Huffy Board Games 21168202 User Manual

Inground System  
Owners Manual  
Customer Service Center  
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.  
REQUIRED TOOLS AND MATERIALS:  
• 2 People  
• Phillips Screwdriver  
• Carpenter’s Level  
• 15’ Tape Measure  
• Hammer  
• Heavy Duty Tape  
WARNING!  
READ AND UNDERSTAND  
OPERATOR'S MANUAL  
BEFORE USING THIS UNIT.  
• Container to Mix  
• Stepladder 8 ft. (2.4 m)  
• Safety Goggles  
• Shovel & Post Hole  
Digger  
FAILURE TO FOLLOW  
• (2 each) Wrenches and/or Socket Wrenches and  
Sockets (Deep-Well Sockets are Recommended).  
• Wood Board (scrap)  
• Tape  
OPERATING INSTRUCTIONS  
COULD RESULT IN INJURY  
OR DAMAGE TO PROPERTY.  
7/16"  
1/2" 9/16"  
3/4"  
3/4"  
• Optional: Large &  
Small Adjustable  
Wrenches  
• Sawhorse or  
Support Table  
• Wedge  
1/2"  
9/16"  
7/16"  
Toll-Free Customer Service Number for U.S: 1-800-558-5234,  
For Canada: 1-800-284-8339,  
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),  
For Australia: 1-800-632 792  
1
10/04  
P/N 21168202  
© COPYRIGHT 2004 by HUFFY SPORTS  
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SAFETY INSTRUCTIONS  
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN  
SERIOUS INJURY, PROPERTY DAMAGE AND WILL VOID WARRANTY.  
Owner must ensure that all players know and follow these rules for safe  
operation of the system.  
To ensure safety, do not attempt to assemble this system without following  
the instructions carefully. Proper and complete assembly, use and  
supervision is essential for proper operation and to reduce the risk of  
accident or injury. A high probability of serious injury exists if this system is  
not installed, maintained, and operated properly. Check entire box and inside  
all packing material for parts and/or additional instructional material. Before  
beginning assembly, read the instructions and identify parts using the  
hardware identifier and parts list in this document.  
• If using a ladder during assembly, use extreme caution.  
• Two (2) people are reccomended for this operation.  
• Seat the pole sections properly. Failure to do so could allow the pole  
sections to separate during play.  
• Before digging, contact utility company to locate underground power  
cables, gas, and water lines. Ensure there are no overhead power lines  
within 20 ft. (7 m) radius of pole location.  
• Climate, corrosion, excessive use, or misuse could result in system failure.  
• If technical assistance is required, contact Huffy Sports.  
• Minimum operational height is 6'6" (1.98 m) to the bottom of backboard.  
• This equipment is intended for home recreational use only and NOT  
excessive competitive play.  
• Read and understand the warning label affixed to pole. Label is shown  
below  
• The life of your basketball pole depends on many conditions. The climate,  
placement of the pole, the location of the pole, exposure to corrosives such  
as pesticides, herbicides, or salts are all important.  
• Adult supervision is recommended when adjusting height.  
• Serious injury could occur if teeth/face come in contact with backboard,  
net, or rim.  
Most injuries are caused by misuse and/or not following instructions.  
Use caution when using this system.  
3
10/04  
P/N 21168202  
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PARTS LIST - See Hardware Identifier  
