Heat Glo LifeStyle Indoor Fireplace 6000TR OAK IPI User Manual |
Owner’s Manual
Installation and Operation
Models:
6000TR-OAK
6000TR-OAK-IPI
Underwriters
Laboratories Listed
READ THIS MANUAL BEFORE INSTALLING OR
OPERATING THISAPPLIANCE. THIS INSTALLERS
GUIDE MUST BE LEFT WITH APPLIANCE FOR
FUTURE REFERENCE.
WARNING: IMPROPER INSTALLA-
TION, ADJUSTMENT, ALTERATION,
SERVICE OR MAINTENANCE CAN
CAUSE INJURY OR PROPERTY DAM-
AGE. REFER TO THIS MANUAL. FOR
ASSISTANCE ORADDITIONAL INFOR-
MATION CONSULT A QUALIFIED IN-
STALLER, SERVICE AGENCY, OR THE
GAS SUPPLIER.
WARNING: IF THE INFORMATION
IN THESE INSTRUCTIONS IS NOT
FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUS-
ING PROPERTY DAMAGE, PER-
SONAL INJURY, OR DEATH.
1. This appliance may be installed in an af-
termarket, permanently located, manufac-
tured (mobile) home, where not prohibited
by local codes.
- Do not store or use gasoline or other
flammable vapors and liquids in the vi-
cinity of this or any other appliance.
-
What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
2. This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
• Do not use any phone in your build-
ing.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
Î
In the Commonwealth of Massachusetts:
• If you cannot reach your gas supplier,
call the fire department.
• installation must be performed by a licensed
plumber or gas fitter;
- Installation and service must be
performed by a qualified installer, service
agency, or the gas supplier.
See Table of Contents for location of additional
Commonwealth of Massachusetts requirements.
Printed in U.S.A. Copyright 2005
Please contact your Heat & Glo dealer with any
questions or concerns. For the number of your nearest
Heat & Glo dealer, please call 1-888-427-3973.
Heat & Glo, a brand of Hearth & Home Technologies Inc.
20802 Kensington Boulevard, Lakeville, MN 55044
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471,
5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165,
6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802,
6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250,
780403, 1418504 or other U.S. and foreign patents pending.
1
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TABLE OF CONTENTS
Safety and Warning Information ................................................ 2
Service Parts Lists ..................................................................... 4
Section 1: Approvals and Codes ............................................... 8
Appliance Certification................................................................... 8
Installation Codes.......................................................................... 8
HighAltitude Installations ............................................................... 8
Requirements for the Commonwealth of Massachusetts ................ 9
Î
Section 2: Getting Started ....................................................... 10
Introducing the Heat & Glo Gas Fireplaces ................................. 10
Pre-installation Preparation ......................................................... 10
Section 3: Installing the Fireplace .......................................... 12
Constructing the Fireplace Chase .............................................. 12
Step 1
Step 2
Step 3
Locating the Fireplace ................................................. 12
Framing the Fireplace.................................................. 13
Installing the Vent System............................................ 15
A. Vent System Approvals........................................... 15
B. Installing Vent Components.................................... 22
C. Vent Termination .................................................... 25
Positioning, Leveling, and
Î
Step 4
Securing the Fireplace................................................. 27
Installing the Optional Heat-Zone-Gas Kit.................... 28
The Gas Control Systems ........................................... 28
The Gas Supply Line ................................................... 29
Gas Pressure Requirements ...................................... 29
Wiring the Fireplace .................................................... 30
Step 5
Step 6
Step 7
Step 8
Step 9
Step 10 Finishing ...................................................................... 32
Step 11 Installing Trim, Logs, and Ember Material.................... 33
Installing the Trim......................................................... 33
Positioning the Logs .................................................... 33
Shutter Settings ........................................................... 33
Placing the Ember Material.......................................... 33
Glass Specifications .................................................... 33
Step 12 Before Lighting the Fireplace ....................................... 34
Step 13 Lighting the Fireplace .................................................. 35
After the Installation ..................................................................... 35
Section 4: Maintaining and Servicing Your Fireplace......... 35
Î = Contains updated information.
3
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6000TR-OAK
6000TR-OAK-IPI
Service Parts
Beginning Manufacturing Date: 4-01
Ending Manufacturing Date: 6-06
(NG, LP) Exploded Parts Diagram
3
1
2
13
4
5
12
6 Log Set Assembly
9
7
10
11
8
Part number list on following page.
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Service Parts List
6000TR-OAK, 6000TR-OAK-IPI
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When order-
ing, supply serial and model numbers to ensure correct service parts.
ITEM
COMMON PARTS
SERIAL #
PART NUMBER
PRE 002324002 385-130
POST 002324002 2026-108
1
2
Surround
Hood
SRV60-143-BK
3
Glass Door Assembly
Burner NG, LP
Log Grate
GLA-6TROC
PRE 002324002 SRV383-338A
POST 002324002 SRV2025-007A
4
5
383-360A
6
Oak Log Set Assembly
Log 1
LOGS-6OAK
SRV385-720
SRV385-724
SRV385-721
SRV385-723
SRV385-722
385-401
7
8
Log 2
9
Log 3
10
11
12
Log 4
Log 5
Insulation Board
Flue Restrictor
Vent Gasket
385-128
PRE 002324002 385-411
POST 002324002 2025-114
Vermiculite Embers
Touch-Up Paint
Mystic-Embers
TUP-GBK-12
386-122A
Glass Latch Sssembly
Mineral Wool
050-721
STANDING PILOT IGNITION ONLY*
Junction Box
PRE 002324002 100-250A
POST 002324002 4021-013
13
13
INTERMITTENT PILOT IGNITION (IPI) *
PRE 002324002 383-250A
POST 002324002 4021-013
Junction Box
ACCESSORIES
Fan Kit
GFK-160A
Wall Switch Kit, Off-white
Wall Switch Kit, White
WSK-21
WSK-21-W
Trim Door Mesh
MESH-6000
NGK-6TROC
LPK-6TROC
NGK-6TROC-IPI
LPK-6TROC-IPI
BRICK-6000-FB
SRV2027-372
SRV2027-371
SRV2027-370
NG Conversion
LP Conversion
NG Conversion - IPI
LP Conversion - IPI
Wall Refractory Kit (Firebrick, gray mortar lines)
Wall Refractory Kit - Right Wall (BRICK-6000-FB Kit)
Wall Refractory Kit - Left Wall (BRICK-6000-FB Kit)
Wall Refractory Kit - Back Wall (BRICK-6000-FB Kit)
*Also see pages 6 and 7 for additional IPI and Standing Pilot service part numbers.
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6000TR-OAK-IPI
Service Parts
(NG, LP) Exploded Parts Diagram
Beginning Manufacturing Date: 4-01
Ending Manufacturing Date: 6-06
3
Intermittent Pilot Ignition
ValveAssembly
13
10
12
11
9
1
2
6
8
7
4
5
ITEM
DESCRIPTION
SERIAL #
PART NUMBER
PRE 002324002
POST 002324002
550-169
1
Valve Bracket
2025-101
302-320A
2025-512
060-521A
750-500
750-501
2
3
4
5
5
Flex Ball Valve Assembly
Ground Strap
ON/OFF Rocker Switch
Valve NG
Valve LP
6
Burner Orifice NG (#37C)
582-837
6
7
8
Burner Orifice LP (#52C)
Module
Wire Assembly
582-852
593-592
593-590A
477-301A
383-302A
385-510A
4021-025
385-511A
4021-026
N/A
2026-017
319-316A
2026-130
385-164
PRE 002324002
POST 002324002
PRE 002324002
POST 002324002
PRE 002324002
POST 002324002
PRE 002324002
POST 002324002
PRE 002324002
POST 002324002
9
12" Flexible Gas Connector
Pilot Assembly NG
10
10
11
Pilot Assembly LP
Shutter Bracket Assembly
Shutter Assembly
12
13
Pilot Bracket
Gasket Assembly
Battery Pack
3 Volt Transformer
385-402A
593-594A
593-593A
6
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6000TR-OAK
Beginning Manufacturing Date: 4-01
Ending Manufacturing Date: 6-06
Service Parts
(NG, LP) Exploded Parts Diagram
Standing Pilot Ignition
ValveAssembly
6
5
7
12
3
8
9
10
4
11
1
2
ITEM
DESCRIPTION
SERIAL #
PART NUMBER
1
2
2
ON/OFF Rocker Switch
Valve NG
060-521A
060-522
060-523
Valve LP
PRE 002324002
POST 002324002
477-301A
383-302A
3
Flexible Gas Connector
4
5
5
6
Wire Assembly
Pilot Assembly NG
Pilot Assembly LP
Pilot Bracket
049-552A
485-510A
485-511A
385-164
PRE 002324002
POST 002324002
319-316A
2026-130
7
Shutter Assembly
8
9
Valve Bracket
2025-101
302-320A
291-513
Flex Ball Valve Assembly
Piezo Ignitor
10
11
11
Burner Orifice (NG) (#37C)
Burner Orifice (LP) (#52C)
582-837
582-852
PRE 002324002
POST 002324002
N/A
2026-017
12
Shutter Bracket Assembly
Gasket Assembly
385-402A
7
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Approvals and
Codes
1
High Altitude Installations
Appliance Certification
U.L. Listed gas appliances are tested and approved with-
out requiring changes for elevations from 0 to 2,000 feet in
the U. S. A. and in Canada.
