Husqvarna Lawn Mower ZTH User Manual

Operator´s manual  
ZTH  
Please read these instructions carefully and make sure  
you understand them before using the machine.  
English  
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OPERATOR’S MANUAL  
RIDER  
ZTH  
Lubrication ........................................................... 33  
50-Hour Service ................................................ 49  
100-Hour Service .............................................. 50  
300-Hour Service .............................................. 51  
At Least Once Each Year.................................. 52  
Maintenance .........................................................25  
Maintenance Schedule ......................................25  
Ignition System ..................................................27  
Checking the Safety System..............................27  
English-1  
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English-2  
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INTRODUCTION  
Introduction  
Congratulations  
Thank you for purchasing a Husqvarna ride-on mower. This machine is built for the greatest efciency and  
rapid mowing primarily of large areas. Controls in one place and a hydrostatic transmission regulated by  
steering controls also contribute to the machines performance.  
This manual is a valuable document. Following the instructions (use, service, maintenance, etc.)  
can considerably increase the lifespan of your machine and even increase its resale value.  
If you sell your machine, be sure to give the operators manual to the new owner.  
The nal chapter of this operators manual comprises a Service Journal. Ensure that service and repair  
work is documented. A well kept service journal reduces service costs for the season-based maintenance  
and affects the machines resale value. Take the operators manual along when the machine is left to the  
workshop for service.  
General  
In this operators manual, left and right, backward and forward are used in relation to the machines normal  
driving direction.  
Driving and Transport on Public Roads  
Check applicable road trafc regulations before driving and transport on public roads. If the machine is  
transported, you shall always use approved fastening equipment and ensure that the machine is well  
anchored.  
Towing  
When your machine is equipped with a hydrostatic transmission you should, if necessary, only tow the  
machine over short distances and at a low speed, otherwise there is a risk of damaging the transmission.  
Operating  
This machine is constructed only for mowing grass on lawns and other free and even ground without  
obstacles such as stones, tree stubs, etc. The machine can also be used for other tasks when equipped  
with special accessories provided by the manufacturer, for which the operating instructions are provided in  
conjunction with delivery. All other types of use are incorrect. The manufacturers directions concerning  
operation, maintenance, and repairs must be carefully followed.  
The machine must only be operated, maintained, and repaired by persons that are familiar with the  
machines special characteristics and who are well versed in the safety instructions.  
Accident prevention regulations, other general safety regulations, occupational safety rules, and trafc  
regulations must be followed without fail.  
Unauthorized modications to the design of the machine may absolve the manufacturer from liability for any  
resulting personal injury or property damage.  
English-3  
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INTRODUCTION  
Good Service  
Husqvarnas products are sold all over the world and only in specialized retail trade with complete service.  
This ensures that you as a customer receive only the best support and service. Before the product is  
delivered, the machine has, for example, been inspected and adjusted by your retailer, see the certicate  
in the Service Journal in this operators manual.  
When you need spare parts or support in service questions, guarantee issues, etc., please consult  
the following professional:  
This Operators Manual belongs to the  
Engine  
Transmission  
machine with manufacturing number:  
Manufacturing Number  
The machines manufacturing number can be found on the printed plate afxed behind the battery under  
the seat. Stated on the plate, from the top are:  
The machines type designation (I.D.).  
The manufacturer's type number (Model).  
The machines serial number (Serial no.)  
Please state the type designation and serial number when ordering spare parts.  
The engines manufacturing number is stated on a barcode decal. This is placed on the left side of the  
crankcase, in front of the start motor. The plate states:  
The engines serial number (E/NO).  
The engines type designation (Code).  
Please state these when ordering spare parts.  
The hydraulic pumps manufacturing number is stated on a barcode decal afxed to the left side of the  
pump housing. The plate states:  
The pumps type designation.  
The pumps serial number.  
The hydraulic motors manufacturing number is stated on a round metal plate. This is placed on the gable  
inside the motor. The plate states:  
The hydraulic motors type designation and design version.  
The hydraulic motors serial number.  
English-4  
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SYMBOLS AND DECALS  
Symbols and Decals  
These symbols are found on the machine and in the operators manual.  
Study them carefully so that you know what they mean.  
WARNING!  
Xxxxxxx xxxx xxxxxxxx xxx x  
Xxxxx xxxxxx xx.  
xx xxxxxxxx xxxxx xxx xx.  
Used in this publication to notify the reader of a risk of personal injury, particularly if the reader should  
neglect to follow instructions given in the manual.  
IMPORTANT INFORMATION  
Xxxxxxx xxxx xxxxxxxx xxx xxx  
xxxx xxxxxx xx.  
Used in this publication to notify the reader of a risk of material damage, particularly if the reader should  
neglect to follow instructions given in the manual. Used also when there is a potential for misuse or  
misassembly.  
Reverse  
Warning!  
Neutral  
Fast  
Slow  
Choke  
Fuel  
Parking brake  
CE  
marking  
conformity  
Do not touch rotating  
parts  
Warning! Rotating  
blades, keep away from  
the discharge deck  
Battery acid is corrosive, explosive,  
and flammable  
Do not stand here  
Noise emissions to the surroundings  
in accordance with the European  
Unions directive. The machines  
emission is stated in the chapter  
TECHNICAL DATA and on the decals.  
English-5  
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SAFETY INSTRUCTIONS  
Safety Instructions  
These instructions are for your safety. Read them carefully.  
WARNING!  
This symbol means that important safety instructions need to be emphasized. It  
concerns your safety.  
General Use  
Read all instructions in this operators  
manual and on the machine before  
starting it. Ensure that you understand  
them and then abide by them.  
Learn how to use the machine and its  
controls safely and learn how to stop  
quickly. Also learn to recognize the safety  
decals.  
Only allow the machine to be used by  
adults who are familiar with its use.  
8011-512  
Read the operator’s manual before starting the  
machine  
Make sure nobody else is in the vicinity  
of the machine when you start the  
engine, engage the drive, or run the  
machine.  
Make sure animals and people maintain  
a safe distance from the machine.  
Stop the machine if someone enters the  
work area.  
Clear the area of objects such as stones,  
toys, steel wire, etc. that may become  
caught in the blades and thrown out.  
Beware of the discharge deck and do not  
point it at any one. Do not use the machine  
without the discharge deck in place.  
8011-513  
Clear the area of objects before mowing  
Stop the engine and prevent it from start-  
ing before you clean the discharge deck.  
Remember that the operator is  
responsible for dangers or accidents.  
Never take passengers. The machine is  
only intended for use by one person.  
Always look down and behind before and  
during reversing maneuvers. Keep a look  
out for both large and small obstacles.  
Slow down before turning.  
8011-520  
Shut down the blades when not mowing.  
Never take passengers  
English-6  
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SAFETY INSTRUCTIONS  
Be careful when rounding xed objects,  
so that the blades do not hit them. Never  
drive over foreign objects.  
WARNING!  
Engine exhaust and certain  
vehicle components contain  
or emit chemicals considered  
to cause cancer, birth defects,  
or other reproductive system  
damage.The engine exhaust  
contains carbon monoxide,  
which is a colorless, poisonous  
gas. Do not use the machine  
in enclosed spaces.  
Only use the machine in daylight or in  
other well-lit conditions. Keep the  
machine a safe distance from holes or  
other irregularities in the ground. Pay  
attention to other possible risks.  
Never use the machine if you are tired, if  
you have consumed alcohol, or if you are  
taking other drugs or medication that can  
affect your vision, judgment, or  
coordination.  
Beware of trafc when working near or  
crossing a road.  