Item Qty. Part No. Description  
Item Qty. Part No. Description  
1
2
3
4
5
6
7
8
1
1
1
2
1
1
2
9*  
3*  
4
4
2
2
2
3*  
1
1
1
1
2
1
4
4
6
2
1
6
908123 Top Pole Section  
908125 Middle Pole Section  
908124 Bottom Pole Section  
202800 Ground Sleeve  
202801 Ground Sleeve Cap  
204832 Bracket, Pole Mount  
28  
29  
2
1
2
2
1
900183 Elevator Tube, Lower-Long  
204837 Spring  
904807 Elevator Tube, Upper-Short  
201129 Spacer, Metal .402 I.D. x .50 O.D. x 1.8  
Rim  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
12* 201219 Smart Clip  
203053 Carriage Bolt, 5/16-18 x 4 Long  
203100 Hex Flange Nut, 5/16-18  
206360 Bolt, Hex Head, 3/8-16 x 2-5/8 Long  
203232 Washer, Metal, 3/4” O.D.  
203063 Nut, Nylock, Hex Head, 3/8-16  
204858 Spacer, Biscuit, Plastic  
204857 Spacer, Metal 1/2” O.D. x 1.44 Long  
204859 Cover, Pin Assembly  
203038 Carriage Bolt, 5/16-18 x 2-3/4 Long  
204850 Pin, Locking  
204853 Lanyard, Black Coil  
908152 Height Adjustment Rod  
204872 Label, Height Indicator  
203103 Carriage Bolt, 5/16-18 x 2 Long  
204803 Screw, Phillips Head  
202862 Spacer, .563 ID x 1.190 Long  
206311 Spacer, .53 I.D. x .65 O.D. x .5 Long  
206340 Lock Nut,1/2-13  
1
1
1
1
1
2
1
1
1
1
1
1
1
4
1
1
1
2
2
4
1
204281 Net  
201251 Label, Height Adjustment  
203279 Anti-Skid Tape  
204855 Handle, Left  
204856 Handle, Right  
201683 Spacer, Black, 1.5 Long  
206990 Bracket Reinforcement  
900033 Slam Jam Bracket, Black  
203796 Bolt, “Tee” 3/8 - NC x 5 Long  
200318 Bracket Reinforcement, Slam Jam  
203472 Spring, Black  
203470 Washer, Flat 5/8 I.D. x 1-1/2 O.D.  
203795 Nut, Special 3/8-NC  
201611 Bolt, Hex-Flange 5/16-18 x 3" Long  
240017 Bolt, Hex, 1/4-20 x 2-1/4 Long  
240027 Nut, Hex, Nylock, 1/4-20  
903601 Rebar  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
204159 Rebar Centering Spacer  
200533 Spacer, Board Mounting, Plastic  
205528 Bolt, Hex Flange, 5/16-18 x 1" Long  
206118 Label, Warning  
900846 Board Bracket  
207103 Cap,Pole, 3.5" X .75"  
206244 Bolt, Hex Head 1/2-13 x 8 Long  
* YOU MAY HAVE EXTRA PARTS WITH THIS MODEL.  
NOTICE TO ASSEMBLERS  
ALL Huffy Sports Basketball Systems, including those used for DISPLAYS, MUST be assembled and  
ballasted with sand, water or concrete according to the instructions. Failure to follow instructions  
could result in SERIOUS INJURY. It is NOT acceptable to devise a makeshift weight system.  
IMPORTANT!  
Remove all contents from boxes.  
Be sure to check inside pole sections;  
hardware and additional parts are  
packed inside.  
WARRANTY CARD:  
Please remember to complete your product  
registration form either on-line at:  
www.huffysports.com or mail-in the  
enclosed postcard.  
For more information on assembly, placement, proper  
use, and maintenance, visit The American Basketball  
4
P/N 21168202 10/04  
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HARDWARE IDENTIFIER (BOLTS & SCREWS)  
#21 (1)  
#7 (2)  
#9 (3)*  
#15 (3)*  
#47 (4)  
#20 (2)  
#48 (1)  
#53 (4)  
#42 (1)  
HARDWARE IDENTIFIER (NUTS & WASHERS)  
#27 (6)  
#49 (1)  
#11 (4)  
#8 (9)*  
#24 (6)  
#10 (4)  
#46 (1)  
#45 (1)  
HARDWARE IDENTIFIER (METAL SPACERS)  
#31 (2)  
#13 (2)  
* You may have extra parts with this model.  
10/04  
5
P/N 21168202  
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HARDWARE IDENTIFIER (PLASTIC SPACERS & CLIPS)  
#22 (4)  
#12 (2)  
#33 (12)*  
#23 (4)  
#39 (2)  
HARDWARE IDENTIFIER (OTHER)  
#52 (2)  
#41 (1)  
#43 (1)  
#44 (1)  
6
P/N 21168202 10/04  
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SECTION A: ASSEMBLE THE POLE  
This is what your system will look like when you’ve  
finished this section:  
TOOLS REQUIRED FOR THIS SECTION  
HARDWARE USED IN THIS SECTION (not actual size)  
Shovel and Post  
Hole Digger  
Tape  
#7  
#21  
#15  
Carpenter's Level  
#20  
Phillips-Head  
Screwdriver  
#9  
Container to Mix  
(2) 1/2” and (2) 9/16" Wrenches  
#8  
#11  
AND/OR  
(2) Socket Wrenches and Sockets  
#13  
1/2”  
9/16”  
#12  
7
10/04  
P/N 21168202  
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Mark pole sections with tape (not supplied) at indicated distances from ends as shown.  
1.  
TOP  
1
MIDDLE  
2
Tape (Not Supplied)  
3
BOTTOM  
Ensure ground is level with playing surface, then dig pole hole.  
2.  
IMPORTANT!:  
Maximum distance from  
edge of hole to edge of  
playing surface 6”  
(15.2 cm).  
WARNING!  
