IMP ORTANT MANUAL
Do Not Th r ow Aw a y
OWNER'S MANUAL
WAR NING:
Rea d th is Ow n er 's Ma n u a l a n d follow
a ll Wa r n in gs a n d Sa fety In str u ction s.
F a ilu r e to d o so ca n r esu lt in ser iou s
in ju r y.
MODEL:
P R20H42STB
LAWN TRACTOR
ALWAYS WEAR EYE P ROTECTION DURING OP ERATION
177552 12.28.00 RD
Printed in U.S.A.
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
•
•
•
•
•
Besuretheareaisclearofotherpeoplebeforemowing.
Lookforthissymboltopointoutimportant
safety precautions. It means CAUTION!!!
BECOME ALERT!!! YOUR SAFETY IS IN-
VOLVED.
Stop machine if anyone enters the area.
Nevercarrypassengersorchildrenevenwiththeblades
off.
Do not mow in reverse unless absolutely necessary.
Alwayslookdownandbehindbeforeandwhilebacking.
Nevercarrychildren. Theymayfalloffandbeseriously
injured or interfere with safe machine operation.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the trac-
tor.
•
•
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for
small children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer
of your tractor. Use common sense
whentowing. Operateonlyatthelowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
thegroundandcauseyoutolosecontrol
of your tractor.
•
•
•
•
•
CAUTION: In order to prevent acciden-
tal starting when setting up, transport-
ing,adjustingormakingrepairs,always
disconnect spark plug wire and place
wirewhereitcannotcontactsparkplug.
•
•
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
knowntotheStateofCaliforniatocausecancerand
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
containleadandleadcompounds,chemicalsknown
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
afterhandling.
3
Download from Www.Somanuals.com. All Manuals Search And Download.
CONGRATULATIONS onyourpurchaseofanewTractor.
Ithasbeendesigned,engineeredandmanufacturedtogive
you the best possible dependability and performance.
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY
AND TYPE:
2.0 GALLONS
UNLEADED REGULAR
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repair this tractor.
OIL TYPE (API-SF-SJ):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY:
W/FILTER
W/OFILTER 3.75 PINTS
4.0 PINTS
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
SPARK PLUG:
(GAP: .040")
CHAMPION RC12YC
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
Followaregularscheduleinmaintaining,caringforand
using your tractor.
GROUND SPEED (MPH): Forward:
Reverse
0-5.5
0-2.4
•
Followtheinstructionsunderthe"CustomerResponsi-
bilities" and "Storage" sections of this owner's manual.
TIRE PRESSURE:
CHARGING SYSTEM:
BATTERY:
FRONT:
REAR:
14 PSI
10 PSI
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
3 AMPS BATTERY
5 AMPS HEADLIGHTS
AMP/HR:
30
MIN. CCA:
240
CASE SIZE: U1R
A spark arrester for the muffler is available through your
nearestauthorizedservicecenter/department(SeeREPAIR
PARTS section of this manual).
BLADE BOLT TORQUE:
27–35 FT. LBS.
InthestateofCaliforniatheaboveisrequiredbylaw(Section
4442oftheCaliforniaPublicResourcesCode). Otherstates
mayhavesimilarlaws. Federallawsapplyonfederallands.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ......................4, 15-18
ASSEMBLY................................................................ 6-8
OPERATION............................................................. 9-14
MAINTENANCE SCHEDULE....................................... 15
SERVICE AND ADJUSTMENTS .............................19-24
STORAGE ................................................................... 25
TROUBLESHOOTING .............................................26-27
REPAIR PARTS - TRACTOR ..................................30-45
WARRANTY ................................................................ 46
4
Download from Www.Somanuals.com. All Manuals Search And Download.
UNASSEMBLEDPARTS
Seat
Steering Wheel
Steering
Wheel Insert
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Steering
Extension
Shaft
(1) Knob
(1) Hex Bolt
3/8-16 x 1
Steering
Sleeve
(1) Oil Drain Tube
For Future Use
Steering Adapter
Slope Sheet
(1) Large Flat
Washer
(1) Lock
washer 3/8
(2) Keys
(2) Mulch Blades
(1) Locknut
5/16-18
(1) Hex Bolt 5/16-18 x 1-1/4
5
Download from Www.Somanuals.com. All Manuals Search And Download.
ASSEMBLY
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
INSERT
3/8 HEX BOLT
Utility knife
Pliers
(1) 9/16" wrenches
(2) 1/2" wrenches
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steeringwheel).
Tirepressuregauge
3/8 LOCK WASHER
LARGE FLAT
WASHER
TO REMOVETRACTOR FROM CARTON
STEERING
BOOT
STEERING
WHEEL
UNPACK CARTON
•
•
•
Remove all accessible loose parts and parts cartons
from carton.
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.
TABS
ADAPTER
EXTENSION SHAFT
5/16 HEX BOLT
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
5/16 LOCKNUT
ASSEMBLE EXTENSION SHAFT AND BOOT
•
Slide extension shaft onto lower steering shaft. Align
mountingholesinextensionandlowershaftsandinstall
5/16 hex bolt and locknut. Tighten securely.
•
Place tabs of steering boot over tab slots in dash and
push down to secure.
LOWER
STEERING
SHAFT
TAB
INSTALL STEERING WHEEL
SLOTS
•
•
•
•
Position front wheels of the tractor so they are pointing
straightforward.
Removesteeringwheeladapterfromsteeringwheeland
slide adapter onto steering shaft extension.
Positionsteeringwheelsocrossbarsarehorizontal(left
to right) and slide inside boot and onto adapter.
Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.
FIG. 1
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
•
Lift seat pan to raised position and open battery box
door.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See"BATTERY"inCUSTOMERRESPONSIBILITIES
section of this manual for charging instructions).
•
•
Snapsteeringwheelinsertintocenterofsteeringwheel.
Removeprotectivematerialsfromtractorhoodandgrill.
•
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
6
Download from Www.Somanuals.com. All Manuals Search And Download.
ASSEMBLY
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
SEAT PAN
TOROLLTRACTOROFFSKID(SeeOperation
section, page 10, for location and function of
controls)
LABEL
BATTERY
BOX DOOR
•
Press lift lever plunger and raise attachment lift lever to
its highest position.
TERMINAL
TERMINAL
•
•
Releaseparkingbrakebydepressingclutch/brakepedal.
Place freewheel control in freewheeling position to
disengagetransmission(See“TOTRANSPORT”inthe
Operation section of this manual).
•
•
Roll tractor forward off skid.
FIG. 2
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment knob.
Remove banding holding discharge guard up against
tractor.
•
Removeadjustmentknobandflatwashersecuringseat
tocardboardpackingandsetasideforassemblyofseat
to tractor.
Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slideseatuntilacomfortablepositionisreachedwhich
allowsyoutopressclutch/brakepedalallthewaydown.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and func-
tion of controls)
WARNING:Beforestarting,read,understandandfollow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
•
•
•
•
•
Be sure all the above assembly steps have been
completed.
•
•
Check engine oil level and fill fuel tank with gasoline.
Place freewheel control in "transmission engaged" po-
sition.
•
•
•
Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
•
•
•
•
Place motion control lever in neutral (N) position.
Pressliftleverplungerandraiseattachmentliftleverto
its highest position.
•
Starttheengine.Afterenginehasstarted,movethrottle
control to idle position.
SEAT
•
•
Releaseparkingbrake.
Slowlymovethemotioncontrolleverforwardandslowly
drive tractor off skid.
•
Applybraketostoptractor,setparkingbrakeandplace
motion control lever in neutral position.
SEAT PAN
•
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
SHOULDER
BOLT
FLAT WASHER
ADJUSTMENT
KNOB
FIG. 3
7
Download from Www.Somanuals.com. All Manuals Search And Download.
ASSEMBLY
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
IMPORTANT: FOR SHIPPING PURPOSES, THE
MULCHER PLATE WAS PREATTACHED TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY BE USED
WITH THE MULCHING BLADES THAT CAME PACKED
SEPARATELY IN THE CARTON.
•
Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE BLADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOUR MOWER WITH THE HIGH PERFORMANCE BLADES
THE MULCHER PLATE MUST BE REMOVED FROM THE
MOWER (SEE FIG. 4).
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See“TOLEVELMOWERHOUSING”intheService
and Adjustments section of this manual.
TO SET UP YOUR MOWER FOR MULCHING
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
•
Remove high performance blades and install mulcher
blades, (see BLADE REMOVAL in the CUSTOMER
RESPONSABILITY section of this manual).
TO INSTALL MULCHER PLATE (See Fig. 4)
NOTE:Ifyouinstalledthemulchingbladesyouwillneedtoinstall
themulcherplate.
CHECK BRAKE SYSTEM
Afteryoulearnhowtooperateyourtractor,checktoseethat
the brake is properly adjusted. See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual.
•
•
Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
•
•
Hook front latch into hole on front of mower deck.
Hook rear latch into hole on back of mower deck.
CHECKLIST
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BESTPERFORMANCEANDSATISFACTIONFROMTHIS
QUALITYPRODUCT.