Never leave the machine unsupervised  
with the engine running. Always shut  
down the blades, pull back the parking  
brake, stop the engine, and remove the  
ignition key before leaving the machine.  
Never allow children or other persons not  
trained in the use of the machine to use  
or service it. Local laws may regulate the  
age of the user.  
8011-518  
Keep children away from the work area  
WARNING!  
When using the machine, approved personal protective equipment shall be  
used. Personal protective equipment cannot eliminate the risk of injury but it  
will reduce the degree of injury if an accident does happen. Ask your retailer  
for help in choosing the right equipment.  
Make sure that you have rst aid  
equipment close at hand when using the  
machine.  
Never use the machine when barefoot.  
Always wear protective shoes or boots,  
preferably with steel toecaps.  
Always wear approved protective glasses  
or a full visor when assembling or driving.  
Never wear loose clothing that can fasten  
in moving parts.  
8011-292  
Personal protective equipment  
English-7  
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SAFETY INSTRUCTIONS  
Driving on Slopes  
Driving on slopes is one of the operations  
where the risk is greatest that the driver will  
lose control or the machine will tip over, which  
can result in serious injury or death. All  
slopes require extra caution. If you cannot  
reverse up a slope or if you feel unsure,  
do not mow the slope.  
Do as follows  
Remove obstacles such as stones,  
tree branches, etc.  
Mow up and down, not side-to-side.  
Never drive the rider on terrain that  
slopes more than 15°.  
6003-004  
Avoid starting or stopping on a slope. If  
the tires begin to slip, shut down the  
blades and drive slowly down the slope.  
Mow up and down, not side-to-side  
Always drive evenly and slowly on  
slopes.  
Make no sudden changes in speed or  
direction.  
Avoid unnecessary turns on slopes, and  
if it proves necessary, turn slowly and  
gradually downward, if possible.  
Watch out for and avoid driving over  
furrows, holes, and bumps. On uneven  
terrain, the machine can tip more easily.  
Long grass can hide obstacles.  
Drive slowly. Use small movements of  
the steering controls.  
8011-519  
Be extra cautious with any additional  
equipment, which can alter the  
machines stability.  
Be extra cautious when driving on slopes  
Do not mow near verges, ditches, or  
banks. The machine can suddenly spin  
around if a wheel goes over the edge of a  
drop or ditch, or if an edge gives way.  
Do not mow wet grass. It is slippery, and  
the tires can lose their grip, so that the  
machine slides.  
Try not to stabilize the machine by  
putting a foot on the ground.  
When cleaning the chassis, the machine  
may never be driven near verges or  
ditches.  
English-8  
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SAFETY INSTRUCTIONS  
Children  
Serious accidents may occur if you fail to  
be on guard for children in the vicinity of  
the machine. Children are often attracted  
to the machine and mowing work. Never  
assume that children will stay put where  
you last saw them.  
Keep children away from the mowing  
area and under close supervision by  
another adult.  
Keep an eye out and shut off the  
machine if children enter the work area.  
Before and during a reversing maneuver,  
look backward and downward for small  
children.  
Never allow a child to ride with you.  
They can fall off and injure themselves  
seriously or prevent risk-free  
maneuvering of the machine.  
Never allow children to operate the  
machine.  
8011-517  
Never allow children to operate the machine  
Be particularly cautious near corners,  
bushes, trees, or other objects that block  
your view.  
Maintenance  
WARNING!  
The engine must not be started when the drivers oor plate or any protective plate  
for the mower decks drive belt is removed.  
Stop the engine. Prevent the engine from  
starting by removing the spark plug cables  
from the spark plugs or by removing the  
ignition key before making any  
adjustments or performing maintenance.  
Never ll the fuel tank indoors.  
Gasoline and gasoline fumes are  
poisonous and extremely ammable. Be  
especially cautious when handling  
gasoline, as carelessness can result in  
personal injury or re.  
Only store fuel in containers approved for  
the purpose.  
8011-516  
Never remove the fuel tank cap and never  
ll the fuel tank while the engine is running.  
Never ll the fuel tank indoors  
English-9  
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SAFETY INSTRUCTIONS  
Allow the engine to cool before refueling.  
Do not smoke. Do not ll fuel in the  
vicinity of sparks or open ames.  
If leaks arise in the fuel system, the  
engine must not be started until the  
problem has been resolved.  
Store the machine and fuel in such a way  
that there is no risk of leaking fuel or fuel  
vapor leading to damages.  
Check the fuel level before each use and  
leave space for the fuel to expand,  
because the heat from the engine and  
the sun may otherwise cause the fuel to  
expand and overow.  
WARNING!  
Avoid overlling. If you spill gasoline on  
the machine, wipe up the spill and wait  
until it has evaporated before starting the  
engine. If you have spilled gasoline on  
your clothing, change your clothing.  
The engine, the exhaust system,  
and the hydraulic systems  
components become very warm  
during operation.  
Risk for burns if touched.  
Allow the machine to cool before taking  
any actions in the engine room.  
Be very careful when handling battery  
acid. Acid on skin can cause serious  
corrosive burns. If you spill battery acid  
on your skin, rinse immediately with  
water.  
WARNING!  
The battery contains lead and  
lead compounds, chemicals that  
are considered to cause cancer,  
birth defects, and other  
reproductive system damage.  
Wash your hands after touching  
the battery.  
Acid in the eyes can cause blindness,  
contact a doctor immediately.  
Be careful when servicing the battery.  
Explosive gases form in the battery. Never  
perform maintenance on the battery when  
smoking or near open ames or sparks.  
The battery can explode and cause  
serious injury/damage.  
Ensure that nuts and bolts, especially the  
fastening bolts for the blade attachments,  
are properly tightened and that the  
equipment is in good condition.  
Do not modify safety equipment. Check  
regularly to be sure it works properly.The  
machine must not be driven with  
defective or unmounted protective plates,  
protective cowlings, safety switches, or  
other protective devices.  
Do not change the settings of governors  
and avoid running the engine with overly  
high engine speeds. If you run the  
engine too fast, you risk damaging the  
machine components.  
6003-009  
Do not smoke when performing maintenance on the  
battery. The battery can explode and cause serious  
injury/damage  
English-10  
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SAFETY INSTRUCTIONS  
Never use the machine indoors or in  
spaces lacking proper ventilation. The  
exhaust fumes contain carbon monoxide,  
an odorless, poisonous, and lethal gas.  
Stop and inspect the equipment if you  
run over or into anything. If necessary,  
make repairs before starting.  
Never make adjustments with the engine  
running.  
The machine is tested and approved only  
with the equipment originally provided or  
recommended by the manufacturer.  
The blades are sharp and can cause  
cuts and gashes. Wrap the blades or use  
protective gloves when handling them.  
8011-515  
Never drive the machine in an enclosed space  
Check the parking brakes functionality  
regularly. Adjust and service as  
necessary.  
The BioClip deck shall only be used  
when higher quality mowing is desired in  
familiar areas.  
Reduce the risk of re by removing  
grass, leaves, and other debris that may  
have fastened in the machine. Allow the  
machine to cool before putting it in  
storage.  
Transport  
The machine is heavy and can cause  
serious crushing injuries. Be extra  
cautious when it is loaded on or  
unloaded from a vehicle or trailer.  
8011-514  
Clean the machine regularly  
Use an approved trailer to transport the  
machine. Activate the parking brake, turn  
off the fuel supply, and fasten the  
machine with approved fastening  
devices, such as bands, chains, or ropes,  
when transporting.  
IMPORTANT INFORMATION  
The parking brake is not sufcient to lock  
the machine in place during transport.  
Ensure that the machine is well fastened  
to the transport vehicle. Reverse the  
machine onto the transport vehicle to  
avoid tipping it over.  
