Owner’s Manual
Installation and Operation
Models:
6000GCF-IPI
6000GCF-IPILP
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating
and maintenance
instructions included.
• Read, understand and follow
these instructions for safe
installation and operation.
• Leave this manual with
party responsible for use
and operation.
WARNING
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury, or death.
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• DO NOT store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
• CAREFULLY SUPERVISE children in same room as
fireplace.
• Alert children and adults to hazards of high temperatures.
• What to do if you smell gas
- DO NOT try to light any appliance.
High temperatures may ignite clothing or other flammable
materials.
• Keep clothing, furniture, draperies and other flammable
materials away.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli-
er’s instructions.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fixed glass panel. DO
NOT operate the appliance with the barrier removed.
- If you cannot reach your gas supplier, call
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
the fire department.
• Installation and service must be performed
by a qualified installer, service agency, or the
gas supplier.
In the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fitter.
See Table of Contents for location of additional Commonwealth
of Massachusetts requirements.
This appliance may be installed as an OEM installation in
manufactured home (USA only) or mobile home and must be
installed in accordance with the manufacturer’s instructions
and the manufactured home construction and safety standard,
Title 24 CFR, Part 3280 or Standard for Installation in Mobile
Homes, CAN/CSA Z240MH, in Canada.
Installation and service of this appliance should be
performed by qualified personnel. Hearth & Home
Technologies suggests NFI certified or factory trained
professionals, or technicians supervised by an NFI
certified professional.
This appliance is only for use with the type(s) of gas indicated
on the rating plate.
Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. H • 11/08
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1
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
B. Limited Lifetime Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . 5
7 Vent Information and Diagrams
A. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
B. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
C. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
D. Measuring Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
E. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1 Listing and Code Approvals
A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
B. Tempered Glass Specifications . . . . . . . . . . . . . . . . . . . . . 7
C. BTU Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
D. High Altitude Installations. . . . . . . . . . . . . . . . . . . . . . . . . . 7
E. Non-Combustible Materials Specification. . . . . . . . . . . . . . 7
F. Combustible Materials Specification . . . . . . . . . . . . . . . . . 7
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
H. Requirements for the Commonwealth of Massachusetts. . 8
8 Vent Clearances and Framing
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 28
B. Wall Penetration Framing. . . . . . . . . . . . . . . . . . . . . . . . . 29
C. Install the Ceiling Firestop . . . . . . . . . . . . . . . . . . . . . . . . 30
D. Install Attic Insulation Shield. . . . . . . . . . . . . . . . . . . . . . . 31
User Guide
9 Appliance Preparation
A. Attaching Sheetrock Ledges . . . . . . . . . . . . . . . . . . . . . . 32
B. Temporary Access Panel. . . . . . . . . . . . . . . . . . . . . . . . . . 32
C. Securing and Leveling the Appliance. . . . . . . . . . . . . . . . 33
D. Installing the Fiberglass Gasket. . . . . . . . . . . . . . . . . . . . 33
2 Operating Instructions
A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
C. Fan Kit (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
D. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
E. Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . 10
F. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
G. Remote Controls, Wall Controls and Wall Switches. . . . . 10
H. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 10
I. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 11
J. After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
K. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 12
10 Installing Vent Pipe
A. Assemble Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . . . 34
B. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 35
C. Secure the Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . . 35
D. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 36
E. Install Metal Roof Flashing. . . . . . . . . . . . . . . . . . . . . . . . 37
F. Assemble and Install Storm Collar. . . . . . . . . . . . . . . . . . 37
G. Install RF4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
H. Install Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . 39
I. Heat Shield Requirements for Horizontal Termination . . . 39
J. Install Horizontal Termination Cap . . . . . . . . . . . . . . . . . . 40
3 Maintenance and Service
A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 13
B. Maintenance Tasks-Qualified Service Technician . . . . . . 14
11 Gas Information
Installer Guide
A. Fuel Conversion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
D. High Altitude Installations. . . . . . . . . . . . . . . . . . . . . . . . . 41
4 Getting Started
A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 16
B. Design and Installation Considerations . . . . . . . . . . . . . . 17
C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 17
D. Inspect Appliance and Components. . . . . . . . . . . . . . . . . 17
12 Electrical Information
A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
B. Intellifire Ignition System Wiring. . . . . . . . . . . . . . . . . . . . 42
C. Optional Accessories Requirements . . . . . . . . . . . . . . . . 42
D. Electrical Service and Repair. . . . . . . . . . . . . . . . . . . . . . 43
E. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 44
F. Wall Switch Installation for Fan (Optional) . . . . . . . . . . . . 44
5 Framing and Clearances
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . 18
B. Constructing the Appliance Chase. . . . . . . . . . . . . . . . . . 19
C. Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
D. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 20
6 Termination Locations
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 21
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13 Finishing
A. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 45
B. Facing Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
14 Appliance Setup
A. Remove Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . 46
B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 46
C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
E. Removing Optional GFK-160A Fan . . . . . . . . . . . . . . . . . 46
F. Install the Refractory . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
G. Ember Placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
H. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 48
I. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
J. Install the Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
K. Hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
L. Install Trim and/or Surround. . . . . . . . . . . . . . . . . . . . . . . 50
M. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
15 Troubleshooting
A. Intellifire Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 51
16 Reference Materials
A. Appliance Dimension Diagram. . . . . . . . . . . . . . . . . . . . . 53
B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 54
C. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
ꢀ= Contains updated information.
4
Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. H • 11/08
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B. Limited Lifetime Warranty
Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet
and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada.
Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
Warranty Period
Parts Labor
HHT Manufactured Appliances and Venting
EPA
Components Covered
Gas
X
Wood
Pellet
Electric Venting
Wood
All Parts and Material Except as
covered by Conditions, Exclusion,
and Limitations listed
1 Year
X
X
X
X
X
Igniters, Electronic Components,
and Glass
X
X
X
X
2 years
3 years
X
X
X
Blowers
Molded Refractory Panels
X
X
Firepots
5 years
3 years
3 years
X
X
Castings & Baffles
Firebox, HHT Chimney,
Termination & Heat
Exchanger
7 years
X
X
10 years 1 year
X
Burners, Logs & Refractory
Limited
1 year
X
X
Firebox & Heat Exchanger
All Replacement Parts
Lifetime
90 Days
X
X
X
X
X
See Conditions, Exclusions, and limitations.
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
9-01-08
• This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner,
provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its
original place of installation.
• The maximum amount recoverable under this warranty is limited to the purchase price of the product.
• In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
• Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home is
not covered under this warranty.
Page 1 of 2
4021-645A 09-01-08
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5
B. Limited Lifetime Warranty (continued)
• This limited warranty does not extend to or include surface finish on the appliance or terminations, door gasketing, glass
gasketing, glass discoloration, firebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion
on any of the metal surfaces, cast iron components, baffles, firepots, doors, or firebox area are not covered by this
warranty.
• Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to this
noise are not covered by this warranty.
• HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or maintenance
of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identification
label furnished with the appliance; (2) installation which does not comply with local building codes; (3) shipping, improper
handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate
ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced
air furnaces or other such causes; (5) use of fuels other than those specified in the operating instructions; (6) installation
or use of components not supplied with the appliance or any other components not expressly authorized and approved
by HHT; and/or (7) modification of the appliance not expressly authorized and approved by HHT in writing.
• This warranty does not apply to non-HHT venting components, hearth components or other accessories used in conjunction
with the installation of this product.
• This warranty is void if the appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine,
or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or there is any
damage to the appliance or other components due to water or weather damage which is the result of, but not limited to,
improper chimney or venting installation.
• HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship during
the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective
component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
• Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not
apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state.
• EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE
WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF
THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all
warranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary
parts or components, contact the nearest authorized HHT dealer or supplier.
Page 2 of 2
4021-645A 09-01-08
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Listing and Code Approvals
1
A. Appliance Certification
C. BTU Specifications
Orifice
Size
(DMS)
MODELS: 6000GCF-IPI, 6000GCF-IPILP
Maximum
Input BTU/h
Minimum
Input BTU/h
Models
(U.S. or Canada)
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: Direct Vent Gas Fireplace Heater
US
30,000
27,000
30,000
27,000
18,200
16,380
18,200
16,380
37
38
52
53
(0-2000 FT)
6000GCF-IPI
CANADA
STANDARD: ANSI Z21.88b-2005 • CSA 2.33b-2005
(2000-4500 FT)
US
This product is listed to ANSI standards for “Vented Gas
Appliance Heaters” and applicable sections of “Gas Burn-
ing Heating Appliances for Manufactured Homes and
Recreational Vehicles”, and “Gas Fired Appliances for
Use at High Altitudes”.
(0-2000 FT)
6000GCF-IPILP
CANADA
(2000-4500 FT)
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced,
these rules do not apply. Check with your local gas utility
or authorities having jurisdiction.
NOTICE: This installation must conform with local codes.
In the absence of local codes you must comply with the
National Fuel Gas Code, ANSI Z223.1-latest edition in
the U.S.A. and the CAN/CGA B149 Installation Codes in
Canada.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet
above 2000 feet.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemen-
tal room heat or as a decorative appliance. It should not be
factored as primary heat in residential heating calculations.
• In CANADA: Reduce input rate 10% for elevations
between 2000 feet and 4500 feet. Above 4500 feet,
consult local gas utility.
Check with your local gas utility to determine proper
B. Tempered Glass Specifications
orifice size.
Hearth & Home Technologies appliances manufactured
with tempered glass may be installed in hazardous loca-
tions such as bathtub enclosures as defined by the Con-
sumerProductSafetyCommission(CPSC).Thetempered
glass has been tested and certified to the requirements
of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing
Certification Council SGCC# 1595 and 1597. Architectur-
al Testing, Inc. Reports 02-31919.01 and 02-31917.01).
E. Non-Combustible Materials Specification
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, concrete,
slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a
Vertical Tube Furnace at 750 ºC and UL763 shall be
considered non-combustible materials.
This statement is in compliance with CPSC 16 CFR Sec-
tion 1201.5 “Certification and labeling requirements”
which refers to 15 U.S. Code (USC) 2063 stating “…Such
certificate shall accompany the product or shall otherwise
be furnished to any distributor or retailer to whom the
product is delivered.”
F. Combustible Materials Specification
Materials made of or surfaced with wood, compressed pa-
per, plant fibers, plastics, or other material that can ignite
and burn, whether flame proofed or not, or plastered or
unplastered shall be considered combustible materials.
Some local building codes require the use of tempered
glass with permanent marking in such locations. Glass
meeting this requirement is available from the factory.
Please contact your dealer or distributor to order.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and
grounded in accordance with local codes or, in the absence
of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code CSA
C22.1.
• A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in compli-
ance with the applicable electrical codes, when it is installed
in locations such as in bathrooms or near sinks.
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Inspection
Note: The following requirements reference various
Massachusetts and national codes not contained in this
document.
The state or local gas inspector of the side wall horizon-
tally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector ob-
serves carbon monoxide detectors and signage installed
in accordance with the provisions of 248 CMR 5.08(2)(a)1
through 4.
H. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in
whole or in part for residential purposes, including those
owned or operated by the Commonwealth and where the
side wall exhaust vent termination is less than seven (7)
feet above finished grade in the area of the venting, in-
cluding but not limited to decks and porches, the following
requirements shall be satisfied:
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition
of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu-
eled equipment installed in a room or structure separate
from the dwelling, building or structure used in whole or
in part for residential purposes.
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gas fitter
shall observe that a hard wired carbon monoxide detector
with an alarm and battery back-up is installed on the floor
level where the gas equipment is to be installed. In addi-
tion, the installing plumber or gas fitter shall observe that
a battery operated or hard wired carbon monoxide detec-
tor with an alarm is installed on each additional level of
the dwelling, building or structure served by the side wall
horizontal vented gas fueled equipment. It shall be the
responsibility of the property owner to secure the services
of qualified licensed professionals for the installation of
hard wired carbon monoxide detectors.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall
horizontally vented gas equipment provides a venting
system design or venting system components with the
equipment, the instructions provided by the manufacturer
for installation of the equipment and the venting system
shall include:
• Detailed instructions for the installation of the venting
system design or the venting system components; and
In the event that the side wall horizontally vented gas fu-
eled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent
floor level.
• A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply
with the above requirements; provided, however, that dur-
ing said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
When the manufacturer of a Product Approved side wall
horizontally vented gas fueled equipment does not pro-
vide the parts for venting the flue gases, but identifies
“special venting systems”, the following requirements
shall be satisfied by the manufacturer:
• The referenced “special venting system” instructions
shall be included with the appliance or equipment in-
stallation instructions; and
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor-
dance with the above provisions shall comply with NFPA
720 and be ANSI/UL 2034 listed and IAS certified.
