16-18 unc  
Nut Hex Lock W/Ins 5/16-18  
Washer 17/32 x 1-3/16 x 12 Ga.  
Bolt Shoulder 5/16-18 x 62  
5
6
Nut Hex w/Ins. 3/8-16 unc  
Spring Seat Cprsn 2 250 Blk Zi  
Screw 3/8-16 x 1.5 Smgml  
Washer 13/32 x 1 x 14 Ga.  
Pan Seat  
Knob Seat  
Bracket Mounting Switch  
7
8
9
10  
11  
12  
NOTE: All component dimensions given in U.S. inches  
166369  
121246X  
1 inch = 25.4 mm  
38  
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TRACTOR - - MODEL NUMBER PD22H42STA  
DECALS  
7
16  
11  
4
3
4
10  
1
20  
9
8
6
12  
5
14  
13  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
157032  
186164  
189033  
189489  
170563  
189118  
179128  
172740  
157140  
172743  
173587  
173589  
Decal Oper  
14  
16  
20  
- -  
- -  
- -  
- -  
- -  
- -  
160396  
Decal V-Belt Schematic  
Decal Hood Rh  
Decal Bat Dan/Psn  
Decal By Pass Lt Hydro  
3
Decal Hood LH  
Decal Side Panel Logo  
Decal HP Engine  
186163  
145005  
166960  
4
5
6
Decal Warning, Keep Hand Away  
Decal Replacement Parts  
Decal Deck "B" 42"  
Decal Fender Logo  
Decal Fender Danger E/F  
Decal Ins Strg Whl  
184310X428 Pad Footrest LH  
184311X428 Pad Footrest RH  
138311  
188781  
188782  
7
8
Decal Handle Lft Height Adjust  
Manual Owner's (English)  
Manual Owner's (French)  
9
10  
11  
12  
13  
Decal Fend Reflector Rh  
Decal Fend Reflector Lh  
KEY  
NO.  
PART  
NO.  
WHEELS AND TIRES  
DESCRIPTION  
1
1
59192  
Cap Valve Tire  
2
65139  
Stem Valve  
2
5,8  
3
106222X  
59904  
Tire F T 15 x 6 0 - 6 Service  
Tube Front (Service Item Only)  
4,10  
4
7
5
106732X421 Rim Asm 6" front Service  
278H  
9040H  
106108X421 Rim Asm 8" rear Service  
122082X  
7152J  
104757X421 Cap Axle Blk 1 50 x 1 00  
144334  
6
Fitting Grease (Front Wheel Only)  
Bearing Flange (Front Wheel nly)  
3,9  
7
8
6
11  
9
Tire R T 20 x 10-8 Service  
Tube Rear (Service Item Only)  
10  
11  
- -  
Sealant, Tire ( 10 oz. Tube)  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
39  
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TRACTOR - - MODEL NUMBER PD22H42STA  
ENGINE  
2
1
8
3
13  
14  
25  
26  
10  
38  
6
81  
5
17  
17  
32  
72  
31  
33  
37  
41  
112  
33  
45  
23  
29  
4
OPTIONAL EQUIPMENT  
Spark Arrester  
engine-bs intek-twin_39  
40  
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TRACTOR - - MODEL NUMBER PD22H42STA  
ENGINE  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
170771  
17720408  
- - - - - - -  
Control, Throttle  
Screw Hex Thd Cut 1/4-20 x 1/2  
Engine Briggs Model 407577  
(Order Parts from Engine Mfg.)  
Muffler, Asm. Twin Lo-Tone  
Pipe Exhaust Intek 20 RH  
Pipe Exhaust Intek 20 LH  
Bolt 5/16-18 unc x 3/4 w/Sems  
Shield Browing B&S Intek II  
Muffler Gasket  
4
149723  
160589  
159955  
171877  
162797  
165391  
148456  
17060624  
169837  
145996  
73920600  
137180  
179022  
179124X428 Cap Gauge, Fuel  
123487X  
8543R  
181654  
139277  
17000612  
183906  
73510400  
5
6
8
10  
13  
14  
17  
23  
25  
26  
29  
31  
32  
33  
37  
38  
41  
45  
72  
81  
Tube Oil Drain  
Screw 3/8-16 x 1-1/2  
Shield, Browning/Debris Guard  
Control Choke  
Nut Keps 3/8-24 unf  
Arrester, Spark  
Tank, Fuel  
Clamp, Hose Blk  
Line, Fuel  
Plug Drain Oil Easy  
Stem Tank Fuel  
Screw Hex Wsh Thdrol 3/8-16 x 3/4  
Screw Socket Head 5/16-18 x 1  
Nut Keps Hex 1/4-20 unc  
Bushing  
112 3645J  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
Forengineserviceandreplacementparts, callthetollfree  
number for your engine manufacturer listed below:  
Briggs & Stratton  
Kohler Co.  