Check and abide by local trafc  
regulations before transporting or driving  
the machine on any road.  
English-11  
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PRESENTATION  
Presentation  
This operators manual describes the  
Husqvarna Lever-Steered Rider. The rider is  
tted with a Kawasaki four-stroke V-Twin  
engine developing 23/25 horse power.  
Transmission from the engine is made via two  
belt-driven hydraulic pumps, which in turn  
drive a hydraulic motor for each drive wheel.  
Using the left and right steering controls, the  
ow is regulated and thereby the direction  
and speed.  
8011-583  
Lever-Steered Rider  
8011-602  
Locations of the controls  
Control Locations  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
Steering control, left and right  
Hour meter  
8.  
9.  
Fuel tank cap  
Fuel tap  
Parking brake  
10. Seat adjustment lever  
11. Choke control  
Control for engaging the mower deck  
Ignition lock  
12. Throttle - regulates the engine speed  
13. Cutting height adjuster  
Fuses  
Seat lock lever  
English-12  
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PRESENTATION  
Choke Control  
The choke control is used for cold starts in order  
to provide the engine with a richer fuel mixture.  
For cold starts the control shall be pulled out.  
8011-508  
Choke control  
Throttle Control  
The throttle control regulates the engine  
speed and thereby even the rate of rotation of  
the blades, assuming the control for engaging  
the mower deck is pulled out, see Engaging  
the Mower Deck.  
In order to increase or decrease the engine  
speed, the control is moved downward or  
upward respectively.  
Avoid idling the engine for longer periods, as  
there is a risk of the spark plugs gaining a  
coating.  
Use full throttle when mowing.  
8011-509  
Throttle control  
Ignition Lock  
The ignition key is placed on the drivers  
panel and is used to start the machine.  
IMPORTANT INFORMATION  
Do not run the start motor for more than  
ve seconds each time. If the engine does  
not start, wait about 10 seconds before re-  
trying.  
Hour Meter  
8011-521  
The hour meter displays the total operating  
time.  
Ignition key and hour meter  
English-13  
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PRESENTATION  
Engaging the Mower Deck  
In order to engage the mower deck, pull the  
button out; the mower deck is disengaged  
when the button is depressed.  
8011-510  
Engaging the mower deck  
Parking Brake  
The parking brake is found on the left of the  
machine. Pull the lever backward to activate  
the brake and forward to release it.  
8011-511  
Parking brake not activated  
Seat Locking Device  
To the left behind the seat is a locking device  
that locks the seat into its folded position.The  
seat has a linked xture at the front edge and  
can be folded forward when the locking  
device is moved aside.  
8011-523  
The seats locking device  
English-14  
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PRESENTATION  
Adjusting the Seat  
The seat can be adjusted lengthways. When  
making adjustments, the lever under the front  
edge of the seat is moved to the left (as seen  
by the driver in the seat), after which the seat  
can be moved backward or forward.  
8011-562  
Lengthways adjustment  
Steering Controls  
The machines speed and direction are  
continuously variable using the two steering  
controls. The steering controls can be moved  
forward or backward about a neutral position.  
Furthermore, there is a neutral position,  
which is locked if the steering controls are  
moved outward.  
When both controls are in the neutral position  
(N), the machine stands still.  
By moving both controls an equal amount  
forward or backward, the machine moves in a  
straight line forward or backward respectively.  
8011-522  
In order, for example, to turn right while moving  
forward, move the right control towards the  
neutral position.The rotation of the right wheel  
is reduced and the machine turns to the right.  
Steering controls  
Turning on the spot can be achieved by  
moving one control backward (behind the  
neutral position) and carefully moving the  
other steering control forward from its neutral  
position. The rotation direction when turning  
on the spot is determined by which steering  
control is moved backward behind the neutral  
position. If the left steering control is pulled  
backward, the machine turns to the left.  
WARNING!  
The machine can turn very  
rapidly if one steering control  
is moved much further forward  
than the other.  
If the steering controls are in uneven  
positions when standing still or do not t in  
the slots for moving the controls outward,  
they can be adjusted using the adjustment  
screws, not the link system, for the controls.  
English-15  
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PRESENTATION  
Refueling  
The machine has two fuel tanks, one on each  
side just behind the seat. The tanks take 22  
liters each.  
The engine shall be run on a minimum of 87-  
octane unleaded gasoline (no oil mix).  
Environmentally adapted alkylate gasoline  
can be used benecially. See also Technical  
Data concerning methanol and ethanol fuels.  
WARNING!  
Gasoline is highly ammable.  
Observe caution and ll the  
tank outdoors  
8011-524  
(see the safety rules).  
Fuel tanks  
Fuel Tap  
The fuel tap is placed to the right behind the  
seat. The tap has three positions; right tank,  
left tank, and off in the middle position.  
8011-506  
Fuel tap  
Fuses  
The fuses are located in a holder to the left of  
the hydraulic tank. They are at pin fuses of  
the same type used in automobiles.  
There are two fuses, as well as sockets for  
two spare fuses.  
Fuse ratings and functions moving from the  
right:  
20 A, Primary fuse.  
7.5 A, Mower deck coupling.  
Socket for spare fuse.  
Socket for spare fuse.  
8011-596  
Fuses  
English-16  
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PRESENTATION  
Lifting Lever for the Mower Deck  
The lifting lever is used to place the mower  
deck in the transport position or one of the 17  
different cutting height positions.  
The cutting height is set by placing a peg in  
the hole for the desired cutting height and the  
peg is then locked on the inside (hidden in the  
illustration) with the supplied pin.  
1. Pull the lever backward to the locked  
position to engage the transport position.  
The deck is then raised.  
2. Depress the lock handle, counter hold,  
and move the lifting lever forward toward  
the peg to engage the set cutting height.  
The deck is then lowered.  
8011-525  
The mower decks lifting lever  
3. The lifting lever can also be used to  
temporarily adjust the cutting height,  
such as when passing a minor bump in  
the lawn.  
IMPORTANT INFORMATION  
In order to obtain an even cutting height it  
is important that the air pressure in all  
four tires is the same (1 bar).  
Accessories  
For mulching, there is a BioClip attachment  
available. This is mounted underneath the  
mower deck and comprises control plates  
and BioClip blades.  
8011-566  
BioClip attachment  
English-17  
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RUNNING  
Running  
Before Starting  
Read the sections Safety Instructions  
and Presentation before starting the  
machine.  
Perform the daily maintenance before  
starting (see Maintenance Schedule  
in the Maintenance section).  
Check that there is sufcient fuel in the  
fuel tanks.  
Adjust the seat to the desired position.  
The following conditions must be fullled  
before the engine can be started:  
the driver must be seated on the seat,  
the control for engaging the mower deck  
must be depressed,  
the parking brake must be on,  
8011-527  
both steering controls must be in the  
locked (outer) neutral position.  
Start conditions  
Starting the Engine  
1. Sit on the seat.  
2. Raise the mower deck by pulling the  
lifting lever backward to the locked  
position (transport position).  
Activate the parking brake.  
8011-552  
Raise the mower deck  
3. Disengage the mower deck by pressing  
the control.  
8011-510  
Depress the control for disengaging the mower deck  
English-18  
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RUNNING  
4. Move the steering controls outward to  
the locked (outer) neutral position.  
8011-526  
Steering controls in the outward, locked neutral position  
5. Move the throttle to the middle position.  
8011-509  
Set the throttle  
6. If the engine is cold, the choke control  
shall be pulled out to its end position.  
8011-508  
Set the choke control  
English-19  
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RUNNING  
7. Open the fuel tap for the selected fuel tank.  
8011-506  
Open the fuel tap  
8. Press in and turn the ignition key to the  
start position.  