The Heat & Glo fireplace models discussed in this Installers
Guide have been tested to certification standards and listed
by the applicable laboratories.
When installing this appliance at an elevation above 2,000
feet, it may be necessary to decrease the input rating by
changing the existing burner orifice to a smaller size. Input
rate should be reduced by 4% for each 1000 feet above a
2000 foot elevation in the U.S.A. or 10% for elevations
between 2000 and 4500 feet in Canada. If the heating value
of the gas has been reduced, these rules do not apply. To
identify the proper orifice size, check with the local gas
utility.
Certification
MODELS: 6000TR-OAK, 6000TR-OAK-IPI
LABORATORY: Underwriters Laboratories
TYPE: Direct Vent Gas Fireplace Heater
STANDARD: ANSIZ21.88-2000•CSA2.33-M98•UL307B
Installation Codes
If installing this appliance at an elevation above 4,500 feet
(in Canada), check with local authorities.
The fireplace installation must conform to local codes. Before
installing the fireplace, consult the local building code
agency to ensure that you are in compliance with all
applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must
conform to the National Fuel Gas Code ANSI Z223.1 (in
the United States) or the CAN/CGA-B149 Installation Codes
(in Canada). The appliance must be electrically grounded
in accordance with local codes or, in the absence of local
codes with the National Electric Code ANSI/NFPA No. 70
(in the United States), or to the CSAC22.1 Canadian Electric
Code (in Canada).
These models may be installed in a bedroom or bed-sitting
room in the U.S.A. and Canada.
Heat & Glo Quality Systems
registered by SGS ICS
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Inspection
NOTE: The following requirements reference various
Massachusetts and national codes not contained in
this document.
The state or local gas inspector of the side wall horizontally
vented gas fueled equipment shall not approve the installa-
tion unless, upon inspection, the inspector observes carbon
monoxide detectors and signage installed in accordance with
the provisions of 248 CMR 5.08(2)(a)1 through 4.
Î
Requirements for the Commonwealth of
Massachusetts
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)(a)1
through 4:
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in
whole or in part for residential purposes, including those
owned or operated by the Commonwealth and where the
side wall exhaust vent termination is less than seven (7)
feet above finished grade in the area of the venting, includ-
ing but not limited to decks and porches, the following re-
quirements shall be satisfied:
•
The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition
of NFPA 54 as adopted by the Board; and
•
Product Approved side wall horizontally vented gas fu-
eled equipment installed in a room or structure sepa-
rate from the dwelling, building or structure used in whole
or in part for residential purposes.
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gasfitter
shall observe that a hard wired carbon monoxide detector
with an alarm and battery back-up is installed on the floor
level where the gas equipment is to be installed. In addi-
tion, the installing plumber or gasfitter shall observe that a
battery operated or hard wired carbon monoxide detector
with an alarm is installed on each additional level of the
dwelling, building or structure served by the side wall hori-
zontal vented gas fueled equipment. It shall be the respon-
sibility of the property owner to secure the services of qual-
ified licensed professionals for the installation of hard wired
carbon monoxide detectors.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of ProductApproved side wall hor-
izontally vented gas equipment provides a venting system
design or venting system components with the equipment,
the instructions provided by the manufacturer for installa-
tion of the equipment and the venting system shall include:
•
Detailed instructions for the installation of the venting
system design or the venting system components; and
•
A complete parts list for the venting system design or
venting system.
In the event that the side wall horizontally vented gas fu-
eled equipment is installed in a crawl space or an attic, the
hard wired carbon monoxide detector with alarm and bat-
tery back-up may be installed on the next adjacent floor
level.
In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply with
the above requirements; provided, however, that during said
thirty (30) day period, a battery operated carbon monoxide
detector with an alarm shall be installed.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall
horizontally vented gas fueled equipment does not provide
the parts for venting the flue gases, but identifies “special
venting systems”, the following requirements shall be sat-
isfied by the manufacturer:
•
The referenced “special venting system” instructions shall
be included with the appliance or equipment installation
instructions; and
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance
with the above provisions shall comply with NFPA720 and
be ANSI/UL 2034 listed and IAS certified.
•
The “special venting systems” shall be ProductApproved
by the Board, and the instructions for that system shall
include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Ap-
proved side wall horizontally vented gas fueled equipment,
all venting instructions, all parts lists for venting instruc-
tions, and/or all venting design instructions shall remain
with the appliance or equipment at the completion of the
installation.
Signage
A metal or plastic identification plate shall be permanently
mounted to the exterior of the building at a minimum height
of eight (8) feet above grade directly in line with the ex-
haust vent terminal for the horizontally vented gas fueled
heating appliance or equipment. The sign shall read, in
print size no less than one-half (1/2) inch in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB-
STRUCTIONS”.
See Gas Connection section for additional Common-
wealth of Massachusetts requirements.
9
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Getting Started
2
The Heat & Glo Warranty will be voided by, and Heat & Glo
disclaims any responsibility for, the following actions:
Introducing the Heat & Glo Gas Fireplaces
Heat & Glo direct vent gas fireplaces are designed to oper-
ate with all combustion air siphoned from outside of the
building and all exhaust gases expelled to the outside.
•
Installation of any damaged fireplace or vent system
component.
•
•
•
•
Modification of the fireplace or direct vent system.
Installation other than as instructed by Heat & Glo.
Improper positioning of the gas logs or the glass door.
The information contained in this Installers Guide, unless
noted otherwise, applies to all models and gas control
systems. Gas fireplace diagrams, including the dimensions,
are shown in this section.
Installation and/or use of any component part not manu-
factured and approved by Heat & Glo, not withstanding
any independent testing laboratory or other party approval
of such component part or accessory.
Pre-install Preparation
This gas fireplace and its components are tested and safe
when installed in accordance with this Installers Guide.
Report to your dealer any parts damaged in shipment,
particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE
HAZARD.
When planning a fireplace installation, it’s necessary to
determine:
The vent system components and trim doors are shipped
in separate packages. The gas logs may be packaged
separately and must be field installed.
• Where the unit is to be installed.
• The vent system configuration to be used.
• Gas supply piping.
Read all of the instructions before starting the
installation. Follow these instructions carefully during
the installation to ensure maximum safety and benefit.
Failure to follow these instructions will void the
owner’s warranty and may present a fire hazard.
• Electrical wiring.
• Framing and finishing details.
• Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
If the fireplace is to be installed on carpeting or tile, or on
any combustible material other than wood flooring, the
fireplace should be installed on a metal or wood panel that
extends the full width and depth of the fireplace.
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28 1/2 [724mm]
14 1/4
[362mm]
21 1/2 [548mm]
8 [203mm]
VENT COLLARS
11 5/8 [297mm]
8
ELECTRICAL
ACCESS
[203mm]
VENT
COLLARS
GAS LINE
ACCESS
34 5/8
[879mm]
38
[965mm]
25 1/4
[642mm]
26 7/8
[682mm]
2 1/8
[55mm]
3 1/2
[90mm]
36 1/8
[916mm]
12 3/4
[323mm]
41
6 7/8 [174mm]
[1040mm]
TOP STANDOFFS
TOP VENT COLLARS
REAR VENT COLLARS
HOOD
TRIM
DOOR
RATING PLATE
AND LABELS
GAS
LINE
ACCESS
ELECTRICAL
ACCESS
GAS
CONTROLS
Figure 1. Diagram of the 6000TR-OAK, 6000TR-OAK-IPI
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1” MIN. (25mm)
B
A
Installing the Fireplace
3
Constructing the Fireplace Chase
A chase is a vertical box-like structure built to enclose the
gas fireplace and/or its vent system. Vertical vents that run
on the outside of a building may be, but are not required to
be, installed inside a chase.