CAUTION:Donotremovedeflectorshield
frommower.Raiseandholdshieldwhen
attaching mulcher plate and allow it to
rest on plate while in operation.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been completed.
No remaining loose parts in carton.
DEFLECTOR
SHIELD
MULCHER
PLATE
Batteryisproperlypreparedandcharged. (Minimum1
hour at 6 amps).
Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
LATCH
HOOKS
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
FIG. 4
TO CONVERT TO BAGGING OR
DISCHARGING
Before driving tractor, be sure freewheel control is in
drive position.
WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
NOTE:Themulcherbladeswilldischargeandbaggrass,but
forbestbagginganddischarginginstallthehighperformance
blades.
Engine oil is at proper level.
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
•
Remove mulcher plate and mulcher blades and install
highperformanceblades,(seeBLADEREMOVALinthe
CUSTOMERRESPONSABILITYsectionofthismanual).
Become familiar with all controls - their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.
•
Storemulcherbladesandmulcherplateinasafeplace.
Your mower is now ready for discharging or installation
of optional grass catcher accessory.
Itisimportanttopurgethetransmissionbeforeoperating
yourtractorforthefirsttime. Followproperstartingand
transmission purging instructions (See “TO START
ENGINE”and“PURGETRANSMISSION”intheOpera-
tion section of this manual).
8
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
FAST
SLOW
LIGHTS ON
OVER TEMP
LIGHT
ENGINE ON
ENGINE OFF
OIL PRESSURE
PARKING BRAKE
LOCKED
UNLOCKED
MOWER LIFT
FUEL
CHOKE
MOWER HEIGHT
P
ATTACHMENT
CLUTCH ENGAGED
REVERSE
NEUTRAL
HIGH
LOW
PARKING BRAKE
15
15
15
KEEP AREA CLEAR
SLOPE HAZARDS
ATTACHMENT
CLUTCH DISENGAGED
(SEE SAFETY RULES SECTION)
IGNITION
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS AND FEET AWAY
9
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsofvariouscontrolsandadjustments. Save
this manual for future reference.
LIGHT
SWITCH
POSITION
IGNITION
SWITCH
ATTACHMENT
CLUTCH LEVER
AMMETER
CHOKE
CONTROL
LIFT LEVER
PLUNGER
THROTTLE
CONTROL
ATTACHMENT
LIFT LEVER
CLUTCH/BRAKE
PEDAL
MOWER DECK
HEIGHT ADJUSTMENT
POSITIONS
PARKING
BRAKE
MOTION
CONTROL
LEVER
FREE WHEEL
CONTROL
FIG. 5
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mowerblades,orotherattachmentsmountedtoyourtractor.
MOTION CONTROL LEVER: Selects the speed and
direction of tractor.
LIGHT SWITCH: Turns the headlights on and off.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjustthemowerdeckorotherattachmentsmountedtoyour
tractor.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off.
CHOKE CONTROL - Used when starting a cold engine.
THROTTLECONTROL: Usedforcontrollingenginespeed.
CLUTCH/BRAKEPEDAL: Usedfordeclutchingandbrak-
ing the tractor and starting the engine.
PARKINGBRAKE:Locksclutch/brakepedalintothebrake
position.
10
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
Theoperationofanytractorcan resultinforeignobjectsthrownintotheeyes,whichcan
resultinsevereeyedamage. Alwayswearsafetyglassesoreyeshieldswhileoperating
your tractor or performing any adjustments or repairs. We recommend a wide vision
safetymaskoverspectaclesorstandardsafetyglasses.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
HOW TO USE YOUR TRACTOR
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
TO SET PARKING BRAKE (See Fig. 6)
NOTE: Undercertainconditionswhentractorisstandingidle
with the engine running, hot engine exhaust gases may
cause “browning” of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
Yourtractorisequippedwithanoperatorpresencesensing
switch. Whenengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake will
shut off the engine.
•
Depress clutch/brake pedal into full “BRAKE” position
CAUTION: Always stop tractor com-
pletely,asdescribedabove,beforeleav-
ing the operator's position; to empty
grasscatcher,etc.
andhold.
•
Place parking brake lever in “ENGAGED” position and
releasepressurefromclutch/brakepedal. Pedalshould
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
TO USE THROTTLE CONTROL (See Fig. 6)
Always operate engine at full throttle.
CHOKE
CONTROL
LEVER
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
•
•
Operating engine at less than full throttle reduces the
batterychargingrate.
Full throttle offers the best bagging and mower perfor-
mance.
THROTTLE
CONTROL
LEVER
IGNITION KEY
"DISENGAGED"
POSITION
"BRAKE"
POSITION
TO USE CHOKE CONTROL (See Fig. 6)
Usechokecontrolwheneveryouarestartingacoldengine.
Do not use to start a warm engine.
PARKING BRAKE
"ENGAGED"
POSITION
•
To engage choke control, pull knob out. Slowly push
knob in to disengage.
TO MOVE FORWARD AND BACKWARD (See
Fig. 6)
The direction and speed of movement is controlled by the
motion control lever.
MOTION
CONTROL
LEVER
CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION
PARKING BRAKE
"DISENGAGED"
POSITION
•
Start tractor with motion control lever in neutral (N)
position.
FIG. 6
•
•
Release parking brake and clutch/brake pedal.
Slowly move motion control lever to desired position.
STOPPING (See Fig. 6)
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 5)
The position of the attachment lift lever determines the
cutting height.
MOWER BLADES -
•
Tostopmowerblades,moveattachmentclutchleverto
“DISENGAGED”position.
GROUNDDRIVE-
•
•
Grasp lift lever.
Press plunger with thumb and move lever to desired
position.
•
To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position.
•
Move motion control lever to neutral (N) position.
The cutting height range is approximately 1-1/2 to 4". The
heightsaremeasuredfromthegroundtothebladetipwiththe
enginenotrunning. Theseheightsareapproximateandmay
vary depending upon soil conditions, height of grass and
types of grass being mowed.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
•
Move throttle control to slow position.
•
The average lawn should be cut to approximately 2-1/2
inchesduringthecoolseasonandtoover3inchesduring
hotmonths. Forhealthierandbetterlookinglawns,mow
often and after moderate growth.
NOTE: Failure to move throttle control to slow position and
allowingenginetoidlebeforestoppingmaycauseengineto
“backfire”.
•
Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorizeduse.
•
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
•
Never use choke to stop engine.
11
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 7)
TO OPERATE ON HILLS
Gauge wheels are properly adjusted when they are slightly
offthegroundwhenmowerisatthedesiredcuttingheightin
operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
CAUTION: Donotdriveupordownhills
with slopes greater than 15° and do not
drive across any slope.
•
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slowerposition.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
•
•
Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height (See “TO AD-
JUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
•
•
•
•
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulderbolt,3/8washer,and3/8-16locknutandtighten
securely.
Repeatforoppositesideinstallinggaugewheelinsame
adjustmenthole.
•
•
Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
3/8-16
LOCKNUT
•
Torestartmovement,slowlyreleaseparkingbrakeand
clutch/brakepedal.
•
•
Slowly move motion control lever to slowest setting.
Make all turns slowly.
GUAGE WHEEL
MOUNTING
BRACKET
SHOULDER
BOLT
3/8 WASHER
TO TRANSPORT (See Figs. 5 and 9)
GAUGE WHEEL
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Freewheelcontrolislocatedatthereardrawbarof
tractor.
FIG. 7
TO OPERATE MOWER (See Fig. 8)
Yourtractorisequippedwithanoperatorpresencesensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
•
Raise attachment lift to highest position with attach-
ment lift control.
•
Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
•
•
•
Select desired height of cut.
Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES - disengage attachment
clutch control.
•
•
Do not push or tow tractor at more than two (2) MPH.
Toreengagetransmission,reverseaboveprocedure.
NOTE: To protect hood from damage when transporting
yourtractoronatruckoratrailer,besurehoodisclosedand
securedtotractor. Useanappropriatemeansoftyinghood
to tractor (rope, cord, etc.).
•
CAUTION: Do not operate the mower
without either the entire grass catcher,
onmowerssoequipped,orthedeflector
shield in place.
"ENGAGED" POSITION
ATTACHMENT
LIFT LEVER
HIGH POSITION
ATTACHMENT
CLUTCH LEVER
LOW
"DISENGAGED"
POSITION
POSITION
FIG. 9
TOWING CARTS AND OTHER ATTACHMENTS
DEFLECTOR
SHIELD
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load, while on a slope, is dangerous. Tires can lose traction
withthegroundandcauseyoutolosecontrolofyourtractor.
FIG. 8
12
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
•
Insert key into ignition and turn key clockwise to
BEFORE STARTING THE ENGINE
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
afterseveralattempts,pushchokecontrolin,waitafew
minutes and try again. If engine still does not start, pull
the choke control out and retry.
CHECK ENGINE OIL LEVEL
•
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
•
•
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
WARM WEATHER STARTING (50° F and above)
•
When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
torunroughly,pullthechokecontroloutslightlyforafew
secondsandthencontinuetopushthecontrolinslowly.
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
•
•
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Customer Responsibilities section of this manual).
Tochangeengineoil,seetheCustomerResponsibilities
section in this manual.