8011-559  
Turn to the start position  
9. When the engine starts, immediately  
release the ignition key back to the drive  
position.  
IMPORTANT INFORMATION  
Do not run the start motor for more than  
5 seconds each time. If the engine does  
not start, wait about 10 seconds before re-  
trying.  
8011-560  
Return to drive position  
English-20  
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RUNNING  
10. Press the choke control in gradually  
when the engine has started.  
8011-508  
Gradually press in the choke control  
11. Set the desired engine speed with the  
throttle.  
Allow the engine to run at a moderate  
speed, half throttle, for 3-5 minutes  
before loading it too heavily.  
Use full throttle when mowing.  
WARNING!  
Never run the engine indoors,  
in enclosed or poorly  
ventilated spaces. Engine  
exhaust fumes contain  
poisonous carbon monoxide.  
8011-509  
Set the engine speed  
Running  
1. Move the steering controls to the neutral  
position (N).  
2. Release the parking brake by moving the  
lever forward.  
8011-511  
Released parking brake  
English-21  
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RUNNING  
3. Select the cutting height by placing the  
peg in one of the holes. Lock the peg on  
the inside with the pin.  
4. Press in the stop handle, counter hold,  
and carefully move the lifting lever  
forward from the transport position  
toward the peg.  
IMPORTANT INFORMATION  
The mower decks anti-scalp rollers shall  
be evenly adjusted.  
8011-561  
Cutting height selection  
WARNING!  
Ensure that no one is near the  
machine when engaging the  
mower deck.  
5. Engage the mower deck by pulling out  
the lever.  
6. The machines speed and direction are  
continuously variable using the two  
steering controls.When both controls are  
in the neutral position, the machine  
stands still.  
By moving both controls an equal  
amount forward or backward, the  
machine moves in a straight line forward  
or backward respectively.  
8011-510  
In order, for example, to turn right while  
moving forward, move the right control  
towards the neutral position.The rotation  
of the right wheel is reduced and the  
machine turns to the right.  
Engaging the mower deck  
Turning on the spot can be achieved by  
moving one control backward (behind the  
neutral position) and carefully moving the  
other steering control forward from its  
neutral position.  
English-22  
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RUNNING  
Mowing Tips  
WARNING!  
Clear the lawn of stones and  
other objects that can be  
thrown out by the blades.  
Localise and mark rocks and other xed  
objects in order to avoid collisions.  
Begin with a high cutting height and  
reduce it until the desired mowing result  
is attained.  
The mowing result will be best with a  
high engine speed (the blades rotate  
rapidly) and low speed (the rider moves  
slowly). If the grass is not too long and  
dense, the driving speed can be  
increased without noticeably  
depreciating the mowing result.  
The nest lawns are obtained by mowing  
often. The mowing becomes more even  
and the grass clippings more evenly  
distributed over the mown area.The total  
time taken is not increased as a higher  
driving speed can be used without  
poorer mowing results.  
8011-603  
Mowing patterns  
Avoid mowing wet lawns. The mowing  
result is poorer because the wheels sink  
into the soft lawn, clumps build, and the  
grass clippings fasten under the cowling.  
Hose beneath the mower deck with water  
after each use. When cleaning, the  
mower deck shall be raised into the  
transport position.  
When the BioClip deck is used, it is extra  
important that the mowing interval is not  
too long.  
WARNING!  
Never drive the rider on terrain  
that slopes more than 15°.  
Mow slopes up and down,  
never side-to-side. Avoid  
sudden directional changes.  
English-23  
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RUNNING  
Stopping the Engine  
Feel free to let the engine idle a minute in  
order to attain normal operating temperature  
before stopping it if it has been worked hard.  
Avoid idling the engine for longer periods, as  
there is a risk of the spark plugs gaining a  
coating.  
1. Disengage the mower deck by  
depressing the control.  
8011-510  
Disengage the mower deck  
2. Raise the mower deck by pulling the  
lifting lever backward to the transport  
position.  
3. Move the throttle to the minimum position  
(tortoise symbol). Turn the ignition key to  
the stop position.  
4. When the rider is standing still, activate  
the parking brake by pulling the lever  
backward.  
8011-552  
5. Move the steering controls outward.  
Raise the mower deck with the lifting lever  
Moving by Hand  
In order for the machine to be moved with the  
engine turned off, the vent screws on both  
hydraulic pumps must be opened 1/4-1/2 turn.  
WARNING!  
Make no adjustments without:  
- the engine stopped,  
- the ignition key removed,  
- the parking brake activated.  
8011-507  
Vent screw on the hydraulic pump  
English-24  
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MAINTENANCE  
Maintenance  
Maintenance Schedule  
The following is a list of maintenance procedures that must be performed on the machine. For those points  
not described in this manual, visit an authorized service workshop. An annual service carried out by an  
authorized service workshop is recommended in order to maintain your machine in the best possible  
condition and to ensure safe operation.  
Daily  
mainte-  
nance  
Weekly At  
mainte- least  
nance once  
each  
Maintenance interval  
in hours  
Maintenance  
Page Before After  
25  
50 100 300  
year  
Check for fuel and oil leakages  
Check the parking brake  
-
G
G
27  
29  
32  
-
Check the engines oil level (every refueling)  
Check the fuel pumps air lter  
Check the safety system  
G
G
Check/clean the engines cooling air intake  
Check the mower deck  
G
G
Check fastenings (screws, nuts, etc.)  
Start the engine and blades, listen for unusual  
sounds  
-
Clean under the mower deck  
32  
-
G
Check the hydraulic systems oil level  
Check the condition of belts, belt pulleys, etc.  
Check for damage  
G
G
-
Check the tire pressures  
31  
-
Thoroughly clean around the engine  
Thoroughly clean around the hydraulic system  
Clean around belts, belt pulleys, etc.  
Lubricate the belt adjuster, mower deck  
Lubricate the belt adjuster, hydraulic pumps  
Lubricate all cables  
-
-
34  
29  
-
G
G
G
G
G
G
Lubricate the drivers seat mechanism  
Lubricate the throttle  
Clean the engines cooling air intake  
Lubricate links in the mower deck  
G
Lubricate the front wheel mounts  
(every 200 hours)  
37  
G
Lubricate the front wheel bearings  
37  
G
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MAINTENANCE  
Daily  
mainte-  
nance  
Weekly At  
mainte- least  
nance once  
each  
Maintenance interval  
in hours  
Maintenance  
Page Before After  
25  
50 100 300  
year  
Lubricate the steering control shafts  
38  
G
G
G
Lubricate the mower decks struts  
Lubricate the mower decks cutting height adjuster 37  
Check/adjust the cutting height  
-
G
G
Clean the air cleaners pre-lter (Oil-foam)  
30  
G
2)  
G
Clean the air cleaners lter cartridge  
(paper lter)  
1)  
-
G
G
G
G
G
G
G
G
G
G
G
G
Change the engine oil  
Change the hydraulic oil (every 300 hours)  
Replace the engine oil lter (every 200 hours)  
Clean/replace the spark plugs  
Replace the fuel lter  
39  
27  
-
Clean the cooling ns  
4)  
-
Check the play in the engine valves  
Replace the air cleaners pre-lter (Oil-foam)  
30  
2)  
Replace the air lter (paper lter)  
(every 200 hours)  
4)  
51  
-
Perform the 300-hour service  
Check/adjust the parking brake  
1) First change after 8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty conditions, cleaning  
and replacement are required more often. 3) For daily use, the machine shall be lubricated twice weekly. 4) Performed by authorized service workshop.  