D
E
C
CAUTION: TREATMENT OF FIRESTOP SPACERS AND
CONSTRUCTION OF THE CHASE MAY VARY WITH THE
TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT
SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL
BUILDING CODES. THEREFORE, YOUR LOCAL BUILD-
ING CODES MUST BE CHECKED TO DETERMINE THE
REQUIREMENTS FOR THESE STEPS.
1/2” MIN. (13mm)
A
42”
Note* 42”
B
22”
22”
C
36”
40”
D
E
51”
57”
72”
80”
*If venting with (2) 900 elbows off rear of unit
the dimensions C, D, and E, will change.
Figure 2. Fireplace Dimensions, Locations,
and Space Requirements
Factory-built fireplace chases should be constructed in the
manner of all outside walls of the home to prevent cold air
drafting problems. The chase should not break the outside
building envelope in any manner.
Minimum Clearances
from the Fireplace to Combustible Materials
Inches
mm
This means that the walls, ceiling, base plate and cantile-
ver floor of the chase should be insulated. Vapor and air
infiltration barriers should be installed in the chase as per
regional codes for the rest of the home. Additionally, in re-
gions where cold air infiltration may be an issue, the inside
surfaces may be sheetrocked and taped for maximum air
tightness.
Glass Front........................ 36 .................... 914
Floor ................................... 0 ....................... 0
Rear ...................................1/2 ..................... 13
Sides .................................1/2 ..................... 13
Surround Sides*.................. 0 ....................... 0
Top ................................... 3 1/2 ................... 89
Ceiling** ............................. 31 .................... 787
To further prevent drafts, the wall shield and ceiling firestops
should be caulked with high temperature caulk to seal gaps.
Gas line holes and other openings should be caulked with
high temp caulk or stuffed with unfaced insulation. If the
appliance is being installed on a cement slab, a layer of
plywood may be placed underneath to prevent conducting
cold up into the room.
* See Figure 3.
** The clearance to the ceiling is measured from the top
of the unit, excluding the standoffs (see Figure 38).
The distance from the unit to combustible construction
is to be measured from the unit outer wrap surface to
the combustible construction, NOT from the screw heads
that secure the unit together.
THE CHASE SHOULD BE CONSTRUCTED SO THATALL
CLEARANCES TO THE FIREPLACE ARE MAINTAINED
AS SPECIFIED WITHIN THIS INSTALLERS GUIDE.
Minimum Clearances
from the Vent Pipe to Combustible Materials
Inches
mm
Step 1.
Locating the Fireplace
Vertical Sections. ............. 1 ................ 25
The following diagram shows space and clearance require-
ments for locating a fireplace within a room.
Horizontal Sections
Top ..................................... 3 ................ 75
Bottom ............................... 1 ................ 25
Sides ................................. 1 ................ 25
Clearance Requirements
The top, back, and sides of the fireplace are defined by
stand-offs. The minimum clearance to a perpendicular wall
extending past the face of the fireplace is one inch (25 mm).
The back of the fireplace may be recessed 21 1/2 inches
(546 mm) into combustible construction.
At Wall Firestops
Top .................................. 2 1/2 ............63.7
Bottom .............................. 1/2 ............... 13
Sides ................................. 1 ................ 25
For minimum clearances, see the direct vent termination
clearance diagrams on pages 24 and 25 in this manual.
12
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Step 2. Framing the Fireplace
Fireplace framing can be built before or after the fireplace is
set in place. Framing should be positioned to accommo-
date wall coverings and fireplace facing material. The dia-
gram below shows framing reference dimensions.
CAUTION: MEASURE FIREPLACE DIMENSIONS AND
VERIFY FRAMING METHODS AND WALL COVERING
DETAILS BEFORE FRAMING.
Framing should be
constructed of 2 X 4
lumber or heavier.
Noncombustible zone is defined
by 3” above the elbow for the
entire width and depth (behind
the front header) of the firebox.
B
WALL
STUD
3”
C
A. ............. 42”*
B. .........38 1/2”
C. ............... 22”
D. .........42 3/4”
E. .........27 7/8”
A
3 1/2”
1/2” CLEARANCE FROM BACK OF FIREPLACE TO COMBUSTIBLE
1/2” CLEARANCE
FROM BOTH SIDES
OF FIREPLACE
E
D
TO COMBUSTIBLE
FRAMING
MEMBER
Shows center of 10” x 12” vent framing
holes for top and rear venting. The center
of the hole is one (1) inch (25.4mm) above
the center of the horizontal vent pipe.
0” CLEARANCE TO
FRAMING MEMBER
0” CLEARANCE
Figure 3. Framing Dimensions
13
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4
6
12
DVP4
DVP6
DVP12
14-1/4
12-3/16
MAX.
2
MIN.
24
36
DVP12A
48
9-7/8
DVP24
45.0O
10-1/4
DVP45
DVP36
11-1/4
7-1/4
1-1/4 TYP
DVP48
1/2 TYP
8-9/16
12-9/16
DVP
90ST
NOTE: PIPES OVERLAP 1-1/4 INCHESAT EACH JOINT.
Figure 4. DVP-Series Direct Vent Component Specifications (5-inch inner pipe / 8-inch outer pipe)
14
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Step 3. Installing the Vent System
A. Vent System Approvals
Identifying Vent Components
The vent systems installed on this gas fireplace may in-
clude one, two, or three 90° elbow assemblies. The rela-
tionships of vertical rise to horizontal run in vent configura-
tions using 90° elbows MUST BE strictly adhered to. The
rise to run relationships are shown in the venting drawings
and tables. Refer to the diagrams on the next several pages.
These models are approved to use DVP-series direct vent
pipe components and terminations (see Figures 4 and 5).
Approved vent system components are labeled for identifi-
cation. This pipe is tested and listed as an approved com-
ponent of the fireplace. The pipe is tested to be run inside
an enclosed wall. There is no requirement for inspection
openings at each joint within the wall. There is no required
pitch for horizontal vent runs. NO OTHER VENTING SYS-
TEMS OR COMPONENTS MAY BE USED.
NOTE: Two 45° elbows may be used in place of one
90° elbow. Rise to run ratios in the vent system must
be followed if 45° elbows are used.
Detailed installation instructions are included with each vent
termination kit and should be used in conjunction with this
Installers Guide.
This model has vent starting collars on both the top and the
back of the unit. Depending upon the installation, decide
which ONE set of starting collars will be used to attach the
vent system. The starting collar sealing cap must remain
on the starting collar NOT used.
The flame and ember appearance may vary based on the type
of fuel burned and the venting configuration used.
STORM COLLAR
ROOF FLASHING
VERTICAL
TERMINATION
HORIZONTAL
TERMINATION
PIPE LENGTH
Terminations Kits
WALL FIRESTOP
90 DEGREE
ELBOW
PVK-80
(For use on IPI units only)
CEILING
FIRESTOP
DVP-TRAP
SERIES
DVP-TB1
(Required to have a minimum of 3
feet of vertical in the vent system)
DVP-TVHW
Figure 5. Vent System Components and Termination Kits
15
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Flue Restrictor Instructions
CAP
1. Remove Exhaust Shield using a 1/4” nut driver by
removing the four screws securing it in place (see
Figure 7).
STRAIGHT UP
VERTICAL VENTING
V (FT.)
40' MAX. (12.4 M)
V
EXHAUST
SHIELD
NOTE: On vertical venting
configurations over 10 feet
install the flue restrictor
(385-128). See flue restric-
tor installation instructions.
FLUE
RESTRICTOR
Figure 7
2. Break the Flue Restrictor into two pieces. Do this
by bending the part back and forth until it breaks
(see Figure 8).
Figure 6.
Straight Up Vertical Venting
BREAK
HERE
Figure 8. Flue Restrictor
16
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3. Match the amount of vertical you have in the sys-
tem with the chart to find the appropriate position
to set the Flue Restrictor (see Figure 9).
HORIZONTALVENTING
Kit No.
H Max. Run
DVP-TRAP
24" (610 mm)
- CHART -
Top Vent
NG
Top Vent
LP
Rear Vent
NG
Rear Vent
LP
Vertical
4'
No
Restrictor
No
Restrictor
No
Restrictor
1-1
2-2
3-3
3-4
3-4
4-4
4-4
5-4
No
Restrictor
8'
1-2
3-2
3-3
3-3
3-4
3-4
4-4
1-1
2-2
3-3
3-3
3-4
3-4
4-4
15'
20'
25'
30'
35'
40'
1-2
2-3
2-3
3-3
3-3
3-4
H
90-DEGREE
ELBOWS
45-DEGREE
ELBOW
Í
Figure 9.