• The “special venting systems” shall be Product Ap-
proved by the Board, and the instructions for that sys-
tem shall include a parts list and detailed installation
instructions.
Signage
A metal or plastic identification plate shall be permanent-
ly mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with the
exhaust vent terminal for the horizontally vented gas fu-
eled heating appliance or equipment. The sign shall read,
in print size no less than one-half (1/2) in. in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB-
STRUCTIONS”.
A copy of all installation instructions for all Product Ap-
proved side wall horizontally vented gas fueled equip-
ment, all venting instructions, all parts lists for venting
instructions, and/or all venting design instructions shall
remain with the appliance or equipment at the completion
of the installation.
See Gas Connection section for additional Common-
wealth of Massachusetts requirements.
8
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User Guide
Operating Instructions
2
• Install a switch lock or a wall/remote control with child
protection lockout feature.
A. Gas Fireplace Safety
• Keep remote controls out of reach of children.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
• Never leave children alone near a hot fireplace, whether
operating or cooling down.
• Teach children to NEVER touch the fireplace.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• Consider not using the fireplace when children will be
present.
Contact your dealer for more information, or visit: www.
hpba.org/staysafe.
• CAREFULLY SUPERVISE children in same room as
fireplace.
To prevent unintended operation when not using your fire-
place for an extended period of time (summer months,
vacations, trips, etc):
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other
flammable materials.
• Keep clothing, furniture, draperies and other flammable
materials away.
• Remove batteries from remote controls.
• Turn off wall controls.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fixed glass panel. DO
NOT operate the appliance with the barrier removed.
• Unplug 3 volt adapter plug and remove batteries on IPI
models.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
B. Your Fireplace
WARNING! DO NOT operate fireplace before read-
ing and understanding operating instructions. Failure
to operate fireplace according to operating instructions
could cause fire or injury.
If you expect that small children or vulnerable adults may
come into contact with this fireplace, the following precau-
tions are recommended:
• Install a physical barrier such as:
- A decorative firescreen.
- Adjustable safety gate.
DECORATIVE DOORS
(NOT SHOWN)
SECTION 2.E.
FIXED GLASS ASSEMBLY
(NOT SHOWN)
SECTION 14.I.
MANTEL
FAN KIT
SECTION 2.C
HEARTH
CLEAR SPACE
SECTION 2.D.
Figure 2.1 General Operating Parts
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C. Fan Kit (optional)
F. Fixed Glass Assembly
If desired, a fan kit may be added. Contact your dealer to
order the correct fan kit.
See Section 14.I.
G. Remote Controls, Wall Controls and Wall
Switches
D. Clear Space
WARNING! DO NOT place combustible objects in front
of the fireplace or block louvers. High temperatures may
start a fire. See Figure 2.2.
Follow the instructions supplied with the control installed
to operate your fireplace:
For safety:
Avoid placing candles and other heat-sensitive objects on
mantel or hearth. Heat may damage these objects.
• Install a switch lock or a wall/remote control with child
protection lockout feature.
• Keep remote controls out of reach of children.
See your dealer if you have questions.
H. Before Lighting Fireplace
Before operating this fireplace for the first time, have a
qualified service technician:
• Verify all shipping materials have been removed from
inside and/or underneath the firebox.
• Review proper placement of logs, ember material and/or
other decorative materials.
• Check the wiring.
• Check the air shutter adjustment.
• Ensure that there are no gas leaks.
• Ensure that the glass is sealed and in the proper position
and that the integral barrier is in place.
WARNING! Risk of Fire or Asphyxiation! DO NOT op-
erate fireplace with fixed glass assembly removed.
Figure 2.2 Clear Space
E. Decorative Doors and Fronts
WARNING! Risk of Fire! Install ONLY doors or fronts
approved by Hearth & Home Technologies. Unapproved
doors or fronts may cause fireplace to overheat.
This fireplace has been supplied with an integral
barrier to prevent direct contact with the fixed glass
panel. DO NOT operate the fireplace with the barrier
removed.
Contact your dealer or Hearth & Home Technologies if
the barrier is not present or help is needed to properly
install one.
For more information refer to the instructions supplied with
your decorative door or front.
10
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I. Lighting Instructions (IPI)
The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong battery
life, remove them when using the transformer.
FOR YOUR SAFETY
READ BEFORE LIGHTING
LIGHTING
INSTRUCTIONS
(IPI)
WARNING: If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
1. Turn off all electric power to the appliance.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
A. This appliance is equipped with an
intermittent pilot ignition (IPI) device
which automatically lights the burn-
er. DO NOT try to light the burner by
hand.
2. This appliance is equipped with an ignition
device which automatically lights the burner.
DO NOT try to light the burner by hand.
• If you cannot reach your gas sup-
plier, call the fire department.
B. BEFORE LIGHTING, smell all around
the appliance area for gas. Be sure to
smell next to the floor because some
gas is heavier than air and will settle
on the floor.
GAS
VALVE
C. DO NOT use this appliance if any
part has been under water. Imme-
diately call a qualified service tech-
nician to inspect the appliance and
to replace any part of the control
system and any gas control which
has been under water.
3. Wait five (5) minutes to clear out any gas.
Then smell for gas, including near the floor. If
you smell gas, STOP! Follow “B” in the Safety
Information located on the left side of this la-
bel. If you do not smell gas, go to next step.
WHAT TO DO IF YOU SMELL GAS
• DO NOT try to light any appliance.
• DO NOT touch any electric switch; do
not use any phone in your building.
4. Turn on all electric power to the appliance.
WARNING: CAUTION:
5. To light the burner, flip the ON/OFF switch to
the “ON” position. (The ON/OFF switch may
include a wall switch if so equipped).
Hot while in operation. DO NOT touch.
Keep children, clothing, furniture, gaso-
line and other liquids having flammable
vapors away.
DO NOT CONNECT 110 VAC TO
THE CONTROL VALVE.
6. If the appliance will not operate, follow the in-
structions “To Turn Off Gas to Appliance” and
call your service technician or gas supplier.
Improper installation, adjustment, al-
teration, service or maintenance can
cause injury or property damage. Re-
fer to the owner’s information manual
provided with this appliance.
DO NOT operate the appliance with
fixed glass assembly removed, cracked
or broken. Replacement of the fixed
glass assembly should be done by a
licensed or qualified service person.
TO TURN OFF
GAS TO APPLIANCE
This appliance needs fresh air for
safe operation and must be installed
so there are provisions for adequate
combustion and ventilation air.
1. Turn wall control or ON/OFF switch to “OFF”.
NOT FOR USE
WITH SOLID FUEL
2. Turn off all electric power to the appliance if
If not installed, operated, and main-
tained in accordance with the man-
ufacturer’s instructions, this product
could expose you to substances in fuel
or fuel combustion which are known to
the State of California to cause can-
cer, birth defects, or other reproductive
harm.
service is to be performed.
For use with natural gas and propane.
A conversion kit, as supplied by the
manufacturer, shall be used to convert
this appliance to the alternate fuel.
593-913F
Also Certified for Installation in a
Bedroom or a Bedsitting Room.
For assistance or additional informa-
tion, consult a qualified installer, ser-
vice agency or the gas supplier.
Keep burner and control compartment
clean. See installation and operating
instructions accompanying appliance.
For additional information on operating your
Hearth & Home Technologies fireplace, please refer to www.fireplaces.com.
Final inspection by
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J. After Fireplace is Lit
Initial Break-in Procedure
• The fireplace should be run three to four hours
continuously on high.
• Turn the fireplace off and allow it to completely cool.
• Remove fixed glass assembly. See Section 14.I.
• Clean fixed glass assembly. See Section 3.
• Replace the fixed glass assembly and run continuously
on high an additional 12 hours.
This cures the materials used to manufacture the fire-
place.
NOTICE! Open windows for air circulation during fire-
place break-in.
• Some people may be sensitive to smoke and odors.
• Smoke detectors may activate.
K. Frequently Asked Questions
ISSUE
SOLUTIONS
This is a result of gas combustion and temperature variations. As the fireplace warms, this
condensation will disappear.
Condensation on the glass
This is a result of normal operation and the flames will begin to yellow as the fireplace is al-
lowed to burn for 20 to 40 minutes.
Blue flames
When first operated, this fireplace may release an odor for the first several hours. This is
caused by the curing of materials from manufacturing. Odor may also be released from
finishing materials and adhesives used near the fireplace. These circumstances may require
additional curing related to the installation environment.
Odor from fireplace
This is a normal result of the curing process of the paint and logs. Glass should be cleaned
within 3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass
cleaner may be necessary. See your dealer.
Film on the glass
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to
the sound produced by a furnace or heating duct. This noise does not affect the operation or
longevity of the fireplace.
Metallic noise
12
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Maintenance and Service
3
Doors, Surrounds, Fronts
Any safety screen or guard removed for servicing must be
replaced prior to operating the fireplace.
Frequency: Annually
By: Homeowner
When properly maintained, your fireplace will give you
many years of trouble-free service. We recommend an-
nual service by a qualified service technician.
Tools needed: Protective gloves, stable work surface
• Assess condition of screen and replace as necessary.
A. Maintenance Tasks-Homeowner
• Inspect for scratches, dents or other damage and repair
as necessary.
Installation and repair should be done by a qualified service
technician only. The fireplace should be inspected before
use and at least annually by a professional service person.
• Check that louvers are not blocked.
• Vacuum and dust surfaces.
The following tasks may be performed annually by the
homeowner. If you are uncomfortable performing any of
the listed tasks, please call your dealer for a service ap-
pointment.
Remote Control
Frequency: Seasonally
By: Homeowner
More frequent cleaning may be required due to lint from
carpeting or other factors. Control compartment, burner
and circulating air passageway of the fireplace must be
kept clean.
Tools needed: Replacement batteries and remote con-
trol instructions.
• Locate remote control transmitter and receiver.
• Verify operation of remote. Refer to remote control
operation instructions for proper calibration and setup
procedure.
CAUTION! Risk of Burns! The fireplace should be turned
off and cooled before servicing.
Glass Cleaning
Frequency: Seasonally
By: Homeowner
• Place batteries as needed in remote transmitters and
battery-powered receivers.
• Place remote control out of reach of children.
If not using your fireplace for an extended period of time
(summer months, vacations/trips, etc), to prevent unin-
tended operation:
Tools Needed: Protective gloves, glass cleaner, drop
cloth and a stable work surface.
CAUTION! Handle fixed glass assembly with care.
Glass is breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive cleaners
• Remove batteries from remote controls.
• Unplug 3 volt adapter plug on IPI models.
• DO NOT clean glass while it is hot
• Prepare a work area large enough to accommodate fixed
glass assembly and door frame by placing a drop cloth
on a flat, stable surface.
Note: Fixed glass assembly and gasketing may have res-
idue that can stain carpeting or floor surfaces.
• Remove door or decorative front from fireplace and set
aside on work surface.
• See Section 14.I for instructions to remove fixed glass
assembly.
• Clean glass with a non-abrasive commercially available
cleaner.
- Light deposits: Use a soft cloth with soap and water
- Heavy deposits: Use commercial fireplace glass
cleaner (consult with your dealer)
• Carefully set fixed glass assembly in place on fireplace.
Hold glass in place with one hand and secure glass
latches with the other hand.
• Reinstall door or decorative front.
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13
• Replace fireplace if firebox has been perforated.
Venting
Frequency: Seasonally
By: Homeowner
Control Compartment and Firebox Top
Frequency: Annually
Tools needed: Protective gloves and safety glasses.
By: Qualified Service Technician
• Inspect venting and termination cap for blockage or
obstruction such plants, bird nests, leaves, snow, debris,
etc.
Tools needed: Protective gloves, vacuum cleaner, dust
cloths
• Vacuum and wipe out dust, cobwebs, debris or pet hair.
Use caution when cleaning these areas. Screw tips that
have penetrated the sheet metal are sharp and should
be avoided.
• Verify termination cap clearance to subsequent construc-
tion (building additions, decks, fences, or sheds). See
Section 6.
• Inspect for corrosion or separation.
• Remove all foreign objects.
• Verify weather stripping, sealing and flashing remains
• Verify unobstructed air circulation.
intact.
Burner Ignition and Operation
Frequency: Annually
• Inspect draft shield to verify it is not damaged or missing.
B. Maintenance Tasks-Qualified Service
By: Qualified Service Technician
Technician
Tools needed: Protective gloves, vacuum cleaner, whisk
broom, flashlight, voltmeter, indexed drill bit set, and a
manometer.
The following tasks must be performed by a qualified ser-
vice technician.