•
COLD WEATHER STARTING (50° F and below)
ADD GASOLINE
•
When engine starts, slowly push choke control in until
theenginebeginstorunsmoothly.Continuetopushthe
choke control in small steps allowing the engine to
acceptsmallchangesinspeedandload,untilthechoke
control is fully in. If the engine starts to run roughly, pull
thechokecontroloutslightlyforafewsecondsandthen
continue to push the control in slowly. This may require
an engine warm-up period from several seconds to
several minutes, depending on the temperature.
•
Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
AUTOMATIC TRANSMISSION WARM UP
•
Beforedrivingtheunitincoldweather,thetransmission
should be warmed up as follows:
WARNING: Experienceindicatesthatalcoholblendedfuels
(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the
fuel system should be emptied before storage of 30 days or
longer. Drainthegastank,starttheengineandletitrununtil
the fuel lines and carburetor are empty. Use fresh fuel next
season. SeeStorageInstructionsforadditionalinformation.
Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
•
•
Be sure the tractor is on level ground.
Place the motion control lever in neutral. Release
the parking brake and let the clutch/brake
slowly return to operating position.
•
Allowoneminutefortransmissiontowarmup.This
can be done during the engine warm up period.
•
The attachments can be used during the engine warm-
up period after the transmission has been warmed up
andmayrequirethechokecontrolbepulledoutslightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
CAUTION: Fill to bottom of gas tank
fillerneck. Donotoverfill. Wipeoffany
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
PURGE TRANSMISSION
CAUTION: Never engage or disengage
freewheel lever while the engine is run-
ning.
TO START ENGINE (See Fig. 5)
Whenstartingtheengineforthefirsttimeoriftheenginehas
run out of fuel, it will take extra cranking time to move fuel
from the tank to the engine.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor.
•
Besurefreewheelcontrolisinthetransmissionengaged
position.
•
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
•
•
•
•
Place motion control lever in neutral (N) position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to fast position
Pullchokecontroloutforacoldenginestartattempt.For
a warm engine start attempt the choke control may not
beneeded.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION BEFORE
OPERATING THE TRACTOR.
•
Placetractorsafelyonlevelsurfacewithengineoffand
parking brake set.
•
Disengagetransmissionbyplacingfreewheelcontrolin
freewheeling position (See “TO TRANSPORT” in this
section of manual).
NOTE: Before starting, read the warm and cold starting
proceduresbelow.
13
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
•
•
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly
disengageclutch/brakepedal.
Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedurethree(3)times.
NOTE: During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system.
•
Move motion control lever to neutral (N) position. Shut-
off engine and set parking brake.
FIG. 10
•
Engage transmission by placing freewheel control in
driving position (See “TO TRANSPORT” in this section
ofmanual).
Sitting in the tractor seat, start engine. After the engine
isrunning,movethrottlecontroltohalf(1/2)speed.With
motion control lever in neutral (N) position, slowly
disengageclutch/brakepedal.
Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motioncontrollevertoreverseposition.Afterthetractor
moves approximately five (5) feet return the motion
control lever to the neutral (N) position. Repeat this
procedure with the motion control lever three (3) times.
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH.
CLEAN AFTER EACH USE.
•
•
•
Thespecialmulchingbladewillrecutthegrassclippings
many times and reduce them in size so that as they fall
ontothelawntheywilldisperseintothegrassandnotbe
noticed. Also, the mulched grass will biodegrade
quickly to provide nutrients for the lawn. Always mulch
with your highest engine (blade) speed as this will
provide the best recutting action of the blades.
•
Avoidcuttingyour lawnwhen it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
•
Your tractor is now purged and now ready for normal
operation.
MOWING TIPS
•
•
•
Forbestresults,adjustthemowercuttingheightsothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 11). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
Certaintypesofgrassandgrassconditionsmayrequire
that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow
northtosouthoneweekthenchangetoeasttowestthe
next week. This will help prevent matting and graining
of the lawn.
•
Mower should be properly leveled for best mowing
performance. See“TO LEVEL MOWER HOUSING” in
the Service and Adjustments section of this manual.
•
•
Thelefthandsideofmowershouldbeusedfortrimming.
Drivesothatclippingsaredischargedontotheareathat
has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
•
•
Whenmowinglargeareas,startbyturningtotherightso
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 10).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desiredheight.
MAX 1/3
•
•
Do not mow grass when it is wet. Wet grass will plug
mowerandleaveundesirableclumps. Allowgrasstodry
beforemowing.
Alwaysoperateengineatfullthrottlewhenmowing
to assure better mowing performance and proper dis-
chargeofmaterial. Regulategroundspeedbyselecting
a low enough gear to give the mower cutting perfor-
mance as well as the quality of cut desired.
FIG. 11
•
When operating attachments, select a ground speed
thatwillsuittheterrainandgivebestperformanceofthe
attachment being used.
14
Download from Www.Somanuals.com. All Manuals Search And Download.
CUSTOMERRESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
NESSTEORRAVGEICE DATES
EVERY 8EV
H
E
O
R
U
Y
RS
2
E
5
V
H
ER
O
Y
UR
5
E
0
S
VE
H
R
O
Y
UR
1
E
0
S
V
0
E
H
R
O
Y
U
S
B
R
EFOSOR
EA
S
BEFORE EACH USE
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
Interlock Systems
T
Check for Loose Fasteners
R
7
A
Sharpen/Replace Mower Blades
4
6
C
Lubrication Chart
T
Check Battery Level
0
Clean Battery and Terminals
R
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
5
5
Check Engine Oil Level
Change Engine Oil
1,
2,3
2
Clean Air Filter
E
Clean Air Screen
N
2
G
Inspect Muffler/Spark Arrester
I
Replace Oil Filter (If equipped)
1,
2
N
Clean Engine Cooling Fins
2
E
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adjustable system.
2 - Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.
6 - Not required if equipped with maintenance-free battery.
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
SPINDLE
ZERK
SPINDLE
ZERK
The warranty on this tractor does not cover items that have
beensubjectedtooperatorabuseornegligence. Toreceive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
FRONT WHEEL
BEARING ZERK
FRONT WHEEL
BEARING ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
ENGINE
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
•
Onceayearyoushouldreplacethesparkplug,cleanor
replaceairfilter,andcheckbladesandbeltsforwear. A
newsparkplugandcleanairfilterassureproperair-fuel
mixtureandhelpyourenginerunbetterandlastlonger.
BEFORE EACH USE
•
•
•
•
Check engine oil level.
Checkbrakeoperation.
Check tire pressure.
Checkoperatorpresenceand
interlock systems for proper operation.
Check for loose fasteners.
GENERAL PURPOSE GREASE
REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
•
15
Download from Www.Somanuals.com. All Manuals Search And Download.
CUSTOMERRESPONSIBILITIES
TRACTOR
Always observe safety rules when performing any mainte-
nance.
MANDREL
ASSEMBLY
TRAILING
EDGE UP
BLADE
CENTER
HOLE
BRAKE OPERATION
Iftractorrequiresmorethansix(6)feetstoppingdistanceat
high speed in highest gear, then brake must be adjusted.
(See“TOADJUSTBRAKE”intheServiceandAdjustments
section of this manual).
LOCK WASHER
STAR
TIRES
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT
SPECIFICATIONS” section of this manual).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
FLAT WASHER
HEX BOLT (GRADE
8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
FIG. 12
TO SHARPEN BLADE (See Fig. 13)
NOTE: Wedonotrecommendsharpeningblade-butifyou
do, be sure the blade is balanced.
OPERATOR PRESENCE SYSTEM
Besureoperatorpresenceandinterlocksystemsarework-
ing properly. If your tractor does not function as described,
repairtheproblemimmediately.
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
•
The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer,followtheinstructionssuppliedwithbalancer).
•
•
•
•
The engine should not start unless the clutch/brake
pedalisfullydepressedandattachementclutchcontrol
is in the disengaged position.
Whentheengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake
should shut off the engine.
Whentheengineisrunningandtheattachmentclutchis
engaged, any attempt by the operator to leave the seat
should shut off the engine.
Theattachmentclutchshouldneveroperateunlessthe
operator is in the seat.
•
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
•
Slide blade on to an unthreaded portion of the steel bolt
orpinandholdtheboltorpinparallelwiththeground. If
blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bentordamagedblades.
CENTER HOLE
BLADE REMOVAL (See Fig. 12)
•
•
•
Raise mower to highest position to allow access to
blades.
Removehexbolt,lockwasherandflatwashersecuring
blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
BLADE
5/8" BOLT
OR PIN
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
FIG. 13
BATTERY
•
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs. torque).
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
•
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
16
Download from Www.Somanuals.com. All Manuals Search And Download.
CUSTOMERRESPONSIBILITIES
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
NOTE: The original equipment battery on your tractor is
maintenancefree.Donotattempttoopenorremovecapsor
covers. Adding or checking level of electrolyte is not
necessary.
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
TO CLEAN BATTERY AND TERMINALS
Change the oil after every 50 hours of operation or at least
onceayearifthetractorisnotusedfor50hoursinoneyear.