4. Center the Flue Restrictor on vent and secure in
place by using two self-tapping screws (see Fig-
ure 10).
5. Reinstall the Exhaust Shield.
1
2
3
4
5
NOTE: This model is tested and approved to
use 45° elbows in corner installations. Howev-
er, 90° elbows will result in better performance.
SETTINGS
Figure 11. Corner Installation
1
2
3
4
5
Figure 10
17
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VENTING WITH ONE (1) 90° ELBOW
V
H
1' MIN. (305mm)
2' MIN. (610mm)
3' MIN. (914mm)
4' MIN. (1.22m)
2' MAX. (610mm)
4' MAX. (1.22m)
6' MAX. (1.86m)
8' MAX. (2.4m)
V+H=40' MAX. (12.4m)
H = 8' MAX. (2.4m)
V
NOTE: On vertical venting configurations, where
the vertical component is over 10 feet, install
the flue restrictor included in the manual bag
assembly to improve flame appearance.
H
Figure 12. Venting with One 90° Elbow
VENTING WITH ONE (1) 90° ELBOW
V (FT.)
H (FT.)
1' MIN. (305mm)
2' MIN. (610mm)
3' MIN. (914mm)
4' MIN. (1.22m)
5' MAX. (1.52m)
10' MAX. (3.1m)
15' MAX. (4.65m)
20' MAX. (6.2m)
H
V
V+H= 40’ MAX. (12.4MM) H = 20' MAX. (6.2m)
H
V
NOTE: For corner installations:A6-inch (152mm)
section of straight pipe may need to be attached to
the fireplace before a 90o elbow, to allow the vent
pipe to clear the top standoffs.
NOTE: If a 90o elbow is first attached to the unit,
the maximum horizontal run is 3-feet (914mm).
Figure 13. Venting with One 90° Elbow
18
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VENTING WITH TWO (2)
90° ELBOWS
H
1
V
H
V
H
H + H1
1´ MIN. (305 mm)
2´ MIN. (610 mm)
3´ MIN. (914 mm)
4´ MIN. (1.22 m)
2´ MAX. (610 mm)
4´ MAX. (1.22 m)
6´ MAX. (1.86 m)
8´ MAX. (2.48 m)
5´ MAX. (1.52m)
10´ MAX. (3.1m)
15´ MAX. (4.65m)
20´ MAX. (6.2m)
V+H+H1 = 40´ MAX. (12.4 m) H = 8´ MAX. (2.48 m) H+H1 = 20´ MAX. (6.2m)
Figure 14. Venting with Two 90° Elbows
VENTING WITH TWO (2) 90o ELBOWS
V FT.
H + H1 (FT.)
5´ MAX. (1.52m)
10´ MAX. (3.1m)
15´ MAX. (4.65m)
20´ MAX. (6.2m)
1' MIN. (305mm)
2' MIN. (610mm)
3' MIN. (914mm)
4' MIN. (1.22m)
V+H+H1= 40' MAX.(12.4m) H+H1 = 20´ MAX. (6.2m)
V+V1+H= 40' MAX.(12.4m)
V
1
V
H
Î
H1
V
H
Figure 15. Venting with Two 90° Elbows
19
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VENTING WITH THREE (3) 90° ELBOWS
V
H
H + H1
1´MIN. (305mm)
2´MIN. (610mm)
3´MIN. (914mm)
4´MIN. (1.22m)
2´MAX. (610mm)
4´MAX. (1.22m)
6´MAX. (1.86m)
8´MAX. (2.48m)
5´MAX. (1.52m)
10´MAX. (3.1m)
15´MAX. (4.65m)
20´MAX. (6.2m)
V1+V+H+H1 = 40´ MAX.(12.4 m) H = 8´MAX.(2.48 m) H+H1 = 20´MAX.(6.2 m)
V
1
V
H
1
H
V
H
H + H1 + H2
1´MIN. (305mm)
2´MIN. (610mm)
3´MIN. (914mm)
4´MIN. (1.22m)
2´MAX. (610mm)
4´MAX. (1.22m)
6´MAX. (1.86m)
8´MAX. (2.48m)
5´MAX. (1.52m)
10´MAX. (3.1m)
15´MAX. (4.65m)
20´MAX. (6.2m)
1
2
V+H+H +H = 40´ MAX. (12.4 m)
H = 8´ MAX. (2.48 m)
H+H1+H2 = 20´ MAX. (6.2 m)
Î
V
H2
H1
H
Figure 16. Venting with three 90° elbows
20
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VENTING WITH THREE (3) 90° ELBOWS
H + H1 (FT.)
Î
V (FT.)
1' MIN. (305mm)
2' MIN. (610mm)
3' MIN. (914mm)
4' MIN. (1.22m)
5' MAX. (1.52m)
10' MAX. (3.1m)
15' MAX. (4.65m)
20' MAX. (6.2m)
NOTE: H + H1 = 20' MAX. (6.2m)
V + V1 + H + H1= 40' MAX. (12.4m)
H
1
V
1
V
H
V
1
H
1
V
H
V + V1 (FT.)
H + H1 (FT.)
1' MIN. (305mm)
2' MIN. (610mm)
3' MIN. (914mm)
4' MIN. (1.22m)
5' MAX. (1.52m)
10' MAX. (3.1m)
15' MAX. (4.65m)
20' MAX. (6.2m)
H +H1 = 20' MAX. (6.2m)
NOTE: V+V1+H +H1 = 40' MAX. (12.4m)
Figure 17. Venting with three 90° elbows
21
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B. Installing Vent Components
After determining which set of starting collars will be used
(top or rear), follow venting instructions accordingly.
1. Attach the First Vent Component to the
Starting Collars
To attach the first vent component to the starting collars of
the fireplace:
Venting Out the Rear Vent
Remove the installed rear seal cap from the rear starting
collars by cutting the strap at each end. (see Figure 18).
Follow the vent configuration tables accordingly.
• Make sure that the fiberglass gasket supplied in the
manual bag seals between the first 8 inch (203mm)
vent component and the outer fireplace wrap. Using 2
self-tapping screws from the manual bag secure that
gasket to the outer wrap (see Figure 19).
Remove the insulation from the REAR five inch flue, pull
the heat shield out from outside of the firebox.
WARNING: THE TOP HEAT SHIELD (INSIDE
THE FIREBOX) MUST REMAIN ATTACHED IF
THE VENT SYSTEM IS ATTACHED TO THE
REAR STARTING COLLARS. SEE FIGURE 18.
!
OUTER
WRAP
FIRST VENT
COMPONENT
FIBERGLASS
GASKET
Venting Out the Top Vent
Remove the two screws in the top vent collar seal cap and
remove the top vent collar seal cap and two pieces of in-
sulation inside the top two starting collars (See Figure 18).
Remove the heat shield from inside the TOP five inch flue
from outside of the firebox.
The glass must be taken off again for positioning the logs
when the unit is finally installed in place and finished around
it. Re-install the glass door. Attach vent system to the top
starting collars.
Figure 19. Fiberglass Gasket
WARNING: THE REAR VENT COLLAR SEAL
CAP MUST REMAINATTACHED TO THE REAR
!
DVP PIPE:
VENT COLLARS IF THE VENT SYSTEM IS AT-
TACHED TO THE TOP STARTING COLLARS.
1. Attaching the Venting to the Fireplace
Refer to Cinch Pipe and Termination Cap installation in-
structions.
WARNING: FAILURE TO REMOVE INSULATION
IN THE SET OF COLLARS YOU ARE USING
!
COULD CAUSE A FIRE.
2. Assembling Vent Sections
WARNING:YOU MUST LEAVE THE INSULATION
IN PLACE IN THE SET OF COLLARS YOU ARE
NOT USING.
Refer to Cinch Pipe and Termination Cap installation in-
structions.
!
WARNING: ENSURE THAT THE FIBERGLASS
GASKET SUPPLIED WITH THE FIREPLACE
SEALS BETWEEN THE FIRST VENT COMPONENT
AND THE OUTER FIREPLACE WRAP.
!
Venting Out Top
Venting Out Rear
SEAL
CAP
SEAL
CAP
If the installation is for a termination cap attached directly
to the fireplace, skip to the sections, Install Firestops and
Vent Termination.