GROUND SURFACE  
CONTACT UTILITIES  
BEFORE DIGGING.  
18" (42.7 cm)  
24" (61 cm)  
6" (15.2 cm)  
PLAYING SURFACE  
8
P/N 21168202 10/04  
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Fill hole approximately 1/3  
full with mixed concrete.  
4.  
3.  
Snap two halves of  
ground sleeve (4)  
together.  
Insert and secure  
bottom pole section  
(3) into ground sleeve  
(4) by tightening  
ground sleeve cap (5).  
NOTE: Flared end  
goes inside ground  
sleeve.  
Insert ground sleeve assembly and center  
in hole (FIG. A).  
Note: Leave 1" below flange exposed  
for drainage hill.  
5.  
FIG. A  
4
SIDE VIEW  
PLAYING SURFACE  
1" (2.54 cm)  
FLANGE  
3
IMPORTANT!:  
NOTE POSITION OF  
FLANGE  
5
4
IMPORTANT!: CONTINUE ON TO NEXT STEP.  
DO NOT WAIT FOR CONCRETE TO CURE.  
9
10/04  
P/N 21168202  
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Fill hole completely with concrete.  
6.  
3
1" (2.54 cm)  
5
4
IMPORTANT!: CONTINUE ON TO NEXT STEP.  
DO NOT WAIT FOR CONCRETE TO CURE.  
Tamp down concrete to release air pockets and build drainage hill. Level pole section in all directions  
several times while concrete is curing.  
7.  
NOTE A:  
DRAINAGE HILL  
1" (2.54 cm)  
Make a reference mark  
here for anti-skid tape.  
NOTE B:  
PLAYING SURFACE  
1" (2.54 cm)  
Keep flange pushed down  
to concrete and leveled.  
SIDE VIEW  
IMPORTANT!: WAIT A MINIMUM OF 24 HOURS BEFORE  
GOING ON TO NEXT STEP. CONCRETE MUST CURE.  
10  
P/N 21168202 10/04  
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After concrete has cured, remove bottom pole section from ground sleeve (4). Place anti-skid tape (36)  
around the bottom area of bottom pole (see note A).  
8.  
KEEP GROUND SLEEVE CAP ON BOTTOM POLE.  
NOTE A:  
36  
Place top edge of anti-skid  
tape on mark made in  
step 7.  
5
NOTE B:  
4
Tape prevents the pole  
from rotating during play.  
11  
10/04  
P/N 21168202  
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Stack upper pole section (1) to bottom and middle  
pole assembly and continue bouncing until top pole  
(1) no longer moves toward taped reference mark on  
middle pole.  
Stack and bounce bottom (3) and middle (2)  
pole sections together. Bounce pole sections  
together until middle section no longer moves  
toward taped reference mark on bottom pole.  
9.  
10.  
1-1/2"  
(3.81 cm)  
5"  
(12.7 cm)  
Tape  
Tape  
1-1/2"  
(3.81 cm)  
5"  
(12.7 cm)  
Tape  
Tape  
1
IMPORTANT!:  
The warning  
label should be  
90 degees from  
uppermost holes  
on top pole (1) -  
see Illustration.  
2
Taped reference marks  
IMPORTANT  
5
Keep on Bottom Pole  
Wood Scrap  
(NOT  
5
SUPPLIED)  
3
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-8339  
201241  
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SUPPLIED)  
IMPORTANT!:  
POLE SECTIONS  
SHOULD HAVE A  
3-1/2" (9 CM)  
MINIMUM OVERLAP.  
12  
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Install pole mount bracket (6) and bracket reinforcement (40) with carriage bolts (7) as shown.  
Tighten flange nuts (8) completely.  
11.  
8
FRONT SIDE  
40  
6
7
7
1
FRONT SIDE  
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Attach spacers (12, 13) to pole mount bracket (6) with bolts (9), washers (10), and  
nuts (11) as shown.  
12.  
6
10  
10  
IMPORTANT!:  
11  
13  
Tighten just until  
washers (10) stop  
moving.  
12  
9
13  
12  
Assemble lanyard (17) to locking pin (16) as shown. Attach covers (14) onto  
pole mount bracket (6) with carriage bolt (15) and nut (8) as shown.  
DO NOT OVERTIGHTEN  
13.  
IMPORTANT!:  
Loop end of pin lanyard (17)  
over carriage bolt (15) as it  
passes through the pole  
mount bracket (6) during this  
assembly.  
14  
6
14  
8
14  
15  
6
15  
14  
17  
8
17  
16  
14  
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Insert handle assembly through pole  
mount assembly as shown.  
14.  
15.  