Corrosionanddirtonthebatteryandterminalscancausethe
battery to “leak” power.
Checkthecrankcaseoillevelbeforestartingtheengineand
after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
•
•
Open battery box door.
DisconnectBLACKbatterycablefirst thenRED battery
cable and remove battery from tractor.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
until bright.
•
•
TO CHANGE ENGINE OIL (See Fig. 15)
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
•
•
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY” in the
SERVICEANDADJUSTMENTSsectionofthismanual).
•
•
•
•
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
•
•
Removecapfrombottomfittingofdrainvalveandinstall
the drain tube onto the fitting.
Unlockdrainvalvebypushinginwardandturningcoun-
terclockwise.
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
•
•
To open, pull out on the drain valve.
Afteroilhasdrainedcompletely,closeandlockthedrain
valve by pushing inward and turning clockwise until the
pin is in the locked position as shown.
Do not attempt to clean fan or transmission while engine is
runningorwhilethetransmissionishot.Topreventpossible
damage to seals, do not use high pressure water or steam
to clean transaxle.
•
•
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCTSPECIFICATIONS”sectionofthismanual.
•
Inspect cooling fan to be sure fan blades are intact and
clean.
•
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressedairorhighpressuresprayertocleancooling
fins.
•
Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
TRANSAXLE PUMP FLUID
OIL DRAIN VALVE
The transaxle was sealed at the factory and fluid mainte-
nanceisnotrequiredforthelifeofthetransaxle. Shouldthe
transaxleeverleakorrequireservicing,contactyournearest
authorizedservicecenter/department.
CLOSED
AND
LOCKED
POSITION
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
accordingtoyourexpectedoperatingtemperature.
DRAIN
TUBE
CAP
SAE VISCOSITY GRADES
SAE 30
5W-30
FIG. 15
-20°
0°
30°
32° 40°
0°
100°
30° 40°
60°
80°
°F
°C
-20°
10°
-30°
-10°
20°
CLEAN AIR SCREEN
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
Air screen must be kept free of dirt and chaff to prevent
enginedamagefromoverheating. Cleanwithawirebrushor
compressedairtoremovedirtandstubborndriedgumfibers.
FIG. 14
17
Download from Www.Somanuals.com. All Manuals Search And Download.
CUSTOMERRESPONSIBILITIES
CLEAN AIR INTAKE/COOLING AREAS
ENGINE OIL FILTER
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Replace the engine oil filter every season or every other oil
changeifthetractorisusedmorethan100hoursinoneyear.
MUFFLER
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
NOTE: Operating the engine with a blocked grass screen,
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved
will cause engine damage due to overheating.
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
AIR FILTER (See Fig. 16)
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
IN-LINE FUEL FILTER (See Fig. 17)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacementisrequired.
Service air cleaner more often under dusty conditions.
•
•
•
•
With engine cool, remove filter and plug fuel line sec-
tions.
Place new fuel filter in position in fuel line with arrow
pointingtowardscarburetor.
Be sure there are no fuel line leaks and clamps are
properlypositioned.
Immediately wipe up any spilled gasoline.
•
Remove knobs and cover.
TOSERVICEPRE-CLEANER
•
•
•
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturateitinengineoil. Wrapitinclean,absorbentcloth
and squeeze to remove excess oil.
•
If very dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
CLAMP
CLAMP
•
Cleancartridgebytappinggentlyonflatsurface. Ifvery
dirty or damaged, replace cartridge.
•
Reinstall precleaner cartridge, cover and secure with
knobs.
FUEL
FILTER
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
FIG. 17
CLEANING
KNOBS
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
CARTRIDGE
COVER
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
FOAM
PRE-CLEANER
FIG. 16
18
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
CAUTION: BEFOREPERFORMINGANYSERVICEORADJUSTMENTS:
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key “OFF” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TO INSTALL MOWER (See Fig. 18)
TRACTOR
•
•
Raise attachment lift lever to its highest position.
TO REMOVE MOWER (See Fig. 18)
Mowerwillbeeasiertoremovefromtherightsideoftractor.
Slide mower under tractor with discharge guard to right
side of tractor.
•
•
Lower lift lever to its lowest position.
Install mower in reverse order of removal instructions.
•
•
Place attachment clutch in “DISENGAGED” position.
Moveattachmentliftleverforwardtolowermowertoits
lowest position.
TO LEVEL MOWER HOUSING
•
•
Roll belt off engine pulley.
Remove small retainer spring, and lift clutch spring off
pulley bolt.
Adjust the mower while tractor is parked on level ground or
driveway. Makesuretiresareproperlyinflated(See“PROD-
UCTSPECIFICATIONS”sectionofthismanual). Iftiresare
over or underinflated, you will not properly adjust your
mower.
•
•
•
•
•
Remove large retainer spring, slide collar off and push
housing guide out of bracket.
Disconnect anti-swaybar from chassis bracket by re-
movingretainerspring.
Disconnect suspension arms from rear deck brackets
by removing retainer springs.
Disconnect front links from deck by removing retainer
springs.
Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS AND HOOK THE CLUTCH
SPRING INTO SQUARE HOLE IN FRAME.
SQUARE HOLE
SUSPENSION ARMS
SMALL RETAINER SPRING
CLUTCH SPRING
ENGINE PULLEY
FRONT LINK
RETAINER SPRING
ANTI-SWAY BAR
COLLAR
RETAINER SPRINGS
(BOTH SIDES)
HOUSING GUIDE
LARGE RETAINER
BRACKET
SPRING
Fig. 18
19
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)
•
Toraisefrontofmower, loosennut“F”fromtrunnionon
both front links. Tighten nut “E” on both front links an
equal number of turns.
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,
tighten nut “F” against trunnion on both front links.
•
Raise mower to its highest position.
•
Atthemidpointofbothsidesofmower, measureheight
frombottomedgeofmowertoground. Distance“A”on
both sides of mower should be the same or within 1/4"
of each other.
•
•
Recheckside-to-sideadjustment.
•
•
•
If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.
MANDREL
NOTE: Threefullturnsofadjustmentnutwillchangemower
height about 1/8".
"D"
"D"
•
Recheck measurements after adjusting.
FIG. 21
BOTTOM EDGE OF
MOWER TO GROUND
BOTTOM EDGE OF
MOWER TO GROUND
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
GROUND LINE
“A”
“A”
FIG. 19
SUSPENSION ARM
NUT "F"
NUT "E"
TRUNNION
LIFT LINK ADJUSTMENT NUT
FIG. 20
FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE.
Toobtainthebestcuttingresults,themowerhousingshould
be adjusted so that the front is approximately 1/8" to 1/2"
lowerthantherearwhenthemowerisinitshighestposition.
FRONT LINKS
FIG. 22
Checkadjustmentonrightsideoftractor. Measuredistance
“D” directly in front and behind the mandrel at bottom edge
of mower housing as shown.
•
Before making any necessary adjustments, check that
bothfrontlinksareequalinlength. Bothlinksshouldbe
approximately10-3/8".
•
•
•
If links are not equal in length, adjust one link to same
length as other link.
Tolowerfrontofmowerloosennut“E”onbothfrontlinks
an equal number of turns.
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,
tighten nuts “F” against trunnion on both front links.
20
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 23)
WITH PARKING BRAKE “ENGAGED”
NUT
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.
“A”
1-9/16"
JAM NUT
BELT REMOVAL -
•
Remove mower from tractor (See “TO REMOVE
MOWER” in this section of this manual).
•
•
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELT INSTALLATION -
•
•
Install new belt in reverse order of removal.
Make sure belt is in all pulley grooves and inside all belt
guides.
OPERATING
ARM
•
Install mower in reverse order of removal instructions.
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST-
MENT IS NECESSARY CONTACT YOUR NEAREST
AUTHORIZED SERVICE CENTER/DEPARTMENT
IDLER
PULLEYS
FIG. 24
TO REPLACE MOTION DRIVE BELT
(See Fig. 25)
Parkthetractoronlevelsurface. Engageparkingbrake. For
assistance,thereisabeltinstallationguidedecalonbottom
side of left footrest.
•
Remove mower (See “TO REMOVE MOWER” in this
section of this manual.)
•
•
Remove belt from stationary idler and clutching idler.
Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
MANDREL
PULLEYS
•
•
Pull belt toward front of tractor and remove downward
fromaroundenginepulley.
Install new belt by reversing above procedure.
FIG. 23
TO ADJUST BRAKE (See Fig. 24)
ENGINE
PULLEY
Your tractor is equipped with an adjustable brake system
which is mounted on the side of the transaxle.
Iftractorrequiresmorethansix(6)feetstoppingdistanceat
high speed in highest gear on a level dry concrete or paved
surface, then brake must be adjusted.
CLUTCHING
IDLER
STATIONARY
IDLER
•
•
Depressclutch/brakepedalandengageparkingbrake.
Measuredistancebetweenbrakeoperatingarmandnut
“A” on brake rod.
•
•
Ifdistanceisotherthan1-9/16",loosenjamnutandturn
nut “A” until distance becomes 1-9/16". Retighten jam
nut against nut “A”.