Gasket Seal and Glass Assembly Inspection
Frequency: Annually
• Verify burner is properly secured and aligned with pilot
or igniter.
• Clean off burner top, inspect for plugged ports, corrosion
or deterioration. Replace burner if necessary.
By: Qualified Service Technician
Tools needed: Protective gloves, drop cloth and a stable
work surface.
• Replace Glowing embers with new dime-size pieces.
DO NOT block ports or obstruct lighting paths. Refer to
Section 14 for proper ember placement.
• Inspect gasket seal and its condition.
• Inspect fixed glass assembly for scratches and nicks that
can lead to breakage when exposed to heat.
• Verify batteries have been removed from battery back-
up IPI systems to prevent premature battery failure or
leaking.
• Confirm there is no damage to glass or glass frame.
Replace as necessary.
• Check for smooth lighting and ignition carryover to all
ports. Verify that there is no ignition delay.
• Verify that fixed glass assembly is properly retained and
attachment components are intact and not damaged.
Replace as necessary.
• Inspect for lifting or other flame problems.
• Verify air shutter setting is correct. See Section 14 for
required air shutter setting. Verify air shutter is clear of
dust and debris.
Logs
Frequency: Annually
• Inspect orifice for soot, dirt and corrosion. Verify orifice
size is correct. See Service Parts List for proper orifice
sizing.
By: Qualified Service Technician
Tools needed: Protective gloves.
• Verify manifold and inlet pressures. Adjust regulator as
required.
• Inspect for damaged or missing logs. Replace as neces-
sary. Refer to Section 14 for log placement instructions.
• Inspect pilot flame pattern and strength. See Figure 3.1
for proper pilot flame pattern. Clean or replace orifice
spud as necessary.
• Verify correct log placement and no flame impingement
causing sooting. Correct as necessary.
Firebox
• Inspect thermocouple/thermopile or IPI flame sensing rod
for soot, corrosion and deterioration. Clean with emery
cloth or replace as required.
Frequency: Annually
By: Qualified Service Technician
Tools needed: Protective gloves, sandpaper, steel wool,
cloths, mineral spirits, primer and touch-up paint.
• Verify that there is not a short in flame sense circuit by
checking continuity between pilot hood and flame sense
rod. Replace pilot as necessary.
• Inspect for paint condition, warped surfaces, corrosion
or perforation. Sand and repaint as necessary.
14
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Figure 3.1 IPI Pilot Flame Patterns
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Installer Guide
Getting Started
4
A. Typical Appliance System
NOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not
drawn to scale. Actual product may vary from pictures in manual
HORIZONTAL
TERMINATION CAP
(SECTION 10.M )
Note: Dual venting configurations
ARE NOT allowed. Appliance MUST
be vented EITHER vertically OR
horizontally.
VERTICAL TERMINATION CAP
(SECTION 10.J)
NON-COMBUSTIBLE ROOF FLASHING
MAINTAINS MINIMUM CLEARANCE
AROUND PIPE (SECTION 10.G)
STORM COLLAR
(SECTION 10.H)
VENT PIPE PENETRATES ROOF
PREFERABLY WITHOUT AFFECTING
ROOF RAFTERS (SECTION 8.C)
ATTIC INSULATION SHIELD (NOT
VENT PIPE (SECTIONS 7 and 8)
SHOWN) MUST BE USED HERE TO
KEEP INSULATION AWAY FROM
VENT PIPE IF ATTIC IS INSULATED
(SECTION 8.D)
CEILING FIRESTOP
ON FLOOR OF ATTIC
(SECTION 8.C)
FRAMING/HEADER
(SECTION 5.B)
FRAMING HEADED OFF
IN CEILING JOISTS
(SECTION 8.C)
OPTIONAL
WALL SWITCH
MANTEL AND
MANTEL LEG
(SECTION 5.D)
SURROUND
HEARTH EXTENSION
GAS LINE
(SECTION 11)
Figure 4.1 Typical System
16
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B. Design and Installation Considerations
D. Inspect Appliance and Components
Heat & Glo direct vent gas appliances are designed to
operate with all combustion air siphoned from outside of
the building and all exhaust gases expelled to the outside.
No additional outside air source is required.
• Carefully remove the appliance and components from
the packaging.
• The vent system components and decorative doors and
fronts may be shipped in separate packages.
Installation MUST comply with local, regional, state and
national codes and regulations. Consult insurance carrier,
local building inspector, fire officials or authorities having
jurisdiction over restrictions, installation inspection and
permits.
• If packaged separately, the log set and appliance grate
must be installed.
• Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
• Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the
installation to ensure maximum safety and benefit.
Before installing, determine the following:
• Where the appliance is to be installed.
• The vent system configuration to be used.
• Gas supply piping requirements.
• Electrical wiring requirements.
WARNING! Risk of Fire or Explosion! Damaged parts
could impair safe operation. DO NOT install damaged, in-
complete or substitute components. Keep appliance dry.
• Framing and finishing details.
Hearth & Home Technologies disclaims any responsibility for,
and the warranty will be voided by, the following actions:
• Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
• Installation and use of any damaged appliance or vent
system component.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. For
assistance or additional information, consult a qualified
service technician, service agency or your dealer.
• Modification of the appliance or vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
C. Tools and Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available.
Any such action may cause a fire hazard.
Tape measure
Pliers
Framing material
WARNING! Risk of Fire, Explosion or Electric Shock!
DO NOT use this appliance if any part has been under
water. Call a qualified service technician to inspect the
appliance and to replace any part of the control system
and/or gas control which has been under water.
High temperature caulking material
Phillips screwdriver
Hammer
Gloves
Framing square
Voltmeter
Plumb line
Level
Electric drill and bits (1/4 in.)
Safety glasses
Reciprocating saw
Manometer
Flat blade screwdriver
Non-corrosive leak check solution
1/2 - 3/4 in. length, #6 or #8 Self-drilling screws
One 1/4 in. female connection (for optional fan).
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Framing and Clearances
5
NOTICE: Illustrations reflect typical installations and are
FOR DESIGN PURPOSES ONLY. Illustrations/diagrams
are not drawn to scale. Actual installation may vary due to
individual design preference.
A. Selecting Appliance Location
When selecting a location for the appliance it is important to
consider the required clearances to walls (see Figure 5.1).
WARNING! Risk of Fire or Burns! Provide adequate
clearance around air openings and for service access.
Due to high temperatures, the appliance should be locat-
ed out of traffic and away from furniture and draperies.
B
A
E
F
H
D
MINIMUM
A
E
C
E
G
A
B
C
72
D
1
E
F
G
22
H
Inches
Millimeters
51
1/2
13
42
16
See Section D
Mantel Projections
1419
1829
25
1067
559
406
Figure 5.1 Appliance Locations
18
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To further prevent drafts, the wall shield and ceiling fire-
stops should be caulked with high temperature caulk to
seal gaps. Gas line holes and other openings should be
caulked with high temp caulk or stuffed with unfaced in-
sulation. If the appliance is being installed on a cement
slab, a layer of plywood may be placed underneath to
prevent conducting cold up into the room.
B. Constructing the Appliance Chase
A chase is a vertical box-like structure built to enclose the
gas appliance and/or its vent system. In cooler climates
the vent should be enclosed inside the chase.
NOTICE: Treatment of ceiling firestops and wall shield
firestops and construction of the chase may vary with the
type of building. These instructions are not substitutes
for the requirements of local building codes. Therefore,
you MUST check local building codes to determine the
requirements to these steps.
C. Clearances
NOTICE: Install appliance on hard metal or wood surfaces
extending full width and depth. DO NOT install directly
on carpeting, vinyl, tile or any combustible material other
than wood.
Chases should be constructed in the manner of all out-
side walls of the home to prevent cold air drafting prob-
lems. The chase should not break the outside building
envelope in any manner.
WARNING! Risk of Fire! Maintain specified air space
clearances to appliance and vent pipe:
Walls, ceiling, base plate and cantilever floor of the chase
should be insulated. Vapor and air infiltration barriers
should be installed in the chase as per regional codes for
the rest of the home. Additionally, in regions where cold
air infiltration may be an issue, the inside surfaces may be
sheetrocked and taped for maximum air tightness.
• Insulation and other materials must be secured to prevent
accidental contact.
• The chase must be properly blocked to prevent blown
insulation or other combustibles from entering and
making contact with fireplace or chimney.
• Failure to maintain airspace may cause overheating and
a fire.
FROM TOP OF
HOOD TO CEILING
A
E
F
B
J
H
K
C
G
D
I
* MINIMUM FRAMING DIMENSIONS
A
B
C
D
E
F
G
H
I
J
K
Rough
Opening
(Vent Pipe)
Rough
Rough
Rough
Floor to Top
of Access
Panel
Clearance
to Ceiling
Combustible
Flooring
Behind
Appliance Appliance
Sides of
Front of
Appliance
Opening Opening Opening
(Height)
Combustible Floor
(Depth)
(Width)
Inches
mm
10
44-3/4
1137
22
42
31
0
0
0
0
1/2
13
1/2
13
4
36
254
559
1067
788
102
914
* Adjust framing dimensions for interior sheathing (such as sheetrock).
Figure 5.2 Clearances to Combustibles
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Combustible Mantel Legs or Wall Projections
D. Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all minimum clear-
ances as specified. Framing or finishing material closer than
the minimums listed must be constructed entirely of noncom-
bustible materials (i.e., steel studs, concrete board, etc).
Combustible Mantels
18
1 in.
14-1/4
MIN.
Note: All
measurements
in inches.
TOP VIEW
10-1/2
6-3/4
3-1/2 in.
MIN.
3
3 ft.
MAX.
Note: Clearance from fireplace
opening to perpendicular wall.
Figure 5.4 Combustible Mantel Leg or Wall Projections
(Acceptable on both sides of opening)
11-1/4
10-1/8
9-1/2
8-3/8
7-1/4
MEASUREMENTS FROM TOP EDGE
OF HOOD OR TOP OF UNIT OPENING
Figure 5.3 Minimum Vertical and Maximum Horizontal
Dimensions of Combustibles
20
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Termination Locations
6
A. Vent Termination Minimum Clearances
DIRECT VENT GAS, WOOD OR FUEL
OIL TERMINATION
B
WARNING
Fire Risk.
C
Maintain vent clearance to combustibles as
specified.
A
• DO NOT pack air space with insulation or other
materials.
Failure to keep insulation or other materials away
from vent pipe may cause overheating and fire.
GAS
TERMINATION
HORIZONTAL
OVERHANG
2 FT.
20 INCHES MIN.
VERTICAL
MIN.
WALL
LOWEST
DISCHARGE
OPENING
Minimum Dimensions
Wood & Fuel Oil
GAS DIRECT VENT
TERMINATION CAP
Gas
Termination
Comments
Termination
X
A
6 in.
20 in.
Horizontal distance between terminations
12
B
C
20 in.
18 in.
24 in.
18 in.
Distance to perpendicular wall
ROOF PITCH
IS X/ 12
Vertical distance between terminations
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
Figure 6.2 Staggered Termination Caps
Roof Pitch
H (Min.) Ft.
DIRECT VENT GAS, WOOD OR FUEL
OIL TERMINATION
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12.................................................1.25*
Over 7/12 to 8/12.................................................1.5*
Over 8/12 to 9/12.................................................2.0*
Over 9/12 to 10/12...............................................2.5
Over 10/12 to 11/12.............................................3.25
Over 11/12 to 12/12.............................................4.0
Over 12/12 to 14/12.............................................5.0
Over 14/12 to 16/12.............................................6.0
Over 16/12 to 18/12.............................................7.0
Over 18/12 to 20/12.............................................7.5
Over 20/12 to 21/12.............................................8.0
20 IN.
(508 MM)
(MINIMUM) TO
PERPENDICULAR
WALL
20 IN. MIN. *
(508 MM)
WOOD OR
(GAS ONLY)
GAS TERMINATION
* 3 foot minimum in snow regions
Figure 6.1 Minimum Height From Roof To Lowest Discharge
Opening
*
IF USING DECORATIVE CAP COVER(S), THIS DISTANCE MAY
NEED TO BE INCREASED. REFER TO THE INSTALLATION
INSTRUCTIONS SUPPLIED WITH THE DECORATIVE CAP COVER.
Figure 6.3 Leveled Termination Caps
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21
O
N
V
P
L
K
K
Electrical
Service
R
V
V
E
C
V
Q
A
F
C
(See Note 2)
V
Measure vertical clearances from this surface.
B
J
U.S
(3 FT.)
B
V
V
V
B
V
i
M
D
V
G
V
X
A
H or i
Measure horizontal clearances from this surface.