G = Described in this manual  
= Not described in this manual  
WARNING!  
No adjustments or maintenance to be carried out unless:  
The engine is stopped.  
The ignition key has been removed.  
The parking brake is on.  
English-26  
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MAINTENANCE  
Ignition System  
The engine is equipped with an electronic ignition system. Only the spark plugs require maintenance.  
For recommended spark plugs, see Technical Data.  
1. Remove the ignition cable shoe and  
IMPORTANT INFORMATION  
clean around the spark plug.  
Fitting the wrong spark plug type can  
damage the engine.  
2. Remove the spark plug with a 13/16"  
(21 mm) spark plug socket wrench.  
Inadequately tightened spark plugs can  
cause overheating and damage the  
engine.Tightening the spark plugs too  
hard can damage the threads in the  
3. Check the spark plug. Replace the spark  
plug if the electrodes are burned or if the  
insulation is cracked or damaged. Clean  
the spark plug with a steel brush if it is to  
be reused.  
cylinder head.  
4. Measure the electrode gap with a gapping tool. The gap shall be 0.75 mm. Adjust as necessary by  
bending the side electrode.  
5. Reinsert the spark plug, turning by hand to avoid damaging the threads.  
6. After the spark plug is seated, tighten it using a spark plug wrench so that the washer is compressed.  
A used spark plug should be turned 1/81/4 of a turn from the seated position. A new spark plug  
should be turned 1/2 a turn from the seated position.  
7. Replace the ignition cable shoe.  
Checking the Safety System  
The machine is equipped with a safety  
system that prevents starting or driving under  
the following conditions.  
The engine can only be started when:  
1. The mower deck is disengaged.  
2. The steering controls are in the outer,  
locked neutral position.  
3. The driver is sitting in the drivers seat.  
8011-527  
4. The parking brake is on.  
Conditions for starting  
Make daily inspections to ensure that the  
safety system works by attempting to start the  
engine when one of the conditions is not met.  
Change the conditions and try again.  
If the machine starts when one of these  
conditions is not met, turn the machine off  
IMPORTANT INFORMATION  
In order to be able to drive, the driver  
must sit in the seat and release the  
parking brake before the steering  
controls can be moved into the neutral  
position, otherwise the engine will stop.  
and repair the safety system before using the  
machine again.  
Check that the engine stops if one, after  
having released the parking brake,  
temporarily stands from the drivers seat  
(whether the mower deck is engaged or not).  
Check that the engine stops if the mower deck is engaged and one temporarily stands up.  
English-27  
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MAINTENANCE  
Start motor  
Works  
Ignition system Does not work  
8011-553  
Safety system  
English-28  
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MAINTENANCE  
Checking the Engine's Cooling Air Intake  
Check that the engines cooling air intake is  
free from leaves, grass, and dirt.  
If the cooling air intake is clogged, engine  
cooling deteriorates, which can lead to  
engine damage.  
8011-625  
Check and clean the cooling air intake  
Checking and Adjusting  
the Throttle Cable  
Check that the engine responds to throttle  
increases and that a good engine speed is  
attained at full throttle.  
If doubts arise, contact the service workshop.  
If adjustments are necessary, they can be  
made as follows for the lower cable:  
1. Loosen the clamping screw for the  
cables outer casing and move the  
throttle to the full throttle position.  
2. Check that the throttle cable is mounted  
in the correct hole in the lower lever, see  
illustration.  
3. Push the throttle cables outer casing as  
far to the left as possible and tighten the  
clamping screw.  
8011-554  
Adjusting the throttle cable  
Checking and Adjusting the Choke  
Cable  
If the engine produces black smoke or is  
difcult to start, this can be because the choke  
cable is incorrectly adjusted (upper cable).  
If doubts arise, contact the service workshop.  
If adjustments are necessary, they can be  
made as follows:  
1. Loosen the clamping screw for the  
cables outer casing and move the choke  
lever to the full choke position.  
2. Check that the choke cable is mounted in  
the upper lever, see illustration. Push the  
choke cables outer casing as far to the  
right as possible and tighten the  
clamping screw.  
8011-555  
Adjusting the choke cable  
English-29  
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MAINTENANCE  
Replacing the Air Filter  
If the engine seems weak or runs unevenly,  
the air lter may be clogged. If run with a  
soiled air lter, the spark plugs can obtain a  
coating that disrupts operation.  
For this reason, it is important to replace the air  
lter regularly (see the heading Maintenance  
Schedule for the proper service interval).  
Cleaning/replacing the air lter is carried out  
as follows:  
8011-556  
Remove the air lter cowling  
WARNING!  
Allow the exhaust system to  
cool before performing  
service. Risk for burns.  
1. Remove the two plastic fasteners on the  
top of the air lter cowling and remove  
the air lter cowling.  
2. Remove the foam rubber pre-lter and  
clean using a mild detergent.  
Squeeze it dry with a clean cloth.  
8011-557  
Remove the pre-lter  
3. Remove the wing nuts for the air lter  
and remove the paper lter. Tap the  
paper lter against a xed surface to  
remove dust. If the paper lter is still  
dirty, it must be replaced.  
IMPORTANT INFORMATION  
Do not used compressed air to clean the  
air lter.  
Do not wash the paper lter.  
Do not oil the paper lter.  
8011-558  
Remove the paper lter  
4. Ret the air lter as follows:  
Check that the seal on the bottom of the  
paper lter is whole.  
Mount the paper lter in the air lter  
housing and tighten the wing nuts.  
5. Ret the pre-lter on the paper lter.  
6. Replace the cowling over the air lter  
housing. Do not over tighten the plastic  
fasteners.  
8009-181  
Remove dust  
English-30  
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MAINTENANCE  
Replacing the Fuel Filter  
Replace the line-mounted fuel lter every  
100 hours (once per season) or more  
regularly if it is clogged.  
Replace the lter as follows:  
1. Move the hose clamps away from the  
lter. Use at-nosed pliers.  
2. Pull the lter loose from the hose ends.  
3. Push the new lter into the hose ends.  
Position the lter with the FLOWarrow  
pointing up toward the fuel pump. If  
necessary, a soap solution can be  
applied to the lter ends to ease  
mounting.  
8009-146  
Fuel lter  
4. Move the hose clamps back toward the  
lter.  
Checking the Fuel Pumps Air Filter  
Regularly check that the fuel pumps air lter  
is free from dirt.  
Remove the screws and open the pump, no  
hoses need be removed.  
The lter can be cleaned with a brush if  
necessary.  
Replace the lter on the console.  
8009-147  
The fuel pumps air lter  
Checking Tire Pressures  
All four tires shall have a pressure of 1 bar.  
8011-564  
Tire pressures  
English-31  
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MAINTENANCE  
Checking the Parking Brake  
Visually check that no damage is found on  
the lever, links, or switch belonging to the  
parking brake. Perform a test drive and check  
that there is a braking effect.  
To adjust the handbrake, contact the service  
workshop.  
8011-511  
The parking brake in the disengaged position  
Checking the Blades  
In order to attain the best mowing effect, it is  
important that the blades are well sharpened  
and not damaged.  
Bent or cracked blades or blades with large  
nicks in shall be replaced.  
Check the blade mounts.  
IMPORTANT INFORMATION  
The replacement or sharpening of blades  
ought to be carried out by an authorized  
service workshop.  
8011-604  
Check the blades  
Damaged blades should be replaced when  
hitting obstacles that result in a breakdown.  
Let the service workshop decide whether the  
blade can be repaired/ground or must be  
discarded.  
Adjusting the Mower Deck  
Contact an authorized service workshop.  