Roadtesttractorforproperstoppingdistanceasstated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au-
thorizedservicecenter/department.
TRANSMISSION
INPUT PULLEY
FIG. 25
21
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
TO ADJUST STEERING WHEEL ALIGNMENT
TRANSMISSION REMOVAL/REPLACEMENT
If steering wheel crossbars are not horizontal (left to right)
whenwheelsarepositionedstraightforward,removesteer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See “PURGE TRANSMIS-
SION” in the Operation section of this manual.
FRONT WHEEL TOE-IN/CAMBER
TRANSAXLE MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT (See Fig. 26)
The motion control lever has been preset at the factory and
adjustment should not be necessary.
Thefrontwheeltoe-inandcamberarenotadjustableonyour
tractor. Ifdamagehasoccurredtoaffectthefrontwheeltoe-
in or camber, contact your nearest authorized service
center/department.
•
•
•
•
•
•
Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten.
Startengineandmovemotioncontrolleveruntiltractor
does not move forward or backward.
Holdmotioncontrolleverinthatpositionandturnengine
off.
While holding motion control lever in place, loosen the
adjustment bolt.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 27)
•
•
Block up axle securely.
Removeaxlecover,retainingringandwasherstoallow
wheelremoval(rearwheelcontainsasquarekey-Donot
lose).
•
•
Repairtireandreassemble.
Onrearwheelsonly: aligngroovesinrearwheelhuband
axle. Insert square key.
Move motion control lever to the neutral (N) (lock gate)
position.
Tighten adjustment bolt securely.
•
•
Replace washers and snap retaining ring securely in
axlegroove.
Replace axle cover.
NOTE: Ifadditionalclearanceisneededtogettoadjustment
bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in neutral
position, follow these steps:
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
•
•
Loosen the adjustment bolt.
Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep.
•
•
•
Tighten adjustment bolt securely.
Start engine and test.
If tractor still creeps, repeat above steps until satisfied.
WASHERS
RETAINING
RING
AXLE COVER
NEUTRAL
MOTION CONTROL
LOCK GATE
LEVER
SQUARE KEY
(REAR WHEEL ONLY)
FIG. 27
ADJUSTMENT
BOLT
FIG. 26
22
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 28)
REPLACING BATTERY (See Figs. 29 and 30)
CAUTION: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connecting
battery,removemetalbracelets,
wristwatch bands, rings, etc.
CAUTION: Lead-acidbatteriesgenerate
explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Alwaysweareyeprotectionwhen
aroundbatteries.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
If your battery is too weak to start the engine, it should be
recharged.(See“BATTERY”intheCUSTOMERRESPON-
SIBILITIES section of this manual).
If “jumper cables” are used for emergency starting, follow
•
•
•
•
•
•
Lift seat pan to raised position and open battery box
door.
DisconnectBLACKbatterycablefirstthenREDbattery
cable and carefully remove battery from tractor.
Installnewbatterywithterminalsinsamepositionasold
battery.
First connect RED battery cable to positive (+) terminal
with hex bolt and keps nut as shown. Tighten securely.
thisprocedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
•
ConnecteachendoftheREDcabletothePOSITIVE(+)
terminalofeachbattery,takingcarenottoshortagainst
chassis.
ConnectBLACKgroundingcabletonegative(-)terminal
withremaininghexboltandkepsnut. Tightensecurely.
Close battery box door.
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE
(-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.
SEAT PAN
TO REMOVE CABLES, REVERSE ORDER -
•
BLACK cable first from chassis and then from the fully
chargedbattery.
BATTERY
BOX DOOR
•
RED cable last from both batteries.
NEGATIVE TERMINAL
POSITIVE TERMINAL
FIG. 29
KEPS
NUT
CHASSIS
HEX
BOLT
CABLES
NEGATIVE
TERMINAL
POSITIVE
TERMINAL
CHARGED
BATTERY
POSITIVE (RED)
CABLE
NEGATIVE
(BLACK) CABLE
FIG. 30
FIG. 28
TO REPLACE HEADLIGHT BULB
•
•
•
Raisehood.
Pullbulbholderoutoftheholeinthebacksideofthegrill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
•
Closehood.
23
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
•
Chokeshouldbeclosed.Ifitisnot,loosencasingclamp
screw and move choke cable until choke is completely
closed. Tighten casing clamp screw securely.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Replace air cleaner cover assembly and tighten knob.
•
Checkwiring. SeeelectricalwiringdiagramintheRepair
Parts section.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operateproperlyduetosuspectedcarburetorproblems,take
yourtractortoanauthorizedservicecenterforrepairand/or
adjustment.
TO REPLACE FUSE
Replacewith20ampautomotive-typeplug-infuse. Thefuse
holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 31)
Highspeedstopisfactoryadjusted. Donotadjust-damage
may result.
•
•
•
Raisehood.
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
Unsnapheadlightwireconnector.
Standinfrontoftractor. Grasphoodatsides,tilttoward
engine and lift off of tractor.
•
Toreplace, reverseaboveprocedure.
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE
ADJUSTMENTS.
TO
MAKE
ANY
NECESSARY
HOOD
STOP
HEADLIGHT WIRE
CONNECTOR
FIG. 31
SWIVEL
CLAMP
SCREW
ENGINE
FIG. 32
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 32)
The throttle control has been preset at the factory and
adjustmentshouldnotbenecessary. Checkadjustmentas
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•
With engine not running, move throttle control lever to
fast position.
•
Check that swivel is against stop. If it is not, loosen
cable clamp screw and pull cable back until swivel is
against stop. Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL (See Fig. 33)
The choke control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
CLAM
•
Withenginenotrunning,movechokecontrol(locatedon
dash panel) to full choke position.
FIG. 33
•
Loosen knob and remove cover assembly from air
cleaner.
24
Download from Www.Somanuals.com. All Manuals Search And Download.
STORAGE
Immediatelyprepareyourtractorforstorageattheendofthe
season or if the tractor will not be used for 30 days or more.
•
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL
HOSE, OR TANK DURING STORAGE.
ALSO,
TRACTOR
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
Removemowerfromtractorforwinterstorage. Whenmower
is to be stored for a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store in a clean, dry
area.
•
•
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetorareempty.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
•
Cleanentiretractor(See“CLEANING”intheCustomer
Responsibilities section of this manual).
•
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
•
•
•
Lubricate as shown in the Customer Responsibilities
section of this manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
•
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
•
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
•
•
ENGINE OIL
Drainoil(withenginewarm)andreplacewithcleanengineoil.
(See“ENGINE”intheCustomerResponsibilitiessectionof
this manual).
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
•
•
Tohelppreventcorrosionandpowerleakageduringlong
periods of storage, battery cables should be discon-
nectedandbatterycleanedthoroughly(see“TOCLEAN
BATTERYANDTERMINALS”intheCustomerRespon-
sibilities section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
CYLINDER(S)
•
•
Removesparkplug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turnignitionkeyto“START”positionforafewseconds
to distribute oil.
•
•
Replace with new spark plug(s).
OTHER
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•
•
Ifpossible,storeyourtractorindoorsandcoverittogive
protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
25
Download from Www.Somanuals.com. All Manuals Search And Download.
TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Will not start
1. Out of fuel.
1. Fill fuel tank.
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Dirty fuel filter.
6. Replace fuel filter.
7. Water in fuel.
7. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment.
9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment.
10. Contact an authorized service center/department.
Hard to start
1. Dirty air filter.
1. Clean/replace air filter.
2. Bad spark plug.
2. Replace spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
5. Drain fuel tank and refill with fresh gasoline.
6. Check all wiring.
7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment.
8. Contact an authorized service center/department.
Engine will not turn over
1. Clutch/brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
start
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
4. Check/replace solenoid or starter.
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
1. Set in “Higher Cut” position/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Low oil level/dirty oil.
5. Check oil level/change oil.
6. Faulty spark plug.
7. Dirty fuel filter.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
8. Drain fuel tank and refill with fresh gasoline.
9. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment.
15. Contact an authorized service center/department.
Excessive vibration
1. Worn, bent or loose blade.
2. Bent blade mandrel.
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Loose/damaged part(s).
3. Tighten loose part(s). Replace damaged parts.
26
Download from Www.Somanuals.com. All Manuals Search And Download.
TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Engine continues to run
when operator leaves
seat with attachment
clutch engaged
1. Faulty operator-safety presence control system.
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1. Worn, bent or loose blade.
2. Mower deck not level.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
3. Clean underside of mower housing.
4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
5. Clean around mandrels to open vent holes.
Mower blades will not
rotate
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Frozen blade mandrel.
4. Replace blade mandrel.
Poor grass discharge
1. Engine speed too slow.
2. Travel speed too fast.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Wet grass.
4. Mower deck not level.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not working 1. Switch is “OFF”.
1. Turn switch “ON”.
(if so equipped)
Battery will not charge
Loss of drive
2. Bulb(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
2. Replace bulb(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Bad battery cell(s).
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
4. Replace alternator.
1. Freewheel control in “disengaged” position.
2. Motion drive belt worn, damaged, or broken.
3. Air trapped in transmission during shipment
or servicing.