= VENT TERMINAL
X
= AIR SUPPLY INLET
= AREA WHERE TERMINAL IS NOT PERMITTED
V
A
B
= 12 inches.................clearances above grade, veranda,
J** = 7 ft.......................... clearance above paved
(See Note 1)
(See Note 1)
porch, deck or balcony
sidewalk or a paved driveway
located on public property
= 12 inches.................clearances to window or door
that may be opened, or to perma-
K
L
=
6 inches.................clearance from sides of electri-
(See Note 5)
cal service
nently closed window. (Glass)
= 12 inches................clearance above electrical
C
= 18 inches.................vertical clearance to unventilated
soffit or to ventilated soffit located
above the terminal
(See Note 5)
service
Covered Alcove Applications
M*** = 18 inches .............clearance under veranda, porch,
deck, balcony or overhang
30 inches.................for vinyl clad soffits and below
electrical service
D
E
F
=
9 inches..................clearance to outside corner
42 inches ......... vinyl
= 6 inches...................clearance to inside corner
N
O
P
= 6 inches ........... non-vinyl sidewalls
12 inches ......... vinyl sidewalls
= 18 inches ......... non-vinyl soffit and overhang
42 inches ......... vinyl soffit and overhang
= 8 ft.
= 3 ft. (Canada)..........not to be installed above a gas
meter/regulator assembly within 3
feet (90 cm) horizontally from the
center-line of the regulator
G
H
= 3 ft...........................clearance to gas service regulator
vent outlet
= 9 inches (U.S.A.)
QMIN
3 feet
6 feet
9 feet
12 feet
RMAX
12 inches (Canada) clearance to non-mechanical
1 cap
2 caps
3 caps
4 caps
2 x Q ACTUAL
1 x Q ACTUAL
2/3 x Q ACTUAL
1/2 x Q ACTUAL
(See Note 2)
air supply inlet to building or the
combustion air inlet to any other
appliance
i
= 3 ft. (U.S.A.)
6 ft. (Canada)...........clearance to a mechanical (pow-
(See Note 2)
ered) air supply inlet
QMIN = # termination caps x 3 RMAX = (2 / # termination caps) x QACTUAL
** a vent shall not terminate directly above a sidewalk or paved driveway
which is located between two single family dwellings and serves both
dwellings.
Note 3: Local codes or regulations may require different
clearances.
*** only permitted if veranda, porch, deck or balcony is fully open on a
Note 4: Termination caps may be hot. Consider their proximity to
doors or other traffic areas.
minimum of 2 sides beneath the floor, or meets Note 2.
Note 1: On private property where termination is less than 7 feet above a
sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap
shield is suggested. (See vents components page)
Note 5: Location of the vent termination must not interfere with
access to the electrical service.
In the U.S and Canada: Vent system termination is NOT permitted
in screened porches.
Note 2: Termination in a covered alcove space (spaces open only on one
side and with an overhang) are permitted with the dimensions specified
for vinyl or non-vinyl siding and soffits. 1. There must be 3 feet minimum
between termination caps. 2. All mechanical air intakes within 10 feet
of a termination cap must be a minimum of 3 feet below the termination
cap. 3. All gravity air intakes within 3 feet of a termination cap must be a
minimum of 1 foot below the termination cap.
Vent system termination is permitted in porch areas with two or more
sides open. You must follow all side walls, overhang and ground
clearances as stated in the instructions.
Heat & Glo assumes no responsibility for the improper performance
of the appliance when the venting system does not meet these
requirements.
Figure 6.4 Minimum Clearances for Termination
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.
22
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Vent Information and Diagrams
7
A. Approved Pipe
This appliance is approved for use with Hearth & Home
Technologies DVP venting systems. Refer to Section 16B
for vent component information.
DO NOT mix pipe, fittings or joining methods from differ-
ent manufacturers.
Vertical
The pipe is tested to be run inside an enclosed wall.
There is no requirement for inspection openings at each
joint within the wall.
8-1/2 in.
WARNING! Risk of Fire or Asphyxiation. This appli-
ance requires a separate vent. DO NOT vent to a pipe
serving a separate solid fuel burning appliance.
B. Vent Table Key
Horizontal
The abbreviations listed in this vent table key are used in
the vent diagrams.
Figure 7.1
Symbol
Description
D. Measuring Standards
First section (closest to appliance) of vertical length
V1
Vertical and horizontal measurements listed in the vent
diagrams were made using the following standards.
Second section of vertical length
V2
H1
H2
First section (closest to appliance) of horizontal length
Subsequent sections of horizontal length
• Pipe measurements are shown using the effective length
of pipe (see Figure 7.2).
• Horizontal terminations are measured to the outside
mounting surface (flange of termination cap) (see Figure
6.4).
C. Use of Elbows
• Vertical terminations are measured to bottom of
termination cap.
Diagonal runs have both vertical and horizontal vent as-
pects when calculating the effects. Use the rise for the
vertical aspect and the run for the horizontal aspect (see
Figure 7.1).
• Horizontal pipe installed level with no rise.
Two 45º elbows may be used in place of one 90º elbow.
On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216
mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A
length of straight pipe is allowed between two 45º elbows
(see Figure 7.1).
Effective Length
Pipe
Inches
4
Millimeters
102
DVP4
DVP6
6
12
152
305
DVP12
DVP24
DVP36
DVP48
DVP6A
Effective
Height/Length
24
610
36
914
48
1219
76 to 152
3 to 6
DVP12A 3 to 12 76 to 305
DVP12MI 3 to 12 76 to 305
DVP24MI 3 to 24 76 to 610
Figure 7.2 DVP Pipe Effective Length
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23
E. Vent Diagrams
Top Vent - Horizontal Termination
WARNING
Fire Risk. Explosion Risk.
Note: The 6000 series fireplaces can adapt to
Do NOT pack insulation or other combustibles
between ceiling firestops.
SLP series vent pipe, if desired.
When venting off the top of the unit, use a DVP-2SL adapter and
a minimum 48 inch vertical section of SLP series vent pipe.
• ALWAYS maintain specified clearances around
venting and firestop systems.
• Install wall shield and ceiling firestops as speci-
fied.
After the 48 inch vertical section, the venting table rules
must be followed. The first 48 inch vertical section is NOT
counted as part of the vertical components in the table. It is
still counted as part of the overall maximum run. All venting
table rules for the vent run must still be followed.
Failure to keep insulation or other material away
from vent pipe may cause fire.
WARNING
Example: DVP pipe 3 ft. min. vertical = 11 ft. max. horizontal
Fire Risk.
SLP pipe 7 ft. min. vertical = 11 ft. max. horizontal
• When using DVP-HRC-SS and DVP-HRC-ZC-
SS termination caps on top vented fireplaces, a
6 inch minimum vertical vent section is required
before installing first elbow.
Top Vent - Horizontal Termination
One Elbow
V1 Minimum
H1 Maximum
6 inches
152 mm
305 mm
610 mm
914 mm
1.2 m
3 ft.
914 mm
914 mm
1.8 m
1 ft.
2 ft.
3 ft.
4 ft.
3 ft.
6 ft.
9 ft.
2.7 m
V1
12 ft.
3.7 m
V1 + H1 = 40 ft. (12.2 m) Maximum
H1 = 20 ft. (6.1 m) Maximum
H1
V1 = 6 inches (152 mm) Minimum
Figure 7.3
V1 Minimum
H1 + H2 Maximum
Cannot do
Two Elbows
1 ft.
305 mm
457 mm
610 mm
914 mm
1.2 m
1 1/2 ft.
2 ft.
1-1/2 ft.
457 mm
914 mm
1.8 m
3 ft.
6 ft.
9 ft.
3 ft.
4 ft.
2.7 m
V1 + H1+ H2 = 50 ft. (15.2 m) Maximum
H1 + H2 = 17 ft. (5.2 m) Maximum
V1 = 1 ft. (305 mm) Minimum
V1
H2
H1
INSTALLED
HORIZONTALLY
Figure 7.4
24
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Top Vent - Horizontal Termination - (continued)
Three Elbows
V1 Minimum
H1 Maximum
V2 Minimum
H2 Maximum
V1 + V2 Minimum
H1 + H2 Maximum
6 in.
152 mm
305 mm
610 mm
914 mm
3 ft
3 ft
6 ft
9 ft
914 mm
1 ft
305 mm
305 mm
610 mm
914 mm
3 ft
3 ft
6 ft
9 ft
914 mm
1-1/2 ft
2 ft
457 mm
607 mm
1.4 m
6 ft
6 ft
1.8 m
1.8 m
3.7 m
5.5 m
1 ft
2 ft
3 ft
914 mm
1.8 m
1 ft
2 ft
3 ft
914 mm
1.8 m
4 ft
12 ft
18 ft
2.7 m
2.7 m
6 ft
1.8 m
H1 + H2 = 20 ft (6.1 m) Max.
V1 + V2 + H1 + H2 = 50 ft (15.2 m) Max.
V1 = 6 inches (152 mm) Min.
H2
V2
V1
H1
Figure 7.5
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25
Top Vent - Vertical Termination
No Elbow
V1 = 50 ft. Max. (15.2 m)
V1 = 3 ft. Min. (914 mm)
BREAK
HERE
Note: If installing a vertical vent/termination off the top of the
appliance, the flue restrictor should be used.
Figure 7.8 flue restrictor
2. Match the amount of vertical in the system with the chart
to find the appropriate position to set the flue restrictor
(see Figure 7.9).
- CHART -
Top Vent
NG
Top Vent
LP
Vertical
4’
1-1
2-2
3-3
3-4
3-4
4-4
4-4
5-4
5-4
5-4
No Restrictor
V1
8’
1-2
3-2
3-3
3-3
3-4
3-4
4-4
4-4
4-4
15’
20’
25’
30’
35’
40’
45’
50’
Figure 7.6
Figure 7.9
3. Center the flue restrictor on vent and secure in place
Installing the flue restrictor
by using two self-tapping screws (see Figure 7.10).
FLUE RESTRICTOR
1
2
3
4 5
SETTING
1
2
3
4 5
Figure 7.10
Figure 7.7
1. Note location of flue restrictor (see Figure 7.7). Break
the flue restrictor into two pieces. Do this by bending the
part back and forth until it breaks (see Figure 7.8).
26
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Top Vent - Vertical Termination - (continued)
Two Elbows
V1
152 mm
H1 Maximum
V2
*
V1 + V2 Minimum
6 in.
3 ft
914 mm
914 mm
1.8 m
*
*
*
*
*
*
*
*
1 ft
2 ft
4 ft
305 mm
607 mm
1.2 m
3 ft
6 ft
*
*
12 ft
3.7 m
*
V1 + V2 + H1 = 50 ft (15.2 m) Max.
*No specific restrictions on this value EXCEPT
V1 + V2 + H1 cannot exceed 50 ft (15.2 m)
V1 = 6 inches (152 mm) Min.
V2
V1
H1
Figure 7.11
V1
6 in. 152 mm
H1+ H2
914 mm
V2
*
V1+ V2 Minimum
H1+ H2 Maximum
Three Elbows
3 ft
3 ft
*
*
*
*
*
*
*
*
3 ft
3 ft
914 mm
914 mm
1.8 m
1 ft
2 ft
4 ft
305 mm
610 mm
1.2 m
914 mm
1.8 m
*
6 ft
*
6 ft
12 ft
3.7 m
*
12 ft
3.7 m
H1 + H2 = 17 ft (5.2 m) Maximum
V2
V1 + V2 + H1 + H2 = 50 ft (15.2 m) Maximum
V1 = 6 inches (152 mm) Minimum
H1
H2
V1
INSTALLED
HORIZONTALLY
Figure 7.12
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27
Vent Clearances and Framing
8
A. Pipe Clearances to Combustibles
COMBUSTIBLE
SURFACE
WARNING! Risk of Fire! Maintain air space clearance to
vent. DO NOT pack insulation or other combustibles:
3 IN. MIN.
(76 mm)
• Between ceiling firestops
• Between wall shield firestops
• Around vent system
HEAT
SHIELD
Failure to keep insulation or other material away from
vent pipe may cause over heating and fire.
3 in. TOP
CLEARANCE
Note: Slope not
required.
1 in. CLEARANCE
AROUND VERTICAL
SECTIONS
Figure 8.2
1 in. SIDE AND
BOTTOM CLEARANCE
Fasten the shield in place using the four pilot holes pro-
vided in the part.
• Position the shield so the longest dimension (13 1/2
inch) is placed in same direction the elbow is pointing.
• Center the shield directly above the elbow with a 1/2
inch air space between shield and combustible surface
(see Figure 8.3).
COMBUSTIBLE SURFACE
Figure 8.1 Pipe Clearances
DIRECTION
UP
CORRECT
INCORRECT
Heat Shield Above First 900 Elbow
HEAT SHIELD
90º ELBOW
WARNING
Fire Risk.