Tecumseh Products  
Honda Engines  
Kawasaki  
1-800-233-3723  
1-800-544-2444  
1-800-558-5402  
1-800-426-7701  
1-949-460-5688  
41  
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TRACTOR - - MODEL NUMBER PD22H42STA  
MOWER DECK  
68  
67  
40  
158  
37  
36  
185  
40  
105  
106  
143  
103  
104  
106  
102  
144  
45  
105  
159  
150  
152  
104  
103  
40  
37  
h_mod_7  
46  
145  
101  
42_clutc  
184  
59  
102  
44  
148  
56  
55  
95  
132  
53  
52  
182  
146  
33  
48  
54  
94  
32  
31  
183  
91  
142  
147  
30  
21  
132  
140  
5
134  
135  
136  
21  
5
21  
134  
139  
21  
21  
116  
136  
117  
119  
113  
118  
119  
117  
34  
1
2
118  
2
147  
116  
21  
18  
21  
142  
23  
138  
24  
25  
2
26  
113  
16  
28  
29  
27  
15  
3
20  
18  
149  
4
14  
5
18  
6
13  
19  
21  
11  
10  
9
8
42_deck_man-t-path_4.  
42  
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TRACTOR - - MODEL NUMBER PD22H42STA  
MOWER DECK  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
94  
95  
132264  
180533  
Roller Nose 38 & 42  
Bracket Asm Noseroller RH  
Mulcher Cover  
1
182032X421 Mower Deck Assembly, 42"  
2
72140506  
138017  
165460  
4939M  
178024  
850857  
10030600  
140296  
Bolt  
101 136420  
3
Bracket Asm Fr. Sway Bar 3/42  
Bracket Asm Deck 42" Sway Bar  
Retainer Spring  
102 71081010  
103 19061216  
104 10071000  
105 160793  
Screw, Pan Hd Phillip 10-24 x 5/8  
Washer, Flat  
4
5
Washer, Lock  
6
Bar Sway Deck  
Latch Assembly  
8
Bolt 3/8-24 x 1.25 Gr. 8 patched  
Washer, Lock  
Washer, Hardened  
106 2029J  
Nut, Weld  
9
113 17060512  
116 184219  
Screw 5/16-18 x 3/4  
Bolt, Shoulder  
10  
(The following Blades are available)  
Blade, Mulching 42” Std (for mulch-  
ing mowers only)  
Blade Mulching 42” Premium (For  
better wear when mulching)  
Blade Mower 42” Hi-Lift (for bagging  
and discharging)  
Shaft Assembly, Mandrel, Vented  
Housing, Mandrel, Vented  
Bearing, Ball, Mandrel  
Stripper, Mandrel Deck  
Bolt, Carriage 5/16-18 x 5/8  
Bolt, Shoulder  
117 133957  
Wheel, Gauge  
11  
- -  
- -  
134149  
139775  
138971  
118 73930600  
119 19121414  
129 19131312  
130 74780616  
131 72140608  
132 17000612  
134 156941  
Nut Centerlock 3/8-16  
Washer 3/8 x 7/8 x 14 Ga.  
Washer 13/32 x 13/16 x 12 Ga.  