HEAT
SHIELD
INSULATION
DISCARD BOTH
PIECES and
HEAT SHIELD
HEAT
SHIELD
DISCARD
INSULATION
and
HEAT SHIELD
CUT
HERE
Cut the seal cap
strap and remove white
gasket material.
Figure 18
22
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3. Continue Adding Vent Components
• If the combustible materials are not in place at the time
of install the elbow heat shield may be screwed to the
exhaust pipe (see Figure 22). Cut the tabs as shown
and bend down. Secure the heat shield to the pipe main-
taining 3” to 4” between the pipe and shield.
WARNING: INSTALLATION OF THIS FIREPLACE
REQUIRES THE USE OF HEAT SHIELD 570-290
ABOVE THE FIRST 900 ELBOW IN THE VENTING
SYSTEM.
SCREW
To Install the Heat Shield:
1. Determine if the heat shield is required. Do so by mea-
suring the vertical distance between the top horizontal
surface of the elbow to any combustible surface above.
If the distance is more than 4 inches, the heat shield is
NOT required. If it is 4 inches or less, the heat shield IS
REQUIRED. Install per the following steps. See Figure 20.
3”
(76mm)
COMBUSTIBLE
SURFACE
Figure 22
3” MIN.
(76mm)
HEAT
SHIELD
Refer to Cinch Pipe and Termination Cap installation in-
structions.
• Continue adding vent components, locking each succeed-
ing component into place.
• Ensure that each succeeding vent component is secure-
ly fitted and locked into the preceding component in the
vent system.
• 90° elbows may be installed and rotated to any point
around the preceding component’s vertical axis. If an el-
bow does not end up in a locked position with the pre-
ceding component, attach with a minimum of two (2)
sheet metal screws.
Figure 20
4. Install Support Brackets
Refer to Cinch Pipe and Termination Cap installation in-
structions.
2. Fasten the shield in place using the four pilot holes pro-
vided in the part. The shield should be oriented such that
the 13 1/8 inch dimension (longest dimension) is run-
ning in the same direction the elbow is pointing. The
shield should be centered directly above the elbow, and
positioned so that it creates a 1/2 inch airspace between
the shield and the combustible surface. See Figure 21.
CORRECT
INCORRECT
COMBUSTIBLE SURFACE
DIRECTION
UP
HEAT SHIELD
900ELBOW
Figure 21
23
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For Vertical Runs - One ceiling firestop is REQUIRED at
5. Install Firestops
the hole in each ceiling through which the vent passes.
For Horizontal Runs - Firestops are REQUIRED on both
To install firestops for vertical runs that pass through ceilings:
sides of a combustible wall through which the vent passes.
NOTE: Model DVP-TRAP does not need an exterior
firestop on an exterior combustible wall.
• Position a plumb bob directly over the center of the verti-
cal vent component.
To install firestops for horizontal runs that pass through
either interior or exterior walls:
• Mark the ceiling to establish the centerpoint of the vent.
• Drill a hole or drive a nail through this centerpoint.
• Cut a 10-inch by 12-inch (254mm x 305mm) hole through
the wall.
• Check the floor above for any obstructions, such as wir-
ing or plumbing runs.
NOTE: The center of the hole is one (1) inch (25.4mm)
above the center of the horizontal vent pipe.
• Reposition the fireplace and vent system, if necessary,
to accommodate the ceiling joists and/or obstructions.
• Position the firestops on both sides of the hole previ-
ously cut and secure the firestops with nails or screws.
• Cut an 10-inch x 10-inch (254mm x 254mm) hole through
the ceiling, using the centerpoint previously marked.
• The heat shields of the firestops MUST BE placed to-
wards the top of the hole.
• Frame the hole with framing lumber the same size as the
ceiling joists.
• Continue the vent run through the firestops.
NOTE: There must be NO INSULATION or other
combustibles inside the framed firestop opening.
10" (254mm)
10" (254mm)
CHIMNEY
HOLE
10"
INTERIOR
WALL SHIELD
EXISTING CEILING
JOISTS
NEW
FRAMING
MEMBERS
CEILING
12"
Figure 25. 10" x 10" Hole & New Framing Members
If the area above the ceiling is NOT an attic, position and
secure the ceiling firestop on the ceiling side of the previously
cut and framed hole.
Figure 23. 10" x 12" Hole and Vent Pipe
HEAT SHIELD
TRIM HEAT
SHIELD IF TOO
LONG, ADD TO
SHIELD IF TOO
SHORT
EXTERIOR
FIRESTOP
INTERIOR
FIRESTOP
Figure 24. Heat Shield, Interior & Exterior Firestops
24
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C. Vent Termination
NOTE: There must be NO INSULATION or other
combustibles inside the framed firestop opening.
Refer to Cinch Pipe and Termination Cap installation in-
structions.
Horizontal Termination
•
•
The termination kit should pass through the wall firestops
from the exterior of the building.
JOIST
Adjust the termination cap to its final exterior position
on the building and interlock the flue sections.
WARNING: THE TERMINATION CAP MUST BE
POSITIONED SO THAT THEARROW IS POINT-
ING UP.
!
CEILING
WARNING: VENTING TERMINALS SHALL
NOT BE RECESSED INTO A WALL OR SID-
!
NAILS (4 REQUIRED)
CEILING FIRESTOP
ING. VENT TERMINATION CLEARANCES MUST
BE FOLLOWED TO AVOID FIRE DANGER. SEE
VENT TERMINATION MINIMUM CLEARANCES DI-
AGRAM ON FOLLOWING PAGE.
Figure 26. Ceiling Firestop (Ceiling Side)
If the area above the ceiling IS an attic, position and secure
the firestop on top of the previously framed hole.
NOTE: Keep insulation away from the vent pipe at least
1 inch (25mm).
NAILS (4 REQUIRED)
RAFTER
7-1/4 in.
(184mm)
Figure 28. Trapezoid Termination Cap
CEILING
CEILING FIRESTOP
Figure 27. Attic Firestop
25
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M
N
P
G
R
v
A
H
D
Q
(See Note 2)
v
V
B
L
U.S.
(3 FT)
B
T
v
v
v
B
v
S
S
Electrical
Service
V
V
F
v
M
I
D*
V
v
X
A
J or K
X
= VENT TERMINAL
=AIR SUPPLY INLET
= AREA WHERE TERMINAL IS NOT PERMITTED
V
A
B
= 12" ....................... clearances above grade, veran-
K
= 3 ft. (U.S.A.)
(See Note 1)
da, porch, deck or balcony
6 ft. (Canada) ......... clearance to a mechanical
air supply inlet
= 12" ....................... clearances to window or door
that may be opened, or to per-
L** = 7 ft. ......................... clearance above paved
(See Note 1)
sidewalk or a paved driveway
located on public property
manently closed window.
D*
= 18" ....................... vertical clearance to unventilat-
ed soffit or to ventilated soffit lo-
M*** = 18" ......................... clearance under veranda,
porch, deck, balcony or over-
hang
cated above the terminal
*30” ...................... for vinyl clad soffits and below
electrical service
42” ......................... vinyl
N
P
= 6” ........................... non-vinyl sidewalls
12” ......................... vinyl sidewalls
F
=
9" ........................ clearance to outside corner
= 8 ft.
G
H
= 6" ......................... clearance to inside corner
= 3 ft. (Canada) ...... not to be installed above a gas
meter/regulator assembly within
______________________________Q___M_I_N___________________________________
______1__c__a_p__________________3___f_e_e__t_________________2__x___Q___A_C_T_U_A_L____
______2__c__a_p__s________________6___f_e_e__t_________________1__x___Q___A_C_T_U_A_L____
______3__c__a_p__s_________________9__f_e_e__t_______________2_/_3__x___Q___A_C_T_U_A__L___
4 caps 12 feet 1/2 x Q ACTUAL
RMAX
3 feet (90cm) horizontally from the
center-line of the regulator
I
= 3 ft. (U.S.A.)
6 ft. (Canada) ...... clearance to gas service regu-
lator vent outlet
= 9" (U.S.A.)
QMIN = # termination caps x 3
RMAX = (2 / # termination caps) x QACTUAL
J
12" (Canada) ........ clearance to non-mechanical air
supply inlet to building or the
combustion air inlet to any other
appliance
S = 6" .......................... clearance from sides of elec-
(See Note 5)
trical service
T
= 12" ......................... clearance above electrical
(See Note 5)
service
** a vent shall not terminate directly above a sidewalk or paved
driveway which is located between two single family dwellings
and serves both dwellings.