Figure 8.3
Installation of this appliance may require the
use of heat shield 385-290 above the first 90º
elbow in the venting system.
• Attach elbow heat shield to the exhaust pipe if combusti-
ble materials are not present at install (see Figure 8.4).
• Heat shield required if vertical distance between top of
horizontal elbow and any combustible surface above
elbow is less than 4 inches.
• Cut the tabs as shown and bend down. Using the screws
foundinthemanualbagsecuretheheatshieldtothepipe
maintaining 3 to 4 inches between the pipe and shield.
• Heat shield not required if distance is more than 4
inches.
SCREW
3 in.
(76 mm)
Figure 8.4
28
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B. Wall Penetration Framing
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm).
The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm
to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing
heat shields must be field trimmed. If wall thickness is greater than 7-1/4
in. (184 mm) a DVP-HSM-B will be required.
12 in.
10 in.
3 IN. TOP
CLEARANCE
B
HEAT
SHIELD
HEAT
SHIELD
A
1 IN. CLEARANCE
BOTTOM SIDES
WALL
SHIELD
FIRESTOP
WALL
A*
49-1/2 in,
B
48-1/2 in,
* Shows center of 10 in. x 12 in. vent framing hole for top venting.
The center of the hole is 1 inch above the center of the horizontal
vent pipe. With minimum vertical or 6 inch and 90º elbow.
Figure 8.6 Wall Penetration
Figure 8.5 Horizontal Venting Clearances to Combustible Materials
Combustible Wall Penetration
Whenever a combustible wall is penetrated, you must
frame a hole for the wall shield firestop(s). The wall shield
firestop maintains minimum clearances and prevents cold
air infiltration. See Figure 8.6.
• The opening must be framed on all four sides using the
same size framing materials as those used in the wall
construction.
• DVP pipe - A wall shield firestop is required on one side
only on interior walls. If your local inspector requires a
wall shield firestop on both sides, then both wall shield
firestops must have a heat shield (refer to Section 16.B.)
attached to them.
• See Section 10.J. for information for regarding the in-
stallation of a horizontal termination cap.
Non-Combustible Wall Penetration
If the hole being penetrated is surrounded by noncom-
bustible materials such as concrete, a hole with diameter
one inch greater than the pipe is acceptable.
Whenever a non-combustible wall is penetrated, the wall
shield firestop is only required on one side and no heat
shield is necessary.
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29
C. Install the Ceiling Firestop
A ceiling firestop MUST be used between
floors and attics.
• DVP pipe only - Frame an opening 10 in.
by 10 in. (254 mm by 254 mm) whenever
the vent penetrates a ceiling/floor (see
Figure 8.7).
ATTIC ABOVE
• Frame the area with the same sized lumber
as used in ceiling/floor joist.
• The ceiling firestop may be installed above or
below the ceiling joists when installed with a
attic insulation shield. It must be under joists
between floors that are not insulated. Refer
to Figure 8.8.
A
• Secure with three fasteners on each side.
WARNING! Risk of Fire! DO NOT pack insu-
lation around the vent. Insulation must be kept
back from the pipe to prevent overheating.
A
A
PIPE
DVP
10 in. (254 mm)
Figure 8.7 Installing Ceiling Firestop
INSTALL ATTIC INSULATION SHIELDS
BEFORE OR AFTER INSTALLATION OF VENT SYSTEM
3 FASTENERS
PER SIDE
CEILING FIRESTOP
CEILING FIRESTOP
INSTALLED BELOW CEILING
INSTALLED ABOVE CEILING
Figure 8.8 Installing the Attic Shield
30
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D. Install Attic Insulation Shield
BEND ALL TABS INWARD 90°
TO MAINTAIN CLEARANCE
AND PREVENT INSULATION
FROM FALLING INSIDE
WARNING! Fire Risk. DO NOT allow loose materials or
insulation to touch vent. Hearth & Home Technologies
Inc. requires the use of an attic shield.
The National Fuel Gas Code ANSI Z223.1 and NFPA 54
requires an attic shield constructed of 26 gauge minimum
metal that extends at least 2 in. (51 mm) above insulation.
BEND 3 TABS
OUTWARD TO
Attic shields must meet specified clearance and be se-
cured in place.
FASTEN TO CEILING
FIRESTOP-BEND
REMAINING TABS
INWARD 90 DEGREES
TO MAINTAIN
Flat Ceiling Installation
• Remove one shield from box.
NOTICE: Cut previously installed batt insulation to make
room for the attic insulation shield.
CLEARANCE
INSERT 3
SCREWS
• Wrap shield around pipe if pipe is already installed in
area to be insulated.
• Match the three holes in each side and fasten with three
screws to form a tube.
• Bend three tabs on the bottom of the shield outward to
allow attachment to the ceiling firestop.
Figure 8.9 Attic Insulation Shield
• Bend the remaining bottom tabs inward 90º to maintain
the air space between the pipe and the shield. Set the
shield on the ceiling firestop and attach to the firestop.
• Bend all tabs inward 90º around the top of the shield.
These tabs must be used to prevent blown insulation
from getting between the shield and vent pipe, and to
maintain air space clearance.
Vaulted Ceiling Installation
• Remove one shield from box.
NOTICE: Cut previously installed batt insulation to make
room for the attic insulation shield.
• Cut the attic insulation shield (if application is for vaulted
ceiling) to fit your ceiling pitch. Snip cut edge to recreate
1 in. bend tabs all the way around the bottom.
• Wrap shield around pipe if pipe is already installed in
area to be insulated.
• Match the three holes in each side and fasten with three
screws to form a tube.
• Bend three tabs on the bottom of the shield outward to
allow attachment to the ceiling firestop.
• Bend the remaining bottom tabs inward 90º to maintain
the air space between the pipe and the shield. Set the
shield on the ceiling firestop and attach to the firestop.
• Bend all tabs inward 90º around the top of the shield.
These tabs must be used to prevent blown insulation
from getting between the shield and vent pipe, and to
maintain air space clearance.
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31
Appliance Preparation
9
A. Attaching Sheetrock Ledges
Attach previous assembly to the top of the unit using the
provided slots. The face of the sheetrock ledge assembly
and the unit surround should be flush to each other.
Attach sheetrock ledges together using the attachment
holes (see Figure 9.1).
B. Temporary Access Panel
DETAIL A
Remove the lower access panel to run the electrical and
gas lines to the unit (see Figure 9.3).
ATTACHMENT
HOLES
Once the electrical and gas lines are hooked up, the lower
access panel must be put back on the unit.
SEE DETAIL A
NAILING
TAB
Figure 9.1
The sheetrock ledges will attach to the top of the unit (see
Figure 9.2).
LOWER
ACCESS PANEL
Figure 9.3
SEE DETAIL B
DETAIL B
SHEETROCK
LEDGE
UNIT
SURROUND
CLEARANCE SLOT
ATTACHMENT
HOLES
6 PLACES
Figure 9.2
32
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C. Securing and Leveling the Appliance
D. Installing the Fiberglass Gasket
WARNING! Risk of Fire! Prevent contact with:
The fiberglass gasket supplied in the manual bag seals
between the first 6 inch (203 mm) vent component and
the outer fireplace wrap. Using 2 self-tapping screws from
the manual bag secure the gasket to the outer wrap (see
Figure 9.5).
• Sagging or loose insulation
• Insulation backing or plastic
• Framing and other combustible materials
Block openings into the chase to prevent entry of blown-
in insulation. Make sure insulation and other materials
are secured.
DO NOT notch the framing around the appliance
standoffs.
FIRST VENT
COMPONENT
Failure to maintain air space clearance may cause
overheating and fire.
The diagram shows how to properly position and secure
the appliance (see Figure 9.4). Nailing tabs are provided
to secure the appliance to the framing members.
• Bend out nailing tabs on each side.
FIBERGLASS
GASKET
• Place the appliance into position.
• Keep nailing tabs flush with the framing.
• Level the appliance from side to side and front to back.
• Shim the appliance as necessary. It is acceptable to use
wood shims underneath the appliance.
OUTERWRAP
• Secure the appliance to the framing by using nails or
screws through the nailing tabs.
• Secure the appliance to the floor by inserting two screws
through the pilot holes at the bottom of the appliance.
Figure 9.5 Fiberglass Gasket
NAILING TABS
(BOTH SIDES)
Figure 9.4 Proper Positioning and Securing of an Appliance
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33
Installing Vent Pipe
10
A. Assemble Vent Sections
Attach Vent to the Firebox Assembly
Note: The end of the pipe sections with the lanced tabs will face
toward the appliance.
Attach the first pipe section to the starting collar:
• Lanced pipe end to the starting collar
• Inner pipe over inner collar
• Push the pipe section until all lanced tabs snap in place
• Lightly tug on pipe to confirm it has locked.
Commercial, Multi-family (Multi-level exceeding two sto-
ries), or High-Rise Applications
All outer pipe joints must be sealed with high temperature
silicone, including the slip section that connects directly to
the horizontal termination cap.
Figure 10.1 High Temperature Silicone Sealant
• Apply a bead of silicone sealant inside the female outer
pipe joint prior to joining sections. See Figure 10.1
A
Lances
• Only outer pipes need to be sealed. All unit collar, pipe,
slip section, elbow and cap outer flues shall be sealed
in this manner, unless otherwise stated.
WARNING! Risk of Fire or Explosion! DO NOT break
silicone seals on slip sections. Use care when remov-
ing termination cap from slip pipe. If slip section seals
are broken during removal of the termination cap, vent
may leak.
B
Figure 10.3
Figure 10.2
Assemble Pipe Sections
Note: Make sure that the seams are not aligned to prevent
unintentional disconnection.
Per Figure 10.2:
• Start the inner pipe on the lanced end of section A into
the flared end of section B.
• Start the outer pipe of section A over the outer pipe of
section B.
• Once both vents sections are started, push firmly until
all lanced tabs lock into place.
• Lightly tug on the pipe to confirm the tabs have locked.
It is acceptable to use screws no longer than 1/2 in. (13
mm) to hold outer pipe sections together. If predrilling holes,
DO NOT penetrate inner pipe.
CORRECT
For 90º and 45º elbows that are changing the vent direction
from horizontal to vertical, one screw minimum should be
put in the outer flue at the horizontal elbow joint to prevent
the elbow from rotating. Use screws no longer than 1/2
in. (13 mm). If predrilling screw holes, DO NOT penetrate
inner pipe.
INCORRECT
Figure 10.4 Seams
34
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B. Assemble Slip Sections
C. Secure the Vent Sections
• Slide the inner flue of the slip section into the inner flue of
the pipe section and the outer flue of the slip section over
the outer flue of the pipe section. See Figure 10.6.
• Vertical runs must be supported every 8 ft. (2.44 m) after
the 25 ft. (7.62 m) maximum unsupported rise.
• Horizontal sections must be supported every 5 feet
(1.52 m).
• Slide together to the desired length.
• Vent supports or plumbers strap (spaced 120º apart)
may be used to support vent sections. See Figures 10.8
and 10.9.
• Wall shield firestops may be used to provide horizontal
support vent sections.
WARNING! Risk of Fire, Explosion or Asphyxiation!
Improper support may allow vent to sag and separate.
Use vent run supports and connect vent sections per in-
stallation instructions. DO NOT allow vent to sag below
connection point to appliance.
Pilot hole
Figure 10.6 Slip Section Pilot Holes
120º
• Maintain a 1-1/2 in. (38 mm) overlap between the slip
section and the pipe section.
• Secure the pipe and slip section with two screws no
longer than 1/2 in. (13 mm), using the pilot holes in the
slip section. See Figure 10.7.
Figure 10.8 Securing Vertical Pipe Sections
120º
Figure 10.7 Screws into Slip Section
• Continue adding pipe as necessary following instructions
in “Assembling Pipe Sections.”
NOTICE: If slip section is too long, the inner and outer flues
of the slip section can be cut to the desired length.
Figure 10.9 Securing Horizontal Pipe Sections
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D. Disassemble Vent Sections
• Rotate either section (see Figure 10.10) so the seams
on both pipe sections are aligned as shown in Figure
10.11.
• Pull carefully to separate the pieces of pipe.
Figure 10.10 Rotate Seams for Disassembly
Figure 10.11 Align and Disassemble Vent Sections
36
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E. Install Metal Roof Flashing
Note: Skip this section if using the RF4-8.
• See minimum vent heights for various pitched roofs
(Figure 10.14) to determine the length of pipe to extend
through the roof.
CAULK
• Slide the roof flashing over the pipe sections extending
through the roof as shown in Figure 10.15.
HORIZONTAL
OVERHANG
2 FT.
20 INCHES MIN.
VERTICAL
MIN.