Cleaning and Washing  
Regular cleaning and washing, especially  
under the mower deck, will increase the  
machines lifespan. Make it a habit to clean  
the machine directly after use, before the dirt  
sticks.  
8011-514  
Cleaning  
English-32  
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LUBRICATION  
Lubrication  
Lubrication Schedule  
(2x)  
(2x)  
( )  
(2x)  
(2x)  
(2x)  
8011-620  
Lubrication schedule  
General  
Remove the ignition key to prevent unintentional movements during lubrication.  
When lubricating with an oilcan, it ought to be lled with engine oil.  
When lubricating with grease, unless otherwise stated, grease 503 98 96-01 or another chassis or ball  
bearing grease offering good corrosion protection shall be used.  
For daily use, the machine shall be lubricated twice weekly.  
Wipe away excess grease after lubrication.  
It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys. Should this  
happen, attempt to clean them with spirits. If the belt continues to slip after cleaning with spirits, it must be  
replaced. Gasoline or other petroleum products must not be used to clean belts.  
English-33  
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LUBRICATION  
Lubricating the Cables  
If possible, grease both ends of the cables and move the controls to end stop positions when lubricating.  
Ret the rubber covers on the cables after lubrication. Cables with sheaths will bind if they are not  
lubricated regularly. If a cable binds, it can disrupt operation.  
If a cable binds, remove the cable and hang it vertically. Lubricate it with thin engine oil until the oil begins to  
escape from the bottom.  
Tip: Fill a small plastic bag with oil and tape it so that it seals against the sheath and allow the cable to hang  
vertically from the bag overnight. If you do not succeed in lubricating the cable, it must be replaced.  
Lubricating in Accordance with the  
Lubrication Schedule  
1. Hydraulic System, Oil Level  
The hydraulic oil and lter shall be replaced  
every 300 hours, and at least once a year.  
Contact an authorized service workshop.  
Check the oil level in the hydraulic tank daily.  
The level shall be about 19 - 25 mm  
(3/4"-1") below the top of the tank.  
Check connections, hoses, and tubes for  
damage or leaks. Replace or repair if  
doubtful.  
Changing Oil and Filters  
Oil and lter changes shall be carried out by  
8011-565  
an authorized service workshop and are  
described in the Workshop Manual.  
Checking the hydraulic oil  
2. Drivers Seat  
Tip the seat.  
Lubricate the linked mount at the front using  
an oilcan.  
Lubricate the lengthways adjustment  
mechanism with the oilcan.  
Lubricate the lengthways adjustment runners  
with the oilcan.  
8011-571  
Lubricating the lengthways adjuster under the seat  
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LUBRICATION  
3. Engine Oil  
Changing the Engine Oil  
The engine oil shall be changed for the rst  
time after 8 hours of operation. Thereafter, it  
shall be changed every 100 hours.  
IMPORTANT INFORMATION  
Used engine oil is a health hazard and  
must not be disposed of on the ground or  
in nature; it should always be disposed  
of at a workshop or appropriate disposal  
location.  
WARNING!  
Engine oil can be very hot if it is  
drained directly after stopping  
the engine. Allow the engine to  
cool somewhat rst.  
Avoid skin contact; wash with soap and  
water in case of spills.  
1. Place the machine on a at surface.  
2. Place a container under the engine where  
the hose from the oil drainage tap exits.  
3. Remove the dipstick and open the  
drainage tap.  
4. Allow the oil to run out into the container.  
5. Then close the oil drainage tap.  
6. Replace the oil lter if necessary.  
7. Fill with new engine oil in accordance  
with Checking the Oil Level.  
8011-572  
Oil drainage tap  
Checking the Oil Level  
Check the oil level in the engine when the  
machine is standing horizontally and the  
engine is stopped.  
Remove the dipstick, wipe it clean, and then  
replace it.  
The dipstick shall not be screwed into place.  
Take the dipstick out again and read the oil  
level.  
8011-569  
Remove the dipstick  
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LUBRICATION  
The oil level shall lie between the markings  
on the dipstick. If the level is approaching the  
ADDmark, top up the oil to the FULLmark  
on the dipstick.  
ADD  
FULL  
Never ll to above the FULLmark.  
The oil is topped up through the hole the  
dipstick sits in.  
ADD  
FULL  
8009-159  
The dipstick markings  
Use engine oil SAE 30 or SAE 10W-30 or,  
alternately, 10W/40, class SCSH  
(over 0 °C/+32 °F).  
-20 C -10 C 0 C  
10 C  
20 C 30 C 40 C  
SAE40  
Over +20 °C/+68 °F SAE 40 can be used.  
SAE30  
SAE10W-30/SAE10W-40  
Use engine oil SAE 5W-20, class SCSH  
(under 0 °C/+32 °F).  
SAE5W-20  
-4 F 14 F  
The engine holds 1.5 liters of oil excluding  
the lter (including lter 1.7 liters).  
32 F 50 F  
68 F 86 F 104 F  
8009-140  
Engine oils  
4.Throttle and Choke Cables, Lever  
Bearings  
Lubricate the cable ends by the carburetor  
with the oilcan. Move the controls to the end  
points and lubricate again.  
The throttle cable is also lubricated by the  
control when the control console is removed.  
8011-605  
Throttle and choke cables by the carburetor  
English-36  
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LUBRICATION  
5. Front Wheel Mount  
Lubricate with a grease gun, 1 nipple for each  
wheel mount, until the grease is forced out.  
Use only good quality molybdenum  
disulphide grease.  
Grease from well-known brand names  
(petrochemical companies, etc.) usually  
maintains a good quality.  
6. Front Wheel Bearings  
Lubricate with a grease gun, 1 nipple for each set  
of wheel bearings, until the grease is forced out.  
Use only good quality molybdenum  
disulphide grease.  
8011-573  
Grease from well-known brand names  
(petrochemical companies, etc.) usually  
maintains a good quality.  
Lubricating the front wheels  
7. Belt Adjuster, Mower Deck  
Remove the foot plate (two screws) and  
lubricate with a grease gun, 1 nipple, until  
grease is forced out.  
Use only good quality molybdenum  
disulphide grease.  
Grease from well-known brand names  
(petrochemical companies, etc.) usually  
maintains a good quality.  
IMPORTANT INFORMATION  
8011-576  
Be spartan and remove excess lubricant so  
that is does not come into contact with  
belts or belt pulley drive surfaces.  
The belt adjuster grease nipple  
8. Mower Deck Height Adjuster  
Lubricate using a grease gun, 1 nipple,  
until the grease squeezes out.  
Use only good quality molybdenum  
disulphide grease.  
Grease from well-known brand names  
(petrochemical companies, etc.) usually  
maintains a good quality.  
8011-574  
Lubricating the cutting height adjuster  
English-37  
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LUBRICATION  
9. Steering Control Shafts  
Tip the drivers seat.  
Lubricate with a grease gun, 1 nipple for each  
steering control shaft, until the grease is  
forced out.  
Use only good quality molybdenum  
disulphide grease.  
Grease from well-known brand names  
(petrochemical companies, etc.) usually  
maintains a good quality.  
8011-578  
Lubricating the steering control shafts  
10. Mower Deck Struts  
Lubricate with a grease gun, 1 nipple for each  
strut, until the grease is forced out.  
Use only good quality molybdenum  
disulphide grease.  
Grease from well-known brand names  
(petrochemical companies, etc.) usually  
maintains a good quality.  
8011-577  
Lubricating struts  
11. Brake Arms  
Remove one rear wheel at a time (four  
screws).  
Lubricate with a grease gun, 1 nipple for each  
brake arm, until the grease is forced out.  
Use only good quality molybdenum  
disulphide grease.  