NOTE 3: Local codes or regulations may require different
clearances.
NOTE 4: Termination caps may be hot. Consider their proximity to
doors or other traffic areas.
*** only permitted if veranda, porch, deck or balcony is fully open on
a minimum of 2 sides beneath the floor, or meets Note 2.
NOTE 5: Location of the vent termination must not interfere with
access to the electrical service.
NOTE 1: On private property where termination is less than 7 feet
above a sidewalk, driveway, deck, porch, veranda or balcony, use of
a listed cap shield is suggested.
WARNING: In the U.S: Vent system termination is NOT permitted
in screened porches. You must follow side wall, overhang and
ground clearances as stated in the instructions.
NOTE 2: Termination in an alcove space (spaces open only on one side
and with an overhang) are permitted with the dimensions specified for
vinyl or non-vinyl siding and soffits. 1. There must be 3 feet minimum
between termination caps. 2. All mechanical air intakes within 10 feet
of a termination cap must be a minimum of 3 feet below the termination
cap. 3. All gravity air intakes within 3 feet of a termination cap must be
a minimum of 1 foot below the termination cap.
In Canada: Vent system termination is NOT permitted in screened
porches. Vent system termination is permitted in porch areas
with two or more sides open. You must follow all side walls,
overhang and ground clearances as stated in the instructions.
Heat & Glo assumes no responsibility for the improper perfor-
mance of the fireplace when the venting system does not meet
these requirements.
Figure 29. Minimum Clearances for Terminations
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE
INSTALLED.
26
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WARNING: MAJOR U.S. BUILDING CODES
SPECIFY MINIMUM CHIMNEY AND/OR VENT
HORIZONTAL
OVERHANG
!
HEIGHTABOVE THE ROOF TOP. THESE MINIMUM
HEIGHTS ARE NECESSARY IN THE INTEREST OF
SAFETY. SEE FIGURE 30 FOR MINIMUM HEIGHTS,
PROVIDED THE TERMINATION CAP IS AT LEAST
20 INCHES FROMA VERTICAL WALLAND 2-FEET
BELOWA HORIZONTAL OVERHANG.
2 FT.
MIN.
20 INCH MIN.
VERTICAL
WALL
LOWEST
DISCHARGE
OPENING
TERMINATION
CAP
X
NOTE: This also pertains to vertical vent systems in-
stalled on the outside of the building.
12
ROOF PITCH
IS X/ 12
To seal the roof hole, and to divert rain and snow from the
vent system:
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
• Attach a flashing to the roof using nails, and use a non-
hardening mastic around the edges of the flashing base
where it meets the roof.
• Attach a storm collar over the flashing joint to form a
water-tight seal. Place non-hardening mastic around the
joint, between the storm collar and the vertical pipe.
Roof Pitch
H (min.) ft.
flat to 6/12
6/12 to 7/12
over 7/12 to 8/12
over 8/12 to 9/12
over 9/12 to 10/12
over 10/12 to 11/12
over 11/12 to 12/12
over 12/12 to 14/12
over 14/12 to 16/12
over 16/12 to 18/12
over 18/12 to 20/12
over 20/12 to 21/12
1.0
1.25
• Slide the termination cap over the end of the vent pipe
and snap into place.
1.5
2.0
2.5
3.25
4.0
5.0
6.0
7.0
7.5
8.0
Step 4. Positioning, Leveling, and
Securing the Fireplace
The diagram below shows how to properly position, level,
and secure the fireplace.
Figure 30. Minimum Height from Roof to
Lowest Discharge Opening
For Vertical Terminations - To locate the vent and install
the vent sections:
• Locate and mark the vent centerpoint on the underside
of the roof, and drive a nail through the centerpoint.
• Make the outline of the roof hole around the centerpoint
nail.
NAILING TABS
(BOTH SIDES)
• The size of the roof hole framing dimensions depend on the
pitch of the roof. There MUST BE a 1-inch (25.4mm) clear-
ance from the vertical vent pipe to combustible materials.
• Mark the roof hole accordingly.
Figure 31. Proper Positioning,
• Cover the opening of the installed vent pipes.
• Cut and frame the roof hole.
Leveling and Securing of a Fireplace
• Place the fireplace into position.
• Use framing lumber the same size as the roof rafters
and install the frame securely. Flashing anchored to the
frame must withstand heavy winds.
• Level the fireplace from side to side and front to back.
• Shim the fireplace with non-combustible material, such
as sheet metal, as necessary.
• Continue to install concentric vent sections up through
the roof hole (for inside vent installations) or up past the
roof line until you reach the appropriate distance above
the roof (for outside terminations).
• Secure the fireplace to the framing by nailing or screwing.
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Step 6. The Gas Control Systems
Step 5.
Installing the Optional Heat-Zone-Gas Kit
WARNING: THIS UNIT IS NOT FOR USE WITH
SOLID FUEL.
!
NOTE: There must be NO INSULATION or other com-
bustibles inside the framed firestop opening.
Two types of gas control systems are used with these models:
Standing Pilot Ignition and Intermittent Pilot Ignition (IPI).
Standing Pilot Ignition System
This system includes millivolt control valve, standing pilot,
thermopile/thermocouple flame sensor, and piezo ignitor.
WARNING: 110-120 VAC MUST NEVER BE
CONNECTED TO A CONTROL VALVE IN A
MILLIVOLT SYSTEM.
!
Intermittent Pilot Ignition (IPI) System
This system includes a 3V control valve, electronic module
and intermittent pilot.
HEAT-ZONE-GAS
ATTACHES
HERE
WARNING: CONTINUOUS 110-120 VAC SER-
VICE MUST BE WIRED DIRECTLYTO THE FIRE-
!
PLACE JUNCTION BOX.
Figure 32.
STANDING PILOT
1. Remove the knockout from the fireplace and discard it
(see Figure 32).
3/8 in.
(10mm)
2. Center the duct collar around the exposed hole and at-
tach it to the fireplace with 3 screws. NOTE: Do this BE-
FORE final positioning of the fireplace.
3. Determine the location for the air register/fan housing
assembly.
Reference the Heat-Zone-Gas kit instructions for the re-
maining installation steps.
INTERMITTENT PILOT IGNITION
FLAME SENSOR
ROD
Figure 33. Gas Control Systems
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Step 7. The Gas Supply Line
NOTE: Have the gas supply line installed in accordance
with local building codes by a qualified installer ap-
proved and/or licensed as required by the locality. (In
the Commonwealth of Massachusetts installation must
be performed by a licensed plumber or gas fitter).
Use a wrench on
shut-off valve when
tightening gas line.
NOTE: Before the first firing of the fireplace, the gas
supply line should be purged of any trapped air.
MANUAL
SHUT-OFF
VALVE
NOTE: Consult local building codes to properly size
the gas supply line leading to the 1/2 inch (13mm)
hook-up at the unit.
GAS
VALVE
This gas fireplace is designed to accept a 1/2 inch
(13 mm) gas supply line. To install the gas supply line:
CONTROL
VALVE
• A listed (and Commonwealth of Massachusetts approved)
1/2 inch (13mm) tee-handle manual shut-off valve and a
listed flexible gas connector are connected to the 1/2
inch (13mm) inlet of the control valve. NOTE: If substi-
tuting for these components, please consult local codes
for compliance.
FLEX
CONNECTOR
GAS LINE
ACCESS HOLE
Figure 34. Gas Supply Line
Step 8. Gas Pressure Requirements
• Locate the gas line access hole in the outer casing of
the fireplace.
Pressure requirements for Heat & Glo gas fireplaces
are shown in the table below.
• The gas line may be run from either side of the fireplace
provided the hole in the outer wrap does not exceed 2 1/2”
in diameter and it does not penetrate the actual firebox.
Pressure
Natural Gas
Propane
Minimum
Inlet Pressure
5.0 inches
w.c.
11.0 inches
w.c.
• The gap between the supply piping and gas access hole
can be plugged with non-combustible insulation to pre-
vent cold air infiltration.
Maximum Inlet
Gas Pressure
14.0 inches
w.c.
14.0 inches
w.c.
• Open the fireplace lower grille, insert the gas supply line
through the gas line hole, and connect it to the shut-off valve.
Manifold
Pressure
3.5 inches
w.c.
10.0 inches
w.c.
• When attaching the pipe, support the control so that the
lines are not bent or torn.
A one-eighth (1/8) inch (3 mm) N.P.T. plugged tapping is
provided on the inlet and outlet side of the gas control for a
test gauge connection to measure the manifold pressure.