1. Place freewheel control in “engaged” position.
2. Replace motion drive belt.
3. Purge transmission.
Engine “backfires”
when turning engine
“OFF”
1. Engine throttle control not set at “SLOW”
1. Move throttle control to “SLOW” position and allow
position for 30 seconds before stopping engine.
to idle for 30 seconds before stopping engine.
27
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE NOTES
28
Download from Www.Somanuals.com. All Manuals Search And Download.
TRACTOR - - MODEL NUMBER PR20H42STB
SCHEMATIC
RED
BLACK
BATTERY
FUSE
RED
RED
A
M
STARTER
AMMETER
BLACK
(OPTIONAL)
WHITE
SOLENOID
RED
S
B
M
CLUTCH / BRAKE
(PEDAL UP)
G
A1
A2
WHITE
L
SEAT SWITCH
(NOT OCCUPIED)
IGNITION
SWITCH
WHITE
BLACK
BLACK
BLACK
BLACK
ATT'MENT CLUTCH
(CLUTCH OFF)
GROUNDING
CONNECTOR
BLACK
HOUR
METER
(OPTIONAL)
SPARK
PLUG
BLACK
IGNITION
UNIT
GAP
FUEL
LINE
(2 PLUGS ON
TWIN CYL. ENGINES)
BLUE
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
RED
FUEL SHUT-OFF SOLENOID
(IF SO EQUIPPED)
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ALTERNATOR
DIODE
ORANGE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
NOTE
YOUR TRACTOR IS
BROWN
BLACK
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
HEADLIGHTS
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
NON-REMOVABLE
CONNECTIONS
IGNITION SWITCH
REMOVABLE
POSITION CIRCUIT “MAKE”
CONNECTIONS
OFF
RUN/LIGHT
M+G+A1
B+A1
NONE
A2+L
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
RUN
B+A1
NONE
START B + S + A1 NONE
29
Download from Www.Somanuals.com. All Manuals Search And Download.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PR20H42STB
ELECTRICAL
21
22
42
24
41
43
27
27
40
26
27
27
25
16
16
33
30
D
.C
.
A
M
P
52
E
R
E
S
29
45
8
28
27
2
1
30
Download from Www.Somanuals.com. All Manuals Search And Download.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PR20H42STB
ELECTRICAL
KEY PART
NO. NO.
DESCRIPTION
1
163465
74760412
156417
153664
166181
4152J
Battery
2
Bolt Hex Hd 1/4-20unc X 3/4
Case Battery Mech Hinge
Switch Interlock Push-In
Harness Socket Light
Bulb, Light # 1156
8
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
52
4799J
CableBattery
Cable Battery 6 Ga Red w/16 wire
Fuse 20 Amp
Nut Keps Hex 1/4-20 Unc
Cable Ground 6ga 12 black
Switch Plunger Nc Gray
Switch Ign
Key Ign Molded Generic
HarnessIgn
Bolt Fin Hex 1/4-20uncx 1/2
CoverTerminalRed
Solenoid
AmmeterRectangular
ProtectionLoop
146147
175158
73510400
4207J
121305X
175566
140401
170217
71110408
131563
175141
121433X
141940
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
Download from Www.Somanuals.com. All Manuals Search And Download.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PR20H42STB
CHASSIS
212
17
159
30
24
29
18
12
28
24
25
26
25
26
53
58
51
31
52
55
5
3
57
5
208
9
208
207
54
20
11
23
208
207
26
64
207
1
3
35
13
33
3
10
3
142
3
145
37
37
3
3
2
3
142 3
208
35
3
206
3
3
34
26
38
32
Download from Www.Somanuals.com. All Manuals Search And Download.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PR20H42STB
CHASSIS
KEY PART
NO. NO.
DESCRIPTION
1
169830
176554
17060612
155272
Chassis
2
Drawbar
3
Screw 3/8-16 X .75
BumperHood/Dash
168337X012 Dash P/L
5
9
10
11
12
13
17
18
20
23
24
25
26
28
29
30
31
33
34
35
37
38
51
52
53
54
55
57
58
64
72140608
155927
Bolt Carriage 3/8-16 x 1
Panel Dash Lh
ClipTinnerman
Panel Dash Rh
145660
172107010
159639X428 HoodLT/PL
126938X
156437
124028X
74780616
19131312
73800600
170474
BumperHood
Plate Mtg Battery Fuel Tank Fr
Bushing
Bolt Fin Hex 3/8-16 x 1 Gr 5
Washer 13/32 X 13/16 X 12 Ga
Nut Lock Hex W/Ins 3/8-16 Unc
Grille/Lens Asm
170472X599 Lens LT/PL
169470X428 Fender Footrest Pnt
136619
BracketFender
145244X428 Footrest Pnt Lh
145243X428 Footrest Pnt Rh
72110606
17490508
169834
73800400
19091416
144697
161464
144696
74780412
174930
154798
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4
Screw Thdrol 6/16-18 x 1/2 TYT
Bracket Asm Pivot Mower Rear
Nut Lock Hex W/Ins 1/4-20
Washer 9/32 x 7/8 x 16 Ga.
Bracjet Grukke Lh
Screw Hex Wshd 8-18 x 7/8
Bracket Grille Rh
Bolt Hex 1/4-20 x 3/4
Duct Air
DashLowerSTLT
PlateReinforcementSTLT
Rod Pivot Chassis/Hood
142 165867
145 156524
159 169473X428 Cupholder
206 170165
207 17670508
208 17670608
212 156229
BoltShoulder5/16-18
Screw Thdrol 5/16-18 x 1/2
Screw Thdrol 3/8-16 x 1/2
Insert Lens Relect
---
5479J
Plug BTN. Blk
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
Download from Www.Somanuals.com. All Manuals Search And Download.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PR20H42STB
DRIVE
51
51
57
89
69
63
212
70
116
202
66
65
197
159
59
158
162
161
42
56
169
61
198
64
50
150
83
41
42
40
14
81
164
168
48
163
21
151
51
10
38
82
27
49
47
166
156
62
42
39
165
8
35
32
30
120
36
52
34
52
36
16
37
35
32
53
95
28
30
26
29
26
16
16
27
84
22
77
24
55
19
25
26
74
199
15
200
61
77
61
71
96
26
78
1
76
73
16
75
34
Download from Www.Somanuals.com. All Manuals Search And Download.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PR20H42STB
DRIVE
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
64
65
66
69
70
71
73
74
75
76
77
78
81
82
83
84
89
95
96
71170764
Bolt, Hex
1
- - - - - -
TransaxleHydroGear314-0510
(OrderPartsFromTransaxle
Manufacturer)
10040700
154778
Washer
Keeper Belt Engine
Screw
Guide Belt
StrapTorqueLhHydro
Strap Torque Rh Hydro
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Gauge
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Gauge
Shaft Asm. Cross Hydro
Spring Torsion T/A
Washer 17/32 x 3/4 x 16 Ga.
LinkTransaxle
142432
8
165619
Rod Shift Hydro LT
Pin Cotter 1/8 x 1 CAD
Washer Lock Hvy Helical
Bolt, Hex FLGHD 5/16-18 Gr. 5
Nut Lock Hex W/Ins 5/16-18 Unc P
Nut Lock Hex W/Wsh 3/8-16 Unc
Knob,Round1/2-13
Rod, Brake Hydro
134683
10
14
15
16
19
21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
40
41
42
47
48
49
50
51
52
53
55
56
57
59
61
62
63
76020416
10040400
74490544
73800500
73800600
140845
169183
169182
137057
121749X
12000001
123583X
121748X
165596
169498
73350600
106888X
19131316
76020412
145204
Nut
Spring, Brake Rod
123782X
19171216
169594
169373X428 Console,Hydro
170201
4497H
Washer
Pin Cotter 1/8 x 3/4 CAD.
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
Bolt Hex Hd 5/16-18 Unc x 3/4
Shaft, Foot Pedal
71673
169592
74760512
155071
Control Asm Bypass Hydro
Retainer Spring 1" Zinc/Cad
Bolt Rdhd Sq Neck 3/8-16 x 1
Nut Lock Flg. 3/8-16
116 72140608
120 73900600
150 165850
151 19133210
156 166002
158 165589
159 165494
161 72140406
162 73680400
163 74780416
164 19091010
165 165623
166 166880
168 165492
169 165580
197 169613
198 169593
199 169612
200 72140508
202 72110612
212 145212
120183X
19211616
1572H
Bearing,Nylon
Bushing Bellcrank Grd Drive
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16 ID x 1.125
Bracket Shift Mount
Washer
Pin, Roll
131494
Pulley, Idler, Flat
74760644
4470J
Bolt
Spacer, Split
Hub Tapered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
NutCrownlock1/4-20Unc
Bolt Hex Fin 1/4-20 Unc x 1 Gr 5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
165838
Keeper, Belt Idler
19131312
127783
Washer 13/32 x 13/16 x 12 Gauge
Pulley, Idler, V-Groove
Bellcrank Clutch Grnd Drv STL
Retainer,Belt
154407
123205X
74760624
73680600
73680500
105710X
105709X
74760620
140294
Screw 5/16-18 x 5/8
Bolt
Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt
Nut Crownlock 3/8-16 UNC
Nut Crownlock 5/16-18 UNC
Link, Clutch
Nyliner Snap-In 5/8" ID
Washer Nyl 7/8 ID x .105
Bolt Shoulder 5/16-18 Unc
Bolt Rdhd Sqnk 5/16-18 Unc x 1
Bolt Carr Sh 3/8-16 x 1-1/2 Gr 5
Nut Hex Flange Lock
Spring, Return, Clutch
Bolt Fin Hex 3/8-16 UNC x 1-1/4
V-Belt, GroundDrive
Keeper,CenterSpan
Screw Thdrol. 3/8-16 x .75
Cover,Pedal
169691
17060612
8883R
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
140186
Pulley, Engine
35
Download from Www.Somanuals.com. All Manuals Search And Download.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PR20H42STB
STEERING ASSEMBLY
38
63
11
39
1
41
42
37
37
36
62
44
51
54
8
17
27
67
18
19
67
68
46
8
67
22
13
6
23
65
46
11
2
8
66
40
6
87
5
29
79
80
25
87
3
32
5
11
68
82
4
29
43
40
10
43
6
33
8
29
34
35
15
36
Download from Www.Somanuals.com. All Manuals Search And Download.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PR20H42STB
STEERING ASSEMBLY
KEY PART
NO.