Grease from well-known brand names  
(petrochemical companies, etc.) usually  
maintains a good quality.  
IMPORTANT INFORMATION  
8011-579  
Lubricating brake arms  
Be spartan and remove excess lubricant so  
that is does not come into contact with the  
brake band.  
English-38  
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LUBRICATION  
12. Belt Adjuster, Hydraulic Pumps  
Lubricate using a grease gun, 1 nipple, until  
the grease squeezes out.  
Use only good quality molybdenum  
disulphide grease.  
Grease from well-known brand names  
(petrochemical companies, etc.) usually  
maintains a good quality.  
IMPORTANT INFORMATION  
Be spartan and remove excess lubricant so  
that is does not come into contact with  
belts or belt pulley drive surfaces.  
8011-575  
Lubricating the belt adjuster  
13. Changing the Oil Filter  
1. Drain the engine oil in accordance with  
the work description under the heading  
Engine Oil/Change Engine Oil.  
2. Disassemble the oil lter. If necessary,  
use a lter remover.  
3. Wipe new, clean engine oil onto the seal  
for the new lter.  
4. Mount the lter by hand with + 3/4 turn.  
5. Run the engine warm, then check that  
there are no leaks around the oil lter  
seal.  
8011-570  
Changing the oil lter  
6. Check the oil level in the engine, top up  
if necessary. The oil lter holds 0.2 liters  
of oil.  
English-39  
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TROUBLE SHOOTING GUIDE  
Trouble Shooting Guide  
Problem  
Cause  
The engine will not start.  
The control for engaging the mower deck is  
not depressed.  
The steering controls are not locked in the  
neutral position.  
The driver is not sitting in the drivers seat.  
The parking brake is not activated.  
The battery is dead.  
Contamination in the carburetor or fuel line.  
The fuel supply is closed or the tap  
for the fuel tanks is in the wrong position.  
Clogged fuel filter or fuel line.  
The starter motor does not turn the engine over.  
Dead battery.  
Poor contacts on the battery terminal  
cable connections.  
Ignition system faulty.  
Fault in the starter motor safety circuit.  
See Safety system on page 28.  
The engine runs unevenly.  
Faulty carburetor.  
The choke control is pulled out with a warm engine.  
Defective valves.  
Defective piston, cylinder, piston ring, or  
cylinder head seal.  
The cylinder head bolts are loose.  
Clogged fuel filter or jet.  
Clogged ventilation valve on the fuel cap.  
Fuel tank empty.  
Defective spark plugs.  
The spark plugs are loose.  
Defective ignition cable.  
Defective spark plug electrode.  
Defective spark plug connection.  
Rich fuel mixture or fuel-air mixture.  
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TROUBLE SHOOTING GUIDE  
Wrong fuel type.  
Water in the fuel.  
Clogged air filter.  
The engine seems weak.  
The engine overheats.  
Clogged air filter.  
Defective spark plugs.  
Carburetor incorrectly adjusted.  
Clogged air intake or cooling fins.  
Engine overloaded.  
Poor ventilation around engine.  
Defective engine speed regulator.  
Soot in the combustion chamber.  
Too little or no oil in the engine.  
Defective spark plugs.  
Pre-ignition incorrect.  
Battery not charging.  
Poor contact with battery terminal  
cable connectors.  
The machine moves slowly, unevenly,  
or not at all.  
Parking brake on.  
Venting valve on pump open.  
Drive belt for the pump slack or  
has come off.  
Defective hydraulic system.  
Air in the hydraulic system.  
Mower deck not engaging.  
Drive belt for the mower deck has come loose.  
Contact for the electromagnetic coupling  
has loosened.  
The control for engaging the mower deck is  
faulty or has come loose from the cable contact.  
The fuse has blown.  
Uneven mowing results.  
Different air pressure in the tires on the left and  
right sides.  
Bent blades.  
The chains for suspending the mower deck  
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TROUBLE SHOOTING GUIDE  
are uneven.  
The chain fixture has come loose.  
The blades are blunt.  
Driving speed too high.  
The grass is too long.  
Grass collected under the mower deck.  
The machine vibrates.  
The blades are loose.  
The blades are incorrectly balanced.  
The engine is loose.  
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STORAGE  
To ready the machine for storage, follow these  
steps:  
Storage  
1. Thoroughly clean the machine, especially  
under the mower deck. Touch up damage to  
the paint and spray a thin layer of oil on the  
underside of the mower deck in order to avoid  
corrosion.  
Winter Storage  
At the end of the mowing season, the machine  
should be readied for storage (or if it will not be in  
use for longer than 30 days). Fuel allowed to  
stand for long periods of time (30 days or more)  
can leave sticky residues that can plug the  
carburetor and disrupt engine function.  
2. Inspect the machine for worn or damaged  
parts and tighten any nuts or screws that may  
have become loose.  
Fuel stabilizers are an acceptable option as  
regards sticky residues during storage. If alkylate  
gasoline (Aspen) is used, stabilizers are  
3. Change the engine oil; dispose of properly.  
4. Empty the fuel tanks or add a fuel stabilizer.  
Start the engine and allow it to run until even  
the carburetor is drained of fuel or the  
unnecessary because this fuel is stable. However,  
you should avoid switching between regular and  
alkylate gasoline as sensitive rubber components  
can harden. Add stabilizer to the fuel in the tank or  
in the storage container. Always use the mixing  
ratios specied by the manufacturer of the  
stabilizer. Run the engine for at least 10 minutes  
after adding the stabilizer so that it reaches the  
carburetor. Do not empty the fuel tank and the  
carburetor if you have added stabilizer.  
stabilizer has reached the carburetor.  
5. Remove the spark plugs and pour about a  
tablespoon of engine oil into each cylinder.  
Turn over the engine so that the oil is evenly  
distributed and then ret the spark plugs.  
6. Lubricate all grease nipples, joints, and axles.  
7. Remove the battery. Clean, charge, and store  
the battery in a cool place, but protect it from  
direct cold.  
WARNING!  
8. Store the machine in a clean, dry place and  
cover it for extra protection.  
Never store an engine with fuel  
in the tank indoors or in poorly  
ventilated spaces where fuel  
vapor can come in contact with  
open ames, sparks, or a pilot  
light such as in a boiler, hot  
water tank, clothes drier, etc.  
Handle the fuel with care. It is  
very ammable and careless  
use can cause serious personal  
injury and property damage.  
Drain the fuel into an approved  
container outdoors and far  
away from open ame. Never  
use gasoline for cleaning. Use  
a degreaser and warm water  
instead.  
Service  
When ordering spare parts, please specify the  
purchase year, model, type, and serial number.  
Always use genuine Husqvarna spare parts.  
An annual check-up at an authorized service  
workshop is a good way to ensure that your  
machine performs its best the following season.  
English-43  
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TECHNICAL DATA  
Technical Data  
Meas., Weights, Etc.  
ZTH5223  
ZTH6125  
Length  
2,057 mm (81 in.)  
1,600 mm (63 in.)  
1,346 mm (53 in.)  
1,073 mm (42.25 in.)  
464.5 kg (1,024 lbs)  
1 bar (15 psi)  
2,057 mm (81 in.)  
1,829 mm (72 in.)  
1,575 mm (62 in.)  
1,073 mm (42.25 in.)  