Bolt Fin HEx 3/8-16 unc x 1 Gr. 5  
Bolt RDHD SQNK 3/8-16 unc x 1  
Screw 3/8-16 x .75  
13  
14  
15  
16  
18  
19  
20  
21  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
36  
40  
44  
45  
46  
48  
52  
53  
54  
55  
56  
59  
67  
68  
91  
92  
137645  
128774  
110485X  
174493  
72140505  
132827  
159770  
73680500  
177563  
105304X  
123713X  
110452X  
Pin Head Rivet  
135 159765X421 Bracket Asm. Whl Ga. R LH  
136 155986  
138 159763X421 Bracket Asm Whl Ga. R RH  
139 159767X421 Bracket Asm. Whl Ga. F RH  
140 159768X421 Bracket Asm Whl Ga. F LH  
Bar Adjusting Gauge Wheel  
Baffle, Vortex  
Nut  
142 165890  
143 157109  
144 173441  
145 173437  
146 173443  
147 131335  
148 169022  
149 165898  
150 19091210  
152 169676  
158 17720408  
159 72140614  
182 179126  
183 163552  
184 19131410  
185 188234  
Arm Spring Brake Mower  
Bracket Arm Idler 42"  
Bracket, Deflector Mower 42"  
Cap, Sleeve 80 x 112 Blk Mower  
Spring, Torsion, Deflector 2 52  
Nut, Push Phos & Oil  
Keeper Belt 42" Clutch Cable  
Pulley Idler Flat  
Bolt Carriage Idler  
Spring Extension  
130968X428 Shield, Deflector 42" Blk  
Spring Return Idler  
19111016  
131491  
173984  
187690  
173436  
178342  
72110612  
173438  
73900600  
140088  
4497H  
137729  
133944  
139888  
184907  
178515  
155046  
122052X  
173442  
171598  
144959  
180532  
73800600  
Washer 11/32 x 5/8 x 16 Ga.  
Rod, Hinge 42" 6 75 W/G  
Screw Thdrol  
Washer, Spacer Mower Vented  
Pulley, Mandrel  
Nut, Toplock  
Bolt Carr SH 3/8-16 x 1-1/2 Gr.5  
Pulley, Idler, Flat  
Nut Lock 3/8-16  
Guard, Mandrel, LH  
Retainer  
Retainer Spring Yellow  
Washer 9/32 x 3/4 x 10 Ga.  
Clutch Cable 42"  
Screw Hex Thd Cut 1/4-20 x 1/2  
Bolt Rdhd Sqn 3/8-16 unc x 1-3/4  
Rod Roller Nose  
Retainer Spring  
Washer 13/32 x 7/8 x 10 Ga.  
Head Asm Cable Clutch  
Mandrel Assembly (Includes Hous-  
ing Shaft and Shaft Hardware Only  
- Pulley Not Included)  
- -  
130794  
Screw, Thdrol 1/4-20 x 5/8 T  
Washer, Hardened  
Bolt, Shoulder 5/16-18 unc  
Arm Assembly, Pad, Brake  
Washer, Hardened  
Arm, Idler  
- -  
184563  
Replacement Mower, Complete  
(Std. deck Order separately muk-  
lcher cover, nose roller and gauge  
wheel componants Key Nos. 101-  
106, 91, 94, 95, 132, 182, 183 and  
116-119)  
Spacer, Retainer  
Guard TUV Idler  
Knob Round  
V-Belt, 42" Mower  
NOTE: All component dimensions given in U.S. inches  
Bracket Asm Noseroller LH  
Nut Lock Hex w/Ins 3/8-16 unc  
1 inch = 25.4 mm  
43  
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TRACTOR - - MODEL NUMBER PD22H42STA  
MOWER LIFT  
29  
28  
27  
25  
24  
23  
7
8
41  
5
49  
37  
38  
40  
30  
1
4
3
36  
13  
50  
26  
4
6
2
6
11  
5
12  
13  
19  
20  
13  
20  
18  
17  
16  
15  
20  
31  
32  
19  
20  
15  
13  
31  
32  
lift-rh.1pc.stlt_10  
44  
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TRACTOR - - MODEL NUMBER PD22H42STA  
MOWER LIFT  
KEY PART  
NO. NO.  
DESCRIPTION  
1
159461  
Wire Asm Inner/Sprg W/plunger  
Shaft Asm Lift RH w/Inf  
Pin Groove 2"  
2
159476  
3
178981  
4
12000002  
19211621  
120183X  
125631X  
124526X  
139865  
E Ring #5133-62  
5
Washer 21/32 x 1 x 21 Ga.  