NO.
DESCRIPTION
1
159944X428 WheelSteering
2
172393
169840
169839
6266H
121748X
12000029
169832
10040600
136518
145212
156546
57079
160395
165857
165851
154406
136874
17060612
171888
19111216
10040500
73540500
155099
152927
Axle Asm Cast Iron LT
3
Spindle Asm LH
4
Spindle Asm RH
5
BearingRaceThrustHarden
Washer 25/32 X 1-5/8 X 16 Ga
RingKlip#t5304-75
LinkDrag
Washer Lock Hvy Hlcl Spr 3/8
Spacer Brg Axle Front
Nut Hex Flange Lock
Shaft Asm Strg
Washer Thrust 515x 750x 033
SupportShaft
Screw Hex Wsh Hd Torx
Shaft Asm Pittman
BracketSteering
6
8
10
11
13
15
17
18
19
22
23
25
27
29
32
33
34
35
36
37
38
39
40
41
42
43
44
46
51
54
62
63
65
66
67
68
79
80
82
87
GearSector
Screw 3/8-16 x .75
RodTie
Washer 11/32 x 3/4 x 16 Ga
Washer Lock Hvy Hlcl Spr 5/16
CrownlockNut5/16-24Unf
Bushing Strg
Screw
159946X428 Insert Cap Strg Wh
19132411
7810H
159945
Washer 13/32 X 1-1/2 X 11 Ga
Lock nut
AdaptorWheelStrg
145054X428 Boot Steering Dash
121749X
153720
121232X
73800500
74780520
167902
74780616
160367
154404
Washer 25/32 X 1 1/4 X 16 Ga
Extension Steering Shaft LR/LT
Cap Spindle Fr Top Blk
Nut Lock Hex w/Ins 5/16-18
Bolt Fin Hex 5/16-18 Unc x 1-1/4
Kit, Steering Assembly Svc
Bolt Fin Hex 3/8-16unc x 1 Gr. 5
Spacer Brace Axle
Bearing Arm Pittman
72140618
169827
Bolt Rdhd Sq 3/8-16 Unc x 2-3/4
Axle, Brace
Washer 13/32 x 1-1/4 x 12 Ga.
Bolt Hex Nylon 3/8-16 x 3/4
Bracket Susp Chassis Front
Washer Flat .781 x 1 1/2 x .14
19132012
74950612
169835
173966
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
Download from Www.Somanuals.com. All Manuals Search And Download.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PR20H42STB
SEAT ASSEMBLY
1
8
9
8
9
14
7
7
10
5
6
22
21
2
24
5
16
25
15
11
4
13
17
3
12
KEY PART
NO. NO.
KEY PART
DESCRIPTION
NO.
NO.
DESCRIPTION
13
14
15
16
17
21
22
24
25
121248X
72050412
134300
121250X
123976X
171852
73800500
19171912
127018X
Bushing Snap Blk Nyl 50 Id
Bolt Rdhd Sqnk 1/4-20x1-1/2
Spacer Split 28x 88
1
171683
Seat
2
140551
Bracket Pivot Seat 8 720
3
71110616
19131610
145006
73800600
124181X
17000616
19131614
174894
Bolt Fin Hex 3/8-16unc X 1
Washer 13/32 X 1 X 10 Ga
ClipPush-In
Nut Hex w/Ins. 3/8-16 Unc
Spring Seat Cprsn 2 250 Blk Zi
Screw 3/8-16 x 1.5 Smgml
Washer 13/32 X 1 X 14 Ga.
Pan Seat
SpringCprsn
4
Nut Lock 1/4 Lge Flg Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc
Nut Hex Lock W/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
Bolt Shoulder 5/16-18 X 62
5
6
7
8
9
10
11
12
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
166369
121246X
Knob Seat
Bracket Mounting Switch
38
Download from Www.Somanuals.com. All Manuals Search And Download.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PR20H42STB
DECALS
16
11
2
4
3
2
4
10
1
20
9
6
8
5
14
KEY PART
KEY PART
NO.
NO.
DESCRIPTION
NO.
NO.
DESCRIPTION
1
2
3
4
5
6
8
157032
176303
176308
177020
170851
169210
170563
DecalOper
DecalFenderAuto
DecalHoodLH
Decal Side Panel Logo
Decal HP Engine
Decal By Pass Lt Hydro
DecalMowerWarnKeepHand
Away
Decal FenderLogo
DecalFenderDangerE/F
11
14
16
20
- -
- -
- -
- -
- -
- -
172743
160396
176307
145005
133671
138311
173587
173589
177552
177553
Decal Ins Strg Whl
Decal V-Belt Schematic
DecalHoodRh
Decal Bat Dan/Psn
Pad Footrest
Decal Handle Lft Height Adjust
Decal Fend Reflector Rh
Decal Fend Reflector Lh
ManualOwner's(English)
ManualOwner's(French)
9
10
172740
157140
WHEELS AND TIRES
KEY
NO.
PART
NO.
DESCRIPTION
1
2
5,8
1
59192
65139
170455
59904
Cap Valve Tire
2
Stem Valve
4,10
3
Tire F T 15 X 6 0 - 6 Service
Tube Front (Service Item Only)
106732X421 Rim Asm 6"front Service
7
4
5
3,9
6
278H
9040H
Fitting Grease (Front Wheel Only)
BearingFlange(FrontWheelnly)
7
6
11
8
106108X421 Rim Asm 8"rear Service
170456
7152J
104757X428 Cap Axle Blk 1 50 X 1 00
144334
9
Tire R T 20x10-8 Service
Tube Rear (Service Item Only)
10
11
- -
Sealant, Tire ( 10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
Download from Www.Somanuals.com. All Manuals Search And Download.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PR20H42STB
ENGINE
2
3
8
1
14
38
10
6
13
25
26
81
17
17
5
16
32
11
12
44
46
33
37
33
31
45
40
23
29
4
OPTIONAL EQUIPMENT
Spark Arrester
40
Download from Www.Somanuals.com. All Manuals Search And Download.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PR20H42STB
ENGINE
KEY PART
NO. NO.
DESCRIPTION
1
2
3
170771
ControlThrot
17720410
Screw Hex Thd Cut 1/4-20x5/8 T
- - - - - - - - Engine B&S Model No. 407777
(Orderpartsfromenginemanufacturer)
4
149723
Muffler Exhaust
5
159955
Exhaust Asm. Lh
6
160589
Exhaust Asm. Rh
8
171877
Bolt 5/16-18unc x 3/4 w/sems
Heat Shield Lt
10
11
12
13
14
16
17
23
25
26
29
31
32
33
37
38
40
44
45
46
81
162797
10040400
71070512
165391
Washer Lock Hvy. Helical 1/4
Screw Hex Hd Cap 5/16-18 x 3/4
Gasket Muffler
Tube Drain Oil Easy
Washer Lock Ext Tooth 3/8
Screw Thdrol 3/8-16x1-1/2 Tytt
Shield BRN/DBRGuard
ControlChoke
Nut Keps 3/8-24 UNF
ArrestorSpark
Tank Fuel
CapFuel
148456
11050600
17490624
169837
145996
73920600
137180
174642
140527
123487X
137040
148315
124028X
17670412
17000612
19091416
73510400
Clamp Hose Blk
LineFuel
Plug Drain Oil Easy
Bushing Snap Nyl Black
Screw Hexwsh Thdrol 1/4-20 x 3/4
Screw Hex wsh Thdrol 3/8-16 x 3/4
Washer 9/32 x 7/8 x 16 Ga.