464.5 kg (1,024 lbs)  
1 bar (15 psi)  
Width (lowered discharge deck)  
Width (raised discharge deck)  
Height  
Weight  
Air pressure, front and rear  
Tires, front  
Carlisle 13x 5.00 - 6  
Carlisle 13x 5.00 - 6  
tubeless  
tubeless  
Tires, rear  
Carlisle 24x 12.00 - 12  
Carlisle 24x 12.00 - 12  
tubeless  
tubeless  
Drivers seat  
Adjustable lengthways  
with arm rests  
Adjustable lengthways  
with arm rests  
Speed, forward  
Variable; max. 12.9 km/h (8 mph) Variable; max. 12.9 km/h (8 mph)  
Variable; max. 3.23 km/h (2 mph) Variable; max. 3.23 km/h (2 mph)  
Speed, backward  
Engine  
Manufacturer  
Model  
Kawasaki  
FH680V-AS15  
23 hp  
Kawasaki  
FHV721V-AS04  
25 hp  
Power  
3
3
Cylinder volume  
Max. engine speed  
Idle speed  
675 cm (41.19 cu. in.)  
675 cm (41.19 cu. in.)  
2,950 rpm  
2,950 rpm  
1,550 rpm  
1,550 rpm  
Fuel tanks  
2 @ 22 liters each (11.4 Gal.)  
11 hours  
2 @ 22 liters each (11.4 Gal.)  
11 hours  
Nominal action time  
Fuel  
Min. 87 octane unleaded (Max.  
Min. 87 octane unleaded (Max.  
methanol 5%, max. ethanol 10%, methanol 5%, max. ethanol 10%,  
max. MTBE 15%)  
max. MTBE 15%)  
Oil  
SAE 30 or SAE 10W/30,  
SAE 30 or SAE 10W/30,  
SAE 10W/40 class SC -SH  
SAE 10W/40 class SC -SH  
Oil volume  
1.5 liters / 1.6 US qt  
1.7 liters / 1.8 US qt  
Electric start  
1.5 liters / 1.6 US qt  
1.7 liters / 1.8 US qt  
Electric start  
Oil volume incl. lter  
Start  
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TECHNICAL DATA  
Noise Emissions and Cutting Width  
Measured noise level  
Guaranteed noise level  
Cutting width  
104 dB(A)  
104 dB(A)  
105 dB(A)  
105 dB(A)  
1,321 mm (52 in.)  
1,549 mm (61 in.)  
Electrical System  
Type  
12 V, negative earth  
12 V, maintenance-free  
Flat pin 20 A  
12 V, negative earth  
12 V, maintenance-free  
Flat pin 20 A  
Battery  
Primary fuse  
Spark plug  
Coupling, mower deck  
NGK BPR4ES  
NGK BRR1550  
Electromagnetic  
Electromagnetic  
Transmission  
Hydrostatic drive  
2 axial piston pumps with  
Parker Ross wheel motors  
2 axial piston pumps with  
Parker Ross wheel motors  
Hydraulic oil, volume  
Hydraulic oil, type  
1.9 liters (2 qt.)  
1.9 liters (2 qt.)  
15W-50 Synthetic  
15W-50 Synthetic  
Mower Deck  
Cutting width  
Cutting height  
1,321 mm (52 in.)  
1,549 mm (61 in.)  
Adjustable 38 - 152 mm  
in 6.4 mm steps  
Adjustable 38 - 152 mm  
in 6.4 mm steps  
Blade length  
457.2 mm (18 in.)  
Adjustable, 6  
533,4 mm (21 in.)  
Adjustable, 6  
Anti-scalp rollers  
Accessories  
BioClip attachment  
Foot operated mower deck (ZTH5223)  
Tip protector  
When this product is worn out and no longer used, it shall be returned to the reseller or other party for  
recycling.  
In order to implement improvements, specications and designs can be altered without prior  
notication.  
Note that no legal demands can be placed based on the information contained in these  
instructions.  
Use only original parts for repairs.The use of other parts voids the guarantee.  
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SERVICE JOURNAL  
Service Journal  
Action  
Date, mtr reading, stamp, sign  
Delivery Service  
1. Charge the battery.  
2. Mount the rear wheels.  
3. Adjust the tire pressure of all wheels to 1 bar (15 PSI).  
4. Mount the steering controls in the normal position.  
5. Connect the lever to the seat stop.  
6. Connect the contact box to the cable for the seats  
safety switch.  
7. Mount the arm rests on the seats back support.  
8. Check that the right amount of oil is in the engine.  
9. Check that the right amount of oil is in the hydraulic tank.  
10. Adjust the position of the steering controls.  
11. Fill with fuel and open the fuel tap.  
12. Connect the exhaust fumes extractor.  
13. Start the engine.  
14. Check that there is drive to both wheels.  
15. Vent the hydraulic system if necessary.  
16. Check the mower deck adjustment.  
17. Check:  
The safety switch for the parking brake.  
The safety switch for the mower deck.  
The safety switch in the seat.  
The safety switch in the steering controls.  
Parking brake functionality.  
Driving forward.  
Driving backward.  
Engaging the blades.  
18. Check the idle speed 1550 50 rpm.  
19. Check the engine speed 2950 75 rpm  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
20. Inform the customer about:  
Delivery service has been carried  
out.  
The need and advantages of following the service schedule.  
No remaining notes.  
The need and advantages of leaving the machine  
for service every 300 hours.  
Certied:  
The effects of service and maintaining a service journal on  
the machines resale value.  
Application areas for BioClip.  
21. Fill in the sales papers, etc.  
After the First 8 Hours  
1. Change engine oil.  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
25-Hour Service  
1. Check the fuel pumps air lter.  
2. Check the hydraulic systems oil level.  
3. Check the tire pressures.  
4. Lubricate the belt adjuster, mower deck.  
5. Lubricate the belt adjuster, hydraulic pumps.  
6. Check/clean the engines cooling air intake.  
7. Clean the air cleaners pre-lter (Oil-foam).  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
50-Hour Service  
1. Perform the 25-hour service.  
2. Clean/replace the air cleaners lter cartridge (paper lter)  
(shorter intervals for dusty operating conditions).  
3. Lubricate the front wheel bearings.  
4. Lubricate the steering control shafts.  
5. Lubricate the mower deck struts.  
6. Lubricate the cutting height adjuster.  
7. Check/adjust the parking brake.  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
100-Hour Service  
1. Perform the 25-hour service.  
2. Perform the 50-hour service.  
3. Change engine oil.  
4. Check whether the hydraulic oil needs changing  
(every 300 hours).  
5. Check whether the engine oil lter needs changing  
(every 200 hours).  
6. Clean/replace the spark plugs.  
7. Replace the fuel lter.  
8. Clean the cooling ns on the engine and transmission.  
9. Clean and check the need to change the air lters  
paper cartridge (every 200 hours).  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
300-Hour Service  
1. Inspect the machine. Come to agreement with the customer  
as to which additional work is to be carried out.  
2. Perform the 25-hour service.  
3. Perform the 50-hour service.  
4. Perform the 100-hour service.  
5. Change the oil and lter in the hydraulic system.  
6. Clean the combustion chamber and grind the valve seats.  
7. Check the play in the engine valves.  
8. Replace the air cleaners pre-lter (Oil-foam).  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
At Least Once EachYear  
1. Clean the engines cooling air intake (25 hours).  
2. Replace the air cleaners pre-lter (Oil-foam) (300 hours).  
3. Replace the air lters paper cartridge (200 hours).  
4. Change the engine oil (100 hours).  
5. Replace the engine oil lter (200 hours).  
6. Change the oil and lter in the hydraulic system (300 hours).  
7. Check/adjust the cutting height.  
8. Check/adjust the parking brake (50 hours).  
9. Clean/Change the spark plugs (100 hours).  
10. Change the fuel lter (100 hours).  
11. Clean the cooling ns (100 hours).  
12. Check the play in the engine valves (300 hours).  
13. Perform the 300-hour service at an authorized service workshop.  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
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114 00 87-26  
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