Use a small flat blade screwdriver to crack open the screw
in the center of the tap. Position a rubber hose over the tap
to obtain the pressure reading.
• After the gas line installation is complete, all connec-
tions must be tightened and checked for leaks with a
commercially-available, non-corrosive leak check solu-
tion. Be sure to rinse off all leak check solution following
testing.
WARNING: DO NOT USE AN OPEN FLAME TO
CHECK FOR GAS LEAKS.
The fireplace and its individual shut-off valve must be
disconnected from the gas supply piping system during
any pressure testing of the system at test pressures in
excess of one-half (1/2) psig (3.5 kPa).
!
• At the gas line access hole, use insulation to re-pack
the space around the gas pipe.
The fireplace must be isolated from the gas supply piping
system by closing its individual shut-off valve during any
pressure testing of the gas supply piping system at test
pressures equal to or less than one-half (1/2) psig (3.5 kPa).
• Insert insulation from the outside of the fireplace and
pack the insulation tightly to totally seal between the
pipe and the outer casing.
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BLACK S2
REMOTE SWITCH
PIGTAIL
3/16” PIGGYBACK CONNECTOR
ON
OFF
ON/OFF
SWITCH
WHITE T2
GAS VALUE
RED T1
THERMOPILE
THERMOCOUPLE
OPTIONAL WALL SWITCH,
THERMOSTAT OR REMOTE
BLACK S1
Figure 35. Standing Pilot Ignition Wiring Diagram
Step 9. Wiring the Fireplace
Optional Accessories
Optional fan and remote control kits require that 110-120
VAC be wired to the factory installed junction box before
the fireplace is permanently installed.
NOTE: Electrical wiring must be installed by a licensed
electrician.
CAUTION: DISCONNECT REMOTE CONTROLS IF AB-
SENT FOR EXTENDED TIME PERIODS. THIS WILL PRE-
VENTACCIDENTAL FIREPLACE OPERATION.
Wall Switch
Position the wall switch in the desired position on a wall.
Run a maximum of 25 feet (7.8 m) or less length of 18
A.W.G. minimum wire and connect it to the fireplace ON/
OFF switch pigtails.
For Standing Pilot Ignition Wiring
Appliance Requirements
• This appliance DOES NOT require 110-120 VAC to operate.
WARNING: DO NOT CONNECT 110-120 VAC
!
TO THE WALL SWITCH OR THE CONTROL
VALVE WILL BE DESTROYED.
WARNING: DO NOT CONNECT 110-120 VAC
TO THE GAS CONTROL VALVE OR THE AP-
!
PLIANCE WILL MALFUNCTION AND THE
VALVE WILL BE DESTROYED.
CAUTION: LABEL ALL WIRES PRIOR TO DISCONNEC-
TION WHEN SERVICING CONTROLS. WIRING ERRORS
CAN CAUSE IMPROPERAND DANGEROUS OPERATION.
VERIFY PROPER OPERATION AFTER SERVICING.
VARIABLE SPEED CONTROL
NOTE: IF ANY OF THE ORIGINAL WIRE
AS SUPPLIED WITH THE APPLIANCE
MUST BE REPLACED, IT MUST BE
BLK
BLK
REPLACED WITH TYPE 105OC RATED WIRE.
JUNCTION BOX
BLOWER RECEPTACLE
BLK
BLK
BLK
BLK
BLK
WHT
GROUND
WHT
BLK
TEMPERATURE
SENSOR SWITCH
BLOWER
GRN
BLK
WHT
110-120 VAC
SENSOR
SWITCH
BLOWER
“FAN”
RECEPTACLE
SPEED
CONTROL
Figure 36. Fan Wiring Diagram
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INTERMITTENT
PILOT
I
IGNITION MODULE
3 VAC
PLUG-IN
3V TRANSFORMER
IGNITOR
S
ON/OFF
WALL
SWITCH
FLAME SPARKER/
SENSOR
IGNITION
MODULE
(3V)
WHT
ORG
LOW VOLTAGE
SEE NOTE 1
VALVE
GROUND TO
FIREPLACE
CHASSIS
GROUND
REMOTE
CONTROL
HOT
NEUTRAL
WHITE WIRE
CAN BE
PLUGGED
INTO ANY
OF #1-#5
LOCATIONS
ON THE
BLACK WIRE CAN BE
PLUGGED INTO ANY OF
#1 - #5 LOCATIONS
ON THE HOT SIDE
PIGGYBACK
ON/OFF SWITCH
NEUTRAL SIDE
TRANSFORMER
3 VAC
PLUG IN
VALVE
Figure 37. Intermittent Pilot Ignition (IPI) Wiring Diagram
simply connect red and black wire leads to activate battery
power (connect red to red, black to black). The fireplace
can be used as necessary. Once power (110 VAC) is re-
stored, disconnect red and black wire leads to extend bat-
tery life.
Intermittent Pilot Ignition (IPI) Wiring
3 Volt Transformer
Î
This appliance comes with a 3 volt transformer. The trans-
former plugs into the junction box and the two leads plug
into the green control module (see Figure 37).
Optional Accessories
Appliance Requirements
Optional remote control kits require that 110-120 VAC be
wired to the factory installed junction box before the fire-
place is permanently installed.
This appliance requires that 110-120 VAC be wired to the
factory installed junction box. Maintain correct polarity when
wiring the junction box.
Wall Switch
Position the wall switch in the desired position on a wall.
Run a maximum of 25 feet (7.8 m) or less length of 18
A.W.G. minimum wire and connect it to the fireplace ON/
OFF switch pigtails.
WARNING: DO NOT CONNECT 110-120 VAC
TO THE GAS CONTROL VALVE OR THE AP-
PLIANCE WILL MALFUNCTION AND THE
VALVE WILL BE DESTROYED.
!
Operation using Battery Power
WARNING: DO NOT CONNECT 110-120 VAC
TO THE WALL SWITCH OR THE CONTROL
VALVE WILL BE DESTROYED.
!
This fireplace has an optional battery operation. The sys-
tem is fully functional with the use of two “D” size batteries
without ordinary 110-120 VAC power.
CAUTION: LABEL ALL WIRES PRIOR TO DISCONNEC-
TION WHEN SERVICING CONTROLS. WIRING ERRORS
CAN CAUSE IMPROPER AND DANGEROUS OPERA-
TION. VERIFYPROPER OPERATIONAFTER SERVICING.
Wiring to the battery pack should be left disconnected in
order to conserve battery life. In the case of a loss of power,
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CAUTION: IF JOINTS BETWEEN THE FINISHED WALLS
AND THE FIREPLACE SURROUND (TOP AND SIDES)
ARE SEALED, A 300° F. MINIMUM SEALANT MATE-
RIAL MUST BE USED. THESE JOINTS ARE NOT RE-
QUIRED TO BE SEALED. ONLY NON-COMBUSTIBLE
MATERIAL (USING 300° F. MINIMUM ADHESIVE, IF
NEEDED) CAN BE APPLIED AS FACING TO THE FIRE-
PLACE SURROUND. SEE THE DIAGRAM BELOW.
Step 10. Finishing
Figure 38 shows the minimum vertical and corresponding
maximum horizontal dimensions of fireplace mantels or other
combustible projections above the top front edge of the
fireplace. See Figures 2 and 3 for other fireplace clearances.
Only non-combustible materials may be used to cover the
black fireplace front.
WARNING: WHEN FINISHING THE FIREPLACE,
NEVER OBSTRUCT OR MODIFY THE AIR IN-
!
FINISH WALL MATERIAL MAY BE
COMBUSTIBLE - TOP AND SIDES
LET/OUTLET GRILLES IN ANY MANNER.
NON-COMBUSTIBLE
BOARD
0”
12”
11”
10”
31”
9”
TO CEILING
8”
7”
18”
6”
17”
5”
16”
4”
15”
3”
14”
13”
12”
11”
0”
2-1/2”
10”
0”
9”
HIGH TEMPERATURE (3000F / 1490C MIN.)
TOP & SIDE SEAL JOINT
4”
1”
1”
TOP FRONT EDGE OF FIREPLACE
Figure 39 Sealant Material
Hearth Extensions
Figure 38.
A hearth extension may be desirable for aesthetic reasons.
However,ANSI or CAN/CGAtesting standards do not require
hearth extensions for gas fireplace appliances.