SIDE  
ACCESS  
Apply logo and height indicator labels (19) to  
adjustment rod (18) as shown. Attach handle parts (37,  
38) to adjustment rod with screw (21), carriage bolt  
(20), and flange nut (8) as shown.  
Lock pole assembly in place at the  
10’ (3.05 m) mark with pin (16).  
NOTE: Holes in adjustment rod allow for either rear  
access or side access.  
16  
18  
19  
IMPORTANT!:  
Indicator labels  
should be applied  
as close to holes as  
possible to prevent  
labels from being  
damaged during  
height adjustment.  
38  
20  
8
37  
20  
21  
15  
10/04  
P/N 21168202  
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SECTION B: ASSEMBLE THE ELEVATOR TUBES TO BACKBOARD  
This is what your system will look like when you’ve  
finished this section:  
HARDWARE USED IN THIS SECTION (not actual size)  
TOOLS REQUIRED FOR THIS SECTION  
#47  
#31  
(2) Wrenches 1/2", (2), 9/16"" and (2) 3/4"  
#9  
#53  
#24  
AND/OR  
#27  
(2) Socket Wrenches and Sockets  
#42  
#11  
#22  
#8  
3/4”  
1/2”  
9/16”  
#41 (1)  
#52  
#31  
Identify elevator tubes (28 & 30).  
Toward  
Board  
Toward  
Pole  
Upper Elevator tube  
30  
Toward  
Pole  
Toward  
Board  
Lower Elevator tube  
28  
16  
P/N 21168202 10/04  
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Assemble backboard support  
brackets (25) using bolts (9 & 48),  
spacers (31), and nuts (11 & 49) as  
shown.  
1.  
49  
25  
11  
31  
48  
9
Attach lower elevator tubes (28) and counter balance spring (29) to backboard support brackets (25)  
using spacers (22), bolt (27), and nut (24) as shown.  
2.  
24  
22  
25  
28  
27  
22  
29  
28  
17  
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Place board spacers (52) into board as shown. Bend upper portion of the  
board brackets (25) to match holes in backboard as shown. Insert t-bolt (42)  
into rim bracket (41). Secure board brackets (25) and rim bracket (41) to  
backboard with bolts (53 & 47) and nuts (8). Insert bolts (53) into unused  
holes in board  
3.  
52  
52  
25  
53  
53  
8
53  
25  
53  
52  
42  
41  
41  
42  
47  
Attach upper elevator tubes (30) to backboard support brackets (25) using spacers (22), bolt (27), and nut  
(24) as shown.  
4.  
24  
22  
25  
30  
22  
27  
30  
18  
P/N 21168202 10/04  
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SECTION C: ATTACH THE BACKBOARD & ELEVATOR ASSEMBLY  
TO POLE SYSTEM  
This is what your system will look like when you’ve  
finished this section:  
HARDWARE USED IN THIS SECTION (not actual size)  
TOOLS REQUIRED FOR THIS SECTION  
Container to Mix  
Phillips-Head  
Screwdriver  
#27  
(2) 3/4" Wrenches  
AND/OR  
#43  
#45  
#44  
(2) Socket Wrenches and Sockets  
#24  
#23  
#46  
#33  
#39  
3/4”  
19  
10/04  
P/N 21168202  
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Support pole on sawhorse. Attach backboard assembly to top pole section (1).  
1.  
24  
24  
WARNING!  
USE CAUTION; ELEVATOR  
ASSEMBLY IS HEAVY.  
30  
28  
TWO PEOPLE REQUIRED FOR THIS  
PROCEDURE. FAILURE TO  
FOLLOW THIS WARNING COULD  
RESULT IN SERIOUS INJURY  
AND/OR PROPERTY DAMAGE.  
23  
1
23  
23  
23  
30  
28  
27  
27  
2.  
Install handle assembly to long elevator  
tubes (28) using bolt (27), spacers (39),  
and nut (24) as shown.  
39  
24  
28  
39  
NOTE:  
Before going on to  
next step, set  
adjustable system  
assembly to the 10’  
(3.05 m) setting.  
28  
27  
20  
P/N 21168202 10/04  
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Install Slam Jam Rim to Backboard  
3.  
A • Fit rim (32) securely into bracket (41) as shown (Allow "T"-bolt (42) to slip through  
center hole in rim (32).  
B • Install reinforcement bracket (43) onto “T” bolt (42) as shown.  
C • Install spring (44) onto “T” bolt (42) as shown.  
D • Install special nut (46) and washer (45) onto “T” bolt (42).  
E • Tighten nut (46) until flush with end of “T” bolt (42).  