Figure 10.15
WALL
LOWEST
DISCHARGE
OPENING
F. Assemble and Install Storm Collar
GAS DIRECT VENT
TERMINATION CAP
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during instal-
lation. Sheet metal edges are sharp.
X
12
• Connect both halves of the storm collar with two screws
(see Figure 10.16).
ROOF PITCH
IS X/ 12
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
• Wrap the storm collar around the exposed pipe section
closest to the roof and align brackets. Insert a bolt
(provided) through the brackets and tighten the nut to
complete the storm collar assembly. Make sure the collar
is tight against the pipe section.
Roof Pitch
H (Min.) Ft.
• Slide the assembled storm collar down the pipe section
Flat to 6/12........................................1.0*
Over 6/12 to 7/12............................1.25*
Over 7/12 to 8/12..............................1.5*
Over 8/12 to 9/12..............................2.0*
Over 9/12 to 10/12............................. 2.5
Over 10/12 to 11/12......................... 3.25
Over 11/12 to 12/12........................... 4.0
Over 12/12 to 14/12........................... 5.0
Over 14/12 to 16/12........................... 6.0
Over 16/12 to 18/12........................... 7.0
Over 18/12 to 20/12........................... 7.5
Over 20/12 to 21/12........................... 8.0
until it rests on the roof flashing (see Figure 10.17).
• Caulk around the top of the storm collar (see Figure 10.23).
* 3 foot minimum in snow regions
Figure 10.14 Minimum Height From Roof To Lowest Discharge
Opening
Figure 10.16 Assembbling the Storm Collar
NOTICE: Failure to properly caulk the roof flashing could
cause water entry.
• Caulk the gap between the roof flashing and the outside
diameter of the pipe.
• Caulk the perimeter of the flashing where it contacts the
roof surface. See Figure 10.15.
Figure 10.17 Assembling the Storm Collar Around the Pipe
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G. Install RF4-8
The RF4-8 may be used in place of the roof flashing and
storm collar (Sections 10.G. and 10.H.)
Pipe must be supported within 12 inches of the roofline
using plumbers strapping or an SLP-FS when using
the RF4-8 Flashing. Refer to Section 10.D. Secure
Vent Sections.
SECURE WITH 4
SCREWS NO LONGER
THAN 1 IN. (25 MM)
Figure 10.20 Apply Sealant
SLP-FS
Figure 10.18 Secure Pipe with SLP-FS
• Trim the rubber boot (using scissors or a utility knife),
cutting along the marked measurement lines. See Figure
10.19. Use the 210 mm for DVP.
• Lubricate pipe or flue with water and slide the flashing
down. It may be necessary to trim the top shingles around
the base of the rubber boot to ensure a good fit.
APPLY SEALANT
TOP & PARTIAL SIDES
• Draw a line around flashing. Remove flashing.
• Apply silicone sealant to roof inside the lines (Figure 10.20).
• Lubricate pipe or flue with water and slide flashing down.
Seat firmly in sealant. Nail roof flashing to the roof.
Figure 10.21 Slide Flashing Down, Secure & Apply Sealant
• Apply silicone sealant on the top and sides edges of the
flashing. See Figure 10.21. Install shingles.Apply sealant
at the top edge of the rubber boot. See Figure 10.22.
SILICONE SEALANT
(TOP OF BOOT)
• We recommend that you top coat with conventional
acrylic house paint to improve the appearance of your
galvanized base flashing.
SHINGLES TRIMMED
FLASHING OVER
SHINGLES OVER
SHINGLES
FLASHING
Figure 10.22 Installation Complete
Figure 10.19 Trim Rubber Boot
38
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H. Install Vertical Termination Cap
I. Heat Shield Requirements for Horizontal
Termination
• Attach the vertical termination cap by sliding the inner
collar of the cap into the inner flue of the pipe section
while placing the outer collar of the cap over the outer
flue of the pipe section.
WARNING! Risk of Fire! To prevent overheating and fire,
heat shields must extend through the entire wall thick-
ness.
• Secure the cap by driving three self-tapping screws
(supplied) through the pilot holes in the outer collar of the
cap into the outer flue of the pipe (see Figure 10.23).
• DO NOT remove the heat shields attached to the
wall shield firestop and the horizontal termination cap
(shown in Figure 10.25).
• Heat shields must overlap 1-1/2 in. (38 mm) mini-
mum.
TERMINATION CAP
There are two sections of the heat shield. One section
is factory-attached to the wall shield firestop. The other
section is factory-attached to the cap. See Figure 10.25.
If the wall thickness does not allow the required 1-1/2 in.
(38 mm) heat shield overlap when installed, an extended
heat shield must be used.
• If the wall thickness is less than 4 in. (102 mm), the heat
shields on the cap and wall shield firestop must to be
trimmed. A minimum 1-1/2 in. (38 mm) overlap MUST
be maintained.
(1 of 3)
• Useanextendedheatshieldifthefinishedwallthickness
is greater than 7-1/4 in. (184 mm).
STORM
COLLAR
• The extended heat shield may need to be cut to length
maintaining sufficient length for a 1-1/2 in. (38 mm)
overlap between heat shields.
SCREWS
CAULK
• Attach the extended heat shield to either of the existing
heatshieldsusingthescrewssuppliedwiththeextended
heat shield. Refer to vent components diagrams in the
back of this manual.
Figure 10.23
• Rest the small leg on the extended heat shield on top
of the pipe section to properly space it from the pipe
section.
Important Notice: Heat shields may not be field constructed.
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Note: When using termination caps with factory-supplied
heat shield attached, no additional wall shield firestop is
required on the exterior side of a combustible wall.
J. Install Horizontal Termination Cap
WARNING! Risk of Fire! The telescoping flue section of
the termination cap MUST be used when connecting vent.
• 1-1/2 (38 mm) minimum overlap of flue telescoping
section is required.
HEAT SHIELD OR
HEAT SHIELD
EXTENDED
Failure to maintain overlap may cause overheating and
fire.
1-1/2 IN. (38 MM) MIN.
HEAT SHIELD
OVERLAP
WALL SHIELD
FIRESTOP
• Vent termination must not be recessed in the wall. Siding
may be brought to the edge of the cap base.
• Flash and seal as appropriate for siding material at
outside edges of cap.
SLIP SECTION
CAN BE EXTENDED
• When installing a horizontal termination cap, follow
the cap location guidelines as prescribed by current
ANSI Z223.1 and CAN/CGA-B149 installation codes
and refer to Section 6 of this manual.
INNER VENT
SHEATHING
OUTER VENT
INTERIOR
EXTERIOR
CAUTION! Risk of Burns! Local codes may require in-
stallation of a cap shield to prevent anything or anyone
from touching the hot cap.
VENT DEPTH FROM BACK OF APPLIANCE TO
OUTSIDE SURFACE OF EXTERIOR WALL
(SEE CHART BELOW)
Figure 10.25 Venting through the wall
Cap Specification Chart
(depth without using additional pipe sections)
DVP-TRAPK1 DVP-TRAP1 DVP-TRAPK2 DVP-TRAP2
Top Vent
Depth
Rear Vent
Depth
Top Vent
Depth
Rear Vent
Depth
4-1/8 in. to
6 in.
6-5/8 in. to
10-5/8 in.
N/A
N/A
6000GCF
DVP-HPC1 DVP-HPC1
DVP-HPC2 DVP-HPC2
Top Vent
Depth
Rear Vent
Depth
Top Vent
Depth
Rear Vent
Depth
4-1/8 in. to
6-1/4 in.
6-1/8 in. to
10-1/4 in.
N/A
N/A
DVP-TRAP1 can adjust 1-7/8 in. (4-3/16 to 6-1/16)
DVP-TRAP2 can adjust 4 in. (6-9/16 to 10-9/16)
DVP-HPC1 can adjust 2-1/8 in. (4-1/4 to 6-3/8)
DVP-HPC2 can adjust 4-1/8 in. (6-3/8 to 10-1/2)
40
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Gas Information
11
A. Fuel Conversion
C. Gas Connection
• Make sure the appliance is compatible with available gas
types.
• Refer to Reference Section 16 for location of gas line
access in appliance.
• Conversions must be made by a qualified service
technician using Hearth & Home Technologies specified
and approved parts.
• Gas line may be run through knockout(s) provided.
• The gap between supply piping and gas access hole
may be caulked with high temperature caulk or stuffed
with non-combustible, unfaced insulation to prevent cold
air infiltration.
B. Gas Pressure
• Optimum appliance performance requires proper input
pressures.
• Ensure that gas line does not come in contact with outer
wrap of the appliance. Follow local codes.
• Gas line sizing requirements will be determined in ANSI
Z223.1 National Fuel Gas Code in the USA and CAN/
CGA B149 in Canada.
• Pipe incoming gas line into valve compartment.
• Connect incoming gas line to the 1/2 in. (13 mm)
connection on manual shutoff valve.
• Pressure requirements are:
WARNING! Risk of Fire or Explosion! Support control
when attaching pipe to prevent bending gas line.
Gas Pressure
Minimum inlet pressure
Maximum inlet pressure
Manifold pressure
Natural Gas
5.0 in. w.c.
14.0 in. w.c.
3.5 in. w.c.
Propane
11.0 in. w.c.
14.0 in. w.c.
10.0 in. w.c.
• A small amount of air will be in the gas supply lines.
WARNING! Risk of Fire or Explosion! Gas build-up dur-
ing line purge could ignite.
• Purge should be performed by qualified service
technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as sparks
or open flames.
WARNING! Risk of Fire or Explosion! High pressure
will damage valve. Low pressure may cause explosion.
• Verify inlet pressures. Verify minimum pressures when
other household gas appliances are operating.
Light the appliance. It will take a short time for air to purge
from lines. When purging is complete the appliance will
light and operate normally.
• Install regulator upstream of valve if line pressure is
greater than 1/2 psig.
WARNING! Risk of Fire, Explosion or Asphyxiation!
Check all fittings and connections with a non-corrosive
commercially available leak-check solution. DO NOT use
open flame. Fittings and connections could have loos-
ened during shipping and handling.
WARNING
Fire Risk.
Explosion Hazard.
High pressure will damage valve.
• Disconnect gas supply piping BEFORE
pressure testing gas line at test pressures
above 1/2 psig.
WARNING! Risk of Fire! DO NOT change valve settings.
This valve has been preset at the factory.
• Close the manual shutoff valve BEFORE
pressure testing gas line at test pressures
equal to or less than 1/2 psig.
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced,
these rules do not apply. Check with your local gas utility
or authorities having jurisdiction.
Note: Have the gas supply line installed in accordance with
local codes, if any. If not, follow ANSI 223.1. Installation
should be done by a qualified installer approved and/or
licensed as required by the locality. (In the Commonwealth
of Massachusetts installation must be performed by a
licensed plumber or gas fitter).
When installing above 2000 feet elevation:
• In the USA: Reduce burner orifice 4% for each 1000 feet
above 2000 feet.
• In CANADA: Reduce burner orifice 10% for elevations
between 2000 feet and 4500 feet. Above 4500 feet,
consult local gas utility.
Note: A listed (and Commonwealth of Massachusetts ap-
proved) 1/2 in. (13 mm) T-handle manual shut-off valve
and flexible gas connector are connected to the 1/2 in. (13
mm) control valve inlet.
• If substituting for these components, please consult
local codes for compliance.
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Electrical Information
12
B. Intellifire Ignition System Wiring
A. Wiring Requirements
• Wire the appliance junction box to 110 VAC for proper
operation of the appliance.
NOTICE: This appliance must be electrically wired
and grounded in accordance with local codes or, in the
absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric
Code CSA C22.1.
WARNING! Risk of Shock or Explosion! DO NOT wire
IPI controlled appliance junction box to a switched circuit.
Incorrect wiring will override IPI safety lockout.
• Wire the appliance junction box to 110-120 VAC. This is
required for proper operation of the appliance (Intellifire
ignition).
• Refer to Figure 12.2, Intellifire Pilot Ignition (IPI) Wiring
Diagram.
• This appliance is equipped with an Intellifire control valve
• A110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in
compliance with the applicable electrical codes, when
it is installed in locations such as in bathrooms or near
sinks.
which operates on a 3 volt system.
• Plug the 3-volt AC transformer into the appliance junction
box to supply power to the unit OR install two D cell
batteries (not included) into the battery pack before use.
NOTICE: Batteries should not be placed in the battery
pack while using the transformer. Remove batteries before
using the transformer, and unplug the transformer before
installing the batteries. Battery polarity must be correct or
module damage will occur.
• Low voltage and 110 VAC voltage cannot be shared
within the same wall box.