Minimum Vertical and Maximum Horizontal
Dimensions of Combustibles above Fireplace
Note: There are 3 metal tabs holding the non-combustible
board in place for shipping. These tabs are to be cut off or
bent back before finishing around the fireplace front.
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Step 11. Installing Trim, Logs,
and Ember Material
Installing the Trim
Combustible materials may be brought up to the specified
clearances on the side and top front edges of the fireplace,
but MUST NEVER overlap onto the front face. The joints
between the finished wall and the fireplace top and sides
can only be sealed with a 300° F. (149° C) minimum sealant.
LATCHES
(BOTH BOTTOM
AND TOP)
GLASS
WARNING: WHEN FINISHING THE FIREPLACE,
NEVER OBSTRUCT OR MODIFY THE AIR INLET/
OUTLET GRILLES IN ANY MANNER.
Figure 41.ASSEMBLY
Glass Assembly
!
Install optional marble and brass trim surround kits as
desired. Marble, brass, brick, tile, or other non-combustible
materials can be used to cover up the gap between the
sheet rock and the fireplace.
• Embers CANNOT be placed directly over ports. Care
should be taken not to cover the lighting trail of ports
(from back to front).
• When placing Glowing embers onto the burner care
should be taken so that the ports are not covered. Place
the embers along side the port trail, but not on or in
between the ports (see Figure 42). Failure to follow this
procedure will likely cause lighting and sooting problems.
Do not obstruct or modify the air inlet/outlet grilles. When
overlapping on both sides, leave enough space so that the
bottom grille can be lowered and the trim door removed.
• Place Mystic embers on areas of base refractory away
from port holes. Use this material to give your fireplace a
realistic ash bed.
RETAINING
SCREW
(BOTH SIDES)
• Save the remaining ember materials for use during fire-
place servicing.
BURNER
• Replace the glass door and a front trim door on the unit.
• Pull out and latch the glass clips into the groove on the
glass frame.
Figure 40.
Burner Removal
Shutter Settings
NG
LP
___________________________________________
EMBER MATERIAL
Burner
1/8”
5/8”
Positioning the Logs
Figure 42. Placement of the Ember Material
Glass Specifications:
If the gas logs have been factory installed they should not
need to be positioned. If the logs have been packaged
separately, refer to the instructions that accompany the
logs. Save the log instructions with this manual.
6000TR-OAK:
TEMPERED
If sooting occurs, the logs might need to be repositioned
slightly to avoid excessive flame impingement.
6000TR-OAK-IPI: TEMPERED
Heat & Glo fireplaces manufactured with tempered glass
may be installed in hazardous locations such as bathtub
enclosures as defined by the CPSC. The tempered glass
has been tested and certified to the requirements of ANSI
Z97.1-1984 and CPSC 16 CFR 1202. (Safety Glazing Certi-
fication Council SGCC # 1595 and 1597. Architectural Test-
ing, Inc. Reports 02-31919.01 and 02-31917.01.)
Placing the Ember Material
Ember material is shipped with this gas fireplace. To place
the ember material:
• Pull the four glass latches out of the groove on the glass
frame. Remove glass door from the unit (see Figure 41).
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NOTE: The fireplace should be run 3 to 4 hours on the
initial start-up. Turn it off and let it cool completely. Remove
and clean the glass. Replace the glass and run the fireplace
for an additional 8 hours. This will help to cure the products
used in the paint and logs.
This statement is in compliance with SPCS 16 CFR Sec-
tion 1201.5 “Certification and labeling requirements” which
refers to 15 USC 2063 stating “…Such certificate shall ac-
company the product or shall otherwise be furnished to any
distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass
with permanent marking in such locations. Glass meeting
this requirement is available from the factory. Please con-
tact your dealer or distributor to order.
During this break-in period it is recommended that some
windows in the house be opened for air circulation. This will
help avoid setting off smoke detectors, and help eliminate
any odors associated with the fireplace’s initial burning.
Step 12. Before Lighting the Fireplace
Before lighting the fireplace, be sure to do the following:
Remove all paperwork from underneath the fireplace.
Review safety warnings and cautions
Air Shutter Setting
This fireplace has an adjustable air shutter (which controls
the primary air) factory set for the minimum vertical vent run
(see Figure 43). If your installation has more than the
minimum required vertical vent length, adjustment of the air
shutter may be necessary to obtain optimal flame
appearance. This should be adjusted by a qualified
installer at the time of installation.
• Read the Safety and Warning Information section at
the beginning of this Installers Guide.
Double-check for gas leaks
• Before lighting the fireplace, double-check the unit for
possible gas leaks.
By pushing the air shutter handle in, you will be closing the
air shutter. To adjust loosen the wing nut. Care should be
taken when adjusting the air shutter so as not to cause the
fireplace to soot. If sooting occurs the air shutter will need
to be opened by pulling the handle out. When finished tighten
wing nut.
Double-check vent terminations and front grilles for
obstructions.
• Before lighting the fireplace, double-check the unit for
possible obstructions that could be blocking the vent ter-
minations or the front grilles.
Double-check for faulty components
• Any component that is found to be faulty MUST BE re-
placed with an approved component. Tampering with the
fireplace components is DANGEROUS and voids all war-
ranties.
A small amount of air will be in the gas supply lines. When
first lighting the fireplace, it will take a few minutes for the
lines to purge themselves of this air. Once the purging is
complete, the fireplace will light and will operate normally.
Subsequent lightings of the fireplace will not require this
purging of air from the gas supply lines, unless the gas
valve has been turned to the OFF position, in which
case the air would have to be purged.
AIR SHUTTER
WING NUT
Figure 43.
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Step 13. Lighting the Fireplace
WARNING: PLEASE REFER TO THE USER’S
MANUAL FORALL CAUTIONS, SAFETY, AND
WARNING INFORMATION PERTAINING TO THE
LIGHTING AND OPERATION OF THE FIREPLACE.
!
You’ve reviewed all safety warnings, you’ve checked the
fireplace for gas leaks, you know the vent system is
unobstructed, and you’ve checked for faulty components.
Now you’re ready to light the fireplace.
After the Installation
LEAVE THIS INSTALLATION MANUAL WITH
THE APPLIANCE FOR FUTURE REFERENCE.
!
Maintaining and Servicing Your Fireplace
4
Fireplace Maintenance
Although the frequency of your fireplace servicing and main-
tenance will depend on use and the type of installation, you
should have a qualified service technician perform an appli-
ance check-up at the beginning of each heating season.
See the table below for specific guidelines regarding each
fireplace maintenance task.
IMPORTANT: TURN OFF THE GAS BEFORE SERVICING
YOUR FIREPLACE.
Replacing old ember material
Frequency: Once annually, during the checkup.
By: Qualified service technician.
MAKE SURE THE FLAMES
ARE STEADY—NOT
LIFTING OR FLOATING.
Task: Brush away loose ember material near the burner.
Replace old ember material with new dime-size and shape
pieces. Save the remaining ember material and repeat this
procedure at your next servicing. For more information, see
Placing Ember Material.
Figure 44.
Burner Flame Patterns
Cleaning Burner and Controls
Frequency: Once annually.
Checking Vent System
Frequency: Before initial use and at least annually
thereafter, more frequently if possible.
By: Qualified service technician/Home owner.
Task: Inspect the external vent cap on a regular basis to
ensure that no debris is interfering with the flow of air. Inspect
entire vent system for proper function.
By: Qualified service technician.
Task: Brush or vacuum the control compartment, fireplace
logs and burner areas surrounding the logs.
Cleaning Flame Sensor Rod (IPI Systems)
Frequency: Annually.
By: Qualified service technician.
Cleaning Glass Door
Frequency: After the first 3 to 4 hours of use. As neces-
sary after initial cleaning.
Task: Make a visual check of the straight flame sensor rod
(see Figure 33). Use emery cloth to carefully remove any
existing film or white deposits.
By: Home owner.
Task: Remove and clean glass after the first 3 to 4 hours of
use. After the initial cleaning, clean as necessary, particu-
larly after adding new ember (flame colorant) material. Film
deposits on the inside of the glass door should be cleaned
off using a household glass cleaner. NOTE: DO NOT handle
or attempt to clean the door when it is hot and DO
NOT use abrasive cleaners.
Checking Flame Patterns, Flame Height
Frequency: Periodically.
By: Qualified service technician/Home owner.
Task: Make a visual check of your fireplace’s flame patterns.
Make sure the flames are steady - not lifting or floating.
See Figure 44. The flame sensor (IPI) or thermopile/
thermocouple (standing pilot) tips should be covered with
flame. See Figure 33.
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