B
A
43  
42  
32  
42  
41  
45  
46  
C
D
44  
42  
45  
42  
E
46  
21  
10/04  
P/N 21168202  
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Insert bolt (27) through left side of short elevator tube (30),  
then stretch spring or springs (29) onto bolt (27). Insert bolt  
(27) through right side of short elevator tube (30) and secure  
with nut (24).  
4.  
24  
30  
WARNING!  
27  
USE EYE PROTECTION  
WHEN INSTALLING  
SPRINGS.  
30  
29  
Assemble rebar centering spacers  
(51) near top and bottom of rebar  
(50) as shown.  
Place rebar with spacers into bottom pole section (3)  
as shown.  
6.  
5.  
51  
2"  
50  
51  
3
50  
51  
3"  
Reinforcement Bar  
22  
P/N 21168202 10/04  
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Seal hole at the bottom of the bottom pole  
with heavy-duty tape (not included) to retain  
rebar and concrete inside.  
7.  
50  
Heavy-Duty Tape  
(Not Included)  
8.  
Fill pole with concrete approximately 1” (2.54 cm)  
below bottom elevator hole as shown.  
1
IMPORTANT!:  
IMPORTANT!:  
FAILURE TO FILL YOUR  
POLE COMPLETELY WITH  
CONCRETE AS  
DESCRIBED IN THESE  
INSTRUCTIONS WILL  
VOID ALL WARRANTIES  
WRITTEN AND IMPLIED.  
Make sure that  
concrete does not  
bulge from the end of  
pole assembly. Allow  
concrete to completely  
cure.  
IMPORTANT!:  
WAIT A MINIMUM OF 24 HOURS BEFORE GOING ON TO NEXT STEP.  
CONCRETE MUST CURE.  
23  
10/04  
P/N 21168202  
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9.  
WARNING!  
USE OF THIS PRODUCT WITHOUT  
PROPER INSTALLATION OF SMART  
CLIPS®, OR WHEN ALL SMART CLIPS®  
ARE NOT PRESENT COULD RESULT IN  
BODILY HARM. BE SURE TO FOLLOW  
DIRECTIONS CAREFULLY.  
Install clips.  
CLIP “ARM”  
CLIP “BODY”  
32  
Insert one “arm” of clip into ram as shown. Twist “body” of clip slightly so that  
second “arm” slides over the top of the first “arm” as shown.  
Push in direction indicated by arrows.  
33  
A
Push second “arm” back and into ram as shown.  
B
Twist “body” of clip slightly again to spread “arms” of clip.  
Clip “arms” must be flat and touching edge to edge as shown, not overlapping.  
C
24  
P/N 21168202 10/04  
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NET INSTALLATION  
32  
10.  
Insert net into bottom  
of clip as shown.  
33  
SIDE VIEW  
34  
NET CLIP  
NET  
NET CLIP  
NET  
Twist net until it snaps into position. Net must be centered through clip.  
25  
10/04  
P/N 21168202  
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SECTION D: UPRIGHT, SECURE AND USE POLE SYSTEM  
This is what your system will look like when  
you’ve finished this section:  
HARDWARE USED IN THIS SECTION (not actual size)  
TOOLS REQUIRED FOR THIS SECTION  
None  
Hammer  
Wedge  
26  
P/N 21168202 10/04  
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After concrete has cured, remove tape, install pole cap (26), fit pole assembly into sleeve (4).  
1.  
WARNING!  
USE CAUTION;  
ASSEMBLY IS HEAVY.  
TWO PEOPLE REQUIRED FOR THIS  
PROCEDURE. FAILURE TO FOLLOW  
THIS WARNING COULD RESULT IN  
SERIOUS INJURY AND/OR  
PROPERTY DAMAGE.  
26  
4
PLAYING SURFACE  
Use wedge to gently tap cap of ground sleeve (5)  
until tight.  
2.  
5
27  
10/04  
P/N 21168202  
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Apply height adjustment label (35) to front of  
pole as shown.  
Regulation rim height is 10 feet (3.05 m).  
A.While holding handle, remove pin (16).  
B.Move elevator up or down to desired  
height.  
4.  
3.  
C.Replace pin (16) full length to lock  
system at desired height.  
WARNING!  
DO NOT ALLOW CHILDREN TO  
ADJUST HEIGHT.  
35  
10 ft.  
(3.05 m)  
HEIGHT ADJUSTMENT  
TO ADJUST BACKBOARD:  
1. While holding handle, remove pin.  
2. Move elevator up or down to  
desired height.  
3. Replace pin full length to lock  
system at desired height.  
201251  
2/99  
B.  
16  
C.  
A.  
28  
P/N 21168202 10/04  
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