Bearing Nylon Blk 629 Id  
Grip Handle  
6
7
8
Button Plunger  
11  
12  
13  
15  
16  
17  
18  
19  
20  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
36  
37  
38  
40  
41  
49  
50  
Link Lift LH Fixed Length  
Link Lift RH Fixed Length  
Retainer Spring  
139866  
4939M  
173288  
Link Front  
Nut Jam Hex 1/2-13 unc  
Trunnion  
73350800  
175689  
73800800  
139868  
163552  
Nut Lock W/Wsh 1/2-13 unc  
Arm Suspension Rear  
Retainer Spring  
110807X  
19131016  
2876H  
Nut Special  
Washer 13/32 x 5/8 x 16 Ga.  
Spring 2-1/8"  
169484  
Retainer Clip  
126971X  
73350600  
138057  
Rod Adj Lift Zinc 7.49 Wrk Lg  
Nut Hex Jam 3/8-16 unc  
Knob Inf 3/8-16 unc Blk W/sym  
Trunnion Infin Height  
Bearing Pvt Lift  
150233  
169865  
73540600  
155097  
123935X  
17060516  
19112410  
155098  
145212  
110452X  
Nut Crownlock 3/8 - 24  
Pointer Height Indicator  
Plug Hole Blk 1.485/1.515 Dia.  
Screw 5/16-18 x 1  
Washer 11/32 x 1-1/2 10 Ga.  
Indicator Height STLT  
Nut Hex Flange Lock  
Nut PUsh Phos & Oi  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
45  
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LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-  
als and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or  
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due  
to materials or workmanship. This Warranty is subject to the following limitations and exclusions.  
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components, battery (ex-  
cept as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.  
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur-  
chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser  
unless such return is requested by Electrolux Home Products.  
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find  
to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the  
Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must  
be maintained in accordance with the instructions furnished.  
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original  
purchase.  
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accor-  
dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration,  
misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.  
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard  
hardware and normal maintenance.  
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.  
Should you have any unanswered questions concerning this Warranty, please contact:  
In Canada contact:  
Electrolux Home Products, Inc.  
Electrolux Canada Corp.  
7075 Ordan Drive  
Mississauga, Ontario  
L5T 1K6  
Outdoor Products Customer Service Dept.  
250 Bobby Jones Expressway  
Augusta, GA 30909 USA  
giving the model number, serial number and date of purchase of your product and the name and address of the authorized  
dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-  
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas  
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi-  
tations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which  
vary from locale to locale.  
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.  
46  
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION  
ONLY RIDE UP AND DOWN HILL,  
NOT ACROSS HILL  
15 DEGREES MAX.  
WARNING: To avoid serious injury, operate your tractor up and  
down the face of slopes, never across the face. Do not mow  
slopes greater than 15 degrees. Make turns gradually to prevent  
tipping or loss of control. Exercise extreme caution when  
changing direction on slopes.  
1. Fold this page along dotted line indicated above.  
2. Hold page before you so that its left edge is vertically parallel to a tree  
trunk or other upright structure.  
3. Sight across the fold in the direction of hill slope you want to measure.  
4. Compare the angle of the fold with the slope of the hill.  
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PARTS AND SERVICE  
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with  
all mechanical products, some adjustments or part replacement may be necessary during the life of your unit.  
FOR SERVICE OR REPLACEMENT PARTS:  
1. Consult your dealer/place of purchase.  
2. Consult the yellow pages of your phone directory for the name of the nearest service dealer (under “saws” for Chain Saws  
or under “lawn mowers” for Trimmers, Brushcutters, and Blowers).  
3. For replacement parts, have available the following information:  
a. Model Number/Manufacturer's I.D. Number.  
b. Description of part.  
NOTE: Electrolux Home Products provides parts and service through its authorized distributors and dealers; there-  
fore, all requests for parts and service should be directed to your local dealer(s). The philosophy of Electrolux  
Home Products is to continually improve all of its products. If the operating characteristics or the appearance  
of your product differs from those described in this Manual, please contact your local local dealer for updated  
information and assistance.  
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