Nut Keps Hex 1/4-20 unc
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
41
Download from Www.Somanuals.com. All Manuals Search And Download.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PR20H42STB
MOWER DECK
68
67
40
37
157
158
36
40
143
156
153
155
151
152
45
150
144
159
46
40
153
154
37
145
59
148
44
90
56
55
91
92
53
94
93
52
93
92
95
51
146
33
32
31
48
54
49
50
142
147
90
30
35
105
106
103
104
34
21
106
105
102
21
104
103
101
1
147
2
21
102
21
142
22
23
114
24
111
113
116
25
26
115
121
2
117
16
119
28
118
3
15
14
27
20
18
29
121
112
114
115
18
149
4
13
5
118
11
6
117
116
119
113
10
9
19
21
8
42
Download from Www.Somanuals.com. All Manuals Search And Download.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PR20H42STB
MOWER DECK
KEY PART
KEY PART
NO. NO.
NO.
NO.
DESCRIPTION
DESCRIPTION
1
165892X421 Mower Deck Assembly, 42"
68
90
91
92
93
94
95
144959
74760616
132274
V-Belt, 42" Mower
2
72140506
138017
Bolt
Bolt Fin Hex 3/8-16 Unc x 1
Bracket Asm Noseroller LH
Nut, Lock, Hex W/Ins 3/8-16 UNC
Washer 17/3 x 7/8 x 6 Ga.
Roller Nose 38 & 42
Bracket Asm Noseroller RH
MulcherCover
3
Bracket Asm Fr. Sway Bar 3/42
4
165460X421 Bracket Asm Deck 42" Sway Bar
73800600
19171416
132264
5
4939M
RetainerSpring
6
130832
850857
10030600
140296
134149
138498
137645
128774
110485X
174493
72140505
132827
159770
73680500
Arm, Suspension, Rear
Bolt 3/8-24 x 25 Grade 8 patched
Washer, Lock
8
132273
9
101 136420
102 71081010
103 19061216
104 10071000
105 160793
106 2029J
10
11
Washer,Hardened
Screw Pan Hd Phillips 10-24 x 5/8
Washer, Flat
Blade, Mulching 42” Std
Blade Mower 42” Hi-Lift Std
Shaft Assembly, Mandrel, Vented
Housing,Mandrel,Vented
Bearing, Ball, Mandrel
Stripper, MowerDeck
Bolt, Carriage 5/16-18 x 5/8
Bolt,Shoulder
Washer, Lock
13
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
40
44
45
46
48
49
50
51
52
53
54
55
56
59
67
Latch Assembly
Nut, Weld
111 155197X421 Bracket, Gauge, Wheel LH
112 155198X421 Bracket, Gauge, Wheel RH
113 17060514
114 73510500
115 72110504
116 4898H
Screw 5/16 - 18
Nut, Keps 5/16 - 18 UNC
Bolt, Carriage 5/16-18 x 1/2
Bolt,Shoulder
Baffle, Vortex
Nut
134753X421 Stiffener Bracket
117 165746
Wheel,Gauge
131267X421 Bracket, Deflector Mower 42"
118 73930600
119 19121414
121 173986
Nut Centerlock 3/8-16
Washer 3/8 x 7/8 x 14 Ga.
Bracket, Extruded
105304X
123713X
110452X
Cap, Sleeve 80 x 112 Blk Mower
Spring, Torsion, Deflector 2 52
Nut, Push Phos & Oil
142 165890X421 Arm Spring Brake Mower
143 157109X421 Bracket Arm Idler 42"
130968X428 Shield, Deflector 42" Blk
19111016
131491
157722
129963
173436
137266
72110614
133835
173438
19131316
73680600
140088
4497H
Washer 11/32 x 5/8 x 16 Gauge
Rod, Hinge 42" 6 75 W/G
ScrewThdrolWasherHead
asher, SpacerMowerVented
Pulley, Mandrel
144 173441
145 173437
146 173443
147 131335
148 169022
149 165898
150 19091216
151 169670
152 169676
153 169674
154 169675
155 169671
156 169672
157 169669
158 17720410
159 72140614
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
BoltCarriageIdler
SpringExtension
SpringReturnIdler
Nut, Toplock 9/16
Retainer Spring Yellow
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch Cable
Bolt
Fastener, ChristmasTree
Pulley, Idler, Flat
Clutch Cable 42"
Washer Flat 3/8" Type B
SpringRetainer
SpringRetentionLVRCLTCHCAB
SpacerClutchCable
Rod Clutch Cable 3/8"
Screw Hex Thd Cut 1/4-20 x 5/8
Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4
Mandrel Assembly (Includes Key
Numbers8-10,13-15,31and33)
MowerDeck,Complete
Washer 13/32 x 13/16 x 16 Gauge
Nut
Guard,Mandrel,LH
Retainer
Screw, Thdrol 1/4-20 x 5/8 T
Washer,Hardened
Roller Assembly, Cam Follower
Bolt, Shoulder #10-24 Grade 5
Locknut
137729
133944
174284
131340
69180
- -
130794
139888
131845
133943
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer,Hardened
- -
172559
155046X421 Arm, Idler
122052X
173442
171598
Spacer,Retainer
GuardTUVIdler
KnobRound
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
Download from Www.Somanuals.com. All Manuals Search And Download.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PR20H42STB
MOWER LIFT
7
41
8
36
5
37
38
40
1
4
3
13
2
4
6
6
11
5
12
13
19
20
20
13
18
17
16
15
20
31
32
19
20
15
13
31
32
44
Download from Www.Somanuals.com. All Manuals Search And Download.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PR20H42STB
MOWER LIFT
KEY PART
NO. NO.
DESCRIPTION
1
159460
Wire Asm Inner/Sprg W/plunger LT
Shaft Asm Lift RH w/Inf
Pin Groove 1 500 Zinc
E Ring#5133-62
2
159471
3
105767X
12000002
19211621
120183X
125631X
170770
4
5
Washer 21/32 X 1 X 21 Ga
Bearing Nylon Blk 629 Id
GripHandle
6
7
8
ButtonPlunger
11
12
13
15
16
17
18
19
20
31
32
36
37
38
40
41
139865
Link Lift LH Fixed Length
Link Lift RH Fixed Length
RetainerSpring
139866
4939M
173288
Link Front
Nut Jam Hex 1/2-13 Unc
Trunnion Blk Zinc
73350800
130171
73800800
139868
163552
169865
73540600
155097
123935X
17060516
19112410
155098
Nut Lock W/Wsh 1/2-13 Unc
ArmSuspensionRear
RetainerSpring
Bearing Pvt Lift
Nut Crownlock 3/8 - 24
PointerHeightIndicator
Plug Hole Blk. 1.485/1.515 Dia.
Screw 5/16-18 x 1
Washer 11/32 x 1-1/210 Ga.
Indicator Height STLT
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
Download from Www.Somanuals.com. All Manuals Search And Download.
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be
paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the
date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal
wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,
standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Electrolux Home Products
a division of WCI Outdoor Products, Inc.
Outdoor Products Customer Service Dept.
250 Bobby Jones Expressway
Electrolux Home Products
a division of WCI Outdoor Products, Inc.
7075 Ordan Drive
Augusta, GA 30909 USA
Mississauga, Ontario
L5T 1K6
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights
which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
46
Download from Www.Somanuals.com. All Manuals Search And Download.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SIGHTING
GUIDE
SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
15° MAX.
Operate your Tractor up and down the face of slopes (not
greater than 15°), never across the face. Make turns gradu-
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
Download from Www.Somanuals.com. All Manuals Search And Download.
P ARTS AND SERVICE
You r P OULAN P RO p r od u ct h a s been exp er tly en gin eer ed a n d ca r efu lly m a n u fa ctu r ed to r igid
qu a lity sta n d a r d s. As w ith a ll m ech a n ica l p r od u cts, som e a d ju stm en ts or p a r t r ep la cem en t m a y be
n ecessa r y d u r in g th e life of you r u n it.
F OR SERVICE OR REP LACEMENT P ARTS:
1. Con su lt you r d ea ler /p la ce of p u r ch a se.
2. Con su lt th e yellow p a ges of you r p h on e d ir ector y for th e n a m e of th e n ea r est ser vice d ea ler
(u n d er “sa w s” for Ch a in Sa w s or u n d er “la w n m ow er s” for Tr im m er s, Br u sh cu tter s, a n d
Blow er s).
3. F or r ep la cem en t p a r ts, h a ve a va ila ble th e follow in g in for m a tion :
a . Mod el Nu m ber /Ma n u fa ctu r er 's I.D. Nu m ber .
b . Descr ip tion of p a r t.
NOTE : Electr olu x Hom e P r od u cts p r ovid es p a r ts a n d ser vice th r ou gh its a u th or ized d istr ibu -
tor s a n d d ea ler s; th er efor e, a ll r equ ests for p a r ts a n d ser vice sh ou ld be d ir ected to you r
loca l d ea ler (s). Th e p h ilosop h y of Electr olu x Hom e P r od u cts is to con tin u a lly im p r ove
a ll of its p r od u cts. If th e op er a tin g ch a r a cter istics or th e a p p ea r a n ce of you r p r od u ct
d iffer s fr om th ose d escr ibed in th is Ma n u a l, p lea se con ta ct you r loca l loca l d ea ler for
u p d a ted in for m a tion a n d a ssista n ce.
Download from Www.Somanuals.com. All Manuals Search And Download.
|