WARNING! Risk of Shock or Explosion! DO NOT wire
110V to the valve or to the appliance wall switch. Incorrect
wiring will damage controls.
C. Optional Accessories Requirements
• This appliance may be used with a wall switch, wall
mounted thermostat and/or a remote control.
Wiring for optional Hearth & Home Technologies approved
accessories should be done now to avoid reconstruction.
Follow instructions that come with those accessories.
Position the wall switch in the desired position on the
wall. An assembly of 18 ft of 20 AWG is provided with the
fireplace to connect the wall switch to the appliance.
Instead of the supplied assembly, wire with a length of
25 ft or less and a gauge of 20 AWG through 14 AWG
is acceptable.
The wire needs a jacket with a temperature rating of
140 ºF (60 ºC) or higher. At the appliance connect the
wire to the ON/OFF switch pigtails.
42
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WARNING! Risk of Shock! Replace damaged wire with
type 105º C rated wire. Wire must have high temperature
insulation.
D. Electrical Service and Repair
WARNING! Risk of Shock! Label all wires prior to dis-
connection when servicing controls. Wiring errors can
cause improper and dangerous operation. Verify proper
operation after servicing.
INTERMITTENT
I
IGNITION MODULE
3 VAC
PILOT
PLUG-IN
3V TRANSFORMER
IGNITOR
S
ON/OFF
WALL
SWITCH
FLAME SPARKER/
SENSOR
IGNITION
MODULE
(3V)
WHT
ORG
BATTERY
K
LOW VOLTAGE
SEE NOTE 1
VALVE
* GROUND TO
FIREPLACE
CHASSIS
PACK
C
A
B
REMOTE
RED
CONTROL
HOT
NEUTRAL
GROUND
WHITE WIRE
CAN BE
PLUGGED
INTO ANY
OF #1-#5
LOCATIONS
ON THE
BLACK WIRE CAN BE
PLUGGED INTO ANY OF
#1 - #5 LOCATIONS
PIGGYBACK
ON/OFFSWITCH
NEUTRAL SIDE
ON THE HOT SIDE
TRANSFORMER
3 VAC
PLUG IN
VALVE
Figure 12.2 Intellifire Pilot Ignition (IPI) Wiring Diagram
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E. Junction Box Installation
If the box is being wired from the INSIDE of the appli-
Romex
Connector
ance:
• Remove the screw attaching the junction box/receptacle
to the outer shell, rotate the junction box inward to dis-
engage it from the outer shell (see Figure 12.4).
14/2WG
Cover Plate
outside firebox
• Pull the electrical wires from outside the appliance through
the opening into the valve compartment and secure wires
with a Romex connector. See Figure 12.4.
• Make all necessary wire connections to the junction
box/receptacle and reattach the junction box/receptacle
to the outer shell.
Copper
ground attached
to GRN screw with
GRN wire
GRN wire
inside box
NOTICE: DO NOT wire
110 VAC to wall switch.
Figure 12.4 Junction Box Detail
F. Wall Switch Installation for Fan (Optional)
If the box is being wired to a wall mounted switch for use
with a fan (See Figure 12.5):
Switch
Minimum 14-3 AWG
• The power supply for the appliance must be brought into
a switch box.
with Ground
Red
Black
White
Green
Black
White
Green
Junction Box
• The power can then be supplied from the switch box to the
appliance using a minimum of 14-3 with ground wire.
Power
Supply
Wires
• At the switch box connect the black (hot) wire and red
(switch leg) wire to the wall switch as shown.
Switch Box
• At the appliance connect the black (hot), white (neutral)
and green (ground) wires to the junction box as shown.
Knockout
Red
• Add a 1/4 in. insulated female connector to the red (switch
leg) wire, route it through the knockout in the face of the
junction box, and connect to the top fan switch connector
(1/4 in. male) as shown.
Figure 12.5 Junction Box Wired to Wall Switch or BC10
44
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Finishing
13
A. Mantel and Wall Projections
B. Facing Material
WARNING! Risk of Fire! Comply with all minimum clear-
ances as specified. Framing closer than the minimums list-
ed must be constructed entirely of noncombustible materi-
als (i.e., steel studs, concrete board, etc.) Failure to comply
could cause fire.
• Metal front faces may be covered with non-combustible
materials only.
• Facing and/or finishing materials must not interfere with
air flow through louvers, operation of louvers or doors,
or access for service.
• Facing and/or finishing materials must never overhang
into the glass opening.
Combustible Mantels
• Observe all clearances when applying combustible
materials.
18
Note: All
measurements
in inches.
14-1/4
10-1/2
6-3/4
• Seal joints between the finished wall and appliance top
and sides using a 300 ºF minimum sealant. Refer to
Figure 13.3.
3
WARNING! Risk of Fire! DO NOT apply combustible
materials beyond the minimum clearances. Comply with
all minimum clearances to combustibles as specified in
this manual. Overlapping materials could ignite and will
interfere with proper operation of doors and louvers.
11-1/4
10-1/8
9-1/2
FINISH WALL MATERIAL MAY BE
COMBUSTIBLE - TOP AND SIDES
8-3/8
7-1/4
NON-COMBUSTIBLE
BOARD
0 in.
MEASUREMENTS FROM TOP EDGE
OF HOOD OR TOP OF UNIT OPENING
Figure 13.1 Minimum Vertical and Maximum Horizontal
Dimensions of Combustibles
Combustible Mantel Legs or Wall Projections
0 in.
0 in.
SEALANT MATERIAL
Figure 13.3 Noncombustible Facing Diagram
1 in.
MIN.
TOP VIEW
3-1/2 in.
MIN.
3 ft.
MAX.
Note: Clearance from fireplace
opening to perpendicular wall.
Figure 13.2 Combustible Mantel Leg or Wall Projections
(Acceptable on both sides of opening)
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Appliance Setup
14
A. Remove Fixed Glass Assembly
See Section 14.I.
B. Remove the Shipping Materials
Remove shipping materials from inside or underneath the
firebox.
C. Clean the Appliance
Clean/vacuum any sawdust that may have accumulated
inside the firebox or underneath in the control cavity.
D. Accessories
Install approved accessories per instructions included
with accessories. Contact your dealer for a list of ap-
proved accessories.
WARNING! Risk of Fire and Electric Shock! Use ONLY
Hearth & Home Technologies-approved optional acces-
sories with this appliance. Using non-listed accessories
could result in a safety hazard and will void the warranty.
8
REMOVE FAN THROUGH
VALVE ASSEMBLY CAVITY
E. Removing Optional GFK-160A Fan
Figure 14.2
ITEM
SEE FIGURE 14.1
Remove front from the fireplace.
Remove glass assembly from the fireplace.
Remove logs.
1
2
3
4
5
6
7
Remove grate.
Remove optional side and back refractory.
Remove burner assembly.
Remove valve assembly.
Disconnect fan and remove it through the valve
assembly cavity (see Figure 14.2).
8
Figure 14.1
RHEOSTAT
4
6
Figure 14.3 Rheostat Location
7
2
1
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F. Install the Refractory
STEP 3.
Note: The red refractory will naturally darken when the
firebox heats up. The red color will return when the firebox
cools.
Repeat step 2 for the right side.
STEP 1.
Place the back piece of refractory in back of the firebox.
The small indentation on one side goes down. Lean the
refractory slightly so it doesn’t tip over.
Figure 14.6
G. Ember Placement
WARNING! Risk of Explosion! Follow ember placement
instructions in manual. DO NOT place embers directly over
burner ports. Replace ember material annually. Improperly
placed embers interfere with proper burner operation.
Figure 14.4
Ember material is shipped with this gas appliance. To place
the ember material:
STEP 2.
• Embers CANNOT be placed directly over ports. Care
should be taken not to cover the lighting trail of ports
(from back to front).
Place the left side refractory onto the left side of the burner.
Push the back refractory against the back wall. Place the
bumps on the bottom of the left refractory into the grooves
on the burner surface. Push to top gently against the side
of the fireplace. Once in place push it back so the bevel
cuts sit against each other and the seam is minimized.
• Place dime-size pieces of Glowing Embers® just in front
of the port trail, but not on or in between the ports (see
Figure 14.7). Care should be taken so that the ports are
not covered. Failure to follow this procedure will likely
cause lighting and sooting problems.
EMBER MATERIAL
Figure 14.5
Figure 14.7 Placement of Embers
• Place Mystic Embers on areas of base refractory away
from port holes. Use this material to give the appliance
a realistic ash bed.
• Save the remaining ember materials for use during
appliance servicing. The embers provided should be
enough for 3 to 5 applications.
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47
H. Install the Log Assembly
Log Assembly: LOGS-6000G
If the gas logs have been factory installed they
should not need to be positioned. If the logs have
been packaged separately, refer to the following
instructions.
1
STEP 1.
CAUTION: Logs are fragile! Carefully remove
the logs, grate and supporting cardboard from
the inside of the fireplace See Figure 14.8.
3
4
2
5
STEP 2.
Place the metal grate on top of the burner.
Position the legs of the grate into the forward set
of indentations in the burner top. Make sure the
grate is all the way forward. See Figure 14.9.
Figure 14.8
HUMP
SMALLER
HUMP
STEP 3.
Log #1 (SRV2103-107):
ꢁ
Place the log on the burner so the cutout in the
log goes around the hump in the burner. The outer
legs of the log should self center on the sides of
the burner. The ramp shape in the bottom of the
log sits fully against the ramp shape molded into
the burner. Pull the log forward. The right side of
log will touch the smaller hump. There will be a
1/4 inch or so gap around the hump. See Figures
14.10 and 14.11.
INDENTATIONS
Figure 14.9
1
1
Figure 14.10 Front View
Figure 14.11 Top View
2103-910
48
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2
2
Figure 14.12 Front View
Figure 14.13 Top View
STEP 4. Log #2 (SRV2103-108): Place log #2 on top of the left side of log #1. The bottom of this log has a slot in it
that goes over the tab molded into the top of log #1. The left end sits behind the simulated ember cluster on the burner top.
3
3
Figure 14.14 Front View
Figure 14.15 Top View
STEP 5. Log #3 (SRV2103-110): Place log #3 on top of the burner surface in front of the hump. The bottom of
the log has a square groove cut through it. The groove sits over the second grate tine from the left. Slide it back against the
hump.
4
4
Figure 14.16 Front View
Figure 14.17 Top View
STEP 6. Log #4 (SRV2103-109): Place log #4 on top of the right side of log #1. The bottom of this log has a slot
in it that goes over the tab molded into the top of log #1. The other end of the log rests on the grate, against the second tine
from the right.
5
5
Figure 14.19 Top View
Figure 14.18 Front View
STEP 7. Log #5 (SRV2103-111): Place log #5 in front of log #3 the notch in the bottom of this log rests over the
center tine on the grate. The log shouldn’t cover any ports.
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I. Fixed Glass Assembly
M. Air Shutter Setting
WARNING! Risk of Asphyxiation! Handle fixed glass
assembly with care. Inspect the gasket to ensure it is
undamaged and inspect the glass for cracks, chips or
scratches.
Air shutter settings should be adjusted by a qualified ser-
vice technician at the time of installation. The air shutter is
set at the factory for minimum vertical vent run. Adjust air
shutter for longer vertical runs. See Figure 14.21.
• DO NOT strike, slam or scratch glass.
• Loosen the wing nut.
• DO NOT operate fireplace with glass removed, cracked,
broken or scratched.
• Push the air handle in to close the air shutter.
• Pull the air handle out to open the air shutter.
• Tighten the wing nut.
• Replace as a complete assembly.
Removing Fixed Glass Assembly
NOTICE: If sooting occurs, provide more air by opening
the air shutter.
• Pull the four glass assembly latches out of the groove on
the glass frame. Remove glass door from the appliance
(see Figure 14.20).
Replacing Fixed Glass Assembly
• Replace the glass door on the appliance. Pull out and
latch the four glass assembly latches into the groove on
the glass frame.
AIR SHUTTER
WING NUT
LATCHES
(BOTH BOTTOM
AND TOP)
Figure 14.21 Air Shutter
GLASS
ASSEMBLY
Air Shutter Settings
NG
LP
Burner
1/8 in.
Full open
Figure 14.20 Fixed Glass Assembly
J. Install the Mesh
The screen mesh is built into front.
K. Hood
Hood is included with the front and required in all
installations.
L. Install Trim and/or Surround
• Install optional trim kits and/or surrounds using the
instructions included with the accessory.
• Use non-combustible materials to cover the gap between
the sheet rock and the appliance (when applicable to the
model).
50
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Troubleshooting
15
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do
experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and
the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Contact
your dealer to arrange a service call by a qualified service technician.
A. Intellifire Ignition System
Symptom
Possible Cause
Corrective Action
1. Pilot won’t light.
The ignitor/module
makes noise, but no
spark.
A. Incorrect wiring.
Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are
connected to correct terminals on module and pilot assembly.
B. Loose connections or electrical
shorts in the wiring.
Verify no loose connections or electrical shorts in wiring from mod-
ule to pilot assembly. Verify connections underneath pilot assem-
bly are tight; also verify connections are not grounding out to metal
chassis, pilot burner, pilot enclosure, mesh screen if present, or any
other metal object.
C. Ignitor gap is too large.
D. Module.
Verify gap of igniter to right side of pilot hood. The gap should be
approximately .17 in. or 1/8 in. (3 mm).
Turn ON/OFF rocker switch or wall switch to OFF position. Remove
ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5
mm) away from “I” terminal on module. Place ON/OFF rocker switch
or wall switch in ON position. If there is no spark at “I” terminal module
must be replaced. If there is a spark at “I” terminal, module is fine.
Inspect pilot assembly for shorted sparker wire or cracked insulator
around electrode. Replace pilot if necessary.
2. Pilot won’t light,
there is no noise or
spark.
A. No power or transformer installed
incorrectly.
Verify that transformer is installed and plugged into module. Check
voltage of transformer under load at spade connection on module
with ON/OFF switch in ON position. Acceptable readings of a good
transformer are between 3.2 and 2.8 volts AC.
B. A shorted or loose connection in
wiring configuration or wiring har-
ness.
Remove and reinstall the wiring harness that plugs into module.
Verify there is a tight fit. Verify pilot assembly wiring to module. Re-
move and verify continuity of each wire in wiring harness. Replace
any damaged components.
C. Improper wall switch wiring.
D. Module not grounded.
Verify that 110/VAC power is “ON” to junction box.
Verify black ground wire from module wire harness is grounded to
metal chassis of appliance.
E. Module.
Turn ON/OFF rocker switch or wall switch to OFF position. Remove
ignitor wire “I” from module. Place ON/OFF rocker switch or wall
switch in ON position. If there is no spark at “I” terminal module
must be replaced. If there is a spark at “I” terminal, module is fine.
Inspect pilot assembly for shorted sparker wire or cracked insulator
around electrode.
3. Pilot sparks, but
Pilot will not light.
A. Gas supply.
Verify that incoming gas line ball valve is “open”. Verify that inlet
pressure reading is within acceptable limits, inlet pressure must not
exceed 14 in. W.C.
B. Ignitor gap is too large.
C. Module is not grounded.
Verify gap of igniter to right side of pilot hood. The gap should be
approximately .17 in. or 1/8 in. (3 mm).
Verify module is securely grounded to metal chassis of appliance.
D. Module voltage output / Valve/Pilot Verify battery voltage is at least 2.7 volts. Replace batteries if volt-
solenoid ohms readings. age is below 2.7.
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51
Intellifire Ignition System - (continued)
Symptom
Possible Cause
Corrective Action
A. A shorted or loose connection in flame
Verify all connections to wiring diagram in manual. Verify
connections underneath pilot assembly are tight. Verify con-
nections are not grounding out to metal chassis, pilot burn-
er, pilot enclosure or screen if present, or any other metal
object.
4. Pilot lights but contin-
ues to spark, and main
burner will not ignite.
(If the pilot continues
to spark after the
pilot flame has been lit,
flame rectification has
not occurred.)
sensing rod.
B. Poor flame rectification or contaminated With fixed glass assembly in place, verify that flame is en-
flame sensing rod.
gulfing flame sensing rod on left side of pilot hood. Flame
sensing rod should glow shortly after ignition. Verify cor-
rect pilot orifice is installed and gas inlet is set to pressure
specifications. Clean flame sensing rod with emery cloth to
remove any contaminants that may have accumulated on
flame sensing rod.
C. Module is not grounded.
Verify module is securely grounded to metal chassis of ap-
pliance. Verify that wire harness is firmly connected to the
module.
D. Damaged pilot assembly or contami-
Verify that ceramic insulator around the flame sensing rod
is not cracked, damaged, or loose. Verify connection from
flame sensing rod to white sensor wire. Clean flame sensing
rod with emery cloth to remove any contaminants that may
have accumulated on flame sensing rod. Verify continuity
with a multimeter with ohms set at lowest range. Replace
pilot if any damage is detected.
nated flame sensing rod.
E. Module.
Turn ON/OFF rocker switch or wall switch to OFF position.
Remove ignitor wire “I” from module. Place ON/OFF rocker
switch or wall switch in ON position. If there is no spark at “I”
terminal module must be replaced. If there is a spark at “I”
terminal, module is fine.
52
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Reference Materials
16
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.
A
B
C
D
E
ELECTRICAL
ACCESS
GAS LINE
ACCESS
J
Q
N
F
I
H
O
M
P
K
L
G
Location
Inches
28-1/2
14-1/4
21-1/2
12-7/8
8
Millimeters
Location
Inches Millimeters
A
B
C
D
E
F
G
H
I
724
362
546
327
203
965
175
54
J
K
L
32-1/4
36-1/8
41-1/8
7
819
918
1045
178
1137
57
M
N
O
P
Q
44-3/4
2-1/4
5
38
6-7/8
2-1/8
21-1/2
127
1232
48-1/2
546
Figure 16.1 Appliance Dimensions
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53
B. Vent Components Diagrams
Effective Length
Pipe
10-1/2 in.
(267 mm)
Inches
4
Millimeters
102
°
45
DVP4
Effective
Height/Length
DVP6
6
12
152
305
DVP12
DVP24
DVP36
DVP48
DVP6A
4-7/8 in.
( 276 mm)
24
610
36
914
10-7/8 in.
(276 mm)
48
1219
76 to 152
DVP Pipe (see chart)
3 to 6
DVP45 (45º Elbow)
DVP12A 3 to 12 76 to 305
DVP12MI 3 to 12 76 to 305
DVP24MI 3 to 24 76 to 610
11-3/8 in.
(289 mm)
10 in.
(254 mm)
10 in.
(254 mm)
1 in.
(25 mm)
7-3/8 in.
(187 mm)
24 in.
(610 mm)
1-1/4 in. (32 mm)
10 in.
(254 mm)
9-1/4 in.
(235 mm)
1/2 in. TYP
(13 mm)
13-1/4 in.
(337 mm)
DVP-FS (Ceiling Firestop)
DVP90ST (90° Elbow)
DVP-AS (Attic Shield)
12 in.
(305 mm)
1 in.
(25 mm)
8 in.
(203 mm)
1- 1/2 in.
(38 mm)
10 in.
(254 mm)
14 in.
(356 mm)
UP
5 in.
(127 mm)
12 in.
(305 mm)
6 in.
(152 mm)
DVP-HVS (Vent Support)
DVP-WS (Wall Shield Firestop)
Figure 16.2 DVP vent components
54
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B. Vent Components Diagrams (continued)
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be
used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the
existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B
will be required.
8 in.
(203 mm)
Heat
Shield
15-1/8 in.
(384 mm)
Minimum
Effective Length
Maximum
Effective Length
Term Cap
Trap1
Max
Effective
Length
12 in.
(305 mm)
3-1/8 in.
79 mm
4-5/8 in.
117 mm
9-3/8 in.
238 mm
DVP-TRAP
Horizontal Termination Cap
5-3/8 in.
137 mm
Trap2
DVP-TRAP2
DVP-TRAP1
DVP-TRAPK2
DVP-TRAPK1
Figure 16.3 DVP vent components
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55
B. Vent Components Diagrams (continued)
7-3/8 in.
1-1/2 in.
3-7/8 in.
17-3/4 in.
14 in.
10-1/2 in.
DVP-TV
Vertical Termination Cap
12 in.
Not for use on these models.
DVP-TB1
Basement Vent Cap
31 in.
13-1/4 in.
24-5/8 in.
27-1/2 in.
24-5/8 in.
13-1/4 in.
RF12M
Roof Flashing Multi-pak
RF6M
DVP-TRAPFL
Flashing
Roof Flashing Multi-pak
13-3/4 in.
5 in.
7-1/4 in.
12-1/2 in.
13-3/4 in.
5-1/4 in.
DVP-TVHW
Vertical Termination Cap
BEK
(High wind)
Trap Cap Brick Extension
9-1/2 in.
13-7/8 in.
11-5/8 in.
12-1/8 in.
14 in.
7-1/8 in.
5-3/4 in.
DRC-RADIUS
Cap Shield
COOL-ADD
Cap Shield
(For use on
Intellifire
appliances only)
PVK-80
Power Vent
DVP-HSM-B
Extended Heat Shield
Figure 16.4 DVP vent components
56
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B. Vent Components Diagrams (continued)
8-1/8 in.
(206 mm)
13 in.
(330 mm)
Effective Length
5-3/4 to 8-3/8 in.
146 to 213 mm
5-1/2 in.
140 mm
8-3/8 in.
213 mm
3°
87°
15 in.
(381 mm)
10-1/2 in.
267 mm
10-7/8 in.
276 mm
WARNING
Fire Risk.
• When using SL-HRC-SS and SL-HRC-ZC-SS
termination caps on top vented fireplaces, a six
inch minimum vertical vent section is required
before installing first elbow.
DVP-HRC-SS
DVP-HRC-ZC-SS
HORIZONTAL TERMINATION CAP
Figure 16.5 DVP vent components
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57
6000GCF-IPI
C. Service Parts
Beginning Manufacturing Date: May 2006
Service Parts Diagram
Ending Manufacturing Date: ______
8
6
7
9
10
12
11
Log Set Assembly
1
2
4
3
5
Part number list on following page.
58
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C. Service Parts List
6000GCF-IPI
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM
COMMON PARTS
COMMENTS
PART NUMBER
Log Set Assembly
Log 1
LOGS-6000G
SRV2103-107
SRV2103-108
SRV2103-110
SRV2103-109
SRV2103-111
2103-005
Y
1
2
Log 2
3
Log 3
4
Log 4
5
Log 5
6
Grate
7
Burner NG, LP
SRV2103-007
2092-107A
Y
Y
8
Non-combustible Board
Glass Door Assembly
Surround
9
GLA-6000G
2092-103
10
11
12
Surround cover
Junction Box
2092-108
4021-013
Y
Flue Restrictor
385-128
Gasket Assembly
2103-081
Includes: Vent, Seal Cap, Burner Neck, Manifold,
Burner Neck, and Valve Plate Gaskets
Glass Latch Assembly
Refractory Stratford Tan
Right Refractory
386-122A
Y
BRICK-6-S
SRV2101-472
SRV2101-471
SRV2101-470
050-721
Left Refractory
Back Refractory
Mineral Wool
Touch Up Paint
TUP-GBK-12
MYSTIC-EMBERS
Vermiculite Embers
Conversion Kit NG
Conversion Kit LP
Pilot Orifice NG
Pilot Orifice LP
Regulator NG
NGK-6G-IPI
LPK-6G-IPI
593-528
Y
Y
Y
Y
Y
Y
593-527
NGK-DXV
LPK-DXV
Regulator LP
Additional service part numbers appear on following page.
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59
6000GCF-IPI
Service Parts
Beginning Manufacturing Date: May 2006
Valve Assembly Diagram/ Parts List
Ending Manufacturing Date: ______
1
Intermittent Pilot Ignition
12
Valve Assembly
11
2
3
5
10
4
8
9
6
7
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM
COMMON PARTS
COMMENTS
PART NUMBER
2090-012
2090-013
2026-130
2026-017
2110-102
302-320A
750-500
Pilot Assembly NG
Pilot Assembly LP
Shutter Assembly
Y
Y
Y
Y
1
2
3
4
5
Shutter Bracket Assembly
Valve Bracket
Flex Ball Valve Assembly
Valve NG
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
6
750-501
Valve LP
2045-024
2103-013
593-592
7
8
Wire Assembly
Remote Wire Assembly
Module
9
593-590A
530-302A
582-837
10
11
Wire Assembly
18"" Flexible Gas Connector
Burner Orifice NG (#37C)
Burner Orifice LP (#52C)
Battery Pack
12
582-852
593-594A
593-593A
3 Volt Transformer
60
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D. Contact Information
Heat & Glo, a brand of Hearth & Home Technologies Inc.
7571 215th St, Lakeville, MN 55044
Please contact your Heat & Glo dealer with any questions or concerns.
For the location of your nearest Heat & Glo dealer,
- NOTES -
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating
and maintenance
instructions included.
• Read, understand and follow
these instructions for safe
installation and operation.
• Leave this manual with
party responsible for use
and operation.
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162,
5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340,
5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588,
6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940,
6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174,
D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
Printed in U.S.A. - Copyright 2008
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61
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